Wa0018.

BI010484
February 2013
Parts
Manual
MD6290 Rotary Blasthole Drill
2U68T92 / DS500101
SAFETY.CAT.COM
BI010484
PARTS MANUAL - MD6290 S/N 2U68T92 REVISION 05
NEW MODEL NUMBER CROSS REFERENCE GUIDE

Bucyrus to Caterpillar
This guide contains the most current information available regarding the conversion of Bucyrus products to the Cat and
Unit Rig brands. Final model names are subject to change. Check Mining.cat.com for the latest information.
SURFACE PRODUCTS
SURFACE DRILLS BUCYRUS MODEL CAT MODEL MINING TRUCKS BUCYRUS UNIT RIG
MODEL MODEL
Rotary Blasthole SKFX MD6240
SKF MD6290 AC Trucks MT3300AC MT3300
SKS MD6420 MT3700AC MT3700
SKL MD6540 MT4400AC MT4400
49HR MD6640 MT5500AC MT5500
59HR MD6750 MT6300AC MT6300
Hydraulic Track R20, R20C MD5050

R20T MD5050 T
R30C MD5075
345, 345S MD5090
SCH5000C/CL MD5125
SURFACE EXTRACTION BUCYRUS MODEL CAT MODEL
Hydraulic Shovels RH40E 6015 FS

RH40E 6015
RH90C 6018 FS
RH90C 6018
RH120E 6030 FS
RH120E 6030
RH170B 6040 FS
RH170B 6040
RH200 6050 FS
RH200 6050
RH340B 6060 FS
RH340B 6060
RH400 6090 FS
Electric Rope Shovel 182M 7182

295HD 7295 HD
295HR 7295
395HR 7395
495HD 7495 HD
495HR2 7495
495HF2 7495 HF
Dragline W2000 8000

8200 8200
8750 8750
Highwall Miner SHM HW300
TOC
SHEET 2
BI010484

PARTS ORDERING AND PRODUCT SUPPORT
Use only genuine Cat ® parts in the maintenance, rebuild or repair of these machines. The manufacturer
shall have no liability for any machines or parts that have been improperly handled; that have not been
operated, maintained or repaired according to furnished manuals or other written instructions, and that
have been operated with other than genuine Cat parts or authorized OEM components.
IDENTIFICATION OF THE MACHINE

Always furnish the Model Number and Serial Number when ordering parts. This information is found
on the machine nameplate.
PART NUMBER AND DESCRIPTION

In addition to the Model and Serial Number, always give the part number and description of each part
ordered. If there is any doubt as to the correct part number and description, furnish a dimensional
sketch or return the part to be replaced, transportation charges prepaid. Your cooperation in furnishing
as much information as possible will assist us in filling your orders correctly and in the shortest possible
time.
SHIPMENT
Unless otherwise instructed, all shipments will be made via motor freight collect, freight forwarder or
UPS prepaid and charged on our invoice. Shipments cannot be made on open account until your credit
has been approved by our accounting department.
PARTS ORDERING
In North America Telephone +1 800.854.9020
or Telefax +1 800.582.6570
Telephone +1 903.786.6245
Telefax +1 903.786.6407
PRODUCT SERVICE AND WARRANTY

In North America Telephone +1 800.258.0009
Telephone +1 903.786.2981
Telefax +1 903.786.6408
Caterpillar Global Mining LLC

Mining Products Division
3501 S. FM Hwy 1417, Denison, TX 75020
Mining.cat.com
© 2012 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,”
the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of
Caterpillar and may not be used without permission.
Printed in U.S.A.
TOC
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TOC
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TOC
SHEET 5
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DESCRIPTION SECT-PAGE
GENERAL ASSEMBLY ITEMS LIST 0-0
GENERAL LOCATOR / DECALS / FILTER ELEMENTS 1-0
OPERATOR'S CAB 2-0
MAINFRAME / CRAWLER 3-0
ENGINES / COMPRESSORS / DRIVES 4-0
DUST CONTROL 5-0
MAST 6-0
DRILLING TOOLS / ACCESSORIES 7-0
HYDRAULICS / PLUMBING 8-0
ELECTRICAL 9-0
TOC
SHEET 6
BI010484
GENERAL ASSEMBLY ITEMS LIST
DESCRIPTION ASSEMBLY NO.

GENERAL ASSEMBLY ITEMS LIST **********
KIT, FILTER - IN HOUSE W/LOOP FILTERS 89043

KIT, FILTER - SHIP OUT W/LOOP FILTERS 89044
COMPRESSOR, GAUGE AIR - LOW PRESSURE 40392
Clamp Die/Insert (1) each - 6" OD 336335
Rotation Dies/inserts (2) each - 6" OD 99798
PIPE SEAL FOR 7" OD 410611
PIPE RACK INSERTS FOR 7" OD 70271
TOP SUB - 28 INCH - 4.5" BECO, 5.5" API 25746
BIT, SUB 7 X 50, 4.5 API BOX TO 4.5 T105634
A-TOOL/DECK WRENCH JAW - 7" 75329
HOIST PLUG (4.5" BECO) - 6", 6.5", 7" 25561
SCHEMATIC, HYDRAULIC W/ELECTRIC CONTROLS (SEE SERVICE MANUAL FOR 1636502
DRAWING)
TACHOMETER, MAGNETIC SENSOR (3/4-16, 1.9L) 96197
CHOCK BARS 400680
BIT, BASKET 75337
LOWER BREAKER PLATE FOR SKF WITH (2-POD) CAROUSEL 434768
UPPER RETAINER PLATE FOR SKF WITH (2-POD) CAROUSEL 434767
HORSESHOE WRENCH - 6.5", 7" 75358
EXHAUST WRAP 431517
PRESSURE SWITCH, 15 PSI, SPST, 1/8 NPT CONNECTION 347072
DUST COLLECTOR SHIPPING COVER, 4500 CFM 435460
CAPSCREW, SOCKETHEAD - GR8 (1/2-13UNC, 0.750L) 320478
CRITICAL FASTENER ID AND INSPECTION SCHEDULE (SEE SERVICE MANUAL 1528396
FOR FASTENER IDENTIFICATION AND INSPECTION SCHEDULE)
SKF CRITICAL FASTENER TORQUE VALUES (SEE SERVICE MANUAL FOR 1531040
INFORMATION CONCERNING GENERAL AND CRITICAL FASTENERS)
SECT0
SHEET 1
BI010484
SECTION 1 - GENERAL LOCATOR / DECALS / FILTER ELEMENTS
DESCRIPTION ASSEMBLY NO. SECT-PAGE

FILTER ELEMENTS 1-1
DECAL KIT, CAT YELLOW (MD6290) 4298055 1-2
DECAL KIT (WARNING) 429758 1-3
DECAL KIT, MACHINE (FRENCH) 1528310 1-4
SECT1
SHEET 1
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FILTER ELEMENTS
QTY. U/M PART NO. DESCRIPTION SECT-PAGE

***** SECTION 2 *****
***** CAB *****
***** AIR CONDITIONER *****

1 EA V012043 ELEMENT, FILTER (WALL MOUNT UNIT - A/C-HEATER) 2-22
1 EA V009230 ELEMENT, PRIMARY - EXTENDED LIFE (A/C-HEATER) 2-20
***** SECTION 4 *****
*****ENGINE CUMMINS QSK19***** 4-1
1 EA 86775 Element, Filter - Oil (Full flow/bypass) 4-1

1 EA V010878 Element, Filter - Fuel 4-1
1 EA 51762 Element, liquid precharge - 4 sca units (Ref engine operation & 4-1
maintenance manual)
1 EA V014004 ELEMENT, 10 micron (all replacement elements include seals) 4-48
*****ENGINE AIR CLEANER***** 4-6
1 EA 65322 ELEMENT ASSEMBLY, PRIMARY 4-7

1 EA 65320 ELEMENT ASSEMBLY, SAFETY 4-7
*****ENGINE COOLER***** 4-24
1 EA V009901 ELEMENT, 150 DEG F. 4-30
*****COMPRESSOR*****
1 EA 401857 ELEMENT, FILTER - HYDRAULIC - COMPRESSOR 4-20
*****COMPRESSOR AIR CLEANER*****
1 EA 65322 ELEMENT ASSEMBLY, PRIMARY 4-7

1 EA 65320 ELEMENT ASSEMBLY, SAFETY 4-7
*****CHARGE FILTERS*****
1 EA V011135 ELEMENT, CHARGE FILTER 4-46
***** SECTION 5 *****
***** DUST CONTROL SYSTEM *****
6 EA 89853 FILTER ELEMENT 5-2

6 EA 89854 ELEMENT RETENTION ROD 5-2
1 EA V011661 ELEMENT (AIR LINE FILTER) 5-3
***** SECTION 7 *****
*****DRILLING TOOLS / ACCESSORIES*****
1 EA 22390 FILTER ELEMENT (Includes Element & Bowl O-Ring) 7-15
***** SECTION 8 *****

1-1
SHEET 1
BI010484
FILTER ELEMENTS
QTY. U/M PART NO. DESCRIPTION SECT-PAGE
*****HYDRAULIC SYSTEM***** 8-10
1 EA 88594 ELEMENT, FILTER (MAIN RETURN) 8-11

1 EA 88594 ELEMENT, FILTER (CASE RETURN) 8-12
1 EA 57311 ELEMENT, RESERVOIR - PRESSURE/VACUUM (Does not 8-10
Include Seal)
*****LOOP FILTERS*****
1 EA 441760 ELEMENT, LOOP FILTER (See Note) 8-16

Loop filters are optional.
1-1
SHEET 2
BI010484
DECAL KIT, CAT YELLOW (MD6290)

ASSEMBLY 4298055 REVISION A
18 10 11 4 18
18 10 2 3 8 20 11 1 21 18
13
1-2
SHEET 1
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16
14 6
17 9 19
16
15
1-2
SHEET 2
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ITEM QTY. U/M PART NO. DESCRIPTION

4298055 DECAL KIT, CAT YELLOW (MD6290)
1 1 EA 44507 DECAL, DIESEL FUEL
2 1 EA 95144 DECAL, HYDRAULIC FILTER - MAIN RETURN
3 1 EA 95145 DECAL, HYDRAULIC FILTER - CASE RETURN
4 1 EA 422855 DECAL, NOTICE - BATTERY
5 1 EA 79418 DECAL, PLACARD - MAINTENANCE
6 1 EA 422856 DECAL, NOTICE - COMPRESSOR
7 1 EA 337481 NAMEPLATE - MADE IN U.S.A.
8 1 EA 44506 DECAL, HYDRAULIC OIL - CLEAN
9 1 EA 44508 DECAL, WATER - PROTECT FROM FREEZING
10 2 EA 431213 DECAL, LOOP FILTER
11 2 EA 431214 DECAL, CHARGE FILTER
12 4 EA 32447 WALK, SAFETY, TYPE "B"
13 1 EA 4066033 DECAL, REAR (500 X 303)
14 1 EA 4077508 DECAL, MD6290 - RH HANDRAIL
15 1 EA 4077507 DECAL, MD6290 - LH HANDRAIL
16 2 EA 4066035 DECAL, TOWER (455 X 278)
17 1 EA 4236000 PLATE, PIN (STANDARD)
18 4 EA 409673 DECAL, LIFT POINT
19 1 EA 4136243 DECAL, WATER - H2O
20 1 EA 4136244 DECAL, HYDRAULIC OIL
21 1 EA 4136245 DECAL, FUEL - DIESEL
1-2
SHEET 3
BI010484
DECAL KIT (WARNING)

ASSEMBLY 429758 REVISION B
5
4
4 12
7 6
11
3 4
5 12
13 2 10
7 2
3
15
11
1
8
9
1-3
SHEET 1
BI010484
DECAL KIT (WARNING)

12 3
2
12
14
10
13
1-3
SHEET 2
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DECAL KIT (WARNING)

5 11
1-3
SHEET 3
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DECAL KIT (WARNING)


429758 DECAL KIT (WARNING)
1 1 EA 429721 DECAL - FALLING OBJECTS (WINCH)
2 2 EA 429718 DECAL - FALLING OBJECTS (CAROUSEL)
3 2 EA 429705 DECAL - ROTATING SHAFT
4 5 EA 429738 DECAL - ROTATING FAN BLADE
5 2 EA 429715 DECAL - FALLING MAST
6 1 EA 429717 DECAL - HOT PRESSURIZED FLUID
7 2 EA 429712 DECAL - CLIMBING RAISED MAST
8 1 EA 429722 DECAL - MODIFICATION OR ALTERATION
9 1 EA 429709 DECAL - HAZARDOUS VOLTAGE
10 1 EA 429714 DECAL - RIDING ROTARY HEAD
11 1 EA 429740 DECAL - BURST HAZARD
12 2 EA 429710 DECAL - ROTATING PARTS
13 2 EA 429719 DECAL - FALLING ROTARY HEAD
14 2 EA 429720 DECAL - COMBUSTIBLE GAS
15 1 EA 429713 DECAL - COMBUSTIBLE GAS - ETHER
16 1 EA 1711918 DECAL - EXPLOSION HAZARD - INTERNATIONAL
1-3
SHEET 4
BI010484
DECAL KIT, MACHINE (FRENCH)


1528310 DECAL KIT, MACHINE (FRENCH)
1 1 EA 1515203 DECAL, DIESEL FUEL - FRENCH
2 1 EA 1515206 DECAL, START/RUN - HORIZONTAL - FRENCH
3 2 EA 1515204 DECAL, HYDRAULIC FILTER - MAIN RETURN - FRENCH
4 1 EA 1515205 DECAL, HYDRAULIC FILTER - CASE RETURN - FRENCH
6 1 EA 1515464 DECAL, NOTICE - BATTERY - FRENCH
7 1 EA 1515208 DECAL, PLACARD - MAINTENANCE - FRENCH
8 1 EA 1515466 DECAL, NOTICE - COMPRESSOR OIL - FRENCH
9 1 EA 337481 NAMEPLATE, MADE IN USA
10 1 EA 1515463 DECAL, HYDRAULIC OIL - FRENCH
11 1 EA 1515467 DECAL, SELECTOR VALVE - FRENCH
12 1 EA 1515201 DECAL, CIRCUIT BREAKER - CAB - FRENCH
13 1 EA 1515209 DECAL, WATER PROTECT FROM FREEZING - FRENCH
14 1 EA 1515202 DECAL, PRESSURE SWITCH - FILTERS - FRENCH
15 1 EA 1515450 DECAL, LOOP FILTER - FRENCH
16 1 EA 1515461 DECAL, CHARGE FILTER - FRENCH
1-4
SHEET 1
BI010484
SECTION 2 - OPERATOR'S CAB

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS 1625126 2-1
JUMPER SEAT WITH ATTACHING HARDWARE 89455 2-2
PANEL / GAUGES (ENGINE) 417220 2-3
PANEL / GAUGES (HYDRAULIC) 412822 2-4
PANEL / SWITCHES (DRILL FUNCTIONS) 1496510 2-5
CONTROL, MAST/JACKS 410208 2-6
INSULATION KIT, CAB - SPECIAL 439888 2-7
CAB HOSE PLUMBING 440337 2-8
CAB MODIFICATION, ELECTRIC HAND CONTROLS 423814 2-9
ROTARY OPERATOR'S SEAT 418652 2-10
SEAT BELT W/TETHER AND HARDWARE 418654 2-11
SEAT AIR ACCUMULATOR INSTALLATION 434457 2-12
GLASS INSTALLATION, CAB (TINTED) 428316 2-13
WIPER / WASHER INSTALLATION, LEFT 99976 2-14
WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS) 342364 2-15
WIPER / WASHER INSTALLATION, REAR 99977 2-16
WIPER / WASHER INSTALLATION, RIGHT 99978 2-17
AIR CONDITIONING/HEATER PRESSURIZER INSTALLATION 442309 2-18
HEATER / AIR CONDITIONER PACKAGE LIST 425127 2-19
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) V009225 2-20
CONDENSER, 24V 408321 2-21
WALL MOUNT UNIT W/ANGLE LOUVERS V011833 2-22
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) V009211 2-23
HOSE KIT, AIR CONDITIONER 441288 2-24
WINDOW SHADE INSTALLATION (OPERATOR'S CAB) 412768 2-25
SECT2
SHEET 1
BI010484
CAB ASSEMBLY W/GAUGES AND ATTACHMENTS

ASSEMBLY 1625126 REVISION C
23
10 17 53
104 15
14 22 102 18 53
35
36
104 17 53
40
35
12 53
100 101
46
79 81
83
48 51
35
42 44
104
20 35 104
49
6
36
56 52 43 19
78
78
78
78
98
78
2-1
SHEET 1
BI010484

10
98
34 33 31 5
52 53
41 11
56 52 43 19
64 52 53
13 21
53 52 43
32
13
16
2-1
SHEET 2
BI010484

45 49 52 53 45 49 52 53
36
80
103
9 8
29
30 27
27 26
27 25
27 24
27 26
28
2-1
SHEET 3
BI010484

42
47
2-1
SHEET 4
BI010484

75
70 70
73
69 70
60 60 72 66 68 70 72 72 60 72 72
60
60
58 46 55
70 59 61
60 68 71
54
57 22 22
61
60 68 71
58 46
75 61
60 60
70 57
59 61
60 62 12 63 71 43 43 63 60
50 70
63
76 70 63
60 60
64 63 63 63
63 62
60 70
72
103
72
77
60
72
2-1
SHEET 5
BI010484

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE

1625126 CAB ASSEMBLY W/GAUGES AND ATTACHMENTS
1 1 EA 410216 CAB, 2 PIECE
2 EA 1671742 cooler lock assembly
1 EA 1671271 plunger
1 EA 1671745 handle
1 EA 1671750 striker
6 4 EA 6292 NUT, LOCK (5/16-18UNC, ELASTIC COLLAR)
7 1 EA 89455 JUMPER SEAT WITH ATTACHING HARDWARE 2-2
8 1 EA 417220 PANEL / GAUGES (ENGINE) 2-3
9 1 KIT 412822 PANEL / GAUGES (HYDRAULIC) 2-4
10 1 KIT 1496510 PANEL / SWITCHES (DRILL FUNCTIONS) 2-5
11 1 EA 416984 BRACKET, THROTTLE - ENGINE
12 1 EA 410208 CONTROL, MAST/JACKS 2-6
13 8 EA 354048 CAPSCREW, FLANGED - GR5 (3/8-16UNC, 0.750L)
14 1 EA 57319 VALVE, RELIEF - REMOTE PILOT
15 1 EA 1496751 DECAL, CONTROL PANEL - LH
17 3 EA 440314 CONTROL, ELECTRIC - LH/RH PROPEL &
ROTARY HOIST PULLDOWN
18 1 EA 440315 CONTROL, ELECTRIC - ROTARY ROTATION
19 1 EA 86262 BRACKET, MOUNTING SOLENOID
20 1 EA 425402 LEVEL, BULLSEYE
21 4 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
22 1 EA 342638 VALVE, RELIEF
V012419 knob kit
V012420 cartridge
V012421 valve body
V012422 cartridge seal kit
23 1 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED
24 2 EA 57914 CIRCUIT BREAKER, 5 AMP - SINGLE POLE
25 2 EA 57912 CIRCUIT BREAKER, PB RESET - 50 AMP
27 10 EA 57915 SEAL RESET BUTTON, CIRCUIT BREAKER
28 1 EA 429850 DECAL, CIRCUIT BREAKERS
29 2 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED
31 1 EA 319415 LIGHT, DOME - INTERIOR
1 EA ------------ BULB, 24 V (Dome Lamp) See item 5
33 2 EA 43196 SCREW, MACHINE - ROUND HEAD - SLOT
34 2 EA 43195 NUT, HEX (#10-32 UNF)
35 4 EA 75321 LAMP, FLOOD - HALOGEN -24 V
1 EA LAMP 97876 BULB REPLACEMENT
36 1 EA 411638 BOX, JUNCTION - MODIFICATION
38 1 KIT 439888 INSULATION KIT, CAB - SPECIAL 2-7
40 1 EA 4256564 DECAL, CONTROL PANEL - RH
41 1 EA 412427 DECAL, SELECTOR VALVE
42 4 EA 78138 CONNECTOR, WIRE - SLIP ON
43 2 EA 424706 VALVE, PROPORTIONAL
44 1 EA 306118 NAME PLATE
45 2 EA 47840 RELAY, 24 V - LIGHTS/IGNITION
46 2 EA 43481 INDICATOR, FILTER SERVICE
2-1
SHEET 6
BI010484


47 6 EA 350446 SCREW, HEX - WASHER HEAD
48 1 EA 432407 SWITCH, 2 POSITION - PUSH/PULL - STOP
49 7 EA 42538 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.750L)
50 1 EA 95908 ASSEMBLY, TUBING
51 1 EA 60666 CONNECTOR, ELECTRICAL
52 32 EA 42624 WASHER, FLAT
54 1 EA 61623 VALVE, SHUTTLE
55 1 EA 347072 SWITCH, PRESSURE
58 2 EA 89243 ADAPTER, STRAIGHT
60 15 EA 37819 ADAPTER, ELBOW - 90 DEG
63 8 EA 35475 ADAPTER, 90 DEG
64 1 EA 410574 VALVE, 4-WAY 2 POSITION
65 1 EA 56439 ADAPTER, NUT HEX CAP NUT
66 1 EA 46299 ADAPTER, ELBOW
69 10 EA 57728 ADAPTER, REDUCER - SWIVEL
70 8 EA 45302 ADAPTER, RUN TEE
71 3 EA 45301 ADAPTER, 90 DEG - SWIVEL
76 1 EA 407362 ADAPTER, TEE
77 1 EA 440337 CAB HOSE PLUMBING 2-8
78 5 EA 340440 RELAY, 24 V
79 1 EA 351359 5018377 LAMP, 24V
80 5 EA 407967 SEAL, KNOCKOUT
81 1 EA 351363 LAMP BASE INDICATING DIAL
83 1 EA 351364 LIGHT, LAMP - LENS - RED GLASS
84 5 EA 350471 RELAY, SOCKET
87 6 EA 77264 NUT, HEX - GR5 (8-32UNC, ZINC)
98 1 EA 426233 ELECTRONICS BOARD
100 1 EA 421341 LAMP, ASSEMBLY - INDICATOR
101 1 EA 421342 BULB, LIGHTING - MINIATURE (24V)
102 1 EA 423814 CAB MODIFICATION, ELECTRIC HAND CONTROLS 2-9
103 1 EA 434382 DECAL, CAB - BH HOLE NUMBERS
104 4 EA 4004905 LIGHT ADAPTER BRACKET, 90 DEG
2-1
SHEET 7
BI010484
JUMPER SEAT WITH ATTACHING HARDWARE

ASSEMBLY 89455 REVISION G
1
1
2-2
SHEET 1
BI010484

3
2
2
3
2-2
SHEET 2
BI010484


89455 JUMPER SEAT WITH ATTACHING HARDWARE
1 1 EA 85768 SEAT, JUMPER
2-2
SHEET 3
BI010484
PANEL / GAUGES (ENGINE)

14
13 14 12
8 8 8 17 11
1 2 3 6 6
16
10
4 5 7
8 8 15
14
2-3
SHEET 1
BI010484
PANEL / GAUGES (ENGINE)


417220 PANEL / GAUGES (ENGINE)
1 1 EA 440387 GAUGE, OIL TEMPERATURE (COMPRESSOR)
2 1 EA 319147 GAUGE, WATER TEMPERATURE
3 1 EA 319145 GAUGE, OIL PRESSURE
4 1 EA 96193 GAUGE, FUEL - 12 V
5 1 EA 319151 GAUGE, VOLTMETER - (20-32 VDC)
6 2 EA 96192 GAUGE, HOURMETER
7 1 EA 96194 TACHOMETER, 12/24 V
8 5 EA 335245 LIGHT KIT, GAUGE - INSTRUMENT
1 EA GAUGE 401081 Light Bulb (Included with Item 8)
9 2 EA 42259 SWITCH, PUSHBUTTON - ENGINE START
10 1 EA 16864 SWITCH, KEY IGNITION
11 1 EA 86463 DECAL, ENGINE GAUGE PANEL
12 1 EA 319152 SENDER, GAUGE - OIL PRESSURE
13 1 EA 319153 SENDER, TEMPERATURE
14 3 EA 319240 RESISTOR, GAUGE
15 1 EA 335243 LIGHT, INSTRUMENT - 24 VDC
16 1 EA 83700 PLUG, PLASTIC
17 1 EA 403689 RELAY, 24 VDC - SPDT
2-3
SHEET 2
BI010484
PANEL / GAUGES (HYDRAULIC)

ASSEMBLY 412822 REVISION D
4 3 2 1 2 3 4 1
7 4 3 2 2 3 4 6
2-4
SHEET 1
BI010484
PANEL / GAUGES (HYDRAULIC)


412822 PANEL / GAUGES (HYDRAULIC)
1 2 EA. 33985 GAUGE, ROTARY/LT TRACK
2 12 EA. 59589 SCREW, MACH - RD HD SLOT
3 12 EA. 59590 NUT, HEX
4 12 EA. 77858 WASHER, LOCK
5 1 EA. 411699 DECAL, DRILL GAUGE PANEL
6 1 EA. 325862 GAUGE, AUX HYDR PRESS & PULLDOWN/RT TRACK
7 1 EA --------- GAUGE, AIR PRESSURE (See Compressor Group Sect 4)
2-4
SHEET 2
BI010484
PANEL / SWITCHES (DRILL FUNCTIONS)

1 2 5 4
2
3
2 1
2-5
SHEET 1
BI010484
PANEL / SWITCHES (DRILL FUNCTIONS)


1496510 PANEL / SWITCHES (DRILL FUNCTIONS)
1 11 EA 66425 SWITCH, TOGGLE - 3 POSITION
2 6 EA 65226 SWITCH, TOGGLE
4 1 EA 1496509 DECAL, FUNCTION SWITCH PANEL
7 1 EA 340997 SWITCH, TOGGLE ON / OFF
8 1 EA 416873 LAMP, RED
9 1 EA 416874 LAMP, GREEN
2-5
SHEET 2
BI010484
CONTROL, MAST/JACKS
PART OF ASSEMBLY 410208 REVISION -
2-6
SHEET 1
BI010484
CONTROL, MAST/JACKS
PART OF ASSEMBLY 410208 REVISION -

NOTE: ONE SECTION SHOWN
410208 CONTROL, MAST/JACKS

1 1 EA. SECT. V004555 LEVER
2 1 EA. SECT. V004556 BELLOWS
3 1 EA. SECT. V004557 GRIP
4 1 EA. SECT. V004820 LEVER KIT
5 1 EA. SECT. V004558 PLUNGER KIT (Includes seal, plunger guide, o ring & plunger)
6 1 EA. SECT. 86237 SEAL KIT (Not Shown)
2-6
SHEET 2
BI010484
INSULATION KIT, CAB - SPECIAL

ASSEMBLY 439888 REVISION -

439888 INSULATION KIT, CAB - SPECIAL
1 7 EA 439568 INSULATION, SOUND - CAB
2 1 GAL 43620 ADHESIVE
3 1 EA 410934 FLOOR MAT ACOUSTICAL
4 1 EA 410933 FLOOR MAT ACOUSTICAL
2-7
SHEET 1
BI010484
CAB HOSE PLUMBING

11 6 5 2
4 17
17 7 11
9
3
8
11
3
16
13
17 1
14 18
15
12
13 13
2-8
SHEET 1
BI010484
CAB HOSE PLUMBING


440337 CAB HOSE PLUMBING
1 1 EA 408025 HOSE ASSEMBLY (JCAF310-04-42)
5 1 EA 408901 HOSE ASSEMBLY (JCBF310-04-38)
2-8
SHEET 2
BI010484
CAB MODIFICATION, ELECTRIC HAND CONTROLS

5 6
7
2-9
SHEET 1
BI010484
CAB MODIFICATION, ELECTRIC HAND CONTROLS


423814 CAB MODIFICATION, ELECTRIC HAND CONTROLS
2 1 EA 423812 DECAL
5 4 EA 354051 75LM54 CAPSCREW, FLANGED - GR5 (1/4-20UNC, 0.625L)
6 4 EA 42624 WASHER, FLAT (1/4, TYPE A)
7 4 EA 350333 50AW23 NUT, WELD
2-9
SHEET 2
BI010484
ROTARY OPERATOR'S SEAT

5
3
2-10
SHEET 1
BI010484
ROTARY OPERATOR'S SEAT


418652 ROTARY OPERATOR'S SEAT
1 1 EA V009351 VINYL SEAT
2 1 EA V009352 ARMREST KIT
3 1 EA V009353 SWIVEL W/SLIDE SET
4 1 EA 418654 SEAT BELT W/TETHER AND HARDWARE 2-11
5 1 EA 418655 RISER FOR SEAT
6 1 EA 418653 HEADREST FOR SEAT
2-10
SHEET 2
BI010484
SEAT BELT W/TETHER AND HARDWARE

2-11
SHEET 1
BI010484

2-11
SHEET 2
BI010484


418654 SEAT BELT W/TETHER AND HARDWARE
1 1 EA 418654 SEAT BELT W/TETHER AND HARDWARE
2-11
SHEET 3
BI010484
SEAT AIR ACCUMULATOR INSTALLATION

ASSEMBLY 434457 REVISION F
6
5
2-12
SHEET 1
BI010484
SEAT AIR ACCUMULATOR INSTALLATION


434457 SEAT AIR ACCUMULATOR INSTALLATION
1 1 EA 434458 SEAT, AIR ACCUMULATOR KIT
2 1 EA 354235 DRAIN, COCK (1/4)
6 4 EA 5989 WASHER, LOCK (3/8, SPRING)
7 1 EA 438603 HOSE ASSEMBLY (JCAM2T-04-36)
2-12
SHEET 2
BI010484
GLASS INSTALLATION, CAB (TINTED)

5 8 6 8 1 8 2 8
7 8
1 8 1 8 2 8 3 8
4 8
2-13
SHEET 1
BI010484
GLASS INSTALLATION, CAB (TINTED)


428316 GLASS INSTALLATION, CAB (TINTED)
1 3 EA 428317 GLASS (1/4 X 27 1/4 X 35 1/4)
2 2 EA 428318 GLASS (1/4 X 14 1/4 X 35 1/4)
3 1 EA 428319 GLASS (1/4 X 24 1/4 X 27 1/4)
4 1 EA 428320 GLASS (1/4 X 14 1/4 X 22 1/4)
5 1 EA 428321 GLASS (1/4 X 35 1/4 X 37 1/4)
6 1 EA 428322 GLASS (1/4 X 18 1/4 X 37 1/4)
7 1 EA 428323 GLASS (1/4 X 18 1/4 X 20 1/4)
8 87 FT 427115 GASKET, RUBBER (Specify Length needed)
2-13
SHEET 2
BI010484
WIPER / WASHER INSTALLATION, LEFT

1 4
6 5 19
20
2-14
SHEET 1
BI010484

2-14
SHEET 2
BI010484

2 2 2
11
13 13 13
3
9 9
13
11
10
14 16 16 16
12
11
15 17 15 17 15 17
10
11 11 11
12
11
10
12
2-14
SHEET 3
BI010484


99976 WIPER / WASHER INSTALLATION, LEFT
1 1 EA. 342364 WIPER / WASHER ASSEMBLY (OPERATOR'S CAB 2-15
WINDOWS)
2 1 EA. 328990 SWITCH, WIPER / WASHER
3 1 EA. 69681 CIRCUIT BREAKER
4 1 EA. 331939 COVER WELDMENT
5 2 EA. 42567 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L)
6 2 EA. 5989 WASHER, LOCK - SPRING
9 2 EA. 45257 TERM, RING
11 10 EA. 69496 CONNECTOR, WIRE FULLY INSULATED
12 1 FT. 99299 WIRE, ELECT, SXL, 16GA, BLACK 50V
13 3 FT. 99307 WIRE, ELECT, SXL, 16GA, GRAY 50V
14 28 FT. 99281 WIRE, ELECT, SXL, 16GA, YELLOW/BLACK
15 7 FT. 99294 WIRE, ELECT, SXL, 16GA, VIOLET/BLUE
16 7 FT. 99295 WIRE, ELECT, SXL, 16GA, VIOLET/WHITE
17 7 FT. 99292 WIRE, ELECT, SXL, 16GA, VIOLET/YELLOW
18 12 FT. 330310 HOSE, W/S WASHER
19 1 EA. 331942 BAR, TAPPED
20 1 EA. 96677 LEVER, DRIVE-ARM ASSEMBLY
2-14
SHEET 4
BI010484
WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS)

18
17 1 21
3 4
22 6
7
5
9
11 19
8 10 12
20
16
24
15 26 14 13
25
23
2-15
SHEET 1
BI010484
WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS)


342364 WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS)
1-7&16 1 EA. V004859 GROUP PART KIT
3 1 EA. ------- NUT
4 3 EA. ------- SCREW, FASTENING
5 1 EA. ------- CONNECTING LINK
6 2 EA. V004860 WASHER, SPACING
7 2 EA. V004861 CLIP SPRING
8 1 EA. V004862 WASHER
9 1 EA V004863 WASHER
10 1 EA. V004864 NUT
11 1 EA. V004865 CAP
12 1 EA. V004866 DRIVER, KNURLED
13 1 EA. V004867 NUT
14 1 EA. V004868 WASHER
15 1 EA. V004869 BRACKET
16 2 EA. ------- SCREW
17 1 EA. 342314 1420653 - WIPER MOTOR
18 1 EA. 342317 1420657 - WASHER BOTTLE
19 1 EA. 342313 1420652 - WIPER ARM PANTOGRAPH
20 1 EA. 342312 1420651 - WIPER BLADE
21 1 EA. 342318 1420659 - WIPER DRIVE ARM
22 1 EA. 342320 1420661 - ADAPTER (WIRING HARNESS)
23 1 EA. 342319 1420660 - PANTOGRAPH ADAPTER
24 1 EA. 327750 1407145-T1 - WIPER PIVOT SHAFT
25 2 EA. 342365 1420689 - GROMMET
2-15
SHEET 2
BI010484
WIPER / WASHER INSTALLATION, REAR

1 4 6 5 19
20
2-16
SHEET 1
BI010484

2-16
SHEET 2
BI010484

2 2 2
11
13 13 13
3
9 9
13
11
10
14 16 16 16
12
11
15 17 15 17 15 17
10
11 11 11
12
11
10
12
2-16
SHEET 3
BI010484


99977 WIPER / WASHER INSTALLATION, REAR
WINDOWS)
3 1 EA. 69681 CIRCUIT BREAKER
14 28 FT. 99284 WIRE, ELECT, SXL, 16GA, YELLOW/GREEN
15 19 FT. 99339 WIRE, ELECT, SXL, 16GA, PINK/BLUE
16 19 FT. 99344 WIRE, ELECT, SXL, 16GA, PINK/YELLOW
17 19 FT. 99348 WIRE, ELECT, SXL, 16GA, PINK/BLACK
2-16
SHEET 4
BI010484
WIPER / WASHER INSTALLATION, RIGHT

1 4
6 5 19
20
2-17
SHEET 1
BI010484

2-17
SHEET 2
BI010484

2 2 2
11
13 13 13
3
9 9
13
11
10
14 16 16 16
12
11
15 17 15 17 15 17
10
11 11 11
12
11
10
12
2-17
SHEET 3
BI010484


99978 WIPER / WASHER INSTALLATION, RIGHT
WINDOWS)
3 1 EA. 69681 CIRCUIT BREAKER, 10 AMP-SINGLE POLE
14 28 FT. 99283 WIRE, ELECT, SXL, 16GA, YELLOW/RED
15 13 FT. 99331 WIRE, ELECT, SXL, 16GA, BLUE/WHITE
16 13 FT. 99335 WIRE, ELECT, SXL, 16GA, BLUE/PINK
17 13 FT. 99333 WIRE, ELECT, SXL, 16GA, BLUE/YELLOW
2-17
SHEET 4
BI010484
AIR CONDITIONING/HEATER PRESSURIZER INSTALLATION

