KWR 7QA03 901 201124 EN User Manual

User Manual – Arenal PCS – QA03-SDA Page 1/92
User & Maintenance MANUAL
Slurry Density Analyzer / Easidens
Doc No: KWR-7QA03-901-2011124a-EN

For Software Version KWR-7QA03-517-201120a
Thank you for purchasing and using
Arenal's Slurry Density Analyzer for continuous monitoring of Specific

Gravity, Density, Total Suspended Solids and temperature of mining,
dredging, drilling and other slurries, muds, pastes up to 4 kg/l, based on
ultrasonic sonochemistry.
Arenal is the first and only producer in the world of ceramic ultrasonic
sonochemistry density analyzers, which replace nuclear densitometers
and also offers accurate monitoring under water and in subsea mining
applications. The technology is based on measuring physical acoustical
properties in combination of Acoustical Spectroscopy of the slurry, which
are directly related to the physical properties of the slurry, like density,
solids concentration and temperature.
For gas and liquid density applications between 0.7<SG<1.2, we offer a

PEEK sensor.
Due to continuous improvent of the software to comply with customer

requirements, the software changes rapidly and this manual is updated on
a continuous basis. If your software needs an update or upgrade, please
refer to the Maintenance & Support section 5 of this manual to support
you in your decision and to lead you through the updating or upgrading
procedure.
This manual is only valid for the software version on the front page.
INDEX
1. Preface ................................................................................................................... 7
1.1 Our philosophy ........................................................................................................................... 7
1.2 Purpose of this manual ............................................................................................................... 7
1.3 Symbols and conventions........................................................................................................... 7
1.4 Abbreviations ............................................................................................................................. 8
1.5 Document updates ...................................................................................................................... 9
2. Technical specifications ........................................................................................ 10
2.1 Environmental characteristics .................................................................................................. 10
2.2 Operation characteristics .......................................................................................................... 10
2.3 Dimensional drawing ............................................................................................................... 10
2.4 Panel cut-out ............................................................................................................................ 10
2.5 Spare parts ................................................................................................................................ 11
3. Installation ........................................................................................................... 12
3.1 Generic configuration information........................................................................................... 12
3.2 Mounting .................................................................................................................................. 12
3.3 Electrical cables installation..................................................................................................... 13
3.4 Internal wiring .......................................................................................................................... 14
3.5 Connecting the QT016-UDT (remotely mounted UDT) ......................................................... 16
3.6 Connecting the QT65-TMT ..................................................................................................... 16
3.7 Connecting the IO .................................................................................................................... 17
4. Configuration ....................................................................................................... 18
4.1 First time starting the system ................................................................................................... 18
4.2 Menu structure ......................................................................................................................... 18
4.3 Menu screen and functions overview....................................................................................... 19
4.3.1 Other screens ..................................................................................................................... 20
4.4 Graph Setup Procedure ............................................................................................................ 22
4.4.1 Timing settings (horizontal X-axis) .................................................................................. 22
4.4.2 MIN/MAX setting (vertical Y-axis) .................................................................................. 22
4.4.3 Select the graphs of your choice on the screen ................................................................. 22
4.5 Configure Menu ....................................................................................................................... 22
4.5.1 Ultrasonic Density Transmitter Setup Procedure ............................................................. 23
4.5.2 Thermal Mass Flow meter Transmitter Setup Procedure ................................................. 23
4.5.3 IO Module Setup Procedure .............................................................................................. 23
4.5.4 System Settings Setup Procedure ...................................................................................... 23
4.5.5.1 User Settings .................................................................................................................. 24
4.5.5.2 Factory Settings ............................................................................................................. 25

4.5.5.3 Restart System ................................................................................................................ 25
4.5.5.4 Load Settings from USB ................................................................................................. 25
4.6 Diagnose Menu ........................................................................................................................ 25
4.7 Alarm Menu ............................................................................................................................. 25
4.7.1 Active Alarm Handling Procedure .................................................................................... 25
4.8 Help Menu................................................................................................................................ 26
4.9 Function bar ............................................................................................................................. 27
4.9.1 Ethernet Network .............................................................................................................. 27
4.9.2 File Manager ..................................................................................................................... 27
4.9.2.1 File Manager Procedure ................................................................................................ 28
4.9.2.2 Remove USB Stick Procedure ........................................................................................ 28
4.9.3 Data Logging..................................................................................................................... 29
4.9.4 Alarm ................................................................................................................................. 30
4.9.5 Take Sample ...................................................................................................................... 30
4.9.6 Security Level ................................................................................................................... 32
4.9.7 Screen Shot ....................................................................................................................... 33
4.9.8 Save and Store Data on USB ............................................................................................ 33
4.10 Dredging – Water Calibration ................................................................................................ 33
4.11 Dredging – Reset Production ................................................................................................. 33
5. Offline modus ....................................................................................................... 35
5.1 Enter the Offline Modus .......................................................................................................... 35
5.2 IP-address ................................................................................................................................. 35
5.3 Standby mode........................................................................................................................... 35
5.4 EX-Viewer Licence Code ........................................................................................................ 35
6. Start Up and Commissioning Guide ...................................................................... 36
6.1 Check and unpack shipment ................................................................................................ 36
6.3 Install the analyser on the desired location ......................................................................... 37
6.4 Mounting the ProFace HMI ................................................................................................ 37
6.5 Connect the internal cables.................................................................................................. 37
6.6 Connect the Massflow transmitter ....................................................................................... 38
6.7 Power Up ............................................................................................................................. 39
6.8 Air and water calibration ..................................................................................................... 39
6.9 Slurry calibration ................................................................................................................. 42
6.10 Configure digital and analog outputs ............................................................................... 47
7. Calculations ......................................................................................................... 49
7.1 Temperature.............................................................................................................................. 49
7.2 Density and SG calculation ...................................................................................................... 49
7.3 TSS calculation ........................................................................................................................ 49

7.4 Flow calculation ....................................................................................................................... 50
7.5 Massflow calculation ............................................................................................................... 50
8. QT01 – UDT (Ultrasonic Density Transmitter) ....................................................... 51
8.1 General information ................................................................................................................. 51
8.2 Electrical connections .............................................................................................................. 51
8.3 Advanced Setup........................................................................................................................ 52
8.4.1 Echo ...................................................................................................................................... 52
8.4.2 Measurements ....................................................................................................................... 53
8.4.3 Menu Bar: Calibration .......................................................................................................... 53
8.4.4 Modbus RTU Settings ........................................................................................................... 54
8.4.5 Echo settings ......................................................................................................................... 55
8.4.6 Pulser settings ....................................................................................................................... 55
8.5 Attenuation Measurements Setup............................................................................................. 55
9. QT65-TMT – Thermal Massflow Transmitter ........................................................ 58
9.1 General Information ................................................................................................................. 58
9.2 Electrical connections .............................................................................................................. 58
9.3. Setup Thermal Massflow Transmitter ..................................................................................... 58
9.3 Advanced Setup........................................................................................................................ 59
9.3.1 Measurements ................................................................................................................... 60
9.3.2 Controller .......................................................................................................................... 60
9.3.3 Factory Calibration ........................................................................................................... 61
9.3.4 Modbus RTU Communication .......................................................................................... 61
9.3.5 Slurry Calibration .............................................................................................................. 62
10. QM13x-IOM – IO Module ................................................................................... 64
10.1 General information of the IOM ............................................................................................ 64
10.2 Set-up ..................................................................................................................................... 65
10.2.1 Menu bar: mA IN Settings ............................................................................................... 65
10.2.2 Menu bar: mA OUT Settings ........................................................................................... 66
10.2.3 Menu bar: Relay Contacts .............................................................................................. 67
10.2.4 Menu bar: Modbus RTU Communication ....................................................................... 68
10.3 Pulse output for dry solids t/h ................................................................................................ 68
10.4 Ground loops .......................................................................................................................... 68
11 TCP/IP Register .................................................................................................... 70
11.1 Results of the parameters ....................................................................................................... 70
12. Maintenance, Troubleshooting & Support.......................................................... 71
12.1 Arenal/ProFace Software software and firmware configuration ............................................ 71
12.2 Updating Arenal Software ...................................................................................................... 71
12.3 How to get Remote Support ................................................................................................... 73

12.5 ERROR CODES .................................................................................................................... 76
12.6 FAQ and Troubleshooting ...................................................................................................... 77
13 Warranty ............................................................................................................. 79
13.1 Probes ..................................................................................................................................... 79
13.2 Transmitters............................................................................................................................ 79
13.3 Analyzers ................................................................................................................................ 79
13.4 Performance of the application .............................................................................................. 79
A1 Declaration of Conformity ................................................................................... 81
A2 Service support rates .......................................................................................... 83
A3 ISO-9001:2008 certificate.................................................................................... 84
A4 Electrical diagram QA03-SDA-DIS-VAC-IOM-UDT................................................. 85
A5 Electrical diagram QA03-SDA-DIS-VAC-IOM-XXX ................................................. 86
A6 Electrical diagram QA03-SDA-DIS-VAC-XXX-UDT.................................................. 87
A7 Electrical diagram QA03-SDA-DIS-VAC-XXX-XXX .................................................. 89
A8 Electrical diagram QM102-MPC-HRT Remote Module ........................................ 90
A9 Electrical diagram QT016(5) UDT (with QT65(4) TMT) ......................................... 91
A10 Electrical diagram QT065(4) TMT ...................................................................... 92
1. Preface
1.1 Our philosophy
Thank you for purchasing and using the slurry density analyzer from Arenal PCS. Our goal is to produce the
most accurate ultrasonic sensors and transmitters on the market for most demanding applications in all
global markets. Secondly, we aim to give you the most comprehensive calculations available for controlling
most industrial processes, based on the measuring values in combination with multi parameter calculations.
As our PLC/HMI can be connected to any control valve or other equipment, local processes can be fully
automated with Arenal's Slurry Density Analyzer. For more sophisticated processing and HMI interaction,
we advise to use the QA01 Process Chemometry Analyzer.
Finally, Arenal has a philosophy for ongoing continuous improvement to suit most demanding applications
in the world. We hope that we can contribute eventually to all of your process systems on site.
Arenal works together with global (OEM) distributors that have gained respect from end users as a supplier
of analytical or process control equipment for their production facilities. Arenal works close with these
companies so enable bi-directional information from end users to our R&D team.
So by combining superb quality of analytical equipment with highly educated and specialized distribution
and service channels, Arenal aims to satisfy end users with regards to optimization and control of all their
processes.
1.2 Purpose of this manual

This manual explains the installation, configuration, operation, calibration and maintenance of the Arenal
QA03 Slurry Density Analyzer, including probes.
1.3 Symbols and conventions

The following words and symbols indicate special messages:
Caution! This sign indicates that failure to follow directions could
result in damage to the equipment or loss of information.
Warning! This sign indicates that failure to follow directions in the

warning could result in bodily harm.
Important! This word indicates that the text that follows contains
clarifying information or specific instructions.
Interesting! This word indicates that the text that follows contains
comments or interesting
points of information.
1.4 Abbreviations
All abbreviations in the manual are listed here.
QA03-SDA Dedicated analyser for monitoring Slurry Density

