MOV Technical Specification

FORM NO.
PEM-6666-0
SPECIFICATION NO.:
SPECIFICATION VOLUME
FOR SECTION
MOTORISED VALVE ACTUATOR
REV. NO. 00 DATE: 06.01.2015
SHEET 3 OF 3
Data Sheet A & B

DATA SHEET-A DATA SHEET-B
(TO BE FILLED BY PURCHASER) (TO BE FILLED-UP BY BIDDER)
POSITION TRANSMITTER  REQUIRED  NOT REQUIRED
MFR & MODEL NO. BIDDER TO SPECIFY
POSITION  ELECTRONIC (2 WIRE) R/I CONVERTER

TYPE
 ELECTRONIC (2 WIRE) CONTACTLESS
TRANSMITTER
SUPPLY  24V DC  ………
OUTPUT  4-20mA
ACCURACY + 1% FS
@SPACE HEATER REQUIRED
@ POWER SUPPLY (NON INTEGRAL) 240V AC,1 PH.,50 Hz
SPACE
HEATER 240V AC , 1 PH/415/240 V CTRL TRANSFORMER
@ POWER SUPPLY (INTEGRAL)
WITH PRIMARY AND SECONDARY FUSES
@ RATING
ACTUATOR/MOTOR TERMINAL BOX REQUIRED
ENCL CLASS ACTUATOR/MOTOR T.B. @ IP 68 @………

TERMINAL
BOX @ EARTHING TERMINAL REQUIRED
PLUG & SOCKET(9 PIN)  REQUIRED  NOT REQUIRED
(FOR COMMD, LS/TS FEED BACK, PoT)  2 NOS.  ----------------
@ POWER CABLE GLAND SIZE:-----------------------
@ SPACE HEATER CABLE GLAND SIZE:-----------------------
CABLE GLANDS
OTHER CONTROL CABLE GLANDS-1 INSTRUMENT CABLE
 1No. for BFV SIZEPUMP(Cable
of CW FOR ON/OFF DUTY VALVES SHALL BE 8PXO.5 SQMM -
size 2Px1.5mm2)
ONE CABLE GLAND OF OD SIZE 20 MM.
OTHER CONTROL CABLE GLANDS-2 INSTRUMENT CABLE SIZE FOR INCHING
QUANTITY & SIZE: 1no., 2.5 sq. mm DUTY TYPE VALVES SHALL HAVE TWO NO. CABLES (ONE
NO. 8PXO.5 SQMM AND 2ND 2PXO.5 SQMM) - TWO NO. GLANDS OF OD SIZES 20 MM & 15 MM.
TOTAL WEIGHT (ACTUATOR +
WEIGHT ACCESSORIES)
BIDDER TO SPECIFY _________________ Kg.
NOTES:
1. SCOPE: DESIGN, MANUFACTURE, INSPECTION, TESTING AND DELIVERY TO SITE OF ELECTRIC ACTUATOR FOR INCHING OR OPEN / CLOSE DUTY.
2. CODES & STANDARDS: DESIGN AND MATERIALS USED SHALL COMPLY WITH THE RELEVANT LATEST NATIONAL AND INTERNATION STANDARD. AS A MINIMUM,
THE FOLLOWING STANDARDS SHALL BE COMPLIED WITH:
IS-9334, IS-2147, IS-2148, IS-325, IS-2959, IS-4691 AND IS-4722
3. TEMPERATURE RISE SHALL BE RESTRICTED TO 70 DEG. C FOR AMBIENT TEMPERATURE OF 50 DEG C.
4. CABLE GLANDS OF DOUBLE COMPRESSION TYPE, BRASS MATERIAL, WITH NICKEL COATING SHALL BE PROVIDED.
5. THE TORQUE SWITCHES SHALL BE PROVIDED WITH MECHANICAL LATCHING DEVICE TO PREVENT OPERATION WHEN UNSEATING FROM THE END POSITIONS.
THE LATCHING DEVICE SHALL UNLATCH AS SOON AS THE VALVE LEAVES THE END POSITION. IF SUCH PROVISION IS NOT POSSIBLE, THE TORQUE SWITCHES
SHALL BE BYPASSED BY END-POSITION LIMIT SWITCHES WHICH OPENS ON VALVE LEAVING END POSITION.THESE LIMIT SWITCHES ARE ADDITIONAL TO THE
NUMBER OF LIMIT SWITCHES SPECIFIED ELSEWHERE.
6. THE MOTOR SHALL OPERATE SATISFACTORILY UNDER THE +/- 10% SUPPLY VOLTAGE VARIATION AT RATED FREQUENCY, -5% TO +3% VARIATION IN
FREQUENCY AT RATED SUPPLY VOLTAGE, SIMULTANEOUS VARIATION IN VOLTAGE & FREQUENCY THE SUM OF ABSOLUTE PERCENTAGE NOT EXCEEDING 10%.
7. THE MOTOR SHALL BE SUITABLE FOR DIRECT ON LINE STARTING.
$$ TORQUE SWITCH & LIMIT SWITCH SHALL ACT INDEPENDENT OF EACH OTHER. TANDEM OPERATION IS NOT ACCEPTABLE.
## EPOXY PAINT IS RECOMMENDED FOR COASTAL AREAS.
VENDOR COMPANY SEAL
NAME
SIGNATURE
DATE
NOTES* = TO BE FILLED BY MPL (LEAD AGENCY). @= TO BE FILLED BY ES
166
Contactless
167
FORM NO. PEM-6666-0
SPEC NO.: PE-TS-410-145-I

Technical specification for
CONTROL & INSTRUMENTATION VOLUME
SECTION
1X800 MW KOTHAGUDEM
REV. NO. 00 DATE : 18.03.2015
SHEET OF
Drive Control Philosophy
168
DCS
169
DCS
170
DCS
171
DCS
172
DCS
173
DCS
174
175
176
177
178
179
FORM NO. PEM-6666-0

SECTION
1X800 MW KOTHAGUDEM
REV. NO. 00 DATE : 18.03.2015
SHEET OF
INSTRUMENTATION DATA SHEET
180
Telangana State Power Generation Corporation Ltd. EPC Bid Document
1x800 MW Kothagudem TPS e-PCT/TS/K/02/2014-15
1.00.00 SPECIFICATION FOR ELECTRONIC TRANSMITTERS
1.01.00 PRESSURE TRANSMITTER
1. Working Principle : Smart (HART Compatible)
2. Type : Microprocessor based, 2 – Wire
3. Output Signal : 4-20 mA DC along with superimposed

digital signal
4. Measuring Element : Capsule / Diaphragm
5. Element material : SS-316 (Stainless Steel) or better
6. Static Pressure : 150 % of maximum span continuously,

without affecting the calibration
7. Turn-down ratio : 100: 1
8. Span and Zero : Continuous, tamper proof, remote as

well locally adjustable with zero
elevation and suppression by 100% of
span
9. Enclosure Class : IP-65 (Explosion proof for NEC