1
1
12 13 12 13
41 42
43 54
40 61
64 65
1
40 42 62
33 39
64 65 66
37
48 50 51 54 64
2-18
SHEET 1
BI010484

1 52 51 50 48
1 66 53
39
1
33
39
54 50 42 41
65 64 61 10 11 12 14 33 39
47 29 45 44
2-18
SHEET 2
BI010484

24
22 20
22 21
24
2-18
SHEET 3
BI010484

2-18
SHEET 4
BI010484

3 3
2-18
SHEET 5
BI010484


442309 AIR CONDITIONING/HEATER PRESSURIZER
INSTALLATION
1 1 EA 425127 HEATER/AIR CONDITIONER PACKAGE LIST 2-19
2 2 EA 70354 BELT, A/C - AIR COMPRESSOR
3 1 EA 441288 HOSE KIT, AIR CONDITIONER 2-24
4 1 EA 442243 BRACKET, A/C COMPRESSOR
5 * FT 437697 HOSE, FLEXIBLE - AIR DUCT (3" I.D.) (specify length
2.5 ft)
7 1 EA T103586 GUARD, AIR CONDITIONER
10 12 EA 56006 WASHER, FLAT (3/8, HARDENED)
12 22 EA 5989 WASHER, LOCK ( 3/8, SPRING)
14 12 EA 43052-050 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.875L)
15 5 EA 42575 CAPSCREW, HEXHEAD - GR5 (3/8-16UNC, 1.750L)
17 14 EA 16083 WASHER, FLAT (3/8,TYPE A)
19 4 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
20 1 EA 69681 BREAKER, CIRCUIT
21 1 EA 57913 BREAKER, CIRCUIT
22 2 EA 57915 CAP, CLEAR SILICONE
23 3 EA 45260 CONNECTOR, BUTT - 12/10AWG - SLDRLESS
24 3 EA 45258 TERMINAL, SPADE - 12/10AWG - SLDRLESS
29 4 EA 347037 STUD, WELD (3/8-16UNC, 1.000L)
30 40 FT 30211 HOSE, HEATER - RUBBER (5/8" DIA)
33 1 EA 426174 INSULATION, A/C UNIT
39 2 EA 426306 SPACER, MOUNT - A/C-HEATER
40 25 FT 54430 CONDUIT, SEALTIGHT - 1/2" PVC
41 2 EA 320176 COUPLING, PIPE (1/2 NPT 150# - GALV.)
42 6 EA 56719 CONNECTOR, ELECT - LIQUID TIGHT - 1/2
CONDUIT
43 1 EA 59347 CONNECTOR, ELECT - LIQUID TIGHT - 90 DEG
44 1 EA 64911 CONDUIT
45 1 EA 401628 COVER, BLAND, ELECTRICAL BOX
46 17 EA 45259 TERMINAL, -SPADE (16/14AWG -SLDRLESS)
48 5 EA 320354 CLAMP, HOSE
49 3 EA 16083 WASHER, FLAT (3/8,TYPE A)
50 30 FT 344930 LOOM, 3/8" CORGTD SPLT NYLON
51 35 FT 17818 WIRE, 16 GA - COLOR BLACK
52 1 EA 95129 CONNECTOR, 2 WAY - MALE
53 1 EA 95128 CONNECTOR, 2 WAY - FEMALE
55 17 EA 45254 TERMINAL, , RING - 16/14AWG
56 4 EA 45261 CONNECTOR, BUTT - 16/14AWG - SLDRLESS
57 4 EA 45250 TERM, RING - 12/10AWG
59 6 FT 76164 WIRE, 12 GA - RED
61 18 FT 35675 WIRE, #14 AWG - RED
2-18
SHEET 6
BI010484


62 1 FT 35675 WIRE, #14 AWG - RED
63 24 FT 35675 WIRE, #14 AWG - RED
64 24 FT 416889-030 WIRE, 14 GA - THHN - YELLOW/ZERO
65 30 FT 35676 WIRE, #14 AWG - GREEN
66 10 FT 416889-000 WIRE, 14 GA - THHN - BLUE/ZERO
2-18
SHEET 7
BI010484
HEATER / AIR CONDITIONER PACKAGE LIST


425127 HEATER / AIR CONDITIONER PACKAGE LIST
1 1 EA V009225 AIR CLEANER ASSEMBLY (A/C-HEATER 2-20
PRESSURIZER PACKAGE)
2 1 EA 408321 CONDENSER, 24V 2-21
3 2 EA 401256 MOUNT KIT, CONDENSER SHOCK
4 1 EA V011833 WALL MOUNT UNIT W/ANGLE LOUVERS 2-22
5 1 EA V009211 BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER 2-23
PACKAGE)
6 1 EA V009235 HOSE, FLEX - 3 INCH x 30 INCH LONG (Blower to
Cab Wall Unit)
7 2 EA 16894 CLAMP, HOSE - 1 7/8 - 3 3/4 INCH (Blower/Cab Wall
Unit)
8 1 EA 401255 COMPRESSOR ASSEMBLY
9 1 EA ------- ADAPTER, AIR OUTLET WELDMENT (REF)
10 2 EA V003843 CHECK VALVE
11 V004501 DRAIN HOSE - 1 @ 3 FT LONG. (Specify Length)
12 2 EA V004502 O-RING (NO. 6)
13 2 EA V004503 O-RING (NO. 8)
14 2 EA V004504 O-RING (NO. 10)
15 1 EA 441268 FITTING - SERVICE PORT (to be installed on
compressor by vendor)
16 1 EA 441269 FITTING - SERVICE PORT (to be installed on
compressor by vendor)
17 1 EA 441270 PLATE, HOLD DOWN (to be installed on compressor
by vendor)
2-19
SHEET 1
BI010484
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)

ASSEMBLY V009225 REVISION -
10
6
7
2-20
SHEET 1
BI010484
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)


NOTE: V009225 DOES NOT INCLUDE ITEMS 9 AND 10
V009225 AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)

1 1 EA ------- AIR CLEANER BODY
2 1 EA 58987 GASKET, BODY OR CUP
3 1 EA V009228 CLAMP
4 1 EA V009230 ELEMENT, PRIMARY - EXTENDED LIFE
5 1 EA V009232 GASKET WASHER
6 1 EA V009231 WING BOLT
7 1 EA V009227 BAFFLE, METAL
8 1 EA V012558 DUST CUP
1 EA V009229 DUST CUP W/VACUATOR VALVE - VERT (Optional - Not Shown)
1 EA 43622 Vacuator Valve (Rubber) - Not Shown
9 1 EA V009236 HOOD (NOTE: Not included w/assembly V009225 - Must order
Separately)
10 1 EA 16895 CLAMP (NOTE: Not included w/assembly V009225 - Must order
Separately)
2-20
SHEET 2
BI010484
CONDENSER, 24V
26
16
24
13 2
15
23
25
1
27
10
4
22 5
7 6
19 20 12 21
8
2-21
SHEET 1
BI010484
CONDENSER, 24V

408321 CONDENSER, 24V
1 1 EA. V001504 HOUSING ASSEMBLY
2 1 EA. V001509 CONDENSER ASSEMBLY
4 1 EA. V003290 MOTOR, 24V
5 1 EA. V003291 FAN
6 1 EA. V003292 DIODE
7 1 EA. V003293 FITTING BRACKET ASSEMBLY
8 1 EA. V003294 GUARD, FAN
10 1 EA. V001529 CLAMP, HOSE, SINGLE
12 1 EA. V001532 RELAY, 24V
13 1 EA. V001511 HOSE ASSEMBLY
19 1 EA. V001505 BRACKET, MOUNTING
20 1 EA. V001506 BRACKET, MOUNTING
21 1 EA. V003295 MOUNT, MOTOR
22 1 EA. V011308 RETAINER, MOTOR
23 1 EA. V001534 BINARY SWITCH ASSEMBLY
24 1 EA. V003297 RECEIVER DRIER
25 1 EA. V001513 MOISTURE INDICATOR
26 1 EA. V001508 BRACKET, DRIER
27 2 EA. V001517 RETAINER ASSEMBLY, RUBBER HANDLE
2-21
SHEET 2
BI010484
WALL MOUNT UNIT W/ANGLE LOUVERS

23
24
21 18 19 20
25
22 26
14
4
5 9
10
17 8 11
16 12 13
15
2-22
SHEET 1
BI010484
WALL MOUNT UNIT W/ANGLE LOUVERS


V011833 WALL MOUNT UNIT W/ANGLE LOUVERS
1 1 EA V012033 HOUSING ASSEMBLY
2 1 EA V012034 COVER ASSEMBLY, CORE
3 1 EA V011325 THERMOSTAT
4 1 EA V012035 RETAINER, CORE
5 1 EA V012036 RETAINER, MOTOR
6 1 EA V012037 HEATER CORE ASSEMBLY
7 1 EA V012038 EVAPORATOR CORE ASSEMBLY
8 1 EA V012051 BLOWER ASSEMBLY
9 1 EA V012052 BLOWER ASSEMBLY
10 2 EA V012039 ENTRY RING
11 2 EA V012040 BLOWER WHEEL
13 1 EA V012041 MOTOR, 24 V
14 1 EA V011329 RESISTOR, SPEED CONTROL
15 1 EA V012042 VALVE, WATER - CABLE OPERATED
16 1 EA V011328 VALVE, EXPANSION
17 1 EA V012043 ELEMENT, AIR FILTER
19 1 EA V012044 PLENUM ASSEMBLY, CONTROL PANEL - 24V
20 1 EA V012045 WRAP ASSEMBLY, PLENUM
21 4 EA V012046 AIR DIFFUSER ASSEMBLY
22 2 EA V012047 ROTARY ACTUATOR ASSEMBLY
24 1 EA V012048 SWITCH, MODE - OFF/ON/ON - 24V
25 1 EA V012049 SWITCH, RCKR - FAN - ON/ON/ON
26 2 EA V012050 KNOB, CONTROL - DEEP RECESS
2 EA V014809 CABLE, CONTROL - FOR WATER VALVE AND FRESH AIR DUCT
(NOT SHOWN)
2-22
SHEET 2
BI010484
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)

1
4
2
11
3
10 5
9 7
12 14
2-23
SHEET 1
BI010484
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)


V009211 BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)
1 1 EA V009212 BLOWER HOUSING ASSEMBLY
2 1 EA V009213 MOUNT ASSEMBLY, MOTOR (See Note)
3 8 EA V009214 SCREW, METRIC
4 1 EA V009215 BLOWER WHEEL (STEEL)
5 1 EA V009216 CLAMP, MOTOR
6 1 EA V009217 MOTOR, 24V
7 1 EA V009221 SEALANT, HEAT RESISTANT (See Note)
8 2 EA V009218 NUT
9 1 EA V009219 CLAMP, BLOWER MOUNT
10 1 EA V009220 MOUNT ASSEMBLY, BLOWER (See Note)
11 1 EA ------- LABEL, QUALITY AUDITED
12 1 EA V009222 GASKET, ENTRY RING
14 1 EA V009223 GASKET, PRESSURIZER - MOTOR
NOTE: Apply heat resistant sealant (Part No. V009221) around 5.38 dia
hole on blower housing assembly (both sides) prior to screwing on item 2
motor mount assembly & item 10 blower mount assembly.
2-23
SHEET 2
BI010484
AIR CONDITIONER HOSE KIT

2-24
SHEET 1
BI010484
AIR CONDITIONER HOSE KIT


441288 AIR CONDITIONER HOSE KIT
1 1 EA 426322 HOSE ASSEMBLY (5/16 x 44) - INSIDE CAB, A/C UNIT
2 1 EA 426323 HOSE ASSEMBLY (1/2 x 44) - INSIDE CAB, A/C UNIT
3 1 EA 441271 HOSE ASSEMBLY (1/2 x 369) - A/C/HEATER UNIT
4 1 EA 441272 HOSE ASSEMBLY (13/32 x 330) - A/C/HEATER UNIT
5 1 EA 426326 HOSE ASSEMBLY (5/16 x 222) - CAB A/C
2-24
SHEET 2
BI010484
WINDOW SHADE INSTALLATION (OPERATOR'S CAB)

6
5 6 5 5 6
5 6
1 1
3
2
5 6
5 6
5 6 4
5 6
5 6
5 6
2-25
SHEET 1
BI010484
WINDOW SHADE INSTALLATION (OPERATOR'S CAB)


412768 WINDOW SHADE INSTALLATION (OPERATOR'S CAB)
1 3 EA 412745 SHADE, WINDOW - 29 X 36
2 1 EA 412743 SHADE, WINDOW - 29 X 25
3 1 EA 412744 SHADE, WINDOW - 16 X 36
4 1 EA 412763 SHADE, WINDOW - 37 X 38
5 12 EA 420206 BRACKET, WINDOW SHADE
6 24 EA 319912 SCREW, MACHINE - ROUND HEAD SLOT
2-25
SHEET 2
BI010484
SECTION 3 - MAINFRAME / CRAWLER

MAINFRAME / CRAWLER ASSEMBLY 4115528 3-1
UNDERCARRIAGE ASSEMBLY 4115527 3-2
ROCK GUARD COMPLETE (FRONT AND REAR) V012707 3-3
TRACK ASSEMBLY W/SHOES (53 LINKS) 4248293 3-4
IDLER ASSEMBLY W/SLIDE BAR V007359 3-5
SPRING ASSEMBLY (COMPLETE) V007361 3-6
ROCK GUARD COMPLETE (MIDDLE) V012708 3-7
HYDRAULIC TENSIONER, IDLER ASSEMBLY V007360 3-8
PROPEL PLUMBING 4115526 3-9
FLOOR COVERING DUST SEALS 410771 3-10
CYLINDER, MAST ELEVATING 438794 3-11
MANIFOLD INSTALLATION, SUCTION 439363 3-12
COUNTERBALANCE VALVE ASSEMBLY - VENTED 1689114 3-13
WALKWAY INSTALLATION, CAB 410809 3-14
VALVE ASSEMBLY W/ATTACHMENTS, DIRECTIONAL CONTROL 1522946 3-15
VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL 438219 3-16
VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL 1717112 3-17
VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL 1636498 3-18
MANIFOLD W/ATTACHMENTS (RETURN) 411957 3-19
MANIFOLD W/ATTACHMENTS (CASE DRAIN) 411937 3-20
MANIFOLD W/ATTACHMENTS 412237 3-21
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT 412259 3-22
OPERATED
VALVE ASSEMBLY W/ATTACHMENTS (SHUTTLE) 411987 3-23
VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS 1522945 3-24
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS 437664 3-25
VALVE ASSEMBLY W/ATTACHMENTS, VIEWING DR/DUST 416698 3-26
CURT/MAIN AIR
VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST 416699 3-27
CURT/MAIN AIR
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION 411582 3-28
W/ATTACHMENTS
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS 410089 3-29
ATTACHMENTS
VALVE ASSEMBLY, DIVERTER W/ATTACHMENTS 411903 3-30
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - LOW FLOW 412258 3-31
FUEL TANK INSTALLATION W/PLUMBING 410507 3-32
FUEL TANK SUBASSEMBLY 434214 3-33
JACK INSTALLATION 1509849 3-34
CYLINDER ASSEMBLY, JACK 1499028 3-35
TRACK 2 SPEED PROPEL INSTALLATION 423022 3-36
AUXILIARY FUEL TANK INSTALLATION, 283 GALLON 421621 3-37
VIEWING HATCH, DRILL DECK 431252 3-38
HYDRAULIC CYLINDER 439628 3-39
VIEWING HATCH PLUMBING 432029 3-40
SECT3
SHEET 1
BI010484
MAINFRAME / CRAWLER ASSEMBLY

64 54 47
10
7
5
6 111 26 74
6 143 144
64 54 47
26 74 10
64 54 47
12 11
131 19 15 58 62 66
7 6 146
132 133 134
21 47 54 64
16
17 28 73
10
25
23 60 61
3-1
SHEET 1
BI010484

118
105 120
114 119
62 63
116
140 139
140
66 135 69 66 13 69 66 139
138137 3
43
22 18
67 68 14
3-1
SHEET 2
BI010484

12
9 17 28 73 62 63 64
11
47 54 64
17 28 73
17 28 73
62 63 64
62 63 64
10
128
62 63 64
128
9 128
3-1
SHEET 3
BI010484

151
6 6
142
142 133132 132133
3-1
SHEET 4
BI010484

42
44 45
43
39 39
34
35 4 30
121122
36 40 36 40
20
126 126
3-1
SHEET 5
BI010484

65 72 110 52 74 104 48 113 49 46 38
48 141
112
106 73 56
109 65 51
107 57 59 8 101 50 53
103 102
100 63 32 31 24 108 70 71
3-1
SHEET 6
BI010484


4115528 MAINFRAME / CRAWLER ASSEMBLY
1 1 EA 4115527 UNDERCARRIAGE ASSEMBLY 3-2
2 1 EA 4344568 MAINFRAME WELDMENT
3 1 EA 406684 AXLE, FRONT
4 1 EA 4115526 PROPEL PLUMBING 3-9
5 1 KIT 410771 FLOOR COVERING DUST SEALS 3-10
6 2 EA 438794 CYLINDER, MAST ELEVATING 3-11
7 1 EA 439363 MANIFOLD INSTALLATION, SUCTION 3-12
8 1 EA 1689114 COUNTERBALANCE VALVE ASSEMBLY - VENTED 3-13
9 1 EA 70048 TOOLBOX
10 2 EA 87199 CABLE STEP, CAB - FRONT
11 1 EA 87198 CABLE STEP, FRONT INFINITY
12 1 EA 410809 WALKWAY INSTALLATION, CAB 3-14
13 1 EA 410565 PIN, AXLE - FRONT - CENTER
14 2 EA 84509 PIN, FRONT AXLE
15 2 EA 427333 PIN, ELEVATING CYLINDER - UPPER
16 2 EA 428489 PIN, ELEVATING CYLINDER - LOWER
17 6 EA 81025 PIN, QUICK RELEASE - RING GRIP
18 2 EA 63598 BEARING, SPHERICAL
19 2 EA 84184 BUSHING, PIVOT - MAST - SHAFT
21 2 EA 438461 BUSHING, BRONZE
22 4 EA 84513 SPACER, BEARING - AXLE FRONT
23 2 EA 416166 CAP, AXLE REAR
24 2 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
25 2 EA 75321 LAMP, FLOOD - HALOGEN - 24V
97876 Bulb Replacement
26 2 EA 326084 ALARM, BACKUP
28 2 FT 77784 CHAIN, SASH - ZINC PLATED
35 1 EA 71364 ADAPTER, BRANCH TEE
36 4 EA 69418 ADAPTER, SPLIT FLANGE - 90 DEG
38 2 EA 5968 NUT, HEX - GR5 (1/4-20UNC)
40 4 EA 1636893 ADAPTER, SPLIT FLANGE KIT
47 4 EA 424765 HANDRAIL, LADDER
51 4 EA 6354 CAPSCREW, HEX HEAD - GR5 (5/16UNC, 0.500L)
53 4 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
3-1
SHEET 7
BI010484


57 2 EA 8934 SCREW, ROUND HEAD SLOT (10-24UNC, 1.250L -
ELASTIC COLLAR)
59 2 EA 9208 NUT, LOCK (#10-24UNC, ELASTIC COLLAR)
60 6 EA 323213 CAPSCREW, HEX HEAD - GR8 (1-8UNC, 3.250L)
61 6 EA 438681 WASHER, NORD-LOCK
64 24 EA 42627 WASHER, FLAT (1/2)
66 8 EA 438683 WASHER, NORD LOCK (1/2)
100 1 EA 1522946 VALVE ASSEMBLY W/ATTACHMENTS, 3-15
DIRECTIONAL CONTROL
101 1 EA 1717112 VALVE ASSEMBLY W/ATTACHMENTS, FEED 3-17
CONTROL
102 1 EA 411957 MANIFOLD W/ATTACHMENTS (RETURN) 3-19
103 1 EA 411937 MANIFOLD W/ATTACHMENTS (CASE DRAIN) 3-20
104 1 EA 412237 MANIFOLD W/ATTACHMENTS 3-21
105 8 EA 95323 MOUNT, CAB
106 1 EA 412259 VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - 3-22
VENTED - PILOT OPERATED
107 1 EA 411987 VALVE ASSEMBLY W/ATTACHMENTS (SHUTTLE) 3-23
108 1 EA 1522945 VALVE ASSEMBLY, JACKS/MAST CONTROL 3-24
W/ATTACHMENTS
109 1 EA 416698 VALVE ASSEMBLY W/ATTACHMENTS, VIEWING 3-26
DR/DUST CURT/MAIN AIR
110 1 EA 411582 VALVE ASSEMBLY, DUST COLLECTOR/WATER 3-28
INJECTION W/ATTACHMENTS
111 1 EA 411903 VALVE ASSEMBLY, DIVERTER W/ATTACHMENTS 3-30
112 1 EA 412258 VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - 3-31
LOW FLOW
113 1 EA 410280 VALVE, SOLENOID
1 EA V004744 Coil, Valve - 24 V
1 EA V004745 Cartridge, Threaded - Solenoid/Coil
1 EA V004746 Seal Kit, Valve/Cartridge
114 8 EA 42630 WASHER, FLAT (0.750, TYPE A)
116 2 EA 410314 BRACE, CAB EXTENSION
120 8 EA 416995 SPACER, CAB - MOUNT
3-1
SHEET 8
BI010484


128 5 FT 423157 SEAL, RUBBER STRIP (specify length)
131 2 EA 427386 SHIM PACK (0.270 TOTAL THICKNESS EACH PACK
- EACH PACK INCLUDES:)
2 EA 427387 Shim, .015
4 EA 427388 Shim, .030
2 EA 427389 Shim, .060
132 2 EA 428491 PLATE, RETAINER
135 2 EA 430888 RETAINER, AXLE PIN
138 2 EA 37946 WIRE, SAFETY - 16 GAUGE STAINLESS STEEL
139 2 EA 426017 SUPPORT, ROD - HOSE AXLE
140 2 EA 347037 STUD, WELD (3/8-16UNC, 1.000L)
142 2 EA 439122 BLOCK, ANTI-ROTATION - ELEVATING CYLINDER
143 2 EA 5929 FITTING, GREASE
144 2 EA 309743 PLUG, PIPE
3-1
SHEET 9
BI010484
UNDERCARRIAGE ASSEMBLY
13 12
15 5
26 9 4
18 28 27 14 12
19 23 25 24 20 8 17
6 16 21 11 22 21 11
6 16 21 11
3-2
SHEET 1
BI010484
2 10 11
2 10 11
3-2
SHEET 2
BI010484

4115527 UNDERCARRIAGE ASSEMBLY
1 1 EA V014910 CRAWLER CARRIAGE, L. H.
1 EA V014912 SIDE FRAME, L. H.
1 1 EA V014911 CRAWLER CARRIAGE, R. H.
1 EA V014913 SIDE FRAME, R. H.
2 12 EA SIDE V012762 TRACK ROLLER ASSEMBLY (SECTIONS B-B AND
C-C)
3 1 EA SIDE V007371 SPROCKET
4 1 EA SIDE V010684 FINAL DRIVE ASSEMBLY W/MOTOR - TRACK
5 1 EA SIDE V005647 ADJUSTER COVER (Tensioner)
6 2 EA SIDE V012707 ROCK GUARD COMPLETE (FRONT AND REAR) 3-3
7 2 EA SIDE V005023 GREASE NIPPLE (Tensioner)
8 1 EA SIDE V007376 MOTOR COVER (Final Drive)
9 2 EA SIDE V005732 RING, SEALING (Tensioner)
10 48 EA SIDE V014914 CAPSCREW, HEX HEAD (Track Roller)
11 72 EA SIDE ------- WASHER (Rollers and Rock Guards)
12 42 EA SIDE V007370 DISK/WASHER (SPROCKET)
13 20 EA SIDE V007369 CAPSCREW (SPROCKET)
14 20 EA SIDE V007372 CAPSCREW, HEX HEAD (Final Drive)
15 2 EA SIDE V007378 BOLT, HEX HEAD (Tensioner cover)
16 4 EA SIDE V010171 CAPSCREW, HEX HEAD (Rock Guard)
17 5 EA SIDE V011626 CAPSCREW, HEX HEAD (Cover, Final Drive)
18 1 EA SIDE 4248293 TRACK ASSEMBLY W/SHOES (53 LINKS) 3-4
19 1 EA SIDE V007359 IDLER ASSEMBLY W/SLIDE BAR 3-5
20 1 EA SIDE V007361 SPRING ASSEMBLY (COMPLETE) 3-6
21 20 EA SIDE V015495 CAPSCREW, HEX HEAD ( Rock Guard)
22 2 EA SIDE V012708 ROCK GUARD COMPLETE (MIDDLE) 3-7
23 1 EA SIDE V007360 TENSIONER, CRAWLER ASSEMBLY 3-8
24 4 EA SIDE V012768 WASHER (Tensioner)
25 4 EA SIDE V007380 CAPSCREW, HEX HEAD (Tensioner)
26 1 EA SIDE V012398 GREASE NIPPLE (ADJUSTABLE)
27 1 EA SIDE 4115850 HYDRAULIC MOTOR, BENT AXIS VARIABLE
DISPLACEMENT
28 2 EA SIDE V007496 CAPSCREW, HEX HEAD (Motor)
3-2
SHEET 3
BI010484
ROCK GUARD COMPLETE (FRONT AND REAR)

5
4
3
4
3-3
SHEET 1
BI010484
ROCK GUARD COMPLETE (FRONT AND REAR)


V012707 ROCK GUARD COMPLETE (FRONT AND REAR)
1 1 EA ------- ROCK GUARD, RH
2 1 EA ------- ROCK GUARD, LH
3 2 EA V013084 ROD, THREADED
4 4 EA V012629 NUT
5 2 EA V013085 TUBE, SPACER
3-3
SHEET 2
BI010484
TRACK ASSEMBLY W/SHOES (53 LINKS)

7
6
1 10
4
3
8
2 9
3-4
SHEET 1
BI010484
TRACK ASSEMBLY W/SHOES (53 LINKS)


1 EA 4248293 TRACK ASSEMBLY W/SHOES (53 LINKS)
1 EA 4249473 TRACK CHAIN ASSEMBLY (53 LINKS)
1 53 EA 4249477 LINK, TRACK - R.H.

2 53 EA 4249478 LINK, TRACK - L.H.
3 2 EA V012757 BUSHING, MASTER
4 57 EA V012756 PIN
5 57 EA 4249479 BUSHING
6 4 EA V007406 COLLAR, MASTER
7 2 EA 4249510 PIN, MASTER
8 53 EA 4249474 SHOE, TRIPLE GROUSER
9 236 EA 4249476 CAPSCREW
10 236 EA 4249475 NUT
11 EA 4249511 SEAL, WASHER (not shown)
3-4
SHEET 2
BI010484
IDLER ASSEMBLY W/SLIDE BAR

9 12
13
10
12 13
11
11
8
9
7 6
16
12
8
12
3-5
SHEET 1
BI010484
IDLER ASSEMBLY W/SLIDE BAR


V007359 IDLER ASSEMBLY W/SLIDE BAR
6 1 EA V007381 IDLER W/BUSHING
7 1 EA V007382 IDLER
8 2 EA V007383 BUSHING
9 2 EA V007384 BRACKET
10 1 EA V007385 SHAFT
11 2 EA V007386 SEAL
12 2 EA V007387 PIN, SPRING
13 2 EA V007388 O-RING
16 1 EA V008514 PLUG
3-5
SHEET 2
BI010484
SPRING ASSEMBLY (COMPLETE)

3-6
SHEET 1
BI010484
SPRING ASSEMBLY (COMPLETE)


NOT TO BE SERVICED IN FIELD.
SOLD AS A COMPLETE ASSEMBLY
FACTORY SERVICE RECOMMENDED
1 V007361 SPRING ASSEMBLY (COMPLETE)

2 1 EA ------- CAP, SPRING
3 1 EA ------- ROD, TENSION
4 1 EA ------- SPRING
5 1 EA ------- CAP, SPRING
6 1 EA ------- DOWEL
3-6
SHEET 2
BI010484
ROCK GUARD COMPLETE (MIDDLE)

4 3
3-7
SHEET 1
BI010484
ROCK GUARD COMPLETE (MIDDLE)


V012708 ROCK GUARD COMPLETE (MIDDLE)
1 1 EA ------- ROCK GUARD, RH
2 1 EA ------- ROCK GUARD, LH
3 2 EA V013084 ROD, THREADED
4 4 EA V012629 NUT
5 2 EA V013085 TUBE, SPACER
3-7
SHEET 2
BI010484
HYDRAULIC TENSIONER, IDLER ASSEMBLY

5
4
3-8
SHEET 1
BI010484
HYDRAULIC TENSIONER, IDLER ASSEMBLY


V007360 HYDRAULIC TENSIONER, IDLER ASSEMBLY
2 1 EA V007389 PISTON
3 1 EA V007390 CYLINDER
4 1 EA V007391 RING, SCRAPER
5 1 EA V007392 SEAL, GROOVE
1 EA 420498 ADAPTER, GREASE NIPPLE (Not Shown) Is not part of this assembly -
Must be ordered separately
3-8
SHEET 2
BI010484
PROPEL PLUMBING
3-9
SHEET 1
BI010484
PROPEL PLUMBING
7 7
4 8
5 5
3-9
SHEET 2
BI010484
PROPEL PLUMBING

4115526 PROPEL PLUMBING
5 2 EA 4226460 HOSE ASSEMBLY (JCDF310-12-103)
7 4 EA T106139 HOSE ASSEMBLY (JCDF273-16-75)
3-9
SHEET 3
BI010484
FLOOR COVERING DUST SEALS

5
2
1
6
4
3 1 2
5 6
3-10
SHEET 1
BI010484
FLOOR COVERING DUST SEALS


410771 FLOOR COVERING DUST SEALS
1 2 EA. 410772 SEAL, DUST
2 2 EA. 410773 COVER, DUST SEAL
3 1 EA. 410774 COVER, DUST SEAL
4 1 EA. 410775 SEAL DUST
6 18 EA. 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
3-10
SHEET 2
BI010484
CYLINDER, MAST ELEVATING

4 19
5 8 20 16 3 18
17
12
6
7
10 2
21
14 1
15
13
3-11
SHEET 1
BI010484
CYLINDER, MAST ELEVATING


438794 CYLINDER, MAST ELEVATING
1 1 EA. ------- WIPER
2 1 EA. ------- SEAL
3 1 EA. ------- O-RING
4 1 EA. ------- BACKUP
5 1 EA. ------- SEAL
6 1 EA. ------- O-RING
7 4 EA. ------- WEAR RING
9 1 EA. V004539 SEAL KIT
(Includes Items 1 thru 8)
10 1 EA. V004540 NUT, LOCK
11 1 EA V007069 SET SCREW
12 1 EA. V004541 FITTING, GREASE
13 2 EA. ------- PLUG, PORT
14 4 EA ------- PLUG, PORT
15 2 EA. V013973 VALVE, COUNTERBALANCE
16 1 EA. ------- TUBE ASSEMBLY
17 1 EA. 1711936 ROD ASSEMBLY
18 1 EA. V004543 CAP, HEAD
19 1 EA. V004544 HEAD
20 1 EA. V004545 PISTON
21 2 EA. 1711935 BUSHING
3-11
SHEET 2
BI010484
MANIFOLD INSTALLATION, SUCTION

1 15
16
3 20 21
2
2
21 20
3 2
1 4 4
23 22 7 6 9 5 6 7 22 23
10 11 12 14
14 12 11 10
3-12
SHEET 1
BI010484
MANIFOLD INSTALLATION, SUCTION


439363 MANIFOLD INSTALLATION, SUCTION
1 1 EA 410800 MANIFOLD, PUMP SUCTION PORT
2 1 EA T103545 NIPPLE, PIPE
3 1 EA 67973 COUPLING, 4-INCH
87855 Gasket, Coupling
5 1 EA 8295 PLUG, SQUARE HEAD
7 4 EA 6291 NUT, LOCK
11 1 EA 34727 VALVE, SHUTOFF - BALL TYPE
14 1 EA 39870 ADAPTER, HEX CAP NUT
15 1 EA 439364 REDUCER, BELL (3.00 X 2NPT)
16 1 EA 35584 ADAPTER, STRAIGHT (32MNPT X 32MJIC)
21 1 EA 56439 ADAPTER, NUT CAP
22 2 EA 441944 SPACER, 1/4"
23 2 EA 441945 SPACER, 1/8"
3-12
SHEET 2
BI010484
COUNTERBALANCE VALVE ASSEMBLY - VENTED

5
7
2
6
3-13
SHEET 1
BI010484
COUNTERBALANCE VALVE ASSEMBLY - VENTED


1689114 COUNTERBALANCE VALVE ASSEMBLY - VENTED
1 1 EA 1636501 COUNTERBALANCE VALVE - VENTED
4 1 EA 1636495 FREE FLOW SIDE TO NOSE CHECK VALVE W/ PORT 3 BLOCKED
1 EA 1710020 Cartridge
1 EA V011286 Seal Kit, Cartridge
5 1 EA 1636497 VENTED COUNTERBALANCE VALVE - 3:1 PILOT RATIO
1 EA 1710018 Seal Kit, Cartridge
7 1 EA 399465 ADAPTER, STRAIGHT PLUG
3-13
SHEET 2
BI010484
WALKWAY INSTALLATION, CAB

ASSEMBLY 410809 REVISION E
5 4
6 7 8 9
6 7 8 9
3-14
SHEET 1
BI010484
WALKWAY INSTALLATION, CAB


410809 WALKWAY INSTALLATION, CAB
1 1 EA 410751 WALKWAY, CAB
5 10 EA 55185 WASHER, FLAT - HARDENED
9 1 EA 405978 BUMPER
3-14
SHEET 2
BI010484
VALVE ASSEMBLY W/ATTACHMENTS, DIRECTIONAL CONTROL

9 8 8 12
1
3
1
3
2
7 6
6 7 7 6
2 4 10 5
15
11 10 5
2 4
13
9
2
9 12 12
8 11
3-15
SHEET 1
BI010484
VALVE ASSEMBLY W/ATTACHMENTS, DIRECTIONAL CONTROL


1522946 VALVE ASSEMBLY W/ATTACHMENTS,
DIRECTIONAL CONTROL
1 1 EA 438219 VALVE ASSEMBLY LESS ATTACHMENTS, 3-16
DIRECTIONAL CONTROL
2 5 EA 39932 ADAPTER, SWIVEL - 90 DEG
15 1 EA 305619 ADAPTER, STRAIGHT PLUG
3-15
SHEET 2
BI010484
VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL

17 1A 16
3-16
SHEET 1
BI010484

3-16
SHEET 2
BI010484


438219 VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL
1A 2 EA 1573117 VALVE SECTION
1 1 EA 1573141 SPOOL
2 1 EA ------- SPOOL, HOUSING
3 2 EA ------- PLUG
4 1 EA 1573142 SPOOL, COMPENSATOR
5 2 EA ------- SEAT, SPRING
6 2 EA 1573144 SPRING
7 2 EA 1573145 O-RING
8 2 EA ------- END CAP, SPOOL
9 4 EA ------- CAPSCREW, SOCKET HEAD
10 4 EA 1573146 O-RING
11 1 EA 1573147 O-RING
12 1 EA 1573148 O-RING
13 1 EA 1573143 CHECK VALVE, POPPET
14 1 EA 1573149 SPRING
15 2 EA ------- PLUG
16 1 EA 1573118 INLET SECTION
17 1 EA 1648406 OUTLET SECTION
18 1 EA. 1573120 TIEBOLT KIT (Includes shims, o-rings, tiebolts, nuts & lockwashers
3-16
SHEET 3
BI010484
VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL

11
13
11 13
16 17 9 16 9 14 15 12 8 1
3
18 19
3 17
2
2 11 13
5 2
13 11 5
20
4
4
6
7
10
18 19
13 11
15 20 7 7
3-17
SHEET 1
BI010484
VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL


1717112 VALVE ASSEMBLY W/ATTACHMENTS, FEED
CONTROL
1 1 EA 1636498 VALVE ASSEMBLY LESS ATTACHMENTS, FEED 3-18
CONTROL
2 3 EA 353311 ADAPTER, SPLIT FLANGE HALF
11 2 EA 440976 BLANKING
13 2 EA 16622 O-RING
18 8 EA 320030 WASHER, LOCK (5/8)
20 1 EA 441912 ADAPTER, STRAIGHT REDUCER
3-17
SHEET 2
BI010484
VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL

4 9 11 12 6
13
7
2 10
9
8
2 2 2
2
12
1
11
3
5
9
12
12 9
5
3-18
SHEET 1
BI010484

3-18
SHEET 2
BI010484


1636498 VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL
1 1 EA V004761 BODY
2 8 EA V004762 SOCKET, HEX - O-RING BOSS PLUG
3 1 EA V004763 SOCKET, HEX - O-RING BOSS PLUG
4 1 EA 1636496 CAVITY PLUG - PORT 3 BLOCKED
5 1 EA 414857 VALVE, PILOT TO OPEN - 2-WAY
6 1 EA V004765 VALVE, PILOT OPERATED - DIRECTIONAL
7 1 EA 440879 VALVE, PILOT TO OPEN - 2-WAY
8 1 EA 414860 PLUG, CAVITY
9 2 EA V004768 COIL, 24VDC
10 1 EA V005625 ORIFICE, PIPE PLUG
11 1 EA 422880 VALVE, PILOT TO CLOSE - 2-WAY
12 2 EA 414855 NORMALLY CLOSED - 1 TO 2
13 1 EA 414854 PLUG, CAVITY
3-18
SHEET 3
BI010484
MANIFOLD W/ATTACHMENTS (RETURN)

18 2
20 16 5
19 22
9 9 11 11 10
9 13 17
7 7 8 8 8 21
18 2
3
19 22
20 16 5 17 14 6
4
3-19
SHEET 1
BI010484
MANIFOLD W/ATTACHMENTS (RETURN)


411957 MANIFOLD W/ATTACHMENTS (RETURN)
1 1 EA. 401065 MANIFOLD LESS ATTACHMENTS
2 1 EA. 411272 ADAPTER, HYDRAULIC
3 1 EA. 401554 PLUG, BOSS - O-RING
4 4 EA. 18556 ADAPTER, ELBOW - 90 DEG
7 3 EA. 83731 ADAPTER, REDUCER
8 3 EA. 344214 1421814 ADAPTER, STRAIGHT
14 4 EA. 6293 NUT, LOCK (1/4-20UNC)
17 8 EA. 42624 WASHER, FLAT (1/4, TYPE A)
18 1 EA. 89007 ADAPTER, RUN - TEE
19 1 EA. 37408 ADAPTER, 90 DEG
20 1 EA. 86251 ADAPTER, ELBOW
21 1 EA. 18564 ADAPTER, STRAIGHT
22 1 EA. 348375 ADAPTER, RUN - TEE
3-19
SHEET 2
BI010484
MANIFOLD W/ATTACHMENTS (CASE DRAIN)

8 11 8 11 8 11 8 11
21 20
15
10 10 10 10
8
17 14 16
9
14 17 17 17 1
7 17
3 2
6
18
4
16 13 19
3-20
SHEET 1
BI010484
MANIFOLD W/ATTACHMENTS (CASE DRAIN)


