01−5

INTRODUCTION − REPAIR INSTRUCTION

REPAIR INSTRUCTION
010J6−01

PRECAUTION
1. BASIC REPAIR HINT
(a) HINTS ON OPERATIONS

D28947

S Always wear a clean uniform.

1 Looks
S Hat and safety shoes must be worn.
2 Vehicle protection S Set a grill cover, fender cover, seat cover and floor mat before starting operation.
S When working with 2 or more persons, be sure to check safety of one another.
S When working with the engine running, pay attention to the ventilation in the workshop.
S When operating on a high−temperature parts, rotating, moving and vibrating parts, pay attention not to
3 Safe operation
burn or injure yourself.
S When jacking up the vehicle, be sure to support the specified location with a safety stand.
S When lifting up the vehicle, apply a safety equipment.
Preparation of tools and
4 S Before starting operation, prepare a tool stand, SST, gauge, oil, shop rag and parts for replacement.
measuring gauge
S Diagnose with a thorough understanding of the trouble phenomenon and perform effective operation.
Removal and installation, S Before removing the parts, check the assembly for general condition, deformation and damage.
5 disassembly and assem- S When the structure is complicated, take a note or put matchmarks so as not to make mistakes that affect the
bly operations function of the parts.
S Clean and wash the removed parts if necessary, and assemble them after a thorough check.
S Place the removed parts in the correct order to avoid mixing up or making them dirty.
S As for non−reusable parts such as a gasket, an O−ring, and a self−lock nut, change them to new ones
6 Removed parts
following the instruction of this manual.
S Sort out the parts for replacement in a box and show them to the customer.

(b) JACKING UP AND SUPPORTING VEHICLE

(1) Care must be taken when jacking up and supporting the vehicle. Be sure to lift and support the
vehicle at the proper locations (See page 01−23).
LAND CRUISER PRADO REPAIR MANUAL (RM990E)
01−6
INTRODUCTION − REPAIR INSTRUCTION

(c) PRECOATED PARTS

(1) Precoated parts are bolts, nuts, etc. that are coated
with a seal lock adhesive at the factory.
(2) If a precoated part is retightened, loosened or
caused to move in any way, it must be recoated with
the specified adhesive.
(3) When reusing precoated parts, clean off the old
Seal Lock Adhesive
adhesive and dry the part with compressed air.
Z11554 Then apply the specified seal lock adhesive to the
bolt, nut or threads.
NOTICE:
Check the torque with the lower limit value of the torque tol-
erance.
(4) Depending on the seal lock agent to apply, there
may be a case where it is necessary to leave it for
a specified time until it hardens.
(d) GASKETS
(1) When necessary, use a sealer on gaskets to prevent leaks.
(e) BOLTS, NUTS AND SCREWS
(1) Carefully observe all the specifications for tightening torques. Always use a torque wrench.
Medium Current Fuse and High Current (f) FUSES
Fuse Equal Amperage Rating (1) When replacing fuses, be sure that a new fuse has
the correct amperage rating. DO NOT exceed the
rating, or use one with a lower rating.

BE1367

Illustration Symbol Part Name Abbreviation

FUSE FUSE

MEDIUM CURRENT FUSE M−FUSE

HIGH CURRENT FUSE H−FUSE

D27353

V35001

LAND CRUISER PRADO REPAIR MANUAL (RM990E)

 01−7
INTRODUCTION − REPAIR INSTRUCTION

(g) CLIPS
(1) The removal and installation methods of typical clips used in body parts are shown in the table
below.
HINT:
If the clip is damaged during operation, always replace it with a new clip.

Shape (Example) Removal/Installation

Clip

Pliers

Clip Remover

Protective Tape

Screwdriver

Protective Tape

Scraper

Removal

D29310

LAND CRUISER PRADO REPAIR MANUAL (RM990E)

01−8
INTRODUCTION − REPAIR INSTRUCTION

Shape (Example) Removal/Installation

Removal Installation

Removal Installation

V00012

(h) REMOVAL AND INSTALLATION OF VACUUM HOSES

(1) To disconnect vacuum hoses, pull them by holding
the end, not the middle of the hose.

WRONG CORRECT
D25063

(2) When disconnecting vacuum hoses, use tags to

identify where they should be reconnected.
(3) After completing the job, make a double check
whether the vacuum hoses are properly connected.
A label under the hood shows the proper layout.
(4) When using a vacuum gauge, never force the hose
onto a connector that is too large. Use a step−down
adapter for adjustment. Once the hose has been
D25064 stretched, it may leak air.

