Temptek Manual Veteran LX

I.O.M.
#093 12/06 updated 02/13
INSTRUCTION MANUAL • INSTALLATION • OPERATION • MAINTENANCE
Models with ʻLXʼ Series Instrument.
TEMPTEK, INC.
525 East Stop 18 Road Greenwood, IN 46142
317-887-0729 fax: 317-881-1277
Service Department fax: 317-885-8683
www.TempTek.com
e-mail: [email protected]
INSTRUCTION MANUAL
VETERAN TEMPERATURE CONTROL UNIT
with ʻLXʼ SERIES INSTRUMENT
COVERING
INSTALLATION
OPERATION
MAINTENANCE
TEMPTEK, INC. 525 East Stop 18 Road Greenwood, IN 46142

317-887-0729 fax: 317-881-1277 Service Department fax: 317-885-8683
www.TempTek.com e-mail: [email protected]
Temperature Control Units : With ʻLXʼ Series Instrument
TABLE OF CONTENTS
QUICK START-UP GUIDE

QUICK TROUBLESHOOTING GUIDE 7
1.0 GENERAL 9
1.1 Safety 10
1.2 Efficiency 10
1.3 Typical Label Placement 10
1.4 Component placement 11
2.0 INSTALLATION 13
2.1 General 14
2.2 To and from process connections 14
2.3 Water supply connection 15
2.4 Drain connection 15
2.5 Electrical connection 16
3.0 START UP SEQUENCE 19

3.1 General 20
3.2 System fill/operations procedure 20
3.3 Instrument operation 25
3.4 Shut down/disconnect sequence 32
4.0 TROUBLESHOOTING 35
4.1 Unit will not start (Power light off) 36
4.2 Unit will not start (Power light on) 36
4.3 Unit stops 36
4.4 Unit overheats 37
4.5 Unit underheats 38
4.6 Pressure relief valve leaks 39
4.7 Cooling valve fault 40
5.0 MAINTENANCE 41
5.1 Pump seal replacement 42
5.2 Heating cylinder replacement 45
5.3 AVTTM cooling valve service 47
5.4 Probe calibration 51
5.5 Voltage changeover 53
5.6 Sensor probe service 56
5.7 Pressure switch service 58
5.8 Instrument service 59
5.9 Configuring temperature display units 61
5.10 Configuring alarm temperature parameter 62
5.11 Configuring communications rate 63
5.12 Electronic Instrument Repair Policy 64
And procedure
TEMPTEK, INC. Page: 4

525 East Stop 18 Road Greenwood, Indiana 46142
317-887-6352 Fax: 317-881-1277
Service Department Fax: 317-885-8683
www.Temptek.com
6.0 COMPONENTS65
6.1 Mechanical system 66
6.2 Electrical system 67
7.0 RELATED DRAWINGS 69

7.1 Physical 72
7.2 Electrical 73
7.3 Circuit schematic 74
7.4 Rregulator/bypass installation 75
7.5 Dual zone dolly 76
7.6 Stacking rack 77
8.0 APPENDIX 79
8.1 Specifications 80
8.2 Model # and suffix coding 81
8.3 Interpretation of process pressure gauges 82
8.4 Mold purge operation 83
8.5 Closed Circuit Operation 84
8.6 SPI commands 85
8.7 Communications Cable 88
8.8 Optional alarm operation 89
8.9 AVTTM Valve Components 90
8.10 AS5 pump parts list - 1/2 HP to 1 HP 91
8.11 AS5 pump parts list - 1 1/2 HP to 3 HP 92
8.12 arts list - LX instrument 93
TEMPTEK, INC.
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QUICK START-UP GUIDE

INSTALLED TO CORRECT ELECTRICAL SUPPLY BE CERTAIN UNIT IS INSTALLED
NO ...
ELECTRICAL SUPPLY? LISTED ON DATA TAG TO PROPER ELECTRICAL SUPPLY
YES
UNIT INSTALLED TO 'TO PROCESS' TO 'WATER IN' ON 'FROM PROCESS' TO 'WATER OUT'
NO ...
PROCESS CORRECTLY? PROCESS MANIFOLD ON PROCESS MANIFOLD
YES
WATER SUPPLY OPEN AND WATER SUPPLY PRESSURE MUST BE

NO
PRESSURE ADEQUATE? OVER 15 PSI FOR UNIT TO START
YES
DRAIN LINE CORRECTLY CONNECT DRAIN LINE TO PROPER

NO
INSTALLED? RETURN SYSTEM
YES
ENGAGE POWER SUPPLY... CHECK DISCONNECT FUSE OR

NO
'POWER' LIGHT ON? TRANSFORMER FUSE
YES
TURN UNIT 'ON' AND

SELECT SETPOINT

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QUICK TROUBLESHOOTING GUIDE

UNIT WILL NOT START
MAIN POWER SUPPLY REPLACE TRANSFORMER

"POWER" LIGHT ON? YES YES
"ON"? FUSE
NO
NO
WATER SUPPLY YES
PRESSURE SWITCH OPEN
ENGAGE POWER
PRESSURE LOW? SUPPLY UNIT WITH 15 PSI
NO
MOTOR OVERLOAD RESET OVERLOADS

YES
RELAY OPEN? ADJUST PROCESS FLOW
NO
HIGH TEMP LIMIT TEMPERATURE OVER 256∞

YES
SWITCH OPEN? ALLOW UNIT TO COOL
NO
INSTRUMENT DEFECTIVE
REPLACE
UNIT STOPS
MAIN POWER SUPPLY REPLACE TRANSFORMER

"POWER" LIGHT ON? YES YES
"ON"? FUSE
NO
NO
WATER SUPPLY YES
PRESSURE SWITCH OPEN
ENGAGE POWER
PRESSURE LOW? SUPPLY UNIT WITH 20 PSI
NO
MOTOR OVERLOAD RESET OVERLOADS

YES
RELAY OPEN? ADJUST PROCESS FLOW
NO
HIGH TEMP LIMIT TEMPERATURE OVER 256∞

YES
SWITCH OPEN? ALLOW UNIT TO COOL
NO
REPLACE
UNIT OVERHEATS
INADEQUATE WATER YES

WATER SUPPLY PRESSURE MUST BE
SUPPLY PRESSRE? SUFFICIENT FOR OPERATING TEMPERATURE
NO
AVT COOLING VALVE CHECK VALVE WIRE CLEAN/REPLACE REPLACE MOTOR/GEARBOX

YES OR OR
DEFECTIVE? HARNESS BALL VALVE ASSEMBLY ASSEMBLY
NO
DRAIN LINE OPEN23 CLOSED REDUCE HIGH DRAIN

YES OR
OBSTRUCTED? DRAIN LINE VALVE LINE PRESSURE
NO
LOW PROCESS CHECK FOR A CLOSED KINKED HOSE OR BLOCKED WATER CHANNEL
YES OR OR
FLOW RATE? PROCESS VALVE EXCESSIVE PIPE FITTINGS IN TOOLING OR MOLD
NO
CONTROL PROBE CHECK FOR WATER IN REPLACE PROBE

YES OR
DEFECTIVE? PROBE CONNECTION
NO
REPLACE
UNIT UNDERHEATS
PROCESS WATER CHECK FOR A DEFECTIVE LEAKING WATER PRESSURE

YES OR
LEAKAGE? AVT COOLING VALVE RELIEF VALVE
NO
HEATER ELEMENT REPLACE HEATER

YES
DEFECTIVE?
NO
HEAT LOSS? CHECK FOR EXCESSIVE DETERMINE IF UNIT

YES OR
UNIT RADIATION CAPACITY TOO LOW
NO
CONTROL PROBE CHECK FOR WATER IN REPLACE PROBE

YES OR
DEFECTIVE? PROBE CONNECTION
NO
REPLACE
TEMPTEK, INC.
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THIS PAGE INTENTIONALLY BLANK
Page: 8
1.0 GENERAL
1.1 SAFETY
1.2 EFFICIENCY
1.3 TYPICAL LABEL PLACEMENT
1.4 COMPONENT PLACEMENT
TEMPTEK, INC.
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1.1 SAFETY
A. It is important to become thoroughly familiar with this manual and

the operating characteristics of the equipment.
B. Several important references are made to safety considerations in

this manual. It is the ownerʼs responsibility to assure proper
operator training, installation, operation, and maintenance of the
water temperature controller with instrument.
1.2 EFFICIENCY
A. Long term efficiency of operation is largely determined by proper

maintenance of the mechanical parts of the unit and water quality.
We recommend filtering where required to prevent solids from
plugging critical parts such as pumps, heaters and seals. The
services of a competent water treatment specialist must be obtained
and his recommendations followed. Temptek accepts no
responsibility for inefficient operation, damage caused by foreign
materials, or failure to use adequate water treatment.
1.3 TYPICAL LABEL PLACEMENT
Warning Label
Summarizes the safety precautions
when unit is in use.
Process Connection Label

Details process connections hook-up.
Unit Data Tag

Details unit Serial Number, voltage and
other important unit information.

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1.4 COMPONENT PLACEMENT
A. The temperature controller is designed to circulate temperature

stabilized water through the process system to result in process
temperature control.
B. Please note that the ability of the equipment to achieve this

objective is significantly affected by the method of installation.
C. If the operator has any questions, contact the Sales or Service

Department at 317-887-0729.
Instrument
(Not visible in this photograph.)
Pressure Gauges
Thermoformed Cover
Panel
Heater
AVTTM Cooling Valve

Electrical Panel
(Inside stainless steel cabinet.)
Flow Meter
(Inside cooling cylinder.)
Pump Motor
Pump
Vented Stainless
Steel Cabinet
Caster
TEMPTEK, INC.
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Manual & Quick

Start Guide
Electrical Panel
Lift-Off Cover
Panel

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2.0 INSTALLATION
2.1 GENERAL
2.2 TO AND FROM PROCESS CONNECTIONS
2.3 WATER SUPPLY CONNECTION
2.4 DRAIN CONNECTION
2.5 ELECTRICAL CONNECTION
TEMPTEK, INC.
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2.1 GENERAL
A. All process piping materials such as hose, rigid piping, valves or

filters, used in process water piping circuitry must be rated for
350°F minimum temperature and 200 PSI minimum pressure.
B. Be certain all process piping materials have the equivalent or larger

diameter of the particular process connection.
Drain connection:
Connect to one of the following:
(Depending on water supply source)
• plantʼs open drain
• tower water system return
• chilled water system return
To process connection:
Connect to “water in” on process manifold
From process connection:

Connect to “water out” on process manifold
Water supply connection:

Connect to one of the following:
• plantʼs city water source
• well water source
• tower water supply
• chilled water supply
2.2 TO AND FROM PROCESS CONNECTIONS
A. Connect the unitʼs To Process port to the Water In port on the

process manifold.
B. Connect the unitʼs From Process port to the Water Out port on the
process manifold.
C. Please note: Process water piping circuitry should be designed to

avoid an excessive use of elbows and/or lengths of pipe or hose.
If hose is the material of choice, avoid tight twists or curls and
excessive lengths.
D. Valves and filters may be installed in the process water piping

circuitry to facilitate service and maintenance, provided that such
devices maintain the full inside diameter of the process connection.
If installed, all such devices must be open and clean during unit
operation.

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2.3 WATER SUPPLY CONNECTION
A. Connect the unitʼs Water Supply port to the plantʼs city water, well
water, tower water or chilled water supply.
B. Water supply pressure requirements vary with operating

temperatures. Figure 2.2A shows the required operating water
supply pressures for various operating process temperatures. The
required water supply pressure retains process water in a liquid
state at temperatures over 180°F. Failure to maintain the required
water supply pressure will cause premature failure of and increase
maintenance in susceptible areas such as the shaft seal and heater.
OPERATING TEMPERATURE
180°F 190°F 200°F 210°F 220°F 230°F 240°F 250°F
20 PSI 25 PSI 30 PSI 35 PSI 40 PSI 45 PSI 50 PSI 55 PSI
WATER SUPPLY PRESSURE
Figure 2.2A
C. The factory recommended

minimum operating water supply
pressure requirement is identified
on the unitʼs data tag (figure 2.2B).
D. Static water supply pressure can be

determined at the unitʼs location by
reading the unitʼs 0-160 PSI
pressure gauges when the unitʼs
pump motor is OFF.
Typical Data Plate Figure 2.2B
E. If water supply pressure as read on
the unitʼs pressure gauges exceeds
75 PSI, a pressure reducing
valve must be installed in the water
supply line (refer to section 7.4 of
this manual for installation
information). The factory
recommended ʻregulated pressure
outʼ is 55 PSI (figure 2.2C).
2.4 DRAIN CONNECTION:

Typical pressure reducing valve Figure 2.2C
A. Connect the unitʼs DRAIN port to installation (shown on S-925).
one of the following, determined by
the water supply source:
1. Open drain for well or city water supply.
2. Tower water system return for tower system water supply.
3. Chilled water system return for chilled water system supply.
TEMPTEK, INC.
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B. The factory recommends a minimum of 10 psi pressure differential

between the water supply and drain line for proper cooling.
C. For most applications, the drain line

should not be valved. However, for
installations with a pressurized
drain system, it may be necessary
to install a valve in the drain line. In
such cases, the installed valve
must be fully opened after
installation and the valve handle
removed to prevent operating the
unit with a closed drain valve. The
valve handle can be reattached to Typical drain valve installation Figure 2.3A
the valve body when it is necessary (Shown on S-925)
to close the valve (figure 2.3A).
D. CAUTION: The unit must never be operated with a closed drain line
valve. A closed drain line valve prevents adequate system cooling
and will lead to unit overheating. Overheating of the unit may lead
to unit damage and/or serious personal injury.
2.5 ELECTRICAL CONNECTION
A. NEMA 1 MODELS
1. Electrical power supply requirements for Nema 1 units are

identified on the equipment data tag. Verify that available
voltage supply is the same as the unitʼs voltage
requirements.
WARNING: DO NOT CONNECT THE UNIT TO A

VOLTAGE SUPPLY SOURCE NOT EQUAL TO THE
UNITʼS VOLTAGE REQUIREMENTS AS SPECIFIED ON
THE UNITʼS DATA PLATE.
Use of incorrect voltage will void the unitʼs warranty and

cause a significant hazard that may result in serious
personal injury and/or unit damage.
2. For units with 10 and 16 KW heaters, a four conductor

cable, 10 foot in length, has been provided for connection to
an operator supplied fused disconnect.
3. For units with 24 and 34 KW heaters, the operator must

provide a four conductor power cable and the fused
disconnect.
4. The owner supplied fused disconnect must be sized and

installed according to the unitʼs power supply requirements
and local electrical codes.