411937 MANIFOLD W/ATTACHMENTS (CASE DRAIN)
1 1 EA. 401065 MANIFOLD LESS ATTACHMENTS
3 1 EA. 401554 PLUG, BOSS - O-RING
7 1 EA. 83731 ADAPTER, REDUCER
10 4 EA. 45302 ADAPTER, TEE
16 8 EA 42624-050 WASHER, FLAT (1/4, TYPE A)
18 1 EA 38061 ADAPTER, PLUG - STRAIGHT
3-20
SHEET 2
BI010484
MANIFOLD W/ATTACHMENTS
2
7
1
8
3 3
2 9
3-21
SHEET 1
BI010484
MANIFOLD W/ATTACHMENTS

412237 MANIFOLD W/ATTACHMENTS
1 1 EA. 333017 1412986 MANIFOLD LESS ATTACHMENTS
9 30870 ADAPTER, STRAIGHT
3-21
SHEET 2
BI010484
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT OPERATED

3 2 1 4
4
2
3-22
SHEET 1
BI010484
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT OPERATED


412259 VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT
OPERATED
1 1 EA. 411774 VALVE ASSEMBLY LESS ATTACHMENTS, RELIEF - VENTED -
PILOT OPERATED
V004992 Cartridge, Valve
V004303 Seal Kit, Cartridge
3-22
SHEET 2
BI010484
VALVE W/ATTACHMENTS (SHUTTLE)

3 6
4
1
2
4
5
1
3-23
SHEET 1
BI010484
VALVE W/ATTACHMENTS (SHUTTLE)


411987 VALVE ASSEMBLY W/ATTACHMENTS (SHUTTLE)
1 2 EA. 61623 VALVE LESS ATTACHMENTS
3-23
SHEET 2
BI010484
VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS

2 4
10
2 6
9 9
8 3 2
7
1 5
3-24
SHEET 1
BI010484
VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS


1522945 VALVE ASSEMBLY, JACKS/MAST CONTROL
W/ATTACHMENTS
4 2 EA. 37155 ADAPTER, 90 DEG - SWIVEL
5 2 EA. 37408 ADAPTER, 90 DEG - SWIVEL
10 1 EA. 437664 VALVE ASSEMBLY, JACKS/MAST CONTROL LESS 3-25
ATTACHMENTS
3-24
SHEET 2
BI010484
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS

17 1A 1A 1A 1A 16
3-25
SHEET 1
BI010484

1A
15
9
8
7 5
6
5 6
1 7
15
9
10 10
3
12
13
14 2
11
10
4
10
3 8
3-25
SHEET 2
BI010484


437664 VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS
1A 4 EA. 1573117 VALVE SECTION
1 1 EA. 1573141 SPOOL
2 1 EA. ------- SPOOL, HOUSING
3 2 EA. ------- PLUG
4 1 EA. 1573142 SPOOL, COMPENSATOR
5 2 EA. ------- SEAT, SPRING
6 2 EA. 1573144 SPRING
7 2 EA. 1573145 O-RING
8 2 EA. ------- END CAP, SPOOL
9 4 EA. ------- CAPSCREW, SOCKET HEAD
10 4 EA. 1573146 O-RING
11 1 EA. 1573147 O-RING
12 1 EA. 1573148 O-RING
13 1 EA. 1573143 CHECK VALVE, POPPET
14 1 EA. 1573149 SPRING
15 2 EA. ------- PLUG
16 1 EA. 1573118 INLET SECTION
17 1 EA. 1573119 OUTLET SECTION
18 1 EA. 1573120 TIEBOLT KIT (Includes shims, o-rings, tiebolts, nuts & lockwashers
3-25
SHEET 3
BI010484
VALVE ASSEMBLY W/ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR

6 6
4 3
3-26
SHEET 1
BI010484
VALVE ASSEMBLY W/ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR


416698 VALVE ASSEMBLY W/ATTACHMENTS, VIEWING
DR/DUST CURT/MAIN AIR
1 1 EA 416699 VALVE ASSEMBLY LESS ATTACHMENTS, 3-27
VIEWING DR/DUST CURT/MAIN AIR
7 6 EA 402620 CONNECTOR, LIGHTED
3-26
SHEET 2
BI010484
VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR

1 1 1
3-27
SHEET 1
BI010484
VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR


416699 VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST
CURT/MAIN AIR
1 3 EA. 413252 VALVE SPOOL SECTION
2 EA. SECT. V002453 Coil, 24V
1 EA. SOL. V004731 Seal Kit, Solenoid (End Cap & O-Ring)
1 EA. SECT. V001985 Seal Kit, Valve Section
2 1 EA. V004733 MANIFOLD
3 3 EA. 412888 VALVE, CHECK W/BOLTS
1 EA. SECT. V005835 Cartridge
1 EA. SECT. V001458 Seal Kit, Cartridge
3-27
SHEET 2
BI010484
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS

6 3 8
9 9
2
2 6 8
3
1
3-28
SHEET 1
BI010484
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS


411582 VALVE ASSEMBLY, DUST COLLECTOR/WATER
INJECTION W/ATTACHMENTS
1 1 EA 410089 VALVE ASSEMBLY, DUST COLLECTOR/WATER 3-29
INJECTION LESS ATTACHMENTS
3-28
SHEET 2
BI010484
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS

2 3
3-29
SHEET 1
BI010484
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS


1 410089 VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION
LESS ATTACHMENTS
1 1 EA. V005591 VALVE SECTION
1 EA. V002191 Seal Kit, Valve Section
1 EA. V002454 Coil, 24V - Solenoid (Req's 2 per Valve Section)
2 1 EA. V004730 MANIFOLD, VALVE SECTION
3 1 EA. V004727 CARTRIDGE, RELIEF
1 EA. V004732 Seal Kit, Cartridge
3-29
SHEET 2
BI010484
VALVE ASSEMBLY, DIVERTER W/ATTACHMENTS

7 7 12 6 12
11
3
5 1 3
9 10
3-30
SHEET 1
BI010484
VALVE ASSEMBLY, DIVERTER W/ATTACHMENTS


411903 VALVE ASSEMBLY, DIVERTER W/ATTACHMENTS
1 1 EA 330291 1410572 VALVE ASSEMBLY, DIVERTER LESS ATTACHMENTS
334538 Cartridge Replacement
353395 Seal Replacement Kit
3-30
SHEET 2
BI010484
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - LOW FLOW

4 3 2 1
3-31
SHEET 1
BI010484
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - LOW FLOW


412258 VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - LOW FLOW
1 1 EA. 410602 VALVE ASSEMBLY LESS ATTACHMENTS, RELIEF - LOW FLOW
EA. V004894 Cartridge, Valve
3-31
SHEET 2
BI010484
FUEL TANK INSTALLATION W/PLUMBING

1 5 6 7
11 15 2
2 15 11
14 13 10
14
3-32
SHEET 1
BI010484
FUEL TANK INSTALLATION W/PLUMBING


410507 FUEL TANK INSTALLATION W/PLUMBING
1 1 EA. 434214 FUEL TANK SUBASSEMBLY 3-33
2 5 FT. 15145 HOSE, FUEL (Order By Length)
6 3 EA. 42606 NUT, LOCK (3/4-10UNC)
7 3 EA. 42630 WASHER, FLAT (3/4, TYPE A)
10 5 FT. 15146 HOSE, FUEL BULK (Order By Length)
11 1 EA. 32104 FITTING, HOSE
13 1 EA. 33375 ADAPTER, SWIVEL
14 1 EA. 406167 FITTING, 90 DEG
3-32
SHEET 2
BI010484
FUEL TANK SUBASSEMBLY

11 12 9
9
1
2
3 8
15
14
9
1 5 4 14 13
2 13 6
10 7
3-33
SHEET 1
BI010484
FUEL TANK SUBASSEMBLY


434214 FUEL TANK SUBASSEMBLY
1 1 EA 410240 TANK, FUEL - WELDMENT
1 EA 437353 Cap, Filler
1 EA T103947 Gasket, fuel tank
3 1 EA 32810 COCK, DRAIN
4 1 EA 84609 SENDER, FUEL
5 1 EA 86801 FITTING ASSEMBLY, SIPHON
6 1 EA 57729 FITTING, REDUCER
8 1 EA 8333 BUSHING
10 1 EA 428115 VALVE, CHECK
11 1 EA 32104 FITTING
13 1 EA 401270 CAP, VENT
14 2 EA 320245 BUSHING
15 1 36383 ADAPTER, 90 DEG
3-33
SHEET 2
BI010484
JACK INSTALLATION - 48"

8 2 3 1
20
15
5 21
7 19 14 9 10
12 13 13 11
3-34
SHEET 1
BI010484
JACK INSTALLATION - 48"


1509849 JACK INSTALLATION - 48"
1 ---------- CASING, JACK - OUTER (See Note on Drawing)
2 4 EA 1509847 CASING, JACK - INNER
3 4 EA 1499028 CYLINDER ASSEMBLY, JACK 3-35
4 4 EA 1490593 CAP, CASING - OUTER JACK
5 4 EA 320789 1300T35 PIN, ROUND
7 4 EA 425897 BOLT RING, JACK PAD
8 4 EA 1470456 PAD, JACK - LEVELING
12 32 EA 42606 NUT, LOCK - GR5 (3/4-10UNC, ELASTIC COLLAR)
14 12 EA 5929 FITTING, GREASE - STRAIGHT
15 4 EA 42789 NUT, HEX LOCK (7/8-9UNC, ELASTIC COLLAR)
19 48 EA 42824 CAPSCREW, SOCKETHEAD - GR8 (3/4-10UNC,
2.000L)
21 16 EA 320128 PIN, COTTERED
3-34
SHEET 2
BI010484
CYLINDER ASSEMBLY, JACK

15
8 6
18
3 16
17 5
19
7
3 13
4 9 1
11
14
12
3-35
SHEET 1
BI010484
CYLINDER ASSEMBLY, JACK


1499028 CYLINDER ASSEMBLY, JACK
1 1 EA. ------- WIPER
2 1 EA. ------- SEAL
3 1 EA. SEAL
4 1 EA. ------- O-RING
5 1 EA. ------- O-RING
6 1 EA. ------- BACKUP
7 1 EA. ------- O-RING
10 1 EA. V004885 CYLINDER SEAL KIT (Includes Items 1 thru 9)
11 2 EA. V008665 WASHER SEAL
12 1 EA. V004886 LOCKNUT
13 2 EA. V004488 PORT PLUG (Shipping) Not Shown
14 2 EA. V003613 BLEEDER PLUG
15 2 EA. V013973 COUNTERBALANCE VALVE
17 1 EA. 1582418 ROD ASSEMBLY
18 1 EA. V004889 HEAD
19 1 EA. V004890 PISTON
20 3 EA. V004891 BUSHING
3-35
SHEET 2
BI010484
TRACK 2 SPEED PROPEL INSTALLATION

16 18 19 20
15
21 22 25 26
14 14
3-36
SHEET 1
BI010484

8 7
11 12 13
7
6
3-36
SHEET 2
BI010484


423022 TRACK 2 SPEED PROPEL INSTALLATION
9 1 EA 410280 VALVE, SOLENOID
1 EA V004744 Coil, valve - 24 V
1 EA V004745 Cartridge, Threaded - Solenoid/Coil
1 EA V004746 Seal Kit, Valve/Cartridge
15 1 EA 402620 CONNECTOR, LIGHTED
17 1 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED (CAB)
18 1 EA 95128 CONNECTOR, 2-WAY FEMALE
19 1 EA 95129 CONNECTOR, 2-WAY MALE
20 1 EA 347037 STUD, WELD
23 6 EA 45259 TERM, SPADE
24 4 EA 45261 CONNECTOR, BUTT
25 15 FT 344929 LOOM
26 30 FT 17834 WIRE
NOTE: SEE CAB ASSEMBLY FOR DECAL, TRAM - 2 SPEED
3-36
SHEET 3
BI010484
AUXILIARY FUEL TANK INSTALLATION, 283 GALLON

13 7
16 11
5 6 5
14
4 3 3 4
11 10 2 15 6 16
7 1 7
3-37
SHEET 1
BI010484
AUXILIARY FUEL TANK INSTALLATION, 283 GALLON


421621 AUXILIARY FUEL TANK INSTALLATION, 283 GALLON
1 1 EA 421622 TANK ASSEMBLY, FUEL - 283 GALLON
4 3 EA 42606 NUT, LOCK (3/4-10UNC)
5 2 EA 401270 CAP, VENT
6 1 EA 8296 PLUG, SQUARE HEAD - 2.000
7 5 EA 6719 PLUG, SQUARE HEAD - 0.750
8 1 EA 66638 CAP, FUEL (NOT VENTED)
14 1 EA 346674 CHECK VALVE
15 1 EA T105721 ADAPTER, 90 DEG
3-37
SHEET 2
BI010484
VIEWING HATCH, DRILL DECK

ASSEMBLY 431252 REVISION M
5 19
3-38
SHEET 1
BI010484

15 17
14
15 17 5
14
3-38
SHEET 2
BI010484

13 19 20 21 22
8 11 5
9 13
24
7
10 7 10 12
12
3-38
SHEET 3
BI010484


431252 VIEWING HATCH, DRILL DECK
5 1 EA 84885 VALVE, COUNTERBALANCE - DUAL
V004403 Cartridge Replacement
V004404 Seal Kit (One Per Cartridge)
6 1 EA 60666 CONNECTOR, ELECTRICAL - INSULATED
7 1 EA 439628 HYDRAULIC CYLINDER 3-39
1525003 seal kit
8 3 EA 68564 CLAMP, HOSE (3/8 INCH)
9 1 EA 39993 118497 CLAMP, HOSE, (2 INCH)
11 1 EA 427819 LIGHT, ULTRA BEAM
12 1 EA 81187 SWITCH, LIMIT (2 P.D.T.) UPPER
16 1 EA 432029 VIEWING HATCH PLUMBING 3-40
17 2 EA 87641 ADAPTER, ORIFICE (NOT SHOWN)
19 1 EA 431962 MOUNT, COUNTERBALANCE
21 2 EA 6001 NUT, HEX - GR5 (5/16-18UNC)
3-38
SHEET 4
BI010484
HYDRAULIC CYLINDER
3-39
SHEET 1
BI010484
HYDRAULIC CYLINDER

439628 HYDRAULIC CYLINDER
When ordering, please give complete nameplate data
1 1 EA V014656 ROD CLEVIS

1525003 seal kit
3-39
SHEET 2
BI010484
VIEWING HATCH PLUMBING

3
2
3
2
3
3-40
SHEET 1
BI010484
VIEWING HATCH PLUMBING


432029 VIEWING HATCH PLUMBING
3-40
SHEET 2
BI010484
SECTION 4 - ENGINES / COMPRESSORS / DRIVES

ENGINE WITH ATTACHMENTS, CUMMINS QSK19 421788 4-1
COUPLING (PUMP DRIVE GEARBOX TO ENGINE) 421892 4-2
TWIN MUFFLER ASSEMBLY (ENGINE) 419615 4-3
PANEL W/ATTACHMENTS (ENGINE STARTUP) 424543 4-4
DRIVELINE GUARD INSTALLATION 1526367 4-5
AIR CLEANER INSTALLATION (ENGINE) 421789 4-6
AIR CLEANER ASSEMBLY 75549 4-7
AIR CLEANER RAIN SHIELD ASSEMBLY - SG20 429697 4-8
ENGINE WATER PIPING - QSK19 421790 4-9
COOLER ASSEMBLY - QSK19 421786 4-10
ENGINE ADDITIONAL RADIATOR ASSEMBLY W/ATTACHMENTS 421753 4-11
ENGINE ADDITIONAL RADIATOR ASSEMBLY V011026 4-12
AIR COMPRESSOR WITH ATTACHMENTS, 1700/125 442202 4-13
AIR COMPRESSOR PACKAGE SERVICE ITEMS, 1700/100 439002 4-14
COMPRESSOR ASSEMBLY WITH ATTACHMENTS V015357 4-15
RECEIVER TANK ASSEMBLY V015354 4-16
TORSIONAL DRIVE COUPLING 89097 4-17
AIR CLEANER INSTALLATION (COMPRESSOR) 442207 4-18
COMPRESSOR / AIR RECEIVER PIPING (1700/100) 442208 4-19
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) 401152 4-20
MAIN AIR MANIFOLD ASSEMBLY 426644 4-21
HARDROK HOSE ASSEMBLY - COMPRESSOR 439861 4-22
HOSE KIT - COMPRESSOR RECEIVER PIPING 443253 4-23
COOLER ASSEMBLY W/PLUMBING 442912 4-24
COOLER ASSEMBLY (ENGINE/CPSR) 442655 4-25
RADIATOR ASSEMBLY 1594162 4-26
OIL COOLER ASSEMBLY 1594163 4-27
HYDRAULIC OIL COOLER ASSEMBLY 1594164 4-28
MOTOR, FAN 419480 4-29
THERMOSTATIC VALVE ASSEMBLY 419943 4-30
THERMAL VALVE HYDRAULIC PLUMBING (COOLER) 421907 4-31
PUMP DRIVE ASSEMBLY 439365 4-32
PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS) 441275 4-33
MAIN PUMP - CLOSED LOOP 435434 4-34
SHAFT SEAL AND CASE DRAIN PLUG SPARE PARTS LIST V014617 4-35
PORT PLATE HOUSING AND VALVES SPARE PARTS LIST V014618 4-36
PTO ADD-ON SPARE PARTS LIST V014619 4-37
FILTER ELIMINATION FLANGE SPARE PARTS LIST V014620 4-38
E1P CONTROL ASSEMBLY SPARE PARTS LIST V014621 4-39
MAIN PUMP - OPEN LOOP 435436 4-40
SHAFT SEAL AND CASE DRAIN PLUG SPARE PARTS LIST V014624 4-41
HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP V014625 4-42
SCREWS LIST
LP CONTROL ASSEMBLY LIST V014629 4-43
CHARGE PUMP 437663 4-44
GEAR PUMP - FAN/DUST COLLECTOR 420568 4-45
HYDRAULIC FILTER ASSEMBLY (CHARGE) 58495 4-46
FUEL FILTER KIT - QSK19 (TIER 1) 4267148 4-47
FUEL FILTER 434777 4-48
SECT4
SHEET 1
BI010484
ENGINE WITH ATTACHMENTS, CUMMINS QSK19

ASSEMBLY 421788 REVISION N
14
41 40 39 38 35 34 50 11
49 45
19
3 15 1
37 12
1 58 59
4 10
6 3 42
52
61 64
62
65 63
15
4-1
SHEET 1
BI010484

22 18 17 16
15
16 8
2 18 22
4-1
SHEET 2
BI010484

14
11
45 43
33
31 27 28
33
30
19
20
49
32
32 50
25 26
52 29
53
56 55 54
4-1
SHEET 3
BI010484


421788 ENGINE WITH ATTACHMENTS, CUMMINS QSK19
1 1 EA 23121 ENGINE, CUMMINS QSK19
2 EA 86775 Element, Filter - Oil (Full flow/bypass)
2 EA V010878 Element, Filter - Fuel
1 EA 51762 Element, liquid precharge - 4 sca units (Ref engine
operation & maintenance manual)
3 1 EA 421892 COUPLING (PUMP DRIVE GEARBOX TO ENGINE) 4-2
6 1 EA 416169 ADAPTER, COUPLING
8 2 EA 416433 MOUNT, CENTER BONDED
10 4 EA T103715 WASHER, LOCK (1/2, HIGH COLLAR)
11 1 EA 337756 T-CLAMP, BAND (6 INCH)
12 4 EA T103714 CAPSCREW, SOCKET HEAD (1/2-20UNF, 1.500L)
14 1 EA 419615 TWIN MUFFLER ASSEMBLY (ENGINE) 4-3
15 1 EA 421831 MOUNT, FRONT ENGINE
16 2 EA 416059 WASHER, TAIL ISOLATOR MOUNT
18 6 EA 319562 NUT, LOCK (3/4-10UNC)
19 1 EA 58058 BOX, BREAKER
20 2 EA 412641 CLAMP, EXHAUST - MANIFOLD
25 4 EA 42540 CAPSCREW, HEX HEAD (1/4-20UNC, 1.000L)
27 4 EA 77263 SCREW, MACHINE, ROUND HEAD SLOT
(#8-32UNC, 0.750L)
28 4 EA 77264 NUT, HEX - ZINC (#8-32UNC)
29 1 EA 57854 CONNECTOR, CONDUIT - ELECTRICAL
31 2 EA 76582 TERMINAL, STRIP
32 2 EA 59347 CONNECTOR, ELECTRICAL - LIQUID TIGHT
33 2 EA 350477 CONNECTOR, CROUSE HINGE
34 1 EA 8318 ELBOW, PIPE - 90 DEG (3/4NPT, STREET)
40 2 EA 34727 VALVE, SHUTOFF - BALL TYPE
41 1 EA 33341-050 ADAPTER, STRAIGHT
42 1 EA 421845 FLANGE, DRIVELINE TO ENGINE
43 1 FT 421890 TUBING, EXHAUST - FLEXIBLE
45 1 EA 421900 ADAPTER, DISCHARGE EXHAUST
49 1 EA 437615 CONNECTOR, EXHAUST
50 2 EA 44879 CLAMP, MUFFLER (6 INCH)
52 1 EA 442301 MOUNT, ELECTRICAL BOX
53 1 EA 442302 PLATE, ELECTRICAL BOX
4-1
SHEET 4
BI010484


55 4 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
56 8 EA 42627 WASHER, FLAT (0.500, TYPE A)
57 1 EA 424543 PANEL W/ATTACHMENTS (ENGINE STARTUP) 4-4
59 1 EA 319533 NIPPLE, PIPE (1/4 NPT X 3.000, SCH 40)
61 1 EA 428852 ADAPTER, 90 DEG ELBOW
62 1 EA 34727 VALVE, BALL
63 1 EA 39870 ADAPTER, HEX CAP
64 1 EA 1479603 ADAPTER, STRAIGHT - SWIVEL
4-1
SHEET 5
BI010484
COUPLING (PUMP DRIVE GEARBOX TO ENGINE)

7 3 5 4 1 8
6 2 6
4-2
SHEET 1
BI010484
COUPLING (PUMP DRIVE GEARBOX TO ENGINE)


421892 COUPLING (PUMP DRIVE GEARBOX TO ENGINE)
1 1 EA V010135 ELEMENT
2 1 EA V010945 SHAFT, FLOATING
3 4 EA V005515 CAPSCREW, SOCKET HEAD
4 4 EA V005516 SLEEVE, AXIAL
7 1 EA V010134 ELEMENT
8 2 EA V005520 FLANGE, BEARING
4-2
SHEET 2
BI010484
TWIN MUFFLER ASSEMBLY (ENGINE)

5 5
8 8
8
5 8
3
3
7 7
6
8
10 9 1
12
2
13 15 11 2
4
1
6 9 10
11
8
2 3 8
5 5
4-3
SHEET 1
BI010484
TWIN MUFFLER ASSEMBLY (ENGINE)


419615 TWIN MUFFLER ASSEMBLY (ENGINE)
1 2 EA 97788 MUFFLER
2 1 EA 419614 FRAME, TWIN MUFFLER GUARD
3 1 EA 407533 COVER, TWIN MUFFLER GUARD
4 1 EA 419620 TUBE, EXHAUST - SPLIT
5 2 EA 405910 STACK, MUFFLER
6 4 EA 97774 STRAP, MUFFLER
7 4 EA 34826 CLAMP, MUFFLER
10 8 EA 350339 NUT, FLANGED - GR5 (3/8-16UNC, WHIZLOCK)
11 2 EA 4075001 BAR, MOUNT - AIR CLEANER
15 6 EA 5973 NUT, HEX (1/2-13UNC)
4-3
SHEET 2
BI010484
PANEL W/ATTACHMENTS (ENGINE STARTUP)

7
13
10
14
4-4
SHEET 1
BI010484

7 6 5
10
11 11 11
14
12 12 12
15
13
4-4
SHEET 2
BI010484


424543 PANEL W/ATTACHMENTS (ENGINE STARTUP)
5 1 EA 351364 5018386-02 LAMP LENS, RED
6 1 EA 351366 5018386-04 LAMP LENS, AMBER
7 1 EA 351365 5018386-03 LAMP LENS, GREEN
10 1 EA 424542 PANEL, ENGINE
11 3 EA 351359 5018377 LAMP BULB - 24V
12 3 EA 351363 5018386-01 LAMP BASE
14 1 EA 424544 DECAL, ENGINE START-UP
4-4
SHEET 3
BI010484
DRIVELINE GUARD INSTALLATION

3
8
10
9
1
10
8
9
4 5
4-5
SHEET 1
BI010484

7
10 9
5 9 10
10 10
9 9
3 4
2
8 1
4-5
SHEET 2
BI010484


1526367 DRIVELINE GUARD INSTALLATION
1 1 EA 422039 BRACKET, MOUNT - DRIVELINE GUARD
2 1 EA 1526368 BRACKET, MOUNT - DRIVELINE GUARD-FRONT
3 1 EA 422037 PLATE, FLOOR - DRIVELINE RH
4 1 EA 422038 PLATE, FLOOR - DRIVELINE LH
5 1 EA 422022 ENGINE GUARD DRIVELINE QSK19
6 1 EA T103587 GUARD, ALTERNATOR - QSK19
7 1 EA ----------- GUARD, DRIVELINE (SEE NOTE)
8 2 EA 410778 BRACKET, MOUNT - FLOOR PLATE
10 21 EA 56006 WASHER, FLAT (0.375, HARDENED)
NOTE: 1) T103586 - GUARD WITH AIR CONDITIONER

2) 1694596 - GUARD W/O AIR CONDITIONER
4-5
SHEET 3
BI010484
AIR CLEANER INSTALLATION (ENGINE)

10 15 11 5 8 9
8 8
16 4
10 14 7 6 1
13 3
12
13
6 8
10 14
2
8
15 11
6
11 3
10 8 7 4 12 5 8 9
4-6
SHEET 1
BI010484
AIR CLEANER INSTALLATION (ENGINE)


421789 AIR CLEANER INSTALLATION (ENGINE)
1 1 EA 75549 AIR CLEANER ASSEMBLY 4-7
2 1 EA 402735 TUBE, 25 1/2 INCH LONG
3 1 EA 422222 TUBE, 70 INCH LONG
4 1 EA 421864 BRACE, AIR FILTER TUBE
5 1 EA 47972 REDUCER, HUMP
6 2 EA 43771 HOSE, HUMP
7 1 EA 61421 ADAPTER, REDUCER - HUMP
8 2 EA 411834 CLAMP, (10.5- 10.91)
9 12 EA 87788 CLAMP, (8.50- 8.91)
10 12 EA 87785 CLAMP, (5.94- 6.21)
11 1 EA 55706 CLAMP - FLAT BAND
12 1 EA 421860 TUBE, 32 INCH LONG
13 2 FT 422223 TUBE, 5 INCH LONG
14 2 EA 46039 ELBOW, 90 DEGREE
15 1 EA 442394 BRACKET, SUPPORT - AIR PIPING
16 1 EA 55706 CLAMP, FLAT BAND (8")
4-6
SHEET 2
BI010484
AIR CLEANER ASSEMBLY

22 21
11 17
13
19
1 14
18
21
8 16
15
9 3
2
20
4
12 5
8
4-7
SHEET 1
BI010484

22
13
16
15
18
2 3
19
4 17 14
9
5
6
7
4-7
SHEET 2
BI010484


75549 AIR CLEANER ASSEMBLY
1 1 EA. ----------- BODY ASSEMBLY (INCLUDES ITEMS 20-21-22)
2 2 EA. V007527 GASKET (SHORT)
3 2 EA. V014655 GASKET (LONG)
4 1 EA. V014654 LOWER BODY ASSEMBLY
5 1 EA. ----------- O-RING
6 1 EA. 65319 CLAMP ASSEMBLY
7 1 EA. ----------- CUP ASSEMBLY
8 14 EA. ----------- BOLT
9 14 EA. ----------- NUT
11 1 EA. ----------- MARKING
12 1 EA. ----------- MARKING
13 1 EA. 65320 ELEMENT ASSEMBLY, SAFETY
14 2 EA. 45786 WASHER GASKET
15 1 EA. 65321 NUT ASSEMBLY (INCLUDES ITEM 14)
16 1 EA. ----------- PIN
17 1 EA. 65322 ELEMENT ASSEMBLY, PRIMARY
18 1 EA. 65323 NUT-WING
19 1 EA. ----------- CLIP
20 2 EA. ----------- BOLT
21 1 EA. ----------- FLANGE ASSEMBLY (INCLUDES ITEM 22)
22 EA. ----------- RESTRICTION ADAPTER, SAFETY
1 EA. 22205 FILTER KIT - AIR CLEANER ASSEMBLY
Includes Items 13-15, 17, and 18.
4-7
SHEET 3
BI010484
AIR CLEANER RAIN SHIELD ASSEMBLY - SG20

5
3
4-8
SHEET 1
BI010484
AIR CLEANER RAIN SHIELD ASSEMBLY - SG20


429697 AIR CLEANER RAIN SHIELD ASSEMBLY - SG20
1 1 EA 429699 CUP, DUST - QUICK RELEASE
2 1 EA 429701 SHIELD, RAIN - FRONT
3 1 EA 436239 SHIELD, RAIN - LH SIDE
4 1 EA 435127 SHIELD, RAIN - RH SIDE
5 1 EA 43622 VALVE, VACUATOR
4-8
SHEET 2
BI010484
ENGINE WATER PIPING - QSK19

21 14
19 24
13 20 13
13 12
3 4
25 12 12
10 11
6 5
5 6
22
18 24
7
16 1 2
8
6
1 17 17
6 9
5
2
5
10
3
4
13 12 11
13 12
23
4-9
SHEET 1
BI010484

26 30
28
26 30
27
27
29 26
28
26 30
4-9
SHEET 2
BI010484


421790 ENGINE WATER PIPING - QSK19
1 1 EA 421781 TUBE, WATER - UPPER LH
2 1 EA 421793 TUBE, WATER - UPPER RH
3 1 EA T103941 TUBE, WATER SUCTION - ENGINE
4 1 EA 421796 TUBE, WATER SUCTION - RADIATOR
5 8 EA 88079 CLAMP, AIR LINE (2.81- 3.09)
6 4 FT 412543 HOSE, RADIATOR 2 1/2 ID x 6 INCH LONG (Specify
Length)
7 1 EA 405515 BRACKET, REAR SUPPORT - UPPER
8 2 EA 346137 U BOLT (5/16-18UNC, 2.50L)
10 1 FT 412542 HOSE, RADIATOR 4 ID x 6 INCH LONG (Specify
Length)
11 2 EA 88081 CLAMP, AIR LINE (4.31- 4.59)
12 3 FT 412544 HOSE, RADIATOR 3 1/2 ID x 6 INCH LONG (Specify
Length)
13 8 EA 411832 CLAMP, TUBING (3.81- 4.09)
14 1 EA 418773 BRACKET, 3" MUFFLER
15 1 EA 421786 COOLER ASSEMBLY - QSK19 4-10
16 16 EA 440600 STRAP, CINCH (2" X 3)
18 1 EA 442535 HOSE ASSEMBLY (JCBM2T-04-6)
20 1 EA 36360 CLAMP, MUFFLER
22 1 EA 30835 ADAPTER, ELBOW 90 DEG
23 1 EA 442443 COUPLING, PIPE
24 2 EA 31804 ADAPTER, ELBOW 90 DEG
25 1 EA T103943 TUBE, WATER SUCTION - ENGINE
26 2 EA 36666-050 ADAPTER
27 44 FT 422075 HOSE, WATER (1 1/4 INCH)
29 18 EA 43708 TIE WIRE
4-9
SHEET 3
BI010484
COOLER ASSEMBLY - QSK19

2 7
5
1
2 7
3 6
4 3
2
5 1
2 7
4-10
SHEET 1
BI010484
COOLER ASSEMBLY - QSK19


421786 COOLER ASSEMBLY - QSK19
1 1 EA 421753 ENGINE ADDITIONAL RADIATOR ASSEMBLY 4-11
W/ATTACHMENTS
2 2 EA 36666-050 ADAPTER, ELBOW - 90 DEG
3 44 FT 422075 HOSE, WATER - 1 1/4"
5 2 EA 16890-050 CLAMP, HOSE (3/4-1 3/4)
6 18 EA 43708 TIE, POLYPROPYENE - BLACK (4/16" X 14 1/2" LG)
7 2 EA 77852 FITTING, REUSABLE
4-10
SHEET 2
BI010484
ENGINE ADDITIONAL RADIATOR ASSEMBLY W/ATTACHMENTS

4 6
5
7
8
7
8
9
10
14
19
12
13
15 16 11
17 18
4-11
SHEET 1
BI010484
ENGINE ADDITIONAL RADIATOR ASSEMBLY W/ATTACHMENTS


421753 ENGINE ADDITIONAL RADIATOR ASSEMBLY
W/ATTACHMENTS
1 1 EA V011026 ENGINE ADDITIONAL RADIATOR ASSEMBLY 4-12
2 2 EA ------- FLANGE, WELD
3 1 EA ------- FLANGE, WELD
4 4 EA V011027 ELBOW, STREET
5 4 EA V011028 FITTING, BRASS
6 2 EA V011029 HOSE
7 8 EA 5988 CAPSCREW, HEX HEAD
8 8 EA 5989 WASHER, LOCK
9 4 EA 5978 NUT, HEX
11 1 EA V011030 NIPPLE
12 1 EA V011031 ELBOW, STREET - 90 DEG
13 1 EA V011032 VALVE, SWING
15 2 EA V000769 CLAMP, HOSE
16 1 EA V011034 HOSE
17 1 EA V011035 TEE
18 1 EA V011036 PLUG
4-11
SHEET 2
BI010484
ENGINE ADDITIONAL RADIATOR ASSEMBLY

ASSEMBLY V011026 REVISION D
2
5
9 10 11
6 4
3
12
9
10
7 11
4-12
SHEET 1
BI010484
ENGINE ADDITIONAL RADIATOR ASSEMBLY

ASSEMBLY V011026 REVISION D

V011026 ENGINE ADDITIONAL RADIATOR ASSEMBLY
1 1 EA V011038 FRAME, RADIATOR
2 145 EA 86441 SEAL, RUBBER
3 145 EA 86436 SEAL, RUBBER - LOCKING
4 145 EA V008656 TUBE, L-FIN - ITS
5 3 EA V011039 FELT, AIR BAFFLE - TOP
6 3 EA V011040 FELT, AIR BAFFLE - BOTTOM
7 1 EA V011041 BAR, SUPPORT
8 1 EA V011042 BAR, SUPPORT
9 8 EA 42570 CAPSCREW, HEX HEAD
10 8 EA V007814 WASHER, FLAT
11 8 EA V007057 NUT, LOCK - ZINC
12 2 EA V007058 PLUG, SQUARE HEAD
13 4 EA ------- RIVET, LARGE HEAD (not shown)
4-12
SHEET 2
BI010484
AIR COMPRESSOR WITH ATTACHMENTS, 1700/125

25
15
4-13
SHEET 1
BI010484

15
20 11
14
10 20 11
19 16 12 17
11 24 13 24 8 21 22 23 24
10 18
11
14
16
18
15
4-13
SHEET 2
BI010484

9 16
11 10
14
13 12
4-13
SHEET 3
BI010484

6 7
4 5
4-13
SHEET 4
BI010484

4-13
SHEET 5
BI010484


442202 AIR COMPRESSOR WITH ATTACHMENTS, 1700/125
1 1 EA 439002 AIR COMPRESSOR PACKAGE SERVICE ITEMS, 4-14
1700/100
2 1 EA 89097 TORSIONAL DRIVE COUPLING 4-17
3 1 EA 88226 BUSHING, TAPER
5 8 EA 55185 WASHER, FLAT (1/2, HARD)
7 24 EA 5959 WASHER, LOCK (7/16,SPRING)
8 4 EA 416433 MOUNT, CENTER BONDED
9 2 EA 414417 SHIM, SET
11 10 EA 320030 WASHER, LOCK (5/8, HARDENED)
12 2 EA 7826 CAPSCREW, HEX HEAD - GR5 (1 - 8UNC, 4.000L)
13 2 EA 6645 NUT, HEX - GR5 (1 -8UNC)
14 1 EA 434698 SUPPORT, ENGINE/COMPRESSOR - LH
15 1 EA 421805 SUPPORT, ENGINE/COMPRESSOR - RH
16 1 EA 421804 BAR, SUPPORT
18 2 EA 434335 SUPPORT, ENGINE - REAR
21 4 EA 319562 NUT, LOCK - GR5 (3/4-10UNC, FLEXLOC)
22 4 EA 416059 WASHER, TAIL - ISOLATOR
25 2 EA 435682 GUARD, COMPRESSOR ADAPTER
4-13
SHEET 6
BI010484
AIR COMPRESSOR PACKAGE SERVICE ITEMS, 1700/100