QT01x-UDT Ultrasonic Density Transmitter. Electronic module to send high voltage pulses to
the probe and receives and analyses returning echo’s. The SDA however further
analyses these raw values and calculates the SG, Density, TSS and temperature.
QP01x-UDP Ultrasonic Density Probe to determine Slurry Density
QC01x-UDC Coaxial cable for harsh conditions in mining industry, to connect the UDP with
the UDT
QT65x-TMT Thermal Massflow transmitter
QP65x-TMP Thermal Massflow Probe to determine Slurry Flow
QM13x-IOM See Chapter 11: Embedded Module: IO module. Extended PCB board, which
offers galvanic isolated mA inputs and outputs and relay contacts. The mA
signals have a sensitivity of 16 bits. The module is connected on the base
motherboard.
SDA See QA03-SDA
UDT See QT014-UDT
UDP See QP01x-UDP
UDC See QC014-UDC
TMT See QT65x-TMT
TMP See QP65x-TMP
IOM See QM138-IOM
1.5 Document updates

Name
KWR-7QA03-901-191218-EN Par.1.5 added to follow improvements in the document, according to our
ISO9001:2015
Calibration “Step 3”procedure modified in Par 7.3
KWR-7QA03-901-191203-EN
2. Technical specifications
2.1 Environmental characteristics

Ingress Protection With touch screen display front side: IP65
Without touch screen: IP67 / EN60529
Temperature Operating: 0-50 degC
Storage: -10ºC to +60ºC
RH Relative humidity 10-90% (non condensing)
2.2 Operation characteristics

Interfaces Ethernet LAN RJ-45 10Base-T/100Base-TX
USB2.0 type A
RS232 To communicate with special sensors or DCS
Power 90-263 Vac. 50-60Hz Standard
24Vdc Optional. Use stabilized power supply
Consumption: 15W
Display 5,7” Colour LCD soft touch screen display
256 colours, 320x240 pixels, 6MB FEPROM
Weight 2,5 kg
Dimensions Outside dimensions: 330x200 mm. Depth: 120 mm
Mounting Mounting holes available: just remove the aluminum panels, no need for opening
the lid of the enclosure!
2.3 Dimensional drawing
2.4 Panel cut-out

In case the HMI is not mounted in Arenal’s standard enclosure, the HMI shall be mounted in another
enclosure to protect it against dust and water. Find below the panel cut-out specification:
Length: 156 mm (6.14 in)

Hight: 123.5 mm (4.86 in)
Panel thickness 1.6...5 mm (0.06...0.2 in)
Radius in each corner: 3 mm (0.12 in) maximum
When installing the GP unit in a slanted position, the GP unit face should not incline more than 30°.
For easier maintenance, operation and improved ventilation, install the GP unit at least 100 mm (3.94 in.)
away from adjacent structures and other equipment as shown in the following illustration.
2.5 Spare parts
Item Description
4-000-02 Fuse medium delay 2,5A. On motherboard SDA. Farnell 1354586, model
023402.5MXP, about 0,21 Euro
4-QA03-USB-16GB Spare industrial USB stick for QA03, 16 GB, small. Do not replace this USB
stick for a non-industrial USB stick, as they do not comply to the
temperature ranges.
QP654-TMP-WFC Spare/Replacement TMP sensor
3. Installation
3.1 Generic configuration information

A complete analyzer system comprises of the following components:
1. QA03-SDA – Slurry Density Analyzer. The analyzer can be separated into different parts, depending
on the requirements:
a) Housing
b) Power convertor
c) PLC with or without display or with display connection for maintenance
2. QT016-UDT – Ultrasonic Density Transmitter (can also be mounted in the housing)
3. QC013-UDC - Coaxial cable
4. QP013-UDP - Ultrasonic Density Probes for submersible applications
5. QP014-UDP – Ultrasonic Density Probes for mounting in spool pieces are wafer cells
6. QB03-WFC – Wafer cell
7. QB05-SWC – Steel wafer cell
8. QB06-SPC – Spool Piece
9. QS – Services: like Remote Monitoring Services, local service assistance, System Integration
Services, Spare Parts
10. Optionally:
a) QT65 – Thermal Massflow Transmitter
b) QP65 – Thermal Massflow Probe
As the QA03-SDA is the main part of every installation, where all settings are done and where all
information is gathered, this manual is about the QA03-SDA-VAC-DIS. Additional information, needed to set
up the Ultrasonic Density Transmitters, can be found in the enclosure of this manual.
3.2 Mounting
Arenal uses AluCase enclosure from Rolec Germany (www.rolec.de). To mount the enclosure to the wall, the
lid does not need to open. Just remove the aluminum panels on each side: they are clamped and easily
removable. Arenal supplies a mounting set in each delivery.
Fix the enclosure to the backpanel by standard available screws, like M5x25 socket head cap screws, DIN
912.
Keys for the Rolec enclosure can be supplied to lock the case. Ask for these added features.
3.3 Electrical cables installation

Depending on the model type, the QA03-SDA-VAC-DIS is always supplied with three M20x1.5 threads for
cable glands on the bottom side of the enclosure.
The model QA03-SDA-DIS-VAC-XXX-UDT has the following cable entries (from left to right):
1. Power supply cable gland
2. mA input (flow meter) cable gland or spare
3. mA output cable gland
4. LEMO connector for coax cable
The model QA03-SDA-DIS-VAC-XXX-XXX has the following cable entries (from left to right):
2. spare
3. Modbus RTU cable to remote transmitter
4. Blind plug
The model and QA03-SDA-DIS-VAC-IOM-XXX has the following cable entries (from left to right):
2. Analog in and outputs
3. Modbus RTU cable to remote transmitter
4. M16 cable gland as spare
The model and QA03-SDA-DIS-VAC-IOM-UDT has the following cable entries (from left to right):
2. mA in and out cable gland
3. mA in and out cable gland
4. LEMO connector for coax cable
Do not break the coax or connection cable.

Do not stand on the coax or connection cable.
3.4 Internal wiring

The 24Vdc power output of the power convertor is connected through the main board to the power supply
of the PLC and, if applicable, the UDT and IOM.
After opening the lid, the baseboard is visible.
On the left side, the power convertor is placed. The fuses are just on the top-right of it.
The terminals in the middle (X2) are available for the IO module.
The terminals on the right (X1) are available for the UDT transmitter.
The probe is connected to the UDT by means of the UDC (coaxial cable). Internally this is pre-wired: the box
does not need to be opened during installation to fix the coax cable to the UDT.
The top view of the UDT looks like:
Below the special mainboard for customers in South Africa.

When changing the UDC, always note that the inner core of the coaxial cable
shall be connected to “+” on the bottom terminal of the UDT. The shielding shall
be connected to “-“. Mounting reverse wise will depolarize the UDP.
Do not (never!) short circuit the “+” and “-“. The 180 Volt pulse will cause too
high currents, that the pulser circuitry will get defect, within 1 ms.
Do not switch the connectors of the power supplies.
Do not power the 24Vdc circuitry with 90-263 Vac power. Also not when the
fuse is not in place. The fuse only is a security for the 24V+, not the 0V. This will
affect all electronics on board.
3.5 Connecting the QT016-UDT (remotely mounted UDT)

When the UDT is remotely mounted, check drawing QA03-SDA-DIS-VAC-XXX-XXX for the electrical
connection on the main board. Connect these wires to the corresponding connections (A+, B-, 0Vdc, 24Vdc)
on the UDT.
Connect the inner core of the coax cable to SIG-IN or PULSE. Connect the shielding of the coax cable to SIG
GND.
3.6 Connecting the QT65-TMT

Connect the TMT to the corresponding connections (A+, B-, 0Vdc, 24Vdc) on the spare connector of the UDT
(which is connected to the QA03-SDA-DIS-VAC-XXX-XXX via the other connector).
Connect the thick cables to the H Force and H GND. Connect the thin cables to their corresponding Sense (H
SenseP for H Force and H SenseN for H GND).
3.7 Connecting the IO

For information on how to connect and configure the mA in and out signals as well as digital inputs
and outputs, please refer to chapter 11.2.1 and 11.2.2, as well as the installation manual.
4. Configuration
4.1 First time starting the system
Only power the SDA when all cables are connected and the probe is
connected. Do not disconnect probes or transmitters when the system is
powered up, as many transmitters are not hot-swappable.
Check again that the AC voltage is not connected to the 24Vdc connector
Once the unit is powered up, the lamp inside the UDT turns green and the lamp on the PLC turns red.
If a display is connected, it automatically comes into measurement and control mode.
In case the mA output of the PLC is not connected, a mA signal error is displayed on the screen (Analog
output error). Press (X) to remove the error (this error only occurs just after start-up or restarting and
indicates that the mA out is not connected to the DCS system). If an other error is displayed on the screen at
the bottom, the system is not well configured: probably one of the transmitters is not connected. Refer to
the Error Handling Procedure further in this manual to solve the problem.
The display now shows the measuring values. Wait for at least 15 minutes after start-up if you wish to
perform calibration. For more information about calibration procedures, see chapter 4.
4.2 Menu structure

The menus can be reached by the Menu Bar on the top and the functions by the Function Bar on the
bottom. All these functions are explained in the next paragraphs. In this paragraph, you get an overview of
the most used required actions and the menu operation that is needed.
Some examples are given below. In the next subsections, the menus are explained in more detail.
Requirement 1st step 2nd step 3rd step 4th step

Change name of the Measuring Press: Press Press Change and save.
Site “System “User Settings”
Change date & Time & Language Settings”
In Menu Bar
Change parameter settings and See Chapter 4
calibrate
Check or change UDT settings or Press: Press See Chapter 10

calibrate raw measurement “Ultrasonic
values Density
In menu Bar
Transmitter”
Check or change IO settings Press: Press See Chapter 11
“IO Module”
In menu Bar
4.3 Menu screen and functions overview