LAND CRUISER PRADO REPAIR MANUAL (RM990E)

 01−9
INTRODUCTION − REPAIR INSTRUCTION

(i) TORQUE WHEN USING TORQUE WRENCH WITH EX-

TENSION TOOL
L1 L2 (1) When the torque wrench is combined with SST or
an extension tool to extend its entire length, if you
tighten until the reading of the torque wrench reach-
es the specified torque value, the actual torque be-
comes excessive.
(2) In this manual, only the specified torque is de-
D02612 scribed. In case of using SST or extension tool, cal-
culate the reading of the torque wrench by the fol-
lowing formula.
L1 L2 (3) Formula T’=T x L2/(L1 + L2)
T’ Reading of torque wrench {N×m (kgf×cm, ft×lbf)}
T Torque {N×m (kgf×cm, ft×lbf)}
L1 Length of SST or extension tool (cm)
L2 Length of torque wrench (cm)

D01201

2. FOR VEHICLES EQUIPPED WITH SRS AIRBAG AND SEAT BELT PRETENSIONER
HINT:
The LAND CRUISER/LAND CRUISER PRADO is equipped with an SRS (Supplemental Restraint System),
such as the horn button with airbag, front passenger airbag, side airbag, curtain shield airbag and seat belt
pretensioner.
Failure to carry out the service operations in the correct sequence could cause the supplemental restraint
system to unexpectedly deploy while servicing. It may lead to a serious accident.
Furthermore, if a mistake is made when servicing the supplemental restraint system, it is possible that the
SRS will fail to operate when required. Before servicing (including removal or installation of parts, inspection
or replacement), be sure to read the following items carefully. Then follow the correct procedues described
in this manual.
(a) GENERAL NOTICE
(1) Malfunction symptoms of the supplemental restraint system are difficult to be confirmed, so the
diagnostic trouble codes become the most important source of information when troubleshoot-
ing. When troubleshooting the supplemental restraint system, always check the diagnostic
trouble codes before disconnecting the battery (See page 05−1122).
(2) Work must be started after 90 seconds from the time that the ignition switch is turned to the LOCK
position and the negative (−) terminal cable is disconnected from the battery.
(The supplemental restraint system is equipped with a back−up power source. So, if work is
started within 90 seconds after disconnecting the negative (−) terminal cable from the battery,
the SRS may deploy).
When the negative (−) terminal cable is disconnected from the battery, memory of the clock and
audio systems is cancelled. So, before starting work, make a record of the recorded contents
in each memory system. Then, when work is finished, reset the clock and audio systems as be-
fore. To avoid erasing the memory in each memory system, never use a back−up power supply
from another battery.

LAND CRUISER PRADO REPAIR MANUAL (RM990E)

01−10
INTRODUCTION − REPAIR INSTRUCTION

(3) Even in case of a minor collision where the SRS does not deploy, the horn button assembly,
instrument panel passenger airbag assembly, front seat airbag assembly, curtain shield airbag
assembly and seat belt pretensioner should be inspected (See pages 60−15, 60−27, 60−43,
60−36 and 61−9 or 61−17).
(4) Never use the SRS related parts from another vehicle. When replacing the parts, replace them
with new parts.
(5) Before repairs, remove the airbag sensor if shocks are likely to be applied to the sensor during
repairs.
(6) Never disassemble and repair the center airbag sensor assembly, side airbag sensor assembly,
horn button assembly, instrument panel passenger airbag assembly, front seat airbag assembly,
curtain shield airbag assembly or seat belt pretensioner.
(7) If the center airbag sensor assembly, the side airbag sensor assembly, the horn button assembly,
the instrument panel passenger airbag assembly, the front seat airbag assembly or the curtain
shield airbag assembly have been dropped, or if there are cracks, dents or other defects in the
case, bracket or connector, replace them with new ones.
(8) Do not directly expose the airbag sensor assembly, side airbag sensor assembly, the horn button
assembly, the instrument panel passenger airbag assembly, the front seat airbag assembly, the
curtain shield airbag assembly or the seat belt pretensioner to hot air or flames.
(9) Use a volt/ohmmeter with high impedance (10 kW/V minimum) for troubleshooting of an electrical
circuit.
(10) Information labels are attached to the SRS components. Follow the instructions on the notices.
(11) After work on the supplemental restraint system is completed, check the SRS warning light (See
page 05−1122).