18
8 7
3
9
7
5 4
2 23
24
6 22
15
11
16
1a
10
19
14
4-14
SHEET 1
BI010484
AIR COMPRESSOR PACKAGE SERVICE ITEMS, 1700/100


439002 AIR COMPRESSOR PACKAGE SERVICE ITEMS,
1700/100
1 1 EA V015357 COMPRESSOR ASSEMBLY WITH ATTACHMENTS 4-15
1a 1 EA V012290 COMPRESSOR AIR END (REBUILT)
1 EA 64978 Key (Torsional Drive Coupling)
1 EA 68857 Repair Kit, Shaft Seal
2 1 EA V014892 VALVE, SOLENOID - 3 WAY - NO
3 1 EA V014891 NEEDLE VALVE
4 1 EA 441751 VALVE, REGULATOR - REDUCING (SELF
RELIEVING)
1 EA V010291 Repair Kit, Valve - Regulator - reducing
5 1 EA V014893 VALVE, SYSTEM REGULATOR
1 EA V014894 Diaphragm and O-ring Kit, Valve - System Regulator
1 EA V014895 Spring Kit
6 1 EA 56692 MUFFLER, AIR
7 2 EA 49613 VALVE, RUNNING BLOWDOWN (NC)
1 EA VALVE 22106 Repair Kit, Valve - Running Blowdown
8 1 EA 49615 VALVE, SHUTDOWN/BLOWDOWN (NO)
1 EA 22100 Repair Kit, Valve - Shutdown/Blowdown
9 1 EA V003187 ORIFICE, .187
10 1 EA ------- VALVE, GLOBE (OIL DRAIN) - SEE 4-19
COMPRESSOR/AIR RECEIVER PIPING
11 1 EA 45648 INDICATOR (SEPARATOR MAINTENANCE)
1 EA ------- PANEL, INSTRUMENT
1 EA V013369 GAUGE, OIL TEMP - 2 INCH
14 1 EA 99022 VALVE, OIL STOP
1 EA 22483 Repair Kit, Valve - Oil Stop
15 V015354 RECEIVING TANK ASSEMBLY SPARE PARTS LIST 4-16
16 1 EA ------- RESERVOIR SUMP/SEP. WELDMENT 4-16
18 1 EA ------- FILTER ASSEMBLY - SEE COMPRESSOR/AIR 4-19
RECEIVER PIPING
19 1 EA 82218 VALVE ASSEMBLY, THERMAL BYPASS
1 EA 22299 Repair/Replacement Kit, Valve Assembly - Thermal
Bypass
20 1 EA 65627 SAFETY SWITCH (234-240 NC)
21 1 EA V014900 BUSHING, REDUCING - 1/2 X 3/8
22 45946 SIGHT GLASS - 24 KT
23 1 EA 63200 SILENCER
24 1 EA V011804 ORIFICE, .047
4-14
SHEET 2
BI010484
COMPRESSOR ASSEMBLY WITH ATTACHMENTS

39 45
50
7 5 50
36
33 8 42
39 45
48 47
38 33 35
25
22
36 28 11
15 6
10 32 37 35
17 31 47
51 41 44
9
27
52
34
3
49
34
12 43
24 19
4
31
27 49 16
12
49
1 29
26
30
18 46 40
50
20 21
50 14 53 13 53 23 2
4-15
SHEET 1
BI010484


V015357 COMPRESSOR ASSEMBLY WITH ATTACHMENTS
1 1 EA -------- WARNING TAG - INPUT SHAFT
2 1 EA 45947 ORFICE, 0.094 (BRASS 1/4MNPT)
3 1 EA V011410 ADAPTER, COMPRESSOR - INLET (10" TO 8" W/1"NPT)
4 1 EA -------- MANIFOLD INLET CYLINDER CONNECTIONS
5 1 EA V013700 ROD, CONTROL BALL - FEMALE
6 1 EA V013699 ROD, CONTROL BALL - MALE
7 1 EA V013701 LEVER, AIR INLET CONTROL
8 1 EA V013702 CYLINDER (INLET CONTROL)
1 EA V014889 Cylinder Spring
1 EA V014890 Cylinder Repair Kit (includes 6 seals, piston wear strip,
lubricant and instructions)
9 1 EA V013703 MOUNT, CLOSED INLET CYLINDER
10 1 EA V014881 SOLENOID VALVE - 2 WAY - NO
11 1 EA V011804 ORIFICE, CONTROL - .047
12 2 EA 68859 GASKET, AIR INLET - 1/16 THICK
13 1 EA 45946 SIGHT GLASS - 24 KT
14 1 EA 44624 STRAINER, V-TYPE
15 1 EA 63200 SILENCER, AIR EJECTION
16 2 EA -------- HOSE, MEDIUM PRESSURE
17 1 EA V011437 HOSE, MEDIUM PRESSURE (0.75x021")
18 1 EA 68864 GASKET, DISCHARGE PIPE
19 1 EA V015165 VALVE, INLET (10" W/GREASE FITTING)
20 1 EA V010982 TUBE, SEAL DRAIN
21 1 EA V011677 PIPE, COMPRESSOR DISCHARGE
22 1 EA 61750 ,BRACKET (CLEVIS AND PIN)
23 1 EA V010978 ELBOW, PIPE - 90 DEG
24 1 EA -------- UNION, PIPE (BRASS SEAT, 3/4", 150#)
25 1 EA V009088 REDUCER BUSHING (1/4 x 1/8", STL)
26 1 EA V014884 REDUCER BUSHING (3/4 x 1/4", STL)
27 1 EA -------- REDUCER BUSHING (1 x 3/4", STL)
28 1 EA -------- PLUG, PIPE - 1/8"
29 1 EA -------- PLUG, PIPE - 1/2"
30 1 EA V010985 CONNECTOR, TUBE (M 1/4x 1/8")
31 3 EA V004189 NIPPLE, PIPE
32 1 EA -------- NUT, HEX JAM - RH (UNFINISHED, 3/8-24)
33 2 EA -------- NUT, HEX JAM - RH (UNFINISHED, 1/2-20)
34 6 EA V015338 NUT, HEX
35 2 EA -------- NUT, HEX - LOCK (1/2-13)
39 2 EA 5994 CAPSCREW, HEX HEAD- GR5 (1/2-13UNC, 2.00L)
41 1 EA 42574 CAPSCREW, HEX HEAD - GR5 (3/8-24UNF, 1.50L)
42 4 EA -------- SCREW, HEX - SER WASHER (5/16, 1.00L)
43 2 EA -------- SCREW, HEX - SER WASHER (5/16, 1.50L)
44 2 EA 6002 WASHER, SPRING LOCK (5/16)
4-15
SHEET 2
BI010484


47 8 EA -------- WASHER, SPRING LOCK (7/8, PLATED)
48 2 EA -------- WASHER, PL-B REG (7/8, PLATED)
49 3 EA V004191 CONNECTOR, 37FL (1/4 x 1/4)
50 2 EA V004195 ELBOW, 37 FL 90 M (1/4X1/4)
51 1 EA -------- ELBOW, 37 FL 90 M (3/4X3/4)
52 1 EA -------- ELBOW, PIPE - 90 DEG (3/4, 150#)
53 2 EA V015344 NIPPLE, PIPE (1/4 x 1/4, PLT)
4-15
SHEET 3
BI010484
RECEIVER TANK ASSEMBLY

1
19
24 8 3 13 22 12
11
20 22
25 15
19 22
21
18
9 10
19
17 4
16 6
5 23
20 16 14 7
4-16
SHEET 1
BI010484

18
25
26
4-16
SHEET 2
BI010484


V015354 RECEIVER TANK ASSEMBLY
1 1 EA 45964 FITTING WITH O-RING, 5/16 x 1/4 NPT
2 1 EA V010139 ADAPTER (OIL FILL)
3 1 EA -------- PLUG, PLASTIC (for shipping only)
4 1 EA V010138 VALVE, RELIEF (POP SAFETY)
5 1 EA 432833 RESERVOIR SUMP/SEP. WELDMENT
6 1 EA 44753 FILLER PLUG
1 EA 45639 O-Ring (Filler Plug)
7 1 EA 45644 OIL LEVEL SIGHT GLASS
8 1 EA 68869 VALVE, MINIMUM PRESSURE
1 EA 22224 Repair Kit (includes check valve assembly & piston o-ring)
1 EA V012269 Repair Kit, Piston (includes Piston & O-ring)
9 1 EA 98790 TUBE, OIL RETURN
10 1 EA 400988 ELEMENT, SEPARATOR
11 12 EA -------- WASHER (0.750, HARDENED)
12 1 EA -------- ELBOW, PIPE - 90 DEG (3/4", 150#)
13 1 EA -------- TEE, PIPE (3/4", 150#)
14 1 EA V014181 TEE, PIPE (1 1/2", 150#)
15 1 EA -------- UNION, PIPE (BRS SEAT 3/4, 150#)
16 2 EA -------- PLUG, PIPE (1 1/2, 150#
17 1 EA -------- PLUG, PIPE (2, 150#
18 1 EA V011438 BUSHING, REDUCING (1 1/4 x 3/4", STL)
19 6 EA V009087 PLUG, PIPE (1/4", 3000#, STL)
20 2 EA V004183 PLUG, PIPE (3/4", 3000#, STL)
21 1 EA V014886 CONNECTOR, TUBE
22 3 EA V004189 NIPPLE, PIPE (XS 3/4 x CLOSE)
23 1 EA V004184 NIPPLE, PIPE (XS 1 1/2 x CLOSE)
24 1 EA -------- NIPPLE, PIPE (XS 3 x CLOSE)
25 2 EA V004195 ELBOW, 37FL 90M 1/4 X 1/4
26 1 EA ------- ELBOW, 37FL 90M 3/4 x 3/4
4-16
SHEET 3
BI010484
TORSIONAL DRIVE COUPLING

4-17
SHEET 1
BI010484
TORSIONAL DRIVE COUPLING


89097 TORSIONAL DRIVE COUPLING
1 1 EA 95090 FLANGE
2 1 EA 89422 RUBBER ELEMENT
4-17
SHEET 2
BI010484
AIR CLEANER INSTALLATION (COMPRESSOR)

6 4 3 8
8
8 9 7
6 2
10
5
4-18
SHEET 1
BI010484
AIR CLEANER INSTALLATION (COMPRESSOR)


442207 AIR CLEANER INSTALLATION (COMPRESSOR)
1 1 EA 75549 AIR CLEANER ASSEMBLY 4-7
2 1 EA 421860 TUBE, RD, AL. 8" X .0
3 1 EA 421862 TUBE, RD, AL 8" X .0
4 1 EA 421864 BRACE, AIR FILTER TUBE
5 1 EA 47972 HUMP REDUCER (10)
6 3 EA 43771 ELBOW, RUBBER, 90 DEG
7 2 EA 411834 CLAMP, TUBING
8 12 EA 87788 CLAMP, AIR LINE
9 1 EA 55706 CLAMP, EXHAUST
10 1 EA 424675 TUBE, RD, AL 8" X 8"
4-18
SHEET 2
BI010484
COMPRESSOR / AIR RECEIVER PIPING (1700/100)

ASSEMBLY 442208 REVISION H
7 8
37 39
37
39
39
39 37 37
55 53 52 43 14 9 15 61 24 71
63 23 43 15 17 19 25 23 24
41
6
3 2 1 71 23 5
61
4-19
SHEET 1
BI010484

43
26 27 70
52
62
68 69
10
71
68 69
28 33
35 34
36 62
4
36 29 13 36 12
58 59 60
37
37
39 39
57
4-19
SHEET 2
BI010484

47 75 87 45
73 47 75
84
48 76
72 91
49
86
42 56 50
48
42 54 25 85 42 16
42 46 16 90
11
77
46
45 89 48
16 83 80 8
49
49 82 30 32 44
42
18 86
26 40
7
86
12
88
88
4-19
SHEET 3
BI010484

4-19
SHEET 4
BI010484


442208 COMPRESSOR / AIR RECEIVER PIPING (1700/100)
4 1 EA 39870 ADAPTER, NUT HEX CAP NUT
7 1 EA 425174 BRACKET, MANIFOLD
8 1 EA 305874 MANIFOLD, HYDRAULIC
9 1 EA 45864 NIPPLE, PIPE
10 1 EA 8378 ELBOW, PIPE - 90 DEG
11 1 EA 45301 ADAPTER, 90 DEG - SWIVEL (4FJIC X -4MJIC)
12 1 EA 46105 CLAMP, TUBING
13 1 EA 34727 VALVE, SHUTOFF
16 3 EA 56439 ADAPTER, HEX NUT CAP
17 1 EA 34850 ADAPTER, STRAIGHT (1/8 MNPT X 1/4 MJIC)
19 1 EA 400200 ADAPTER, STRAIGHT - SWIVEL (1/4 FNPT X 1/4
FJIC)
24 1 EA 4135911 HOSE ASSEMBLY (JCAM500-32-77)
27 1 EA 17206 NIPPLE, PIPE (4 NPT X 4.00)
29 1 EA 33341-050 ADAPTER, STRAIGHT (12 MNPT X -12 MNPT)
30 4 EA 306240 ADAPTER, PLUG HEX EXTERNAL PIPE
32 2 EA 306239 ADAPTER, PLUG HEX - EXTERNAL PIPE
34 1 EA 414433 COMPRESSOR, AIR - DISCHARGE PIPE
WELDMENT
35 1 EA 403287 MOUNT, DRAIN WATER
39 6 EA 33493 FITTING, 90 DEG - 2 SPLIT FLANGE
40 1 EA 9936 BUSHING, 2.000 X - 1.500NPT (BLACK)
41 1 EA 37423-050 ADAPTER, 90 DEG
42 9 EA 31804 ADAPTER 90 (4MNPT-4MJIC)
43 1 EA 425182 BRACKET, RECEIVER PIPING
44 2 EA 306238 ADAPTER, PLUG HEX EXTERNAL PIPE
45 1 EA 47035 ADAPTER, STRAIGHT - REDUCER - (8FJIC X 4MJIC)
46 3 EA 45302 ADAPTER, RUN TEE - (4FJIC-4MJIC)
48 3 EA 35626 ADAPTER, RUN TEE (8FJIC-8MJIC-8MJIC)
4-19
SHEET 5
BI010484


52 2 EA 1037583 NUT, HEX - GR5 (1/4-20UNC)
55 1 EA 346134 U BOLT, (1/4-20UNC, 2.000L)
57 1 EA 401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) 4-20
61 1 EA 426644 MAIN AIR MANIFOLD ASSEMBLY 4-21
62 2 EA 346949 GASKET
70 1 EA 320453 FLANGE, WELD - RAISED FACE
71 1 EA 439861 HARDROK HOSE ASSEMBLY - COMPRESSOR 4-22
75 2 EA 8370 TEE, PIPE (0.500 NPT 150#)
77 1 EA T104019 VALVE, SOLENOID
78 1 EA 33327 ADAPTER, CROSS
79 1 EA 8334 BUSHING (0.750 X 0.500NPT 125# IRON [BLACK])
81 1 EA 443253 HOSE KIT - COMPRESSOR RECEIVER PIPING 4-23
83 3 1 36289 ADAPTER, STRAIGHT
85 1 EA 320452 CROSS, PIPE
86 2 EA 31395 FITTING, STRAIGHT
90 1 EA 416605 ADPTER, STRAIGHT - SWIVEL
4-19
SHEET 6
BI010484
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)

4
5
4-20
SHEET 1
BI010484
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)


401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)
1 1 EA 53201 VISUAL SERVICE INDICATOR (THREADED TYPE)
2 1 EA 16577 O-RING
3 2 EA ---------- LOCKING SCREW
4 1 EA V008632 CANNISTER ASSEMBLY
5 1 EA 401857 FILTER ELEMENT
6 4 EA V012559 VALVE, BYPASS W/STAINLESS STEEL BALLS
4-20
SHEET 2
BI010484
MAIN AIR MANIFOLD ASSEMBLY

10
3 5 4
15 13 6 1
16
15 13 3 6 2 1
14 17
16
18
11 12
2 1
11 12
18 10
4-21
SHEET 1
BI010484
MAIN AIR MANIFOLD ASSEMBLY


426644 MAIN AIR MANIFOLD ASSEMBLY
1 1 EA 95878 MANIFOLD WELDMENT
3 1 EA 95178 VALVE, BALL
4 1 EA 439628 HYDRAULIC CYLINDER 3-39
1 EA 22354 Cylinder Seal Kit
5 1 EA 96225 HANDLE
10 1 EA 402148 MOUNT
13 1 EA 320245 122342 BUSHING
14 1 EA 35861 COUPLING, PIPE
16 1 EA 16881 NIPPLE, PIPE
18 1 EA ------ PLATE
4-21
SHEET 2
BI010484
HARDROK HOSE ASSEMBLY - COMPRESSOR

3 2 5 6
4
1
4 3
5 2
4-22
SHEET 1
BI010484
HARDROK HOSE ASSEMBLY - COMPRESSOR


439861 HARDROK HOSE ASSEMBLY - COMPRESSOR
1 2 EA 431272 FLANGE, 4" - THREADED
2 2 EA 439312 STEM, BOSS - MALE - 4" OD
4 2 EA 439319 NIPPLE, CLOSE
5 2 EA 439301 CLAMP, BOSS-4"
6 ? EA 439302 HOSE, AIR - 4" - HARDROK
4-22
SHEET 2
BI010484
HOSE KIT - COMPRESSOR RECEIVER PIPING

17
18
15
14
21
7
16
17 19 11
14
13
22
10
19
2
6 12 21
8
1
4
5
20 20
4-23
SHEET 1
BI010484
HOSE KIT - COMPRESSOR RECEIVER PIPING


443253 HOSE KIT - COMPRESSOR RECEIVER PIPING
1 1 EA 430089-001 HOSE ASSEMBLY - (#24 X 36" L- JIC 24/JIC 24)
4 1 EA 430089-004 HOSE ASSEMBLY - (#24 X 68" L - JIC 24/JIC 24)
5 1 EA 430089-005 HOSE ASSEMBLY - (JCAACP-24-84)
6 1 EA 430089-006 HOSE ASSEMBLY - (#24 X 80" L - JIC 24/JIC 24)
7 1 EA 404383 HOSE ASSEMBLY - (JCAF211-04-25)
9 1 EA 58751 HOSE ASSEMBLY - (JCDF310-08-84)
18 1 EA 425194 HOSE ASSEMBLY - (JCBF310-08-36")
4-23
SHEET 2
BI010484
COOLER ASSEMBLY W/PLUMBING

16 22 23 11 16 22 23
42 3 2
15 24 15 24
44 45 1 44 45
47 46
10
10
15 24 15 24
9 9
16 22 23 16 22 23
12
13 18 25
13 18 25
4-24
SHEET 1
BI010484

2
3
19
11 14
23 16 22 23
22
16 13 25
9
18 25
19
19
11 11
4-24
SHEET 2
BI010484

7 14
5 14 6 14
4-24
SHEET 3
BI010484

2
36
33
3 32
33 55
29 29
33
48
43
12
54
28
54
58
34 56 59 57
34 37
38 4
50
40
4-24
SHEET 4
BI010484

30 42 26
30
27 48
26
31
35
17
17
4-24
SHEET 5
BI010484


442912 COOLER ASSEMBLY W/PLUMBING
1 1 EA 442655 COOLER ASSEMBLY (ENGINE/CPSR) 4-25
2 1 EA 419476 FAN, 48"DIA - 10 BLADE
3 1 EA 419480 MOTOR, FAN - FIXED 4-29
4 1 EA 419943 THERMOSTATIC VALVE ASSEMBLY 4-30
5 1 EA 442895 PLATE, ACCESS
6 1 EA 442898 PLATE, ACCESS
7 1 EA 442899 PLATE, COVER
9 2 EA 95714 BRACKET, MOUNTING
11 3 EA 75321 LAMP, FLOOD - LED
13 6 EA 43037-050 1402961 - CAPSCREW, HEX HEAD - GR8
(3/4-10UNC, 2.50L)
14 20 EA 354049 75LM52 - CAPSCREW, FLANGED - GR5 (
3/8-16UNC, 7/8L)
16 12 EA 7799 105190-050 - CAPSCREW, HEX HEAD - GR5
(5/8-11UNC, 1.50L)
17 4 EA 348026 DUPF701 - ADAPTER, ELBOW
18 6 EA 56004 NUT, HEX - GR8 (3/4-10UNC)
19 2 EA 442913 MOUNT, AIR CLEANER
20 1 EA 325610 DUPF708 - ADAPTER, STRAIGHT
24 20 EA 5984 121075 - WASHER, LOCK (5/8, SPRING)
26 4 EA 56324 1412317 - ADAPTER, 90 DEG
27 2 EA 419578 FLANGE, RUN TEE
28 1 EA 39465 167778 - ADAPTER, PLUG - STRAIGHT
29 2 EA 55613 5841593 - ADAPTER, TEE
30 2 EA 400442 1419546 - ADAPTER, STRAIGHT
31 1 EA 317984 DUPF447 - ADAPTER, STRAIGHT
32 3 EA 7566 152999 - CAPSCREW, HEX HEAD - GR5
(5/16-18UNC, 2.250L)
33 2 EA 86251 ADAPTER, 90 - SWIVEL
34 2 EA 420762 ADAPTER, HYDRAULIC - STRAIGHT
39 1 EA 348274 DUPF365 - ADAPTER, TEE
40 1 EA 36382 JB7204403 - ADAPTER, 90 DEG
45 2 EA 45301 ADAPTER, 90 - SWIVEL
4-24
SHEET 6
BI010484


49 3 EA 42548 105131 - CAPSCREW, HEX HEAD - GR5
(1/4-20UNC, 2.250L)
51 2 EA 353427 DUPF635 - ADAPTER, RUN TEE
53 1 EA 421907 THERMAL VALVE HYDRAULIC PLUMBING 4-31
(COOLER)
56 1 EA 419924 MANIFOLD, RETURN - FAN
4-24
SHEET 7
BI010484
COOLER ASSEMBLY (ENGINE/CPSR)

25 24
11
26 25 24
10
15 18
2
1 18 15
15 16 17 20
15 19
16 17 20
15 16 17 19
8 9 15 19
12
15 17 20
14 13
21 22 23
18 15
2
15 17 19
15 16 17 19
31
28
32
34
30
33 29
4-25
SHEET 1
BI010484
COOLER ASSEMBLY (ENGINE/CPSR)


442655 COOLER ASSEMBLY (ENGINE/CPSR)
1 1 EA 1594162 RADIATOR ASSEMBLY 4-26
2 1 EA V011026 ENGINE ADDITIONAL RADIATOR ASSEMBLY 4-12
3 1 EA 1594163 OIL COOLER ASSEMBLY 4-27
4 1 EA 1594164 HYDRAULIC OIL COOLER ASSEMBLY 4-28
5 1 EA - - - - -- - FAN SHROUD
6 1 EA - - - - -- - MOTOR MOUNT
7 1 EA - - - - -- - FAN GUARD
8 1 EA V008653 BRACKET
9 1 EA - - - - -- - BRACKET
10 1 EA V002408 CORE GUARD
11 1 EA V002409 CORE GUARD
12 4 EA - - - - -- - COVER
13 11 EA V000766 WASHER, FLAT (5/16, PLATED)
14 11 EA ------- CAPSCREW, HEX HEAD - PLATED - GR5
(5/16-18UNC, 0.750L)
15 110 EA V013318 WASHER, FLAT (3/8, MED, PLATED)
16 50 EA 5989 WASHER, LOCK (3/8, MED, PLATED)
17 61 EA 5991 NUT, HEX - GR5 (3/8-16, PLATED)
(3/8-16UNC, 0.750L)
19 35 EA 42570 CAPSCREW, HEX HEAD - PLATED - GR5
(3/8-16UNC, 1.00L)
20 38 EA 5988 CAPSCREW, HEX HEAD - PLATED - GR5
(3/8-16UNC, 1.25L)
21 8 EA 5975 WASHER, LOCK (1/2, MED, PLATED)
22 8 EA 5973 NUT, HEX - GR5 (1/2-13, PLATED)
(1/2-13UNC, 1.50L)
24 4 EA V011027 ELBOW, STREET
25 4 EA V011028 FITTING, BRASS
26 2 EA V011029 HOSE
28 1 EA V011031 ELBOW, STREET - 90 DEG
29 1 EA V011035 TEE
30 1 EA V011036 PLUG
32 1 EA V011032 VALVE, SWING
33 1 EA V011034 HOSE
34 2 EA ------- CLAMP, HOSE - WORM DRIVE (1 5/16 x 2 1/4)
4-25
SHEET 2
BI010484
RADIATOR ASSEMBLY
10
8 7
4 11
14
9
1
19
16 17 18
15
5 6
13
12
4-26
SHEET 1
BI010484
RADIATOR ASSEMBLY

1594162 RADIATOR ASSEMBLY
1 1 EA ------- FRAME, RADIATOR
2 2 EA ------- BAR, SUPPORT
4 2 EA ------- PETCOCK, BRASS
5 1 EA V002428 HOSE
6 1 EA V013322 CLAMP, HOSE - WORM DRIVE
7 1 EA 98489 CAP
8 1 EA ------- HOSE, OVERFLOW
9 3 EA ------- HOSE CLIP, 1/2 x 1 1/2
10 1 EA 86432 SIGHT GLASS
11 1 EA 1594533 FELT, AIR BAFFLE - TOP
12 1 EA 1594536 FELT, AIR BAFFLE - BOTTOM
13 298 EA V011739 SEAL, RUBBER - LOCKING GROOVE
14 298 EA V011740 SEAL, RUBBER
15 298 EA V008656 TUBES, L-FIN - ITS
17 8 EA V007057 NUT, FLANGE LOCK (3/8-16UNC, ZINC)
18 8 EA ------- CAPSCREW, HEX HEAD - GR5 (3/8-16, 1.00L)
20 4 EA ------- RIVET, LARGE HEAD (1/8 X 3/8, STAINLESS STEEL)
4-26
SHEET 2
BI010484
OIL COOLER ASSEMBLY

7
6
9 8
19 19 16
10 11 12
20
14 13
19
17
18
4 9
7
9
4-27
SHEET 1
BI010484
OIL COOLER ASSEMBLY


1594163 OIL COOLER ASSEMBLY
1 1 EA ------- FRAME, OIL COOLER
2 1 EA ------- SUPPORT BAR
3 1 EA ------- SUPPORT BAR
5 8 EA AIR BAFFLE, BOTTOM FELT
6 812 EA 86441 SEAL, RUBBER
7 1218 EA V013820 CUPPED WASHER
8 406 EA V009928 RETAINER, TUBE
9 406 EA V008661 TUBE, ITS
11 8 EA V007057 NUT, NUT, FLANGE LOCK - ZINC (3/8-16UNC)
12 8 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC)
13 8 EA V000766 WASHER, FLAT (5/16)
14 4 EA 6001 NUT, HEX - GR5 (5/16-18)
15 2 EA V000764 NUT, SELF LOCKING - GR8 (5/16-18UNC)
17 12 EA V000765 NUT, HEX - GR5 (5/8-18UNC)
18 2 EA ------- ROD, X-BRACE
19 2 EA V013332 CLAMP, X-BRACE
20 4 EA ------- RIVET, LARGE HEAD (not shown)
4-27
SHEET 2
BI010484
HYDRAULIC OIL COOLER ASSEMBLY

10
12 11 2 14
11 13
4-28
SHEET 1
BI010484
HYDRAULIC OIL COOLER ASSEMBLY


1594164 HYDRAULIC OIL COOLER ASSEMBLY
1 1 EA ------ FRAME, OIL COOLER
2 2 EA V008663 BAR STABILIZER
3 1 V013152 PLUG, SQUARE HEAD
4 4 86446 STABILIZER, TUBE
5 4 EA 86447 STABILIZER, TUBE - CENTER
6 136 V007051 SEAL, CSC
7 204 EA 86445 WASHER, CUPPED
8 68 86444 RETAINER, TUBE
9 66 V002419 TUBE, ALUMINUM
10 2 V002420 TUBE, ALUMINUM
12 2 EA 6001 NUT, HEX
14 4 EA ------ RIVET (not shown)
V003386 INSTALLATION TOOL, TUBING (Not included with OIL COOLER

ASSEMBLY)
(For removing round tubes)
4-28
SHEET 2
BI010484
MOTOR, FAN
3 28
4
1
27
18 2
17
21
20
19
15
16
14
23
22
24
25
5 26
12 13
13 12
7
8 10
9
11
4-29
SHEET 1
BI010484
MOTOR, FAN

419480 MOTOR, FAN
1 1 EA V009359 HOUSING ASSEMBLY, BARREL
2 1 EA V009360 PLATE, VALVE
3 1 EA V007420 PLUG, BLEEDER
4 1 EA V007421 WASHER, SEAL
5 1 EA V009361 HOUSING, BEARING
6 1 EA V009362 O-RING
7 1 EA V009363 O-RING
8 1 EA V009364 O-RING
9 1 EA V009365 CARRIER, SEAL
10 1 EA V009366 SEAL, SHAFT
11 1 EA V009386 RING, RETAINING
12 1 EA V007420 PLUG, BLEEDER
13 1 EA V007421 WASHER, SEAL
14 1 EA V009367 SHAFT
15 1 EA V007432 PIN, GUIDE
16 1 EA V009368 KEY, FLAT
17 1 EA V009369 BARREL, CYLINDER
18 2 EA V009387 BEARING, NEEDLE
19 1 EA V007435 SUPPORT, BARREL
20 7 EA V009370 PISTON ASSEMBLY
21 21 EA V009384 RING, PISTON
22 1 EA V009371 GEAR, RING
23 1 EA V009372 BEARING, TAPERED ROLLER
24 1 EA V009373 BEARING, CYLINDER
25 V009374 WASHER, SPACER (0,5) As Required
V009375 WASHER, SPACER (1,0) As Required
27 2 EA V009379 SHIM (0,2) As Required
2 EA V009380 SHIM (0,4) As Required
4 EA V007451 CAPSCREW, HEX SOCKET
V009385 MOTOR VITON SEAL KIT (Includes Items 6, 7, 8 & 10)
V015443 MOTOR NITRILE SEAL KIT (Includes Items 6, 7, 8 & 10)
4-29
SHEET 2
BI010484
THERMOSTATIC VALVE ASSEMBLY

1 2 3 4 5 6 7 8
4-30
SHEET 1
BI010484
THERMOSTATIC VALVE ASSEMBLY


419943 THERMOSTATIC VALVE ASSEMBLY
1 1 EA V009897 VALVE BODY
2 1 EA V009898 VALVE COVER
3 1 EA V009899 O-RING
4 1 EA V009900 SEAL, LIP
5 1 EA V009901 ELEMENT, 150 DEG F.
8 1 EA ------- NAMEPLATE
4-30
SHEET 2
BI010484
THERMAL VALVE HYDRAULIC PLUMBING (COOLER)

7
8
6
9 4 3
4-31
SHEET 1
BI010484
THERMAL VALVE HYDRAULIC PLUMBING (COOLER)


421907 THERMAL VALVE HYDRAULIC PLUMBING (COOLER)
5 1 EA 422241 HOSE ASSEMBLY (JCA2781-20-254)
9 1 EA 422245 HOSE ASSEMBLY (JCAF300-20-14.50)
4-31
SHEET 2
BI010484
PUMP DRIVE ASSEMBLY

27 49
38
53 45
37
47
49
52
25
46 71
46
72 72 70
57 58 60 18 19 81 19 18 17 62 63
17 20 21 39
46
46 5 4 13 71
50 81
63 64 61 23 26 73
4 5
8 12 37 22 14
13 71
11 9 23 24 26 74
3
38 37 2 35 36 41
34 41
11 9
29 42
2
66 10
1
28 15 16 73 69
28 29 42 43 44
6 7 56 2 9 1 6 28
11
14
4-32
SHEET 1
BI010484
PUMP DRIVE ASSEMBLY

51 55 16 15 73 69
51 55
67
68
4-32
SHEET 2
BI010484
PUMP DRIVE ASSEMBLY

69 16 15 73
4 23 53
20 21 39
22 37
62 63
23 54
26
19 18 17
83 37
5
3
35 36
32 33 37
30 31 37 38 37 38
63 64
9 13 48
4-32
SHEET 3
BI010484
PUMP DRIVE ASSEMBLY

26 23
9 11
32 33 37
30 31 3 35 36
61 82 20 21 39 62 63
53 23
45 53
34
48 13 9 81
18
2 19
35 36
17
57 58 60
37 38
8 12 50
63 64
26 53
4-32
SHEET 4
BI010484
PUMP DRIVE ASSEMBLY

79 73 80
26
23
79
24
26
74
24
23
26 23
4-32
SHEET 5
BI010484
PUMP DRIVE ASSEMBLY


439365 PUMP DRIVE ASSEMBLY
1 1 EA 441275 PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS) 4-33
2 2 EA 435434 MAIN PUMP - CLOSED LOOP 4-34
3 1 EA 435436 MAIN PUMP - OPEN LOOP 4-40
4 1 EA 437663 CHARGE PUMP 4-44
5 1 EA 420568 GEAR PUMP - FAN/DUST COLLECTOR 4-45
6 1 EA 420477 MOUNT, GEAR BOX - PUMP DRIVE
8 4 EA 5984 WASHER, LOCK (5/8)
12 4 EA 85040 CAPSCREW, HEX HEAD - METRIC (M16 x 2 x 45
MM)
15 1 EA 8314 ELBOW, PIPE STREET
20 1 EA 302400 ADAPTER, SPLIT FLANGE HALF
24 1 EA 45302 ADAPTER, RUN - TEE
27 1 EA 348490 ADAPTER, SPECIAL
34 2 EA 439084 ADAPTER, PLUG
36 6 EA 42742-050 CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 1.750l)
38 3 EA 85448 FITTING, SPLIT FLANGE - 90 DEG
40 1 EA 83072 FITTING, 90 DEG
41 2 EA 58495 HYDRAULIC FILTER ASSEMBLY (CHARGE) 4-46
44 4 EA 6002-050 WASHER, LOCK (5/16)
46 2 EA 410792 COUPLING
V004939 Cartridge, Relief Valve
4-32
SHEET 6
BI010484
PUMP DRIVE ASSEMBLY


50 1 EA 410798 FLANGE, ELBOW - WELDMENT
52 1 EA 56787 ADAPTER,STRAIGHT
53 6 EA 56439 ADAPTER, NUT HEX CAP
55 3 EA 437689 SEAL, O-RING
57 1 EA 414570 ADAPTER, GAUGE PORT
58 1 EA 16379 O-RING
59 4 EA 66537 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC,
6.000L)
V004942 Cartridge Seal Kit (1 Ea Cartridge)
63 8 EA 312216 WASHER, LOCK (.50)
64 4 EA 417267 CAPSCREW, HEX HEAD - SPECIAL
66 4 EA 42606 NUT
68 2 EA 63240 NUT, HEX
69 1 EA 4331509 FILTER, AIR
1 EA 57311 replacement element
71 1 EA 439364 REDUCER, BELL
72 1 EA 420383 ASSEMBLY, HYDRAULIC PIPE
74 1 EA 68831 ADAPTER, STRAIGHT - ORIFICE
82 1 EA 38061 ADAPTER, PLUG, STRAIGHT
4-32
SHEET 7
BI010484
PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS)

23
6 1 17
5
13
4 17
18 11
24 7
22
8
14 9 10
14
19
21 20
3
15
16
12
17 2 17
4-33
SHEET 1
BI010484
PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS)


441275 PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS)
1 1 EA. V005175 TRIPLE HOUSING W/DIPSTICK
2 1 EA. 99030 PLUG, MAGNETIC
3 4 EA. V000416 PLUG, PIPE
4 1 EA. V005176 ELBOW, 90 DEG
5 1 EA. V005177 BUSHING, REDUCER
6 1 EA. 66093 BREATHER
7 1 EA. ------ PLATE, IDENTIFICATION
8 2 EA. ------ SCREW, DRIVE
9 1 EA. 99031 PLUG, EXPANSION
10 1 EA. V000423 TUBE, DIPSTICK
11 1 EA. V005178 DIPSTICK GAUGE
12 1 EA. V000418 GEAR, INPUT - 56T
13 3 EA. V005179 GEAR, DRIVEN - 56T
14 6 EA. V004452 BEARING, BALL (DRIVEN GEAR)
15 1 EA. V004450 BEARING (INPUT GEAR)
16 1 EA. V000419 BEARING (INPUT GEAR)
17 3 EA. 437688 ADAPTER, PUMP
18 3 EA. 20480 O-RING
19 12 EA. 99071 STUD, ADAPTER
20 12 EA. 99072 NUT, HEX
21 1 EA. V005180 INPUT ASSEMBLY, FLANGED
1 EA. V005181 Adapter, Ind. Input
1 EA. V005182 Shaft, Ind. Input
1 EA. V004452 Bearing
1 EA. 20234 Oil Seal
1 EA. V005183 Ring, Snap
1 EA. 99077 Ring, Snap
22 8 EA 42615 CAPSCREW
23 1 EA. ------ TAG, NO OIL
24 ------ SLEEVE, ADAPTER
4-33
SHEET 2
BI010484
MAIN PUMP - CLOSED LOOP

1 5
4 2
3
4-34
SHEET 1
BI010484
MAIN PUMP - CLOSED LOOP


PLEASE INCLUDE THE SERIAL NUMBER OF THE
PUMP WHEN ORDERING
PARTS TO ENSURE CORRECT ITEMS ARE
PURCHASED
435434 MAIN PUMP - CLOSED LOOP

1 REF V014617 SHAFT SEAL AND CASE DRAIN PLUG SPARE 4-35
PARTS LIST
2 REF V014618 PORT PLATE HOUSING AND VALVES SPARE 4-36
PARTS LIST
3 REF V014619 PTO ADD-ON SPARE PARTS LIST 4-37
4 REF V014620 FILTER ELIMINATION FLANGE SPARE PARTS LIST 4-38
5 REF V014621 E1P CONTROL ASSEMBLY SPARE PARTS LIST 4-39
V014639 SEAL KIT
4-34
SHEET 2
BI010484
SHAFT SEAL AND CASE DRAIN PLUG SPARE PARTS LIST

3
2
1
4-35
SHEET 1
BI010484
SHAFT SEAL AND CASE DRAIN PLUG SPARE PARTS LIST


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN
ORDERING PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED
V014617 SHAFT SEAL AND CASE DRAIN PLUG SPARE PARTS LIST
1 1 EA V014597 SNAP RING
2 * EA V014570 METAL SUPPORT RING (*as required)
3 1 EA V014598 SHAFT SEAL
4 1 EA V014599 PLUG
4-35
SHEET 2
BI010484
PORT PLATE HOUSING AND VALVES SPARE PARTS LIST

