Partsdiagram
Partsdiagram
Partsdiagram
72 George Avenue
Wilkes-Barre, PA 18705
570-822-6720 800-822-6720
www.panzittasales.com
Model 34788-Series
Recovery, Recycling,
and Recharging Unit
Service Manual
How to Use the Parts and Components Illustrated Parts Listing .....................89
88
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
89
Downloaded from www.Manualslib.com manuals search engine
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
PARTS LIST
ABBREVIATION DEFINITION
TERM
This part is interchangeable with other parts in
Optional OPT the same Item number variant group or other item
number if designated
The part in the part number column replaces
Supersedes SUPSDS and is not interchangeable with the item number
shown in the notation.
The part in the part number column is replaced by
Superseded SUPSD BY and is not interchangeable with the item number
shown in the notation.
The part in the part number column is replaced by
Replaced By REPLD BY and interchangeable with the item number shown
in the notation.
The part in the part number column replaces and
Replaces REPLS is interchangeable with the item number shown in
the notation.
90
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
COMPONENT ASSEMBLIES
EXTERNAL ASSEMBLY
ss00426
6
3 4
12
9
13
11
10
14
15
16
EXTERNAL ASSEMBLY
No. Description Qty Part No. Effectivity
--- UNIT, BASIC, 34788, 115 VAC (DO- --- Ref. Only A
MESTIC)
UNIT, BASIC, 34788-1, 230 VAC Ref. Only B
(INT’L ONLY)
UNIT, CORNWELL, RA-C34788, 115 Ref. Only C
VAC
UNIT, MATCO, H234788, 115 VAC Ref. Only D
UNIT, MAC, AC34788, 115 VAC Ref. Only E
UNIT, GENERAL MOTORS, GE- Ref. Only F
48800, 115 VAC
UNIT, ROBINAIR, 48920, 115VAC Ref. Only G
UNIT, BASIC, HONDA 48920T Ref. Only H
UNIT, HONDA, 48920U, 115 VAC Ref. Only J
UNIT, ROBINAIR, 34788-H, 115VAC Ref. Only K
1 DECAL, 48920 CONTROL BOARD 1 Ref. Only H, J
2 DECAL, FRONT 1 539901 A, B, F, G, H,
J, K
124244 C
123867 D
124241 E
3 FRONT PANEL ASSEMBLY 1 544023 A, B, F, G, K
544250 C, D, E
122293 H, J
4 SCREW, -20 G ¢ INCH 5 121829
5 BOTTLE, OIL DRAIN 1 17756 A, B, C, D, E,
F, G
BOTTLE, OIL DRAIN 1 121588 H, J, K
6 CIRCUIT BREAKER, 15 AMP 1 518638 A, C, D, E, F,
G, H, J, K
CIRCUIT BREAKER, 7 AMP (INT’L 552036 B
ONLY)
7 SWITCH, POWER, DPST (I/O) 1 RA19343
8 DECAL, 1-800 PHONE NUMBER 1 109076
9 CABLE, POWER 1 122770 A, C, D, E, F,
G, H, J, K
CABLE, POWER (INT’L ONLY) 545162 B
10 DECAL, SERIAL NUMBER 1 Ref. Only
11 STRAP, HOOK AND LOOP 1 121925
92
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
EXTERNAL ASSEMBLY
No. Description Qty Part No. Effectivity
12 MANUALS, OPERATION 1 539680 A, F
539602 B
541844 C
541846 D
541845 E
539602 G
557701 H, J
560826 K
13 DECAL, 34724 FILTER REORDER 1 540600
14 DECAL, UL 1 Ref. Only
15 DECAL 1 515770 A, C, D, E, F,
G, H, J, K
16 DOOR, REAR, SIDEWINDER 1 121575
EFFECTIVITY:
ROBINAIR 34788 A
ROBINAIR 34788-I B
CORNWELL RA-C34788 C
MATCO H234788 D
MAC AC34788 E
GENERAL MOTORS GE-48800 F
ROBINAIR 48920 G
HONDA 48920T H
HONDA 48920U J
ROBINAIR 34788-H K
93
Downloaded from www.Manualslib.com manuals search engine
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
INTERNAL PARTS
ss00130
2
1 3 4
5 6
29 30
7
28 See
8
Detail A
26 27
24 25
See 14
Detail B
18
15 16 17
31
32
Front View
33 34
61 62 63 Side View
See
35 36 37
59 60 Detail C
58 38 39 40
57
54 55 56 41 42 43 44
53
45
52 See
46
Detail D
PANZITTA SALES & SERVICE
72 George Avenue
Wilkes-Barre, PA 18705
570-822-6720 800-822-6720
Rear View www.panzittasales.com
Figure 3-2. Internal Assembly (Sheet 1 of 3)
94
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
ss00424
11
8
12
9
10
18
11 13
Detail A
2X 20
4X 48
49 4X
4X 50
Compressor 4X 21
Foot 51 4X
4X 22 23 19
Shelf 36
4X 47 49 4X
35
Detail D
37
Detail C
95
Downloaded from www.Manualslib.com manuals search engine
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
ss01291
44.381 inches
1127.28 mm
42.00 inches
1066.8 mm
Detail E
96
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
INTERNAL ASSEMBLY
No. Description Qty Part No. Effectivity
--- UNIT, BASIC, 34788, 115 VAC (DO- --- Ref. Only A
MESTIC) (SEE FIGURE 3-1 FOR
NEGT HIGHER ASSEMBLY.)