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B. NEMA 12 MODELS
1. Nema 12 units are designated by the letter “J” in the model

number suffix. These units are constructed with a dust tight
electrical enclosure and branch circuit fusing. Electrical
power supply requirements are identified on the equipment
data tag. Verify that available voltage supply is the same as
the unitʼs voltage requirements.
WARNING: DO NOT CONNECT THE UNIT TO A

VOLTAGE SUPPLY SOURCE NOT EQUAL TO THE
UNITʼS VOLTAGE REQUIREMENTS AS SPECIFIED ON
THE UNITʼS DATA PLATE.
Use of incorrect voltage will void the unitʼs warranty and

cause a significant hazard that may result in damage to the
unit or serious personal injury.
2. Appropriate conduit and fittings should be selected which

will maintain the integrity of the cabinet.
3. Supply a power conductor sized according to the unitʼs

power supply requirements. Connect the power conductor
to the unitʼs power supply entry terminal block.
C. CONTROL CIRCUIT WIRING
1. The unitʼs supplied control

circuit is 110 volt, 1 phase,
60 cycle. The control circuit
is supplied by the factory
installed transformer. A
control circuit fuse is
provided (figure 2.5C).
D. GENERAL
1. Make certain all ground Typical control circuit Figure 2.5C

transformer fuse
connections to the unit are
properly affixed. A proper connection to earth ground is
required. A conduit ground is not a reliable conductor!
2. Make certain the power conductor, disconnecting means,

and fusing are properly sized according to the unitʼs power
supply requirements.
3. Make certain all electrical connections are tightly affixed.

Any loose wiring connections must be tighten before
engaging the power supply.
4. Make certain no moisture or standing water is present

inside the electrical cabinet.
TEMPTEK, INC.
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Power Entry Terminal Strip Transformer Heater

Fuse Blocks Contactor
Covered Control Transformer Pump Motor

Low Water Controller
Pressure Switch

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3.0 OPERATIONS
3.1 GENERAL
3.2 MACHINE START UP/OPERATIONS PROCEDURE
3.3 INSTRUMENT OPERATION
3.4 SHUT DOWN/DISCONNECT PROCEDURE
TEMPTEK, INC.
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3.1 GENERAL
A. Failure to follow the factory required operation procedures may

adversely affect the unitʼs ability to adequately control process
temperature and may create a hazardous operating condition which
may result in unit damage or serious operator injury.
B. The Operations segment of this manual is outlined below:
3.2 Machine start-up/operations procedure - follow this

segment to start the unit after the initial installation or to
restart the unit after reinstallation to the same or different
process. This section includes information on system fill,
electric motor phasing (pump rotation) and process flow
adjustments.
3.3 Instrument Operation - follow this segment to start up and

operate the instrument. This section includes information on
automatic and manual venting, setpoint selection and
adjustment, and feature explanations.
3.4 Shut down procedure - follow this segment to shut down

the unit. This segment includes information on system cool
down, shut down, electrical power supply precautions, and
disconnection from the system.
3.2 MACHINE START UP/OPERATIONS PROCEDURE
A. SYSTEM FILL
1. Engage the water supply source by opening the water

supply valve (customer installed) at the unitʼs location. If a
valve is not installed, engage the water supply source at the
plantʼs water supply central control point.
2. Once the water supply source is open, the unit will fill
automatically. Allow a few moments for the unit to
completely fill. The operator can determine the unit is
properly filled when the To Process pressure gauge and the
From Process pressure gauge stabilize at equal or closely
similar pressure.
3. The operator must check for any water leakage in the unitʼs
mechanical system, the process, and throughout the plantʼs
water supply system. If a water leak is observed, the
operator must disengage the water supply system, relieve
all pressure, and repair the leak. The operator must verify
the leak is repaired by refilling the system as outlined in this
procedure.

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4. During system fill, air is trapped at various places in the

water system. Air is purged automatically via the AVTTM
valve during initial pump start-up (outlined below). All air
must be purged before the unit is engaged for process
temperature control.
Entrained air in the system will adversely affect the unitʼs

ability to control process temperature. The operator can
determine all entrained air is purged when no pressure
spikes are evident via the unitʼs pressure gauges.
5. Adequate water fill and

pressure must be supplied
to the unit for efficient and
safe operation. To ensure
sufficient water fill, an
electrical panel mounted
pressure switch (figure
3.2A) is supplied with the
unit. A capillary line feeds
the pressure switch. If the
water supply pressure is Panel mounted pressure switch Figure 3.2A
not adequate the unit can
not be operated. This prevents operation with inadequate
water fill and pressure. If the unit is operated without
adequate water fill and pressure, the unit may be
susceptible to overheating and could result in unit damage
and/or serious injury to operating personnel.
B. ELECTRIC MOTOR PHASING (PUMP ROTATION)
1. The operator must determine the electric motor is phased

correctly. This is done by visually inspecting the rotation of
the motor shaft as outlined below. Incorrect phasing of the
unit results in poor operation and eventual damage.
a. Supply electrical power to the unit by engaging the

unitʼs disconnect switch. Once the correct voltage is
supplied to the unit, the Power light on the display
will illuminate.
b. Remove the thermoformed cover panel and open

the hinged electrical cabinet panel cover. Note that
the electrical power is engaged at this point and
caution must be observed while the electrical
supply is engaged and the cabinet panel is
open.
c. Locate the electric motor (figure 3.2B) and identify

the motor shaft inside the electric motor housing.
The motor shaft can be seen through the vent slots
in the motor housing or by removing the shaft
cover.
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d. Toggle the On / Off

switch. This will
cycle the motor
“on” and then “off”.
e. Observe the motor

shaft as it slows to
a stop to identify
the rotation.
Correct rotation is
“clockwise”, when Remove shaft cover to view Figure 3.2B
the motor shaft
viewed from the
rear of the motor. Incorrect rotation is “counter-
clockwise” when viewed from the rear of the motor.
If the shaft does not rotate when the unit is started,
the operator must identify the cause as outlined in
this manualʼs troubleshooting and repair section.
f. If the unit is phased correctly, continue with the start

up procedure at step C. If the unit is phased
incorrect, continue with step 2.
2. To correct unit phase:
a. Disengage the electrical power supply to the unit at

the unitʼs disconnect switch. Follow proper lockout
procedures before proceeding.
b. Once the electrical power supply is disengaged,

reverse any two power leads of the power cord at
the fused disconnect terminals.
c. Note: The operator

must reverse the
power leads at the
disconnect only and
not at the power
entry terminals on
the unitʼs electrical
panel (figure 3.2C).
The unitʼs internal
electrical system
wiring is phased DO NOT reverse power leads Figure 3.2C
At the unitʼs power entry
correctly at the
factory and must not be altered in the field.
3. To visually verify pump rotation, start the unit and observe

the pressure gauges. The To Process pressure will indicate
35-50 PSI more than the From Process pressure. In this
state, the pump rotation is correct (clockwise). If this is not
evident the unit is not correctly phased and should be
corrected as outlined in step 2.

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C. PROCESS FLOW ADJUSTMENTS
1. The operator must determine and set proper water flow rate
for the most efficient and trouble free operation.
a. Water flow rate through the process is determined

by the pressure losses in the process loop.
Generally, higher flow rates result in turbulent flow
achieving maximum temperature control and lower
maintenance.
b. If the flow rate exceeds the motor HP capacity, the

electric motor will draw excessive amps. This is a
result of the process loopʼs ability to flow water at a
greater rate than can be provided by the pump.
This will eventually result in tripping the thermal
motor overload relay (overload relays open) and the
unit will shut down and illuminate the Safety and
Alarm lights on the display.
2. If an excessive flow situation

is encountered and the
motor overload circuit has
tripped, the operator must
manually reset the overload
relay before operations can
continue. This is done by
opening the electrical panel
cover, identifying the reset
lever on the overload relay
(figure 3.2D), and pushing Pump Motor Controller Figure 3.2D
the reset lever “in” until the

overloads are reset (evidenced by a “clicking” sound as the
overloads reset).
3. If a motor overload situation persists, the operator must

adjust the flow rate to match the system pressure loss
(reduce flow rate) to prevent continual tripping of the
overload relay. This procedure is outlined here:
a. Open electrical cabinet panel door. The panel cover

is hinged and held open by a support cable. Note
that the electrical power is engaged at this point
and caution must be observed while the cabinet
panel is open.
b. Identify the motor starter block. This block consists

of the motor starter contactor and the overload
relay.
c. Place an amp meter on a single power lead coming

from the overload relay.
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d. Locate the motor

name plate on the
pump motor housing
(figure 3.2D). The full
load amp rating for
the motor is listed on
the name plate.
e. Engage the electrical

power supply and
start the unit. Motor name plate Figure 3.2D
f. The amp meter will display the motor amps.

Compare the actual motor amps as displayed on
the amp meter to the full load amp rating as listed
on the motor name plate.
g. If the amp draw is excessive (higher than the listed

name plate amp rating), a throttling valve must be
installed in the “from process” water line. The
throttling valve can be a gate valve or a ball valve.
h. With the throttling valve installed, fully close the

valve and then engage the pump motor. Slowly
open the throttling valve and monitor the motor
amps as displayed on the amp meter until the
actual motor amps equal the listed full load amp
rating of the motor. The process flow is now
correctly adjusted. The valve should remain in this
position during operation.
6. LOW PROCESS FLOW: The minimum recommended

process flow rate is 10 GPM. Process restrictions may limit
the flow to less than 10 GPM. We recommend the addition
of bypass lines to raise the flow rate to 10 GPM. The best
place to add bypass lines are on the extra ports on the
molding machine manifold. If extra ports are not available,
add a tee in the To Process and From Process lines, install
a bypass line between the two tees with a throttling valve.
Adjust the valve for a minimum of 10 GPM.

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“Setpoint” “Vent” Push

Temperature Button
Display “To Process” “Up Arrow”
Machine Temperature Push Button
Status Display “Down Arrow”
Display Push Button
Figure 3.3A
Communications Unit “On/Off”

Lexan Panel
Port Switch
3.3 INSTRUMENT OPERATION
A. INSTRUMENT START-UP
1. When the correct electrical power and adequate water

supply pressure are supplied to the unit, it is possible to
start the unit for temperature control duty.
2. When the electrical power supply is engaged to the unit, the

instrument (figure 3.3A) will momentarily illuminate all
indicating lights and digits. The instrument continues the
diagnostic routine and cycles through the following:
1. All LEDʼs ʻONʼ, ʻ8.8.8ʼ

2. Version number, ʻ1.00ʼ
3. Sequence through:
- ʻb96ʼ SPI baudrate: b96 | b48 | b24 | b12
- ʻc 1ʼ SPI COMM addr, 1-8
- ʻd10ʼ Alarm band deviation, d10 | d5
- ʻHoʼ Heat only, NO AVT valve
4. Setpoint, ʻ1.8.0ʼ
5. Process temperature, ʻ180ʼ
At this time, the operator can verify that all lights and digits
are functioning properly. If the operator determines an
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indicating light or digit does not illuminate, the controller

must be removed and sent to the factory for repair.
3. The instrument will immediately check the status of the

sensor probe, the high temperature safety switch, the water
supply pressure switch and the AVTTM valve for acceptable
operating conditions. If all systems are found to be ʻokʼ, the
unit will begin process temperature control operation. If a
system is not found to be ʻokʼ, the instrument will prevent
process temperature control operation and will illuminate
the Safety light and Alarm lights on the display.
4. Conditions that will prevent the unit from starting process

temperature control operations are (the Safety light on the
display will illuminate if one of these conditions exist):
a. Water supply pressure inadequate. The unit is

prevented from operating without adequate water
supply pressure by an electrical panel mounted
pressure switch. Sufficient water supply pressure
must be present to close the switch and consent
the safety circuit.
b. Motor overload switch opened. The electric motor

is protected from excessive flow conditions by a set
of thermal overload relays. These relays will open
(trip) and prevent electric power from reaching the
electric motor. If the overload relay is open, the
overload relay must be reset before operations can
continue. Excessive flow conditions must be
corrected immediately.
c. High temperature limit switch open. The unit is

prevented from operations with temperatures
exceeding 256°F by a “high temperature limit
switch”. This switch is installed in the “to process”
temperature sensor. If this switch is open (due to a
high temperature condition), the control circuit is not
consented and the unit cannot be started. If a high
temperature condition exists, the unit must first
“cool down” (reduce water temperature) before the
“high temperature limit switch” will automatically
reset to allow operation.
d. AVTTM fault. When power is applied, the AVTTM

valve begins a “homing process”. The valve is
turned forward and backward across a limit switch
to establish the valve position. If valve position
cannot be established, a fault will be displayed in
the Temperature display window as ULU. Refer to
section 5.3 for AVTTM service and repair instructions.