In this chapter, you find information about the generic hardware and software configuration, about how to
set up the analyzer and the parameters.
MENU BAR →
Parameter values →
(example display)
FUNCTION BAR →
The picture above shows the main measurement screen. It consists of three parts: the MENU BAR on the
top is for navigation through all setup and information menu's. The FUNCTION BAR on the bottom is for
checking the status of important settings and offers special functions in specific menu's.
The middle the screen shows the four measurement parameters.
Press this button to go to the home screen (see picture above)
Press this button to go the graph screen, described in Par 3.4
Press this button to go the configuration screen, described in Par 3.5
Press this button to go the diagnose screen, described in Par 3.6
Press this button to go the alarm screen, described in Par 3.7
Press this button to go the information screen, described in Par 3.8
When pressing this icon you return to the previous viewed screen
Press this icon to get info how to set up the Ethernet network (IP address and Subnet Mask)
This icon flashes once per second when the USB stick is connected to the system. If not
connected, it does not flash. Press this button to go to the File Manager Menu
This icon flashes once per second when logging is on. If logging is not on, it does not flash.
Press this button to configure the logging interval time and to start and stop logging.
When this icon pops up, you have an active warning or alarm situation. Press this button for
further diagnostics.
Press this icon when taking a sample. Press the button on the next screen so the system
registers in the logging file that a sample is taken for calibration.
This button shows the current status of the security level, normally 0. Press this button to log
in.
Press this button to make a screen shot. The jpg file can be found on the USB Stick in the
“Capture” directory.
Save all settings to the files on the USB Stick. This icon pops up when user gets into the
configuration pages.
Go to the next page. In some cases, there is no following page: then it stays on this page or
returns to the main page where you originally came from.
To configure one of the four parameters, you can press the corresponding value button.
Furthermore, a warning can be shown on top of the start screen when the temperature is outside of the
calibration range. The warning will show “Outside Temperature Range”.
The minimum and maximum temperature for the calibration range can be found in the Calibration screen.
In the following example, a warning will show when the temperature is below 5 degrees or above 30
degrees. The system will continue operating, but measurements are less reliable when operating outside of
the calibration temperature range.
4.3.1 Other screens

Other screens are available to suit the model of your choice. The preferred screen can be selected in the
user settings (see section 3.5.4.1).
4.4 Graph Setup Procedure

Pressing the graph icon brings you to the time graph of the parameters. For each parameter, a graph is
available. Currently selected graphs are 1 and 6, as these numbers are highlighted. Press the number of the
corresponding graph to show it or not.
4.4.1 Timing settings (horizontal X-axis)

The time of the first measurement on the screen is written on the left bottom of the graph. The time of the
latest measurement on the screen is written on the right bottom of the screen. When pressing ZOOM IN,
the time of the first measurement on the screen is set to a later time, so less data points are shown.
When pressing ZOOM OUT, the time of the first measurement on the screen is set to an earlier time (if
available), so more data points are shown. Each second, a data point is created.
4.4.2 MIN/MAX setting (vertical Y-axis)

The height of the graph is determined by the 4-20 mA value of that parameter, see the last page of the
Parameter Setting. Log in to security level 3and press on the name box of the parameter (like “SG”) then
this specific page is popped up. A change of the 4-20 mA range will only change the graphs from this
moment. Older values are not changed in the graph.
4.4.3 Select the graphs of your choice on the screen

The analyzer remembers which graphs need to be shown on the screen. Press [1]..[6] to select the
parameter that needs to be shown (green light) or not (dark) on the screen.
4.5 Configure Menu

Pressing the configure icon brings you to the configure menu:
4.5.1 Ultrasonic Density Transmitter Setup Procedure

To check and setup the performance of connected ultrasonic density transmitters, press the corresponding
bar. Further explanation of these modules can be found in 9. QT01x – Ultrasonic Density Transmitter
4.5.2 Thermal Mass Flow meter Transmitter Setup Procedure

To check and setup the connected thermal massflow transmitter, press the corresponding bar. Further
explanation of these modules can be found in 10. QT65-TMT – Thermal Massflow Transmitter
4.5.3 IO Module Setup Procedure

To check and setup the connected IO module, for 4-20 mA in- and outputs and digital in- and outputs, press
the corresponding bar. Further explanation of these modules can be found in 11. QM13x-IOM – IO Module.
4.5.4 System Settings Setup Procedure

In the System Settings Menu, a new menu bar appears, which corresponds to the current security level.
4.5.5.1 User Settings
After pressing the User Settings bar, the following screen appears:
Change the language by pressing the grey button (and after that press “OK”) to change to English, Dutch,
French, German. SAVE the settings in the function bar when they are changed, otherwise, the language
setting is not stored permanently.
Change the color of the menus if you like. Also SAVE.
Change the format of the initial measurement screen and calculation method. The options are: Standard
(SG, density, TSS and temperature), Massflow (SG, flow, massflow solids, massflow slurry), Dredging (cross
needle with density and flow, massflow slurry, TSS, temperature and solids production), Eight Parameters
(density, flow, massflow slurry/solids, totalized slurry/solids production, TSS and SG solids). Another screen
is available for the Attenuation application (see chapter 10.4.4), that shows TSS (g/l), temperature,
massflow solids and massflow slurry.
After pressing the save button, the screen will change to the screen of choice.
Click on the next page to change the Date, Time and name of the Measuring Site. Furthermore, the
brightness can be set. The standard setting is 0, which corresponds to the maximum brightness.
The current date and time are shown in the left column of the table. These are important for the
datalogging. Change the date or time in the right column. No need to save, as the setting is done in the
inner memory of the HMI directly.
The name of the measuring site is displayed on the measurement page. It is convenient in a network of
analyzers and with remote monitoring that it is visible where the actual analyzer is installed.
4.5.5.2 Factory Settings

This is a restricted area for users with login code 5.
4.5.5.3 Restart System

To restart the system without needing shutting off and on the analyzer.
4.5.5.4 Load Settings from USB

If new settings are available for the analyzer and are stored on the USB stick, press this button.
4.6 Diagnose Menu

The diagnose screen is specially made for service engineers to check the settings in the SDA. Additionally, in
the Operational Log on the USB stick, all changes to the system are saved, so
that it is easy to find out what happened in the past. Find this file in the directory “OPLOG”. Each date has
its own directory “OL120324” which contains the log files of March, 24, 2012. In this directory the CSV files
saved.
4.7 Alarm Menu

Alarms in the SDA are generated when the values are outside of the range that is set.
More likely, alarms are generated in case of a problem in one of the transmitters or in the evaluation of
measured data. The number of failures that can exist are numerous and therefor a clear explanation in this
screen is helpful for the client to figure out what the cause of the problem is.
4.7.1 Active Alarm Handling Procedure

As part of the PLC functionality alarms can be generated if measured values are beyond their set
boundaries, when an operation failure of the PLC exists or when data cannot be verified anymore.
Arenal offers two different methods to alarm the user:
1. By reading the measured values in the Modbus registers, alarms can be read out by Master PLC's.
2. By using the Arenal optional IO Module (see Chapter 11), QM138-IOM. In this module four relays
contacts can be programmed to switch flash lights, horns or it may control other safety equipment,
like pumps and valves. Note that this IO Module is also used to control pumps and valves in
automatic sampling equipment. Is also contain of timer relay functionality. Currently in this SDA
software, these relay contacts can only be programmed on parameter value alarms.
Active alarms are automatically de-activated when the alarm is not present anymore. Or when a new alarm
is generated. In the historic alarm data, you can see the old alarms.
4.8 Help Menu

This is the information and support screen. It gives you information about the model, the software version,
the serial number and distributing company contact details.
After pressing the “Company info” bar, the following, or similar, page is shown:
After pressing the “Special company settings” bar (if available), specific customer pages are shown.
4.9 Function bar

The analyser offers many functions directly available from the bottom bar menu.
4.9.1 Ethernet Network

The SDA can only be connected to Ethernet networks as a slave. This allows the user to get full control over
the analyzer by remote monitoring.
The communication protocol is from manufacturer Schneider Electric SA.

The device address is PLC32 and communicates according to IEC61131, syntax=off, low word first. The IP
address is predefined by Arenal and are part of the 192.168.9.x network, sub-mask 255.255.255.000. But
they can be changed in the Pro-Face menu, see chapter 9 (Offline Modus).
4.9.2 File Manager

The File Manager icon in the function bar flashes when a USB stick was inserted in the USB port of the HMI.
Press this icon to go to the File Manager (Password required).
Two menu bars appear that are described in detail below:
4.9.2.1 File Manager Procedure

When “File Manager” button is pressed, then the File Manager starts. “CF” or “SD” is highlighted is yellow
when the actions on the bottom have influence on the SD card, if present.
Press SD or USB to select the environment from which you want to copy or remove data.
Then this environment lights up. Select the files you want to use, by pressing the file. Use the dual arrow
buttons to move upward and downward in the directory.
If you select a directory, press DISP to display the directory. To go back, press the single upwards arrow
(return) button.
Select CUT to cut the file, COPY to copy the file.
Go the the other environment (gets highlighted) and select PASTE to paste the file in this environment.
Escape from the File Manager by pressing X in the right top corner.
4.9.2.2 Remove USB Stick Procedure

If a USB stick was inserted in the USB connector, the indicator in the menu bar shows a cross X to indicate
that it is not safe to remove the USB Stick now. Press “Remove USB Stick” and the indicator will blink a “V”-
sign to indicate that it is now save to remove the USB Stick. If it does not blink V after pressing, then the
USB Stick is not ready yet to be removed. Try again later.
4.9.3 Data Logging

Data Logging or Data Sampling is a commonly used function to store the measured data from all the
parameters and additionally raw measurement values and the sampling number.
When the logger icon does not flash, the logging is OFF. When flashing, logging is ON. On both cases you
can press the button to go to the Logging Screen.
Before entering the Logging Screen, the level 1 password shall be entered. Then one of the following
screens will appear:
In the first case, the logging is OFF and logging can be started by pressing the button.
In the second case, the logging is ON and logging can be stopped and saved by pressing the button.
You may change the Logging Interval. The internal memory is saved during power failure.
After 100 samples, a CSV file is automatically created on the USB stick. In the table below, it is shown which
folders on the USB contain which data.
SAMP01 UDT data and general end results
SAMP03 TMT data
SAMP04 Production report
SAMP05 Calibration parameters
By pressing Next Page you find the current data storing process in the way you see it in the CSV file. By
pressing up, down, left, right you can scroll through this data.
By pressing the next page, the logging data of the production shift is shown:
4.9.4 Alarm
When the alarm flashes in the function menu, an alarm is active. Press this button to go to the alarm
screen, see 3.7.1.
4.9.5 Take Sample

Press the Erlenmeyer icon if you want to take a sample from the slurry for analysis in the laboratory. The
idea is that the values of the parameters are linked with the laboratory values by means of an ID number,
date and time. This can only be done when the logger is ON. When the sampling is started, the frequency of
the logger is set to 1 (highest frequency) so that as many data is logged as possible. After finishing the
logger, the frequency is reset to its former setting.
1) Check whether the logger is ON (logging icon must be flashing).