Class-1, Division 1 area)
10. Output Indicator : LCD (Integral indicator of 5 digit

display)
11. Nameplate : Tag number, service engraved in SS

tag plate
12. Body : SS
13. Operating Voltage : 24V DC
14. Load : 600 Ohms (min.) at 24 Volts D.C.
15. Ambient Temperature : 0 - 50 OC
16. Performance: :
i. Accuracy ± 0.075% of Span or better
DEVELOPMENT CONSULTANTS V VI/S-VII/SS-A: 2

(PCT-K-03-2013-14_V-VI_S VII_SS A.DOC)
181
ii. Repeatability ± 0.05% of Span or better
17. Sealing/Isolation : Extended diaphragm (Silicon oil/

Flurolub filled ) with 5 meters SS
armoured capillary for
corrosive/viscous/solid bearing or
slurry type fluid applications
18. Accessories : a. Universal mounting bracket

suitable for 2” pipe mounting
b. High tensile carbon steel U-

bolts
c. Siphon for steam and hot water

services
d. ½” NPT 2-valve stainless steel

manifold, constructed from
SS316 bar stock
e. Companion flange with nuts,

bolts and gaskets
f. ½” NPT cable gland
g. Handheld calibrator
19. Adjustment/Calibration/ : From handheld calibrator/ HART

Maintenance management system
Notes: For primary air/ secondary air/ flue gas applications, DP type
transmitters shall be provided for pressure measurement.
LVDT type is not acceptable.
1.02.00 DIFFERENTIAL PRESSURE TRANSMITTER / FLOW TRANSMITTER
1. Working Principle : Smart (HART Compatible)
2. Type : Microprocessor based, 2 – Wire

digital signal
4. Measuring Element : Capsule / Diaphragm

182
5. Element material : SS-316 (Stainless Steel) or better
6. Static Pressure : 150 % of maximum span continuously,

without affecting the calibration
7. Turn-down ratio : 100: 1
8. Span and Zero : Continuous, tamper proof, remote as

span
9. Enclosure Class : IP-65 (Explosion proof for NEC

10. Output Indicator : LCD (Integral indicator of 5 digit

display)
11. Nameplate : Tag number, service engraved in SS

tag plate
12. Body : SS
13. Operating Voltage : 24V DC
14. Load : 600 Ohms (min.) at 24 Volts D.C.
16. Performance:
i. Accuracy : ± 0.075% of Span or better
ii. Repeatability : ± 0.05% of Span or better
17. Sealing/Isolation : Extended diaphragm (Silicon oil/

Flurolub filled ) with 5 meters SS
armoured capillary for
corrosive/viscous/solid bearing or
slurry type fluid applications
18. Accessories : a. Universal mounting bracket

suitable for 2” pipe mounting
b. High tensile carbon steel U-

bolts

183
c. Siphon for steam and hot water

services
d. ½” NPT 5-valve stainless steel

manifold, constructed from
SS316 bar stock
e. Companion flange with nuts,

bolts and gaskets
f. ½” NPT cable gland
g. Handheld calibrator

1.03.00 Displacer Type Level Transmitters
1. Type : Smart (HART Compatible)
2. Stages of operation : Continuous
3. Material :
4. i. Displacer SS-316
5. ii. Suspension wire SS-316
6. iii. Torque tube SS

housing
7. iv. Torque tube Inconel
8. v. Displacer SS
chamber
9. vi. Transmitter SS
Housing
10. Operating Voltage : 24 V DC
11. Transmission : Microprocessor based, 2-wire

digital signal
13. Static / overload : Maximum static pressure without

184
pressure permanent deformation or loss of

accuracy
14. Turn-down ratio : 10 : 1 or better
15. Zero & Span : Continuous, tamper proof, remote as

span
16. Enclosure Class : IP-65
17. Output Indicator : LCD type (Integral indicator of 5 digit

display)
18. Nameplate : Tag number and Service engraved in

stainless steel tag plate
20. Load Impedance : 600 Ohms at 24 Volts (minimum)
21. Process Connection : 2” Flanged
22. Performance - : +
_ 0.075 % of span or better
Accuracy
23. Accessories : a) Counter Flange, nuts, bolts,
gaskets etc
b) Weights for 5 point calibration

of instruments
c) Vent and drain plugs
d) ½” NPT Glands
e) Handheld calibrator
24. Preferred Features : a) Test plug connection and

cutout terminals physically
separated from other
electronics
b) Electronic Damping facility

(adjustable)


185
26. Applications : During detail engineering on Owner’s

approval
1.04.00 MASS FLOW METER
1.04.01 SENSOR
1. Measuring Principle : Coriolis Mass flow
2. Primary Element : Flow Tube of 316SS or better
3. Heating Arrangement : Integral
4. Temperature Control : For heavy fuel oil application
5. Process Connection : Flanged of rating as per process

requirement
6. Drain : Self-draining facility
7. Enclosure : Stainless steel
8. Accessories : Counter flanges, Mounting nuts, bolts,

gaskets etc.
1.04.02 TRANSMITTER
1. Measured quantities : Mass Flow rate, Total Mass Flow,

Density
2. Input Signal Processing : Smart (HART compatible)
3. Display : LCD
4. Output : 2 nos. isolated output of 4-20mA DC

selectable from four measured
quantities
5. Load : < 750 ohms
6. Power supply : 240V AC, 50 Hz

186
7. Turn Down : 100:1
8. Accuracy :
+
_ 0.2 % of measured value
9. Housing :
IP 65 (Explosion proof)
10. Nameplate : Tag number, service engraved in

11. Accessories : a) Handheld calibrator
b) Mounting U-bolts, nuts, bolts,

prefab cable etc
c) ½”NPT cable gland

/Maintenance management system
13. Applications : Fuel Oil service
1.05.00 RADAR TYPE LEVEL MEASUREMENT
1. Type : Smart (HART Compatible)
2. Antenna : Co axial / guided wave radar / Overspill

protection
3. Principle : TDR (Time Domain Reflectometry)
4. Communication : Two wire 4-20mA DC with HART
5. Environmental :
0 – 50 ºC
temperature
6. Enclosure :
IP-65 (Explosion proof for NEC
7. Calibration :
a) Self calibration with internal
reference
: b) Zero & Span calibration
8. Process Connection :
External cage mounting
Flanged /screwed
9. Electronic Housing :
Epoxy painted Die-Cast aluminium

187
alloy
10. Antenna / Flange :
316 SS or Hestalloy (as required)
assembly
11. Power supply :
24 V DC
12. Output Indicator :
LCD
13. Accuracy :
5 mm or 0.1% of probe length
14. Accessories :
a) Handheld
calibrator
:
b) Counter Flange,
nuts, bolts, gaskets
etc
: c) ½”NPT cable gland
:
d) SS Nameplate
16. Applications : Vessels under vacuum or low pressure

applications, solid levels
1.06.00 ULTRASONIC LEVEL TRANSMITTER
1. Type : Microprocessor based, 2-wire, Smart