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e. Temperature sensor. Failure of the To Process

temperature sensor will be indicated in the
Temperature display by a PRB ERR. Check the
sensor cable and connector for loose wires or
moisture. If no problems are found, replace the
sensor.
B. INSTRUMENT OPERATION
1. Process temperature control operation is started by

switching on the On / Off rocker switch.
2. When the unit is turned on, the instrument will display the
previously selected setpoint temperature in the Setpoint
window. The setpoint temperature is displayed continuously.
The instrument normally display temperature in Fahrenheit

or Celsius as selected by DIP SW8. When an Up Arrow or
Down Arrow push button is pressed the current setpoint is
displayed with all (3) decimal point ʻonʼ. The setpoint will
remain on the display for three (3) seconds after a button is
released.
3. Also, the instrument will display the To Process temperature

as read by the temperature sensor, which is mounted at the
top of the heater/discharge tank. All instrument functions
are based on this temperature.
4. If the indicated To Process temperature is less than 100°F,

the instrument will automatically open the AVTTM modulating
cooling valve for 30 seconds. This “automatic system vent
cycle” will purge entrained air from the process system to
the drain. Automatic venting is indicated by a flashing Cool
light on the display. If the automatic vent cycle does not
result in the venting of all entrained air to the drain
(evidenced by a “rattling” sound in the unit and fluctuating
pressure gauges), the operator must manually vent the
system by holding the Vent push button. If the To Process
temperature exceeds 100°F, the instrument will bypass the
automatic system vent cycle.
5. SELECTING SETPOINT TEMPERATURE
The operating setpoint temperature is selected by pressing

the Up Arrow or Down Arrow push buttons. If a button is
pressed momentarily the setpoint value is displayed for 3
seconds.
All three decimal points are “ON” during setpoint display.
If the Up Arrow or Down Arrow push button is pressed

momentarily while the setpoint display is active, the setpoint
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will increment or decrement by one (1). When a button is

held down for more than one second, the setpoint will be
changed slowly at first and then faster after 5 second.
Hold until the preferred setpoint temperature is indicated in

the Setpoint display window. Setpoint temperatures can be
adjusted anytime during the process temperature control
cycle.
Setpoint Control Range: +32°F to +250°F (0°C to +121°C)
C. INSTRUMENT CONTROLS
1. UNIT ON/OFF SWITCH:

This rocker switch
engages/disengages
electrical supply to the
pump, heater and AVTTM
modulating cooling valve
(figure 3.3A).
2. VENT PUSH BUTTON:

Depress and hold this push
button to initiate a forced On/off rocker switch Figure 3.3A
vent of the unit by opening
the AVTTM modulating
cooling valve. By pressing
this button, the operator
can quickly cool the unit on
demand (figure 3.3B).
3. UP ARROW: Depress and

hold this push button to
increase the setpoint
temperature. Press
momentarily to increment
the value by one degree. Vent and arrow push buttons Figure 3.3B
Press and hold for more
than one second, the value
will increase slowly at first
and then faster after about two seconds. The setpoint
control range is 32° to 250°F (0° - 121°C) (figure 3.3B).
4. DOWN ARROW: Depress and hold this push button to

decrease the setpoint temperature. Press momentarily to
increment the value by one degree. Press and hold for
more than one second, the value will increase slowly at first
and then faster after about two seconds. The setpoint
control range is 32° to 250°F (0° - 121°C) (figure 3.3B).

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D. SENTRA LE STATUS INDICATING LIGHTS (figure 3.3C)
1. POWER ON: Illuminates

when electrical power is
applied to the unit.
2. PUMP: Illuminates when

the On / Off rocker switch
is turned “on” and the
motor pump is operating
and there are no safety
faults. Even with the On /
Off rocker switch “on”, the Sentra LE status indicating lights Figure 3.3C
PUMP light will not
illuminate if a safety fault
condition exists.
3. HEAT: Illuminates when the instrument engages the heater

contactor. Engaging the heater contactor supplies electrical
current to the flange mounted heater in the discharge tank.
This increases process water temperature.
4. COOL - SOLID: This light will illuminate (solid - not flashing)

when the instrument opens the AVTTM valve. Opening the
AVTTM valve will discharge a stream of process water to the
drain and allows cooling water from the water supply source
to enter the circulating system and mix with the heated
process water. This reduces process temperature.
5. COOL - FLASHING: This light will flash when the unit is

started and the process water temperature is less than
100°F and the unit is automatically venting to expel
entrained air from the system. The instrument will autovent
for approximately 30 seconds.
6. SAFETY - FLASHING: This light will illuminate (flashing)

when a safety fault exists. A fault must exist for 5 seconds
before the light flashes. The operator must isolate the cause
before operations can continue. The following items will
cause the Safety light to illuminate:
a. Water supply pressure inadequate (pressure

switch is open). The unit is prevented from
operation without adequate water supply pressure
by an electrical panel mounted pressure switch.
Sufficient water supply pressure must be present to
close the switch and consent the circuit to the
electric motor starter.
b. Motor overload switch opened. The electric motor

is protected from overload conditions (excessive
flow) by a set of thermal overload relays. These
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relays will open (trip) and prevent electric power

from reaching the electric motor. If the overload
relay is open, it must be reset before operation can
continue. An excessive flow condition must be
isolated and corrected immediately.
c. High temperature limit switch open. The unit is

prevented from operations at temperatures
exceeding 256°F by a “high temperature limit
switch”. This switch is installed in the “to process”
temperature sensor. If this switch is open (due to a
high temperature condition), the control circuit is not
consented and the unit cannot be started. If a high
temperature condition exists, the unit must first
“cool down” before the “high temperature limit
switch” will automatically reset.
D. AVTTM fault. When the unit is started, the AVTTM

valve begins a “homing process”, where the valve is
turned forward and backwards across a limit switch.
This establishes the valve position. If the valve
position cannot be established, a fault will be
displayed in the Temperature window as ULU.
Refer to section 5.3 for AVTTM service and repair
instructions.
E. Temperature Sensor. Failure of the To Process

temperature sensor will be indicated in the
Temperature display window by a PRB ERR. Check
the sensor cable and connector for loose wires or
moisture. If no problems are found, replace the
sensor.
7. SAFETY - SOLID: The Safety light will be solid (not

flashing) when all safety fault conditions have been isolated
and corrected. A solid Safety light can be cleared by
depressing the Up Arrow or Down Arrow push buttons.
8. ALARM: This light illuminates when an alarm fault exists.

The three safety fault items described above (water supply
pressure switch open, motor overload switch open, high
temperature limit switch open) will trigger an Alarm light.
The single item that will trigger an Alarm light and will not
trigger a Safety light is an “out of temperature band” alarm,
which occurs when the process temperature drifts above or
below the 5° or 10° temperature deviation band as
programmed by the DIP switch settings. The factory setting
is 10°.
Clear an Alarm indication by pressing the Up Arrow or

Down Arrow push buttons.
9. °F: illuminates when the DIP switch #8 is set to “on”. The

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factory set “temperature display” is ° F (see figure 3.3B).
10. °C: illuminates when the DIP switch #8 is set to “off” (see
figure 3.3B).
E. COMM PORT
1. 9-pin D-Shell for SPI communications.
PIN# Function
1 Signal Common
2 n.c.
3 n.c.
4 RD+/TD+
5 RD-/TD-
6 n.c.
7 n.c.
8 RD+/TD+
9 RD-/TD-
F. DIP SWITCH
1. The 8 position DIP switch located on the top edge of the

controller board is used to set:
Communication baudrate : *9600, 4800, 2400, 1200

Port Address : *1-8
Motor Type :
Units Display : * Fahrenheit or Celsius
SW: 8 7 6 5 4 3 2 1 87654321
baud xxxxxx00 9600*
baud xxxxxx01 4800
xxxxxx10 2400
xxxxxx11 1200
addr xxx000xx SPI address 1*
addr xxx001xx SPI address 2
addr xxx000xx SPI address 3
xxx000xx SPI address 4
motor type xx0xxxxx 50(0) step, 1/2 or 3/8 AVT
xx1xxxxx 100(0) step, 3/4 AVT
SPARE x0xxxxxx SPARE
x1xxxxxx SPARE
temp display 0xxxxxxx Fahrenheit *
1xxxxxxx Celsius
00000000 = * = default settings
Calibration Pot. PC Board DIP Switch
Off = 1 8 7 6 5 4 3 2 1
On = 0
Front Panel
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G. ADVANCED SETUP
1. To access the advanced setup mode depress both the Up

Arrow or Down Arrow push buttons and then release. Use
the Vent push button to select through the parameters listed
below.
2. Advance setup features:
SP: Setpoint. Use Up Arrow or Down Arrow push

buttons to adjust (range 0°F - 250°F).
Hi: Hi Temperature Deviation Alarm. Use Up Arrow or

Down Arrow push buttons to adjust (range 0° -
50°F).
Lo: Low Temperature Deviation Alarm. Use Up Arrow or

Down Arrow push buttons to adjust (range 0° -
50°F).
ULU: Valve Offset. Use Up Arrow or Down Arrow push

buttons to adjust (range 1 - 250) default 40.
Note: Setting for initial valve opening, use to tune

cooling response.
PAL: Pump Active Alarm. When activated will activate

alarm output whenever pump is not running. Will
alarm until power is disconnected, or pump is
restarted (on/off).
Aut: Autovent activation temperature (range 0° - 250°F)

default 100°F.
Auc: Autovent Time (range 0 - 250 seconds) default 45

seconds.
Note: Unit will autovent whenever pump is started

and temperature is below temperature setting.
3.4 SHUT DOWN/DISCONNECT SEQUENCE
A. PRECAUTIONS/WARNINGS
1. The operator must precisely follow all shut down

procedures outlined in this manual. If the operator fails to
do so, an unsafe condition can develop resulting in damage
to the unit or injury and/or death to operating personnel.
2. When disconnecting the unit from the process system, the

operator must determine the unitʼs process temperature is

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at ambient or below 85°F

and all system pressure is
relieved and the unitʼs
pressure gauges read “0”.
Injury or death to operating
personnel and damage to
the unit could result if a hot
and pressurized unit is
disconnected from the
system.
Pressure relief valve Figure 3.4A
B. UNIT SHUT DOWN (without
system disconnect)
1. Adjust the setpoint temperature to 32°F. The instrument will

disengage the heater contactor (if engaged) and fully open
the AVTTM valve. Operate the unit until process temperature
as indicated on the Temperature display is at the ambient
water supply temperature or below 85°F.
2. Stop operations by pressing the Stop push button.
3. Disengage the water supply to the unit by closing the water

supply valve (if installed) or by turning off the water supply
source at the central control point. If any residual pressure
is evident open the pressure relief valve (figure 3.4A) to
dissipate.
4. Disengage the power at the fused disconnect. Determine
the Power light on the display is OFF.
5. Before disconnecting and removing the process circuitry, be

certain all system pressure is vented and the pressure
gauges read “0”. When the process circuitry is disconnected
and removed from the unit, a small amount of water will be
discharged from the unit. Please note that this water should
not be warm or pressurized if all shut down and
disconnecting procedures were followed. Remaining
process water can be discharged by removing the pump
casing drain plug.
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4.0 TROUBLESHOOTING
4.1 UNIT WILL NOT START (POWER LIGHT IS NOT ILLUMINATED)
4.2 UNIT WILL NOT START (POWER LIGHT IS ILLUMINATED)
4.3 UNIT STOPS
4.4 UNIT OVERHEATS
4.5 UNIT UNDERHEATS
4.6 PRESSURE RELIEF VALVE LEAKS
4.7 COOLING VALVE FAULT “ULU”
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4.1 UNIT WILL NOT START (POWER LIGHT IS NOT ILLUMINATED)
A. One or more fuses at the main disconnect device are open (blown).
Determine continuity at each fuse. If continuity is not determined,
replace the fuse. Then determine cause of blown fuse.
B. Control circuit transformer fuse is open (blown). Determine

continuity at the control circuit transformer fuse. If continuity is not
determined, replace the fuse.
4.2 UNIT WILL NOT START (POWER LIGHT IS ILLUMINATED)
A. Power supply is ON. The operator can determine that electrical

power supply to the unit is “on” by an illuminated Power light on the
display. Even with the main power supply on, the unit is prevented
from operating by one of the following conditions:
1. Water supply pressure inadequate. (pressure switch is

open). The unit is prevented from operation without
adequate water supply pressure by the electrical panel
mounted pressure switch. Sufficient water supply pressure
must be present to close the switch.
2. Motor overload switch opened. The electric motor is

protected from overload conditions by a set of thermal
overload relays. These relays will open (trip). If the overload
continue. An excessive flow condition must be isolated and
3. High temperature limit switch open. The unit is prevented

from operations at temperatures exceeding 256°F by a
“high temperature limit switch”. This switch is installed in the
To Process temperature sensor. If this switch is open (due
to a high temperature condition), the unit cannot be started
and must “cool down” before the “high temperature limit
4.3 UNIT STOPS
A. The operator should determine the main power supply to the unit is
ON by an illuminated Power light on the display. With the main
power supply “on”, the unit will be prevented from starting by the
following conditions:
1. Water supply pressure inadequate. (pressure switch is

open). The unit is prevented from operation without
adequate water supply pressure by the electrical panel
mounted pressure switch. Sufficient water supply pressure
must be present to close the switch.
2. Motor overload switch opened. The electric motor is

protected from overload conditions by a set of thermal

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overload relays. These relays will open (trip). If the overload

continue. An excessive flow condition must be isolated and
3. High temperature limit switch open. The unit is prevented

from operations at temperatures exceeding 256°F by a
“high temperature limit switch”. This switch is installed in the
To Process temperature sensor. If this switch is open (due
to a high temperature condition), the unit cannot be started
and must “cool down” before the “high temperature limit
B. The operator should check the Power light on the display. The
operator should check the following conditions:
1. One or more fuses at the main disconnect device are open