UNIT, BASIC, 34788-1, 230 VAC Ref. Only B
(INT’L ONLY) (SEE FIGURE 3-1 FOR
NEGT HIGHER ASSEMBLY.)
UNIT, CORNWELL, H234788, 115 Ref. Only C
VAC (SEE FIGURE 3-1 FOR NEGT
HIGHER ASSEMBLY.)
UNIT, MATCO, RA-C34788, 115 VAC Ref. Only D
(SEE FIGURE 3-1 FOR NEGT HIGH-
ER ASSEMBLY.)
UNIT, MAC, AC34788, 115 VAC (SEE Ref. Only E
FIGURE 3-1 FOR NEGT HIGHER AS-
SEMBLY.)
UNIT, GENERAL MOTORS, GE- Ref. Only F
48800, 115 VAC (SEE FIGURE 3-1
FOR NEGT HIGHER ASSEMBLY.)
UNIT, ROBINAIR, 48920, 115VAC Ref. Only G
(SEE FIGURE 3-1 FOR NEGT HIGH-
ER ASSEMBLY.)
UNIT, BASIC, HONDA 48920T (SEE Ref. Only H
FIGURE 3-1 FOR NEGT HIGHER AS-
SEMBLY.)
UNIT, HONDA, 48920U, 115 VAC Ref. Only J
(SEE FIGURE 3-1 FOR NEGT HIGH-
ER ASSEMBLY.)
UNIT, ROBINAIR, 34788-H, 115VAC Ref. Only K
(SEE FIGURE 3-1 FOR NEGT HIGH-
ER ASSEMBLY).
1 HEAD ASSEMBLY (SEE FIGURE 3-3 1 Ref. Only A, B, F, G
FOR BREAKDOWN.) RA20080 A, B, F, G, K
Ref. Only C, D, E
Ref. Only H, J
2 ENCLOSURE, HEAD HINGE COVER 2 539025-2 A, B, F, G, H,
J, K
541750-2 C, D, E
3 ENCLOSURE HEAD, SHOULDER 1 539025-1 A, B, F, G, H,
J, K
541750-1 C, D, E
4 SCREW, -20 G ¢ INCH 4 121829
97
Downloaded from www.Manualslib.com manuals search engine
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
INTERNAL ASSEMBLY
No. Description Qty Part No. Effectivity
5 STATION PUMP, 3 CFM, 115V (SEE 1 RA20031 A, C, D, E, F,
FIGURE 3-7.) G, H, J, K
STATION PUMP, 3 CFM, 230V (INT’L RA20075 B
ONLY) (SEE FIGURE 3-7.)
6 SCREW, -20 G 1 INCH 3 Ref. Only
7 BUSHING, HEYCO 1 100385
8 HOSE, FLUSHING (SEE DETAIL A) 1 546946
DETAIL A (ITEMS 9 THROUGH 13)
9 FITTING, SPECIAL 1 546871
10 FITTING, SPECIAL 1 546872
11 O-RING 3 10267
12 FITTING, R134A, HIGH SIDE 1 546882
13 FITTING, R134A, LOW SIDE 1 546883
***END DETAIL A***
14 RUBBER BUMPER 1 122256
15 SCREW, PLASTITE, G ¢ INCH 1 123497
16 CENTER DIVIDER 1 545312
17 SCREW, PLASTITE, G ¢ INCH 7 123497
18 ISV ASSEMBLY (SEE FIGURE 3-4 1 Ref. Only A, C, D, E, F,
FOR BREAKDOWN.) G, H, J, K
ISV ASSEMBLY (SEE FIGURE 3-5 B
FOR BREAKDOWN.)