(HART Compatible )
2. Operating Principle : Detection of reflected ultrasonic pulse

digital signal
4. Operating frequency : 10 KHz to 50 KHz (typical)
5. Display : LCD
6. Temperature : Built in –Programmable

Compensati
on
7. Power supply : 24 V DC
8. Enclosure : SS, IP-65 (Explosion proof for NEC


188
9. Zero & Span : Continuous, tamper proof, remote as

well locally adjustable. It shall be
possible to calibrate the instrument
without any level in the sump/ tank
10. Accuracy & : 0.15 % of span or better

Repeatability
11. Resolution : 0.1 % of span
12. Operating temp. : Transmitter- 500 C and Sensor - 800 C

13. MOC Sensor : SS-316/Body- PVC and Face –
Polyurethene
14. Mounting : 4” Flanged/ 2” NPT for sensor and

Transmitter on panel
15. Accessories : a) Handheld

calibrator
b) Weather canopy
for protection from
direct sunlight and
direct rain
c) ½”NPT cable
gland
d) All mounting
hardware (SS-
316), Prefab cable
e) SS Nameplate
16. Diagnosis : On-line
17. Status Indication : Power On, HI, HI-HI, Lo, LO-LO, Fault
18. Output Contacts : 2 SPDT, 230V, 5A

20. Applications : Coal Bunker, Water Service etc.

189
1.07.00 ULTRASONIC FLOW TRANSMITTER
1. Type : Ultrasonic – Clamp On
2. Accuracy : +/- 1 % of reading
3. Repeatability : +/- 0.3 % of reading
4. Rangeability : 400 : 1
5. Output Signal : 4-20 mA DC with HART
6. Measured Parameter : Volumetric flow, Totalized flow and

flow Velocity
7. Display : LCD with internal Key Pad

(Flow rate & Totalization)
8. Power Supply : 24 V DC (2 Wire)
9. Enclosure : SS (IP- 68 – Submersible)
10. Mounting : SS Chain or Strap
11. Accessories 1. Handheld calibrator
2. ½”NPT cable gland
3. Transducer cable
4. All mounting hardware (SS-

316)
5. SS Nameplate

13. Applications : Plant water service
Note: Multi-path insertion type (minimum 4 path) Ultrasonic Flow meter shall
be provided for Raw water/ Cooling Water flow measurements.
2.00.00 HART HAND HELD CALIBRATOR

Hand held calibrators (5 nos. for each type) shall be provided for
adjustment/ calibration/maintenance of the HART compatible

190
transmitters. The hand held calibrator shall be suitable for all types of
transmitters supplied in the package. If one type of hand held type
calibrator is not suitable for communicating with all types of transmitters
then separate hand held calibrator will be provided.
3.00.00 PROCESS ACTUATED SWITCHES
3.01.00 PRESSURE SWITCH
1. Type : i. Piston for high pressure

application
ii. Bellow / Diaphragm for low
pressure application
2. Sensing element : SS-316.
material All other wetted part SS316
3. Case Material : SSt
4. Setter Scale : Black graduation on white linear scale.
Graduation 0-100% with red pointer for
set points
5. Over range : 150 % of maximum pressure
6. Adjustments : a) Internal Set Point
: b) Differential adjustment
7. End Connection : 1/2" NPT bottom connected
8. Switch configuration : Two SPDT (240V, 5A AC/220V, 0.5A
DC)
9. Switch Type : Snap acting, shock & vibration proof
10. Terminal Block : Suitable for full ring lugs
11. Enclosure Class : IP-65 (Explosion proof for NEC Class-1,
Division 1 area)
12. Performance : a) Repeat accuracy ± 1.0%
: b) Accuracy of Setting Indication of
+ 1.5%
13. Ambient temperature : 0 – 50 Deg.C

191
14. Nameplate : Tag number, service engraved in SS tag

plate
15. Accessories : a) Silicon oil/ Flurolub filled
Remote diaphragm seal with
SS-316 capillary for corrosive/
viscous/ solid bearing or slurry
type fluid applications
b) Snubbers for pulsating fluid
applications
c) Siphons for steam and hot water
services
d) Retention ring and screws for
surface mounting
e) 1/2” NPT 2 Valve SS-316
barstock manifold
f) ½” NPT cable gland
16. Applications : During Detail Engineering on Owner’s
approval
3.02.00 DIFFERENTIAL PRESSURE SWITCH
1. Type : i. Piston for high pressure

application
ii. Bellow / Diaphragm for low
pressure application
2. Sensing element : SS-316.
material All other wetted part SS316
3. Case Material : SS
4. Setter Scale : Black graduation on white linear scale.
set points
5. Over range : 150 % of maximum pressure

192
6. Adjustments : a) Internal Set Point

: b) Differential adjustment
7. End Connection : 1/2" NPT bottom/ back connected
DC)
9. Switch Type : Snap acting, shock & vibration proof
10. Terminal Block : Suitable for full ring lugs
11. Enclosure Class : IP-65 (Explosion proof for NEC Class-1,
Division 1 area)
12. Performance : a) Repeat accuracy ± 1.0%
b) Accuracy of Setting Indication of
+ 1.5%
13. Ambient temperature : 0 – 50 Deg.C
14. Nameplate : Tag number, service engraved in SS tag
plate
15. Accessories : a) Silicon oil/ Flurolub filled
Remote diaphragm seal with
SS-316 capillary Diaphragm
seals for corrosive/ viscous/
solid bearing or slurry type fluid
applications
b) Snubbers for pulsating fluid
applications
c) Siphons for steam and hot water
services
d) Retention ring and screws for
surface mounting
e) 1/2” NPT 5 Valve SS-316
barstock manifold
f) ½” NPT cable gland

193
approval
3.03.00 LEVEL SWITCH
3.03.01 FLOAT OPERATED
1. Float material : SS-316

2. Wetted parts : SS-316
3. Float chamber : Stainless steel/Carbon steel,
construction welded
4. Float chamber : Side mounted
mounting
5. Fluid connection : Side – Side
6. Fluid connection size : 1” ANSI RF Flange (rubber line, if
required)
7. Drain : ½ inch NPT with Plug
8. Pressure rating of : Minimum 1.5 times of design pressure
chamber
9. Repeatability : +/- 1.5 mm or better
10. Switch housing : Stainless Steel
11. Switch housing type : IP- 65
12. Type of switch : Snap acting magnetically operated
hermetically sealed
13. Switch configuration : 2 SPDT (5A, 240 V AC, 0.5A, 220V DC)
14. Accessories : a) Counter flange, nuts
& bolts, suitable
gasket etc.
b) Steel globe type
drain valve
c) ½”NPT cable gland