2) Insert the ID number (auto-increment)
3) Press START, when you are going to take a sample.
4) The next screen pops up:
5) When you finished taking a sample (advise is that this takes at least 30 seconds), press STOP. If you
want to cancel taking this sample, press CANCEL.
6) The following screen pops up:
7) Press FINISH when you wrote down the ID number, date and time on the sample bottle. The ID,
date and time can be found in the screen and this is the same date and time as in the logged data.
8) The following screen pops up:
9) Like informed to you in this screen: the logged data can be evaluated, together with the laboratory
values. To do this, go to the logger. Turn the logger off. Copy the content of the USB stick to your PC.
The sampling can be turned on by switching digital input i3. See chapter 8. QT01 – UDT (Ultrasonic Density
Transmitter
4.9.6 Security Level

Most interactions between user and SDA are secured by a password. When the “Security Level” icon is
pressed, or when a screen is entered for which a higher level security is needed, the SDA requests an ID and
a password, required for the level that is needed.
After login, the level is shown in the icon.
The security level will be restored after 5 minutes or when the icon is pressed again.
Find your ID and password below. Loggin in will be tracked by the Operation Log.
Multiple users for same levels can be made as per your requirement.
Level Settings ID Password

Enduser 0 none
Enduser Service Engineer 1 User Settings ES 16BC
Enduser Laboratory Engineer 2 Calibration Settings EL 07AF
OEM Service Engineer 3 Advanced Settings OS ****
Factory 5 Software Settings FP ****
4.9.7 Screen Shot

Press this button to make a screen shot in JPEG format of the current screen. After pressing once, the file
number will show up. Press again to take the screenshot. The file “CP00000x” is saved on the USB stick in
the directory “CAPTURE”.
4.9.8 Save and Store Data on USB

This icon pops up when user gets into the configuration pages. Pressing this icon will save all settings to the
files on the USB stick.
4.10 Dredging – Water Calibration

In the dredging industry operators could require a frequent manual check of the health of the system by
checking and calibration the water reference. This is because the background of the water could be
changing due to salt concentrations. In the Configuration Menu / USER MENU the operator can select the
amount of hours after a popup is shown to perform the reference water calibration.
4.11 Dredging – Reset Production

In the dredging industry operators could determine to calculate the total produced solids during a shift. At
any desired moment, press “reset production” at the button with the cross meter. From that moment the
totalizer starts again.
Press the logging sign and 2x > next page.
In the logging file SAMP03 the production data can be shown.

5. Offline modus
This chapter explains all functions and settings in the Pro-Face Offline Modus. The Offline Modus provides
settings for internet connections and remote monitoring.
5.1 Enter the Offline Modus

As no physical buttons are available: a screen push method is avilable: press with one finger in the upper
left corner and then immediately in the bottom right corner of the display, all within 0.5 seconds:
5.2 IP-address
In the offline menu, press Ethernet. Change the name, IP-address and sub-mask if needed. It is standard set
to 192.168.9.xxx, submask 255.255.255.0
5.3 Standby mode

In the offline menu, press Screen Settings and tap the arrow at the bottom right. Then, use the Standby
Mode dropdown menu to select None (screen is always on. Careful, the screen can become very hot and
USB can break as a result) or Screen Off (screen turns off after the set amount of time).
5.4 EX-Viewer Licence Code

Is the Ex-Viewer licence code missing in the HMI and if you want remote access to the HMI, then enter the
code in the Offline Menu.
Press Main Menu. Press Ethernet. Press Extended. Enter the GP-Viewer EX Key Code.
6. Start Up and Commissioning Guide
In all above chapters the density and flow meter was explained. In this chapter the steps for
commissioning are explained. Pictures can be found in this manual. This chapter is intended to
assist you in getting the system online in minutes. The quick-start guide is also provided as a
separate document, version: KWR-7QA03-931B
1. Check and unpack shipment

2. Install the wafer, weldolet(s) or spoolpiece in the system
3. Install the analyser on the desired location
4. Mount the HMI
5. Connect the internal cables
6. Connect the Massflow transmitter
7. Power Up
8. Air and Water calibration for Density or SG
9. Slurry calibration
10. Configure digital and analog outputs
6.1 Check and unpack shipment

a. Check if box is complete and not damaged.
b. In case of more than 1 system make sure all components (Analyser, HMI screen with USB, Cable,
transmitters UDT/TMT and Probes) are kept with correct system! The parts are labeled with: “or-
der number”-“system number”.
6.2 Install the wafer, weldolet(s) or spoolpiece in the system

Before installation measure internal diameter (ID) of existing pipe. ID of existing pipe must be
equal to ID of wafercell or spoolpiece! If not contact Arenal!
-In case of horizontal pipe make sure probe is placed at 4-5 or 7-8 o’clock.
-In case of weldolet: Drill hole 36mm for WFC probe. Drill hole 28mm for SPC probe using insert
for drill. See weldolet installation guide for more information.
-Insert and secure probe flush with pipe.
-In case probe does not come pre-connected to UDT. Connect inner core of the coax cable to
PULSE and the shielding of the Coax cable to SIG GND. Make sure to wear electronic static dis-
charge (ESD) protection!
-Make sure all cable glands, lids and screws are tightened firmly.
6.3 Install the analyser on the desired location

Maximum distance to the UDT and the TMT is 100 meter. This cable can be cut to length.
6.4 Mounting the ProFace HMI

The HMI is the ProFace screen with the computer. Tighten the screen with provided plastic black
wrench.
6.5 Connect the internal cables

Connect the:
• COM cable to COM1 into HMI
• internal power cable to HMI
• Modbus cable to connector bottom right on analyser PCB

• 4-20mA signal out. Standard setting: E1 = SG+, E2= SG GND, E3 = TEMP+, E4= TEMP GND
• protective earth cable to bottom left connector on analyser PCB
6.6 Connect the Massflow transmitter

If the systems comes with a massflow transmitter, connect it now.
-In case of weldolet: Drill hole 36mm for Massflow probe.

-Insert and secure probe flush with pipe.
-Make sure massflow probe is placed after (downstream of) ultrasonic probe in flow
direction for optimal result.
-Always unplug analyser (power of complete system) when working on UDT / TMT.
-The massflow transmitter (TMT) uses 24VDC from Modbus cable.
-The massflow probe requires its own additional 24VDC 150W power supply.
-Power for massflow probe cannot be drained from analyser PSU power.
-Use DC:DC converter for stable power supply when not using Arenal PSU’s.
6.7 Power Up
• Do not power up just yet! For warranty purposes please send pictures of all made connec-
tions in analyser and UDT to Arenal before fist power up and wait for approval!
• Turn on the analyser (Only after approval of Arenal or Arenal appointed service provider)
• In case the mA output of the PLC is not connected, a mA signal error is displayed on the
screen. Press (X) to remove the error (this error is only valid during start once).
• Press -> system settings -> user settings and set your personal settings and time. Do
not forget to press OK after each change and finally the save button. (In case of pass-
word prompt use ID: “OS” with password: “27CD”)
• The display shows the actual measuring values. Wait for at least 15 minutes after start-up if
you wish to perform calibration.
• Press -> system settings -> user settings. Set model to Massflow. Press save but-
ton. (In case of password prompt use ID: “OS” with password: “27CD”.)
• In main screen press . From the pulldown menu select: Thermal Massflow
Transmitter-> OK. Set ID of the pipe and desired output unit. Click the save button.
• Check if logging is on, 4.9.3 Data Logging
6.8 Air and water calibration

To perform an air & water calibration, follow the next steps.
a) Make sure there are no alarms on the display. If there are any alarms shown, please
refer to the Alarm Section in this manual to resolve them first before the Slurry
Calibration is attempted.
b) Press the SG box (or density box) as shown in the figure below.
c) Press “New Air & Water Calibration.

d) The following menu will open with a prompt for a level 2 User ID and Password code in order to
gain access. See par 3.9.7 for the code list.
e) Select the mediums that you can calibrate on by pressing them (air, water or air & water). Once
selected, it will show a green check mark. Press again to deselect. When ready, press “Next”.
There are two calibration values. If only one medium is selected, the calibration will only
result in the change of one calibration value. This means that if first a calibration on water
only is performed and after that a calibration on air only, the latter will overwrite the
former.
In order to use the calibration to its full potential and set both calibration values, air and
water must both be selected (in green) when calibration is done.
1. It is always best to calibrate both on air and on water, if possible.

2. Keep in mind that in that case, you will be asked to perform an air calibration first and a
water calibration afterwards.
3. When doing a separate air calibration and water calibration, the latter will overwrite the
former. Therefore, if calibrating on both air and water, always select both air and water.
f) The following example shows the calibration procedure for air & water.
1. Select air & water by pressing the buttons (when selected, both appear in green).
2. Select the “Next” button to go to proceed.
3. Flush the pipe with water to remove any solids, then empty the pipe and make sure the
sensor is clean and is in air.
4. Wait until SG measurement is stable.
5. Pump (process) water through the pipe for a few minutes.

6. Wait until the temperature and SG measurements are stable. Then, press calibrate.
7. You will be asked to confirm the calibration values. It is possible to cancel the calibration at
any time. The old values will then be restored.
8. After confirming, you will return to the main screen. The air & water calibration has been
performed.
g) If the system shows a stable measurement on water for 3 minutes
h) After water calibration of density, check the flow velocity and calibrate it on water,9.3.5 Slurry
Calibration
6.9 Slurry calibration

The conditions in our lab will be different from the conditions in the field. So an initial calibration may be
needed.
• Apply high dense slurry until a stable measurement of SG is given.
• Calibrate the density as well on this slurry, following the next steps.
a) obtain a representative grab sample of the slurry

in the line and to weigh it accurately. This sample
has to be exactly 1 liter and is best to be drawn
from a sample point in a vertical part of the line
where the sample is already homogeneously
mixed. A 1L slurry grab sample beaker is
preferred but if this is not available then a
standard lab beaker of over 2L can be used.
Please note: It is important to weigh the dry
empty beaker before the sample is drawn since
this weight has to be deducted from the total
weight once the sample is drawn. Fill the glass
beaker between 1 and 2 L. Make sure you do not
need to drain, after filling the beaker.
b) The next step is to weigh the grab sample with
an accurate electronic scale with at least a 2-digit
kg readout. If needed, deduct the weight of the
empty beaker. Divide the measured weight by
the volume of the sample in the beaker.
c) Once the result is known, the actual Slurry
Calibration can be done.
d) To calibrate one of the four parameters, press
the corresponding grey box. However, always start with calibrating the SG / density.
e) After pressing the SG box (or density box) in above picture, the following menu will open with a
prompt for a level 2 User ID and Password code in order to gain access. See par 3.9.7 for the
code list.
f) Press OK, which will then open the Calibration Menu. Select “Slurry Calibration”.
g) Calibration is done with a linear function between a low value (process water) and a high value
(f.e. high dense slurry). The initial setting could be:
h) Note that you can choose to calibrate either SG or density with the dropdown menu since those
are linked to each other. The calibration of one of the parameters will automatically calibrate
the other one as well.
i) Note the two rows of values (Low and High). The Slurry Calibration should be entered in the
two high value blocks, since the low value ensures that measuring water will result in an SG
of 1.
j) Read the value in the right column next to “Result from model” and insert it in the High block in
the left “Online value” column. That is the SG / density reading of the Arenal analyzer at that
moment, based on the physical model.
k) Next, insert the SG / density value of the grab sample in the right-hand High block in the “Lab
value” column.
l) The last action to complete the calibration procedure (Very important) is to save all the new
settings by pressing on the “Stiffy Icon” at the bottom of the screen.