(blown). Determine continuity at each fuse. If continuity is
not determined, replace the fuse. Then determine cause of
blown fuse.
2. Control circuit transformer fuse is open (blown). Determine

continuity at the control circuit transformer fuse. If continuity
is not determined, replace the fuse.
4.4 UNIT OVERHEATS
A. This is evidenced by To Process temperatures consistently above

the selected setpoint temperature. Overheating is also evidenced by
a To Process temperature that continues to escalate above the
setpoint temperature with no apparent cooling action, even though
the Cool light is on. Extreme overheating is evidenced by To
Process temperatures over 256°F. The operator should check for
the following conditions:
1. Inadequate water supply pressure. The unit must be

supplied with adequate water flow to provide cooling when
required. The minimum pressure differential between the
water supply and drain to achieve full cooling capacity is 10
PSI. The minimum water supply pressure is 20 PSI. A drop
in water supply pressure operation will cause the pump to
stop and a safety fault to be displayed.
2. AVTTM valve defective. The instrument opens and closes

the AVTTM cooling valve in incremental steps between 0 to
100% as prescribed by the current process load. A
continual discharge stream of process water to drain is
present under most operating conditions (except at full
heat-up). This allows the unit to maintain virtual straight-line
control of process water temperature. If the AVTTM valve
becomes clogged with process water debris or scaled with
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mineral deposits, its operation is hindered or fully prevented

and adequate process water discharge to drain is
prevented. The operator must remove the AVTTM valve and
remove any loose debris. Massive debris or scale deposits
may necessitate replacement of the AVTTM valve. The
procedure for servicing the AVTTM valve is outlined in
Section 5.3 of this manual.
3. Drain line obstruction. The operator must determine if the

drain line is obstructed by the following conditions. Section
2.4 outlines the parameters of correct drain line installation.
a. Closed drain line valve. An installed but partially

or fully closed valve in the drain line prevents full
discharge to drain and contributes to an
overheating condition. The operator should
determine the drain line is open.
b. High drain back pressure. Pressurized plant drain

lines will prevent flow to drain if the differential
between the water supply pressure and the drain
line pressure is inadequate. The factory
recommended minimum differential is 20 psi. If the
differential is less than the factory recommendation,
plant service personnel should take measures to
reduce drain line pressure.
4. Instrument defective. The instrument is designed and

manufactured exclusively by Temptek. The instrument is
life-tested and found to be field reliable. However, in the
case where the instrument is determined to be defective,
the operator must remove the assembly according to
instructions outlined in section 5.8 and return the assembly
to the factory. The instrument is not a field serviceable
component.
4.5 UNIT UNDERHEATS
A. This is evidence by operations with To Process temperatures

consistently below the selected setpoint temperature.
1. Process water leakage. When the instrument engages the

heater to elevate process temperature, the input of heat into
the process can be offset by a defective AVTTM valve. If the
AVTTM valve is defective, it may pass a larger than required
stream to drain, thus providing unwanted cooling. A
defective AVTTM valve should be repaired immediately.
2. Heater element failure. A failed heater element will not

input adequate heat into the process to elevate the process
water temperature. The operator must check the amps at
the heater contactor with the contactor energized. Zero

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amps at the contactor indicate a failed heater or burnt wire

connections. The operator should remove the failed heater
and replace with a new heater according to the procedure
outlined in section 5.2.
3. Unit capacity too low. This occurs when the process

requires more heat than the unit is capable of producing.
The only option in such cases is to install a unit with an
adequate heater KW rating for the load.
4. Instrument defective. The instrument is designed and

manufactured exclusively by Temptek. The instrument is
life-tested and found to be field reliable. However, in the
case where the instrument is determined to be defective,
the operator must remove the assembly according to
instructions outlined in section 5.8 and return the assembly
to the factory. The instrument is not a field serviceable
component.
4.6 PRESSURE RELIEF VALVE LEAKS
A. The unit has a 150 psi pressure relief valve mounted in the cooling
cylinder. If the valve is found to be leaking, the operator should
check the following:
1. Water supply pressure exceeds 75 psi. The unit is

designed to operate with water supply NOT exceeding 75
psi. See section 2.3 paragraph B for specific water supply
pressure requirements at corresponding setpoint
temperatures. If the plant water supply pressure exceeds 75
psi, the pressure relief valve may leak. Static water supply
pressure can be determined at the unitʼs location by reading
the unitʼs 0-160 PSI pressure gauges when the unitʼs motor
pump is off. If the water supply pressure at the unitʼs
location exceeds 75 PSI, a pressure reducing valve must
be installed in the water supply line. The factory
recommended ʻregulated pressure outʼ is 55 PSI. Refer to
section 7.4 for regulator installation drawing.
2. Back flow prevention device in water supply line. If a back flow

prevention device (check valve, pressure regulator, closed valve) is
installed in the water supply line, increased pressures from thermal
expansion are unable to move into the water supply line. This will
increase the unitʼs internal pressure causing the pressure relief
valve to leak. Refer to section 7.4 for regulator installation drawing.
3. Valve contamination. The pressure relief valve may become

contaminated with water debris causing the valve not to close
properly. If this is the case, flushing the valve for a moment will
cleanse the seat and allow it to work properly. If flushing the valve
does not remedy the leaking, the valve must be replaced.
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4. Extreme internal system pressure. If the internal pressure in the

Sentra unit is elevated, the pressure relief valve will leak as a
safety measure to dissipate excessive pressure. If this is the case,
the operator must determine why the system internal pressure is
excessive and correct the condition.
4.7 COOLING VALVE FAULT
A. AVTTM FAULT. When power is applied, the AVTTM valve begins a

ʻhoming processʼ. The valve is turned forward and backward across
a limit switch to establish the valve position. If valve position cannot
be established, a fault will be displayed in the Temperature display
window as ULU. Refer to section 5.3 for AVTTM service and repair
instructions.

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5.0 SERVICE/MAINTENANCE
5.1 PUMP SEAL REPLACEMENT
5.2 HEATING CYLINDER SERVICE
5.3 AVTTM COOLING VALVE SERVICE
5.4 PROBE CALIBRATION
5.5 VOLTAGE CHANGEOVER
5.6 SENSOR PROBE SERVICE
5.7 PRESSURE SWITCH SERVICE
5.8 INSTRUMENT SERVICE
5.9 CONFIGURING TEMPERATURE DISPLAY UNITS
5.10 CONFIGURING ALARM TEMPERATURE PARAMETER
5.11 CONFIGURING COMMUNICATIONS RATE
5.12 ELECTRONIC INSTRUMENT REPAIR POLICY & PROCEDURE
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5.1 PUMP SEAL REPLACEMENT
A. The pump seal is a Rotating Member Tension Spring
carbon/ceramic shaft
seal assembly including
a stationary member,
rotating member and
tension spring (figure
5.1A).
B. The life cycle of the

pump seal is
Figure 5.1A
determined by hours of Stationary member
use, operating
temperature and water
quality. Poor water quality is the
primary reason for premature pump
seal failure.
D. The operator should follow this

procedure to replace the pump
seal:
1. Disengage process
operations and relieve all
system pressure.
Remove lift-off access panel Figure 5.1B
2. Disengage main power
supply. Verify the Power
light on the display is “off”.
3. Remove the lift-off access

panel and set aside (Figure
5.1B).
4. Remove the thermoformed

panel. It is attached to the
stainless steel cabinet by 4
Thermoformed panel Figure 5.1C
small screws (figure 5.1C). removed and electrical
cabinet open.
5. Drain machine by removing

the pump casing drain plug.
6. Remove the three motor

wire leads from the motor
wiring terminals. The
operator should “map” the
wire terminal locations to
ensure correct rewiring.
The power cord should be
removed from the motor
housing (figure 5.1D).
Motor leads Figure 5.1D

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7. Locate and remove the 4

pump casing bolts. These
bolts secure the motor and
motor adapter to the pump
casing (figure 5.1E).
8. Separate the motor and

adapter from the pump
casing to expose the pump
impeller (figure 5.1F).
Remove the motor and Pump casing bolts Figure 5.1E
adapter from the unit and
place on a workbench to
continue the procedure.
9. Locate and remove the

dust cap from the motor to
expose slotted motor shaft.
The motor shaft is free to
rotate, but must be secured
to remove the impeller. To
secure the motor shaft,
insert a flat bladed screw
Impeller Figure 5.1F
driver in slot to hold the
shaft stationary (figure
5.1G).
10. Locate and remove

impeller locking screw
(figure 5.1H). Using a
socket and ratchet, the
impeller retaining screw
can be removed. Once
removed, the impeller can
be “unthreaded” from the
motor shaft to expose the
Motor shaft Figure 5.1G
pump seal assembly.
11. Remove all seal parts

(figure 5.1I). Note seal
component arrangement to
facilitate reassembly.
12. Clean the motor shaft and

lubricate with a mild soap
solution. Note: Oil must
never be used as a
lubricant as it will
damage the rubber parts
of the seal assembly. Removing impeller locking Figure 5.1H
screw with ratchet
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13. Install new stationary seal

member in pump casing
cavity (figure 5.1J). Be
certain the stationary seal
member is fully squared
and seated in cavity.
14. Slide the rotating member

onto the lubricated pump
shaft (figure 5.1K). Be
certain not to damage or Seal components Figure 5.1I
tear the rubber bellows
assembly.
15. Place the spring onto the

rotating member.
16. Align the tension spring

and rotating member
before reinstalling the
impeller (figure 5.1L). Be
certain the spring and
rotating member are
Stationary member Figure 5.1J
aligned before the impeller
is fully tightened and the
impeller retaining screw is
reinstalled.
17. Clean the pump casing,

cavities, impeller and O-
ring before reassembly.
18. Mate the motor and

adapter to the pump
casing. Reinstall the 4
pump casing bolts. Rotating member Figure 5.1K
19. Reconnect the motor power

cord and leads.
20. Replace the thermoformed

front panel and the lift-off
cover.
E. When this procedure is complete,

the operator may restart the unit. In
many cases, a new pump seal will
experience a small amount of
leakage for a short time. This is
Aligning impeller and spring Figure 5.1L
normal. After a few moments, the
new seal will take seat and the leak
will stop.

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5.2 HEATER REPLACEMENT
A. The heater is a flange mounted

assembly and inserted into the cast
cylinder tank and secured by 4
bolts (figure 5.2A).
B. The operator can determine if the

heater requires replacement when
the heater draws “0” amps or when
a continuity check of each heater
element is negative.
Heater Figure 5.2A
C. Generally, heaters fail due to low
water flow, low water pressure, air
in the system or defective heating elements.
D. The operator should follow this procedure to replace the heater:
1. Disengage operations and be certain all system pressure is

relieved and the unitʼs pressure gauges read “0”.
2. Disengage main power supply. Verify the Power light on the

display is “off”.
3. Remove the lift-off access panel and set aside
4. Drain machine. The

machine can be drained by
removing the pump casing
drain plug.
5. Remove heaterʼs junction

box cover to locate wiring
connections. The operator
should note the wiring
connections to ensure
correct reinstallation (figure
Heater junction wires Figure 5.2B
5.2B).
6. Disconnect the three power

leads from the heater
terminals. Remove the
power cord from the
junction box.
7. Remove the 4 heater

mounting bolts (figure
5.2C).
8. Remove heater (figure

5.2D). Heater mounting bolt Figure 5.2C
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9. Before the new heater is

installed, the mating
surface of the cast tank
should be cleaned. Once
cleaned, place the new
heater gasket onto the tank
mating surface. Coat the
mating surface with a high
temperature gasket
sealant.
Remove heater Figure 5.2D
10. Set new heater into tank.
Aligning the bolt pattern of
the heater and tank flanges.
11. Replace the 4 heater mounting bolts. Alternate to the

opposite bolt while tightening.
12. Reconnect the power cable to the heater terminals. Be

certain to tighten the power cord junction box connector.
Replace the junction box cover and the lift-off cover panel.
D. When complete, restart the unit.

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5.3 AVTTM COOLING VALVE SERVICE
A. The AVTTM cooling valve is a two component assembly, consisting of

the motor/gearbox and valve assembly, mated with a machined
aluminum coupling. The AVTTM valve assembly is sheltered by an
thermoformed drip cover (figure 5.3A). The drip cover is secured by
two nuts and can be removed. When removed, the AVTTM valve
components can be viewed (figure 5.3B).
ABS drip cover
Square drive stem
Mounting flange
Stainless valve body

Cooling Cylinder
One piece
coupling
Figure 5.3A
Coupling
Valve
Home switch
Motor / Gearbox
Figure 5.3B
B. The conditions that require servicing of the AVTTM modulating valve

are as follows:
1. Motor/gearbox assembly defective. This condition is

evidenced by non-movement of the motor when prompted
by the instrument. This is evident when power is engaged
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to the instrument. The instrument will turn the motor in an

attempt to find “home base”. If no movement is observed,
most likely the motor/gearbox assembly is defective. To be
certain, remove the motor as outlined below, maintain the
electrical connection and supply power to the instrument. If
the motor does not turn, the motor/gearbox should be
replaced. If the motor does turn, the operator can determine
the valve assembly is defective.
2. Valve assembly defective. The valve assembly may

become fouled with process debris or the internal
components may be defective.
C. The components of the AVTTM valve can be serviced separately. To

begin the AVTTM valve service procedure, proceed with steps 1 - 5:
1. Disengage process operations and verify all system

pressure is relieved and the unitʼs pressure gauges read
“0”.
2. Disengage main power supply and verify the Power light on

the display is “off”.
3. Remove the lift-off access panel and set aside.
4. Disconnect the valve wiring harness.
5. Remove the AVTTM valveʼs drip cover.
D. To service the motor driver/gearbox components, continue with

steps 6 - 12:
6. The motor/gearbox assembly is mounted to the valve

bracket and is secured by 2 mounting screws.
NOTE: It will also be necessary to remove the 2 screws

that secure the micro switch to completely remove the
motor since they are hard wired together.
7. Remove the 2 mounting screws. The motor and gearbox

will now be loose. Carefully separate the motor/gearbox
from the attached coupling from the valve assembly.
8. Align the motor/gearbox and coupling to the valve

assembly.
9. Align the motor/gearbox assembly mounting holes to the

holes in the cooling cylinder. Replace the 2 mounting
screws and loosely install the microswitch screws.
10. Reconnect the wiring harness. Home base is the reference

point from which the controller is able to open the valve
incrementally. If the unit is not able to find home, a valve

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fault “ULU” will appear in the Temperature display window.