194
d) Stainless steel
nameplate with
alpha-numeric
engraved for service
and tag
15. Application : During Detail Engineering on Owner’s
approval
3.04.00 FLOW SWITCH
1. Type : Paddle /Piston/Disk

2. Wetted part material : Stainless steel or Hastelloy for acidic
application
3. End connection : a) Threaded upto 1” line size with
integral Tee
: b) Flanged for line size > 1 ½”
4. Enclosure material : Stainless Steel
5. Enclosure class : IP 65
6. Switch configuration : 2 SPDT (5A, 240 V AC, 0.5A, 220V DC)
7. Repeatibility : 2%
8. Cable connection : ½”NPTF
9. Accessories : a) Tee, Counter flange, nuts &

bolts, suitable gasket etc
b) ½”NPT cable gland
c) Stainless steel nameplate with
alpha-numeric engraved for
service and tag
3.05.00 RF LEVEL SWITCH

195
1. Type : RADIO FREQUENCY

Sensing probe
2. Material : SS-316
3. Mounting : Threaded
Application
4. : 250°C (Max.)
Temperature
Electronic Controller
5. Input Supply Voltage : 240V AC ±10%, 50 Hz.
6. Relay Output : 2 SPDT (240V AC, 5A)
7. Ambient Temperature : 50 °C
8. Enclosure Protection : IP-66
9. Enclosure Housing : SS
Normal Level
Power On
10. Local LED Indication :
Alarm Level
Probe Healthy
11. Switching Repeatability : ±0.5%
Co-axial cable for probe connection to
controller
12. Accessories :
SS Tag plate
½” NPT Cable Glands
13. Application : Solid level
3.06.00 CONDUCTIVITY TYPE LEVEL SWITCH
1. Type : Conductivity discrimination

2. Probe MOC : SS-316
3. Mounting : Flanged on external cage
Application
4. : 250°C (Max.)
Temperature
5. Test Pressure : Two times rated pressure

196
6. Input Supply Voltage : 240V AC ±10%, 50 Hz.

Four independent channel with
7. Input : selectable switching threshold for water
conductivity
8. Relay Output : 2 SPDT (240V AC, 5A)
9. Ambient Temperature : 50 °C
IP-65 (Explosion proof for NEC Class-1,
10. Enclosure Protection :
Division-1 area)
11. Enclosure Housing : SS
HI,LO, HIGH-HIGH, LOW-LOW
12. Local LED Indication : Power
Fault
Interconnecting cable from
13. Accessories : a)
probe to electronics
b) Mounting accessories
c) External cage
d) Washer & Gasket
e) ½” NPT Cable Glands
f) SS Tag Plate
During Detail Engineering on Owner’s
14. Application :
approval
3.07.00 TEMPERATURE SWITCH
1. Type : Bimetallic or gas filled

2. Sensing Element : SS-316
Material
3. Bulb Material : SS-316
4. Capillary : Stainless Steel armored

197
5. Movement Material : Stainless Steel

6. Case material : Stainless Steel with neoprene gasket
and clear glass where applicable cover
conforming to IP-65. (Explosion proof
for NEC Class-1, Division 1 area).
7.. Scale : Black graduation on white linear scale.
set points
8. Over range Protection : 120 %
9. Instrument connection : Bottom
DC)
11. Switch type : Snap acting, shock and vibration-proof
12. Adjustability : Internal Set point adjustable over span
range
13. Compensation : a) Capillary compensation with
invar wire throughout the
capillary length
b) Case compensation
14. Performance
a) Scale Accuracy : ±1.0 % of full scale
b) Repeatability : < 0.5 % of full range
c) Response time : Less than 40 seconds with thermowell
15. Capillary length : 5 meters (minimum) for local
mounting/15 meters for local panel
mounting
16. Nameplate : Tag number, service engraved in
17. Accessories : Mounting accessories, ½” NPT cable
gland

198
approval
4.00.00 LOCAL INSTRUMENTS
4.01.00 PRESSURE GAUGE AND DIFFERENTIAL PRESSURE GAUGE
1. Type : Bourdon/Bellows/Diaphragm
2. Sensing & Socket : SS-316
3. Movement Material : SS-316
Stainless steel. IP-65 (Explosion proof
4. Case Material :
for NEC Class-1, Division 1 area)
5. Dial Size : Generally 150 mm
6. Scale : Black lettering on white in 270 O arc.
7. Window : Shatterproof glass
Normal process pressure: 50~70 % of

8. Range Selection :
range
125% of maximum range by internal
9. Over-range Protection :
stop. External stop at zero
For Zero adjustment (Micrometer screw
external)
10. Adjustment :
For Range adjustment (Micrometer
screw internal).
11. Element Connection : Argon welding
1/2" NPT (M) Bottom for local, back for
12. Process Connection :
panel mounting
13. Performance : Accuracy of ± 1.0 % of span or better
14. Operating ambient : 0 - 50 OC
15. Safety Feature : Blow out disc /diaphragm at the back
Snubbers for pulsating fluid
application.discharge
b) Stainless steel Diaphragm seals

199
for corrosive/ viscous/ solid

bearing or slurry type fluid
applications
3-Way SS316 Gauge cock for
c)
pressure gauges
5-valve SS316 manifold from
d) barstock for differential pressure
gauge
Siphons for steam and hot
e)
water services
: Tag number, service engraved in
17. Nameplate
4.02.00 LEVEL INDICATOR (FLOAT & BOARD TYPE)
1. Type : Float and Board

2. Float Material : SS-316
3. Float Cable : SS-316
4. Indicator Assembly : Epoxy painted Aluminium
Guide wire spring SS-316 (2 Nos.)
5. :
assembly
6. Guide Wire Anchor : SS-316
Anodized Aluminium with engraved
marking ( Minimum graduation 10mm),
7. Scale Board :
mounting brackets and suitable
hardware required as per tank height
8. Elbow Assembly : Anodized Aluminium
9. Flanges : RF , ANSI 150 , SS (3 Nos.)
10. Accuracy : + 10 mm or better
All mounting accessories including
11. Accessories :
counter flange, nuts & bolts, suitable

200
gasket etc. as applicable, SS Tag plate
4.03.00 GAUGE GLASS
1. Type : Reflex /Transparent

2. Material
Toughened borosilicate resistant to
Glass :
thermal shock
Carbon Steel Stainless Steel
Body Material :
IP-65 (Explosion proof for NEC Class-1,

Enclosure :
Division 1 area)
Integral cocks &
3. : i. SS 316
valves/Fittings
Rubber lined corrosion resistant
4. : ii. stainless steel (for DM/RO
service)
5. Vessel Connection : ANSI Flanged SS316
6. Accessories : i. Integral cocks
ii. Drain Valves
Companion Flanges, Bolts, nuts,
iii.
gaskets, SS Tag plate
Illuminating lamps, Mica shield as
iv.
required
v. Calibrated scale
7. Pressure rating : Twice the maximum working pressure
8. Temperature : 300 O C
For larger lengths (greater than
1200mm), additional gauge glasses
9. Other details :
shall be provided with minimum of 50
mm overlap.