8 1
1 1 1
5
7 5a 9
6 9
4
2
3 1
6
7
8
3
2
4-36
SHEET 1
BI010484
PORT PLATE HOUSING AND VALVES SPARE PARTS LIST


ORDERING PARTS
V014618 PORT PLATE HOUSING AND VALVES SPARE PARTS LIST

1 5 EA V014495 SCREW PLUG
2 2 EA V014515 PLUG SCREW
3 2 EA V014516 O-RING
4 1 EA V014504 O-RING
5 1 EA V014600 ORIFICE
5a 1 EA V014601 ORIFICE
6 2 EA V014511 O-RING
7 2 EA V014602 O-RING
8 2 EA V014513 PRESSURE RELIEF VALVE
9 2 EA V014517 HEX HEAD PLUG
4-36
SHEET 2
BI010484
PTO ADD-ON SPARE PARTS LIST

4
1
2
2a
5
3
4-37
SHEET 1
BI010484
PTO ADD-ON SPARE PARTS LIST


ORDERING PARTS
V014619 PTO ADD-ON SPARE PARTS LIST

1 1 EA V014603 O-RING
2 1 EA V014604 COUPLING
2a 1 EA V014605 COUPLING SPRING
3 1 EA V014606 INTERMEDIATE FLANGE
4 4 EA V014607 SCREW, SOCKET HEAD
5 1 EA V014557 O-RING
4-37
SHEET 2
BI010484
FILTER ELIMINATION FLANGE SPARE PARTS LIST

4
2
3
4
1
4-38
SHEET 1
BI010484
FILTER ELIMINATION FLANGE SPARE PARTS LIST


ORDERING PARTS
V014620 FILTER ELIMINATION FLANGE SPARE PARTS LIST

1 1 EA V014608 FLANGE
2 1 EA V014609 O-RING
4 2 EA V014611 SCREW, SOCKET HEAD
4-38
SHEET 2
BI010484
E1P CONTROL ASSEMBLY SPARE PARTS LIST

6 9
7
3
2
8
3
2 10
1
5
4
4-39
SHEET 1
BI010484
E1P CONTROL ASSEMBLY SPARE PARTS LIST


ORDERING PARTS
V014621 E1P CONTROL ASSEMBLY SPARE PARTS LIST

1 1 EA V014612 CONTROL - E1P
2 2 EA V014613 ORIFICE
3 2 EA V014495 TAPERED PIPE PLUG
4 1 EA V014496 O-RING
5 8 EA V014497 O-RING
8 2 EA V014498 O-RING
10 2 EA V014499 PROPORTIONAL SOLENOID - 24V
4-39
SHEET 2
BI010484
MAIN PUMP - OPEN LOOP

4-40
SHEET 1
BI010484
MAIN PUMP - OPEN LOOP


PLEASE INCLUDE THE SERIAL NUMBER OF THE
PUMP WHEN ORDERING PARTS
435436 MAIN PUMP - OPEN LOOP

1 REF V014624 SHAFT SEAL AND CASE DRAIN SPARE PARTS 4-41
LIST
2 REF V014625 HIGH PRESSURE END FLANGE PLUG AND 4-42
DISPLACEMENT STOP SCREWS LIST
3 REF V014629 LP CONTROL ASSEMBLY LIST 4-43
1 EA V014559 SEAL KIT
4-40
SHEET 2
BI010484
SHAFT SEAL AND CASE DRAIN SPARE PARTS LIST

2
1
4-41
SHEET 1
BI010484
SHAFT SEAL AND CASE DRAIN SPARE PARTS LIST


ORDERING PARTS
V014624 SHAFT SEAL AND CASE DRAIN SPARE PARTS LIST

2 1 EA V014571 SHAFT SEAL
3 1 EA V014599 PLUG
4-41
SHEET 2
BI010484
HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP SCREWS LIST
3 6
1 2
3
2
5
4
4-42
SHEET 1
BI010484
HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP SCREWS LIST

ORDERING PARTS
V014625 HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP

SCREWS LIST
2 2 EA V014626 THREADED PIN
3 2 EA V014548 SEAL COLLAR NUT
4 1 EA V014519 O-RING
5 1 EA V014627 COVER
6 2 EA V014628 SCREW, HEX HEAD
4-42
SHEET 2
BI010484
LP CONTROL ASSEMBLY LIST

15 12
14
11b
14 9
15 8
10 22 1
13 4
5 18
11a 10 4
9 7 17
8
6
2
3a
3
20
16
17 21 19
21 21
17
17
4-43
SHEET 1
BI010484
LP CONTROL ASSEMBLY LIST

ITEM QTY. PART NO. DESCRIPTION

PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN ORDERING
PARTS
V014629 LP CONTROL ASSEMBLY LIST

1 1 --------- HOUSING
2 1 --------- LS PILOT SPOOL
3 1 --------- PCO PILOT SPOOL
4 2 V014361 SPRING HAT
5 1 V014362 PCO SPRING
6 1 V014363 LS SPRING
7 1 V014364 SPRING HAT
8 2 V014365 O-RING
9 2 V014366 BACKUP RING
10 2 V014367 ADJUSTMENT SCREWS
11a 1 V014368 O-RING
11b 1 V014369 O-RING
12 2 V014370 SPLIT PIN
13 1 V014371 END CAP
14 2 V014372 ADJUSTMENT LOCK NUT
15 4 V014373 SCREW, SOCKET HEAD
16 1 --------- PRESSURE PIN
17 4 V014630 PLUG
18 1 V014377 SET SCREW PLUG
19 1 V013595 POP RIVET PLUG
20 3 V013604 TAPERED PIPE PLUG
21 3 V013606 O-RING
22 3 V014615 SCREW, SOCKET HEAD
4-43
SHEET 2
BI010484
CHARGE PUMP
10
9
8
7
6
4 5
3 14
2
5
1
6
7
8
9
11
13 12
12 21
11 20
12
19
12
21
18
20
19
4-44
SHEET 1
BI010484
CHARGE PUMP
ITEM PART NO. DESCRIPTION

437663 CHARGE PUMP
1 V014403 SNAP RING
2 -------- OUTBOARD BEARING
3 18669 SEAL - PUMP
4 -------- SHAFT END COVER
5 -------- PLUG - PUMP
6 -------- BUSHING
7 -------- SEAL - (pump per section)
8 -------- SEAL, CHANNEL
9 -------- THRUST PLATE - PUMP
10 -------- GEAR SET
11 79734 GASKET SEAL - PUMP
12 -------- DOWEL PIN
13 -------- GEAR HOUSING - PUMP
14 -------- BEARING CARRIER
15 -------- CONNECTING SHAFT
16 -------- GEAR SET
17 -------- GEAR HOUSING - PUMP
18 -------- PORT END COVER
19 -------- STUD
20 -------- WASHER
21 -------- NUT
V014492 SEAL KIT
4-44
SHEET 2
BI010484
GEAR PUMP - FAN/DUST COLLECTOR

10
9
8
7
6
4 5
3 14
2
1
5 6
7
8
9
11
12
13
12
11
11 12 12
17
12
12
11
16
8 9 12
7
6 21
20
15
19
18 21
20
8 6
7
19
9
4-45
SHEET 1
BI010484
GEAR PUMP - FAN/DUST COLLECTOR


420568 GEAR PUMP - FAN/DUST COLLECTOR
2 1 EA V009937 BEARING, OUTBOARD
3 1 EA V009938 SEAL - PUMP
4 1 EA -------- SHAFT END COVER
5 2 EA -------- PLUG
6 4 EA V009956 BUSHINGS
7 2 EA V009941 BACKUP SEAL - (PUMP PER SECTION)
8 2 EA V009940 CHANNEL SEAL (PUMP PER SECTION)
9 2 EA V009942 THRUST PLATE - PUMP
10 1 EA -------- GEAR SET
11 2 EA V009944 GASKET SEAL - PUMP
12 8 EA -------- DOWEL PIN
13 1 EA -------- GEAR HOUSING - PUMP
14 1 EA -------- BEARING CARRIER
15 1 EA -------- CONNECTING SHAFT
16 1 EA -------- GEAR SET
17 1 EA -------- GEAR HOUSING - PUMP
18 1 EA -------- PORT END COVER
19 4 EA -------- STUD
20 4 EA -------- WASHER
21 4 EA -------- NUT
V006789 SEAL KIT (INCLUDES 4 ea items 7 & 8, 4 ea item 11 and 1 ea item 3)
4-45
SHEET 2
BI010484
HYDRAULIC FILTER ASSEMBLY (CHARGE)

1 2
3
4-46
SHEET 1
BI010484
HYDRAULIC FILTER ASSEMBLY (CHARGE)


58495 HYDRAULIC FILTER ASSEMBLY (CHARGE)
1 1 EA. 53201 VISUAL SERVICE INDICATOR (THREADED TYPE)
2 1 EA. PLUG
3 1 EA. 42399 O-RING
4 1 EA. 64695 O-RING
5 1 EA. V011135 FILTER ELEMENT (SEE NOTE)
6 1 KIT 22312 SEAL KIT (REPAIR 1 FILTER ASSEMBLY)
NOTE: Part number V011135, coreless element, comes as part of

conversion kit part number V011133.
Kit is designed so the metal core is a separate part that remains in the
filter housing after initial conversion
to coreless design. Therefore, only the coreless element needs to be
replaced. Kit V011133 replaces 40983.
For metal core only, part number is V011137.
4-46
SHEET 2
BI010484
FUEL FILTER KIT - QSK19 (TIER 1)

14
7 8
1 1 6
2 3
2 2 5 4
3 3
13 3
4 4
4 12
9 10
4 3 2 1 3 4
11
4-47
SHEET 1
BI010484
FUEL FILTER KIT - QSK19 (TIER 1)


4267148 FUEL FILTER KIT - QSK19 (TIER 1)
2 4 EA 57729 ADAPTER, REDUCER
3 6 EA 33375 FITTING, HOSE - BRASS UNIVERSAL
6 1 EA 428852 ADAPTER, 90 ELBOW
11 1 EA 442302 PLATE, ELECTRICAL BOX
13 1 EA T106177 MOUNT, FUEL FILTER
14 1 EA 434777 FUEL FILTER 4-48
4-47
SHEET 2
BI010484
FUEL FILTER
14
15
9
16 10
11
17
12
13
4-48
SHEET 1
BI010484
FUEL FILTER

434777 FUEL FILTER
1 1 EA V014005 T-HANDLE AND O-RING KIT
2 1 EA -------- LID AND GASKET KIT
3 1 EA -------- OUTER CYLINDER KIT
4 1 EA -------- RETURN TUBE KIT
5 1 EA V014006 MOUNTING BRACKET (includes bracket hardware)
6 1 EA V014004 ELEMENT, 10 micron (all replacement elements include seals)
7 1 EA V014007 VALVE, SPRING AND O-RING KIT
8 -------- NOT USED IN THIS ASSEMBLY
9 -------- NOT USED IN THIS ASSEMBLY
10 1 EA -------- BOWL (and lid) GASKET
11 1 EA -------- CHECK BALL WITH SEAL
12 1 EA -------- CENTRIFUGE/CONICAL BAFFLE
13 1 EA -------- NOT USED IN THIS ASSEMBLY
14 1 EA -------- BODY KIT
15 1 EA V014008 BOWL RING
16 1 EA V014009 CAPSCREW KIT (quantity 4)
17 1 EA V014010 CLEAR BOWL KIT (includes bowl, drain, bowl gasket and probe plug)
V014011 COMPLETE SEAL SERVICE KIT
4-48
SHEET 2
BI010484
SECTION 5 - DUST CONTROL

DUST COLLECTOR INSTALLATION 411062 5-1
DUST COLLECTOR ASSEMBLY 97418 5-2
AIR LINE FILTER/REGULATOR (DUST COLLECTOR ASSEMBLY) 89860 5-3
DUST COLLECTOR PLUMBING 419621 5-4
DUST CURTAIN INSTALLATION 97271 5-5
DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD. ACTIVATION) 416098 5-6
HYDRAULIC CYLINDER ASSEMBLY 75137 5-7
HYDRAULIC DUST CURTAIN LEVER 89266 5-8
DUST CURTAIN PLUMBING 412014 5-9
SECT5
SHEET 1
BI010484
DUST COLLECTOR INSTALLATION

ASSEMBLY 411062 REVISION L
5 6 7
12
14
14
10
13
11
9
16
8
1
20 19 18 17 15
4 3 2
5-1
SHEET 1
BI010484

190 190 190

191 191
191
5-1
SHEET 2
BI010484


411062 DUST COLLECTOR INSTALLATION
1 1 EA. 97418 DUST COLLECTOR ASSEMBLY 5-2
2 1 EA. 425823 PLATFORM COVER PLATE
4 8 EA. 5975 WASHER, LOCK (1/2, SPRING)
5 1 EA. 97714 WELDMENT
7 4 EA. 6291 NUT, ELASTIC STOP (1/2-13UNC)
8 1 EA. 1054733 HOSE, DUST COLLECTOR
9 2 EA. 88211 CLAMP, HOSE
11 1 EA 431558 INLET, DUST COLLECTOR
13 1 EA. 317978 ADAPTER, 90 DEG
14 1 EA. 419621 DUST COLLECTOR PLUMBING 5-4
15 15 FT 54430 CONDUIT
16 1 EA 56719 CONNECTOR, ELECTRIC - LIQUID TIGHT
17 3 EA 320354 123091 HOSE CLAMP
18 3 EA 347037 167530 WELD STUD
20 3 EA 7972 NUT, LOCK (3/8-16UNC)
21 17 EA 45259 TERMINAL, SPADE - 16 / 14 AWG - #10 STUD -
INSULATED
22 2 EA 45249 TERMINAL, RING - 12 / 10 AWG - INSULATED
23 4 EA 45261 CONNECTOR, BUTT - 16 / 14 AWG
51 50 FT 17818 WIRE, 16 GA - BLACK
190 20 FT 17816 WIRE, 16 GA - WHITE
191 20 FT 17818 WIRE, 16 GA - BLACK
5-1
SHEET 3
BI010484
DUST COLLECTOR ASSEMBLY

13
22 10 11 12
14
17
21 15
9
7 1
8
19
18
20
5-2
SHEET 1
BI010484

3 6
5
16
5-2
SHEET 2
BI010484


97418 DUST COLLECTOR ASSEMBLY
1 1 EA. ------- LOWER HOUSING SECTION
2 1 EA. ------- UPPER HOUSING SECTION
3 1 EA. 97426 IMPULSE AIR MANIFOLD
4 1 EA. 89851 D.C. ELECTRIC TIMER
5 6 EA. 89855 IMPULSE VALVE
1 EA. 22387 Repair Kit-Impulse Valve
6 6 EA. 89856 SOLENOID VALVE
7 6 EA. 89854 ELEMENT RETENTION ROD
8 6 EA. 89853 FILTER ELEMENT
9 1 EA. 89846 BLOWER MOUNT
10 1 EA. 97419 BLOWER HOUSING
11 1 EA. 97420 BLOWER WHEEL
12 1 EA. 97421 BLOWER HOUSING TOP PLATE
13 1 EA. 89850 HYDRAULIC MOTOR
1 EA 16576 Flange assembly with o ring & fasteners
1 EA 16575 O-ring, flange
4 EA 18561 Capscrew, socket head
1 EA. 22226 Seal Kit-Hydraulic Motor
14 1 EA. 89862 PRESSURE RELIEF VALVE
15 1 EA. 89861 BALL VALVE
16 1 EA. 89863 FLOW CONTROL VALVE
17 1 EA. 89860 AIR LINE FILTER / REGULATOR (DUST 5-3
COLLECTOR ASSEMBLY)
18 2 EA. 89857 DROPOUT CHUTE, 36 INCH
19 2 EA. V008902 DROPOUT HOSE - 42 INCH
20 2 EA. 89859 HOSE CLAMP
21 1 EA. 97422 DRAIN COCK
22 1 EA. V002935 BUSHING, 1 7/8
5-2
SHEET 3
BI010484
AIR LINE FILTER / REGULATOR (DUST COLLECTOR ASSEMBLY)

5-3
SHEET 1
BI010484
AIR LINE FILTER / REGULATOR (DUST COLLECTOR ASSEMBLY)


89860 AIR LINE FILTER / REGULATOR (DUST COLLECTOR ASSEMBLY)
1 1 EA V011657 KIT, REGULATOR BONNET (Includes Cap & Bonnet Lock Screws
2 1 EA V011658 KIT, ADJUSTING SPRING
3 1 EA V011659 KIT, DIAPHRAGM REPAIR
4 1 EA V011662 KIT, METAL BOWL (Also Includes Items 11 & 13) MUST ALSO ORDER
ITEM 14
5 1 EA V011660 KIT, VALVE (Also Includes items 6, 7, 8 & 10)
9 1 EA V011661 KIT, ELEMENT
ITEM 14
ITEM 14
14 1 EA V011663 KIT, OPTIONAL AUTO DRAIN (Includes Float Drain)
1 EA V001291 GAUGE (Not included with 89860 assembly; order separately)
5-3
SHEET 2
BI010484
DUST COLLECTOR PLUMBING

3
2
5-4
SHEET 1
BI010484

1
3
5-4
SHEET 2
BI010484


419621 DUST COLLECTOR PLUMBING
5-4
SHEET 3
BI010484
DUST CURTAIN INSTALLATION

10
9 10
11 7 5 6
5 6
2
4 4
5 6
2
10 10
5 6 3 1
5-5
SHEET 1
BI010484
DUST CURTAIN INSTALLATION


97271 DUST CURTAIN INSTALLATION
1 1 EA. 84658 CURTAIN, DUST (1/4 X 48 X 127 5/8)
2 2 EA. 84659 CURTAIN, DUST (1/4 X 48 X 61 1/2)
3 1 EA. 84662 STRIP, RETAINER (1/8 X 2 X 100)
4 2 EA. 402855 STRIP, RETAINER
7 1 EA. 97735 CURTAIN, INLET SIDE
8 1 EA. 97752 STRIP, RETAINER (49LG)
10 2 EA. 97754 STRIP, RETAINER (14 1/2LG)
5-5
SHEET 2
BI010484
DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD. ACTIVATION)

20
27 26 4
4
20
5-6
SHEET 1
BI010484

15 17
27 26 4
5
20
6 13
13
1
6 14
12 11 3
5-6
SHEET 2
BI010484

22 21
23
14
5 24 25
15 9 10
10 9 19 18 14
2 10 9 9 10
2
12 11 3
3 11 12
3
3
5-6
SHEET 3
BI010484


416098 DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD.
ACTIVATION)
1 2 EA 75137 HYDRAULIC CYLINDER ASSEMBLY 5-7
2 2 EA 89266 HYDRAULIC DUST CURTAIN LEVER 5-8
3 2 EA 54808 STIFFENER - HYDRAULIC DUST CURTAIN
4 6 EA 1621297 SUPPORT, LUG
5 2 EA 89258 LUG, CYLINDER
10 4 EA 42701 NUT, LOCK (1/8UNC, ELASTIC COLLAR)
13 2 EA 6365 PIN, COTTERED
14 2 EA 89259 ARM, LEVER
16 1 EA 412014 DUST CURTAIN PLUMBING 5-9
17 2 EA 87641 ADAPTER, HYDRAULIC - ORIFICE
18 2 EA 37830-050 ADAPTER, TEE
20 2 EA 430790 LUG SUPPORT
23 3 EA 424766 BAR, TAPPED
5-6
SHEET 4
BI010484
HYDRAULIC CYLINDER ASSEMBLY

13
5 11
20 15
10 2 16 4 18
19
17
1
6
21 8 12
5-7
SHEET 1
BI010484
HYDRAULIC CYLINDER ASSEMBLY


75137 HYDRAULIC CYLINDER ASSEMBLY
1 1 EA. ----------- WIPER
2 2 EA. ----------- SEAL
3 1 EA. V009961 O-RING
4 1 EA. V005374 O-RING
5 1 EA V005373 BACK-UP RING
6 1 EA ----------- SEAL
7 1 EA. V013278 SEAL KIT (includes items 1 - 6)
8 2 EA. V009406 CLIP PIN
11 1 EA. V002362 SETSCREW
12 1 EA. V009764 CAPSCREW
13 1 EA. V002363 NYLON PLUG
14 2 EA. V001919 PORT PLUG
15 1 EA. ----------- TUBE ASSEMBLY
16 1 EA. V013972 ROD
17 1 EA. V001208 ROD CLEVIS
18 1 EA. ----------- HEADCAP
19 1 EA. ----------- HEAD
20 1 EA. ----------- PISTON
21 2 EA. V003839 CLEVIS PIN
5-7
SHEET 2
BI010484
HYDRAULIC DUST CURTAIN LEVER

2 2
2
3
5 5
4 4 4 4
5-8
SHEET 1
BI010484
HYDRAULIC DUST CURTAIN LEVER


89266 HYDRAULIC DUST CURTAIN LEVER
1 1 EA 430783 PIVOT ROD, DUST CURTAIN
2 2 EA 54806 ARM LEVER, DUST CURTAIN
3 4 FT 12167 TUBING, ROUND
4 4 EA 52491 LINK, CHAIN - SPRING ANCHOR
5 2 FT 51703 CHAIN (3/16 WELD)
6 1 EA 54808 STIFFENER, HYDRAULIC DUST CURTAIN
5-8
SHEET 2
BI010484
DUST CURTAIN PLUMBING

1
3
3
2
5-9
SHEET 1
BI010484
DUST CURTAIN PLUMBING


412014 DUST CURTAIN PLUMBING
1 1 EA. 423919 HOSE ASSEMBLY (JCAG2L-08-139)
2 1 EA. 423920 HOSE ASSEMBLY (JCAG2L-08-153)
3 1 EA 1577415 HOSE ASSEMBLY (JCAG2L-08-172)
5-9
SHEET 2
BI010484
SECTION 6 - MAST

MAST ASSEMBLY - 11.5M 1615905 6-1
MAST PIVOT WELDMENT (OUTSIDE) 410777 6-2
CYLINDER, HOIST AND PULLDOWN (MAST) 423475 6-3
GUIDE ASSEMBLY, SHEAVE (MAST) 414344 6-4
SHEAVE, 22-INCH OD W/BEARING 414307 6-5
VALVE ASSEMBLY, MAST - 9 SECTIONS W/ATTACHMENTS 411934 6-6
VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS 410093 6-7
DUST HOOD INSTALLATION 427976 6-8
MAST PLUMBING (11.5 METER MAST) 423613 6-9
PIPE RACK INSTALLATION 423746 6-10
MOTOR, HYDRAULIC 414782 6-11
HYDRAULIC CYLINDER ASSEMBLY - SWING 429708 6-12
ROTARY DRIVE ASSEMBLY 4033629 6-13
ROTARY DRIVE GEARBOX ASSEMBLY 4033626 6-14
ROTARY DRIVE MOTOR HOSE KIT 4160030 6-14A
ROTARY DRIVE MOTOR FIELD KIT 4160029 6-14B
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION 414679 6-15
HYDRAULIC CYLINDER ASSEMBLY - CLAMPING 409242 6-16
HYDRAULIC CYLINDER ASSEMBLY - ROTATE 413639 6-17
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING 409309 6-18
AUTOMATIC TOOL WRENCH 412659 6-19
PIPE RACK ROTATE PLUMBING 410624 6-20
AUTO TOOL WRENCH PLUMBING 410625 6-21
PIPE RACK CAROUSEL LOCK PLUMBING 410627 6-22
PIPE RACK SWING PLUMBING 411989 6-23
MAST LOCK INSTALLATION 410456 6-24
WINCH INSTALLATION (BG8) 1622419 6-25
WINCH CASE DRAIN CONVERSION KIT 1706245 6-26
WINCH ASSEMBLY 422078 6-27
BRAKE VALVE ASSEMBLY (WINCH) V010924 6-28
WINCH PLUMBING HOSE KIT 4007944 6-29
SECT6
SHEET 1
BI010484
MAST ASSEMBLY - 11.5M

32 40 22 14 13 25 26
15 1 49
31 37
37 24 23
2 11 12 17 18 4 5 16
27
33
6 18
3 20 31 27 45
17 43
16 42
19 28 29 30
41
50
6-1
SHEET 1
BI010484

31
33 6
23 24
19
28 29 30
12 11
50 41
5
6-1
SHEET 2
BI010484

1
37
49
37
38
39
38
6 8 9 10
45 44
46
7 27 21 22
6-1
SHEET 3
BI010484


1615905 MAST ASSEMBLY - 11.5M
1 1 EA 1613990 MAST, WELDMENT, 11.5M - SKF
410777 MAST LIFT CYLINDER BRACKET WELDMENT 6-2
(OUTSIDE)
2 1 EA 423475 CYLINDER, HOIST AND PULLDOWN (MAST) 6-3
3 1 EA 410450 PIN, HOIST/PULLDOWN
4 1 EA 410817 CLAMP, CYLINDER - HOIST/PULLDOWN
5 1 EA 414344 GUIDE ASSEMBLY, SHEAVE (MAST) 6-4
6 3 EA 414307 SHEAVE, 22-INCH OD W/BEARING 6-5
7 4 EA 440574 PIN, SHEAVE
8 4 EA 66198 BUSHING, BEARING ADJUSTMENT
9 4 EA 18518 NUT, LOCK (1.250-12UNF, THIN ELASTIC COLLAR)
10 4 EA T106205 WASHER, FLAT - SHEAVE RETAINER PIN
11 2 EA 52279 TUBING, STANDPIPE - 1 1/4 OD
12 1 EA 65654 TUBING, STANDPIPE - 3/4 OD (35' MAST)
15 1 EA 8308 COUPLING, PIPE (2NPT, BLACK)
16 2 EA 423545 CABLE, WIRE ROPE - HOIST
17 2 EA 423546 CABLE, WIRE ROPE - PULLDOWN
18 8 EA 40138-050 124095 NUT, HEX - GR5 (2 -4.5UNC)
19 1 EA 411934 VALVE ASSEMBLY, MAST - 9 SECTIONS 6-6
W/ATTACHMENTS
21 8 EA 42764 5825192 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC,
4.750L)
23 4 EA 4205682 CAPSCREW, HEX HEAD - GR8 (1.250-7 UNC, 3.00L)
24 4 EA 83587 WASHER, FLAT (1.250, HARDENED)
25 4 EA 19663 CLAMP, CABLE
26 1 EA 4269377 CABLE WIRE ROPE (3/4 DIA X 130")
27 8 EA 5929 FITTING, GREASE STRAIGHT (1/8NPT, ALEMITE)
28 4 EA 6096 105134 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC,
1.000L)
29 4 EA 6292 NUT, HEX LOCK (5/16-18UNC)
32 1 EA 427976 DUST HOOD INSTALLATION 6-8
33 1 EA 443046 SHEAVE, MODIFIED
34 1 EA 423613 MAST PLUMBING (11.5 METER MAST) 6-9
37 3 EA 35584 119385 ADAPTER, STRAIGHT
39 2 EA 34859-050 168637 ADAPTER, STRAIGHT
42 1 EA 418468 TUBE ASSEMBLY - PIPE RACK CYLINDER
43 1 EA 418469 TUBE ASSEMBLY - PIPE RACK CYLINDER
44 2 EA 89568 TUBE ASSEMBLY - PIPE RACK (1/2 X 240L)
45 4 EA 38681-050 119669 ADAPTER, STRAIGHT
6-1
SHEET 4
BI010484


51 1 EA 1060893 SHIM KIT, PULLDOWN CYLINDER - MAST (NOT
SHOWN)
6-1
SHEET 5
BI010484
MAST PIVOT WELDMENT (OUTSIDE)

4 3 2 1
6-2
SHEET 1
BI010484
MAST PIVOT WELDMENT (OUTSIDE)


410777 MAST PIVOT WELDMENT (OUTSIDE)
1 1 EA 14818 BAR, FLAT (2 1/2 X 5 X 55 1/2)
2 1 EA 14818 BAR, FLAT (2 1/2 X 5 X 21)
3 2 EA 35746 CAPSCREW, HEX HEAD - GR8 (1 1/4-7UNC, 7.500L)
NOTE: REQUIRES TWO 410777 WELDMENTS PER MAST.
6-2
SHEET 2
BI010484
CYLINDER, HOIST AND PULLDOWN (MAST)

8 7
17
12 5 3
24
25
19 18
1 2 22 23
20
4 9
15
16
14
11 6 21 10
6-3
SHEET 1
BI010484
CYLINDER, HOIST AND PULLDOWN (MAST)


423475 CYLINDER, HOIST AND PULLDOWN (MAST)
1 1 EA ------- O-RING
2 1 EA ------- BACKUP
3 1 EA ------- WIPER
4 1 EA ------- BACKUP
5 1 EA ------- SEAL
6 1 EA ------- SEAL
7 2 EA ------- BACKUP
8 1 EA ------- SEAL
9 1 EA ------- O-RING
10 2 EA ------- INGRESSION RING
11 2 EA ------- WEAR RING
12 2 EA ------- WEAR RING
14 4 EA V004875 SETSCREW
15 2 EA V004340 SETSCREW
16 2 EA V002363 NYLON PLUG
17 2 EA V011682 PORT PLUG
18 1 EA V011683 TUBE ASSEMBLY
19 1 EA V011684 ROD
20 1 EA V011685 FOOTMOUNT ASSEMBLY
22 1 EA V004878 HEAD
23 1 EA V004879 CAP, HEAD
24 1 EA V004880 NUT
25 1 EA V004881 SPACER
V004874 SEAL KIT (Includes Items 1 thru 12)
6-3
SHEET 2
BI010484
GUIDE ASSEMBLY, SHEAVE (MAST)

10 11
8 8
8
1
10 11
12 13 9 10 11
6-4
SHEET 1
BI010484

10 11 10 11
12 13 9
2
2 2
4 5 6
3 7 3 7 3 7
3 7 3 7 3 7
4 5 6
2 2
2
12 13 9
1 10 11 11 10
8 8 9 8
5 4
6 2
3 7
6-4
SHEET 2
BI010484


414344 GUIDE ASSEMBLY, SHEAVE (MAST)
1 1 EA 414213 MOUNT, SHEAVE
2 4 EA 89075 SHEAVE, 16 OD W/BEARING
30920 Bearing Cone (2 Per Sheave)
30998 Bearing Cup (1 Per Sheave)
30999 Grease Seal (2 Per Sheave)
4 4 EA 18518 NUT, LOCK (1 1/4-12UNF, THIN ELASTIC COLLAR)
5 4 EA T106205 PIN, RETAINER - SHEAVE
6 4 EA 66198 BUSHING, BEARING ADJUSTMENT
8 10 EA 413519 PAD, WEAR GUIDE
9 2 EA 413463 GUIDE, SHEAVE
10 20 EA 410859 CAPSCREW, BRASS (1/2-13UNC, 1.000L)
6-4
SHEET 3
BI010484
SHEAVE, 22-INCH OD W/BEARING

6-5
SHEET 1
BI010484
SHEAVE, 22-INCH OD W/BEARING


414307 SHEAVE, 22-INCH OD W/BEARING
1 2 EA 30920 CONE, BEARING - SHEAVE
2 1 EA 30998 BEARING, CUP SHEAVE
3 2 EA 30999 SEAL, SHEAVE
6-5
SHEET 2
BI010484
VALVE ASSEMBLY, MAST - 9 SECTIONS W/ATTACHMENTS

ASSEMBLY 411934 REVISION K
12 2 14 10
1
8 12
9
13 4
7 6
15 5
3 5 3 5
5 16
6-6
SHEET 1
BI010484
VALVE ASSEMBLY, MAST - 9 SECTIONS W/ATTACHMENTS

ASSEMBLY 411934 REVISION K

411934 VALVE ASSEMBLY, MAST - 9 SECTIONS
W/ATTACHMENTS
1 1 EA. 410093 VALVE ASSEMBLY, MAST - 9 SECTIONS LESS 6-7
ATTACHMENTS
8 1 EA. 37407 ADAPTER, PLUG STRAIGHT
9 1 EA. 37406 ADAPTER, PLUG STRAIGHT
10 18 EA. 402620 CONNECTOR, LIGHTED
15 2 EA 61795 ORIFICE (1/8)
16 2 EA 403096 ORIFICE (1/16)
6-6
SHEET 2
BI010484
VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS

2 4
1 4
6-7
SHEET 1
BI010484
VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS


410093 VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS
1 9 EA. 413252 VALVE SPOOL SECTION, MOTOR SPOOL
1 EA. SECT. V001985 Seal Kit, Valve Section - Motor Spool
2 EA. SECT. V002453 Coil, 24V - Motor Spool Valve (Req's 2 per Valve Sect.)
2 7 EA. 412888 VALVE, CHECK (*SEE NOTE)
V005835 Cartridge
3 1 EA. V005836 MANIFOLD
4 1 EA 438701 VALVE, FLOW CONTROL - SANDWICH
*NOTE: IF AUTOMATED, SEE "PIPE POSITIONER

SENSOR/COMPONENTS (AUTOMATED)"
FOR VALVE AND ADDITIONAL ITEMS.
6-7
SHEET 2
BI010484
DUST HOOD INSTALLATION

1
7 8
6 5
2 10 9 6 3
6-8
SHEET 1
BI010484
DUST HOOD INSTALLATION


427976 DUST HOOD INSTALLATION
1 1 EA 427975 DUST HOOD, WELDMENT
2 1 EA 427977 SEAL, DUST - DOOR - REAR, SKF
4 1 EA 410659 RETAINER, DUST SEAL
9 1 EA 412987 CLAMP, DUST SEAL
6-8
SHEET 2
BI010484
MAST PLUMBING (11.5 METER MAST)

4 3
6-9
SHEET 1
BI010484

4 3
6-9
SHEET 2
BI010484


423613 MAST PLUMBING (11.5 METER MAST)
6-9
SHEET 3
BI010484
PIPE RACK INSTALLATION

ASSEMBLY 423746 REVISION Q
1
7
45 38
5 28 29 39 45
15
4 50 55
23 17
21
37 16
44 34
71
74 48
42
1
40
75
37 68 69
46
1
74
2
35 40 42
1
24
48
23
44 41 36
6-10
SHEET 1
BI010484

32 43
1
31 35 40 42
25
7 26 2
13
27
17 19 20 9
11
30 4 73
15 21 34 16
10 44
31
12
43
14 6 33 42 66
32 8 23
31
3
6
18
2 72 40 42
6-10
SHEET 2
BI010484

46 47 51 56 57
49 53
53
54 59
76 49
52
76
6-10
SHEET 3
BI010484

23
49
49
61
6-10
SHEET 4
BI010484


423746 PIPE RACK INSTALLATION
1 1 EA 423739 SUPPORT, CAROUSEL PIVOT
2 1 EA 423743 SUPPORT, CAROUSEL DRILL PIPE
3 1 EA 414126 TUBE, TOP CAROUSEL
4 1 EA 414782 MOTOR, HYDRAULIC 6-11
5 1 EA 95550 CYLINDER, HYDRAULIC
1 EA 22476 Piston Bore Kit, Hydraulic Cylinder
(Contains wear ring, piston seal & 2 tube end seals)
1 EA 22475 Rod Seal Kit, Hydraulic Cylinder
(Rod seal, bushing, bushing retainer, rod wiper &
bushing O-ring)
6 1 EA 409315 CUP, END - LOWER PIPE RACK SUPPORT
7 1 EA 409292 CAP, END - PIPE RACK SUPPORT - UPPER
8 1 EA 409924 CAP, END - CAROUSEL - UPPER
9 1 EA 401066 WASHER, THRUST
10 1 EA 409359 WASHER, THRUST
11 1 EA 414783 BEARING, JOURNAL - CAROUSEL- LOWER
12 1 EA 409291 BEARING, JOURNAL - P.R.SUPPORT - LOWER
13 1 EA 409284 BEARING, JOURNAL - P.R.SUPPORT - UPPER
14 1 EA 409285 BEARING, JOURNAL - CAROUSEL - UPPER
15 1 EA 414640 PLATE, MOUNTING - MOTOR
16 1 EA 414008 SPROCKET, CAROUSEL
17 1 EA 4372191 SPROCKET, CAROUSEL
18 4 EA 56759 BAR, SQUARE
21 1 EA 414010 CHAIN, PIPE RACK SWING
23 1 EA 40164 BLOCK, ADJUSTING
24 1 EA 40238 BAR, CHOCK - PIPE RACK STOP
25 1 EA 96520 PIN, CAROUSEL LOCK
26 1 EA 96519 PIN, DOWEL
27 1 EA 96521 PIN, INSERT - CAROUSEL LOCK
37 1 EA 414028 GUARD, CAROUSEL SPROCKET
40 16 EA 56004 NUT, HEX - GR8 (3/4-10UNC)
41 4 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
42 20 EA 438682 WASHER, NORD-LOCK (3/4)
6-10
SHEET 5
BI010484


46 1 EA 419887 RETAINER, BEARING - CAROUSEL SUPPORT
PIVOT
47 1 EA 419882 BEAR, JOURNAL
48 1 EA 414086 REST, CAROUSEL STOP
49 2 EA 429708 HYDRAULIC CYLINDER ASSEMBLY - SWING 6-12
1.750L)
66 4 EA 56004 NUT, HEX - GR8 (3/4-10UNC)
72 6 EA 68402 CAPSCREW ,HEX HEAD - GR8 (3/4-10UNC, 4.000L)
75 5 EA 414821 KEY, SQUARE
76 4 EA 439246 PIN, CYLINDER
6-10
SHEET 6
BI010484
MOTOR, HYDRAULIC
13
12 3
3
11
3
6
21 20
7
4
10 19
2 3 5
17 18
16
8
9
23 22
14
15
1
6-11
SHEET 1
BI010484
MOTOR, HYDRAULIC

414782 MOTOR, HYDRAULIC
1 1 EA. V006585 SEAL, EXCLUSION
2 1 EA. V006586 HOUSING, BEARING
3 4 EA. ------- SEAL
4 1 EA. ------- RING, BACKUP
5 1 EA. ------- SEAL, SHAFT
6 1 EA. V006587 SHAFT & BEARING KIT
7 1 EA. V000964 KEY
8 1 EA. ------- SEAL, SHAFT FACE
9 1 EA. V006588 PLATE, WEAR
10 1 EA. V006589 DRIVE
11 1 EA. V006590 GEROLER
12 1 EA. V006591 DRIVE, VALVE
13 1 EA. V006592 PLATE, VALVE
14 1 EA. V006593 VALVE
15 1 EA. V006594 BALANCE RING
16 1 EA. ------- SEAL, FACE, INNER
17 1 EA. ------- SEAL, FACE, OUTER
18 2 EA. V006595 PIN
19 2 EA. V006596 SPRING
20 4 EA. V006597 BOLT
21 1 EA. V006598 HOUSING, VALVE
22 1 EA. V006599 PLUG ASSEMBLY
22A 1 EA. V006600 O-Ring
66131 Kit, Seal (Includes Items 1, 3, 4, 5, 8, 16 & 17)
6-11
SHEET 2
BI010484
HYDRAULIC CYLINDER ASSEMBLY - SWING

12
4 19 11
9 7 6 20 16 17 3
13
10 5 18 14
2 1
21
6-12
SHEET 1
BI010484

6-12
SHEET 2
BI010484


429708 HYDRAULIC CYLINDER ASSEMBLY - SWING
1 1 EA V005366 WIPER
2 1 EA V005367 SEAL
3 1 EA V005374 O-RING
4 1 EA V005373 BACK-UP RING
5 1 EA V005371 O-RING
6 1 EA V005370 SEAL
7 1 EA V005795 WEAR RING
8 1 EA V012899 SEAL KIT (INCLUDES ITEMS 1 THRU 7)
9 2 EA V009406 CLIP PIN
10 1 EA V005382 LOCK NUT
11 2 EA V000273 SETSCREW (1/4-20UNC, 2.000L)
12 1 EA V012900 RETAINING RING
13 2 EA V002363 NYLON PLUG
14 4 EA V012901 BUSHING
15 2 EA V011919 PORT PLUG
16 1 EA ----------- TUBE ASSEMBLY
17 1 EA 4003249 ROD
18 1 EA 4003270 ROD CLEVIS (ADJUSTABLE)
19 1 EA V012904 HEAD
21 2 EA V003839 CLEVIS PIN
6-12
SHEET 3
BI010484
ROTARY DRIVE ASSEMBLY

37 29 30 31
1
22 26 4 25
35 13 12 33 20 11
4 5 34
8 7 3
2
21 16 7 17
16 7 17 21
27
28
14
38
18
19 36 32
6-13
SHEET 1
BI010484

2 16
17 7
24 23
33
10
15
6 1
6-13
SHEET 2
BI010484


4033629 ROTARY DRIVE ASSEMBLY
1 1 EA 4033626 ROTARY DRIVE GEARBOX ASSEMBLY 6-14
2 1 EA 1623603 GUIDE, ROTARY GEARBOX - DC SIDE
3 4 EA 1623824 PIN, DOWEL - ROTARY HEAD GUIDE
6 1 EA 1625570 GUIDE, ROTARY GEARBOX - CAB SIDE
10 1 EA 4064397 CHOCK, BAR - ROUND, BENT
12 1 EA 304913 CLAMP, SUPPORT
13 1 EA 1638622 ADAPTER, 90 DEG
15 1 EA 442617 RING, DUST DEFLECTOR (NOT SHOWN ON
DRAWING)
16 12 EA 410860 PAD, WEAR - GUIDE
17 24 EA 410859 CAPSCREW, BRASS (1/2-13UNC, 1.00L)
REF 4160030 ROTARY DRIVE MOTOR HOSE KIT (INCLUDES 6-14A
ITEMS 20, 32, 35, 36, & 38)
21 12 EA 95541 SHIM, WEAR PAD
22 1 EA 1581542 MOTOR, ROTARY DRIVE
26 1 EA 20463-050 GASKET, 2-BOLT
28 1 EA 432422 ADAPTER, FLANGE KIT
29 1 EA 438490 PLUG, PIPE - SQUAREHEAD (3/8-16UNC, 0.750L)
30 1 EA 42836 WASHER, FLAT (3/8, TYPE SAE)
32 1 EA 4251228 HOSE ASSEMBLY (TCBM500-32-SP-24-40SFCD61)
33 1 EA 320573 FITTING, ALEMITE - VENT PLUG
35 1 EA 4251252 HOSE ASSEMBLY (JCAG2-12-32)
36 1 EA 1613973 HOSE ASSEMBLY (JCAG5K-16-24.5)
37 1 EA 4172477 GUARD, SIGHT GLASS
38 1 EA 4251253 HOSE ASSEMBLY (JCAG5K-16-30)
REF 4160029 ROTARY DRIVE MOTOR FIELD KIT (SEE NOTE) 6-14B
NOTE: THE FIELD KIT FOR RETROFITTING THE
ROTARY
DRIVE MOTOR IS 4160029, WHICH INCLUDES ALL
PARTS
REQUIRED (BULKHEAD FITTINGS, HOSE KIT,
MOTOR, GASKET, ETC.).
6-13
SHEET 3
BI010484


ITEMS 4 (qty 2), 18, 19, 22 THRU 27, 32, 34, 35, 36, &
38 ARE PART OF THE FIELD KIT.
6-13
SHEET 4
BI010484
ROTARY DRIVE GEARBOX ASSEMBLY

43 18 22
20
60 22
19 23
31
36 32 48
35
17 21
52
33
51
44
63 64
6-14
SHEET 1
BI010484

53
58
59 49
11 50
24 25 8 34 38
46
14
16
26 27
39
40
29
7
4
9
15
27 28
42 62
12 21 65 2
24 25 6 5
10 30
61
3
37
61
54 55 56
57
61
6-14
SHEET 2
BI010484


4033626 ROTARY DRIVE GEARBOX ASSEMBLY
2 2 EA 98894 KEY
3 1 EA V005118 SHAFT, OUTPUT
4 1 EA 98897 SHAFT, 24T
5 1 EA 98898 GEAR, 84T
6 1 EA 98899 PINION, 24T
7 1 EA 98900 GEAR, 110T
8 1 EA 98902 COVER, END
9 1 EA 98903 SPACER
10 1 EA 4159874 SPACER
11 2 EA 407162 LOCK NUT
12 1 EA 4159875 PLATE, SEAL
14 1 EA V005119 HOUSING, SEAL
15 1 EA -------- CASE
16 1 EA V012620 COVER
20 3 EA 6101 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 2.000L)
21 10 EA 5962 WASHER, LOCK (3/8)
22 18 EA 5975 WASHER, LOCK (1/2)
23 8 EA 98914 WASHER, LOCK (5/8)
24 2 EA 98915 BEARING CONE
25 2 EA 98916 BEARING CUP
27 2 EA 98918 BEARING CUP
29 1 EA 37801 BEARING, BALL
30 1 EA 98920 PIN, ROLL (3/16, 0.500L)
31 2 EA 42590 PIN, DOWEL (5/8, 1.500L)
33 1 EA -------- PLUG, MAGNETIC
34 1 EA 98923 PLUG, HEX - COUNTERSUNK
35 1 EA V004851 PLUG
36 1 EA 98729 PLUG, MAGNETIC
37 1 EA -------- PLUG, HEX - COUNTERSUNK
38 1 EA 98925 RING, SNAP
42 1 EA 1648994 SEAL, SPECIAL
43 1 EA -------- NAMEPLATE
44 1 EA 69616 WINDOW, OIL LEVEL
45 1 EA -------- TAG, OIL EMPTY
46 1 EA -------- PLUG, SHIPPING
49 1 EA 98930 SHIM SET
50 8 EA 98931 SETSCREW, HEX CUP (1/2-13, 1.000L)
52 1 EA V005123 NAMEPLATE, CHECK OIL
53 1 EA V012621 HOUSING, SEAL
6-14
SHEET 3
BI010484


54 5 EA V004563 SHIM, .005
55 5 EA V004564 SHIM, .007
56 6 EA V004565 SHIM, .020
57 1 EA V012622 SEAL, FACE
58 1 EA V012623 SPACER, SEAL
59 2 EA V004566 SEAL
61 3 EA 5929 FITTING, STRAIGHT GREASE
62 1 EA -------- BALL BEARING
63 1 EA V009753 STATOSEAL
6-14
SHEET 4
BI010484
ROTARY DRIVE MOTOR HOSE KIT

4 2
6-14A
SHEET 1
BI010484
ROTARY DRIVE MOTOR HOSE KIT


4160030 ROTARY DRIVE MOTOR HOSE KIT
6-14A
SHEET 2
BI010484
ROTARY DRIVE MOTOR FIELD KIT

22 26 4 25
35
20
4 34
18 38
19 36 32
6-14B
SHEET 1
BI010484

24 23
6-14B
SHEET 2
BI010484


4160029 ROTARY DRIVE MOTOR FIELD KIT
4 2 EA 438682 WASHER, NORDLOCK (3/4)
REF 4160030 ROTARY DRIVE MOTOR HOSE KIT (INCLUDES 6-14A
ITEMS 20, 32, 35, 36, & 38)
22 1 EA 1581543 ROTARY DRIVE MOTOR MODIFICATION
1 EA 1581542 MOTOR, ROTARY DRIVE
26 1 EA 20463-050 GASKET, 2-BOLT
6-14B
SHEET 3
BI010484
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION

ASSEMBLY 414679 REVISION P
23 22 16 15
36
19
14
36 9
31 32 26
27
33 23 22 16 15 3
4 6 8 33
27 42 42
8 1 11 7 43 5 43 2
10 12 8 33
13
20
21 1 20 21
24
13
9 18
12
42 44
11 45
2 45
17
17
33
25 25
6-15
SHEET 1
BI010484

37 39 42 37 39 42
39 38
29 30
42 42
35 35
41 41
6-15
SHEET 2
BI010484

34
42
35 28
35
5 43
36 14
6-15
SHEET 3
BI010484


414679 HYDRAULIC OPERATED BREAKOUT WRENCH
INSTALLATION
1 1 EA 413390 WRENCH, BREAKOUT - HOUSING
2 1 EA 409221 JAW, WRENCH - ROTATIONAL
3 1 EA 409220 JAW, CLAMPING
4 1 EA 428442 LUG, CYLINDER - SWING
5 1 EA 409242 HYDRAULIC CYLINDER ASSEMBLY - CLAMPING 6-16
6 1 EA 336309 PIN, HEAD/RING RETAINER
7 1 EA 336306 PIN, HEAD/RING RETAINER
8 3 EA 510074 RING, RETAINER - EXTERNAL
9 1 EA 413639 HYDRAULIC CYLINDER ASSEMBLY - ROTATE 6-17
10 1 EA 405480 PIN, HEAD/RING - RETAINED
11 1 EA 406952 PIN, JAW - AUTO BREAKOUT WRENCH
12 2 EA 336330 SLEEVE
13 1 EA 406951 CAP, PIN
14 1 EA 429708 HYDRAULIC CYLINDER ASSEMBLY - SWING 6-12
15 4 EA 400241 BUSHING, 1/2 INCH LONG
16 2 EA 400242 BUSHING, 1 INCH LONG
17 2 EA 1482114 SHIM (1.75 x .125 x 7.75)
18 1 EA 1482113 SHIM (1.75 x .125 x 5.25)
19 3 EA 425186 DIE, TONG
22 2 EA 439246 PIN, CYLINDER
23 2 EA T105484 PIN, HAIR
2.250L)
1.250L)
0.500L)
27 4 EA 1628619 SHIM, BREAKOUT WRENCH - 20 GAUGE
28 1 EA 408201 TUBE ASSEMBLY
31 1 EA 336308 1415939-03 PIN, CLAMPING JAW
32 1 EA 78256 RING, RETAINER - EXTERNAL
34 1 EA 409309 HYDRAULIC OPERATED BREAKOUT WRENCH 6-18
HOSE PLUMBING
35 2 EA 353199 VALVE,HYDRAULIC - PILOT OPERATED
1 EA VALVE V011235 Replacement Cartridge (Adjustable)
1 EA CART. V011286 Cartridge Seal Kit (Adjustable Cartridge)
1 EA VALVE V011287 Replacement Cartridge (Non-Adjust)
1 EA CART. V007100 Cartridge Seal Kit (Non-Adjust Cartridge)
6-15
SHEET 4
BI010484


43 2 EA 1651642 ADAPTER, 90 DEG
44 1 EA -------- DIE HOLDER *
45 2 EA -------- DIE HOLDER *
* SEE DRILL ACCESSORIES FOR DIE HOLDERS -
VARIES WITH PIPE O.D.
6-15
SHEET 5
BI010484
HYDRAULIC CYLINDER ASSEMBLY - CLAMPING

9
3 6
13 12 11 5 14
2 1
8
6-16
SHEET 1
BI010484
HYDRAULIC CYLINDER ASSEMBLY - CLAMPING


409242 HYDRAULIC CYLINDER ASSEMBLY - CLAMPING
1 1 EA. ------- WIPER
2 1 EA. ------- SEAL
3 2 EA. ------- SEAL
4 1 EA. ------- O-RING
5 1 EA. V003600 O-RING
6 1 EA. V003601 BACKUP
7 1 EA. V005112 SEAL KIT (Includes Items 1 thru 6)
8 1 EA. V002361 NUT, LOCK
9 1 EA. V005116 RETAINING RING
10 2 EA. V003612 PLUG, PORT
12 1 EA. V005115 ROD ASSEMBLY
13 1 EA. V005114 PISTON
14 1 EA. V005113 HEAD
6-16
SHEET 2
BI010484
HYDRAULIC CYLINDER ASSEMBLY - ROTATE

8 15
6 4 16
3
13
14
5
7
10 2 1
6-17
SHEET 1
BI010484
HYDRAULIC CYLINDER ASSEMBLY - ROTATE


413639 HYDRAULIC CYLINDER ASSEMBLY - ROTATE
1 1 EA. V006456 WIPER
2 1 EA. ------ SEAL
3 1 EA. ------ O-RING
4 1 EA. ------ BACKUP
5 1 EA. ------ O-RING
6 1 EA. ------ SEAL
7 1 EA. V006476 RING, WEAR
8 1 EA. ------ RING, WEAR
9 1 EA. V006578 SEAL KIT (Includes Items 1 thru 8)
11 1 EA. V004340 SETSCREW (Not Shown)
12 2 EA. ------ PLUG, PORT (Shipping)
13 1 EA. V006579 TUBE ASSEMBLY
14 1 EA. V006580 ROD ASSEMBLY
15 1 EA. V006581 PISTON
16 1 EA. V006582 HEAD
6-17
SHEET 2
BI010484
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING

6 7
2 7
9
10
3 7
2
6-18
SHEET 1
BI010484
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING


409309 HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING
1 1 EA T106215 HOSE ASSEMBLY (JCAG2L-04-62)
6-18
SHEET 2
BI010484
AUTOMATIC TOOL WRENCH

6
5
7
4
5 6 4
7
2
14 11 12 13
6-19
SHEET 1
BI010484
AUTOMATIC TOOL WRENCH


412659 AUTOMATIC TOOL WRENCH
1 1 EA ------ JAW (See General Assembly Items List - Section 0)
4 1 EA 70089 CYLINDER, HYDRAULIC
1 EA 22223 Cylinder Seal Kit
14 1 EA 1506842 PLATE, SHEAR - AUTO TOOL
6-19
SHEET 2
BI010484
PIPE RACK ROTATE PLUMBING

6-20
SHEET 1
BI010484
PIPE RACK ROTATE PLUMBING


410624 PIPE RACK ROTATE PLUMBING
1 1 EA. 404479 HOSE ASSEMBLY (JCAF310-08-85)
2 1 EA. T103981 HOSE ASSEMBLY (JCAF310-08-86)
6-20
SHEET 2
BI010484
AUTO TOOL WRENCH PLUMBING

6-21
SHEET 1
BI010484
AUTO TOOL WRENCH PLUMBING


410625 AUTO TOOL WRENCH PLUMBING
6-21
SHEET 2
BI010484
PIPE RACK CAROUSEL LOCK PLUMBING

6-22
SHEET 1
BI010484
PIPE RACK CAROUSEL LOCK PLUMBING


410627 PIPE RACK CAROUSEL LOCK PLUMBING
6-22
SHEET 2
BI010484
PIPE RACK SWING PLUMBING

5
6
7 8
2
4
6-23
SHEET 1
BI010484
PIPE RACK SWING PLUMBING


411989 PIPE RACK SWING PLUMBING
6-23
SHEET 2
BI010484
MAST LOCK INSTALLATION

1 1 6
6
3
3
4
4
7 8 11 7 8 7
6-24
SHEET 1
BI010484
MAST LOCK INSTALLATION


410456 MAST LOCK INSTALLATION
1 2 EA. 439628 HYDRAULIC CYLINDER 3-39
1525003 Cylinder Seal Kit
3 2 EA. 410463 PIN
4 2 EA. 5946 SETSCREW, HEX SOCKET
6 2 EA. 5929 FITTING, GREASE
11 1 EA. 77848 ADAPTER, ELBOW
6-24
SHEET 2
BI010484
WINCH INSTALLATION (BG8)

2
6 7 8 9
10 6 7 8 9
11
6 7 8 9
1
3 4 3 4 5 12
1
11
6 7 8 9
1
3 4
6-25
SHEET 1
BI010484

14
6-25
SHEET 2
BI010484


1622419 WINCH INSTALLATION (BG8)
1 1 EA 1706245 WINCH CASE DRAIN CONVERSION KIT 6-26
2 1 EA 422093 WEIGHT, OVERALL BALL
5 2 EA 403096 ADAPTER, ORIFICE
6 2 EA 422095 SHEAVE (10 INCH OD)
10 1 EA 61852 HOOK, SWIVEL
11 1 EA 422101 CABLE, WIRE ROPE
14 1 EA 4007944 WINCH PLUMBING HOSE KIT 6-29
6-25
SHEET 3
BI010484
WINCH CASE DRAIN CONVERSION KIT

1
3 3
2
6-26
SHEET 1
BI010484
WINCH CASE DRAIN CONVERSION KIT


1706245 WINCH CASE DRAIN CONVERSION KIT
3 1 EA 422078 WINCH ASSEMBLY 6-27
6-26
SHEET 2
BI010484
WINCH ASSEMBLY
9
29 26 34 22 21 15 73 30 1 38 8 65 41 63 60 78
16
66 37 38 36
28 31 23 19 20 14 72
32 57
68
35
36
42
76
48
44
75
46
71
56
53
50
7 52
70 51
18 17 77 11 45 4 3 5 6 54 74
13 79
24 47 33 12 27 49 39 2 69
80
6-27
SHEET 1
BI010484
WINCH ASSEMBLY
57
55
43
60
61
58
59
64
74 43 70 69
6-27
SHEET 2
BI010484
WINCH ASSEMBLY

422078 WINCH ASSEMBLY
1 1 EA V010879 CYLINDER, BRAKE
2 1 EA 85526 SEAL
3 1 EA 85527 STAMP, PRESSURE PLATE
4 12 EA 85529 SPRING, DIE
5 5 EA 67418 DISC - FRICTION
6 6 EA 67419 DISC - BRAKE
7 2 EA 85557 SPACER
8 1 EA 85565 O-RING
9 1 EA 85566 RING, BACK-UP
11 1 EA V010880 CARRIER, PLANET - PRIMARY
12 3 EA V010881 GEAR, PLANET
13 3 EA V010882 GEAR, PLANET - PRIMARY
14 3 EA V010883 BEARING, ROLLER
15 6 EA V010884 WASHER, THRUST
16 3 EA V010885 PIN, ROLL
17 1 EA V010886 CARRIER, PLANET - OUTPUT
18 3 EA 86281 GEAR, PLANET
19 3 EA V010887 GEAR, PLANET - SECONDARY
20 6 EA 67421 BEARING, ROLLER
21 3 EA 86284 SPACER, BEARING
22 6 EA 85535 RACE, BEARING
23 3 EA 65152 PIN, ROLL
24 1 EA V010888 BASE
26 1 EA V010889 DRUM, CABLE
27 1 EA V010890 CLOSURE, CABLE DRUM
28 1 EA V010891 BEARING, BALL
30 1 EA V010893 O-RING
31 1 EA V010894 RING, SNAP
32 1 EA V010895 RING, THRUST
33 1 EA 88821 BEARING RACE, THRUST
34 1 EA V010896 WASHER, THRUST
35 6 EA V010897 CAPSCREW
38 10 EA V010899 WASHER, LOCK
39 1 EA 85528 RING, PISTON BACKUP
42 1 EA 85564 PLUG, VENT
43 2 EA V010909 O-RING
44 1 EA 85563 PLUG W/O-RING
45 1 EA V010906 GEAR, SUN - PRIMARY
46 1 EA V010907 MOTOR, HYDRAULIC
1 EA V012963 seal kit
47 1 EA V010908 GEAR, SUN
48 1 EA V010910 SUPPORT, BEARING
49 1 EA 85567 RACE, OUTER BRAKE
50 1 EA V010911 O-RING
51 2 EA 85569 BEARING, SPRAG
6-27
SHEET 3
BI010484
WINCH ASSEMBLY

52 2 EA 85570 BEARING, THRUST
54 1 EA 85572 CLUTCH, SPRAG
55 1 EA 85583 ELBOW, REDUCER
56 1 EA V010912 RACE, INNER BRAKE
57 1 EA V010913 HOSE ASSEMBLY
58 1 EA V010914 ADAPTER, SPLIT FLANGE
59 1 EA 86290 ELBOW/O-RING
65 1 EA 88809 SUPPORT, MOTOR
66 2 EA V010901 SPACER, BRAKE
68 1 EA V010902 CABLE (WINCH) - 120 FT
69 1 EA 85579 ADAPTER
70 1 EA 85581 TEE, SWIVEL
73 1 EA V010905 BEARING
75 1 EA 85582 FITTING, ELBOW
76 1 EA V010920 PLUG
77 1 EA V010923 RING, THRUST
78 1 EA V010924 BRAKE VALVE ASSEMBLY (WINCH) 6-28
79 1 EA ------- NAMEPLATE
80 4 EA V004154 SCREW, DRIVE
6-27
SHEET 4
BI010484
BRAKE VALVE ASSEMBLY (WINCH)

19 17 18
1 3
12
20
11
6
14
16
5
8
7
13
12 9
4
10 15
2
6-28
SHEET 1
BI010484
BRAKE VALVE ASSEMBLY (WINCH)


V010924 BRAKE VALVE ASSEMBLY (WINCH)
1 1 EA V010926 HOUSING, BRAKE VALVE
2 1 EA V010927 RETAINER, VALVE SPRING
3 1 EA V010928 RETAINER, SPRING
4 1 EA 88845 PLUG
5 1 EA V010929 SPOOL
6 1 EA V010930 PISTON, DAMPER
7 2 EA V010931 O RING
8 1 EA V010932 POPPET, CHECK VALVE
9 1 EA V010933 ORIFICE, PILOT
10 1 EA V010934 SPRING, CHECK VALVE
11 1 EA V010935 SPRING, SPOOL
12 1 EA V010936 O RING
13 1 EA V010937 O RING
14 1 EA V010938 O RING
15 1 EA V010939 RING, BACK-UP
16 1 EA V010940 RING, BACK-UP
17 1 EA 52226 BALL, STEEL
18 1 EA V010941 SPRING, COMPRESSION
19 1 EA 85582 FITTING, ELBOW
20 1 EA ------ PLUG, SHIPPING
21 1 EA ------ PLUG, SHIPPING (Not Shown)
22 1 EA V010942 SHIM, VALVE SPRING (Not Shown)
6-28
SHEET 2
BI010484
WINCH PLUMBING HOSE KIT

4
1 2 5
3 2
6-29
SHEET 1
BI010484
WINCH PLUMBING HOSE KIT


4007944 WINCH PLUMBING HOSE KIT
4 1 EA 428909-001 HOSE ASSEMBLY (JCAM2T-06-24)
6-29
SHEET 2
BI010484
SECTION 7 - DRILLING TOOLS / ACCESSORIES

PIPE POSITIONER INSTALLATION 427146 7-1
PIPE POSITIONER PLUMBING - COLD WEATHER 439130 7-2
PIPE POSITIONER SENSOR/COMPONENTS (AUTOMATED) 423087 7-3
MAST AUTO LUBE INJECTORS 1700698 7-4
MAST AUTO LUBE HOSE KIT 1697753 7-5
MAINFRAME AUTO LUBE INJECTORS 1701023 7-6
MAINFRAME AUTO LUBE INJECTORS HOSE KIT 1717126 7-7
MIRROR INSTALLATION 409624 7-8
GUIDE BUSHING ASSEMBLY 75332 7-9
LUBRICATOR INSTALLATION (DRILL STEM THREAD) 426791 7-10
VALVE, AIR 330617 7-11
VALVE, AIR (part of 330617) 330617B 7-12
VALVE, AIR (SOLENOID W/JUNCTION BOX) 330617C 7-13
LUBRICATOR ASSEMBLY (DRILL STEM THREAD) 337393 7-14
FILTER / REGULATOR / LUBRICATOR ASSEMBLY 337392 7-15
LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD) 96557 7-16
AUTO LUBE ASSEMBLY (MACHINE) 1712433 7-17
AUTO LUBE ASSEMBLY HOSE KIT 1712436 7-18
PRESSURE SWITCH WITH WIRING 1716612 7-19
FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE) 63133 7-20
3-WAY 2 POSITION SWITCH WITH WIRING 1716605 7-21
AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) 425924 7-22
CONTROLLER / MONITOR WITH WIRING 1714124 7-23
MONITOR / CONTROLLER (MACHINE LUBRICATION) 97523 7-24
TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION) 426025 7-25
DRILL STEM - 7 IN. O.D. X 35 FT. LONG 25747 7-26
DRILLING EFFICIENCY INDICATOR INSTALLATION 439189 7-27
DRILLING EFFICIENCY INDICATOR ASSEMBLY - (150 PSI) 432433 7-28
CHAIN DRIVE 439194 7-29
RAPID FILL INSTALLATION 411961 7-30
CONNECTOR KIT, RAPID FILL SYSTEM 57338 7-31
RAPID FILL PLUMBING 411936 7-32
SECT7
SHEET 1
BI010484
PIPE POSITIONER INSTALLATION

5
11
6
9 10 12
13 3
7 8 18
17
6 5 3
4
2
13 17
14
7-1
SHEET 1
BI010484

9 10 12
7 8 18 16
7-1
SHEET 2
BI010484


427146 PIPE POSITIONER INSTALLATION
1 84885 VALVE, COUNTERBALANCE
2 1 EA 427145 ARM, PIVOT
3 1 EA 427144 ARM, ADJUSTER
4 1 EA 414503 PIN, POSITIONER
5 1 EA 427142 SHAFT, ROLLER
6 1 EA 427143 ROLLER, PIPE POSITIONER
11 1 EA 14209 BAR
12 4 EA 55185 WASHER, FLAT (1/2 HARDENED)
13 1 EA 75137 HYDRAULIC CYLINDER ASSEMBLY 5-7
15 1 EA 439130 PIPE POSITIONER PLUMBING - COLD WEATHER 7-2
17 1 EA 7242 SETSCREW, HEX SOCKET (1/2-13UNC, 1.000L)
18 2 EA 320035 WASHER, FLAT (#10, TYPE B)
7-1
SHEET 3
BI010484
PIPE POSITIONER PLUMBING - COLD WEATHER

2 1
3
7-2
SHEET 1
BI010484
PIPE POSITIONER PLUMBING - COLD WEATHER


439130 PIPE POSITIONER PLUMBING - COLD WEATHER
7-2
SHEET 2
BI010484
PIPE POSITIONER SENSOR/COMPONENTS (AUTOMATED)

7-3
SHEET 1
BI010484

7-3
SHEET 2
BI010484

7-3
SHEET 3
BI010484


423087 PIPE POSITIONER SENSOR/COMPONENTS (AUTOMATED)
2 1 EA 418673 SENSOR (PREWIRED)
3 1 EA 342432 CABLE (SWITCH)
5 2 EA 403689 RELAY, 24 VDC-SPDT W/DIODE
6 2 EA 404002 DIODE, MOLDED
7 1 EA 1496507 DECAL, AUTO PIPE POSITIONER
7-3
SHEET 4
BI010484
MAST AUTO LUBE INJECTORS

7-4
SHEET 1
BI010484

10 3
10 3
3 8 10
25 27 28 6
22 6
3
6
29 30
6
30 29
7-4
SHEET 2
BI010484

6
6
30
29
6
3 24
24
1 2 13 25
9 7 23
17 18
29 6 3 4
19 20
30
21
5
6 7 15 18 3
9 19 20 21 4
23 22
6
3 4
9
7 12
16 18 16 18
19 20
11 19 20
21 26
21
11 16 18
19 20
21
7-4
SHEET 3
BI010484

29 30
30 29
30 29
29 30
7-4
SHEET 4
BI010484

29 30 6 29 30
7-4
SHEET 5
BI010484


1700698 MAST AUTO LUBE INJECTORS
6 27 EA 37423-050 ADAPTER, 90 DEG
14 1 EA 1697753 MAST AUTO LUBE HOSE KIT 7-5
15 1 EA 97520 INJECTOR, TWO-MANIFOLD
16 3 EA 63138 INJECTOR, FOUR-MANIFOLD
17 1 EA 1484256 INJECTOR, THREE-MANIFOLD
18 17 EA 63140 CAP, COVER - VINYL
21 9 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
22 1 EA 1485435 TUBE, ROUND - STAINLESS STEEL
29 12 EA 35191 CLAMP, SUPPORT
7-4
SHEET 6
BI010484
MAST AUTO LUBE HOSE KIT

20 19 18
12
11
10
9
8 21
7
6
5
4
17
3
16
2
15
1
13
14
7-5
SHEET 1
BI010484
MAST AUTO LUBE HOSE KIT


1697753 MAST AUTO LUBE HOSE KIT
5 1 EA 424691-005 HOSE ASSEMBLY (JCBM2T-04-90)
10 1 EA 437652-003 HOSE ASSEMBLY (JCBM2T-04-75)
13 1 EA T104480 HOSE ASSEMBLY (JCAM2T-04-32)
21 1 EA 4266601 HOSE ASSEMBLY (JCAM2T-04-15.5)
7-5
SHEET 2
BI010484
MAINFRAME AUTO LUBE INJECTORS

2
1
7-6
SHEET 1
BI010484

1 3
3 1
1
1
15 16
7-6
SHEET 2
BI010484

19 4
18 17
4 19 17 18
7-6
SHEET 3
BI010484

1 1
6 5 5 6
7
7 11 12
13 14
12 10
9 15
14 13
15
5 6 5 6
1 1
8 7 7
10 12 7 10 12
13 14 13 14
15 15
7-6
SHEET 4
BI010484


1701023 MAINFRAME AUTO LUBE INJECTORS
1 38 EA 37423-050 ADAPTER, 90 DEG (2MNPT X 4MJIC)
2 1 EA 35629 120265 ADAPTER, TEE (8MJIC X 8MJIC X 8)
3 2 EA 83072 ADAPTER , 90 DEG (4FJIC-4MJIC)
4 2 EA 418324 ADAPTER, STRAIGHT - METRIC (M16 X 1.5 X
04MJIC)
6 19 EA 56439 152195 ADAPTER, HEX NUT CAP
7 5 EA 36381 119437 ADAPTER, 90 DEG (06MNPT X 08MJIC)
8 1 EA 38755-050 179239 ADAPTER, STRAIGHT (6MNPT X 4MJIC)
9 1 EA 33339 JB7200277 ADAPTER, STRAIGHT (6MNPT X
6MNPT)
10 3 EA 63137 INJECTOR , ASSEMBLY
11 1 EA 63138 INJECTOR, FOUR MANIFOLD
14 8 EA 5991 120291 NUT, HEX - GR5 (3/8-16UNC)
15 19 EA 63140 CAP, PLASTIC
16 1 EA 1717126 MAINFRAME AUTO LUBE INJECTORS HOSE KIT 7-7
17 6 EA 35191 JB7118500 CLAMP, SUPPORT - 1/2 ID
19 2 EA 45301 ADAPTER, 90 DEG - SWIVEL (4MJIC X 4FJIC)
7-6
SHEET 5
BI010484
MAINFRAME AUTO LUBE INJECTORS HOSE KIT

11
15
14
16
13
12
17
6
11
10
6
6
2
9
18 8
4
19
1
7-7
SHEET 1
BI010484
MAINFRAME AUTO LUBE INJECTORS HOSE KIT


1717126 MAINFRAME AUTO LUBE INJECTORS HOSE KIT
7-7
SHEET 2
BI010484
MIRROR INSTALLATION
3
1
2
4
7-8
SHEET 1
BI010484
MIRROR INSTALLATION

409624 MIRROR INSTALLATION
1 1 EA 343165 MIRROR STAINLESS
2 2 EA 320340 U BOLT
3 2 EA 6001 NUT, HEX - GR5 (5/16-18UNC)
7-8
SHEET 2
BI010484
GUIDE BUSHING ASSEMBLY

2
5
4 4
3
7-9
SHEET 1
BI010484
GUIDE BUSHING ASSEMBLY


75332 GUIDE BUSHING ASSEMBLY
1 1 EA ------ PLATE
2 1 EA 45918 LINER, GUIDE BUSHING
3 1 EA ------ PLATE
4 1 EA ------ BAR, FLAT
5 1 EA ------ BAR, FLAT
7-9
SHEET 2
BI010484
LUBRICATOR INSTALLATION (DRILL STEM THREAD)

14
23 22
13 8
16
2 3
4 1
5
7-10
SHEET 1
BI010484

51 152
25
24
1
10 11 12
3 2 18
30 17
20 21
30
13 29
19 15 20
1 19 4
5
7-10
SHEET 2
BI010484

47 47
152
152
47
7-10
SHEET 3
BI010484


426791 LUBRICATOR INSTALLATION (DRILL STEM THREAD)
1 1 EA 330617 VALVE, AIR 7-11
330617B VALVE, AIR (Part of item 1) 7-12
330617C VALVE, AIR (SOLENOID WITH JUNCTION BOX) 7-13
(Part of item 1)
1 EA 22487 Solenoid Operator Valve
2 1 EA 337393 LUBRICATOR ASSEMBLY (DRILL STEM THREAD) 7-14
3 1 EA 337392 FILTER / REGULATOR / LUBRICATOR ASSEMBLY 7-15
4 1 EA 336672 GREASE, 35 LB PAIL
5 1 EA 401536 HOLDER, GREASE BUCKET
8 1 EA 96417-050 NOZZLE CAP
11 2 EA 5982 WASHER, LOCK (#10, SPRING)
12 2 EA 9753 NUT, HEX - GR5 (#10-24UNC, ZINC)
14 1 EA 57728 ADAPTER, SWIVEL
24 2 FT 344929 1422357-0250 LOOM, CORGTD SPLIT NYLON
25 1 EA 323194 1402064 CONDUIT CONNECTOR
26 2 EA 45261 CONNECTOR, BUTT - 16/14AWG - 16/14AWG (Not
Shown)
27 4 EA 45259 TERMINAL, SPADE - 16/14AWG - #10 STUD (Not
Shown)
28 1 EA 45254 TERMINAL, RING - 16/14AWG - 3/8 STUD (Not
Shown)
29 1 EA 96557 LUBRICATOR HOSE PLUMBING KIT (DRILL STEM 7-16
THREAD)
47 1 FT 44089 WIRE, 16 GAUGE - COLOR - GRAY
51 35 FT 17818 WIRE, 16 GAUGE - COLOR - BLACK
152 35 FT 99360-050 WIRE, ELECT, SXL - 16 GAUGE - GRAY/BROWN
7-10
SHEET 4
BI010484
VALVE, AIR
1
4
2
12
10
11
13
7-11
SHEET 1
BI010484
VALVE, AIR

330617 VALVE, AIR 7-12
1 2 EA. ------- RING, RETAINING
2 2 EA. ------- PLUG
3 EA. ------- SEAT
4 2 EA. ------- O-RING
5 EA. ------- O-RING
6 1 EA. ------- SPRING
7 1 EA. ------- POPPET
8 EA. ------- RETAINER
9 2 EA. ------- SEAL
10 1 EA. ------- PISTON
11 1 EA. ------- PUSHROD
12 1 EA. ------- O-RING (APPLY LIGHT COAT OF SILICONE BASE
GREASE)
13 1 EA. ------- BODY
14 EA. ------- OPERATOR / VALVE GASKET (not shown)
22485 KIT, SERVICE (Includes Items 4, 5, 9, 12 & 14)
7-11
SHEET 2
BI010484
VALVE, AIR (part of 330617)

PART OF ASSEMBLY 330617 REVISION B
1
2
12
13
14 6
7
15
7
20
17 6
10
16 18
9
8
19
5
14 13 12
19
7-12
SHEET 1
BI010484
VALVE, AIR (part of 330617)


T 330617B VALVE, AIR (part of 330617) 7-13
1 EA. ------- SCREW
2 EA. ------- WASHER, LOCK
3 EA. ------- GASKET, TOP (-01 THRU -10 TIMERS. 2 REQ'D
FOR -22 TIMER)
4 EA. ------- GASKET, TOP (-22, -23 & -24 TIMERS. 2 REQ,D
FOR -22 TIMER)
5 EA. ------- GASKET, BOTTOM (PART OF OPERATOR)
6 EA. ------- VALVE, CHECK (POSITION B)
7 EA. ------- PACKING (POSITION B)
8 EA. ------- NUT, LOCK
9 EA. ------- SCREW, ADJUSTMENT
10 EA. ------- O-RING (APPLY LIGHT COAT OF SILICONE BASE
GREASE)
11 EA. ------- BODY (0-5 SECOND TIMERS)
12 EA. ------- RING, SNAP
13 EA. ------- PLUG
GREASE)
15 EA. ------- PISTON (NORMALLY CLOSED) -03 THRU -05, -22 &
-24 TIMERS
16 EA. ------- PISTON (NORMALLY OPEN) -09, -10, -22 & -23
TIMERS
GREASE)
GREASE)
19 EA. ------- PLUG, PIPE
20 EA. ------- BODY (0-60 SECOND TIMERS)
22486 KIT, SERVICE (Includes Items 3, 4, 5, 7, 10, 14, 17 &
18)
NOTE: SERVICE KITS ARE UNIVERSAL AND
CONTAIN EXTRA PARTS,
MATCH NEW PARTS FROM KIT WITH THOSE
REMOVED AT TIME OF DISASSEMBLY.
7-12
SHEET 2
BI010484
VALVE, AIR (SOLENOID W/JUNCTION BOX)

10 5
11 4
6
7
9
12
1
13
2
14
15
3
7-13
SHEET 1
BI010484
VALVE, AIR (SOLENOID W/JUNCTION BOX)


330617C VALVE, AIR (SOLENOID W/JUNCTION BOX) 7-11
1 4 EA. ------ SCREW
2 4 EA. ------ WASHER, LOCK
3 1 EA. V004477 GASKET
4 1 EA. V004476 CONNECTOR - Standard Cable Grip W/O
Indicator Light (All Voltages
Item 4 Includes Items 5 & 6)
5 1 EA. ------ SCREW
6 1 EA. ------ GASKET
7 1 EA. V004474 COIL, 24VDC
8 1 EA. V004475 BASE, SOLENOID - Standard nonlocking
9 2 EA. ------ SCREW
10 1 EA. V004773 DIFFUSER
11 1 EA. V004472 CLIP, COIL RETAINING
12 1 EA. ------ O-RING, LARGE
13 1 EA. ------ O-RING, SMALL
14 1 EA. ------ PLUG, PIPE
15 1 EA. ------ BASE
7-13
SHEET 2
BI010484
LUBRICATOR ASSEMBLY (DRILL STEM THREAD)

2
19
18
17
5
16
5
6 15
14
7 13
12
9
11
8
10
7-14
SHEET 1
BI010484
LUBRICATOR ASSEMBLY (DRILL STEM THREAD)


337393 LUBRICATOR ASSEMBLY (DRILL STEM THREAD)
1 1 EA 96941 NUT, COVER
2 1 EA 96942 COVER, TOP
3 1 EA 96943 CONTROL VALVE (NOT SHOWN)
4 96944 SWIVEL (NOT SHOWN)
5 2 EA 96945 ADAPTER
6 1 EA 96946 NIPPLE
7 96947 HOSE
8 4 EA ------- BOLT AND NUT, STOVE
9 4 EA ------- WASHER
10 1 EA 96948 FOLLOWER ASSEMBLY
11 1 EA 96949 COVER, DRUM
12 1 EA 96950 BUTTON, SNAP
13 4 EA ------- BOLT
14 3 EA 96951 SCREW, THUMB
15 1 EA 96952 COVER, BOTTOM
16 1 EA 96953 HANDLE
17 1 EA 96954 NIPPLE, AIR COUPLER
18 1 EA 96955 COUPLER, AIR
19 1 EA 96956 BASIC PUMP ASSEMBLY
7-14
SHEET 2
BI010484
FILTER / REGULATOR / LUBRICATOR ASSEMBLY

7-15
SHEET 1
BI010484

7-15
SHEET 2
BI010484

7-15
SHEET 3
BI010484

ITEM QTY. PART NO. DESCRIPTION

337392 FILTER / REGULATOR / LUBRICATOR ASSEMBLY
1 1 96937 FILTER ASSEMBLY
1 22390 KIT, FILTER ELEMENT (Includes Element & Bowl O-Ring)
2 1 96938 REGULATOR ASSEMBLY
1 V004464 KIT, REPAIR (Includes Diaphragm, Valve Stem & O-Rings)
1 96940 GAUGE (0 to 160 PSIG [not shown] used on Regulator Assembly)
3 1 96939 LUBRICATOR ASSEMBLY
1 22425 KIT, O-RING REPAIR (Includes Bowl, Fill Plug, Adjusting Screw & Sight
Dome O-Rings)
1 V004463 KIT, REPLACEMENT BOWL GUARD
1 V004465 BOWL, REPLACEMENT PLASTIC
7-15
SHEET 4
BI010484
LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD)

1
6
7-16
SHEET 1
BI010484
LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD)


96557 LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD)
5 1 EA 408029 HOSE ASSEMBLY (JCAF211-04-10
7-16
SHEET 2
BI010484
AUTO LUBE ASSEMBLY (MACHINE)

7-17
SHEET 1
BI010484

31
15 5
11
4 16
32 33
16
17
8
19 18
22
27
6 7 25
28
23 26
9
21 20
10 11
24
12
7-17
SHEET 2
BI010484

29
29
29
7-17
SHEET 3
BI010484


1712433 AUTO LUBE ASSEMBLY (MACHINE)
1 1 EA 1712436 AUTO LUBE ASSEMBLY HOSE KIT 7-18
3 1 EA 1716612 PRESSURE SWITCH WITH WIRING 7-19
4 1 EA 63133 FILTER / REGULATOR / LUBRICATOR ASSEMBLY 7-20
(MACHINE LUBE)
5 1 EA 1716605 3-WAY 2 POSITION SWITCH WITH WIRING 7-21
6 1 EA 97251 GAUGE - 0 TO 5000
7 1 EA 63132 VALVE VENT #840
8 1 EA 425924 AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) 7-22
9 1 EA 63130 COVER, DRUM
10 1 EA 63131 FOLLOWER ASSEMBLY
11 1 EA 96084 GREASE, DRILL FRONT HEAD
12 1 EA 97525 TIE ROD ASSEMBLY
13 1 EA 426026 COVER, PUMP
14 1 EA 1714124 CONTROLLER / MONITOR WITH WIRING 7-23
16 2 EA 30835 ADAPTER, 90 DEG (08MNPT X 08MJIC)
08MNPT)
6FNPT)
20 1 EA 32562 5000705 ADAPTER, STRAIGHT (4MNPT X 4MNPT)
21 1 EA 33321 ADAPTER, TEE (4FNPT X 4FNPT X 4FNPT)
22 1 EA 319594 119545 NIPPLE, PIPE (3/4 NPT X 5, SCH 40)
23 1 EA 37670 ADAPTER, 90 DEG (12MNPT X 8MJIC)
24 1 EA 1711923 ADAPTER, STRAIGHT (6MJIC X 8FNPT)
26 1 EA 38714 140453 ADAPTER, STRAIGHT (6MNPT X 4MNPT)
27 1 EA 305849 JB7200108 ADAPTER, RUN TEE (06FNPT X
06MNPT)
4MNPT)
29 1 EA 35626 ADAPTER, RUN TEE (8FJIC X 8MJIC X 8MJIC)
30 1 EA 426566 MOUNT, LUBE CONTROL
31 4 EA 354045 75LM47 CAPSCREW, FLANGED - GR5 (1/4-20UNC,
0.500L)
32 2 EA 354038 75K48 CAPSCREW, FLANGED - GR5 (3/8-16UNC,
1.00L)
33 2 EA 350339 50AW5 NUT, FLANGE - GR5 (3/8-16UNC,
WHIZLOCK)
34 1 EA 426025 TUBE ASSEMBLY, AIR MOTOR (MACHINE 7-25
LUBRICATION)
7-17
SHEET 4
BI010484
AUTO LUBE ASSEMBLY HOSE KIT

1
2
5 3
7-18
SHEET 1
BI010484
AUTO LUBE ASSEMBLY HOSE KIT


1712436 AUTO LUBE ASSEMBLY HOSE KIT
7-18
SHEET 2
BI010484
PRESSURE SWITCH WITH WIRING

7 6 5 2
8 3
9 4
7-19
SHEET 1
BI010484
PRESSURE SWITCH WITH WIRING


1716612 PRESSURE SWITCH WITH WIRING
2 1 EA 350455 5000523 NUT, LOCK, CONDUIT (1/2")
3 2 EA 321429 1401356 WASHER, CONDUIT SEAL (1 /2")
4 1 EA 323194 1402064 CONDUIT, CONNECTOR, CORD (1/2")
5 1 EA 418421 CONDUIT, FLEX (5/16 X 12)
6 1 EA 418586 CAP, END - CONDUIT
7 1 EA 416863 CONNECTOR, ELECTRICAL - PLUG (DT06-3S)
8 1 EA 416864 CONNECTOR, ELECTRICAL (WEDGELOCK - SOCKET)
9 3 EA 416651 CONTACT, ELECTRICAL (GOLD PLATED -16 SOCKET)
7-19
SHEET 2
BI010484
FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE)

7-20
SHEET 1
BI010484

7-20
SHEET 2
BI010484

7-20
SHEET 3
BI010484


63133 FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE)
1 1 EA V011266 FILTER ASSEMBLY
1 EA V011269 Lens Kit, Liquid Level (Includes items 35, 37, 38 & 39)
1 EA V011270 Element, Filter (Item 52)
1 EA V011271 Drain, Manual (Includes items 32, 33 & 34)
1 EA V011272 Service Kit (Includes items 39 & 54)
2 1 EA V011267 REGULATOR ASSEMBLY
1 EA V011273 Service Kit (Includes items 13, 15, 16, 17 & 18)
1 EA V011274 Cover, Tamper Resistant (Knob Adjustment Only)
1 EA V011265 Gauge, 2 Inch Dial
3 1 EA V011268 LUBRICATOR ASSEMBLY
1 EA V011275 Service Kit (Includes items 3, 7 & 39)
1 EA V011269 Lens Kit, Liquid Level (Includes items 35, 37, 38 & 39)
1 EA V011271 Drain, Manual (Includes items 32, 33 & 34)
1 EA V011276 Sight Feed Dome (Includes items 6 & 7)
7-20
SHEET 4
BI010484
3-WAY 2 POSITION SWITCH WITH WIRING

5
4
3 2 1
7-21
SHEET 1
BI010484
3-WAY 2 POSITION SWITCH WITH WIRING


1716605 3-WAY 2 POSITION SWITCH WITH WIRING
1 1 EA 97524 SWITCH, 3-WAY 2 POSITION
2 1 EA 323364 WIRE, CABLE (3/18)
3 1 EA 416859 CONNECTOR, ELECTRICAL - PLUG
4 1 EA 416861 CONNECTOR, ELECTRICAL (WEDGELOCK - SOCKET, W2S)
5 1 EA 416651 CONTACT, ELECTRICAL (GOLD-PLATED - 16 SOCKET)
7-21
SHEET 2
BI010484
AIR MOTOR ASSEMBLY (MACHINE LUBRICATION)

10
13
27
11
37
12
9
11 28
14 30
15
26
8 29
34
44
16
38
49
18 43 45
3 46
47
21
4
25
39
17
19
5
40
49
6
49 31
7
19
35 20
23
48
48
41 4
24
3
20
42 19
23
22 32
2
40
1
7-22
SHEET 1
BI010484

33
35
5
24
36 32
7-22
SHEET 2
BI010484


425924 AIR MOTOR ASSEMBLY (MACHINE LUBRICATION)
1 1 EA ------- U CUP (BUNA-N) (See Kit V011971)
2 1 EA V011972 BEARING, ROD
3 2 EA ------- SEAL, CYLINDER (BUNA-N) (See Kit V011971)
4 2 EA ------- O-RING (BUNA-N) (See Kit V011971)
5 1 EA V011973 ROD ASSEMBLY, PISTON
6 1 EA V011974 TUBE, CYLINDER
7 1 EA V011975 TUBE, AIR
8 1 EA V011976 CASTING, UPPER
9 2 EA ------- BUMPER, VALVE (See Kit V011977)
10 1 EA V011978 CAP, VALVE
12 1 EA ------- BODY, VALVE (See Kit V011979)
13 1 EA ------- SPOOL, VALVE (See Kit V011979)
14 1 EA V011980 CAP, VALVE
15 1 EA ------- GASKET (See Kit V011977)
17 1 EA V011981 VALVE, RELAY
20 2 EA V011983 VALVE, AIR SIGNAL
22 1 EA V011984 CASTING, LOWER
23 4 EA V011985 SCREW
24 1 EA V011986 BAR, PILOT
25 4 EA V011987 ROD, TIE
26 4 EA V011988 NUT
27 2 EA V011989 SCREW
28 1 EA ------- GASKET (See Kit V011990)
29 1 EA V011991 BODY, MUFFLER
30 2 EA V011992 SCREW
31 1 EA V011993 BRACKET, UPPER
32 1 EA V011994 BRACKET, LOWER
33 2 EA ------- SEAL, PISTON (See Kit V011971)
34 2 EA V011995 SCREW
36 1 EA V011996 ADAPTER
37 4 EA V011997 SCREW
38 1 EA V011998 COUPLER
39 2 EA V011999 SCREW
40 4 EA V012000 SCREW
41 4 EA V012001 ROD, TIE
42 4 EA V012002 NUT
43 1 EA ------- ELEMENT, MUFFLER (See Kit V011990)
45 1 EA ------- ELEMENT, END (See Kit V011990)
46 1 EA V012004 PLATE, MUFFLER
47 2 EA V012005 SCREW, SELF TAPPING
7-22
SHEET 3
BI010484


1 EA V011971 Repair Kit (Includes Items 1, 3, 4 & 33)
1 EA V011977 Repair Kit (Includes Items 9, 11, 15 & 16)
1 EA V011979 Repair Kit (Includes Items 12 & 13)
1 EA V011982 Repair Kit (Includes Items 18, 19, 35, 48 & 49)
1 EA V011990 Repair Kit (Includes Items 28, 43 & 45)
1 EA V012006 PILOT BAR SUBASSEMBLY
7-22
SHEET 4
BI010484
CONTROLLER / MONITOR WITH WIRING

24 18 12
25 19 13
20 14
21 15
22 16
23 17
1 26
27
2 3 26
7 6 5
10 9 8
11
7-23
SHEET 1
BI010484
CONTROLLER / MONITOR WITH WIRING


1714124 CONTROLLER / MONITOR WITH WIRING
1 1 EA 97523 MONITOR / CONTROLLER (MACHINE 7-24
LUBRICATION)
2 1 EA 323754 1402799 CONDUIT - PLUG
3 1 EA 327483 1406750 SEALING RING, CROUSE HINDS (#SGI,
0.500)
4 1 EA 344930 1422357-0350 LOOM, CORGTD (SPLIT NYLON, 3/8")
5 1 EA 420758 CONNECTOR, ELECTRICAL - PLUG (6 PIN)
6 1 EA 420759 CONNECTOR, ELECTRICAL (WEDGELOCK -
SOCKET)
7 6 EA 416651 CONTACT, ELECTRICAL - GOLD PLATED (16
SOCKET)
8 1 EA 420760 CONNECTOR, ELECTRICAL - PLUG (6
PIN-DT04-6P)
9 1 EA 420761 CONNECTOR, ELECTRICAL - PLUG (6
PIN-DT06-6S)
10 6 EA 416650 CONTACT, ELECTRICAL - GOLD PLATED (16 PIN)
11 1 EA 344930 1422357-0350 LOOM, CORGTD (SPLIT NYLON, 3/8")
12 1 EA 88012 WIRE, 16 GAUGE - TFFN GREEN/BLACK
13 1 EA 1719380 WIRE, 16 GAUGE - TFFN BLACK
14 1 EA 99365-050 WIRE, ELECTRICAL, SXL, 16 GAUGE
BROWN/GRAY 50V
15 1 EA 1714291 WIRE, 16 GAUGE - TFFN PINK/WHITE
16 1 EA 1714292 WIRE, 16 GAUGE - TFFN PINK
17 1 EA 1714293 WIRE, 16 GAUGE - TFFN BLUE/RED
20 1 EA 99365-050 WIRE, ELECTRICAL, SXL, 16 GAUGE
BROWN/GRAY 50V
21 1 EA 1714291 WIRE, 16 GAUGE - TFFN PINK/WHITE
22 1 EA 1714292 WIRE, 16 GAUGE - TFFN PINK
23 1 EA 1714293 WIRE, 16 GAUGE - TFFN BLUE/RED
26 4 EA 1060339 FERRULES, INSULATED - 16 AWG (216-224) BLK
27 2 EA 1060340 FERRULES, INSULATED - 14 AWG (216-205) YLW
7-23
SHEET 2
BI010484
MONITOR / CONTROLLER (MACHINE LUBRICATION)

5 9
8
7-24
SHEET 1
BI010484
MONITOR / CONTROLLER (MACHINE LUBRICATION)


97523 MONITOR / CONTROLLER (MACHINE LUBRICATION)
1 1 EA V011256 JUMPER SHUNT (STRIP OF 10)
2 1 EA V011257 GREEN LED, GREEN LENS & CHROME BEZEL
3 1 EA V011258 AMBER LED, AMBER LENS & CHROME BEZEL
4 1 EA V011259 RED LED, RED LENS & CHROME BEZEL
5 4 EA V011260 STANDOFF & SCREW
6 1 EA V011261 RIBBON CABLE ASSEMBLY
7 1 EA V011262 SEAL FOR SWITCHES
8 1 EA V011263 PROCESSOR BOARD ASSEMBLY
9 1 EA V011264 POWER SUPPLY BOARD ASSEMBLY
7-24
SHEET 2
BI010484
TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION)

2 22
3 23
24
4
25 26
5
6
7
10
8 11
9
12
13 27
12
15 14 28
16
29
17
30
18 31
32
33
19
34
20
35
21
36
20
37
7-25
SHEET 1
BI010484
TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION)


426025 TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION)
1 1 EA V012019 CONNECTOR, BOLT
2 1 EA V012020 NUT, COUPLING
3 1 EA V012021 ROD, PLUNGER
4 1 EA V012022 NUT, GLAND
5 1 EA ------- O-RING (POLYURETHANE) See Repair Kit/Seal Kit
6 1 EA ------- U CUP (POLYURETHANE) See Repair Kit/Seal Kit
7 1 EA ------- WASHER, PACKING (See Repair Kit/Seal Kit)
8 1 EA ------- RING, RETAINING (See Repair Kit)
9 1 EA V012023 BODY, OUTLET
10 1 EA V011188 PLUG, PRIMING
12 2 EA ------- GASKET (COPPER) See Repair Kit
13 1 EA V011183 CHECK, OUTLET
14 1 EA V011192 BALL
15 1 EA V011189 STOP, BALL
16 1 EA V011184 BODY, OUTLET
17 1 EA ------- O-RING (NITRILE) See Repair Kit
18 1 EA V012024 TUBE, PUMP/MOTOR
20 2 EA ------- PIN, COTTER (See Repair Kit)
21 1 EA V012025 ROD, CONNECTING
23 1 EA V011174 BALL
24 1 EA V011176 BALL
25 1 EA V011175 PIN
26 1 EA V012026 BUSHING & PLUNGER
27 1 EA ------- O-RING (NITRILE) See Repair Kit
28 1 EA V012027 TUBE, ADAPTER
29 1 EA ------- RING, RETAINING (See Repair Kit)
30 1 EA ------- WASHER, GUIDE (See Repair Kit)
31 1 EA V012028 BUSHING & PLUNGER
32 1 EA ------- PIN, COTTER (See Repair Kit)
33 1 EA V011180 RETAINER
34 1 EA V012029 CHECK
35 1 EA V011186 SEAT, CHECK
36 1 EA V011179 SHOVEL, PRIMING
37 1 EA V012030 TUBE, PRIMING
1 EA V012017 Repair Kit (Includes Items 5, 6, 7, 8, 12, 17, 20, 27, 29, 30 & 32)
1 EA V012018 Gland Seal Kit (Includes Items 5, 6 & 7)
7-25
SHEET 2
BI010484
DRILL STEM - 7 IN. O.D. X 35 FT. LONG

7-26
SHEET 1
BI010484
DRILL STEM - 7 IN. O.D. X 35 FT. LONG

QTY. U/M PART NO. DESCRIPTION

25747 DRILL STEM - 7 IN. O.D. X 35 FT. LONG
1 EA 25747 STEM, DRILL - 7 IN. O.D. X 35 FT. LONG WITH 3/4 IN. WALL WITH 4 1/2 IN.
BECO THREADS
7-26
SHEET 2
BI010484
DRILLING EFFICIENCY INDICATOR INSTALLATION

7-27
SHEET 1
BI010484

4 5 6
4 5 6
7-27
SHEET 2
BI010484


439189 DRILLING EFFICIENCY INDICATOR INSTALLATION
1 1 EA 432433 DRILLING EFFICIENCY INDICATOR ASSEMBLY - 7-28
(150 PSI)
2 1 EA 439194 CHAIN DRIVE 7-29
3 1 EA 439116 MOUNT, ENCODER - CHAIN DRIVE - DEI
5 4 EA 5989 WASHER, LOCK (3/8)
6 4 EA 16083 WASHER, FLAT (3/8)
7 3 EA 442934 SCREW, FLATHEAD PHILLIPS (#4-40, 0.50L)
7-27
SHEET 3
BI010484
DRILLING EFFICIENCY INDICATOR ASSEMBLY

3 2
5 6
7-28
SHEET 1
BI010484
DRILLING EFFICIENCY INDICATOR ASSEMBLY


432433 DRILLING EFFICIENCY INDICATOR ASSEMBLY
1 1 EA V011637 DISPLAY, DRILLING EFFICIENCY INDICATOR
2 1 EA 87343 ENCODER
3 1 EA 400551 CABLE ASSEMBLY, ENCODER
4 1 EA V013240 CABLE, DISPLAY POWER
5 1 EA V011639 CABLE ASSEMBLY, AIR SWITCH
6 1 EA 400549 SWITCH, AIR PRESSURE
7 1 EA V011638 MOUNTING, DE INDICATOR DISPLAY (NOT SHOWN)
8 1 EA V011640 CABLE ASSEMBLY, EXTERNAL ALARM
9 1 EA V011642 CABLE ASSEMBLY, CAB
10 1 EA V013241 MOUNTING KIT, DIRECT DRIVE (NOT SHOWN)
11 1 EA 432224 CABLE EXTENSION - 20 FT (not shown)
7-28
SHEET 2
BI010484
CHAIN DRIVE
ASSEMLY 439194 REVISION -
1
7-29
SHEET 1
BI010484
CHAIN DRIVE
ASSEMLY 439194 REVISION -

439194 CHAIN DRIVE
1 1 EA V014591 MODIFIED SPROCKET
2 4 EA V014592 CAPSCREW (not shown)
3 1 EA V014593 MODIFIED SPROCKET
4 1 EA V014594 CHAIN DRIVE
7-29
SHEET 2
BI010484
RAPID FILL INSTALLATION

15
8
5
5
9 1
7 11
11
14
7-30
SHEET 1
BI010484

4 3 2
7-30
SHEET 2
BI010484


411961 RAPID FILL INSTALLATION
1 1 EA 57338 CONNECTOR KIT, RAPID FILL SYSTEM 7-31
2 2 EA 1498578 BRACKET, ANGLE - SERVICE BOX
7 1 EA T103711 CAP, TANK - WATER
13 1 EA 411936 RAPID FILL PLUMBING 7-32
14 1 EA 61982 ADAPTER, STRAIGHT REDUCER
16 1 EA 442314 COOLANT, NOZZLE/PLUG (*)
17 1 EA 442313 NOZZLE, CRANKCASE W/PLUG-ENGINE OIL (*)
18 1 EA 442312 NOZZLE, DIESEL FUEL (*)
19 1 EA 442315 FLUID, HYDRAULIC - NOZZLE/PLUG (*)
* Items 16, 17, 18, and 19 are supplied loose to the
customer
7-30
SHEET 3
BI010484
CONNECTOR KIT, RAPID FILL SYSTEM


57338 CONNECTOR KIT, RAPID FILL SYSTEM
1 1 EA. V003529 VENT (FUEL) - 9 PSI PRESSURE RELIEF
2 1 EA. V003528 RECEIVER (FUEL) - 2 INCH NPT
3 1 EA. V003530 CAP, RECEIVER (FUEL)
4 1 EA. V003531 RECEIVER (CRANK CASE) - 3/4 NPT
5 1 EA. V003532 CAP, RECEIVER (CRANK CASE)
6 1 EA. V011426 NOZZLE ONLY (CRANK CASE) - 3/4 NPT
7 4 EA. V003533 RECEIVER (HYDRAULIC) - 3/4 ANPT
8 4 EA. V003534 CAP, RECEIVER (HYDRAULIC)
9 1 EA. V011427 NOZZLE ONLY (HYDRAULIC) - 3/4 ANPT
10 1 EA. V011429 PLUG (HYDRAULIC)
11 1 EA. V003535 RECEIVER (COOLANT) - 1/2 ANPT
12 1 EA. V003536 CAP, RECEIVER (COOLANT)
13 1 EA. V011428 NOZZLE ONLY (COOLANT) - 1/2 NPT
14 1 EA. V011430 PLUG (COOLANT)
15 1 EA. V003537 CENTRAL SERVICE BOX
- - - - -NOT INCLUDED IN KIT- - - - -

1 EA. V011425 NOZZLE, REFUELING
7-31
SHEET 1
BI010484
RAPID FILL PLUMBING

3 2
7-32
SHEET 1
BI010484
RAPID FILL PLUMBING


411936 RAPID FILL PLUMBING
5 1 EA 1513730 HOSE ASSEMBLY (JCAG1H-32-77)
7-32
SHEET 2
BI010484
SECTION 8 - HYDRAULICS / PLUMBING

MAST LOCK PLUMBING 410626 8-1
AUXILIARY PUMP AND FEED VALVE PLUMBING 1634531 8-2
VALVE PLUMBING (JACKS/MAST) 412130 8-3
MAST ELEVATING PLUMBING 441357 8-4
CHARGE HOSE PLUMBING 439240 8-5
SUCTION / RETURN / DRAIN PLUMBING 439379 8-6
HYDRAULIC FEED SYSTEM MODIFICATION 1636505 8-7
HYDRAULIC FEED SYSTEM MODIFICATION HOSE KIT 4207196 8-8
HYDRAULIC RESERVOIR INSTALLATION W/HAND PUMP 409969 8-9
HYDRAULIC RESERVOIR SUBASSEMBLY INSTALLATION W/HAND 434215 8-10
PUMP
FILTER ASSEMBLY (MAIN RETURN) 88595 8-11
FILTER ASSEMBLY (CASE RETURN) 88596 8-12
HYDRAULIC HAND PUMP ASSEMBLY 69120 8-13
TEST STATION (MACHINE SYSTEM HYDRAULIC PRESSURE) 440977 8-13A
HOSE KIT - HYDRAULIC TEST SYSTEM 440983 8-13B
JACK PLUMBING 412145 8-14
CLOSED LOOP PLUMBING W/LOOP FILTERS 440335 8-15
FILTER ASSEMBLY (LOOP) 402263 8-16
LOOP FILTER PLUMBING 440334 8-17
HYDRAULIC VALVE PROXIMITY SWITCH INSTALLATION 1719839 8-18
SECT8
SHEET 1
BI010484
MAST LOCK PLUMBING

1 2
8-1
SHEET 1
BI010484
MAST LOCK PLUMBING


410626 MAST LOCK PLUMBING
3 1 EA 97648-050 HOSE ASSEMBLY (JCAF310-08-69)
8-1
SHEET 2
BI010484
AUXILIARY PUMP AND FEED VALVE PLUMBING

11
3 13
2
14 7 30
5
12 35
6
5
31
4
7
32 36
9
1
10
8
8-2
SHEET 1
BI010484

33
17
24
25 18
27
28 40
28 23 25
41
27 21
20
19
15 26
21 42 17
37 22
17
14 20
12 21
19
16
19
8-2
SHEET 2
BI010484


1634531 AUXILIARY PUMP AND FEED VALVE PLUMBING
35 1 EA T104706 HOSE ASSEMBLY (JCAF310-12-85)
8-2
SHEET 3
BI010484
VALVE PLUMBING (JACKS / MAST)

2
1
3 5
8-3
SHEET 1
BI010484
VALVE PLUMBING (JACKS / MAST)


412130 VALVE PLUMBING (JACKS/MAST)
8-3
SHEET 2
BI010484
MAST ELEVATING PLUMBING

8-4
SHEET 1
BI010484

1
2 2
8-4
SHEET 2
BI010484


441357 MAST ELEVATING PLUMBING
8-4
SHEET 3
BI010484
CHARGE HOSE PLUMBING

3 5
4
6
2
8-5
SHEET 1
BI010484
CHARGE HOSE PLUMBING


439240 CHARGE HOSE PLUMBING
8-5
SHEET 2
BI010484
SUCTION / RETURN / DRAIN PLUMBING

2
9
7 8
8-6
SHEET 1
BI010484
SUCTION / RETURN / DRAIN PLUMBING


439379 SUCTION / RETURN / DRAIN PLUMBING
2 1 EA 1067785 HOSE ASSEMBLY (JCAGMV-32-23)
8-6
SHEET 2
BI010484
HYDRAULIC FEED SYSTEM MODIFICATION KIT

32
21 2 3
20
2 3
2 4
42
32
25 7
59
60
20
21
8-7
SHEET 1
BI010484

44 46 50 51
3 47 50
8 55
28
49
20
21
4 47 50
12
16 16
26
11
27
9
45 48 50
8-7
SHEET 2
BI010484


1636505 HYDRAULIC FEED SYSTEM MODIFICATION KIT
2 2 EA 414857 VALVE, DIRECTIONAL CONTROL (REFERENCE
ONLY)
3 1 EA 414856 VALVE, SOLENOID DIRECTIONAL CONTROL
(REFERENCE ONLY)
4 1 EA 414855 VALVE, SOLENOID DIRECTIONAL CONTROL
(REFERENCE ONLY)
5 1 EA 414854 PLUG, CAVITY (REFERENCE ONLY)
6 1 EA 414860 PLUG, CAVITY (REFERENCE ONLY)
7 1 EA 410602 VALVE, HYDRAULIC RELIEF - LOW FLOW
9 1 EA 339027 1418580 VALVE, SOLENOID
10 1 EA 36669-050 167153 ADAPTER, 90 DEG
14 2 EA 65540 168393 ADAPTER, RUN TEE
22 4 EA 56439 152195 ADAPTER, HEX NUT CAP
23 1 EA 47035 ADAPTER, STRAIGHT - REDUCER
27 1 EA 39464 126382 ADAPTER, PLUG STRAIGHT
29 3 EA 57728 JB7200515 ADAPTER, STRAIGHT
31 3 EA 62102 151872 ADAPTER, NUT HEX CAP
33 3 EA 39869 ADAPTER, NUT HEX CAP
35 1 EA 4207196 HYDRAULIC FEED SYSTEM MODIFICATION HOSE 8-8
KIT
44 6 FT 99349-050 WIRE, ELECT, SXL, 16GA, PINK/RED 50V
45 4 FT 99344 WIRE, ELECT, SXL, 16GA, PINK/YELLOW 50V
46 6 FT 17834 WIRE, 16 2 BELDEN 600V
47 2 EA 402620 CONNECTOR, LIGHTED- TURCK W/GASKET
48 2 EA 353021 5828262 LUG, AMP CAT #32545
49 1 EA 302329 AT5972 CONNECTOR, ELECTRICAL - 10/12 GAUGE
50 6 EA 350931 5010717 CONNECTOR, ELECTRICAL - 14/16
GAUGE
51 1 EA 352952 5827061 RING CONNECTOR - #6
52 6 FT 344930 1422357-0350 LOOM, 3/8" CORGTD SPLIT NYLON
53 6 FT 344929 1422357-0250 LOOM, CORGTD SPLIT, .25 ID
54 6 FT 344931 1422357-0500 LOOM, 1/2" CORGTD SPLIT NYLON
55 1 EA 98241 CONNECTOR, DIN
8-7
SHEET 3
BI010484


8-7
SHEET 4
BI010484
HYDRAULIC FEED SYSTEM MODIFICATION HOSE KIT

2
9 1
10
8-8
SHEET 1
BI010484
HYDRAULIC FEED SYSTEM MODIFICATION HOSE KIT


4207196 HYDRAULIC FEED SYSTEM MODIFICATION HOSE KIT
8-8
SHEET 2
BI010484
HYDRAULIC RESERVOIR INSTALLATION W/HAND PUMP

4 1
2
3
8-9
SHEET 1
BI010484
HYDRAULIC RESERVOIR INSTALLATION W/HAND PUMP


409969 HYDRAULIC RESERVOIR INSTALLATION W/HAND
PUMP
1 1 EA 434215 HYDRAULIC RESERVOIR SUBASSEMBLY 8-10
INSTALLATION W/HAND PUMP
4 REF 440977 TEST STATION (MACHINE SYSTEM HYDRAULIC 8-13A
PRESSURE)
5 REF 4030422 FILTER / INDICATOR WIRING 9-25
8-9
SHEET 2
BI010484
HYDRAULIC RESERVOIR SUBASSEMBLY INSTALLATION W/HAND PUMP

30 4 5 6
31
15 16 15 16
12 13 2
23 22
26 14 37
25 1
19
24
3
18
29 28 29 32
21 11
20
11
17
38 34
35
33 34
7 8 9 10
8-10
SHEET 1
BI010484
HYDRAULIC RESERVOIR SUBASSEMBLY INSTALLATION W/HAND PUMP


434215 HYDRAULIC RESERVOIR SUBASSEMBLY
INSTALLATION W/HAND PUMP
1 1 EA 410484 TANK, HYDRAULIC - WELDMENT
1 EA 67492 Cover Assembly
1 EA 96379 Gasket, Cover
2 1 EA 4331509 FILTER, AIR
1 EA 57311 Element
3 1 EA 57958 GAUGE, OIL LEVEL - SIGHT
4 1 EA 34053 STOP, SERVICE GAS
9 2 EA 33198 COUPLING, HALF - MALE DISCONNECT- QUICK
10 2 EA 19713 CAP, COUPLING - DISCONNECT - QUICK
12 1 EA 88595 FILTER ASSEMBLY (MAIN RETURN) 8-11
13 1 EA 88596 FILTER ASSEMBLY (CASE RETURN) 8-12
18 1 EA 69120 HYDRAULIC HAND PUMP ASSEMBLY 8-13
20 1 EA 402624 BRACKET
32 1 EA 403030 VALVE, BUTTERFLY - 4 INCH
33 8 EA 6716 NUT, LOCK (5/8-11UNC, NYLOCK)
34 16 EA 42629 WASHER, FLAT (TYPE A)
35 1 EA 411912 PIPE EXTENSION W/FLANGE
8-10
SHEET 2
BI010484
FILTER ASSEMBLY (MAIN RETURN)

10
11
5 6
8 7
12
8-11
SHEET 1
BI010484
FILTER ASSEMBLY (MAIN RETURN)


88595 FILTER ASSEMBLY (MAIN RETURN)
1 1 EA. HEAD (Not Sold Separately)
2 1 EA. V001626 COVER ASSEMBLY, 50 PSID
3 1 EA. SHELL (Not Sold Separately)
4 1 EA. V001627 O-RING, UPPER COVER
5 1 EA. 19728 O-RING, LOWER COVER
6 1 EA. 20480 O-RING, HEAD TO RSVR
7 1 EA. 88594 ELEMENT, FILTER
8 1 EA. V001628 O-RING, ELEMENT
9 1 EA. 64821 INDICATOR, VISUAL
10 1 EA. 59208 O-RING, INDICATOR
12 1 EA. V001629 ANTI-BACKFLOW ASSEMBLY
1 EA. 22389 SEAL KIT (REPAIRS ONE FILTER ASSEMBLY)
8-11
SHEET 2
BI010484
FILTER ASSEMBLY (CASE RETURN)

1
2
10
11
5 6
8 7
12
8-12
SHEET 1
BI010484
FILTER ASSEMBLY (CASE RETURN)


88596 FILTER ASSEMBLY (CASE RETURN)
1 1 EA. HEAD (Not Sold Separately)
2 1 EA. V001625 COVER ASSEMBLY, 50 PSID
3 1 EA. SHELL (Not Sold Separately)
4 1 EA. V001627 O-RING, UPPER COVER
5 1 EA. 19728 O-RING, LOWER COVER
6 1 EA. 20480 O-RING, HEAD TO RSVR
7 1 EA. 88594 ELEMENT, FILTER
8 1 EA. V001628 O-RING, ELEMENT
9 1 EA. 69574 INDICATOR, VISUAL
12 1 EA. V001629 ANTI-BACKFLOW ASSEMBLY
1 EA. 22389 SEAL KIT (REPAIRS ONE FILTER ASSEMBLY)
8-12
SHEET 2
BI010484
HYDRAULIC HAND PUMP ASSEMBLY

18
20
19 21
25 12
10
1
17
4
5
6
3
14 22
8
7 13
29
9
2 23
27
26
28
11
8-13
SHEET 1
BI010484
HYDRAULIC HAND PUMP ASSEMBLY


69120 HYDRAULIC HAND PUMP ASSEMBLY
1 1 EA. -------- BODY
2 1 EA. -------- BODY LINER
3 1 EA. -------- PISTON & SHAFT ASSEMBLY
4 2 EA. -------- PISTON RING
5 4 EA. -------- VALVE ASSEMBLY
6 4 EA. -------- SPRING HOLDER (INCLUDED IN VALVE ASSEMBLY)
7 1 EA. -------- COVER GASKET
8 1 EA. -------- COVER
9 8 EA. -------- SCREW
10 1 EA. -------- PACKING (2 RINGS PER SET)
11 1 EA. -------- SCREEN
12 1 EA. -------- BEARING NUT
13 2 EA. V000351 LINK
14 2 EA. V000352 CLEVIS PIN (LINK)
17 1 EA. V000353 CLEVIS PIN (SHAFT)
18 1 EA. V000354 HANDLE ASSEMBLY
19 1 EA. V000355 LOCKING LINK
20 2 EA. -------- RIVET
21 1 EA. V000358 TENSION WASHER
22 3 EA. -------- COTTER PIN
23 1 EA. -------- BARREL BUNG
25 1 EA. V001582 VACUUM BREAKER
26 1 EA. V000356 NOZZLE (OPTIONAL)
27 1 EA. V000357 HOSE-8 FT (OPTIONAL)
28 1 EA. -------- SUCTION PIPE-TELESCOPING (OPTIONAL)
1 EA. 22328 REPAIR KIT - HYDRAULIC HAND PUMP ASSEMBLY
Includes Items 4, 5, 7, 10, 11, 12, and 25.
8-13
SHEET 2
BI010484
TEST STATION (MACHINE SYSTEM HYDRAULIC PRESSURE)

1 6 7 8 9 5 7 8 9
11 12
3
29 30
4
12 11 4 4 11 12
3
1
8-13A
SHEET 1
BI010484

5 6
10
16 13
13 15
4
16 13 4
17 13
13 16
16 13
2
14 13 16 13
18 14
8-13A
SHEET 2
BI010484

26 28
20
23
21
19 26
24 25 27
27 28
24
26 28
25
23
18
18
28
8-13A
SHEET 3
BI010484


440977 TEST STATION (MACHINE SYSTEM HYDRAULIC
PRESSURE)
1 1 EA T106093 PLATE, PANEL
2 1 EA 403837 BOX, PANEL
0.500L)
4 2 EA 333459 141311 VALVE, ISOLATOR
5 1 EA 52696 GAUGE, PRESSURE - 0-600 PSI
6 1 EA 33985 GAUGE, PRESSURE - 0-6000/7500 PSI
7 6 EA 59589 SCREW, MACHINE, ROUND HEAD SLOT
8 6 EA 59590 NUT, HEX - ZINC - GR5 (6-32UNC)
9 6 EA 77858 WASHER, LOCK - 06 SPRING
1.000L)
12 8 EA 6293 NUT, LOCK - GR8 (1/4-20UNC)
19 1 EA 57728 ADAPTER, SWIVEL
22 1 EA 440983 HOSE KIT - HYDRAULIC TEST SYSTEM 8-13B
8-13A
SHEET 4
BI010484
HOSE KIT - HYDRAULIC TEST SYSTEM

11
10 9
10 8
7
3
9
2 1
4
9
5 4 7
7
6
4
8-13B
SHEET 1
BI010484
HOSE KIT - HYDRAULIC TEST SYSTEM


440983 HOSE KIT - HYDRAULIC TEST SYSTEM
8-13B
SHEET 2
BI010484
JACK PLUMBING
4 3
8-14
SHEET 1
BI010484
JACK PLUMBING

412145 JACK PLUMBING
4 1 EA 412165 HOSE ASSEMBLY (JCB2781-12-204)
7 1 EA 307732 HOSE ASSEMBLY (JCB2781-12-210)
8-14
SHEET 2
BI010484
CLOSED LOOP PLUMBING W/LOOP FILTERS

8-15
SHEET 1
BI010484

10 8 10 8
4 4
10 10
7 6
6 7
5 2
3 11 12
10 8
10
10
1
2
12 11 3
8-15
SHEET 2
BI010484


440335 CLOSED LOOP PLUMBING W/LOOP FILTERS
2 4 EA 95143 DECAL, HYDROSTATIC FILTER - LOOP
4 8 EA 332710 1412316 ADAPTER, SPLIT FLANGE
5 4 EA 402263 FILTER ASSEMBLY (LOOP) 8-16
6 16 EA 5959 121072 WASHER, LOCK (7/16, SPRING)
7 16 EA 8268-050 105154 CAPSCREW, HEX HEAD - GR5
(7/16-14UNC, 1.00L)
9 1 EA 440334 LOOP FILTER PLUMBING 8-17
11 8 EA 429078 NUT, ELASTIC STOP - GR8 (3/4-10UNC)
8-15
SHEET 3
BI010484
FILTER ASSEMBLY (LOOP)

24
25
9
26 32
32
8
11 6
26 4
3
28
27
5
29
10
8-16
SHEET 1
BI010484
FILTER ASSEMBLY (LOOP)


402263 FILTER ASSEMBLY (LOOP)
1 1 EA. V001647 BLEED PLUG
2 1 EA. 37810 O-RING
3 1 EA. V001563 BOWL (U-LENGTH)
4 1 EA. V001648 SAFETY GRIP
5 2 EA. LABEL
6 1 EA. 441760 FILTER ELEMENT (SEE NOTE)
7 1 EA. V001565 O-RING
8 1 EA. V001630 BACKUP RING
9 1 EA. V001649 O-RING
10 1 EA. V001650 RETAINING RING
11 1 EA. ------- VALVE (- part of item 6 - not to be sold separately)
20 1 EA. ------- O-RING
22 1 EA. ------- O-RING
Items 20 & 22 do not apply to this assembly.
24 1 EA. V001622 BLEED PLUG
25 1 EA. V001623 O-RING
26 1 EA. 53201 SERVICE INDICATOR
27 1 EA. V001566 O-RING
28 1 EA. V001621 O-RING
29 1 EA. V001651 DUST COVER (P)
32 1 EA. ------- HEAD
1 EA. 22311 SEAL KIT (REPAIRS ONE LOOP FILTER ASSEMBLY)
Includes Items 2, 7-9, 20, 22, 25, 27, and 28.
NOTE: Part number 441760 (V011136) coreless element, comes as part

of conversion kit part number V011134.
Kit is designed so the metal core is a separate part that remains in the
filter housing after initial conversion to coreless design.
Then only the coreless element needs to be replaced. Kit V011134
replaces 53200. For metal core only, part number is V011138.
8-16
SHEET 2
BI010484
LOOP FILTER PLUMBING

7 5 4
9 8
2 3
8-17
SHEET 1
BI010484

4
5
2 3
8-17
SHEET 2
BI010484


440334 LOOP FILTER PLUMBING
8-17
SHEET 3
BI010484
HYDRAULIC VALVE PROXIMITY SWITCH INSTALLATION

5 4 6 2
7 1
8 9 10
3
8-18
SHEET 1
BI010484
HYDRAULIC VALVE PROXIMITY SWITCH INSTALLATION


1719839 HYDRAULIC VALVE PROXIMITY SWITCH INSTALLATION
1 1 EA 1501018 PROXIMITY BRACKET GATE VALVE
2 1 EA T103317 PROXIMITY SWITCH
3 1 EA 438220 CABLE, PROXIMITY SENSOR
4 3 EA 42625 WASHER, FLAT (5/16, STANDARD)
6 3 EA 6001 NUT, HEX - GR5 (5/16-18UNC)
7 1 EA 1584174 PLATE, PROXIMITY BRACKET GATE VALVE
10 1 EA 76249 NUT, HEX - GR8 (1/4-20UNC)
8-18
SHEET 2
BI010484
SECTION 9 - ELECTRICAL

ELECTRICAL SCHEMATIC 426455 9-1
CAB WIRING 426517 9-2
CAB / ENGINE WIRING 426518 9-3
CAB / AIR AND CURTAIN VALVE WIRING 426519 9-4
CAB / MAST VALVE WIRING 426520 9-5
PUMP WIRING 426521 9-6
PULLDOWN VALVE WIRING 426522 9-7
STANDARD LIGHT PACKAGE WIRING 426523 9-8
ENGINE HOUR METER WIRING 426524 9-9
AUXILIARY PRESSURE PUMP WIRING 426525 9-10
WATER AND DUST COLLECTOR VALVE WIRING 426526 9-11
FAST PULLDOWN WIRING 426527 9-12
CAB TOP LIGHTS WIRING 426686 9-13
ELECTRICAL SCHEMATIC (LADDER LOGIC) 433752 9-14
BATTERY / ENGINE DISCONNECT INSTALLATION 426598 9-15
ADDITIONAL BATTERY INSTALLATION 96904 9-16
BATTERY BOX ASSEMBLY 402930 9-17
ADDITIONAL BATTERY INSTALLATION (2 ADDITIONAL BATTERIES) 426807 9-18
CONVERTER INSTALLATION, 24 VDC/12 VDC 426790 9-19
CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V) 418334 9-20
REMOTE ENGINE START ASSEMBLY 96865 9-21
ENGINE STOP / KILL SWITCH (GROUND LEVEL) 426571 9-22
ELECTRIC HORN 96907 9-23
ENGINE LAPTOP CONNECTION - QST30 432414 9-24
FILTER / INDICATOR WIRING 4030422 9-25
SHUTDOWN TIMER KIT 1637717 9-26
EMS SYSTEM INSTALLATION 442392 9-27
SECT9
SHEET 1
BI010484
ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION I
9-1
SHEET 1
BI010484
9-1
SHEET 2
BI010484
9-1
SHEET 3
BI010484
9-1
SHEET 4
BI010484
9-1
SHEET 5
BI010484
9-1
SHEET 6
BI010484
9-1
SHEET 7
BI010484
9-1
SHEET 8
BI010484
9-1
SHEET 9
BI010484
9-1
SHEET 10
BI010484
9-1
SHEET 11
BI010484
9-1
SHEET 12
BI010484
9-1
SHEET 13
BI010484
9-1
SHEET 14
BI010484

426455 ELECTRICAL SCHEMATIC
1 1 EA 426517 CAB WIRING 9-2
2 1 EA 426518 CAB / ENGINE WIRING 9-3
3 1 EA 426519 CAB / AIR AND CURTAIN VALVE WIRING 9-4
4 1 EA 426520 CAB / MAST VALVE WIRING 9-5
5 1 EA 426521 PUMP WIRING 9-6
6 1 EA 426522 PULLDOWN VALVE WIRING 9-7
7 1 EA 426523 STANDARD LIGHT PACKAGE WIRING 9-8
8 1 EA 426524 ENGINE HOUR METER WIRING 9-9
9 1 EA 426525 AUXILIARY PRESSURE PUMP WIRING 9-10
10 1 EA 426526 WATER AND DUST COLLECTOR VALVE WIRING 9-11
11 1 EA 426527 FAST PULLDOWN WIRING 9-12
12 1 EA 426686 CAB TOP LIGHTS WIRING 9-13
9-1
SHEET 15
BI010484
CAB WIRING
9-2
SHEET 1
BI010484
CAB WIRING
9-2
SHEET 2
BI010484
CAB WIRING

426517 CAB WIRING
1 8 FT 44093 WIRE, GREEN / YELLOW
2 8 FT 17816 WIRE, WHITE
3 8 FT 17821 WIRE, BROWN
4 8 FT 99329 WIRE, BLACK / ORANGE
5 8 FT 17820 WIRE, YELLOW
6 8 FT 17819 WIRE, RED
7 8 FT 17814 WIRE, BLUE
8 8 FT 17817 WIRE, GREEN
9 8 FT 88009 WIRE, WHITE / GREEN STRIPE
10 3 FT 88010 WIRE, GREEN / WHITE STRIPE
12 3 FT 88012 WIRE, GREEN / BLACK STRIPE
13 8 FT 88013 WIRE, GREEN / RED STRIPE
16 8 FT 17824 WIRE, RED
18 8 FT 88015 WIRE, GREEN / GRAY STRIPE
19 8 FT 99313 WIRE, RED / WHITE
20 8 FT 99353 WIRE, GRAY / WHITE
21 8 FT 99351 WIRE, GRAY / BLUE
22 8 FT 99333 WIRE, BLUE / YELLOW
23 8 FT 99341 WIRE, PINK / BROWN
24 8 FT 99362 WIRE, BROWN / WHITE
25 8 FT 99348 WIRE, PINK / BLACK
26 8 FT 99330 WIRE, BLACK / PINK
27 8 FT 88016 WIRE, YELLOW / WHITE STRIPE
28 8 FT 88017 WIRE, YELLOW / BLACK STRIPE
29 8 FT 88018 WIRE, YELLOW / BROWN STRIPE
30 8 FT 88019 WIRE, YELLOW / RED STRIPE
31 8 FT 88020 WIRE, YELLOW / GREEN STRIPE
32 8 FT 88021 WIRE, YELLOW / ORANGE STRIPE
35 8 FT 88023 WIRE, WHITE / YELLOW STRIPE
36 8 FT 88024 WIRE, WHITE / RED STRIPE
37 8 FT 88025 WIRE, WHITE / BLACK STRIPE
39 8 FT 99320 WIRE, ORANGE / BLACK
40 8 FT 99321 WIRE, ORANGE / WHITE
41 8 FT 99331 WIRE, BLUE / WHITE
42 8 FT 99327 WIRE, BLACK / WHITE
43 8 FT 99328 WIRE, BLACK / YELLOW
44 8 FT 99352 WIRE, GRAY / RED
47 16 FT 44089 WIRE, GRAY
51 32 FT 17818 WIRE, BLACK
57 2 FT 17824 WIRE, RED
58 2 FT 17824 WIRE, RED
61 8 FT 99345 WIRE, PINK / ORANGE
62 8 FT 99344 WIRE, PINK / YELLOW
9-2
SHEET 3
BI010484
CAB WIRING

63 8 FT 99349 WIRE, PINK / RED
71 8 FT 44091 WIRE, VIOLET
73 8 FT 88012 WIRE, GREEN / BLACK STRIPE
74 8 FT 88026 WIRE, WHITE / BROWN STRIPE
75 8 FT 17816 WIRE, WHITE
76 8 FT 416888-019 WIRE, YELLOW / #9
77 8 FT 416888-037 WIRE, WHITE / #7
78 2 FT 416888-036 WIRE, WHITE / #6
81 8 FT 416888-118 WIRE, BROWN / #8
82 8 FT 416888-114 WIRE, BROWN / #4
83 8 FT 416888-019 WIRE, YELLOW / #9
84 8 FT 416888-098 WIRE, GREEN / #8
85 8 FT 416888-094 WIRE, GREEN / #4
86 8 FT 416888-013 WIRE, YELLOW / #3
87 8 FT 416888-028 WIRE, BLUE / #8
88 8 FT 416888-024 WIRE, BLUE / #4
89 8 FT 416888-066 WIRE, GRAY / #6
95 8 FT 416888-072 WIRE, PINK / #2
96 8 FT 416888-076 WIRE, PINK / #6
97 8 FT 416888-040 WIRE, PURPLE / #0
98 8 FT 416888-040 WIRE, PURPLE / #0
99 8 FT 416888-070 WIRE, PINK / #0
110 300 EA 45259 SPADE - 16/14 AWG
111 4 EA 45258 SPADE - 12/10 AWG
112 13 EA 45255 RING - 16/14 AWG
113 1 EA 45251 RING - 12/10 AWG
114 10 EA 45261 BUTT - 16/14 AWG
115 1 EA 45260 BUTT - 12/10 AWG
116 2 EA 350477 5000718 CONNECTOR
117 1 EA 98241 CONNECTOR
9-2
SHEET 4
BI010484
CAB / ENGINE WIRING

9-3
SHEET 1
BI010484
CAB / ENGINE WIRING


426518 CAB / ENGINE WIRING
1 35 FT 44093 WIRE, COLOR - GREEN W / YELLOW
2 35 FT 17816 WIRE, COLOR - WHITE
3 35 FT 17821 WIRE, COLOR - BROWN
4 35 FT 99329 WIRE, ELECTRICAL - BLACK / ORANGE
5 35 FT 17820 WIRE, COLOR - YELLOW
6 35 FT 17819 WIRE, COLOR - RED
7 35 FT 17814 WIRE, COLOR - BLUE
8 35 FT 17817 WIRE, COLOR - GREEN
13 40 FT 88013 WIRE, GREEN / RED STRIP
16 35 FT 17824 WIRE, RED
17 35 FT 35399 WIRE, ELECTRICAL - BLUE
18 25 FT 88015 WIRE, GREEN / GRAY STRIP
51 70 FT 17818 WIRE, COLOR - BLACK
52 10 FT 44093 WIRE, COLOR - GREEN W / YELLOW
54 3 FT 346854 162852 WIRE, RED
55 3 FT 346854 WIRE, RED
56 3 FT 346854 WIRE, RED
71 35 FT 44090 WIRE, COLOR - ORANGE
102 3 FT 17824 WIRE, RED
104 3 FT 305982 JB7200878 WIRE, BLACK
107 3 FT 423294 CABLE - BATTERY - SIZE 000 - RED - BULK
108 15 FT 423294 CABLE - BATTERY - SIZE 000 - RED - BULK
110 3 FT 96331-050 CABLE, WELDING SIZE 000 - BLACK
121 45 EA 45259 TERMINAL - SPADE
122 9 EA 45254 TERMINAL, RING
126 2 EA 96332 TERMINAL, BATTERY- POSITIVE
127 2 EA 96333-050 TERMINAL, BATTERY- NEGATIVE
128 2 EA 17830 BATTERY, EYE CABLE
129 20 FT 57860 CONDUIT, ELECTRICAL - LIQUID TIGHT
130 2 EA 57854 CONNECTOR, CONDUIT - ELECTRICAL - LIQUID TIGHT
9-3
SHEET 2
BI010484
CAB / AIR AND CURTAIN VALVE WIRING

9-4
SHEET 1
BI010484
CAB / AIR AND CURTAIN VALVE WIRING


426519 CAB / AIR AND CURTAIN VALVE WIRING
21 25 FT 99351-050 WIRE, GRAY / BLUE
22 25 FT 99333-050 WIRE, BLUE / YELLOW
35 25 FT 88023 WIRE, WHITE / YELLOW STRIPE
36 25 FT 88024 WIRE, WHITE / RED STRIPE
60 9 FT 54430 CONDUIT, SEAL TIGHT
62 4 EA 350477 5000718 CONNECTOR
63 1 EA 46103 CLAMP, TUBE
67 1 EA 347037 167530 STUD, WELD
9-4
SHEET 2
BI010484
CAB / MAST VALVE WIRING

70
72
20 19 69 51
27 40
42
41 31
25 44
68
26 39
29 28
43 30
32
70
72
51 20 19
68
40 27
42
31 41
44 25
69
39 26
28 29
30 43
32
9-5
SHEET 1
BI010484

9-5
SHEET 2
BI010484


426520 CAB / MAST VALVE WIRING
19 17 FT 99313 WIRE, RED / WHITE
20 17 FT 99353 WIRE, GRAY/WHITE
25 17 FT 99348-050 WIRE, PINK / BLACK
26 17 FT 99330 WIRE, BLACK / PINK
27 17 FT 88016 WIRE, YELLOW / WHITE STRIPE
28 17 FT 88017 WIRE, YELLOW / BLACK STRIPE
29 17 FT 88018 WIRE, YELLOW / BROWN STRIPE
30 17 FT 88019 WIRE, YELLOW / RED STRIPE
31 17 FT 88020 WIRE, YELLOW / GREEN STRIPE
32 17 FT 88021 WIRE, YELLOW / ORANGE STRIPE
39 17 FT 99320-050 WIRE, ORANGE / BLACK
40 17 FT 99321-050 WIRE, ORANGE / WHITE
41 17 FT 99331-050 WIRE, BLUE / WHITE
42 17 FT 99327 WIRE, BLACK / WHITE
43 17 FT 99328 WIRE, BLACK / YELLOW
44 17 FT 99352-050 WIRE, GRAY / RED
62 32 EA 45259 TERMINAL, SPADE - 16/14 AWG
65 16 EA 350477 5000718 CONNECTOR
66 1 EA 320167 122227 COUPLING, PIPE
67 5 EA 39999 1050781 CLAMP, HOSE
71 20 EA 95125 TERMINAL, MALE
73 20 EA 95127 TERMINAL, FEMALE
9-5
SHEET 3
BI010484
PUMP WIRING
9-6
SHEET 1
BI010484
PUMP WIRING

426521 PUMP WIRING
81 25 FT 416888-114 WIRE, BROWN / #4
82 25 FT 416888-118 WIRE, BROWN / #8
87 25 FT 416888-044 WIRE, PURPLE / #4
88 25 FT 416888-048 WIRE, PURPLE / #8
93 6 FT 344929 1422357-0250 LOOM, SPLIT NYLON
96 4 EA 45254 TERMINAL, RING - 16/14 AWG
98 4 EA 350477 5000718 CONNECTOR,CROUSE
99 2 EA 320354 123091 CLAMP, HOSE
100 2 EA 347037 167530 STUD, WELD
101 8 EA 45261 CONNECTOR, BUTT - 16/14 AWG
9-6
SHEET 2
BI010484
PULLDOWN VALVE WIRING

9-7
SHEET 1
BI010484
PULLDOWN VALVE WIRING


426522 PULLDOWN VALVE WIRING
95 20 FT 416888-072 WIRE, PINK / #2
96 20 FT 416888-076 WIRE, PINK / #6
101 1 EA 323194 1402064 CONDUIT, CONNECTOR
106 2 EA 350477 5000718 CONNECTOR
9-7
SHEET 2
BI010484
STANDARD LIGHT PACKAGE WIRING

9-8
SHEET 1
BI010484
STANDARD LIGHT PACKAGE WIRING


426523 STANDARD LIGHT PACKAGE WIRING
18 60 FT 88015 WIRE, GREEN / GRAY STRIP
61 6 FT 344929 1422357-0250 LOOM, SPLIT - NYLON
68 2 EA 64911 CONDUIT
69 2 EA 401628 COVER, ELECTRICAL BOX
70 9 EA 320354 123091 CLAMP, HOSE
71 9 EA 347037 167530 STUD, WELD
9-8
SHEET 2
BI010484
ENGINE HOUR METER WIRING

9-9
SHEET 1
BI010484
ENGINE HOUR METER WIRING


426524 ENGINE HOUR METER WIRING
52 30 FT 99355 WIRE, GRAY / YELLOW
62 1 EA 45254 TERMINAL, RING -16/14 AWG
63 1 EA 347072 168437 SWITCH, PRESSURE
9-9
SHEET 2
BI010484
AUXILIARY PRESSURE PUMP WIRING

9-10
SHEET 1
BI010484
AUXILIARY PRESSURE PUMP WIRING


426525 AUXILIARY PRESSURE PUMP WIRING
61 15 FT 99345-050 WIRE, PINK / ORANGE
72 1 EA 350477 5000718 CONNECTOR
73 1 EA 347037 167530 STUD, WELD
74 1 EA 46103 CLAMP, TUBE
75 3 EA 45259 TERMINAL, SPADE -16/14 AWG
9-10
SHEET 2
BI010484
WATER AND DUST COLLECTOR VALVE WIRING

9-11
SHEET 1
BI010484
WATER AND DUST COLLECTOR VALVE WIRING


426526 WATER AND DUST COLLECTOR VALVE WIRING
23 15 FT 99341 WIRE, PINK / BROWN
24 15 FT 99361-050 WIRE, TAN - 50 V
62 2 EA 350477 5000718 CONNECTOR
65 2 EA 320354 123091 CLAMP, HOSE
66 1 EA 347037 167530 STUD, WELD
9-11
SHEET 2
BI010484
FAST PULLDOWN WIRING

9-12
SHEET 1
BI010484
FAST PULLDOWN WIRING


426527 FAST PULLDOWN WIRING
63 15 FT 99349-050 WIRE, PINK / RED
72 2 EA 350477 5000718 CONNECTOR
75 2 EA 320354 123091 CLAMP, HOSE
76 1 EA 347037 167530 STUD, WELD
9-12
SHEET 2
BI010484
CAB TOP LIGHTS WIRING

9-13
SHEET 1
BI010484
CAB TOP LIGHTS WIRING


426686 CAB TOP LIGHTS WIRING
61 20 FT 344929 LOOM, SPLIT - NYLON
9-13
SHEET 2
BI010484
ELECTRICAL SCHEMATIC (LADDER LOGIC)

9-14
SHEET 1
BI010484

9-14
SHEET 2
BI010484

9-14
SHEET 3
BI010484

9-14
SHEET 4
BI010484

9-14
SHEET 5
BI010484

9-14
SHEET 6
BI010484

9-14
SHEET 7
BI010484

9-14
SHEET 8
BI010484

9-14
SHEET 9
BI010484

9-14
SHEET 10
BI010484

9-14
SHEET 11
BI010484

PART NO. DESCRIPTION

433752 ELECTRICAL SCHEMATIC (LADDER LOGIC)
9-14
SHEET 12
BI010484
BATTERY / ENGINE DISCONNECT INSTALLATION

3 4 5
9-15
SHEET 1
BI010484

108 105
143
141
7 6 160
142
107
9-15
SHEET 2
BI010484


426598 BATTERY / ENGINE DISCONNECT INSTALLATION
1 1 EA 425881 SWITCH, BATTERY / ENGINE DISCONNECT
2 1 EA 330517 CASE, BATTERY / ENGINE DISCONNECT SWITCH
3 4 EA 42538 CAPSCREW, HEX HEAD (1/4-20UNC, 0.75L)
4 4 EA 5970 WASHER, LOCK (1/4 SPRING)
5 4 EA 5968 NUT, HEX (1/4-20UNC)
6 1 EA 17830 EYE, CABLE - BATTERY
7 1 EA 96333-050 TERMINAL, BATTERY - NEGATIVE
160 6 FT 96331-050 CABLE, BLACK - GAUGE 000 (6 FT - Must Specify Length)
9-15
SHEET 3
BI010484
ADDITIONAL BATTERY INSTALLATION

9-16
SHEET 1
BI010484
ADDITIONAL BATTERY INSTALLATION


96904 ADDITIONAL BATTERY INSTALLATION
1 2 EA 41758 ADDITIONAL BATTERIES, 12 V
2 * EA 96331 CABLE (4 @ 3 FT. EA.) *Specify Length/Qty.
5 1 EA 402930 BATTERY BOX ASSEMBLY 9-17
6 2 EA 32447 DECAL, "SAFETY WALK" (Not Shown)
9-16
SHEET 2
BI010484
BATTERY BOX ASSEMBLY

5 4 4 5
1
2
5 4 4 5
2 3
9 8 7 7 8 9
6 6
9-17
SHEET 1
BI010484
BATTERY BOX ASSEMBLY


402930 BATTERY BOX ASSEMBLY
1 1 EA 348743 199730 WELDMENT, BATTERY BOX
1 BOX 350403-050 5000223 Latch-Battery Box Weldment
2 1 EA 402929 WELDMENT, BASE
3 1 EA 402933 PAD, BATTERY
6 2 EA T104465 PLATE, BOTTOM - BATTERY BOX
8 4 EA 68999 NUT, HEX - GR8 (3/8-16UNC)
9 4 EA 56006 WASHER, FLAT (.375, HARDENED)
9-17
SHEET 2
BI010484
ADDITIONAL BATTERY INSTALLATION (2 ADDITIONAL BATTERIES)

108
107 160
9-18
SHEET 1
BI010484

108
160
107
9-18
SHEET 2
BI010484


426807 ADDITIONAL BATTERY INSTALLATION (2
ADDITIONAL BATTERIES)
1 2 EA 41758 BATTERY,12 V 205 AMP 8D SK JR
2 2 EA 96905 TERMINAL, TEE - POSITIVE
3 2 EA 96906 TERMINAL, TEE - NEGATIVE
4 1 EA 402930 BATTERY BOX ASSEMBLY 9-17
5 2 EA 17830 BATTERY, EYE CABLE
107 3 FT 423294 CABLE, BATTERY -SIZE 000 - RED
108 12 FT 423294 CABLE, BATTERY - SIZE 000 - RED
160 3 FT 96331 CABLE, WELDING - SIZE 000 - BLACK
9-18
SHEET 3
BI010484
CONVERTER INSTALLATION, 24 VDC/12 VDC

1 2 3 4
9-19
SHEET 1
BI010484

9-19
SHEET 2
BI010484


426790 CONVERTER INSTALLATION, 24 VDC/12 VDC
1 1 EA 418334 CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V 9-20
TO 12V)
4 4 EA 323628 1402698 NUT, LOCK
5 1 EA 416859 CONNECTOR, ELECTRICAL PLUG - 2 PIN (Not
Shown)
6 2 EA 416861 CONNECTOR, ELECTRICAL - WEDGELOCK (Not
Shown)
7 4 EA 416651 CONNECTOR, ELECTRICAL - 16 SOCKET (Not
Shown)
162 4 FT 17819 WIRE, RED - 16 GAUGE
163 4 FT 44090 WIRE, ORANGE - 16 GAUGE
9-19
SHEET 3
BI010484
CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V)

9-20
SHEET 1
BI010484


1 1 EA 418334 CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V)
9-20
SHEET 2
BI010484
REMOTE ENGINE START ASSEMBLY

7 8 3 2 1 3
1 7 8
10
10 2
4
4
6 4
6
11 12
7 8
11 12 12 11
9-21
SHEET 1
BI010484

9-21
SHEET 2
BI010484


96865 REMOTE ENGINE START ASSEMBLY
1 1 EA 96844 BOX, REMOTE ENGINE START
2 1 EA 408534 BRACKET, ELECT. BOX
3 1 EA 432407 SWITCH, 2 POSITION - PUSH/PULL STOP
4 2 EA 42259 SWITCH, PUSH (ENG START/ETHER)
6 1 EA 16864 SWITCH, KEY (IGNITION)
9 1 EA 306118 NAME PLATE - ENGINE STOP
10 1 EA 319151 1155171 GAUGE, VOLTMETER
9-21
SHEET 3
BI010484
ENGINE STOP / KILL SWITCH (GROUND LEVEL)

9 1 2
6 3 8
9-22
SHEET 1
BI010484

17 16 7 10
4 11
13 14 15
13 14 15
5
9-22
SHEET 2
BI010484

9-22
SHEET 3
BI010484


426571 ENGINE STOP / KILL SWITCH (GROUND LEVEL)
2 1 EA 350377 5000155 ENCLOSURE W/PLATE
4 1 EA 60666 CONNECTOR, ELECTRIC
5 1 EA 59347 CONNECTOR, ELECTRIC
7 30 FT 17814 WIRE, 16 GAUGE - BLUE
9 1 EA 306118 JB7202428 NAMEPLATE
10 15 FT 54430 CONDUIT, SEALTIGHT
11 2 FT 344930 1422357-0350 LOOM, SPLIT
13 3 EA 320354 123091 CLAMP, HOSE
16 4 EA 45259 TERMINAL, SPADE - 16/14AWG - #10 STUD
17 1 EA 45261 CONNECTOR, BUTT - 16/14AWG - 16/14AWG
9-22
SHEET 4
BI010484
ELECTRIC HORN
1 6
4
5
2
1
9-23
SHEET 1
BI010484
ELECTRIC HORN

96907 ELECTRIC HORN
1 1 EA 96908 HORN, 24 VDC
2 1 EA 42259 SWITCH, PUSHBUTTON
9-23
SHEET 2
BI010484
ENGINE LAPTOP CONNECTION - QST30

1 5
8
3 5
2 4
3 5
9-24
SHEET 1
BI010484

1 5
6 7
9-24
SHEET 2
BI010484


432414 ENGINE LAPTOP CONNECTION - QST30
2 1 EA 416862 CONNECTOR, ELECTRICAL - RECEPTACLE
3 2 EA 416863 CONNECTOR, ELECTRICAL - 3-PIN PLUG
4 3 EA 416650 CONTACT, ELECTRICAL - 16 PIN
5 11 EA 416651 CONTACT, ELECTRICAL - 16 SOCKET
6 1 EA 1606934 CONNECTOR, 3-WAY
7 1 EA 1606935 CONNECTOR, TERM RESISTOR
8 1 EA 432411 RETAINER, LAPTOP CONNECTION
9-24
SHEET 3
BI010484
FILTER / INDICATOR WIRING

3 3 3 3 3 3 1 2 3
11 13
19
17
14
10
8
8
8 6
12
23 24
21
22
4 4 4 4 4 4 4 4 4 9
9-25
SHEET 1
BI010484

16
18
20
9-25
SHEET 2
BI010484

6 15
17
6 15
17
6 15
17
9-25
SHEET 3
BI010484


4030422 FILTER / INDICATOR WIRING
4 9 EA 416873 LAMP, RED - ECM
6 1 EA 46717 BOX, BREAKER
8 2 EA 440310 TERMINAL, STRIP
11 225 FT 323364 1402350 WIRE, CABLE
12 75 FT 17816 WIRE, 16 GAUGE
14 27 EA 45259 TERMINAL, SPADE
15 4 EA 42536 105128 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L)
16 1 EA 400358 DECAL, PRESSURE SWITCH-FILTERS
17 1 EA 59346 CONNECTOR, ELECTRICAL - LIQUID TIGHT 90 DEG
18 1 EA 56780 CONNECTOR, ELECTRICAL - LIQUID TIGHT 3/4
21 14 FT 99350 WIRE, ELECTRICAL - GRAY/BLACK, 16 GA
22 14 FT 99357 WIRE, ELECTRICAL - GRAY/GREEN, 16 GA
23 9 EA 404002 DIODE, MOLDED
24 9 EA 403987 PLUG, MOLDED
9-25
SHEET 4
BI010484
SHUTDOWN TIMER KIT

9-26
SHEET 1
BI010484
SHUTDOWN TIMER KIT


1637717 SHUTDOWN TIMER KIT
1 1 EA 994777 RELAY, TIME DELAY
9-26
SHEET 2
BI010484
EMS SYSTEM INSTALLATION

2
3
9-27
SHEET 1
BI010484

3 4
9-27
SHEET 2
BI010484


442392 EMS SYSTEM INSTALLATION
1 1 EA 423645 ENGINE, CUMMINS EMS SYSTEM
2 1 EA 442379 ALARM, AUDIBLE - POWER
3 1 EA 1606935 CONNECTOR, TERM RESISTOR (DT04-3P-P006)
4 1 EA 1606934 CONNECTOR, 3-WAY (DT04-3P-P007)
9-27
SHEET 3
© 2013 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,”
the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of
Caterpillar and may not be used without permission.
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BI010484

PARTS MANUAL - MD6290 S/N 2U68T92 REVISION 05

NEW MODEL NUMBER CROSS REFERENCE GUIDE

Hydraulic Track R20, R20C MD5050

SURFACE EXTRACTION BUCYRUS MODEL CAT MODEL

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Dragline W2000 8000

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PARTS MANUAL - MD6290 S/N 2U68T92 REVISION 05

IDENTIFICATION OF THE MACHINE

PART NUMBER AND DESCRIPTION

PRODUCT SERVICE AND WARRANTY

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PARTS MANUAL - MD6290 S/N 2U68T92 REVISION 05

PARTS MANUAL - MD6290 S/N 2U68T92 REVISION 05

GENERAL ASSEMBLY ITEMS LIST

DESCRIPTION ASSEMBLY NO.

KIT, FILTER - IN HOUSE W/LOOP FILTERS 89043

SECTION 1 - GENERAL LOCATOR / DECALS / FILTER ELEMENTS

DESCRIPTION ASSEMBLY NO. SECT-PAGE

QTY. U/M PART NO. DESCRIPTION SECT-PAGE

***** AIR CONDITIONER *****

***** SECTION 4 *****

*****ENGINE CUMMINS QSK19***** 4-1

1 EA 86775 Element, Filter - Oil (Full flow/bypass) 4-1

*****ENGINE AIR CLEANER***** 4-6

1 EA 65322 ELEMENT ASSEMBLY, PRIMARY 4-7

*****ENGINE COOLER***** 4-24

1 EA V009901 ELEMENT, 150 DEG F. 4-30

1 EA 401857 ELEMENT, FILTER - HYDRAULIC - COMPRESSOR 4-20

*****COMPRESSOR AIR CLEANER*****

1 EA 65322 ELEMENT ASSEMBLY, PRIMARY 4-7

1 EA V011135 ELEMENT, CHARGE FILTER 4-46

***** SECTION 5 *****

***** DUST CONTROL SYSTEM *****

6 EA 89853 FILTER ELEMENT 5-2

***** SECTION 7 *****

*****DRILLING TOOLS / ACCESSORIES*****

1 EA 22390 FILTER ELEMENT (Includes Element & Bowl O-Ring) 7-15

***** SECTION 8 *****

QTY. U/M PART NO. DESCRIPTION SECT-PAGE

*****HYDRAULIC SYSTEM***** 8-10

1 EA 88594 ELEMENT, FILTER (MAIN RETURN) 8-11

1 EA 441760 ELEMENT, LOOP FILTER (See Note) 8-16

DECAL KIT, CAT YELLOW (MD6290)

DECAL KIT, CAT YELLOW (MD6290)

DECAL KIT, CAT YELLOW (MD6290)

ITEM QTY. U/M PART NO. DESCRIPTION

DECAL KIT (WARNING)

DECAL KIT (WARNING)

DECAL KIT (WARNING)

DECAL KIT (WARNING)

ITEM QTY. U/M PART NO. DESCRIPTION

DECAL KIT, MACHINE (FRENCH)

ITEM QTY. U/M PART NO. DESCRIPTION

SECTION 2 - OPERATOR'S CAB

DESCRIPTION ASSEMBLY NO. SECT-PAGE

* AIR CONDITIONER *

* SECTION 4 *

ENGINE CUMMINS QSK19 4-1

ENGINE AIR CLEANER 4-6

ENGINE COOLER 4-24

COMPRESSOR AIR CLEANER

* SECTION 5 *

* DUST CONTROL SYSTEM *

* SECTION 7 *

DRILLING TOOLS / ACCESSORIES

* SECTION 8 *

HYDRAULIC SYSTEM 8-10