Adjust the home switch to clear the fault.
11. Adjusting the home switch. Apply power. The coupling
should begin to turn. When the lobe on the coupling is
directly under the roller for the microswitch, turn off the
power. Adjust the microswitch so that the roller fully
depresses the microswitch. Turn on the power and the
valve should turn forward and backwards a few times and
then stop at the home position. The valve light should be
green and you may begin operation. See diagram on next
page.
NOTE: Important... the valve stem should be in this

position (as indicated in the diagram) and the valve
MTG Screws
Switch
Lobe
Coupling
should be CLOSED. If the valve is open, manually turn

the square stem 90° so that the valve is closed.
E. To service the valve components, continue with steps 13 - 20:
12. Be certain the unit is totally depressurized with the unitʼs

pressure gauges reading “0”. The unit should be drained if
possible.
13. The valve assembly is a ball valve specially designed only

to work with the AVTTM motor. The valve assembly is
secured to the cooling cylinder by a top plate and 4
mounting screws. The drain connection originates at the
valve top plate with a brass elbow and close nipple fitting.
The connection can be maintained when servicing the
valve.
14. Remove the 4 mounting screws. The top plate, mounting

bolts, valve assembly and the mounting plate with the
attached micro-switch will now be loose. Carefully separate
the valve from the motor/gearbox.
15. At this step, the valve can be rebuilt or replaced. To rebuild

the valve, order PN 8764939, and install new stem packing
O-ring, seal rings, and seats (see diagram below). Once the
value is back together, continue with step 17:
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16. Aligned the valve assembly coupling to the motor/gearbox

and place on the cooling cylinder. A gasket or seal is not
required.
17. Replace the top plate, the micro switch mounting plate and
the 4 mounting bolts. Tighten the 4 mounting bolts
alternating to the opposite bolts.
18. Once power is reapplied, the instrument will align the AVTTM
modulating valve to “home base”. Home base is the
reference point from which the controller is able to open the
valve incrementally. Process operations can resume. If the
unit is not able to find home, a valve fault ULU will appear
in the temperature display. Readjust the home switch to
clear the fault. Adjust the home switch as needed (as
outlined in Step 11).

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5.4 PROBE CALIBRATION
A. The temperature probe (figure

5.4A) is a temperature transducer.
The transducer is embedded into a
threaded bulb well. The transducer
converts the temperature of the
water into a proportional current
output, which the microprocessor
controller reads, displays, and
bases it controlling functions. The
gain is automatically calibrated
within the microprocessor Typical sensor probe Figure 5.4A
electronics. The zero adjustment

potentiometer is located on the CPU.
B. The temperature transducer and instrument circuitry is very stable.

A small drift may occur over time. To ensure correct temperature
reading, calibrate the probe annually or per your facility calibration
standards. Operation in high humidity and high vibration
environments may require more frequent calibration.
C. The operator should follow this procedure to calibrate the probe.
1. Disengage process operations and verify all system

pressure is relieved and the unitʼs pressure gauges read
“0”.

3. Remove the To Process

temperature probe and
insert a 1/2” plug in its
place (figure 5.4B). To
complete the calibration
procedure, the unit will be
operated at full flow and
pressure. The plug is to
maintain the mechanical
integrity of the unit during Plug Figure 5.4B
the calibration procedure.
4. Prepare an ice water bath. The operator should place an

accurate digital thermometer in the ice water bath to read
the temperature of the bath. The probe will be calibrated to
the temperature of the ice water bath.
5. Place the probe in the ice water bath.
6. Start the unit.
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7. Reduce the unitʼs set point, via the Down Arrow push button
to 32°F.
8. With the unit in the operations mode, the “to process”

temperature on the display should equal the temperature of
the ice water bath as indicated by the digital thermometer. If
not, the operator must change the calibration of the probe.
a. To access the calibration potentiometer, open the

electrical cabinet panel door. The panel door is
secured by a support strap. Caution must be
employed when the electrical panel door is open
since power is applied to the unit.
b. Locate the instrument

CPU. The calibration
pot is located on the
“mother board” of the
instrument assembly
(figure 5.4C).
c. Use a non-conductive
device, to adjust the
potentiometer.
Adjust the Calibration port Figure 5.4C
potentiometer until
the “to process” temperature on the display equals
the temperature of the ice bath.
9. When the two temperatures (“to process” and ice water

bath) are equal, the calibration procedure is complete.
10. Shut down the unit. The operator must be certain to remove
the 1/2” plug and replace the sensor probe. Restart
operations.

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5.5 VOLTAGE CHANGEOVER
A. Some units can undergo a field voltage conversion by qualified

technicians. Consult with the Temptek Service Department to
determine if your unit can be converted. Have your Serial Number
ready and call 317-887-0729.
B. Typical Conversions for 1/2 to 7.5 horsepower motors and 10 to 16

kW heaters:
1. 240/3/60 to 480/3/60
2. 480/3/60 to 240/3/60
3. 480/3/60 to 208/3/60
Consult factory for other power conversions.
B. For a field voltage changeover, the Motor Starter and Overload Block
following items will require

replacement or rewiring:
1. Heater (rewiring)
2. Motor (rewiring)
3. Transformer (rewiring)
4. Motor starter and overload
block (replace)
5. Replace unit data tag with
tag stating new voltage and
amp rating.
Transformer Figure 5.5A
C. The qualified technician should follow

this procedure to complete a field voltage changeover:
1. Disengage operations and verify all system pressure is

relieved and the unitʼs pressure gauges read “0”.
2. Disengage main power supply. Follow proper lock-out

procedures. The operator
must verify the Power light
on the display is “off”.
3. Remove the lift-off access

panel and set aside. (figure
5.5A)
4. Rewire the heater to the

new voltage. Figure 5.5B
shows the wiring for 230
and 460 volt heaters.
Thermoformed panel Figure 5.5A
removed and electrical
5. Remove the thermoformed cabinet open.
front panel and open the

electrical cabinet panel door. Unplug the instrument
connectors to fully extend the hinged panel.
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Wiring schematics for 240 and 480 volt heaters Revised 4/11 Figure 5.5B
208/240 460/480
4 4
6 7
5
1
L1
8
7
6
2
L2
9
8
3 1 L1
L3 2 L2
9 3 L3
Wiring schematics for 240 and 480 volt pump motors Figure 5.5C
6. Rewire the pump motor for the new voltage. Most Sentra
pump motors are dual voltage. Figure 5.5C shows the
wiring schematic for 240
and 480 voltages.
7. Rewire the transformer to

the proper voltages as
shown by the schematic on
the transformer (figure
5.5D).
8. Replace the motor starter

and overload block. Adjust
the overload block settings Transformer Figure 5.5D

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Motor Starter and Overload Block

for the current draw at the
new voltage (figure 5.5E).
9. Once a voltage change is

complete, be certain the
unit is properly connected
to the new voltage supply,
as outlined in section 2.5
of this manual. Restart unit
operations according to
section 3 of this manual.
Figure 5.5E
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5.6 SENSOR PROBE SERVICE

Probe
A. Each temperature probe (figure
5.6A) is a temperature transducer.
The transducer is embedded into a
bulb well, which is threaded into the
tank. The transducer converts the
temperature of the water into a
proportional current output, which
the microprocessor controller
reads, displays, and bases it
controlling functions. The gain is
automatically calibrated within the
Service connection Figure 5.6A
controller electronics, the zero
adjustment potentiometer is located
on the CPU.
B. Sensor probe errors are indicated by the Probe light on the

instrument with a Flashing Red display. When a sensor probe error
is displayed, take the following steps to correct:
1. RECONNECTION. If the service connection of the sensor

probe becomes saturated with water. Simply unplug the
connection, shake out the water to clear the service
connection and replug. If this was the problem, the error
display should change to Solid Red which can be cleared
by pressing the Start push button. If not, continue with
replacement.
2. REPLACEMENT. Replacement of the sensor probe

involves ceasing process operations (as outlined in section
3.4 of this manual) and removing the defective sensor
probe. All factory supplied replacement probes are
complete with the service connection. Unit with ʻHEʼ Series
instruments use two sensor probes: A “to process” and a
“from process”. The “high temperature limit” safety switch is
a part of the “to process” sensor probe. To replace any
sensor probe, follow the procedure as outlined below:
a. Stop process operations as described in section

3.4 of this manual.
b. Determine that all process pressure is relieved and

the unitʼs pressure gauges read “0” pressure.
c. Drain the unit by removing the pump casing drain

plug. The unit can be drained only to below the
sensor probe mount if preferred.
d. Disconnect the sensor probe service plug.
e. Using a crescent wrench, remove the sensor probe

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from the cylinder. To install a new sensor probe

continue as follows:
f. The new sensor probe threads should be lined with

teflon tape and coated with leak preventative
sealant. Using a crescent wrench, thread the new
sensor into the machined boss of the cylinder.
g. Reconnect the service connection. Restart the unit

as outlined in section 3 of this manual.
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5.7 PRESSURE SWITCH SERVICE
A. The unit is protected from low

pressure operations by a pressure
switch (figure 5.7A). This switch is
mounted at the bottom of the
electrical cabinet.
B. The switch will close and consent

the control circuit when sufficient
water supply pressure is presented.
The switch is factory set to 20 psi.
C. If insufficient water supply pressure Pressure switch Figure 5.7A

is present, the switch will open and
prevent operations.
D. In cases where sufficient water supply pressure is present as

indicated by the unitʼs pressure gauges and the pump is “off”, and if
the pressure switch fails to close, the pressure switch may be
defective. To replace the pressure switch, follow the steps outlined:
1. Shut down unit operations according to section 3.4 in this

manual. Be certain proper lock-out procedures are followed.
Also, be certain system pressure is eliminated and the unitʼs
pressure gauges read “0” pressure.
2. Drain unit by removing the pump casing drain plug.
3. A capillary runs from the cooling cylinder to the pressure

switch. Remove the capillary connection.
4. The brass elbow mounted on the pressure switch must be

removed.
5. Remove the electrical connections to the pressure switch.
6. The pressure switch is mounted onto the electrical cabinet

with two 1/2” nuts in series. Remove the nuts to remove the
pressure switch. A new pressure switch from the factory
should be installed by continuing with step 7.
7. Thread one 1/2” nut onto the pressure switch and then
place the pressure switch through the panel in the original
mounting hole. Thread the second 1/2” nut from the bottom
of the pressure switch. Tighten to lock the pressure switch
in place.
8. Install the brass elbow fitting. Teflon tape and leak

preventative paste should be used to prevent water
leakage. Install the capillary tube and resume operations.

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5.8 INSTRUMENT SERVICE
A. The instrument controller is a

microprocessor based instrument
designed to cycle the heater and
AVTTM modulating cooling valve to
maintain process temperature at
setpoint (figure 5.8A) .
B. The instrument is not a field

serviceable component. If the
instrument is determined to be in
need of repair, the operator must Sentra HE instrument Figure 5.8A
remove the assembly and return it
to the factory for repair.
C. To service the instrument, take the following steps:
1. Disengage process operations according to the procedure

outlined in section 3.4. The operator must be certain all
system pressure is relieved and the unitʼs pressure gauges
read “0”.

3. Remove the thermoformed front panel and set aside. The

panel is attached to the stainless steel cabinet by 4 small
screws.
4. Open the hinged

electrical cabinet panel
cover. The panel is
opened by removing four
small screws.
5. The instrument is
mounted on the
electrical cabinet panel
cover. The instrument is
secured by four Connections Figure 5.8B
mounting bolts. A series
of electrical connections
link the instrument to the
mechanical components of the unit (Figure 5.8B).
5. Remove the large molex connector.
6. Remove the ground terminals.
7. Remove the sensor plug.
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8. Remove the four mounting nuts. The instrument is now

loose and can be removed. To reinstall a factory issued
instrument, continue with step #9.
9. Place the instrument into the panel mount, aligning the four
mounting stems. Once the instrument is aligned, tighten the
nuts to secure the instrument.
10. Connect the sensor plug.
11. Connect the ground terminals.
12. Connect the large molex connector.
13. The operator can now start the unit as outlined in section 3
of this manual. The operator must reconfigure (if necessary)
the instrument to restore the preferred operating
parameters.