201
4.04.00 SLIGHT GLASS

1. Type : Flap-type.
2. End connection : Screwed / Flanged
3. Material
a) Body : SS- 304
b) Cover plate : SS- 304
c) Indicator : SS- 316
4. Sight Glass : Toughened Borosilicate
5. Gasket : Neoprene
6. Bolts & Nuts : High tensile steel.
Hydraulic Test
7. : 1.5 times maximum working pressure
Pressure
Companion Flanges, Bolts, nuts,
8. Accessories :
gaskets as required, SS Tag plate.
4.05.00 ROTAMETER
1. Type ON-LINE for line upto and including 50

mm NB.
:
Borosilicate BY-PASS for line size
above 50 NB
2. Metering tube : Toughened Borosilicate
3. Float : SS-316
4. End fittings : SS-316
5. Packing material : Teflon / PTFE
6. Casing : Stainless Steel
7. Gland Rings
Stainless Steel
/Followers/ Other :
wetted parts
8. Orifice Plate : Stainless Steel (for bypass type)
9. Operating
: 0-50 Deg. c
Temperature

202
10. Test Pressure : 200% of maximum operating pressure

11. Scale : 250 mm nominal length
12. Graduation : Direct reading
13. Flanged (RF) to line size as per ANSI
Process Connection :
standards (150#)
14. Tapping : D & D/2
15. Accuracy : +/- 2% of full scale reading
16. Reproducibility : Within 0.5% of instantaneous reading
17. Accessories : SS Tag Plate, orifice plate
5.00.00 TEMPERATURE ELEMENTS & ACCESSORIES
5.01.00 RESISTANCE TEMPERATURE DETECTOR
1. Type : Platinum (Duplex), Ungrounded

Platinum (Duplex),
2. : 100 ohm at 0 OC
Ungrounded
3. Base : Wound on ceramic (anti-inductive)
3 Wire
4. Wiring :
5. Protecting Tube
a) O.D. : 6 mm
b) Material : SS-316, Seamless
c) Filling : Magnesium oxide (Purity above 99.4%).
6. Response time : a) 15 sec. (bare).
b) 30 sec. (with thermowell)
7. Calibration : DIN 43760
8. Accuracy : ± 0.5%
9. Head
a)
Type : IP-65 universal screwed type

203
b)
Material : Stainless Steel
c) Terminal Nickel plated Brass-screw type / silver

:
blocks plated
d) Cable
: ½” NPT gland and grommet
connection
e) Others : Terminal head cover with SS chain and
suitable gasket.
Head of TE to be provided with sufficient

space and arrangement to mount head
mounted temperature transmitter (as
applicable).
Adjustable nipple-union-nipple
[1/2” Sch 80 X ½” NPT] with
thermowell connection
Compression fittings/unions
b)
Flanges etc. (for flanged

c) connections only)
Thermowell (As specified

d) below)
Thermowell
11. : ½” NPT (M) or 150 RF Flanged
connection
Tag number, service engraved in
12. Nameplate : stainless steel tag plate

204
Note: The specifications for RTDs of winding/ bearing of motor/pump,

can be as per their manufacturer standards. The manufacturer
shall submit the adequate supporting documents for establishing
their standard practice. However, the type of RTD shall be Pt-
100.
5.02.00 THERMOCOUPLES
1. Type a) 16 SWG wire of Chromel

:
Alumel) (Type-K)
b) Duplex
c) Ungrounded
2. Protecting Tube
a) O.D. : 6 mm
b) Material : SS-316, Seamless
c) Filling : Magnesium oxide (Purity above 99.4%).
3. Response time : a) < 20 seconds for measurement
b) < 10 seconds for control
4. ± 1.10 C up to 300 0
C & 0.4% of
Accuracy : measured temperature range above 300
0
C
5. Head
IP-65 universal screwed type

a) Type :
Stainless Steel
b) Material :
Terminal Nickel plated Brass-screw type / silver

c) :
blocks plated
Cable ½” NPT gland and grommet
d) :
connection
6. Terminal head cover with SS chain and
e) Others :
suitable gasket.

205
Head of TE to be provided with sufficient

space and arrangement to mount head
mounted temperature transmitter (as
applicable).
7. a) Adjustable nipple-union-nipple
Accessories : [1/2” Sch 80 X ½” NPT] with
thermowell connection
b) Compression fittings/unions
c) Flanges etc. (for flanged

connections only)
d) Thermowell (As specified
below)
8. Thermowell connection : ½” NPT (M) or 150 RF Flanged
9. Tag number, service engraved in
Nameplate :
5.03.00 TEMPERATURE GAUGE
1. Type : Expansion type (Liquid filled system)

Sensing Element
2. : Bourdon – SS-316
Material
Bulb and Capillary
3. : SS-316
Material
Inner sheath - solid drawn Material
4. Capillary Tubing : copper tube
Outer sheath - PVC tube
Stainless Steel / Direct Bourdon tip
5. Movement Materials :
connection to pointer spindle
Stainless Steel stove enameled, black
6. Case Material :
finish, threaded bezel ring, clear glass

206
cover conforming to IP 65.

7. Dial size : 150 mm
Black lettering on white background in
8. Scale :
270 Deg.C arc
9. Over range protection : 125 percent of FSD
1/2” NPT(M) x compression fitting (SS)
10. Capillary Glanding :
to suit capillary
Bottom connection for local mounting,
11. Instrument Connection :
back connection for panel mounting
12. Process Connection : ½” NPT (M) or 150 RF Flanged
13. Extension Neck Length : 50 mm
14. Compensation : a) Capillary compensation
15. : b) Case compensation
Accuracy : + /- 1.0 percent of
16. Performance : a)
full scale Deflection
Repeatability : Less than 0.5
: b)
percent of full range
Response time: 15 seconds
: c)
(max.).
3.0 meters (local) / 15.0 metres (local
17. Capillary length :
panel)
18. Other features : Shatter proof glass
Tag number, service engraved in
19. Nameplate :
20. Accessories : SS316 Thermowell
5.04.00 THERMOWELL
1. Material : SS-316
2. Manufacture : Drilled from bar stock, Hex Head,
Tapered design (As per ASME PTC
19.3)