(b) SPIRAL CABLE (in Combination Switch)

(1) The steering wheel must be fitted correctly to the
steering column with the spiral cable at the neutral
position, otherwise cable disconnection and other
troubles may occur. Refer to page 60−22 of this
manual concerning the correct installation of the
steering wheel.
Mark
H42386

(c) HORN BUTTON ASSEMBLY (with Airbag)

(1) When removing the horn button assembly or handling a new horn button, it should be placed with
the pad top surface facing upward. Placing it with the pad surface facing downward may lead
to a serious accident if the airbag deploys for some reasons. Also, do not place the horn button
on the top of one another.
(2) Never measure the resistance of the airbag squib (This may cause the airbag to inflate, which
is very dangerous).
(3) Grease should not be applied to the horn button assembly, and the pad should not be cleaned
with detergents of any kinds.
(4) Store the horn button assembly where the ambient temperature remains below 93˚C (200˚F),
without high humidity and away from electrical noise.
(5) When using electric welding, first disconnect the airbag connector (2 yellow pins) under the steer-
ing column near the combination switch connector before starting work.

LAND CRUISER PRADO REPAIR MANUAL (RM990E)

 01−11
INTRODUCTION − REPAIR INSTRUCTION

(6) When disposing of the vehicle or the horn button assembly alone, the airbag should be deployed
using SST before the disposal (See page 60−15).
Perform operation in a safe place away from electrical noise.
Example:
CORRECT WRONG

F43280

Example:

Z13950

(d) INSTRUMENT PANEL PASSENGER AIRBAG ASSEMBLY

(1) Always place a removed or new instrument panel passenger airbag assembly with the airbag
inflation direction facing upward. Placing the airbag assembly with the airbag inflation direction
facing downward could cause a serious accident if the airbag deploys.
(2) Never measure the resistance of the airbag squib (This may cause the airbag to inflate, which
is very dangerous).
(3) Grease should not be applied to the instrument panel passenger airbag assembly, and the airbag
door should not be cleaned with detergents of any kind.
(4) Store the airbag assembly where the ambient temperature remains below 93˚C (200˚F), without
high humidity and away from electrical noise.
(5) When using electric welding, first disconnect the airbag connector (4 yellow pins) installed on the
assembly before starting work.
(6) When disposing of a vehicle or the airbag assembly alone, the airbag should be deployed using
SST before the disposal (See page 60−27).
Perform operation in a safe place away from electrical noise.
Example: CORRECT WRONG

D27522

LAND CRUISER PRADO REPAIR MANUAL (RM990E)

01−12
INTRODUCTION − REPAIR INSTRUCTION

Example:

Z13951

(e) FRONT SEAT AIRBAG ASSEMBLY

(1) Always place a removed or new front seat airbag assembly with the airbag inflation direction fac-
ing upward. Placing the airbag assembly with the airbag inflation direction facing downward
could cause a serious accident if the airbag deploys.
(2) Never measure the resistance of the airbag squib (This may cause the airbag to inflate, which
is very dangerous).
(3) Grease should not be applied to the front seat airbag assembly, and the airbag door should not
be cleaned with detergents of any kind.
(4) Store the airbag assembly where the ambient temperature remains below 93˚C (200˚F), without
high humidity and away from electrical noise.
(5) When using electric welding, first disconnect the airbag connector (2 yellow pins) installed on the
assembly before starting work.
(6) When disposing of a vehicle or the airbag assembly alone, the airbag should be deployed using
SST before the disposal (See page 60−43).
Perform operation in a safe place away from electrical noise.
Example:
CORRECT WRONG

D27523

Example:

B01546

LAND CRUISER PRADO REPAIR MANUAL (RM990E)