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5.9 CONFIGURING TEMPERATURE DISPLAY UNITS
A. The operator may program the

instrument to display temperature
in either Fahrenheit or Celsius.
B. Fahrenheit temperature display is

indicated by the ʻ° Fʼ light. Celsius
temperature display is indicated by
the ʻ° Cʼ light (figure 5.9A).
C. The operator should follow this

procedure for configuring the Temperature display lights Figure 5.9A
temperature display units.

read “0”.
2. Disengage main power supply. The operator must verify the

Power light on the display if “off”.

front panel and set aside.
The panel is attached to
the stainless steel cabinet
by 4 small screws. Open
the electrical cabinet panel
door.
4. Locate the instrument CPU

(figure 5.9B). The DIP
switch is located on the
ʻmother boardʼ of the
Instrument chassis Figure 5.9B
instrument assembly.
5. Locate switch #8 (figure

5.9C). Use a small, non-
conductive device and
gently position the DIP
switch to the appropriate
setting for Fahrenheit or
Celsius display.
6. When the switch is set,

close the electrical cabinet
panel door. DIP Switches Figure 5.9C
7. Restart the unit according

to the procedure outlined in
section 3 of this manual. The new selection takes effect
immediately.
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5.10 CONFIGURING ALARM TEMPERATURE PARAMETER
A. The operator may program the

instrument to signal an alarm
(figure 5.10A) if the “to process”
temperature deviates over 5° or 10°
from the “setpoint” temperature.
The factory alarm temperature
parameter is set at 10°F.
B. The instrument must bring the

process temperature to setpoint
and then maintain the setpoint
temperature before the alarm Alarm light Figure 5.10A
temperature feature is armed. If the
process temperature deviates from the setpoint temperature after
the initial setpoint “lock”, then the instrument will signal the Alarm
light.
C. The operator should follow this procedure to configuring the alarm

temperature parameter:

read “0”.

Power light on the display is “off”.
3. Remove the thermoformed front panel and set aside. The

panel is attached to the stainless steel cabinet by 4 small
screws. Open the electrical cabinet panel door.
4. Locate the instrument CPU. The DIP switch is located on

the “mother board” of the instrument assembly.
5. Locate switch #7 (figure

5.10B). Use a small, non-
gently position the switch to
the appropriate setting 5°
or 10° alarm.
6. When the switch is set,

close the electrical cabinet
panel door.
DIP Switches Figure 5.10B
7. Restart the unit according
to the procedure outlined in section 3 of this manual. The
new selection takes effect immediately.

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5.11 CONFIGURING COMMUNICATIONS RATE
A. The operator may program the controller for communications at

1200, 2400, 4800 and 9600 BAUD. The factory setting is 9600
BAUD.
B. The operator should follow this procedure to configure the

communications parameter:

read “0”.

Power light on the display is “off”.

front panel and set aside.
The panel is attached to
the stainless steel cabinet
by 4 small screws. Open
the electrical cabinet panel
door.
4. Locate the instrument

CPU. The DIP switch is
located on the “mother
board” of the instrument DIP S witches Figure 5.11A
assembly.
5. Locate switches #1 and

#2 (figure 5.11A). Use
a small, non-
gently position the
switches to the
appropriate settings
according to the chart
below.
6. When the switches are

set, close the electrical
cabinet panel door.
7. Restart the unit

according to the
procedure outlined in
section 3 of this
manual. The new
selection takes effect
immediately.
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5.12 ELECTRONIC INSTRUMENT REPAIR POLICY AND PROCEDURE
A. All control instruments used in Temptek temperature control units

are covered by the machineʼs warranty. Proprietary ʻtailor madeʼ
instrument are manufactured specifically for Temptek by our
affiliated company Advantage Electronics.
B. IN WARRANTY SERVICE INCIDENT
1. Call the factory for diagnostic assistance.
2. If a control instrument is determined to be at fault, a new or

reconditioned instrument will be sent as a replacement.
3. Return the defective instrument freight pre-paid for full

credit. If the defective instrument is not returned you will
need to pay for it.
C. OUT OF WARRANTY SERVICE INCIDENT
1. Call the factory for diagnostic assistance.
2. If a control instrument is determined to be at fault, you will

be referred to the instrument manufacturer, Advantage
Electronics (an affiliated company. There are 3 options.
a. Purchase a new instrument as a replacement.

b. Send your instrument back for repair, freight
prepaid. For a nominal fee, your instrument will be
repaired and returned.
c. Purchase a new instrument and repair the old one
as a back up.
3. If you are sending your instrument back for repair, call the
Service Department for more information. Do not
disassemble the instrument.
D. Other Information:
1. Call the factory for current repair charges.
2. Repair warranty: 1 year.
3. Ship to Advantage Electronics, 525 East Stop 18 Road,

Greenwood, IN 46143. Attention: Repairs (317-887-1946).
Include in the shipping box: Part, purchase order, contact
name, phone number, and symptom (if available).
5. For Priority service, send the instrument to the factory via

overnight shipment. We usually repair these instruments the
same day we receive them.

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6.0 COMPONENTS
6.1 MECHANICAL SYSTEM
6.2 ELECTRICAL SYSTEM
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6.1 MECHANICAL SYSTEM
A. MOTOR/PUMP ASSEMBLY. The unit pump is a multi-component

assembly serving to circulate water through the process system.
The pump will increase the system pressure between 35 - 50 PSI
over the plant water supply pressure. The pump is
driven by an electrical motor. Pump Casing
1. Pump casing. The pump

casing is an exclusive
design. The casing is cast
of iron and flanged to
accept the heater/discharge
and cooling tanks. The
casing is the support
element in the pump/motor
assembly and is secured to
the unit base (figure 6.1A).
Electric Pump Figure 6.1A
2. Pump adapter. The pump Motor Adapter
adapter is the mating element

between the pump casing the electric motor. The adapter is
machined to accept the pump seal flush line. The stationary
pump seal member is set in the seal cavity of the pump
adapter (figure 6.1A).
3. Electrical motor. The

electric motor is a dual
voltage, 3 phase, ODP
motor. The motor serves to
turn the pump impeller
creating process flow
(figure 6.1A).
4. Impeller. The impeller is

custom designed for the
unit and creates the higher
flow (gpm) from standard Impeller Figure 6.1B
HP ratings (figure 6.1B).
5. Pump Seal. The pump seal

prevents water leakage
from the pump adapter.
The seal is made up of
three items: The stationary
member (seated in the seal
cavity), the rotating
member (placed on the
motor shaft) and the
tension spring (figure 6.1C
shows the stationary
member only). Stationary member Figure 6.1C

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6. Pump seal flush. The

pump seal flush is a flow
diverter which serves to
“cleanse” the pump seal
assembly of debris which
may lodge on the seal and
create a leak (figure 6.1D).
B. HEATER. The heater is a dual

voltage, flange mounted immersion
heater set in the pump discharge Seal flush tube Figure 6.1D
cylinder. The heater elements have
a stainless steel sheath. Electrical
supply to the heater is provided via
a mercury contactor (figure 6.1E).
C. HEATER/PUMP DISCHARGE
CYLINDER. The heater/pump
discharge cylinder is a custom cast
tank. The tank is flanged mounted
to the pump casing. Reinforced
machined bosses accept the “to
process/high temperature limit”
sensor probe and the “to process” Heater Figure 6.1E
Discharge tank
connection (figure 6.1E).
AVT valve
D. COOLING CYLINDER. The cooling

cylinder is a custom cast tank. The
tank is flanged mounted to the
pump casing. Reinforced machined
bosses accept the pressure relief
valve, the “from process” pressure
gauge and pressure switch
capillary connector, AVTTM
modulating cooling valve, the
“water supply connection” and the
“from process” connection (figure Figure 6.1F
6.1F).
E. PRESSURE RELIEF VALVE. The pressure relief valve is a 150 psi

relief valve serving to discharge excessive unit pressure to
atmosphere. The valve can be manually activated by lifting the
actuating lever (figure 6.1F).
F. AVTTM VALVE. The AVTTM valve is a patented Temptek design using

a motor/gearbox assembly to open in minute increments from 0 to
100% a custom ball valve assembly. The AVTTM valve is controlled
by custom programming of the instrument (figure 6.1F).
G. PRESSURE GAUGES. “To” and “from” process pressure gauges

display the system pressure. “To process” pressure originates at the
heat/pump discharge cylinder. “From process” pressure originates
TEMPTEK, INC.
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at the cooling cylinder. The gauges

accurately display system
pressures from 0 to 160 PSI (figure
6.1G).
H. CASTERS. The unit is mounted on

4 swivel ball bearing casters. The
casters allow the unit to be portable
and easily move from location to
location.
Figure 6.1G
I. STAINLESS STEEL CABINETRY.
The stainless steel cabinetry prevents unsightly rust
and metal decay. The electrical cabinet cover is hinged. The unit
base is made of pressed steel with galvanized zinc coating. The lift
off access panel is secured to the unit base by 5 screws (figure
6.1G).
6.2 ELECTRICAL SYSTEM
A. INSTRUMENT. The instrument is a

custom designed and assembled
microprocessor controller. The
instrument is mounted to the
electrical panel cover. The
instrument controls the cycling of
the heater, motor pump and AVTTM
valve. System and setpoint Typical instrument with Figure 6.2A
service connections
temperatures are displayed removed
continually. System parameters are
programmable (figure 6.2A).
B. TRANSFORMER. The transformer supplies 110 volts to the

controlling instrument (figure 6.2B).
C. PUMP MOTOR CONTROLLER. The electrical motor is engaged

when the motor starter contacts close, on command by the
instrument. The electric motor is
Transformer Heater
protected from excessive Contactor
Pump Motor
Controller
amperage by a set of thermal
overload relays, which open when
excessive amperage “heats” the
overloads and the relay opens
(figure 6.2B).
D. HEATER CONTACTOR. The

heater contactor is a solid state
contactor. On command from the
instrument, the contactor will close
and voltage will be supplied to the
heater (figure 6.2B). Pressure switch Figure 6.2B

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E. PRESSURE SWITCH. The electric

panel mounted pressure switch will
close when sufficient pressure is
supplied to the unit (20 psi). A
closed pressure switch will consent
the control circuit to the instrument
controller to allow process
operations (figure 6.2B).
F. SENSOR PROBES. The unit uses

two sensor probes. The “to Sensor probe and high Figure 6.2C
temperature limit
process” temperature sensor and
the “high temperature limit” safety
switch” are housed in the same assembly and mounted in the
heater/pump discharge tank (figure 6.2C). The “from process” probe
is mounted in the suction tank.
G. POWER CORD. The supplied power cord is factory installed to the

unit. The power cord is a 3 conductor with 1 ground wire sized for
the unit and 10ʼ in length.
TEMPTEK, INC.
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7.0 RELATED DRAWINGS

7.1 SENTRA PHYSICAL
7.2 SENTRA ELECTRICAL
7.3 SENTRA CIRCUIT SCHEMATIC
7.4 SENTRA REGULATOR/BYPASS INSTALLATION
7.5 SENTRA DUAL ZONE DOLLY
7.6 SENTRA STACKING RACK
TEMPTEK, INC.
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7.1 PHYSICAL
Left Side View Left Side View

19 1/2
To Process
Instrument
Drain
Pressure Gauges
From Process
26 5/8
Water Supply
Rear View Right Side View

12 1/2

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L1
POWER ENTRY
L2
L3
L4
GROUND
1 1
1
7.2
2 2
3
3 3
M1 H1
1 MOL
supplied with unit for details.

Provided for display purposes
5 8
only. Refer to electrical drawing

6
4
M1 H1
7 9
PROCESS PUMP HEATER 1 3
RED
GROUND
FU 1
PRESSURE 1 MOL
RED/BLK SWITCH 10 50
M1 PUMP MOTOR COIL
(NOT USED ON "SE" UNITS) S SNUBBER

VIO
S SNUBBER
STATUS TO PROCESS
TYPICAL ELECTRICAL
ORG 50
°F H1 HEATER CONTACTOR
POWER SAFETY ALARM VENT
°C
ALARM
ACTIVE/INACTIVE
YEL 50
SETPOINT ALARM (OPTIONAL)
(USED ONLY ON BEACON ALARMS)
PUMP HEAT COOL
WHT
UNIT
ON/OFF
GRN NOTES:
WHITE WIRE FROM
INST SHOULD GO DIRECTLY
TO TRANSFORMER
RS-485
TEMPTEK, INC.
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BLK
BLK
WHT
RED
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TO PROCESS PROBE/HIGH TEMP. LIMIT AVT MODULE
COOLING VALVE ASSEMBLY
Page: 73
7.3 CIRCUIT SCHEMATIC
HEATER
TO PROCESS
PRESSURE GAUGE
TO PROCESS
CONNECTION
TO PROCESS SENSOR
HI TEMP SAFETY
DRAIN CONNECTION
AVTTM COOLING VALVE AVT COOLING VALVE

COUPLING MOTOR/GEARBOX ASSEMBLY
AVTTM COOLING VALVE PRESSURE RELIEF

BALL VALVE ASSEMBLY VALVE
FROM PROCESS
CONNECTION
DISCHARGE TANK
WATER SUPPLY
CONNECTION FROM PROCESS
PRESSURE GAUGE
SUCTION TANK
PUMP
PUMP SEAL FLUSH
DRAIN

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7.4 REGULATOR/BYPASS INSTALLATION
TO PROCESS
FROM PROCESS
DRAIN
PRESSURE REGULATOR VALVE

WATER BYPASS VALVE
SUPPLY TYPE: WATTS U5B 1/2"
TYPE: WATTS BP-30 1/2"
25-75psi RANGE.
45-100psi RANGE.
TEMPTEK, INC.
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7.5 DUAL ZONE DOLLY
SENTRA '1"
DRAIN CONNECTION
SENTRA '2"
FROM PROCESS
CONNECTION
DRAIN CONNECTION
TO PROCESS
CONNECTION
TO PROCESS CONNECTION
FROM PROCESS CONNECTION