207
3. Process connection : M33x2

4. Certification : Not applicable
5. Bore concentricity : +5% of wall thickness
6. Identification mark : Tag number punched on head
7. Surface treatment : Polish after machining
8. Element connection : ½” NPT (M) or 150 RF Flanged
9. Head : Hex
10. Length of the hex head : 31.75 mm (min.)
11. Accessories : SS Plug and chain for test thermo wells
SS Nameplate, Flange with companion
flange & all required accessories for
flanged connections.
Note: Wake frequency calculations shall be furnished for all thermowells for
approval.
Thermowells shall be designed such that the resonant frequency is above

the exciting frequencies generated by vortex shedding in the process
fluid.
5.05.00 METAL TEMPERATURE THERMOCOUPLE
1. Measuring medium : Metal temperature

2. Type : Chromel Alumel (Type-K)
Duplex, Ungrounded
3. Insulation : Mineral Insulation Magnesium Oxide
4. Wire gauge : 16 AWG
5. Protective sheath : SS
6. Protective sheath :
8 mm O.D.
diameter
7. Characteristics : Special limits of error as in ANSI
thermocouple MC 96.01
8. Accessories : ½” BSP SS sliding end connector, weld
pad, clamps of heat resistant steel

208
1. Type : Hydrometer Type

2. Mounting : On line
3. Accuracy : +/- 2% of range
4. Scale : Black letter on white scale
5. End connection : PVC flange
9.06.00 DENSITY/ CONCENTRATION METER
1. Wetted Part Stainless Steel

2. Enclosure Stainless Steel (IP-65)
3. Power Supply 24 V DC
4. Output signal : 4-20 mA DC (isolated) into 600 ohms
5. Accuracy ±0.001 g/cc
6. Indication : LCD display
7. Temp. Compensation : Integral
8. Accessories Mounting hardware, integral amplifier
(if required), cable glands, tag plate
etc.
10.00.00 SOLENOID VALVES
1. Operating Principle : Electromagnetic (noiseless)

2. Coil voltage rating : 240 V AC /24 V DC (as required)
3. Ways : 2/3/4 way
4. Port size : 1/4" NPT all ports
5. Body : SS bar stock
Trim :
SS-316
6. Duty : Suitable for continuous energization

7. Sealing : Airtight and leak proof
8. Ambient Temperature : 0 - 50 O C

209
9. Fluid Temperature : 0-150 O C (approx.)

10. Coil Enclosure : Stainless Steel
11. Insulation : Class-H
12. Coil Casing : IP-65 (Explosion proof for NEC Class-
1, Division-1 area)
13. Mounting : On pipe or on panel
14. Cable Connection : ½” NPT
15. Accessories : Cable glands, SS Tag plate

210
FORM NO. PEM-6666-0

SECTION
1X800 MW KOTHAGUDEM
REV. NO. 00 DATE : 18.03.2015
SHEET OF
Instrumentation Quality Plan
211
STANDARD CHECK LIST FOR C&I INSTRUMENTS (for Maux Pkgs)
CHECK LIST FOR PRESSURE SWITCH
Sl. Test / Checks Quantum of Reference Doc. / Agency ** Remarks

No. check Acceptance Norms M C B
1 CHECK FOR P V V
1.1 MODEL NO/TAG NO
1.2 RANGE
1.3 END CONN
1.4 NO. OF CONTACT SEE NOTE-1
2 CALIBRATION BELOW P V V
2.1 REPEATABILITY
2.2 SET POINT ADJUSTMENT
2.3 DIFFERENTIAL
3 OVER PR & LEAK TEST APPROVED SPEC./ P V V
4 ELECT. INSULATION/HV TEST ONE DATA SHEETS P V V
5 REVIEW OF TC FOR FOR LOT V V V
MATERIALS OF
5.1 SENSOR
5.2 MOVEMENT
5.3 PROCESS CONNECTION
5.4 HOUSING
6 REVIEW OF TC FOR DEGREE TYPE TEST V V V
OF PROTECTION
7 REVIEW OF TC OF FOR LOT V V V
MICROSWITCH
** M = Manufacturer / Sub-contractor, C = Contractor / Nominated Inspecting Agency, B = BHEL,
P = Perform, W = Witness, V = Verification
Note :
1. Quantum of check shall be as below :
100 % - By Manufacturer
2. Manufacturer to carry out ROUTINE TEST on 100 %.
3. Contractor to provide compliance certificate for tests/checks verifid by contractor and
the same alongwith test certificates to be verified by BHEL
212
CHECK LIST FOR TRANSMITTER
Sl. Test / Checks Quantum Reference Doc. / Agency ** Remarks

No. of check Acceptance Norms M C B
1 P W V
CHECKS FOR
VISUAL.
MODEL/TAG No
2 PROCESS CONNECTION SEE NOTE-1 P W V
3 ACCURACY BELOW P W V
4 REPEATABILITY P W V
5 HYSTERESIS P W V
6 EFFECT OF TEMP VARIATION P W V
ON ACCURACY APPROVED SPEC./
7 SPAN / ZERO ADJUSTMENT DATA SHEETS P W V
8 EFFECT OF SUPPLY VOLTAGE P W V
VARIATION ONE / TYPE
9 EFFECT OF LOADING (500 OHM P W V
METERS)
10 SEE NOTE-1 P W V
HIGH PRESSURE TEST
BELOW
11 BURN-IN TEST P W V
ONE / TYPE
12 DEGREE OF PROTECTION P W V
13 SEE NOTE-1 V V V
ACCESSORIES AS APPLICABLE
BELOW
Legend :
Note :
2. Manufacturer to maintain calibrated instrument having better accuracy than the item
under test. Inspecting engineer shall check the same.
3. When material corelation are not available manufacturer's compliance to be provided.
submit the same alongwith test certificates to be verified by BHEL.
213
CHECK LIST FOR PRESSURE & DP GAUGE

1 CHECK FOR P W V
SENSOR TYPE
DIAL SIZE
MODEL NO/TAG NO
RANGE/SCALE
SWITCH CONTACT RATING &
NOS. SEE NOTE-1
END CONNECTION BELOW
2 CALIBRATION P W V
ACCURACY
REPEATABILITY
SET POINT ADJUSTMENT APPROVED SPEC./
3 DATA SHEETS P W V
OVER PRESSURE & LEAK TEST
4 OPERATION OF PRESSURE. ONE P W V
RELIEF DEVICE
5 REVIEW OF TC FOR FOR LOT V V V
MATERIALS OF SENSOR
MOVEMENT
PROCESS CONNECTION
HOUSING
6 REVIEW OF TC FOR DEGREE TYPE TEST V V V
OF PROTECTION
7 SEE NOTE-1 V V V
ACCESSORIES AS APPLICABLE
BELOW
Legend :
Note :
4. When material corelation is not available, MFR's compliance to be provided
214
CHECK LIST FOR LEVEL GAUGE