 01−13
INTRODUCTION − REPAIR INSTRUCTION

(f) CURTAIN SHIELD AIRBAG ASSEMBLY

(1) Always place the removed or new curtain shield airbag assembly in a clear plastic bag, and keep
it in a safe place.
NOTICE:
Protection bag is not re−useable.
CAUTION:
Never disassemble the curtain shield airbag assembly.
(2) Never measure the resistance of the airbag squib (This may cause the airbag to inflate, which
is very dangerous).
(3) Grease should not be attached to the curtain shield airbag assembly, and the surface should not
be cleared with detergents of any kind.
(4) Store the airbag assembly where the ambient temperature remains below 93˚C (200˚F), without
high humidity and away from electrical noise.
(5) When using electric welding, first disconnect the airbag connector (2 yellow pins) from the instru-
ment panel before starting work.
(6) When disposing of a vehicle or the curtain shield airbag assembly alone, the airbag should be
deployed using SST before the disposal (See page 60−36). Perform operation in a safe place
away from electrical noise.
Example:
CORRECT WRONG

Clear Plastic Bag

D26602

Example:

D26603

LAND CRUISER PRADO REPAIR MANUAL (RM990E)

01−14
INTRODUCTION − REPAIR INSTRUCTION

(g) SEAT BELT PRETENSIONER

(1) Never measure the resistance of the seat belt pretensioner (This may cause the seat belt preten-
sioner to activate, which is very dangerous).
(2) Never disassemble the seat belt pretensioner.
(3) Never install the seat belt pretensioner to another vehicle.
(4) Store the seat belt pretensioner where the ambient temperature remains below 80˚C (176˚F)
without high humidity and away from electrical noise.
(5) When using electric welding, first disconnect the connector (2 yellow pins) before starting work.
(6) When disposing of a vehicle or the seat belt pretensioner alone, the seat belt pretensioner should
be activated before the disposal (See page 61−9 or 61−17). Perform operation in a safe place
away from electrical noise.
(7) The seat belt pretensioner is hot after activated, so cool it down sufficiently before the disposal.
Never apply water to cool down the seat belt pretensioner.
(8) Oil or water should not be put on the front seat outer belt, and the front seat outer belt should
not be cleaned with detergents of any kind.
Example:

D26744

(h) AIRBAG SENSOR ASSEMBLY

(1) Never reuse the airbag sensor assembly involved in a collision where the SRS has deployed.
(2) The connectors to the airbag sensor assembly should be connected or disconnected with the
sensor mounted on the floor. If the connectors are connected or disconnected while the airbag
sensor assembly is not mounted to the floor, it could cause an undesired ignition of the supple-
mental restraint system.
(3) Work must be started after 90 seconds from the time that the ignition switch is turned to the LOCK
position and the negative (−) terminal cable is disconnected from the battery, even if only loosen-
ing the set bolts of the airbag sensor assembly.
(i) WIRE HARNESS AND CONNECTOR
(1) The SRS wire harness is integrated with the instrument panel wire harness assembly. All the con-
nectors in the system are in a standard yellow color. If the SRS wire harness becomes discon-
nected or the connector becomes broken due to an accident, etc., repair or replace it.

LAND CRUISER PRADO REPAIR MANUAL (RM990E)

 01−15
INTRODUCTION − REPAIR INSTRUCTION

3. ELECTRONIC CONTROL
Negative (−)
(a) REMOVAL AND INSTALLATION OF BATTERY TERMI-
Terminal
NAL
(1) Before performing electronic work, disconnect the
battery negative (−) terminal cable beforehand so
as to prevent burnt−out damage by short.
(2) When disconnecting and installing the terminal
cable, turn the ignition switch and lighting switch
D25080 OFF, and loosen the terminal nut completely. Per-
form these operations without twisting or prying the
terminal.
(3) When the battery terminal is removed, all the me-
mories of the clock, radio, DTCs, etc. are erased. So
before removing it, check them and make a note.
(4) When the battery terminal is disconnected, the slid-
ing roof position memory is erased.
Make sure to reset the sliding roof to the zero point
(See page 74−6).

(b) HANDLING OF ELECTRONIC PARTS

(1) Do not open the cover or case of the ECU unless
absolutely necessary (If the IC terminals are
touched, the IC may be destroyed by static electric-
ity).
(2) To disconnect electronic connectors, pull the con-
nector itself, not the wires.
WRONG (3) Be careful not to drop electronic components, such
D01556 as sensors or relays. If they are dropped on a hard
floor, they should be replaced and not be reused.
(4) When cleaning the engine with steam, protect the
electronic components, air filter and emission−re-
lated components from water.
(5) Never use an impact wrench to remove or install
temperature switches or temperature sensors.
(6) When checking the continuity at the wire connector,
insert the tester probe carefully to prevent terminals
from bending.