m) The system is now calibrated with a new factor to the exact same value as the grab sample and
is back online.
The other parameters can be calibrated in a similar manner by pressing the corresponding box. The Slurry
Calibration of TSS is slightly different. The percentage is set from 0 to 100%. The TSS can only be calculated
when the density of the solids is entered and saved.
• From time to time or after some part was replaced a Slurry Calibration may be necessary to com-
pare the measurement with the lab results. It is at this stage assumed that all other set-up parame-
ters such as measuring ranges, polynomials and output settings etc. are still the same as when the
system was originally commissioned. In case these parameters have changed or need adjustment
for whatever reason, please get in touch with Arenal’s support team. The Slurry Calibration corrects
the density reading and can be done online within a few minutes. There is no need to switch the
system off or to remove any parts from the line.
• The best way to do multi-point slurry calibration is to follow the next steps.
a. Set Moving average to 1.

b. Start the logger on a frequency of 1 Hz. The logger contains raw measurement data and results
from its original model, as well as the calibrated values. With the logging file Arenal can assist
you with increasing the accuracy of your calibration. During logging, the USB icon and the
logging icon flashed every second.
c. Pump process water through the line at the same temperature as the slurry temperature. Keep
it running for at least 20 minutes. The laboratory value of process water (“Lab Value/Low”) shall
be 1.000. Enter the “Result from Model” in the box “Online Value/Low”.
d. Pump high dense slurry through the line. After 15 minutes, press the Erlenmeyer button on
the bottom.
d.1. Press “Start” just before taking the sample from the process.
d.2. Press “Stop” just after taking a sample from the process.
d.3. Write down ID number
d.4. This ID number is written down in the logging file.
e. Repeat [3] several times for different slurry densities. Present the data in a xy graph in Excel to
determine the best fit for the new calibration. Take a high point on this fit and add this point to
the “high” calibration. SAVE.
f. If you have any questions, ask Arenal for assistance.
Each second a new value is presented. If this interval frequency is not needed, one may choose to increase
the moving average.
The Result from Model shows the value before this calibration.
Correlation graph
2
1,8 y = 0,9769x
Lab value
1,6 R² = 0,9991
1,4
1,2
1
1 1,2 1,4 1,6 1,8 2
Online "Model" Value
Example Multi-point calibration

Lab Va-
Sample ID Date Time Online value "Model" lue
1 1
1 18-apr 9:00 1,567 1,520
2 18-apr 11:30 1,468 1,500
3 18-apr 14:00 1,124 1,150
4 19-apr 9:30 1,645 1,600
5 19-apr 11:00 1,345 1,300
6 19-apr 13:30 1,863 1,750
fictive high point calibration:

Online 2,0000
Lab 1,9538 (=0,9769 * online value)
In case of the slurry properties are temperature sensitive, perform a Temperature Sensitive Slurry
Correction.
When a temperature drift appears to be present, after all previous calibrations, proceed as follows:
a) Press the “SG” box, login and press “View Air &
Water Calibration”. Make a screenshot ( ). This

page:
b) Remove USB stick by Pressing ( ) and “Remove

USB Stick”
c) Send a complete copy of the data on the USB stick
to the Arenal service team (service@arenal-
pcs.com) by www.WeTranfer.com and add the data
from the laboratory measurements (indicating date, time and SG) as well.
d) Arenal service team will send you a temperature correction coefficients, see below in the table.
Press the “SG” box again, login and press “View Air & Water Calibration”.
e) Enter the given value for “Temperature Correction Coefficient”.
f) Press the stiffy icon to SAVE.
g) It is expected that a new slurry Slurry Calibration needs to be done. We made an initial suggestion
in the table below.
h) In below table we state if you need to redo your air & Water calibration
In your situation it is expected that the following settings will improve your calibration:
(SN [Client])
Temperature Correction Coefficient 0,053659
Reference TOF Do not change your actual setting

Redo Air & Water calibration? No, this looks fine
Slurry Calibration SG / Density Online Lab

Low density 1,000 1,000
High density 1,100 1,250
Walking Average 15
6.10 Configure digital and analog outputs

Standard settings for 4-20mA output:
• SG: 1,0 … 2,0. To change in main screen press -> slurry calibration -> click . Here set-
tings may be changed.
• Temperature: 0°C … 50°C. To set own values in main screen press -> click . Here set-
tings may be changed.
Correct mA output can be set by pressing -> IO module -> mA out settings.
In case of IO module in analyser output can be set to desired parameter number. ( through
the pages).
In case of use PLC for output. Set parameter 6 to Flow. (This replaces temperature output since
only two mA outputs are available without IO module.)
Standard settings for 4-20mA Flow output are 4mA = 0 m/s and 20mA = 10m/s.
On this page, you can change the mA output range, the alarm levels and the model boundaries.
Press the save icon to use and store the new values.
In case of a low or high alarm, the cause of the alarm is visible by a lamp on the screen:
7. Calculations
In this chapter an explanation can be found on the background of our measurements.
7.1 Temperature
The temperature (T) of the slurry can be measured by an ultrasonic sensor, only when the ultrasonic signals
in the sensor are influenced by a temperature change. It appears that the speed of sound in the probe is
depending on the probe’s temperature. During lab tests the relation between temperature and speed of
sound is determined and the coefficients of a polynomial equation are entered into the ultrasonic
transmitter. As speed of sound is accurately determined, the sensitivity of ultrasonic probes are better than
PT1000 elements.
7.2 Density and SG calculation

According to physical laws, the acoustic impedance (Z) is equal to the speed of sound (c) in the liquid and
the density (ρ) of the liquid, as a specific temperature (T). So ρ = Z/c. c is a function (polynomial equation) of
Z and T, so ρ = f(Z, T), or a little different and better: SG = f(Z,T). This is a polynomial equation given in the
ultrasonic transmitter.
Density is calculated by multiplying the SG with the density of water (polynomial equation with the
temperature as an input) at the same temperature.
7.3 TSS calculation

The amount, or weight percent suspended solids, are calculated by the next formula (ref: Wikipedia)
Where,
is the solids fraction of the slurry (state by mass)
is the solids density, entered in the ultrasonic transmitter
is the slurry density, calculated before
is the liquid density, which is as a standard water

In aqueous slurries, as is common in mineral processing, the specific gravity of the species is typically used,
and since is taken to be 1, this relation is typically written:
Even though specific gravity with units tonnes/m^3 (t/m^3) is used instead of the SI density unit, kg/m^3.
Above function is implemented and can be locally calibrated if needed. As a basis for the calculation, the
model result of SG is used, not the field calibrated value.
7.4 Flow calculation
Assume ID of pipe DN100 = 98 mm = 0,098 m. >> Surface of the cross section = pi/4*D^2 =
3.14/4*(0,098^2) = 0,00754 m2
If velocity is 5 m/s, the flow is: 5*0,00754 = 0,0377 m3/s = 136 m3/h
7.5 Massflow calculation

Assume:
SG of solids= 4200 kg/m3
Slurry density=1250 kg/m3
Flow= 136 m3/h
Slurry Massflow= density*flow = 1250 * 136 = 45000 [kg/m3 * m3/h] = 45 t/h slurry massflow
TSS= 4200*(1250-1000)/(1250*(4200-1000)) = 4200*250/1250*3200 = 26,25%

Solids massflow = 26,25% * 45 = 11,8 t/h
Production time = 24h -> Solids Massflow production = solids massflow * 24 = 284 t/day
8. QT01 – UDT (Ultrasonic Density Transmitter)
This chapter explains all connections, functions and settings for the QT01x-UDT. This module controls the
Ultrasonic Density Probe.
8.1 General information

The Ultrasonic Density Transmitter (UDT) produces
an electronic high voltage pulse for the Ultrasonic
Density Probe (UDP) and samples, digitizes,
conditions and averages the analog measurement
information. The information is stored in the Modbus
registers to make it available to the SDA.
The SDA saves its measured values to its internal
user memory. In addition, according to the user
Parameter setup, calculations are done on raw,
digitized and filtered measurement values.
To control the UDT, the SDA runs a small program to
receive the digitized, raw measured values, evaluate
them, change settings in the UDT or starts an error.
The UDT is not hot swappable, so remove power from the SDA before connecting it
to the UDT. Also first connect the Ultrasonic Density Probe (UDP) to the UDT before
powering up. Once powered up, it runs automatically.
For Slurry density monitoring we offer 9 product variations:
QT011..QT017 and QT019: UDT is mounted in a separate enclosure
QT01x…QT019 UDT: UDT can be preinstalled on the base board or mounted remotely
8.2 Electrical connections
The connections on the baseboard 4-QT01-422A are available on the 12 pin terminals:
F- Forced current of the PT1000
S- Sense of the PT1000
S+ Sense of the PT1000
F+ Forced current of the PT1000
E1 mA-5 out -
E2 mA-5 out +
E3 mA-6 out -
E4 mA-6 out +
GND
Pulse
Sig in Signal in, pulser signal and echo’s (inner core of the coax)
GND Ground of the Ultrasonic Density Probe (shield of coax)
The connections on the baseboard 4-QT01-421B are available on the 12 pin terminals:
A+ Modbus A+ line to QA03-SDA analyzer
B- Modbus B- line to QA03-SDA analyzer
0 Vdc Power ground (24Vdc-) from QA03-SDA
24 Vdc Power 24Vdc from QA03-SDA
E1 Not in use
E2 Not in use
E3 Not in use
E4 Not in use
GND Not in use
Pulse Do not connect
Sig in Signal in, pulser signal and echo’s (inner core of the coax)
GND Ground of the Ultrasonic Density Probe (shield of coax)
8.3 Advanced Setup

To set up the UDT in the analyzer, go to Configuration Menu and press “Ultrasonic Density Transmitter”.
8.4.1 Echo
Press “Echo” in the menu bar to show the actual echo from the probe. This echo is updated each second.
Important is the shape of the echo. This one looks great; it should always look like this. Only in case of air
bubbles, the shape of the echo changes.
The scope shows the amplitude of the echo within the ADC range of the circuitry. The x-as shows the time
of flight after the initial pulse in microseconds.
8.4.2 Measurements
Press the bar “Measurements” to find the end results of the UDT: in the left column the results are shown,
in the right column the raw values are shown. If a PT1000 is not connected, the result of the calculation is -
588.
8.4.3 Menu Bar: Calibration

Press the bar “Calibration” to find the calibration coefficients of the probe.
The coefficients are read by the calibration file on the USB, starting with the Serial Number of the
probe, followed by a version number given by Arenal and shall be exactly filled in. This name is
shown in “Probe SN”. If you change it to another probe, then change the Probe SN and press
“Change sensor calibration”.
No coefficients should be changed, unless requested by Arenal.
Press Air Calibration, when the system is:
• Just installed and powered up for over 30 minutes
• The sensor is dry and in air
Press replace cable, when the cable has changed for a similar cable with a slight different length.
8.4.4 Modbus RTU Settings
To check the communication and the serial numbers of the UDT and the UDP, choose UDT settings in the
menu:
Do not change these settings unless requested by Arenal.