CHECK FOR P W V
TYPE
MODEL/ TAG NO.
1
DAIL SIZE
SEE NOTE-1
RANGE/SCALE BELOW
END CONNECTION
DIMENSIONS, PROCESS P W V
2 APPROVED SPEC./
CONNECTION
DATA SHEETS /
3 ACCURACY DRWGS P W V
4 MATERIAL TC FOR ONE / LOT P V V
BODY ISO.
VALVE
GAUGE GLASS
P W V
5 HYD. TEST SEE NOTE-1
BELOW
6 ACCESSORIES AS APPLICABLE P W V
Legend :
Note :
215
CHECK LIST FOR ANNUNCIATORS

1 SEE NOTE-1 P W V
CHECK FOR
BELOW
TYPE/ MODEL
DIMENSIONS OF HARDWARE
MODULARITY
SEQUENCE
FACIA DETAILS APPROVED SPEC./
2 FUNCTIONAL TEST 100% DATA SHEETS P W V
3 IMMUNE TO STEP VARIATIONS SEE NOTE-1 P W V
IN THE POWER SUPPLY BELOW
4 DEGREE OF PROTECTION FOR TYPE TEST P W V
ENCLOSURE
5 SEE NOTE-1 P W V
I/R CHECK
BELOW
6 RESPONSE P W V
Legend :
Note :
216
FORM NO. PEM-6666-0

SECTION
1X800 MW KOTHAGUDEM
REV. NO. 00 DATE : 18.03.2015
SHEET OF
LCP and JUNCTION BOXES

SPECIFICATION
217
1.00.00 GENERAL REQUIREMENT

1.01.00 ENCLOSURES FOR INSTRUMENTS AND OTHER EQUIPMENT
1.01.01 All panels, cabinets, distribution boxes, junction boxes, terminal boxes and all
other field mounted equipment / enclosures shall have suitable environmental
protection as detailed in Section-I of this volume of the specification.
1.02.00 SURFACE PREPARATION & PAINTING
1.02.01 All sheet metal panel/ desk exterior steel surfaces shall be sand blasted,
ground smooth and painted as specified below.
1.02.02 Suitable filler shall be applied to all pits, blemishes and voids in the surface.
The filler shall be sanded so that surfaces are level and flat; corners are
smooth and even. Exposed raw metal edges shall be ground burr-free. The
entire surface shall be blast clean to remove rust and scale and all other
residue due to the fabrication operation. Oil, grease and salts etc. shall be
removed from the panels by one or more solvent cleaning methods prior to
blasting.
1.02.03 Two spray coats of inhibitive epoxy primer surfacer shall be applied to all
exterior and interior surfaces, each coat of primer surfacer shall be of dry film
thickness of 1.5 mil. A minimum of two spray coats of final finish color
(Catalyzed epoxy or polyurethane) shall be applied to all surface of dry film
thickness 2.0 Mil. The finish colors for exterior and interior surfaces shall
conform to the following shades:
• Exterior – Opaline green shade 275 of IS: 5 or equivalent
international code..
• Interior - Brilliant White.
1.02.04 Paint films, which show sags, cheeks, blisters, teardrops, fat edges or other
painting imperfections, shall not be acceptable.
1.03.00 WIRING
1.03.01 All spare contacts of relays, switches and push buttons shall be wired up to
the terminal blocks. All intercommunications between sections of
panels/desks shall be furnished.
1.03.02 Each wire shall be identified at both ends with wire designation as per
approved wiring diagram. Heat shrinkable type ferrules with indelible
computerized ink print shall be used with cross- identification.
1.03.03 All wire termination shall be made with insulated sleeve and crimping type
lugs. Wire shall not be spliced or tapped between terminals. Open-ended
terminal lugs will not be accepted. Wires shall not be looped around the
terminal screws or studs.
DEVELOPMENT CONSULTANTS V VI/S-VII/SS-D: 1

(PCT-K-03-2013-14_V-VI_S VII_SS D.DOC)
218
1.03.04 Internal wiring should be terminated uniformly on one side of the terminal
block leaving the other side available for termination of outgoing cables.
Internal wiring shall be grouped so that all outgoing wiring to each particular
remote location is terminated on adjacent terminal blocks. Interior wiring and
jumperings shall be arranged so that external connections can be made from
internal side of terminal blocks. Common connections shall be limited to two
(2) wires per terminal.
1.03.05 Wiring shall be arranged to ensure free access to all instrument or devices for
maintenance. No wire shall be routed across the face or rear of any device in
a manner, which will impede the opening of covers or obstruct access to
leads, terminals or devices
1.03.06 Wires shall be dressed and run in trays or troughs with clamp-on type covers.
Wirings may be neatly bunched in groups by non-metallic cleats or bands.
Each group shall be adequately supported along its run to prevent sagging or
strain on termination.
1.03.07 Shield wires shall be terminated on separate terminal blocks. Common

connections shall be limited to two wires per terminal. Signal circuit shields
shall be grounded at the power supply end only or as recommended by
manufacturer.
1.03.08 All low level signal cables shall be separately bundled to from control cable
and maintained at 300 mm minimum spacing from control bundles.
1.03.09 Panel internal wiring shall follow distinct color-coding to segregate different
voltage levels viz. 24V DC, 48V, 110V AC, 240V AC, 220V DC etc.
1.03.10 Thermocouple lead wires, analyzer measuring lead wires, or any other lead
wires carrying measuring signal of the order of low milli volt or micro volt shall
be electrically and physically isolated from other AC and DC wiring. Shielded
wires used in such cases for panel internal wiring shall be continuous and
ungrounded with the shield terminated individually and separately in panel
terminal block.
1.03.11 Wiring to door mounted devices shall be provided with multi-strand wires of
(49 strands minimum) adequate loop lengths of hinge-wire so that multiple
door openings will not cause fatigue failure of the conductor.
1.03.12 Internal wiring in factory pre-wired electronic systems cabinets may be

installed according to the Contractor's standard wire size, insulation, and
method of termination on internal equipment. Insulation for all wiring,
including circuit board wiring, back panel wiring, power supply wiring and
interconnecting cables between devices shall pass the vertical flame test per
IPCEAS-1981. Identification of conductors may be done by insulation color-
coding identified on drawings or by printed wiring lists.

219
1.04.00 TERMINAL BLOCKS
1.04.01 All terminal blocks shall be rail mounted/ post mounted type, cage clamp type
with high quality non-flammable insulating material of melamine suitable for
working temperature of 105 Deg C. The terminal blocks in field mounted
junction boxes, instrument enclosures racks etc. shall be suitable for cage
clamp connections. The terminal blocks in Control Equipment Room
termination/ marshalling cubicles shall be suitable for post mounted cage
clamp connection at the field input end. The exact type of terminal blocks to
be provided by Bidder shall be subject to Owner.
1.04.02 All terminal blocks shall be provided complete with all required accessories
including assembly rail, locking pin and section, end brackets, small
partitions, transparent covers, support brackets, distance sleeves, warning
level, marking etc. For RTDs ring - tong type lugs shall be used at Junction
Boxes.
1.04.03 The characteristics of the terminal blocks shall be as follows.
i) High contact force, independent of conductor cross-section and large

contact surface area.
ii) Integrated self-loosening protection to avoid shifting of contact surface
that may allow contamination of connection point.
iii) Inspection and maintenance free (resistant to thermal aging and
vibration)
iv) Low and constant voltage drop
1.04.04 The insulation of the terminal blocks shall be of suitable thermoplastic

material.
1.04.05 The spacing between Terminal blocks channels in panels and cubicles shall
be adequate for routing the cable troughs and to allow adequate free
workspace for termination and removal of wires. The terminal blocks shall be
arranged with atleast 100 mm clearance between two sets of terminal blocks
and junction box walls.
1.04.06 Signals of different voltage levels shall be clearly segregated by providing

separate rows to each type of signal and by using terminal blocks of different
color for each type of signal and by providing barrier strips between them.
1.04.07 Terminal blocks shall be provided with white marking strips / self-adhesive
marker cards and where permitted by the safety codes and standards, shall
be without covers. Power terminals and high voltage (above 48 volts)
terminals shall have protection covers. All terminals shall be provided with
permanent terminal identification numbers on both sides.
1.04.08 At least 20% spare unused terminals shall be provided on each terminal block
for circuit modifications and for termination of all conductors in a multi-
conductor control cable.

220
1.04.09 The bottom of the terminal block shall be at least 200 mm above the cable
gland for bottom entry type panels.
1.04.10 For extending 24 V DC supply to panels, the size of the terminals shall be
decided based on voltage drop and not based on current.
1.04.11 Other requirements of the terminal blocks are as follows:
i) The last terminal in a rail-mounted assembly shall be closed with an

end plate and end bracket.
ii) For visual and electrical separation of terminal groups, partition plates
shall be provided, which can be push fitted after forming an assembly.
iii) Design shall permit testing of incoming and outgoing signals by using
suitable test plug and socket without disconnecting the cable
connections.
iv) It shall be possible to use jumper plugs through the above test plug
socket to connect adjacent terminals. Adequate number of short circuit
jumper plugs shall be provided for the purpose.
v) Where more than one connection to a terminal block is required, two

tier terminals shall be used.
1.05.00 GROUNDING
1.05.01 Separate Protective and Electronic system ground as required shall be
provided.
1.05.02 All panels, desks, cabinets shall be provided with a continuous bare copper
ground bus (Frame ground), bolted to the panel structure at bottom on both
sides and effectively ground the entire structure. The bolts shall face inside of
panels.
1.05.03 For electronic system cabinets the electronic system ground bus (Electronic
ground) shall be similar but insulated from the cabinet and shall be separately
connected to the system ground .The same ground may be used to earth the
shield of shielded signal cables, otherwise a separate ground bus shall be
provided for connecting the signal cable shields. Cable shields shall be
grounded at the panel end only and shall never be left open .The electronic
ground between panels of a shipping section shall be firmly looped.
2.00.00 CONTROL DESKS & PANELS

2.01.00 GENERAL
2.01.01 All control desk, panels etc. shall be furnished fully wired with necessary
provision for convenience outlets, internal lighting, utility receptacles,
grounding, ventilation, space heating, anti-vibration pads, internal piping &

221

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FORM NO.

Data Sheet A & B

POSITION TRANSMITTER  REQUIRED  NOT REQUIRED

MFR & MODEL NO. BIDDER TO SPECIFY

POSITION  ELECTRONIC (2 WIRE) R/I CONVERTER

ENCL CLASS ACTUATOR/MOTOR T.B. @ IP 68 @………

3. TEMPERATURE RISE SHALL BE RESTRICTED TO 70 DEG. C FOR AMBIENT TEMPERATURE OF 50 DEG C.

7. THE MOTOR SHALL BE SUITABLE FOR DIRECT ON LINE STARTING.

## EPOXY PAINT IS RECOMMENDED FOR COASTAL AREAS.

VENDOR COMPANY SEAL

SPEC NO.: PE-TS-410-145-I

Drive Control Philosophy

SPEC NO.: PE-TS-410-145-I

INSTRUMENTATION DATA SHEET

1.00.00 SPECIFICATION FOR ELECTRONIC TRANSMITTERS

1.01.00 PRESSURE TRANSMITTER

1. Working Principle : Smart (HART Compatible)

2. Type : Microprocessor based, 2 – Wire

3. Output Signal : 4-20 mA DC along with superimposed

4. Measuring Element : Capsule / Diaphragm

5. Element material : SS-316 (Stainless Steel) or better

6. Static Pressure : 150 % of maximum span continuously,

7. Turn-down ratio : 100: 1

8. Span and Zero : Continuous, tamper proof, remote as

9. Enclosure Class : IP-65 (Explosion proof for NEC

10. Output Indicator : LCD (Integral indicator of 5 digit

11. Nameplate : Tag number, service engraved in SS

13. Operating Voltage : 24V DC

14. Load : 600 Ohms (min.) at 24 Volts D.C.

15. Ambient Temperature : 0 - 50 OC

i. Accuracy ± 0.075% of Span or better

DEVELOPMENT CONSULTANTS V VI/S-VII/SS-A: 2

ii. Repeatability ± 0.05% of Span or better

17. Sealing/Isolation : Extended diaphragm (Silicon oil/

18. Accessories : a. Universal mounting bracket

b. High tensile carbon steel U-

c. Siphon for steam and hot water

d. ½” NPT 2-valve stainless steel

e. Companion flange with nuts,

f. ½” NPT cable gland

19. Adjustment/Calibration/ : From handheld calibrator/ HART

1.02.00 DIFFERENTIAL PRESSURE TRANSMITTER / FLOW TRANSMITTER

1. Working Principle : Smart (HART Compatible)

2. Type : Microprocessor based, 2 – Wire

3. Output Signal : 4-20 mA DC along with superimposed

4. Measuring Element : Capsule / Diaphragm

DEVELOPMENT CONSULTANTS V VI/S-VII/SS-A: 3

5. Element material : SS-316 (Stainless Steel) or better

6. Static Pressure : 150 % of maximum span continuously,

7. Turn-down ratio : 100: 1

8. Span and Zero : Continuous, tamper proof, remote as

9. Enclosure Class : IP-65 (Explosion proof for NEC

10. Output Indicator : LCD (Integral indicator of 5 digit

11. Nameplate : Tag number, service engraved in SS

13. Operating Voltage : 24V DC

14. Load : 600 Ohms (min.) at 24 Volts D.C.

15. Ambient Temperature : 0 - 50 OC

i. Accuracy : ± 0.075% of Span or better

ii. Repeatability : ± 0.05% of Span or better

17. Sealing/Isolation : Extended diaphragm (Silicon oil/