WATER SUPPLY
CONNECTION
WATER SUPPLY CONNECTION
WATER SUPPLY MANIFOLD
WATER SUPPLY CONNECTION

TO SENTRA '1'
WATER SUPPLY MANIFOLD CONNECTION ELECTRICAL CABINET
WATER SUPPLY CONNECTION STRUCTURAL STEEL BASE

TO SENTRA '2'
DRAIN CONNECTION TO SENTRA '1' CASTER
DRAIN MANIFOLD CONNECTION WATER SUPPLY MANIFOLD
DRAIN CONNECTION TO SENTRA '2'

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7.6 STACKING RACK
FRONT VIEW SIDE VIEW BACK VIEW TO PROCESS

DRAIN CONNECTION
TO FROM
TEMPERATURE
∞C ∞F POWER SELECT
CONNECTION
SETUP
TEMP FLOW NETWORK MACHINE
FLOW
START STOP
PUMP ON LPM GPM
CAPACITY %
HEAT COOL DEAD BAND
PROCESS MACHINE STATUS COMM ALARM
TEMP FLOW PROBE WATER HI PUMP VALVE PHASE TX

DEV PRESS TEMP OL
RS-485
FROM PROCESS
CONNECTION
WATER SUPPLY
CONNECTION
WATER SUPPLY
MANIFOLD
CONNECTIONS
TO PROCESS
CONNECTION
TEMPERATURE
POWER SELECT
TO FROM ∞C ∞F
64" TEMP FLOW
PUMP ON
SETUP
NETWORK MACHINE
FLOW
LPM GPM
START STOP
CAPACITY %
HEAT COOL DEAD BAND
PROCESS MACHINE STATUS COMM ALARM
TEMP FLOW PROBE WATER HI PUMP VALVE PHASE

DEV PRESS TX
TEMP OL
DRAIN
RS-485
CONNECTION
FROM PROCESS
CONNECTION
WATER SUPPLY
CONNECTION
CONNECTION TO CONNECTION TO
21.5" 29" PLANT WATER SUPPLY PLANT DRAIN
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8.0 APPENDIX
8.1 SPECIFICATIONS
8.2 MODEL # AND SUFFIX CODING
8.3 INTERPRETATION OF PROCESS PRESSURE GAUGES
8.4 OPERATION OF MOLD PURGE
8.5 CLOSED CIRCUIT OPERATION
8.6 SPI COMMANDS
8.7 COMMUNICATION CABLE
8.8 OPTIONAL ALARM OPERATION
8.9 AVTTM VALVE COMPONENTS
8.10 AS5 PUMP PARTS LIST - 1/2 HP TO 1 HP
8.11 AS5 PUMP PARTS LIST - 1.5 HP TO 3 HP
8.12 PARTS LIST - LX INSTRUMENT
TEMPTEK, INC.
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8.1 SPECIFICATIONS
620 635 645 665 675 680 1020 1035 1045 1065 1075 1080 1090 10100 1620 1635 1645 1665
1
Heater kW 6 6 6 6 6 6 10 10 10 10 10 10 10 10 16 16 16 16
Process Pump HP /2
1 3
/4 1 1 /21
2 3 1
/2 3
/4 1 1 /21
2 3 5 7 /21 1
/2 3
/4 1 11/2
GPM 20 35 45 62 75 80 20 35 45 62 75 80 90 100 20 35 45 62
PSI 30 30 30 30 30 30 30 30 30 30 30 30 34 54 30 30 30 30
Full Load Amperage 230 volt 17.0 17.8 18.6 20.2 21.8 24.6 27.0 27.8 28.6 30.2 31.8 34.6 40.3 47.1 42.0 42.8 43.6 45.2
2
@3ø/60hz 460 volt 8.5 8.9 9.3 10.1 10.9 12.3 13.5 13.9 14.3 15.1 15.9 17.3 20.2 23.5 21.0 21.4 21.8 22.6
Dimensions (inches) Height 281/4 281/4 281/4 281/4 281/4 281/4 281/4 281/4 281/4 281/4 281/4 281/4 44 44 281/4 281/4 281/4 281/4
Width 12 /2 1
12 /2 1
12 /2 1
12 /2 1
12 /2 1
12 /2 1
12 /2 1
121/2 12 /2 1
12 /2 1
12 /2 1
12 /2 1
16 16 12 /2 1
12 /2 1
12 /2 1 121/2
Depth 191/2 191/2 191/2 191/2 191/2 191/2 191/2 191/2 191/2 191/2 191/2 191/2 24 24 191/2 191/2 191/2 191/2
3
Connections (inches) T/F 1 /41
1 /41
1 /41
1 /41
1 /41
1 /41
1 /41
11/4 1 /41
1 /41
1 /41
1 /41
2 2 1 /41
1 /41
1 /41 11/4
4
S/D /2
1 1
/2 1
/2 1
/2 1
/2 1
/2 1
/2 1
/2 1
/2 1
/2 /2
1 1
/2 1
/2 1
/2 1
/2 1
/2 1
/2 1
/2
5
Weight (pounds) Shipping 195 200 205 205 210 220 198 200 208 208 213 223 275 290 200 205 210 210
1675 1680 1690 16100 2435 2445 2465 2475 2480 2490 24100 3435 3445 3465 3475 3480 3490 34100
1
Heater kW 16 16 16 16 24 24 24 24 24 24 24 34 34 34 34 34 34 34
Process Pump HP 2 3 5 7 /21 3

/4 1 1 /21
2 3 5 7 /21 3
/4 1 1 /21 2 3 5 71/2
GPM 75 80 90 100 35 45 65 75 80 90 100 35 45 65 75 80 90 100
PSI 30 30 34 54 30 30 30 30 30 34 54 30 30 30 30 30 34 54
Full Load Amperage 230 volt 46.8 49.6 55.4 62.2 63.1 63.9 65.5 67.1 69.9 75.5 82.3 88.2 89.0 90.6 92.2 95.0 100.6 107.4
2
@3ø/60hz 460 volt 23.4 24.8 27.7 31.1 31.6 32.0 32.8 33.6 35.0 37.8 41.2 44.1 44.5 45.3 46.1 47.5 50.3 53.7
Dimensions (inches) Height 281/4 281/4 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44
Width 121/2 121/2 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16
Depth 191/2 191/2 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24

3
Connections (inches) T/F 11/4 11/4 2 2 11/4 11/4 11/4 11/4 11/4 2 2 11/4 11/4 11/4 1 /41
1 /41
2 2
4
S/D /2
1 1
/2 1
/2 1
/2 1
/2 1
/2 1
/2 1
/2 1
/2 1
/2 /2
1 1
/2 1
/2 1
/2 1
/2 1
/2 1
/2 1
/2
5
Weight (pounds) Shipping 220 225 285 300 270 275 280 285 290 295 310 280 285 290 295 300 305 320
Notes: 1. Derate heater output by 25% for 208/3/60 operation. 2. Consult factory for 50hz operations. 3. T - to process; F - from process. 4. S - water supply; D - drain. 5. Approximate unit shipping weight.

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8.2 MODEL # AND SUFFIX CODING
MODEL # SUFFIX
VT-1045-LX-41CX
HEATER KILOWATTS
6 = 6 KW
10 = 10 KW
16 = 16 KW
24 = 24 KW
36 = 36 KW
GPM BY HP
35 = 35 GPM @ 3/4 HP
45 = 45 GPM @ 1 HP
65 = 65 GPM @ 1 1/2 HP
75 = 75 GPM @ 2 HP
90 = 90 GPM @ 5 HP
100 = 100 GPM @ 7 1/2 HP
INSTRUMENTATION
LS = LS instrument
LX = LX instrument
300 = 300°F instrument
VOLTAGE
2 = 208-230/3/60
3 = 380/3/50
4 = 460/3/60
5 = 575/3/60
6 = 415/3/60
ELECTRICS
1 = NEMA 1
2 = NEMA 12
J = JIC
VALVE SIZE
A = None
B = 1/4"
C = 3/8"
D = 1/2"
E = 3/4"
F = 1"
SPECIAL OPTIONS
Consult factory for more information
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8.3 INTERPRETATION OF PROCESS PRESSURE GAUGES
A. READ AVAILABLE WATER

PRESSURE AT UNITʼS
LOCATION. When a temperature
control unit is attached to the
process with the water supply on
and the pump off, both gauges will
read the water supply pressure at
the unitʼs location (figure 7.3A).
B. READ PRESSURE DROP

ACROSS PROCESS (Δ P). With
Pressure gauges Figure 7.3A
the pump on, the “to process”
pressure gauge will rise to read the
sum of the water supply pressure and pump generated pressure.
The “from process” pressure gauge reads the effect of water supply
pressure and pump suction pressure. The difference between the to
and from process gauges is the pump generated circulating
pressure... which is also equal to the pressure drop across the
process.
C. PUMP ROTATION INDICATION. If the pump is running, and both

gauges are “close” to same value, it is likely that the pump is
rotating backward, or the pump is generating such a high flow that
an overload condition will result.
D. PUMP MOTOR OVERLOAD CONDITION. If the Δ P is low with the

pump rotating correctly, then the flow rate is high, which probably
will result in a motor overload. Refer to the representative pump
curve below.
E. WATER HAMMER (COMPETITIVE SOLENOID VALVE UNITS). On

competitive mold temperature controllers, when Δ P gauges are
supplied, the water hammer effect of on/off solenoid valves can be
seen. When the solenoid valve is open, both to and from process
pressure gauges will fall as the system depressurizes. When the
valve closes, there will be a momentary spike that will be seen on
both pressure gauges, then they will settle back to normal Δ P
values. This spike is called “water hammer”.

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8.4 OPERATION OF MOLD PURGE
A. Temptek supplies an optional MOLD PURGE kit for temperature control

units. The mold purge kit contains several solenoid valves and check
valves. When activated and supplied with compressed air, the mold purge
kit will expel process water from the mold to the central water supply or
drain. Temptek mold purge kits are supplied as a factory installed option or
a field retrofitted kit.
B. The operation of the mold purge is as follows (see illustration)
1. Stop the pump, maintain electrical

power to unit.
2. Close the water supply ball valve.
3. Connect a regulated air supply to

mold purge compressed air
connection.
Note: Air supply should be

regulated approximately 10 PSI
above drain line pressure.
4. Activate mold purge with button

located on electrical cabinet.
5. When water is purged disconnect air

supply.
6. Depress and hold vent button

(approximately 30 seconds to release
air pressure.
7. Disconnect power to unit.
LINE TO DRAIN
CHECK VALVE
DRAIN CONNECTION Prevents compressed air from purging
unit
AVT VALVE
TO PROCESS CONNECTION
Closed to prevent purge of unit
MOLD PURGE SWITCH CHECK VALVE

Turns on/off mold purge feature. Located on Prevents water bleed to air line during
electrical cabinet normal run cycle
WATER SUPPLY COMPRESSED AIR

CONNECTION CONNECTION
Valve must be closed during mold purge
operation
SOLENOID VALVE
Opens to allow compressed air to enter
FROM PROCESS CONNECTION during mold purge operation
SOLENOID VALVE
Opens to purge water to drain
TEMPTEK, INC.
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8.5 CLOSED CIRCUIT OPERATION
A. Standard mold temperature controllers are supplied as ʻopen-circuitʼ

units. ʻVTʼ units can be used on ʻclosed-circuitʼ applications with the
installation of the ʻSEʼ kit.
B. Factory installed ʻSEʼ kits place a heat exchanger into system to

separate the cooling water loop from the process circulation loop.
Cooling water from plant water supplies circulate only through the
ʻtubeʼ side of the heat exchanger. Process water circulates through
the ʻshellʼ side of the heat exchanger.
C. To control process water

temperature, a
microprocessor controlled
AVTTM modulating valve is
installed on the heat
exchanger drain line. TO PROCESS
D. The closed circuit kit will

add 10” to the overall height
of the unit. The width and
depth do not change,
although the length of
connection hose extending
from the back of the unit
must be accounted for.
BYPASS VALVE
FROM PROCESS
TO PROCESS WATER
SUPPLY
HEAT
DRAIN EXCHANGER
AVT VALVE
BYPASS VALVE
HEAT
EXCHANGER
FROM PROCESS
WATER SUPPLY
DRAIN

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8.6 SPI COMMANDS
A. INTRODUCTION: In 1987 a group of member companies of the

Society of the Plastics Industries began development of a
communication protocol for use by their processing and auxiliary
equipment. Their goal was to allow the exchange of information
between various pieces of equipment from different manufacturers
to be simple and reliable. The result of their work was released in
1990 and has made the interconnection of equipment much easier
and straightforward. There are now over 40 companies that offer
the SPI Protocol in their products. This document details the
implementation of the SPI Protocol available in the SENTRA ʻSKʼ
temperature controllers and MAXIMUM ʻMKʼ portable chillers with
HE instruments.
B. PROTOCOL BASICS: The SPI Protocol is described by a 2 part

specification. The largest portion of the SPI Protocol specification
deals with how basic information is exchanged between equipment.
The second part of the specification details the actual pieces of
information exchanged using the protocol. Items such as Process
Temperature, Process Setpoint and Process Status are detailed in
this part. This FYI will list the commands that are supported by
TEMPTEK equipment.
C. EQUIPMENT SETUP: The setup of equipment to be connected in

an SPI Protocol network is simple. Each device must have a unique
address for its device type and it must use the same data transfer
rate as the other pieces of equipment in the network. There are
many acceptable ways used to ʻsetʼ the device address and data
rate. TEMPTEK equipment provides access to the information via
the front panel operators and displays. Other manufacturers may
use internal DIP switches or jumpers.
A typical cell may be configured as follows:
Data Transfer Rate: 9600 bits per second (bps)