DETAIL B (ITEMS 19 THROUGH 23)
19 SCALE ASSEMBLY 1 RA20002
20 BOLT, SERRATED HD, -20 G ¡ 2 122255
INCH
21 WASHER, FENDER, ¼ INCH ID 4 Ref. Only
22 LOCKNUT, ¼-20 4 Ref. Only
23 MAGNET 1 539903
***END DETAIL B***
24 SHELF, VACUUM PUMP 1 545466
25 SCREW, PLASTITE, ¼ G ¢ INCH 2 123497
26 BOTTLE, OIL INJECT 1 115642 A, B, C, D, E
27 O-RING 1 112699 A, B, C, D, E
28 NUT, 8-32 SEMS 2 112414
29 PCB ASSEMBLY, RELAY BOARD 1 RA20070
RA20013 OBSOLETE
30 SCREW, 6-32 G 1/4 INCH 4 Ref. Only
98
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
INTERNAL ASSEMBLY
No. Description Qty Part No. Effectivity
31 TAG, POWER CABLE 1 112661
32 HOSE, TANK FILL (FILTERED) SEE 1 566452
DETAIL E FOR COMPARISON TO
539007 AND FILTER PART NUMBER.)
HOSE, TANK FILL (UNFILTERED) 1 539007
(SEE DETAIL E FOR COMPARISON
TO 566452.)
33 FAN ASSEMBLY, 115V 1 RA17416 A, C, D, E, F,
G, H, J, K
FAN ASSEMBLY, 230V (INT’L ONLY) RA17516 B
34 SCREW, 10-16 G 3/4 INCH 2 122257
DETAIL C (ITEMS 35 THROUGH 37)
35 CAP, METAL, DRILLED, 38MM 1 RA19914 A, B, C, D, E
36 NUT, NYLON (PART OF RA19914) 1 522722 A, B, C, D, E
37 FITTING, STRAIGHT THROUGH 1 123616 A, B, C, D, E
***END DETAIL C***
38 MANIFOLD ASSEMBLY (SEE FIG- 1 RA20018 A, B, C, D, E
URE 3-6 FOR BREAKDOWN.)
MANIFOLD ASSEMBLY (SEE FIG- 530052 A, B, C, D, E
URE 3-6 FOR BREAKDOWN.) (EAR-
LIER VERSION OF RA20018.)
MANIFOLD ASSEMBLY (SEE FIG- Ref. Only F, G
URE 3-6 FOR BREAKDOWN.)
MANIFOLD ASSEMBLY (SEE FIG- 557696 H, J, K
URE 3-6 FOR BREAKDOWN.)
39 SCREW, ¼-20 G 3-1/2 INCH 1 Ref. Only
40 SCREW, 1/4 G 1/2 INCH 1 109556
41 DOOR LATCH KIT (CONTAINS ITEMS 2 RA19632
42, 43, 44.) (PART OF RA19916 FAS-
TENER AND SEAL KIT.)
42 RETAINER, DOOR LATCH (PART OF 2 Ref. Only
RA19632)
43 RECEPTACLE, DOOR LATCH (PART 2 Ref. Only
OF RA19632)
44 LATCH, DOOR (PART OF RA19632) 2 Ref. Only
45 INSERT, DIE-CUT FOAM 1 541742
46 COMPRESSOR ASSEMBLY, 115V 1 RA20020 A, C, D, E, F,
(SEE FIGURE 3-8.) G, H, J, K
COMPRESSOR ASSEMBLY, 230V RA20076 B
(INT’L ONLY) (SEE FIGURE 3-8.)
99
Downloaded from www.Manualslib.com manuals search engine
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
INTERNAL ASSEMBLY
No. Description Qty Part No. Effectivity
DETAIL D (ITEMS 38 THROUGH 42)
47 LOCKNUT, ¼-20 4 Ref. Only
48 BOLT, SERRATED HD, ¼-20 G 2-INCH 4 119105
49 WASHER, FENDER, ¼ INCH ID 8 Ref. Only
50 SLEEVE, COMPRESSOR (PART OF 4 Ref. Only
RA20020 AND RA20076.)
51 GROMMET, COMPRESSOR (PART 4 Ref. Only
OF RA20020 AND RA20076.)
***END DETAIL D***
52 BASE ASSEMBLY (SEE FIGURE 9 1 544094
FOR BREAKDOWN.)
53 EDGE TRIM, RUBBER A/R Ref. Only
54 SENSOR ASSEMBLY 1 RA20086 H, J
55 BRACKET (PART OF RA20086.) 1 Ref. Only H, J
56 NUT, 1/4 FLARE 1 113564
57 NUT, 8-32 SEMS 2 112414
58 SCREW, 8-32 G 3/8 INCH SEMS 1 514514
59 POWER SUPPLY, 12 VOLT 1 RA20014
60 SCREW, SOCKET HEAD CAP M3.5 4 RS-9100
G5
61 SIDE SUPPORT ASSEMBLY 1 546620
62 SCREW, PLASTITE, ¼ G ¢ INCH 7 121829
63 WASHER, FLAT ¼ INCH 7 12719
EFFECTIVITY:
ROBINAIR 34788 A
ROBINAIR 34788-I B
CORNWELL RA-C34788 C
MATCO H234788 D
MAC AC34788 E
GENERAL MOTORS GE-48800 F
ROBINAIR 48920 G
HONDA 48920T H
HONDA 48920U J
ROBINAIR 34788-H K
100
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
HEAD ASSEMBLY
ss00135
1 3 2X 2 3 2X (See Note 1)
(See Note 2)
6 5
15
19
8 13 17 18 20
9 14 16
7 12 11 10
21
NOTES:
1. Torque Item 3 to 5 in-lbs.
2. Head Assembly shown is 34788 (Effectivity
codes A thru E); head assemblies for GE-48800,
34788-H, and 48920-series are similar except
for Oil Inject button (Effectivity codes F thru J).
101
Downloaded from www.Manualslib.com manuals search engine
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
HEAD ASSEMBLY
No. Description Qty Part No. Effectivity
--- HEAD ASSEMBLY, BASIC (SEE --- RA20080 A, B, F, G, K
FIGURE 3-2 FOR NEGT HIGHER AS-
SEMBLY.)
HEAD ASSEMBLY, BRANDED (SEE Ref. Only C, D, E
FIGURE 3-2 FOR NEGT HIGHER AS-
SEMBLY.)
HEAD ASSEMBLY, 48920T AND Ref. Only H, J
48920U (SEE FIGURE 3-2 FOR NEGT
HIGHER ASSEMBLY.)
1 GAUGE, LOW SIDE 1 RA19786
2 GAUGE, HIGH SIDE 1 RA19787
3 NUT, HEG, 10-32, SEMS 4 112415
4 CABLE, INTERCONNECT 1 539995
5 TUBE, 1/8 INCH RED, 4 FEET LONG 1 RA20003
6 TUBE, 1/8 INCH BLUE, 4 FEET LONG 1 RA20004
7 ELBOW, 1/8 MP G 1/8 INCH PNEU- 2 123928
MATIC
8 ENCLOSURE, SWIVEL TOP, FRONT 1 539024-1 A, B, F, G, H,
J, K
ENCLOSURE, SWIVEL TOP, FRONT, 541749-1 C, D, E
RED
9 DECAL, OVERLAY 1 539880
10 BEZEL (PART OF RA20001.) 1 539618
11 SCREW, MACH, 6-32 G 3/16 INCH 6 515022
12 KEYPAD (RA20001 SHOWN) 1 RA20001 A, B, C, D, E,
F, G, K
557635 H, J
13 PCB ASSEMBLY, DISPLAY/CONTROL 1 RA20012 A, B, C, D, E,
BOARD F, G, K
539665 H, J
14 SCREW, 6-32 G 3/8 INCH 4 Ref. Only
15 ENCLOSURE, SWIVEL TOP, BACK 1 539024-2 A, B, F, G, H,
J, K
ENCLOSURE, SWIVEL TOP, BACK, 541749-2 C, D, E
RED
16 PCB ASSEMBLY, SD CARD, NGEN 1 539649
RRR
17 SCREW, THD FORM, ¼-20 G ¡ 4 231728
INCH PHD, PH
102
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
HEAD ASSEMBLY
No. Description Qty Part No. Effectivity
18 ENCLOSURE, SWIVEL, TOP, SIDE 1 539024-3 A, B, F, G, H,
COVER J, K
ENCLOSURE, SWIVEL, TOP, SIDE 541749-3 C, D, E
COVER, RED
19 SCREW, 6-19 G ¡ EH TORG PLAS- 6 121711
TITE
20 ENCLOSURE, SWIVEL TOP, POCKET 1 539024-4 A, B, F, G, H,
J, K
ENCLOSURE, SWIVEL TOP, POCK- 541749-4 C, D, E
ET, RED
21 CABLE, SD BOARD 1 539996
22 STA-STRAP, 3-3/4”G3/32” WIDE 3 109695
23 DECAL, CONTROL PANEL, 34788 1 540072 A
DECAL, CONTROL PANEL, 34788-I 552110 B
DECAL, CONTROL PANEL, MAC 541851 E
AC34788
DECAL, CONTROL PANEL, GE-48800 546987 F
DECAL, CONTROL PANEL, 48920 Ref. Only G, H, J, K
EFFECTIVITY:
ROBINAIR 34788 A
ROBINAIR 34788-I B
CORNWELL RA-C34788 C
MATCO H234788 D
MAC AC34788 E
GENERAL MOTORS GE-48800 F
ROBINAIR 48920 G
HONDA 48920T H
HONDA 48920U J
ROBINAIR 34788-H K
103
Downloaded from www.Manualslib.com manuals search engine
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
1
2
8
7 4
V LIQUID
SCALE: 1=4
6 SCALE: 1=4
10 11
12
9 AIR
VAPOR LIQUID
PURGE
13
104
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
105
Downloaded from www.Manualslib.com manuals search engine
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
3
5
6
4 7
106
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
107
Downloaded from www.Manualslib.com manuals search engine
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
MANIFOLD ASSEMBLY
ss00437
3 2 4
4 5 6
2
1
Angle A
108
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
ss00142
12
11X 13
11 14
32
33 34 35
2X 18
12
17
15
12
3
3
16
Top View
12
(GE-48800, 34788-H, and Robinair 48920)
Figure 3-6. Manifold Assembly (Sheet 2 of 5)
109
Downloaded from www.Manualslib.com manuals search engine
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
12
ss00141
12X 13
11
14
31
3
2X 18
12
17
15
12
3
3
16
12
Top View
(Robinair 34788, 34788-I, Cornwell H234788,
MATCO RA-C34788, and MAC AC34788)
Figure 3-6. Manifold Assembly (Sheet 3 of 5)
110
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
ss00438 12
11 13 12X
14
18 19
17 12
12
15
3
3
16
12
Top View
(Honda 48920T and 48920U)
Figure 3-6. Manifold Assembly (Sheet 4 of 5)
111
Downloaded from www.Manualslib.com manuals search engine
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
ss00439
22 23 25
24
26
21
20
27
26
28
30
36 29
112
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
MANIFOLD ASSEMBLY
No. Description Qty Part No. Effectivity
--- MANIFOLD ASSEMBLY (SEE FIG- --- RA20018 A, B, C, D, E
URE 3-2 FOR NEGT HIGHER AS-
SEMBLY.)
MANIFOLD ASSEMBLY (SEE FIG- 530052 A, B, C, D, E
URE 3-2 FOR NEGT HIGHER AS-
SEMBLY.)
MANIFOLD ASSEMBLY (SEE FIG- Ref. Only F, G, K
URE 3-2 FOR NEGT HIGHER AS-
SEMBLY.) NOTE: MANIFOLD NO
LONGER AVAILABLE. NOT USED
AFTER 11-1-2008.
MANIFOLD ASSEMBLY (SEE FIG- 546621 F, G, K
URE 3-2 FOR NEGT HIGHER AS-
SEMBLY.) NOTE: USED AFTER 11-1-
2008.
MANIFOLD ASSEMBLY, 48920T 557696 H.J
(SEE FIGURE 3-2 FOR NEGT HIGH-
ER ASSEMBLY.)
1 ELBOW, 1/8 MP G1/8 PNEUMATIC 1 123928
(SEE NOTE F.)
2 SOLENOID, 12VDC, DISCRETE (S13 2 RA20009
AND S14)
3 ELBOW, COMPRESSION, 1/8 MP G 3 122950
3/8 INCH PNEUMATIC (SEE NOTE F.)
4 FITTING, COMPRESSION, 1/8 NPT G 2 122917
¼ INCH (SEE NOTE F.)
5 VALVE, CHECK (SEE NOTE E.) 1 RA20015
6 TEE, MALE BRANCH, 1/8 NPTF(SEE 1 539654
NOTE F.)
7 BALL, MANIFOLD PLUG (NOT 5 Ref. Only
SHOWN.)
8 CAP, ¼ INCH FLARE W/O-RING(SEE 1 111098
NOTES F AND G.)
9 VALVE CORE, SCHRADER (SEE 1 Ref. Only
NOTE A.) (PART OF RA19916)
10 FITTING, ¼ MFL G 1/8 NPTF(SEE 1 100272
NOTE F.)
11 SWITCH, HIGH PRESSURE CUT- 1 RA19427
OUT
12 VALVE, CHECK (75 IN-LB) (SEE 7 RA20016 A, B, C, D, E
NOTE F.) 6 F, G, H, J, K
PANZITTA SALES & SERVICE
72 George Avenue
Wilkes-Barre, PA 18705
113
570-822-6720 800-822-6720
Downloaded from www.Manualslib.com manuals search engine www.panzittasales.com
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
MANIFOLD ASSEMBLY
No. Description Qty Part No. Effectivity
13 SOLENOID, 12VDC, MANIFOLD (SEE 12 RA20010 A, B, C, D, E,
NOTE D.) (S1 THRU S12) H, J
SOLENOID, 12VDC, MANIFOLD (SEE 11 RA20010 F, G, K
NOTE D.) (S1, S2 AND S4 THRU S12)
14 FITTING, HALF UNION, .12 MP G .25 2 100740
FL(SEE NOTE F.)
15 CONNECTOR, 1/8 NPTF G 1/8 PNEU- 2 121771
MATIC (SEE NOTE F.)
16 TUBE, MANIFOLD CONNECTOR 1 537991
(SEE NOTE C.)
17 SCREW, SOCKET HEAD (SEE NOTE 1 10001
B.)
18 ACCUMULATOR TRANSDUCER 2 RA20066
19 ELBOW, COMPRESSION, 1/8 NPTF G 1 119984 A, B, C, D, E,
¼ INCH (ON UNITS BUILT PRIOR TO H, J
11-1-2008 WITH OIL INJECT.)
20 O-RING (SEE NOTE H.) 2 18190
21 O-RING, CO873 2-240 (SEE NOTE 1 539668
G.)
22 O-RING, PARKER P/N SB17-119-7N 1 123785
(SEE NOTE G.)
23 O-RING, PARKER P/N SB17-143-7N 1 123786
(SEE NOTE G.)
24 FILTER ELEMENT, COALESCING 1 123787
25 BOWL, OIL SEPARATOR (SEE NOTE 1 Ref. Only
A.)
26 UNION, 1/8 MP G 1/8MP G .97(SEE 2 101307
NOTE F.)
27 EGCHANGER, HEAT 1 523477
28 SHELL, ACCUMULATOR 1 Ref. Only
29 FILTER DRIER, SPIN ON 1 34724
30 MANIFOLD BLOCK, LOWER 1 Ref. Only
31 ELBOW, COMPRESSION, 1/8 NPT G 1 539544 A. B, C, D, E
1/4
32 PLUG, 1/8-27 NPTF SOCKET HD 1 Ref. Only F, G, H, J, K
(SEE NOTE F.) NOT SHOWN. (NON-
OIL INJECT UNITS ONLY.)
33 PLUG (NON-OIL INJECT UNITS 1 546609 F, G, H, J, K
ONLY.)
PANZITTA SALES & SERVICE
72 George Avenue
Wilkes-Barre, PA 18705
114 570-822-6720 800-822-6720
Downloaded from www.Manualslib.com manuals search engine www.panzittasales.com
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
MANIFOLD ASSEMBLY
No. Description Qty Part No. Effectivity
34 O-RING 016-NITRILE-70 (SEE NOTE 1 10302 F, G, H, J, K
G.) NOT SHOWN. (NON-OIL INJECT
UNITS ONLY.)
35 O-RING 008 NITRILE-70 DUR (SEE 1 10265 F, G, H, J, K
NOTE G.) NOT SHOWN. (NON-OIL
INJECT UNITS ONLY.)
36 MANIFOLD BLOCK, TOP 1 Ref. Only
EFFECTIVITY:
ROBINAIR 34788 A
ROBINAIR 34788-I B
CORNWELL RA-C34788 C
MATCO H234788 D
MAC AC34788 E
GENERAL MOTORS GE-48800 F
ROBINAIR 48920 G
HONDA 48920T H
HONDA 48920U J
ROBINAIR 34788-H K
115
Downloaded from www.Manualslib.com manuals search engine
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
VACUUM PUMP
ss00138
2 3
116
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
117
Downloaded from www.Manualslib.com manuals search engine
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
COMPRESSOR
ss00137
Discharge
Compressor Oil
Return (Suction)
Suction
118
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
119
Downloaded from www.Manualslib.com manuals search engine
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
BASE ASSEMBLY
ss00144
6 2X
4 2X
3 2X
2X 2
2X 7
7X 8
BASE ASSEMBLY
No. Description Qty Part No. Effectivity
--- BASE ASSEMBLY (SEE FIGURE 1 1 544094
FOR NEGT HIGHER ASSEMBLY.)
1 BASE 1 Ref. Only
2 COTTER PIN 2 100723
3 WASHER, FLAT, .500 ID 2 102755
4 WHEEL, PNEUMATIC, GRAY, 10 2 121841
INCH
5 BUSHING, WHEEL 2 Ref. Only
6 AGLE 1 Ref. Only
7 CASTER, 5 INCH DIA G 2 INCH WIDE 2 RA19631
8 SCREW, PLASTITE, ¼ INCH G 1 8 Ref. Only
INCH
ELECTRICAL DIAGRAM
ss00149
121
Downloaded from www.Manualslib.com manuals search engine
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
ss00444
Sensor Manifold
ISV Assembly Assembly Assembly
Air Purge Accumulator
Transducer Transducer
2
Temperature Low-Side
Probe Transducer
11 10
122
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
124
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
PLUMBING DIAGRAM
ss00146
3
4 2X 7
6 2X Vapor
8
Liquid
2
Manifold Oil Inject
Assembly Bottle
Blue Tube From
Low Side Gauge
12 13 Manifold
21 2X Assembly
14
1.5 15 2X
16
17 2X
Oil Drain
Bottle
20
18 Compressor
2X 19
125
Downloaded from www.Manualslib.com manuals search engine
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
126
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
BREAKER, CIRCUIT — Protects the unit from drawing KEYPAD — Touch-pad cover for the front of the con-
too much current. If blown, unit is completely inopera- trol board.
tive.
MANIFOLD BLOCK ASSEMBLY — Internal block
CALIBRATION BALL — Calibration standard that assembly that contains solenoids, check valves and
attaches to magnet under scale assembly. Used to switches. Refrigerant will flow through the manifold
verify scale calibration. assembly for proper distribution.
CASTER — 5” x 2” wheels used for maneuvering unit. MUFFLER, AIR EXHAUST — Disperses excessive air
from the ISV. Provides effective reduction of objection-
CHECK VALVE — Allows flow in one direction only. able air exhaust noise.
COMPRESSOR — Moves refrigerant from the A/C ORIFICE, UNION — Fitting used to reduce the flow
system being serviced into the ISV on the unit. rate.
COMPRESSOR CAPACITOR — Used for starting the POWER CORD — Supplies main power to the unit.
compressor. Helps reduce the initial high current de-
mand required by the compressor on start-up. PRESSURE RELIEF VALVE, 450 PSI — Spring load-
ed safety valve use to releases pressure from internal
COMPRESSOR OIL SEPARATOR — Removes the tank assembly if pressure exceeds 450 psi.
compressor oil from the refrigerant leaving the
compressor. New oil is returned to the compressor RELAY BOARD — Relay control for all electrical com-
when the oil return solenoid receives power. ponents.
DISPLAY/CONTROL BOARD — Front display panel SCALE ASSEMBLY — Measures the amount of
and main control of the unit. refrigerant being charged and recovered.
DOOR LATCH KIT — Used to replace spring-loaded SD CARD PCB ASSEMBLY — Used to read informa-
latch, retainer, and door latch receptacle. tion from Secure Digital (SD) memory cards.
FAN — Keeps the compressor’s electrical SIGHTGLASS – Used to view vacuum pump oil level.
components cool.
SOLENOID (1), NORMAL DISCHARGE — When
FILTER DRIER, SPIN-ON — Used to remove moisture energized, allows refrigerant flow from the compressor
and particles from refrigerant. Must be changed every to the system oil separator, then to the internal storage
time 150 lbs of refrigerant is recovered. vessel.
GAUGE, HIGH SIDE — Monitor high-side pressure of SOLENOID (2), HIGH-SIDE CLEAR — Energized
the vehicle being serviced. during the high-side clearing process.
GAUGE, LOW SIDE — Monitors low-side pressure of SOLENOID (3), OIL INJECT — Energized during the
the vehicle being serviced. Oil Inject process to allow A/C system oil to be
replenished. Not used on all models.
HEAD ASSEMBLY — User interface panel for control-
ling refrigerant recovery, recycling and recharging. SOLENOID (4), DEEP RECOVER — When energized,
uses vacuum pump to perform “deep” recovery of
127
Downloaded from www.Manualslib.com manuals search engine
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
refrigerant from the system being serviced. tor to the compressor and equalizes the pressure on
the high and low side of the compressor.
SOLENOID (5), HIGH-SIDE CHARGE — When
energized, allows refrigerant from ISV to enter high- SOLENOID (14), OIL DRAIN — Energized at the end
side of system being serviced. of the Recover process to drain oil.
SOLENOID (6), LOW-SIDE CHARGE — When SOLENOID (15), AIR PURGE — Energized to allow
energized, allows refrigerant from ISV to enter low-side excessive air to be removed from the ISV.
of system being serviced.
SWITCH ON/OFF — Allows the unit to be turned ON
SOLENOID (7), HIGH-SIDE INLET — Allows an open and OFF.
“pathway” for refrigerant flow and vacuum between
the A/C system high side and the 34788 unit. This SYSTEM OIL SEPARATOR — Heat exchanger with
solenoid is powered during the Recover, Vacuum, and high-side coils that provide internal heat to the canister
Leak Check process. causing saturated vapor and accumulated liquid refrig-
erants to evaporate. This process prevents liquid refrig-
SOLENOID (8), VACUUM — When energized, allows erant from entering the compressor and separates the
a vacuum or deep recovery to be pulled on the A/C refrigerant oil.
system being serviced.
TEMPERATURE PROBE — Monitors the temperature
SOLENOID (9), LOW-SIDE INLET — Allows an open inside the ISV.
“pathway” for refrigerant flow and vacuum between the
A/C system low side and the unit. This solenoid is pow- TRANSDUCER, ACCUM (SYSTEM OIL
ered during the Recover, Vacuum and Flush process. SEPARATOR) — Measures the pressure within the
system oil separator.
SOLENOID (10), RECOVERY — When energized,
provides the primary pathway of removing refrigerant TRANSDUCER, AIR PURGE — Measures the pres-
from the system being serviced. This solenoid is also sure within the ISV.
powered during the Flush process.
TRANSDUCER, LOW-/HIGH-SIDE — Measures the
SOLENOID (11), TANK FILL — When energized dur- pressure of incoming refrigerant from the A/C system.
ing the Tank Fill process, allows refrigerant to flow from Pressure readings are then relayed to the control
the external supply tank to the ISV. board.
SOLENOID (13), OIL RETURN — When energized, it WHEEL, PNEUMATIC 10” — Transport wheels.
returns compressor oil from the compressor oil separa-
128
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
129
Downloaded from www.Manualslib.com manuals search engine
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
130
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
131
Downloaded from www.Manualslib.com manuals search engine
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
133
Downloaded from www.Manualslib.com manuals search engine
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
134
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
135
Downloaded from www.Manualslib.com manuals search engine
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
136
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
137
Downloaded from www.Manualslib.com manuals search engine
P ar ts and C o m p o n e n t s 34788 (Basic) Service Manual
138
Downloaded from www.Manualslib.com manuals search engine
34788 (Basic) Service Manual Pa rt s and Co mp o n ents
139
Downloaded from www.Manualslib.com manuals search engine