8.4.5 Echo settings
All settings of the echo’s can be viewed in the Echo Settings. Advise the calibration sheet of the
corresponding Probe SN about these settings. These settings should normally not change as the calibration
will change.
8.4.6 Pulser settings
All settings of the pulser can be viewed in the Pulser Settings. These settings should not change as the
calibration will change.
8.5 Attenuation Measurements Setup

The Attenuation meter is an alternative SDA that uses two probes to measure attenuation as the
sound wave travels through the medium. From the attenuation, the TSS (g/l) can be determined.
The corresponding home screen looks like this.
In order to access the attenuation setup, press the tools icon and go to Ultrasonic Density
Transmitter. Press Attenuation Measurement button in the menu. The following screen will be
shown.
As soon as the analyzer is powered, the system performs an echo scan, to locate the echo. This
procedure takes 1 second and can be done manually at any time by pressing Echo Scan button.
Note, however, that the system will respond very slowly when no echo can be found (e.g. when
the system is turned on in air or with the sensors not aligned).
In the next screen, the echo locations will be shown. When an echo is found, the Found light will
turn red. Press again to repeat the echo scan when no echo is found.
When the probes are installed in their final configuration (i.e. the distance and alignment between
them will not change any more), a water calibration must be performed. Furthermore, a water
calibration can be carried out at any time when desired.
During calibration, let clean water flow through the pipes and then press Water Cal. button. The
power offset is calculated as the configuration of the probes may change the power recorded by
the receiving probe. Furthermore, the pathlength between the probes will be determined.
Fill in the dead time according to the calibration certificate, if it is not filled in yet.
When the system is operational, multiple measurements are provided. These include the damping
of the signal in dB and the attenuation m(odel) and r(esult). A Slurry Calibration should be carried
out to obtain the correct TSS (g/l) value. The Slurry Calibration procedure is the usual one and can
be found by pressing the TSS box on the main screen.
9. QT65-TMT – Thermal Massflow Transmitter
9.1 General Information

The Thermal Massflow Transmitter (TMT) sends a current through the Thermal Massflow Probe (TMP) to
heat it and samples, digitizes, conditions and averages the analog measurement information. The
information is stored in the Modbus registers to make it available to the SDA.
The SDA saves its measured values to its internal user memory. And according to the user Parameter setup,
calculations are done on raw, digitized and filtered measurement values.
To control the TMT, the SDA runs a small program to receive the digitized, raw measured values, evaluate
them, change settings in the TMT or starts an error.
The TMT is not hot swappable, so remove power from the SDA before connecting it
to the TMT. Also first connect the Thermal Massflow Probe (TMP) to the TMT
before powering up. Once powered up, it runs automatically.
9.2 Electrical connections

The connections on the QT65-TMT are:
A+ Modbus A+ line to QA03-SDA analyzer
B- Modbus B- line to QA03-SDA analyzer
GND Power ground from QA03-SDA
24 Vdc Power 24Vdc from QA03-SDA
Force N Forced current of the PT1000 CH1 or CH2 (-)
Sense N Sense of the PT1000 CH1 or CH2 (-)
Sense P Sense of the PT1000 CH1 or CH2 (+)
Force P Forced current of the PT1000 CH1 or CH2 (+)
HTR GND Power ground from external 24V source
HEATER 24V Power 24Vdc from external 24V source
H GND Power ground for TMP (thermal Massflow Probe)
H SenseN Sense of TMP (-)
H SenseP Sense of TMP (+)
H Force Power 24Vdc for TMP
9.3. Setup Thermal Massflow Transmitter

In order to select the thermal massflow transmitter as input for velocity measurements, click the
Flow block on the main screen to go to flow configuration. Then, select Thermal Massflow
Transmitter in the dropdown menu. Press the stiffy icon to save your choice.
9.3 Advanced Setup

For advanced setup, press the tools icon (Configuration Menu) in the top menu bar. Then, select
Thermal Massflow Transmitter from the menu.
The following menu is shown after login.

9.3.1 Measurements
Here, an elaborate overview of the measurements is shown. When the temp diff. shows in red, it
means that the difference is too large.
Press the Grapoh icon on the bottom right to show the current values of the controller.
9.3.2 Controller
In Controller, the settings regarding temperature difference can be found. Do not change those
settings without consulting Arenal PCS.
The red squares indicate to which temperature source the PT1000 in the TMP (now SDA
temperature) is compared. The difference of the temperature is shown after “Temp.Diff:”. The
target for the temperature difference is shown on the right (target dT), along with the PID
regulator settings. When the temperature difference is too large due to an erroneous calibration or
wrong temperature source, temp diff is shown in red. The heater in the TMP is shut off to prevent
overheating. When the issue is resolved and the temperature difference is small again,
measurements will resume automatically.
Two buttons are shown. The button in the bottom right should show “PWM is ON”. This means the
flowmeter is heating up. When PWM is OFF, no measurements are performed. If this is the case,
press the button to turn it on. Measuring will be resumed automatically.
The button on the left can be used to calibrate the PT1000 of the thermal massflow probe. Before
using this button, first press the button to turn OFF the PWM. Then, wait until the temp(erature)
diff(erence) stabilizes. The value should be around 0.00 degrees. When the value is stable, press
Calibrate TMT-PT1000-1 to synchronize the temperature determined from the ultrasonic density
probe and the PT1000 inside the thermal massflow probe.
9.3.3 Factory Calibration

In the factory calibration screen, calibration values for the TMT and TMP are shown. Those values
are fixed and there is no need to change them unless advised by Arenal PCS.
The left column are values from the TMT, which should not be changed. These are the calibration
constants of the electrical circuitry.
Factory setting Advised setting

Flow constant 0,33 0,3-0,5
Flow exponent 0,5 0,45-0,5
Density exponent, determined the thermal 0,17 0-1
isolation coefficient of the slurry
Minimum PWM, shows 0 m/s when PWM 30 0-50
becomes under this value.
PID stable range, when within this range of 5% 5-10%
offset, controller stops adjustment
Max temp diff deviation. The measurement is 10% 10-20%
not visible outside this range
Moving Avg, moving average 5 1-10
9.3.4 Modbus RTU Communication

This screen is only accessible for factory. In this screen, the Modbus RTU communication to the
TMT can be switched on and off. When you plan to disconnect the TMT from the SDA, first switch
off Modbus RTU communication as the device can become unresponsive due to a communication
error when it cannot reach the TMT. Never turn on TMT communication when no TMT connected
to the device.
9.3.5 Slurry Calibration

The thermal massflow transmitter should be calibrated to ensure an accurate functioning. The
sensor consists of the heating element and a PT1000. The energy consumption in the heater is
accurately measured, so this would not drift. The PT1000 is protected from the slurry by a thick
layer of ceramic and should also no drift. However, doppler measurements will drift, because
erosion of the pipe. Magnetic flowmeters would drift because of wear of electrodes.
Comparing with the lab results is always a good idea. It is at this stage assumed that all other set-
up parameters for the density meter and the Slurry Calibration for the density meter has been
performed already. If not, please refer to chapter 3 and 4.
The Slurry Calibration corrects the flow reading and can be done online within a few minutes.
There is no need to switch the system off or to remove any parts from the line.
The procedure for the calibration of the thermal massflow transmitter is slightly different from the
ultrasonic density transmitter. A calibration must be performed on both water and (as high as
possible density) slurry.
Press the Flow box on the main screen (to go to flow configuration) and then press the arrow at
the bottom right. This will take you to the Slurry Calibration screen. Initially, it looks like this (one of
both screens are in your software.
Explanation:
The flow will drop when more dense slurry is pumped. Depending on the thermal characteristics of
the slurry, the value shall be corrected as follows:
At water the Arenal flowmeter shows 5,00 m/s, but a reference value (like transit time, magnetic
or RPM says it is 4,50 m/s.
At slurry of 1350 kg/m3 the Arenal flowmeter shows 5,00 m/s, but a reference value (like doppler,
magnetic or RPM says it is 4,20 m/s.
The result from model should show the current measurement value in both m/s and m 3/h. If not,
please refer to chapter 10.3.2 (here, it is explained how to turn on the PWM in order to start the
heater inside the thermal massflow probe). Calibration can be performed on both m/s and m3/h
values. Always make sure that you use only one unit for all calibration values (note that the
maximum value that can be entered is 655.35). The calibration procedure for the thermal
massflow transmitter is as follows.
a) Make sure there are no alarms on the display. If there are any alarms shown, please
refer to the Alarm Section in this manual to resolve them first before the Slurry
Calibration is attempted.
b) Pump process water through the pipe. Wait until the density model value is stable.
c) Fill in the density model value shown on the screen for Water – Density model. This
value should be approximately between 997 and 1000.
d) Enter the result from model for Water – Online value. For Water – Lab value, enter the
value provided by the laboratory or a reference meter.
e) Now, pump slurry through the pipe. Wait until density model is stable.
f) Fill in the density model value shown on the screen for Slurry – Density model.
g) Enter the result from model for Slurry – Online value. For Slurry – Lab value, enter the
value provided by the laboratory or a reference meter.
h) Press the stiffy icon to save the calibration.
10. QM13x-IOM – IO Module
Analog in- and outputs are controlled by the QA03 PLC as well as the IO Module. In case the IO
module is not connected, only one mA input, two mA outputs and 3 digital open collector outputs
are available. In case the IO Module is connected, two additional mA inputs and four mA outputs
are available. All available outputs are described in this section.
10.1 General information of the IOM

The Arenal Modbus Serial I/O Module operates as a Modbus RTU slave device when connected to
the baseboard of the analyzer. The IOM is a general-purpose data acquisition or DAQ card that is
multi dropped onto a serial 2-wire RS485 link to a Modbus Master, the ProFace PLC.
The module features

· 2x 16 bit Analog Inputs 4-20mA or 0-20mA or 0-5V, galvanically isolated from the PCB
· 4x 16 bit Analog Output 4-20mA or 0-20mA or 0-5V, galvanically isolated from the PCB
· 4x Relay outputs (3A at 240VAC)
10.2 Set-up
To set-up the IOM, go to the Configuration Menu and press “IO Module”.
10.2.1 Menu bar: mA IN Settings
The mA input is currently only programmed to accept a flow meter.

Press “mA IN Settings” in the main menu. After connecting a mA or V signal on AI-1 (or AI-2 in the
IOM), these signals are digitized and can be read out:
Inert the flow range for the 4-20 mA.
Important: Initial HMI_mA Span value should be 1.000

Connection Analog IN pin arrangement for flowmeter input

Connect the 4-20 mA + signal to D13 and C12.
Connect the 4-20 mA – signal to D12
Analog input D13 connect to C12 AIO+ Ain +
Analog input D12 AIO- Ain -
10.2.2 Menu bar: mA OUT Settings
Up to four mA output signals can be configured in the IOM. Select the parameter of interest for the
selected output channel, like SG connected to the AO-1. Density to AO-2. TSS to AO-3.Temperature
to AO-4.
In case the mA outputs of the PLC are used, channels 5 and 6 are available only:
10.2.3 Menu bar: Relay Contacts
The IOM offers 4 galvanic isolated relay contacts, all NO, NC selectable.
In case Test Program was selected, an automatic sensor test configuration setup is offered.
10.2.4 Menu bar: Modbus RTU Communication
The slave address of the IOM is 13.

This screen shows the current communication settings. If the IOM status is 0 or 9, it makes sense
to start or restart the IOM. Note that starting the IOM without a physical connection, can make the
system stop and difficult to recover.
10.3 Pulse output for dry solids t/h

The tonnage Dry Solids is available on the open collector output, as per Installation Manual. For
each ton produced dry solids, a pulse is provided on the output.
10.4 Ground loops
When connecting an externally powered 2-wire 4-20 mA signal, be warned about ground loops!
Avoid ground loops: they can have influence measurement results. Here is some information how
this works and how it can be solved:
The IOM has two passive mA inputs. That means that no power is provided to a loop, but only
measure the current that is streaming through the connectors. A difference in power and in
grounding, can cause ground loops that affect mA inputs.
Secondly, when the distance between transmitters and receivers increase, the ground resistance
increases, due to the resistance in the cable. Many transmitters require a ‘ground’ potential for
their measurement, and many transmitters are not protected from ground currents leaking into
the system. So good grounding is a big issue.
In the third place, mA transmitters are powered by 24Vdc, but sometime a HF ac current is applied
to the power supply, due to bad design. These HF currents can influence the isolation barrier in the
IOM.
The cure is called “isolation” and “filtering”.
Isolating each single mA in- and output is not always needed but very costly, so Arenal isolated
only the mA signals from the Modbus convertor, so that big failures on the mA lines cannot harm
the rest of the network. HF signals can influence the isolation properties.
Ground loops are a common problem in instrumentation and several solutions can be found.
1. Power the mA transmitter and receiver by the same power supply. We have 24Vdc
available in the IOM or in the analyzer.
2. Install a common mode filter, which reduce HF current frequencies, in the mA
connection cable, like:
1. Würth, 27MH, 0.4A (Farnell: 1748631)
2. Würth, 39MH, 0.4A (Farnell: 1748632)
3. If this cannot be done, install a galvanic isolator. First test the common mode voltage of
the mA transmitter: take a voltmeter, set it to the DC Volts scale and measure between
earth ground on the recorder and the disconnected, freestanding positive wire from a
transmitter. Do the same for the negative leg. Report back to Arenal PCS.
Then select a "loop isolator" or “analog isolation amplifier/barrier” from the list below:
1. WAGO 857-400. Farnell 1630505 around Euro 550
2. Drago DN28 P-12. 89 euro. Power it from the IOM
11 TCP/IP Register
The HMI can be approached via a TCP-IP connection. Via the Modbus register, the user can obtain
measurement values and interact with the HMI.
11.1 Results of the parameters

You can read several measurement values from the Modbus register of the HMI using the TCP-IP protocol.
Values are available as float or integer (the latter must be converted using a conversion factor to obtain the
correct value).
Note that for addresses containing 2 words, the low word is stored before the high word. For example, if the
shift solids production is 3578955 tons, address 40218 contains the word 9C4B and address 40219 contains
the word 0036 (in hexadecimal).
If you like to receive the measured data by external PLC, then you can refer to the Modbus addresses as
listed below:
Modbus register Size (words) Data type Multiplication Discription

factor
40100 2 Integer N/A Uptime of HMI in seconds. When 0, system is down
40102 2 Float N/A SG
40104 2 Float N/A Density (kg/m3)
40106 2 Float N/A TSS
40108 2 Float N/A Temperature (Celcius)
40202 1 Integer* 1000 SG
40204 1 Integer 1 Density (kg/m3)
40206 1 Integer* 100 TSS
40208 1 Integer* 100 Temperature (Celcius)
40210 1 Integer* 100 TSS/Attenuation
40212 1 Integer* 100 Flow (m3/h)
40214 1 Integer* 10 Massflow solids (t/h)
40216 1 Integer* 10 Massflow slurry (t/h)
40218 2 Integer* 1000 Shift solids production (t)
40220 2 Integer* 1000 Shift slurry production (t)
40222 1 Integer* 100 mA in 3 (flow)
40224 1 Integer* 100 mA in 4
40226 1 Integer* 100 mA out 5
40238 1 Integer* 100 mA out 6
40230 1 Bit N/A Digital output 2 (SG low alarm).
0: no alarm 1: alarm
40232 1 Bit N/A Digital output 3 (SG high alarm)
0: no alarm 1: alarm
40234 1 Integer* 100 Flow (m/s)
* Note that the integer values must be divided by the multiplication factor before obtaining the correct
value.
12. Maintenance, Troubleshooting & Support
This chapter lead you through the most common maintenance and troubleshooting topics. When you are
unable to solve the problem using the manual, please contact Arenal PCS through the service request form
that can be found on https://www.arenal-pcs.com/service-request.html. Note that service fees may be
applicable when the issue is not caused by a manufacturing defect.
12.1 Arenal/ProFace Software software and firmware configuration

The software of the SDA is frequently updated. When new evaluations take place, it is easy to update the
software and to make use of the new possibilities.
Besides, it is easy to get remote support from Arenal. In this chapter all questions should be awnsered.
The SDA contains of two layers of software:

1) The Pro-Face HMI software. This software is on all Pro-Face PLC's or HMI's and contains settings,
which are needed to control all IO, IP addresses and security passes. We use this software layer to
update our software and to change IP address. This layer can be reached by tipping your finger first
to the top left of the screen, then the bottom right, top left again, bottom right again, until a grey
menu bar is activated in the bottom of the screen. This software is never updated.
2) The Arenal software, which is running the program with the measuring screens. All Arenal SDA's
have the same software, but sometimes it can be updated. This program is securely stored in the
inner memory of the HMI. The Arenal software is updated with new and improved functions almost
weekly, but it is not always needed to update. A list of improvements is available and which can be
compared to your current software. Software updates are free of charge.
Besides this software, the firmware in the transmitter is sometimes improved. The firmware can only be
updated at Arenal R&D Facility. As the SDA read and writes to these transmitters, a software update of the
SDA may be required as well.
12.2 Updating Arenal Software
If you are about to update the software, then first stop the logger, otherwise the
last data is not stored on the USB stick. Unsaved data from parameters cannot be
recovered, so save this data as well.
Make a backup copy of the USB stick, compress it into a zip file and send it to
Arenal. Arenal uses the settings to validate the software, so that no problems occur
in the field.
Warning: variables in the internal memory will be lost when updating the software.
Keep the power of the system on. Do not disconnect transmitters: keep it all connected.
For updating the current software, an extra password is supplied by Arenal. When updating, the old
software is removed from the HMI and cannot be recovered anymore.
Once you updated the system, it will immediately start measuring.
1. Updating software is done with the USB Stick. Press the USB icon on the analyzer, and press
“Remove USB”. Once the green checkmark shows, remove the USB stick from the HMI.
2. Download the zip file from WeTransfer.com that we have send you. Extract the zip file to the
root of the USB stick. The size is about 16 MB.
3. Insert the USB stick in the SDA. The SDA will recognize it and the button on the screen flashes.
Now you need to go to the ProFace Offline modus. As no physical buttons are available: a
screen push method is available: press with one finger in the upper left corner and then
immediately in the bottom right corner of the display, all within 0.5 seconds:
Do not swipe, but press two times: one time left top, one time right bottom. Repeat when not
successful. When successful: the system menu (or a look-a-like) on the bottom is displayed:
4. Go to the next page(s) with the arrow key to find the button “SD/USB”. Press it and a new
menu opens. Press “USBStart”. The following menu opens:
5. Select the English language and then “Download” to download the software from the USB to
the Display.
6. Press the white bar to enter the Password that was given by Arenal (capital sensitive!) and
press ENT (Enter) after finishing. Press “Start” to start the process.
7. If asked: “Do you want to download the data?”, press “Yes”.
8. Updating software takes less than 1 minute. After successful update, press “Back”, “Back”
again, “Exit” and “Yes”. Check in the information screen (serial number) the current software
version (SW version), which should be the same as the number of this manual.
12.3 How to get Remote Support

Arenal offers Remote Support when the software or application files does not do the expected things. We
offer two ways of support:
1) By VPN connection
2) By TeamViewer
12.3.1 VPN Remote Control
When the SDA is connected to our QM148-RMM VPN Modem, we can take over control of the analyzer and
check the causes of the problems. More info can be found in the enclosure.
12.3.2 TeamViewer
TeamViewer is easier to get access to the system, but lacks all security. The benefit is that we can discuss by
Skype the problems and the way it can be solved. Herewith the instructions to follow:
Your laptop must have installed GP Viewer EX trial software from Pro-Face. Ask Arenal PCS for assistance.
3. Connect the laptop to the Pro-Face PLC or HMI by a LAN cable. Start up GP Viewer Ex.
2. Enter the IP address of the SDA into the corresponding field (in the range 192.168.9.x). Check the
field PASV. To check the IP address, go to the offline menu, see chapter 9.
a) If a connection cannot be made, check the properties in your laptop’s Internet Protocol version
4 (TCP/IP). Use the following IP address: 192.168.9.1 and subnetmask: 255.255.255.0.
3. Enter the password, the same as for installing new software.

4. Enter the user’s service level and password.
If Arenal takes over your PC by TeamViewer, only the echo’s cannot be transmitted: if asked, please make a
picture and send by WhatsApp.
If the session is finished, do not forget to restore the LAN IP setting of your PC to the automatic mode.
12.5 ERROR CODES

This part of the manual will assist you during faults that service engineers may face when using the SDA.
Typically, errors that occur are due to 1) the operation of the SDA, 2) Communication with the transmitters,
3) Wrong settings, 4) Internal software failures. Arenal uses his own error-handling procedure, but still
keeps using the Pro-Face internal error handling system.
ERROR CODES FROM THE PROFACE SOFTWARE

RAAA errors are due to an error in the application;
RHAx errors are due to communication problems with the transmitters;
ERROR CODE Meaning Problem Action
RAAA014 Failed to start from USB The file required for Check the directory and
storage. startup from the USB file structure on the USB
storage device does not with the manual.
exist. Or the necessary file
may have an error. Request a new file from
Arenal
Check that the startup file
"boot.cfg" and the "pj001"
folder are located directly
under the USB storage.
The USB storage startup
program may be
damaged.
RAAA054 Backup data has been Data in the backup
erased memory (SRAM) has been
deleted due to the backup
battery running out.
Due to a failing upgrade of
the software the backup
data is erased.
RAAA102 Failed to read from the The SDA cannot Check the cabling, power
Device/PLC communicate with a supply of the transmitter.
transmitter.
RHAA007 General Modbus SIO Received data on the First check if there is a
Modbus RTU line has a failing connector.
framing error, which Then check if all
means lack on receiving transmitters that are set
data. The cause is noise or up in the parameters are
loose connection. connected.
At a jumper (connector)
on JP1 on UDT if this is last
transmitter in line. Or at
last add a End Resistor of
100 Ohm on the last
transmitter.
RHAA068 PLCx Response timed out for A communication error on
device read command. the COM2 port (RS485
Modbus RTU) prevents

the unit to work. Please
report the details of the
error.
RHAA069 PLCx Response timed out for A communication error on
device write command. the COM2 port (RS485
Modbus RTU) prevents
the unit to work. Please
report the details of the
error.
RHAA073 PLCx Illegal write request A write instruction was
because this device has given to the transmitter,
been off scan. while it was actually
disabled. This is a software
error and can be fixed.
Please report the details
of the error and a
software update shall be
issued. Meanwhile, turn
on the transmitter.
12.6 FAQ and Troubleshooting

Find a solution for FAQ’s:
13.6.1 The screens does not show a language or a wrong language
This can happen after an update of the software, as in this case the internal memory is reset. But
how to find the language settings, if no words are displayed in the menu bars? In that case we
advised to compare the actual display with the manual. This will lead you to the System Settings
Menu, then User Settings and the language. Once set, save the setting and it cannot happen again.
13.6.2 The menu has a wrong color
If this happens, the color is then Red and the information screen refers to Arenal. This can happen
after an update of the software, as in this case the internal memory is reset. Go to the System
Settings Menu, then User Settings and change the color. Once set, save the setting and it cannot
happen again.
13.6.3 The logging data is not stored on the USB stick
If you have set the logger on the SDA will log all the data in its internal memory. When the logger is
set OFF, this data is stored to the USB stick in directory “Sampling”. In addition, the data is stored to
the USB stick when the internal memory is full. When you cannot find the data on the USB stick,
then writing to the USB stick failed. It could be that the USB stick is in the LOCK position, or that the
USB stick is not ok.
13.6.4 The mA signal does not give a value
Check the corresponding value in the Configuration Menu/ mA outputs. If the output has a specific
mA value, like 4 mA, then it should be available on the mA signal. If not, check all cables.
13.6.5 The HMI does not work.
Check if there is 24Vdc power available at the fuse in the analyzer, before and after the fuse. If so,
remove the power connector of the analyzer and measure the power there as well, also 24Vdc. If
so, measure the power at the entry of the HMI, also 24Vdc. If so, reconnect that connector. If you
hear a beep sound, the HMI works. Go to the Offline menu and set the brightness to a higher level.
If that is not working as well, the HMI is defective. We have units on stock, as for a replacement.
13 Warranty
13.1 Probes
The ceramic and metal slurry density probes are consumables with an expected lifetime of 10 year. Lifetime
will be lowered due to the technology developments, wear and vibrations. The internal parts however are
made according to highest standards and have a life expectance of 10 years in clean and simple fluid
applications. Since the probes are used in extreme conditions and in most cased usage cannot be
controlled the warranty on a probe is 6 months after commissioning by an Arenal appointed
service engineer with a maximum of 1 year from invoice date. For the use in abrasive and turbulent
fluids, warranty can be given under specific conditions:
Warranty can be claimed for all SIC sensors that were flush mounted in the process.
However, when the sensor was intruded in the slurry, no warranty can be claimed. In that case, the tip of
the sensor can chip off, due to wear of the wafer cell or pipe ID. Customer shall check regularly the wear of
the pipe and the reduce the intrusion of the sensor. Leniency is in this case given for 6 months after supply:
50% discount on a new sensor.
Warranty can be claimed for all SIC sensors that were mounted 5x internal pipe diameter after last
obstruction.
When the sensor was mounted before 5x internal pipe diameter after last obstruction. A high turbulence
could influence the reading of the sensor and also effect wear. No leniency is offered.
Warranty can be claimed for all sensors that were defective on its fixed cable within 6 month after supply.
However, when the sensor is re-located after the first commissioning within 6 months, no warranty is given.
13.2 Transmitters
Transmitters in the field, like Ultrasonic Density Transmitter (UDT) shall not be opened anymore after
commissioning. Its electronics is sensitive for moist, dust and electrostatic discharge. Best practice is to
protect this transmitter by tape.
In some cases, it happened that FETs break without reason. In that case, you hear a clipping noise. You can
shut off the instrument and ship it back within the original housing.
Warranty is given for all UDT’s that break during the first 24 months after invoice date.
However is some cases Arenal does not give warranty:
• When the unit is commissioned without an appointed commissioning engineer of Arenal.
• When the Modbus driver of the UDT is defective: that is caused by wrong cabling
• When the electronics of the UDT are damaged by moist, dust or electrostatic discharge, or shortage
caused by wrong handling.
13.3 Analyzers
Analyzers are warranted for 24 months after invoice date. However is some cases Arenal does not give
warranty:
• When the unit is commissioned without an appointed commissioning engineer of Arenal.
• When the Modbus driver of the HMI is defective: that is caused by wrong cabling
13.4 Performance of the application

The slurry density analyzer suits most or all mineral processing slurries. In case the application does not
work well, a service request can be filed via https://www.arenal-pcs.com/service-request.html. If the issue
is related to a manufacturing defect and Arenal cannot solve the issue, the system can be returned for 75%
money return within 24 months after supply.
In case sets of systems are mixed up, USB sticks are lost, cables are changed or any other issue not caused
by a manufacturing defect, the service rate applies and warranty is not applicable on the application.
In case it is unclear what happened, Arenal will discuss with distributor how to solve the issue.
A1 Declaration of Conformity
Date: April 20, 2016
Application of Council Directives: EMC Directive (2004/108/EC)
Low Voltage Directive (2006/95/EC)
Standards to Which Conformity is Declared: EN61010-1:2010
Manufacturer’s Name: Arenal Process Control Solutions BV

Manufacturer’s Address: Boezemweg 23H
2641 KG Pijnacker
The Netherlands
Product Name: Ultrasonic Density Analyzer
Model Numbers: QA03-SDA-DIS-VAC-XXX-XXX

QA03-SDA-DIS-VAC-IOM-XXX
QA03-SDA-DIS-VAC-XXX-UDT
QA03-SDA-DIS-VAC-IOM-UDT
QA03-SDA-DIS-VAC-XXX-PORT
I, the undersigned, hereby declare that the equipment specified above conforms to the above
Directive(s) and Standard(s).
Marius de Vries
CEO of Arenal PCS B.V.
Arenal Process Control Solutions BV

Boezemweg 23-H
2641 KG PIJNACKER
The Netherlands
Tel: +31-153010071
www.arenal-pcs.com
[email protected]
Chamber of Commerce Den Haag :
54416493
A2 Service support rates
Arenal offers remote monitoring service support and local assistance. Some of these services are free of
charge, most are against our service rate tariff.
For remote commissioning work, the first 4 hours are free of charge. This work includes:
• Checking pictures for installations and wiring.
• Giving step-by-step instructions until power up.
• Data evaluation after 1 week of monitoring.
Other services are against hourly rate or contractual rate. This includes:
• Design of wafer cells, spool pieces and assemblies for local production
• Slurry Calibration assistance
• Revise probe calibration with calibration sheet
• Remote Monitoring by GP-Viewer/TeamViewer or VPN
• Service support on site
• Training
• All other services
The price list includes rates for service support KWR-5PL019-Q1 Price list.
A3 ISO-9001:2008 certificate
A4 Electrical diagram QA03-SDA-DIS-VAC-IOM-UDT

A5 Electrical diagram QA03-SDA-DIS-VAC-IOM-XXX

A6 Electrical diagram QA03-SDA-DIS-VAC-XXX-UDT

A7 Electrical diagram QA03-SDA-DIS-VAC-XXX-XXX

A8 Electrical diagram QM102-MPC-HRT Remote Module

A9 Electrical diagram QT016(5) UDT (with QT65(4) TMT)

A10 Electrical diagram QT065(4) TMT

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User Manual – Arenal PCS – QA03-SDA Page 1/92

User & Maintenance MANUAL

Slurry Density Analyzer / Easidens

Doc No: KWR-7QA03-901-2011124a-EN

Thank you for purchasing and using

Arenal's Slurry Density Analyzer for continuous monitoring of Specific

For gas and liquid density applications between 0.7<SG<1.2, we offer a

Due to continuous improvent of the software to comply with customer

4.5.5.2 Factory Settings ............................................................................................................. 25

7.3 TSS calculation ........................................................................................................................ 49

12.3 How to get Remote Support ................................................................................................... 73

1.1 Our philosophy

1.2 Purpose of this manual

1.3 Symbols and conventions

Warning! This sign indicates that failure to follow directions in the

QA03-SDA Dedicated analyser for monitoring Slurry Density

1.5 Document updates

2.1 Environmental characteristics

2.2 Operation characteristics

2.3 Dimensional drawing

2.4 Panel cut-out

Length: 156 mm (6.14 in)

2.5 Spare parts

3.1 Generic configuration information

3.3 Electrical cables installation

Do not break the coax or connection cable.

3.4 Internal wiring

Below the special mainboard for customers in South Africa.

3.5 Connecting the QT016-UDT (remotely mounted UDT)

3.6 Connecting the QT65-TMT

3.7 Connecting the IO

4.1 First time starting the system

If a display is connected, it automatically comes into measurement and control mode.

4.2 Menu structure

Requirement 1st step 2nd step 3rd step 4th step

Check or change UDT settings or Press: Press See Chapter 10

4.3 Menu screen and functions overview

Press this button to go to the home screen (see picture above)

Press this button to go the graph screen, described in Par 3.4

Press this button to go the configuration screen, described in Par 3.5

Press this button to go the diagnose screen, described in Par 3.6

Press this button to go the alarm screen, described in Par 3.7

Press this button to go the information screen, described in Par 3.8

4.3.1 Other screens

4.4 Graph Setup Procedure

4.4.1 Timing settings (horizontal X-axis)

4.4.2 MIN/MAX setting (vertical Y-axis)

4.4.3 Select the graphs of your choice on the screen

4.5 Configure Menu

4.5.1 Ultrasonic Density Transmitter Setup Procedure

4.5.2 Thermal Mass Flow meter Transmitter Setup Procedure

4.5.3 IO Module Setup Procedure

4.5.4 System Settings Setup Procedure

4.5.5.1 User Settings

Change the color of the menus if you like. Also SAVE.

4.5.5.2 Factory Settings

4.5.5.3 Restart System

4.5.5.4 Load Settings from USB

4.6 Diagnose Menu

TSS= 4200(1250-1000)/(1250(4200-1000)) = 4200250/12503200 = 26,25%