Mold Temperature Controller (Qty 2): Addresses 1 and 2
Chiller (Qty 1): Address 1
Note in the above example that different device types may have the
same address. This is because the SPI Protocol uses the device
type as part of its internal address.
D. NETWORK TROUBLESHOOTING: Troubleshooting a network is

best done by verifying the setup of each piece of equipment and
insuring that the network is installed with the correct electrical
interconnection. Here are some basic things to do if equipment isnʼt
ʻtalkingʼ as expected.
1. Verify that each piece of equipment is properly grounded to

its power source.
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2. Inspect cables inside and outside the electrical cabinet.
Repair or replace as necessary. The cable scheme used by
most manufacturers allows the communication signals to
ʻpass throughʼ each piece of equipment. Therefore, when a
piece of equipment is disconnected from the middle of the
network, all the equipment ʻafterʼ that one will be
disconnected, too. If a piece of equipment is being
permanently removed, the device cables should be
rearranged at the molding machine to reconnect the other
equipment.
3. Check the Data Transfer Rate and Address of each piece of

equipment. For example, if both Temperature Controllers
have the same address, they will both try to ʻtalkʼ at the
same time and garble each otherʼs data.
4. Verify the network is properly terminated and that it is

configured as a ʻmulti-dropʼ. This is best achieved by
following the molding machine manufacturerʼs installation
instructions and use extension cables provided by them or
us.
5. Attach each device, singly, to the molding machine and see

if it ʻtalksʼ. Add additional devices until a problem is seen.
SENTRA ʻSKʼ Temperature CONTROLLER SPI COMMANDS

POLL SELECT
C1 C2 C1 C2 COMMAND DESCRIPTION
20 20 20 21 Echo Controller integrity command
20 20 Version Controller version command
20 30 20 31 Setpoint Desired process temperature
20 32 20 33 High temp Hi temperature deviation alarm
20 34 20 35 Low temp Low temperature deviation alarm
20 36 20 37 Flow Alarm Low flow alarm setpoint*
20 40 Status Process
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
PROCESSING
ALARM - SYSTEM
ALARM - PROCESS
ALARM - MACHINE
ALARM - HIGH TEMPERATURE
ALARM - LOW TEMPERATURE
ALARM - LOW FLOW*

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POLL SELECT
20 42 Status Machine 1
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
PROCESSING
ALARM - SYSTEM
ALARM - PROCESS
ALARM - MACHINE
ALARM - HIGH TEMPERATURE
ALARM - LOW LOW PRESS
ALARM - HIGH CURRENT
ALARM - PHASE
POLL SELECT
20 44 Status Machine 2
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
PROCESSING
ALARM - SYSTEM
ALARM - PROCESS
ALARM - MACHINE
ALARM - SENSOR
POLL SELECT
20 48 20 49 Machine
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
ALARM - ACKNOWLEDGE
ALARM - ON/OFF
POLL SELECT
20 4A 20 4B Protected mode - machine
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
MACHINE - ON/OFF
ON/OFF ALLOWED
ALARM - ACKNOWLEDGE
POLL SELECT
20 70 Temperature to process
20 72 Temperature from process*
20 78 Flow rate from unit GPM*
20 E0 Blanket Poll
Returns: 20 30 Setpoint
20 32 High alarm deviation
20 34 Low alarm deviation
20 40 Status process
20 70 To process temperature
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8.7 COMMUNICATIONS CABLE

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8.8 OPTIONAL ALARM OPERATION
A. The mold temperature control unit is standard with a 110 volt AC

alarm output. The alarm output can be connected to customer
provided alarm annunciation, plant-wide monitoring system or
optional annunciation provided by Temptek.
B. BEACON ALARMS used when both visual and audible alarm

annunciation is needed. The Temptek beacon is an integral light
and buzzer assembly to provide high visibility in a busy, noisy shop.
The beacon will signal until the alarm condition is acknowledged by
the operator.
C. AUDIBLE ALARMS provide a loud signal when an alarm condition

is present. The Temptek audible alarm is mounted on the from
cover of the unit.
CONDITIONS THAT TRIGGER

AN ALARM OUTPUT ON MOLD
TEMPERATURE CONTROLLERS
CONTROLLER
CONDITION LS LX
Incorrect 3Ø power entry No No
Pump overload tripped No Yes
High temperature fault No Yes
Water supply pressure fault No Yes
Temperature deviation No Yes
AVT valve malfunction No Yes
Sensor probe malfunction No Yes
BEACON AND AUDIBLE ALARMS ARE SILENCED

DURING AN ALARM CONDITION BY PRESSING THE
START BUTTON ON MICROPROCESSOR CONTROLLER
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Valve
Motor
Valve #8-32 x 1/2” Hex Motor #8-32 Cooling

8.9
Coupling Head Screw Bracket Lock Nut Cylinder

#8-32 x 3/4” Hex Head Screw
Gear Box
#4-40 x 3/4” Hex Head Screw
Home Switch
AVTTM VALVE COMPONENTS
#4-40 Lock Nut
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5/16-18 x 2” 5/16 Lock #8-32 Valve #5/16-18 x 3-3/8”
Hex Head Screw Washer Lock Nut Body Threaded Rod
Page: 90
8.10 AS5 PUMP PARTS LIST - 1/2 HP TO 1 HP
PART # DESCRIPTION
6206995 MOTOR/PUMP ASSEMBLY 1/2HP AS5 2/4/3/60

414 Adapter - iron C2-4551 AS5
771599 Pump case - iron D2-1839 AS5
3444400 Tank gasket 2-3/8” A-9159 AS5
3444401 Tank gasket 4-1/2” A2-8748 AS5
4310601 Impeller B2-5264 4.37” AS5
4757861 Motor AE5/AS5/A5W 1HP #S-2771R
5486522 Nut S-4989 AS5
5622271 O-ring Case S-5091 AS5
6490000 Shaft seal 101-173 5/8 EPT
6491000 Shaft seal EPT/Ceramic 4949 AE5/AS5
6207000 MOTOR/PUMP ASSEMBLY AS5 3/4HP ODP 230/460

3444400 Tank gasket 2-3/8” A-9159 AS5
3444401 Tank gasket 4-1/2” A2-8748 AS5
4310602 Impeller B2-5264 4.5” AS5
4757862 Motor AE5/AS5/A5W 3/4HP #S-2772R
5486522 Nut S-4989 AS5
6490000 Shaft seal 101-173 5/8 EPT
6207010 MOTOR/PUMP ASSEMBLY AS5 1HP AS5 2/4/3/60

3444400 Tank gasket 2-3/8” A-9159 AS5
3444401 Tank gasket 4-1/2” A2-8748 AS5
4310603 Impeller B2-5264 4.75” AS5
4757863 Motor AE5/AS5/A5W 1 HP #S-2773R
5486522 Nut S-4989 AS5
6490000 Shaft seal 101-173 5/8 EPT
TEMPTEK, INC.
Page: 91
317-887-6352 Fax: 317-881-1277
www.Temptek.com
8.11 AS5 PUMP PARTS LIST - 1.5 HP TO 3 HP
PART # DESCRIPTION
6207020 MOTOR/PUMP ASSEMBLY AS5 1.5HP 2/4/3/60

3444400 Tank gasket 2-3/8” A-9159 AS5
3444401 Tank gasket 4-1/2” A2-8748 AS5
4310604 Impeller B2-5264 5.06” AS5
4757864 Motor AE5/AS5/A5W 1-1/2HP #S-2774R
5486522 Nut S-4989 AS5
6490000 Shaft seal 101-173 5/8 EPT
6207030 MOTOR/PUMP ASSEMBLY AS5 2HP 2/4/3/60

3444400 Tank gasket 2-3/8” A-9159 AS5
3444401 Tank gasket 4-1/2” A2-8748 AS5
4310605 Impeller B2-5264 5.25” AS5
4757865 Motor AE5/AS5/A5W 2HP #S-2775R
5486522 Nut S-4989 AS5
6490000 Shaft seal 101-173 5/8 EPT
6207040 MOTOR/PUMP ASSEMBLY 3HP AS5 2/4/3/60

3444400 Tank gasket 2-3/8” A-9159 AS5
3444401 Tank gasket 4-1/2” A2-8748 AS5
4310605 Impeller B2-5264 5.25” AS5
4757866 Motor AE5/AS5/A5W 3HP #4551R
5486522 Nut S-4989 AS5
6490000 Shaft seal 101-173 5/8 EPT

317-887-6352 Fax: 317-881-1277
www.Temptek.com
8.12 PARTS LIST - LX INSTRUMENT
Note: Typical parts list shown. Please supply model and serial numbers when order-
ing parts
PART # DESCRIPTION
299082 Bracket, home switch SI MD-1642
781000 Caster 2” swivel #EY459R
1835050 Contactor #3030APS 30 AMP
1843601 Adapter coupling SI MD-1642
2735358 Sentra top SS - DWG #EP-103
2746237 Electrical enclosure door SS - DWG #EP-103
2761201 Electrical sub panel - DWG #EP-103
2851112 Gauge panel - DWG #EP-103
2877542 Base - DWG #EP-103
3581000 Pressure gauge 0-160 PSI 2” face
3708505 Plastic handle P2-41
3775510 Heater 10KW 2/4/3/60 square flange
3520005 Heater flange gasket 4.50” OD
4439900 Instrument kit SK-SI
4713377 Drip Cover SI MD-1642
6207000 Motor/pump assembly AS5 3/4HP ODP 230/460
414 Adapter iron C2-4551 AS5
771599 Pump case iron 137-001-166 AS5
3444400 Tank gasket 2-3/8” A-9159 AS5
3444401 Gasket, tank flange 4-1/2” AS5
4310602 Impeller B2-5264 4.5” AS5
4310611 Impeller AS5 #100345 4.5” mfg. After 2-97
4714466 Motor 3/4HP 113-000-354T 2/4/3/60
4757862 Motor AE5/AS5/A5W 3/4HP #S-2772R
5486522 Nut S-4989 AS5
5622271 O-ring case 116.000.252
6490000 Shaft seal niresist 5/8”
6491000 Shaft seal ceramic 5/8”
6748201 Cap screw #102RO3A2
9118502 Impeller washer #100301
7370000 Motor starter CR354AB3AA1B
1733456 Auxiliary contact kit #353XAAA
7541000 Panel mount pressure switch #82681
7732250 Heater cylinder AS5 #D2-1841
8240000 Transformer 9T58B42
8764940 AVT valve SI 1/2”
8764939 AVT SI repair kit #EH-124
8764949 AVT drive kit for 3/8” and 1/2” valves #977700
9060000 Pressure relief valve #150 PSI
TEMPTEK, INC.
Page: 93
317-887-6352 Fax: 317-881-1277
www.Temptek.com
Page: 94
END
© 2013 TEMTPEK, INC.
RE 1 20/13

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I.O.M.

#093 12/06 updated 02/13

INSTRUCTION MANUAL • INSTALLATION • OPERATION • MAINTENANCE

Models with ʻLXʼ Series Instrument.

TEMPTEK, INC. 525 East Stop 18 Road Greenwood, IN 46142

QUICK START-UP GUIDE

3.0 START UP SEQUENCE 19

TEMPTEK, INC. Page: 4

7.0 RELATED DRAWINGS 69

QUICK START-UP GUIDE

WATER SUPPLY OPEN AND WATER SUPPLY PRESSURE MUST BE

DRAIN LINE CORRECTLY CONNECT DRAIN LINE TO PROPER

ENGAGE POWER SUPPLY... CHECK DISCONNECT FUSE OR

TURN UNIT 'ON' AND

TEMPTEK, INC. Page: 6

QUICK TROUBLESHOOTING GUIDE

MAIN POWER SUPPLY REPLACE TRANSFORMER

MOTOR OVERLOAD RESET OVERLOADS

HIGH TEMP LIMIT TEMPERATURE OVER 256∞

MAIN POWER SUPPLY REPLACE TRANSFORMER

MOTOR OVERLOAD RESET OVERLOADS

HIGH TEMP LIMIT TEMPERATURE OVER 256∞

INADEQUATE WATER YES

AVT COOLING VALVE CHECK VALVE WIRE CLEAN/REPLACE REPLACE MOTOR/GEARBOX

DRAIN LINE OPEN23 CLOSED REDUCE HIGH DRAIN

CONTROL PROBE CHECK FOR WATER IN REPLACE PROBE

PROCESS WATER CHECK FOR A DEFECTIVE LEAKING WATER PRESSURE

HEATER ELEMENT REPLACE HEATER

HEAT LOSS? CHECK FOR EXCESSIVE DETERMINE IF UNIT

CONTROL PROBE CHECK FOR WATER IN REPLACE PROBE

A. It is important to become thoroughly familiar with this manual and

B. Several important references are made to safety considerations in

A. Long term efficiency of operation is largely determined by proper

1.3 TYPICAL LABEL PLACEMENT

Process Connection Label

Unit Data Tag

TEMPTEK, INC. Page: 10

1.4 COMPONENT PLACEMENT

A. The temperature controller is designed to circulate temperature

B. Please note that the ability of the equipment to achieve this

C. If the operator has any questions, contact the Sales or Service

AVTTM Cooling Valve

Manual & Quick

TEMPTEK, INC. Page: 12

A. All process piping materials such as hose, rigid piping, valves or

B. Be certain all process piping materials have the equivalent or larger

From process connection:

Water supply connection:

2.2 TO AND FROM PROCESS CONNECTIONS

A. Connect the unitʼs To Process port to the Water In port on the

C. Please note: Process water piping circuitry should be designed to

D. Valves and filters may be installed in the process water piping

TEMPTEK, INC. Page: 14

2.3 WATER SUPPLY CONNECTION

B. Water supply pressure requirements vary with operating

C. The factory recommended

D. Static water supply pressure can be

2.4 DRAIN CONNECTION: