Yuema CHC
Yuema CHC
Yuema CHC
Page
1 SUMMARIZE
3 MODEL ILLUMINATE
8 SELECTION EXAMPLE
10 - 20 SELECTION TABLES
29 INSTALLATION POSITIONS
29 - 30 LUBRICATION
30 INSTALLATION METHODS
32 - 33 ADDENDUM
YUEMA
CHC 2009
SUMMARIZE
1. SUMMARIZE
CHC Series helical gear units is a new generation mechanic-electrical integrated product, which
designed basing on the modular system. It can be connected respectively with motors such as
normal motor, brake motor, explosion-proof motor, frequency conversion motor, servo motor, IEC
motor and so on. It can be mounted discretionary six orientation in solid space. This kind of product
is widely used in drive fields such as textile, foodstuff, beverage, chemical industry, automatic arm
ladder, automatic storage equipment, metallurgy, tobacco, environment-protection, logistics and so
on.
• Modularity;
• High efficiency;
• Low noise;
• Space effective, refined design;
• Universal mounting;
• Aluminium housing, light in weight;
• Gears in carbonize hard,durable;
• Multistructure, can be combined in many forms to meet needs of all kinds of transmission condi-
tions.
CHC Series helical gear units has more than 4 types. Power 0.12-4KW; Ratio 3.66-54;Torque
max 120-500Nm. It can be connected (foot, flange) discretionary and use multi-mounting positions
according to customers’ requirements.
YUEMA 1
CHC 2009
STRUCTURE FORM
output flange
input flange
foot
CHC..P(IEC) CHC..HS
Foot-mounted helical gear Shaft input foot-mounted
unit helical gear unit
CHCF..P(IEC) CHCF..HS
Flange-mounted helical gear Shaft input flange-mounted
unit helical gear unit
CHCZ..P(IEC) CHCZ..HS
B14 Flange-mounted helical Shaft input B14 flange-
gear unit mounted helical gear unit
2 YUEMA
CHC 2009
MODEL ILLUMINATE
3. MODEL ILLUMINATE
1 2 3 4 5 6 7 8 9 10 11
No Comments
1 CHC: code for gear units series
10 Voltage - frequency
When ordering, you should show whether the reducers are equipped with motors, otherwise reducers
aren’t supplied with motors.
YUEMA 3
CHC 2009
RELEVANT PARAMETER
4. RELEVANT PARAMETER
4.1 Power P
P2
P1 = [kW]
η
P1n > P1 • fs [kW]
P1 Input power
P2 Output power
P1n Rated input motor power
fs Service factor
η Transmission efficiency
CHC Series helical gear units has 2 stage and the efficiency is about 96%.
If driven by the external gearing,1400r/min or lower rotation speed is suggested so as to optimize the
working conditions and prolong the service life. Higher input rotation speed is permitted, but in this situation,
the rated torque M2 will be reduced.
Usually transmission ratio is decimal fraction with 2 radix point tagged in selection tables.
4.4 Torque M
9550 • P1 • η
M2 = [Nm]
n2
M2n > M2 • fs [Nm]
M2 Output torque
M2n Rated output torque
P1 Input power
η Transmission efficiency
fs Service factor
4 YUEMA
CHC 2009
RELEVANT PARAMETER
The effect of the driven machine on the gear unit is taken into account to a sufficient level of accu-
racy using the service factor fs. The service factor is determined according to the daily operating time and
the starting frequency Z. Three load classifications are considered depending on the mass acceleration
factor. You can read off the service factor applicable to your application in following Figure. The service factor
selected using this diagram must be less than or equal to the service factor as given in the performance
parameter table.
# Starting frequency Z: The cycles include all starting and braking procedures as well as change overs from
low to high speed.
Jc
fa =
Jm
YUEMA 5
CHC 2009
RELEVANT PARAMETER
To keep the service-life of gear units, the use factor fs selected from the catalogue must be equal or slightly
higher than the calculated use factor fs .
The overhung loads exerted on the motor or gear shaft is then calculated as follows:
M • 2000 • fz
Fr = [N]
d0
The allowed radial load force on the shaft is calculated with the following formula:
Fr2 · a
FxL ≤ ———— [N]
(b+x)
Fr2 Permitted overhung load (x = L/2) for foot-mounted gear units according to the selection tables in [N]
a, b Gear unit constant for overhung load conversion [mm]
6 YUEMA
CHC 2009
RELEVANT PARAMETER
x Distance from the shaft shoulder to the force application point in (mm)
Fr2
FxL
Fa = Fr2 x 0.2
L/2
L
-1
n2 [min ] 10 40 60 80 100 120 150 180 250 400
CHC01 2500 2500 2180 1980 1840 1630 1400 1320 1080 920
Fr2 CHC02 5000 5000 4370 3970 3680 3470 2710 2550 2150 1840
[N]
CHC03 6500 6500 5550 5040 4510 3800 3530 3320 2800 2390
CHC04 8000 8000 6590 5990 5230 4570 4240 3900 3350 2860
Motor type;
YUEMA 7
CHC 2009
SELECTION EXAMPLE
5. SELECTION EXAMPLE
8 YUEMA
CHC 2009
RATIO AND IEC MOTOR ADAPTERS
CHC..01..P(IEC) CHC..02..P(IEC)
71B5 80B5 90B5 71B5 80B5 90B5
i 63B5 i 63B5
71B14 80B14 90B14 71B14 80B14 90B14
53.33 54.00*
45.89 46.46*
40.10 40.60*
35.47 35.91*
28.50 28.88*
23.56 23.85*
19.83 20.08*
17.86 17.10
14.62 14.81*
13.80* 13.21
11.90 12.05
9.81 9.93
9.17 8.78
7.72 7.39
5.69 5.45
4.63 4.43
3.82 3.66
CHC..03..P(IEC) CHC..04..P(IEC)
80B5 90B5 100B5 112B5 80B5 90B5 100B5 112B5
i 71B5 i
80B14 90B14 100B14 112B14 80B14 90B14 100B14 112B14
51.30* 51.30*
44.18* 44.18*
38.63 38.63
34.20* 34.20*
30.57 30.57
24.99 24.99
21.15* 21.15*
19.24* 19.24*
18.21* 18.21*
15.30* 15.30*
13.30* 13.30*
12.60 12.60
10.93* 10.93*
9.08 9.08
7.93* 7.93*
6.31 6.31
5.48 5.48
4.50 4.50
3.74 3.74
IEC 63B5 71B5 71B14 80B5 80B14 90B5 90B14 100B5 100B14 112B5 112B14
D E8 11 14 19 24 28 28
P 140 160 105 200 140 200 140 250 160 250 160
M
D
N
M 115 130 85 165 115 165 115 215 130 215 130
N 95 110 70 130 95 130 95 180 110 180 110
YUEMA 9
CHC 2009
PERFORMANCE PARAMETER CHC..P(IEC)..(kW)
10 YUEMA
CHC 2009
PERFORMANCE PARAMETER CHC..P(IEC)..(kW)
YUEMA 11
CHC 2009
PERFORMANCE PARAMETER CHC..P(IEC)..(kW)
12 YUEMA
CHC 2009
PERFORMANCE PARAMETER CHC..P(IEC)..(kW)
YUEMA 13
CHC 2009
PERFORMANCE PARAMETER CHC..P(IEC)..(kW)
14
YUEMA
CHC 2009
PERFORMANCE PARAMETER CHC..P(IEC)..(kW)
YUEMA 15
CHC 2009
PERFORMANCE PARAMETER
CHC..P(IEC)..(kW)
16 YUEMA
CHC 2009
PERFORMANCE PARAMETER
CHC..P(IEC)..(kW)
YUEMA 17
CHC 2009
PERFORMANCE PARAMETER
CHC..P(IEC)..(kW)
18
YUEMA
CHC 2009
PERFORMANCE PARAMETER
CHC..HS..
YUEMA 19
CHC 2009
PERFORMANCE PARAMETER CHC..HS..
20 YUEMA
CHC 2009
OUTLINE DIMENSION SHEET CHC..01..(IEC)
CHC01..P(IEC)
INPUT 40 195 119
F 3.5 32 T
6.5
S
Ø20 h6
95.5
G
N
P
Y
D V1 W V2
Z
M U V V3
X X1
CHCF01..P(IEC)
OUTPUT 40 195 119
3.5 32 T
6.5
6
Ø20 h6
22.5
95.5
N
P
62.5
M6 x 16
Ø95 j6
Ø120
Ø140
Ø160
CHCZ01..P(IEC)
40 195 119
3.5 32 T
6.5
25°
158
Ø60 g7
Ø75
N
P
25°
7
Ø20 h6
IEC D F G P M N S T
13 M8 x 15
63B5 11 4 12.8 140 115 95 9 5 65°
71B5 14 5 16.3 160 130 110 9 5
71B14 14 5 16.3 105 85 70 7 5 Foot Code U V V1 V2 V3 W X X1 Y Z
80B5 19 6 21.8 200 165 130 11 5 B01 18 87 50 110 — 9 118 130 85 15
80B14 19 6 21.8 120 100 80 7 5 M01 18 80 — 110 120 9 118 145 75 15
90B5 24 8 27.3 200 165 130 11 5 M02 25 85 — 110 120 9 112 145 75 15
90B14 24 8 27.3 140 115 95 9 5 B02 18 107.5 60 — 130 11 136 155 95 17
YUEMA 21
CHC 2009
OUTLINE DIMENSION SHEET CHC..01..HS
CHC01..HS
INPUT 40 192 40 119
3.5 32 32 3.5
6.5
5
Ø16 j6
Ø20 h6
95.5
18
Y
M6 x 16
V1 W V2
Z
U V V3
X X1
CHCF01..HS
OUTPUT 40 192 40 119
3.5 32 32 3.5
6.5
6
Ø20 h6
Ø16 j6
22.5
95.5
62.5
M6 x 16
Ø95 j6
Ø120
Ø140
Ø160
CHCZ01..HS
40 192 40 119
3.5 32 32 3.5
6.5
Ø20 h6
Ø16 j6
25°
158
Ø60 g7
Ø75
25°
7
13 M8 x 15 65°
Foot Code U V V1 V2 V3 W X X1 Y Z
B01 18 87 50 110 — 9 118 130 85 15
M01 18 80 — 110 120 9 118 145 75 15
M02 25 85 — 110 120 9 112 145 75 15
B02 18 107.5 60 — 130 11 136 155 95 17
22 YUEMA
CHC 2009
OUTLINE DIMENSION SHEET CHC..02..P(IEC)
CHC02..P(IEC)
INPUT 50 205 127
F 3.5 40 T
11.5
S
Ø25 h6
100
G
N
P
Y
D V1 W V2
Z
M U V V3
X X1
CHCF02..P(IEC)
OUTPUT 50 205 127
3.5 40 T
11.5
8
Ø25 h6
100
N
P
28
67
M10 x 22
Ø130 j6
Ø95 j6
Ø140
Ø160
Ø200
CHCZ02..P(IEC)
50 205 127
3.5 40 T
11.5
25°
167
Ø72 g7
Ø85
N
P
25°
7
Ø25 h6
IEC D F G P M N S T 13 M8 x 15 65°
63B5 11 4 12.8 140 115 95 9 5
71B5 14 5 16.3 160 130 110 9 5
71B14 14 5 16.3 105 85 70 7 5 Foot Code U V V1 V2 V3 W X X1 Y Z
80B5 19 6 21.8 200 165 130 11 5 B02 18 107.5 60 — 130 11 136 155 100 17
80B14 19 6 21.8 120 100 80 7 5 M02 25 85 — 110 120 9 112 145 80 15
90B5 24 8 27.3 200 165 130 11 5 M01 18 80 — 110 120 9 118 145 80 15
90B14 24 8 27.3 140 115 95 9 5 B01 18 87 50 110 — 9 118 130 90 15
YUEMA 23
CHC 2009
OUTLINE DIMENSION SHEET CHC..02..HS
CHC02..HS
INPUT 50 202 40 127
3.5 40 32 3.5
11.5
6
Ø19 j6
Ø25 h6
21.5
100
Y
M6 x 16
V1 W V2
Z
U V V3
X X1
CHCF02..HS
OUTPUT 50 202 40 127
3.5 40 32 3.5
11.5
Ø19 j6
Ø25 h6
100
28
67
M10 x 22
Ø130 j6
Ø95 j6
Ø140
Ø160
Ø200
CHCZ02..HS
50 202 40 127
3.5 40 32 3.5
11.5
Ø25 h6
Ø19 j6
25°
167
Ø72 g7
Ø85
25°
7
13 M8 x 15 65°
Foot Code U V V1 V2 V3 W X X1 Y Z
B02 18 107.5 60 — 130 11 136 155 100 17
M02 25 85 — 110 120 9 112 145 80 15
M01 18 80 — 110 120 9 118 145 80 15
B01 18 87 50 110 — 9 118 130 90 15
24
YUEMA
CHC 2009
OUTLINE DIMENSION SHEET CHC..03..P(IEC)
CHC03..P(IEC)
INPUT 60 237 148
F 3.5 50 T
5
S
Ø30 h6
119.5
G
N
P
Y
D V1 W V2
Z
M U V V3
X X1
CHCF03..P(IEC)
OUTPUT 60 237 148
3.5 50 T
5
8
Ø30 h6
119.5
N
P
33
80.5
M10 x 22
Ø130 j6
Ø180 j6
Ø160
Ø200
Ø250
CHCZ03..P(IEC)
60 237 148
3.5 50 T
5
25°
200
Ø85 g7
Ø100
N
P
25°
7.5
Ø30 h6
YUEMA 25
CHC 2009
OUTLINE DIMENSION SHEET CHC..03..HS
CHC03..HS
INPUT 60 234 40 148
3.5 50 32 3.5
5
5
Ø30 h6
Ø19 j6
119.5
18
Y
M6 x 16
V1 W V2
Z
U V V3
X X1
CHCF03..HS
OUTPUT 60 234 40 148
3.5 50 32 3.5
5
8
Ø30 h6
Ø19 j6
119.5
33
80.5
M10 x 22
Ø130 j6
Ø180 j6
Ø160
Ø200
Ø250
CHCZ03..HS
60 234 40 148
3.5 50 32 3.5
5
Ø30 h6
Ø19 j6
25°
200
Ø85 g7
Ø100
25°
7.5
13.5 M8 x 15 65°
Foot Code U V V1 V2 V3 W X X1 Y Z
B03 18 130 70 — 160 11 156 190 110 20
M03 30 100 — 135 150 11 150 190 110 18
M04 32 110 — 170 185 14 150 230 110 20
B04 20.5 130 — 170 — 14 168 205 105 20
26 YUEMA
CHC 2009
OUTLINE DIMENSION SHEET CHC..04..P(IEC)
CHC04..P(IEC)
INPUT 70 250 162
F 7 56 T
15
S
Ø35 h6
131
G
N
P
Y
D V1 W V2
Z
M U V V3
X X1
CHCF04..P(IEC)
OUTPUT 70 250 162
7 56 T
15
10
Ø35 h6
131
N
P
38
91
M12 x 28
Ø130 j6
Ø180 j6
Ø160
Ø200
Ø250
CHCZ04..P(IEC)
70 250 162
7 56 T
15
25°
222
Ø92 g7
Ø110
N
P
25°
8
Ø35 h6
15 M10 x 17 65°
IEC D F M P G N S T
80B5 19 6 21.8 200 165 130 11 5 Foot Code U V V1 V2 V3 W X X1 Y Z
80B14 19 6 21.8 120 100 80 7 5 B04 23.5 130 — 170 — 14 168 205 115 20
90B5 24 8 27.3 200 165 130 11 5 B05 19.5 149.5 — 180 — 14 185 215 130 20
90B14 24 8 27.3 140 115 95 9 5 M04 35 110 — 170 185 14 150 230 120 20
100/112B5 28 8 31.3 250 215 180 13.5 5 M03 33 100 — 135 150 11 150 190 120 18
100/112B14 28 8 31.3 160 130 110 9 5 B03 21 130 70 — 160 11 156 190 120 20
YUEMA 27
CHC 2009
OUTLINE DIMENSION SHEET CHC..04..HS
CHC04..HS
INPUT 70 247 50 162
7 56 40 5
15
8
Ø24 j6
Ø35 h6
131
27
Y
M8 x 20
V1 W V2
Z
U V V3
X X1
CHCF04..HS
OUTPUT 70 247 50 162
7 56 40 5
15
Ø24 j6
10
Ø35 h6
131
38
91
M12 x 28
Ø130 j6
Ø180 j6
Ø160
Ø200
Ø250
CHCZ04..HS
70 247 50 162
7 56 40 5
15
Ø35 h6
Ø24 j6
25°
222
Ø92 g7
Ø110
25°
8
15 M10 x 17 65°
Foot Code U V V1 V2 V3 W X X1 Y Z
B04 23.5 130 — 170 — 14 168 205 115 20
B05 19.5 149.5 — 180 — 14 185 215 130 20
M04 35 110 — 170 185 14 150 230 120 20
M03 33 100 — 135 150 11 150 190 120 18
B03 21 130 70 — 160 11 156 190 120 20
28 YUEMA
CHC 2009
MOUNTING POSITIONS
CHC.. M1 M2 M4 M5
M3 M6
CHCF.. M1 M2 M4
S 2700(T)
N
00(R) 1800(L) W E
S
S 90 0(B) S
10. LUBRICATION
10.1 Type of Lubrication
-20 +25
VG 150 Shell Omala Mobilgear BP Energol
VG 100 100 627 GR-XP 100 Mineral oil
-30 +10
VG 68-46 Shell Tellus Mobil
VG 32 T 32 D.T.E. 13M
Mobil
-40 +10 VG 32
SHC 624
YUEMA 29
CHC 2009
LUBRICATION
The fill quantity in the table is referenced,the exact value velating to the ratio.
All CHC Series helical gear units are filled with life lubrication before deliveny, do not need
to change it in general.
1). Do not tighten the housing legs and mounting flanges against one another
and ensure that you comply with the permitted radial load and axial load.
2). Never drive belt pulleys, couplings, pinions, etc. onto the shaft end by hitting
them with a hammer. This will damage the bearing, housing and the shaft.
3). Prior to startup, check that if the oil level is as specified for the mounting position.
if the oil checking and drain screw and the breather valves are free accessible.
30 YUEMA
CHC 2009
CORRECT THE MALFUNCTION
Unusual, regular running A. Meshing/grinding noise: Bearing A. Check the oil, change bearings
noise damage. B. Contact customer service
B. Knocking noise: Irregularity in the
gearing
Unusual, irregular running Foreign bodies in the oil • Check the oil
noise • Stop the drive, contact customer
service
Oil leaking1) A. Rubber seal on the gear cover A. Tighten the bolts on the gear cover
• From the gear cover plate plate leaking plate and observe the gear unit. Oil
• From the motor flange B. Seal defective still leaking:Contact customer service
• From the motor oil seal C. Gear unit not vented B. Contact customer service
• From the gear unit flange C. Vent the gear unit (see "Mounting
• From the output end oil seal Positions")
Output shaft does not turn Connection between shaft and hub in Send in the gear unit/gearmotor for
although the motor is run- gear unit interrupted repair
ning or the input shaft is
rotated
1) Short-term oil/grease leakage at the oil seal is possible in the run-in phase (24 hours running time).
YUEMA 31
CHC 2009
ADDENDUM
13. Charge Characteristic Chart (for reference)
AIR BLOWERS Hoist gear assembly A
Air blower ( axial or radial ) A Derrick gear assembly B
Fan of cooling tower B Steering gear assembly B
Induced draught fan B Moving gear assembly C
Rotary piston type fan B LAND DREDGER
Turbo-fan A Drum-type coveyer C
CONSTRUCTION MACHINERY Drum-type rotation wheel C
Concrete mixer B Dredger head C
Hoist B Powered crab B
Road building machinery B Pump B
Boring mill B Pump turning gear assembly B
CHEMICAL MACHINERY Moving gear assemhly ( apron wheel ) C
Mixer ( liquid ) A Moving gear assembly ( track ) B
Mixer ( half liquid ) B FOODSTUFF PROCESSING MACHINERY
Centrifuge ( heavy ) B Placer or box filler A
Centrifuge( light ) A Cane crusher A
** Cooling rolling drum B ** Cane cutter B
** Dry rolling drum B ** Cane crasher C
Mixer B Mixer B
COMPRESSOR Paste bucket B
Piston type compressor C Packager A
Turbo-compressor B Beet slicer B
TRANSMISSION FREIGHTER Beet washing machine B
Pan conveyer B MOTOR AND CONVERSION EQUIPMENT
Balance lifter B Frequency converter C
Trough conveyer B Motor C
Ribbon conveyer ( large piece ) C Welding motor C
Ribbon coveyer ( small piece ) B WASHING MACHINE
Drum-type flour conveyer A Rolling drum B
Chain conveyer B Washing machine B
Ring type conveyer B METAL ROLLER MACHINE
Lifter B ** Steel cutter C
Hoist B ** Chain conveyer B
Crank-connecting conveyer B ** Cold mill C
Lifter B Continuous casting equipments B
Worm conveyer B Cold bed B
Steel-band conveyer B Cropper C
Chain reed-type conveyer B ** Cross steering transmitter B
Crab freighter B ** Deruster C
32 YUEMA
CHC 2009
ADDENDUM
Note: A - Uniform load; B - Moderate shock load; C - Heavy shock load; ** - for 24hour system.
YUEMA 33
CHC 2009
SHOW THE OTHER PRODUCTS