4. REMOVAL AND INSTALLATION OF FUEL CONTROL PARTS

(a) PLACE FOR REMOVING AND INSTALLING OF FUEL SYSTEM PARTS
(1) Work in a place with good air ventilation and without anything flammable such as welder, grinder,
drill, electric motor or stove in the surroundings.
(2) Never work in a place such as a pit or nearby a pit, as there is a possibility that vaporized fuel
is filled in those places.

LAND CRUISER PRADO REPAIR MANUAL (RM990E)

01−16
INTRODUCTION − REPAIR INSTRUCTION

(b) REMOVING AND INSTALLING OF FUEL SYSTEM PARTS

(1) Prepare a fire extinguisher before starting operation.
(2) For prevention of the static electricity, install a ground on the fuel changer, vehicle and fuel tank,
and do not spray much water so as to prevent slipping.
(3) Never use any electric equipment like an electric motor or a working light, as they may cause
sparks or high temperature.
(4) Never use an iron hammer, as it may cause sparks.
(5) Dispose of the shop rag separately from any fuel deposits.

5. REMOVAL AND INSTALLATION OF ENGINE INTAKE

PARTS
(a) If any metal tip is mixed in the inlet pass, that may give a
bad effect to the engine and turbocharger.
(b) When removing and installing the inlet system parts,
close the opening of the removed inlet system parts and
the engine with a clean shop rag or gummed tape.
(c) When installing the inlet system parts, check that there is
D01563 no mixing of a metal tip.

Spring Type Clamp

6. HANDLING OF HOSE CLAMPS
(a) Before removing the hose, check the clamp position to re-
store it securely.
(b) Change the deformed or dented clamp into a new one.
(c) In case of reusing the hose, install the clamp on the hose
where it has a clamp track.
(d) For a spring type clamp, make adjustment by adding force
Clamp Track to the arrow mark direction after the installation.
D25081

7. FOR VEHICLES EQUIPPED WITH MOBILE COMMU-

NICATION SYSTEM
(a) Install an antenna as far away from the ECU and sensors
of the vehicle electronic systems as possible.
(b) Install an antenna feeder at least 20 cm (7.87 in.) away
from the ECU and sensors of the vehicle electronic sys-
tems. For details of the ECU and sensors locations, refer
to the section on the applicable component.
D29374 (c) Prevent the antenna feeder from getting entangled with
the other wirings, and keep the antenna feeder separate-
ly from the other wirings as much as possible.
(d) Check that the antenna and feeder are correctly adjusted.
(e) Do not install any powerful mobile communication sys-
tem.

LAND CRUISER PRADO REPAIR MANUAL (RM990E)

 01−17
INTRODUCTION − REPAIR INSTRUCTION

8. FOR VEHICLES EQUIPPED WITH VEHICLE STABIL-

DLC3
ITY CONTROL (VSC) SYSTEM
TS
(a) NOTICES WHEN USING DRUM TESTER
(1) When using a drum tester, be sure to start the en-
gine with the ignition switch OFF, and connect SST
to the terminals TS and CG of the DLC3 before the
measurement in order to cancel the VSC operation.
SST 09843−18040
CG NOTICE:
D25497

S Confirm that the VSC/TRC warning light blinks.

S The VSC system is reset when the engine is restarted.
S Fasten the vehicle with lock chains.
(b) NOTICES OF RELATED OPERATIONS TO VSC
(1) Do not carry out unnecessary installation and re-
moval, because it might disorder the adjustment of
the parts related to the VSC.
(2) Be sure to carry out the preparation for operation
and the confirmation of operation completion, in ac-
cordance with the instructions of the text, when the
operations related to the VSC are performed.

Center Differential Lock 9. WHEN SERVICING FULL−TIME 4WD VEHICLES

Indicator Light The Full−time 4WD LAND CRUISER/LAND CRUISER PRADO
is equipped with the mechanical lock type center differential
system.
During tests using a brake tester or chassis dynamometer, such
as braking force tests or speedometer tests, if only the front or
rear wheels are to be rotated, it is necessary to set the position
of the center differential to FREE or LOCK depending on the
type of the test being performed.
Center Differential
HINT:
Lock Switch
w/o Vehicle Stability Control (VSC) system:
When the transfer select lever is put in LL position, the center
differential is put in LOCK condition regardless of the position
of the center differential lock switch.

w/ VSC
w/o VSC
Transfer Select Lever
D29306

LAND CRUISER PRADO REPAIR MANUAL (RM990E)

01−18
INTRODUCTION − REPAIR INSTRUCTION

Center differential FREE condition:

Indicator Light OFF
Condition Wheel

Center differential switch OFF A lifted wheel cannot be

rotated even if only one
Indicator light OFF wheel is lifted up, as long
as transmission is in N
Rotate Rotate Transfer select lever (H/L) Either will do position.
Center differential LOCK condition:
Switch OFF Condition Wheel

Center differential switch ON A lifted wheel cannot be

Indicator Light ON rotated even if only one
Indicator light ON wheel is lifted up, as long
as transmission is in N
Transfer select lever (H/L) Either will do position.
NOTICE:
Center differential LOCK « FREE selecting procedures:
Lock Lock
S Operate the switch only when all of 4 wheels are
stopped or driven in a straight line.
Switch ON S Never operate the switch when any wheel is slipping.
B04699
S Never operate the switch when any wheel is spinning
freely.
S Never operate the switch when swerving or corner-
ing.

Transfer gear H « L gear shifting procedures:

When shifting, always put the shift lever of the transmis-
sion in N position. In other positions, switching cannot be
performed.
HINT:
Center differential LOCK « FREE selecting procedures:
Move the vehicle forward or backward slightly if the indicator
light does not operate correctly when the center differential lock
D29307 switch is turned ON or OFF.

LAND CRUISER PRADO REPAIR MANUAL (RM990E)

 01−19
INTRODUCTION − REPAIR INSTRUCTION

Center Differential Lock 10. WHEN TESTING BRAKES, SPEEDOMETER, ETC.

Indicator Light (a) When carrying out any kind of servicing or testing on a
Full−time 4WD with Active Traction Control System & Ve-
hicle Stability Control (VSC) System in which the front or
rear wheels are to be rotated (braking test, speedometer
test), be sure to observe the precautions listed below.
Incorrect preparations or test procedures may cause dan-
ger as well as unsuccessful test results.
Before starting any such servicing or test, be sure to
Center Differential check the following items:
Lock Switch
S Center differential mode position (FREE or LOCK)

w/ VSC
w/o VSC
Transfer Select Lever
D29306

S w/ Vehicle Stability Control (VSC) system:

Center differential switch and VSC OFF indicator
light
S Whether wheels should be touching ground or
jacked up
S Transmission gear position (N position)
S Transfer gear position (H or L position)
S Maximum testing vehicle speed
D29305 S Maximum testing time
HINT:
w/o Vehicle Stability Control (VSC) system:
When the transfer select lever is put in LL position, the center
differential is put in LOCK condition.

(b) Using Braking Tester:

Measure by low−speed type (Vehicle Speed: Below 0.5
km/h (0.3 mph)) brake tester and observe the following
instructions before performing the test.
(1) Position the wheels to be tested (front or rear) on
the tester.
(2) Put the center differential in FREE position.
(3) Prohibit the Active Traction Control System & Ve-
D29299 hicle Stability Control (VSC) System from the ac-
tivation (See step 2).
(4) Shift the transmission shift lever to N position.

LAND CRUISER PRADO REPAIR MANUAL (RM990E)

01−20
INTRODUCTION − REPAIR INSTRUCTION

HINT:
After completing the test with speedometer tester, do not forget
to change the Active Traction Control System & Vehicle Stability
Control (VSC) System to operational condition. Check that the
VSC/TRC warning light goes off when restarting the engine.

(c) Using Speedometer Tester:

Observe the following instructions and then test with the
rear wheels.
(1) Position the rear wheels on the tester roller.
(2) Position the front wheels on the free roller or jack
them up.
(3) Put the center differential in FREE position.
(4) Prohibit the Active Traction Control System & Ve-
D29300 hicle Stability Control (VSC) System from the ac-
tivation (See step 2).
(5) Ensure that the vehicle does not move using wires.
NOTICE:
The maximum speed should be less than 60 km/h (37 mph)
and maximum driving time should be 1 minute.
HINT:
S Sudden shifting, braking, acceleration or deceleration is
not allowed.
S After completing the with on−vehicle wheel balancing, do
not forget to change the Active Traction Control System
& Vehicle Stability Control (VSC) System to operational
condition. Check that VSC/TRC warning indicator light
goes off when restarting the engine.

(d) Using Chassis Dynamometer:

Observe the following instructions, and then test with the
rear wheels.
(1) Remove the front propeller shaft.
(2) Put the center differential in LOCK position.
(3) Prohibit the Active Traction Control System & Ve-
hicle Stability Control (VSC) System from the ac-
tivation (See step 2).
D29297 (4) Make sure that the vehicle is securely fixed.
HINT:
S Sudden shifting, braking, acceleration or deceleration is
not allowed.

LAND CRUISER PRADO REPAIR MANUAL (RM990E)

 01−21
INTRODUCTION − REPAIR INSTRUCTION

S Do not forget to change the Active Traction Control Sys-

tem & Vehicle Stability Control (VSC) System to opera-
tional condition. Check that the VSC/TRC warning indica-
tor light goes off when restarting the engine.

(e) On−Vehicle Wheel Balancing:

When doing on−vehicle wheel balancing on a full−time
4WD vehicle, to prevent each wheel from being rotated at
different speed in different directions (which could dam-
age the center differential), always be sure to observe the
following precautions.
(1) All of 4 wheels should be jacked up, being apart
from the ground completely.
(2) Put the center differential in LOCK position.
(3) Prohibit the Active Traction Control System & Ve-
hicle Stability Control (VSC) System from the ac-
tivation (See step 2).
(4) Fully release the parking brake lever.
(5) None of the brakes should be applied.
(6) Drive the wheels driven on the wheel balancer with
the engine running.
(7) Carry out the wheel balancing with the transmission
range in D position.
D29298 HINT:
S When doing this balancing, pay attention to the other
wheels rotating at the same time.
S Sudden acceleration, deceleration or braking is not al-
lowed.
S Do not forget to change the Active Traction Control Sys-
tem & Vehicle Stability Control (VSC) System to opera-
tional condition. Check that the VSC/TRC warning indica-
tor light goes off when restarting the engine.

11. FOR VEHICLES EQUIPPED WITH CATALYTIC CONVERTER

CAUTION:
If large amount of unburned gasoline flows into the converter, it may cause overheating and a fire
hazard. To prevent this, observe the following precautions.
(a) Use only unleaded gasoline.
(b) Avoid prolonged idling.
Avoid running the engine at idle speed for more than 20 minutes.
(c) Avoid a spark jump test.
(1) Perform a spark jump test only when absolutely necessary. Perform this test as rapidly as pos-
sible.
(2) While testing, never race the engine.
(d) Avoid a prolonged engine compression measurement.
Engine compression measurements must be performed as rapidly as possible.
(e) Do not run the engine when the fuel tank is nearly empty. This may cause the engine to misfire and
create an extra load on the converter.
LAND CRUISER PRADO REPAIR MANUAL (RM990E)
01−22
INTRODUCTION − REPAIR INSTRUCTION

12. WHEN TOWING FULL−TIME 4WD VEHICLES

S Use one of the methods shown below to tow the vehicle.
S If the vehicle has trouble in the chassis and drive train, use method 1 (flat bed truck).

Condition Transfer
T/M Shift Lever T/M Shift Lever
PKB Shift Lever
Towing Method Position (M/T) Position (A/T)
Position
Flat Bed Truck

Wheel Lift Type Truck With Dollies−

From Front
Applied − P Range H Range

Wheel Lift Type Truck With Dollies−

From Rear

Towing with Rope

Released Neutral N Range N Position

HINT: Do not tow the vehicle at a speed faster than 45 km/h

(30 mph) or distance greater than 80 km (50 miles).
D29311

NOTICE:
Do not use any towing method other than those shown above.
S For example, the towing methods shown below are dangerous or damage the vehicle, so do not use
them.
D Never tow the vehicle using a method in which the lifted−up
NO wheel cannot rotate.
D If this towing method is used either from the front or rear:
(a) There may be a danger of the drive train heating up and caus-
ing breakdown, or of the wheels flying off the dolly.
(b) In addition, if the vehicle is equipped with the VSC & TRC sys-
tem, the system will apply the rotating wheels brake unless the
engine is not shut off.

NO

Do not use the sling type towing method either from the front
or rear, because this method causes damage to the body.

D29302

LAND CRUISER PRADO REPAIR MANUAL (RM990E)