AXP340 Installation Manual
AXP340 Installation Manual
AXP340 Installation Manual
INSTALLATION MANUAL
Transponder Installation Manual
Revision History
The latest installation manuals are available to authorized dealers on the web at www.avidyne.com.
CONTENTS
1. GENERAL INFORMATION ........................................................................................................ 6
1. General Information
This manual describes the physical and electrical characteristics and the installation requirements for an
AXP340 Mode S Transponder.
The AXP340 Mode S panel mount transponder is an ED-73E and DO-181E Class 1 compliant Mode S
level 2es datalink transponder, with support for extended squitter, elementary surveillance and SI codes.
The AXP340 is also a DO-260B Class B1S compliant ADS-B out participant. The AXP340 meets the
relevant environmental requirements of DO-160G/ED-14G, and is certified to ETSO C112d, ETSO C166b,
TSO C112d and TSO C166b.
The AXP340 transmitter power output is nominally 240 watts, and the transponder runs from either 14
volt nominal or 28 volt nominal DC power supply with no configuration changes required.
The AXP340 transponder responds to both legacy Mode A/C interrogations and to Mode S interrogations
from both ground radar and airborne collision avoidance systems. In all cases, the interrogations are
received by the transponder on 1030MHz, and replies are transmitted on 1090MHz.
In the Mode S environment, S stands for Select, and a Mode S interrogator can selectively address a single
transponder. This allows accurate position plotting with lower reply rates, which in turn reduces
frequency congestion and interference. As a side benefit, power consumption by the transponder may be
reduced, and simple datalink services can be supported, such as ADS-B. It is however crucial to the
reliable operation of the system that each aircraft has a distinct Mode S address. The Mode S address is
allocated by the registration authority for the aircraft, and must be set when the AXP340 is installed.
1.1 Applicability
This document applies to the following part numbers:
AXP340 Mode S
Transponder 200-00247-000 3.13
(Panel Mount, Black Bezel)
AXP340 Mode S
Transponder 200-00247-001
(Panel Mount, Gray Bezel)
Specification Characteristics
Compliance ETSO C112d, TSO C112d; Class 1 Level 2es
ETSO C166b, TSO C166b; Class B1S
FCC Identification VZI01155
Applicable documents EUROCAE ED-73E (RTCA DO-181E),
EUROCAE ED-14G (RTCA DO-160G) , RTCA
DO-260B with Corrigendum 1
Software ED-12B (RTCA DO-178B) Level B
Hardware RTCA DO-254 Level C
Power Requirements 10 – 33 Volts DC. Typical 6.3Watts @ 14Volts.
Altitude 55,000 feet
Humidity 95% @ +50C for 6 hours; 85% @ +38C for 16
hours.
Tested to Category A in DO-160G
Operating Temperature -25C to +70C
Transmitter Frequency 1090MHz ± 1MHz
Transmitter Power 240 Watts nominal; 125 Watts minimum at
antenna after allowing for 0.5dB connector losses
and 1.5dB cable losses.
Transmitter Modulation 6M75 V1D
Receiver Frequency 1030 MHz
Receiver Sensitivity -74dBm ± 3dB
Operating Limits Reference Section 8
Table 2: AXP340 Technical Specification
Specification Characteristics
Height 42mm (1.65”)
Width 160mm (6.30”)
Length 285mm (11.22”)
Weight 1.48 Kg (3.26 lbs)
Table 3: Physical Specifications (in tray)
2. Installation Considerations
The following section will describe installation instructions for the AXP340 Unit. The AXP340 should be
installed using standard industry practices while following guidance in FAA AC 43.13-( ), AC 20-165 ( ),
and this manual.
Switches/
Altitude Data Annunciators
(optional)
Suppression
Avidyne Bus (if needed)
GPS Position AXP340
Transponder
Transponder Antenna
(Existing)
Weight on
Wheels Output
The minimum items needed for the AXP340 installation is an Altitude Source and transponder antenna.
The ADS-B output is an optional feature on the AXP340. If installing this option, the AXP340 must also be
connected to an approved GPS Receiver and Weight-on-wheels output.
3. Transponder Antenna
The AXP340 requires a transponder antenna certified to TSO-C74 or TSO-C112. In most cases, the
AXP340 will utilize the aircraft's existing transponder antenna. If a new transponder antenna is needed, a
separate installation approval is needed, reference FAA AC 20-151( ).
Once the cable run length is known, a cable type with low enough loss per metre that meets the above
requirements can be chosen. Longer runs require lower loss cable.
NOTE: Low loss cable typically uses foamed or cellular dielectrics and foil screens. These make such
cables especially prone to damage from too-tight bends or from momentary kinking during installation.
Once kinked, these cables do not return to full performance when straightened.
The following table is a guide to the maximum usable lengths of some common cable types. Actual cable
loss varies between manufacturers, there are many variants, and the table is therefore based on typical
data. Use it as a guide only and refer to the manufacturer’s data sheet for your specific chosen cable for
accurate values.
Max Length Max Length Insertion Loss MIL-C-17 Cables Electronic Cable
in Metres in Feet dB/metre at Specialists Type
1090MHz
2.54 8’ 4” 0.59 M17/128 (RG400)
3.16 10’ 4” 0.47 3C142B
3.81 12’ 6” 0.39 M17/112 (RG304)
5.25 17’ 3” 0.29 M17/127 (RG393) 311601
6.42 21’ 1” 0.23 311501
8.22 26’ 11” 0.18 311201
12.59 41’ 3” 0.12 310801
Table 6: Antenna Coaxial Cable Lengths
Contact Carlisle Interconnect Technologies on +1 414 421 5300 or www.carlisleit.com for their data sheets.
When routing the cable, ensure that you:
Route the cable away from sources of heat.
Route the cable away from potential interference sources such as ignition wiring, 400Hz
generators, fluorescent lighting and electric motors.
Allow a minimum separation of 300mm (12 inches) from an ADF antenna cable
Keep the cable run as short as possible
Avoid routing the cable round tight bends.
Avoid kinking the cable even temporarily during installation.
Secure the cable so that it cannot interfere with other systems
Complete the assembly by installing the bushing over the centre contact,
and fitting the cap. Solder the cap in place in at least two places.
2
1
When the BNC is prepared, feed it through the AXP340 mounting tray and attach the washer
00239-00
600-00308-000 Page 14 Revision: 00
AXP340 Installation Manual
4. Electrical Installation
The electrical wiring should be installed in accordance with FAA AC 43.13-1B Chapter 11, sections 8
through 13 and in accordance with this manual. The following section will describe requirements for the
electrical wiring when installing the AXP340.
If interfacing to any existing avionics equipment with copper overbraid over the wire harness, it must be
installed on all new wiring to that existing piece of equipment. The copper overbraid must meet the
specification in Section 4.4.3.
Aircraft Installations where the aircraft actual transients level is higher than the AXP340 equipment
transient design level must install copper overbraid on the entire AXP340 wire harness. This does not
include the antenna coaxial cable. The copper overbraid must be installed per Section 4.4.3.
The Approved Model List for the STC will indicate if an aircraft is required to install wire harness
overbraid on the AXP340 wiring.
The copper overbraid must be a minimum 90% optical coverage per ASTM-B-33. The overbraid must be
grounded at both ends. If the aircraft wiring passes through wire disconnects or bulkheads, the overbraid
should be continued on each segment.
The wire harness overbraid should also be installed per FAA AC 43.13-1B Chapter 11-189.
Once crimped, the contacts should be slotted into the rear of the connector shell. Push the contact in until
the retaining tab clicks into place. Tug gently to confirm the contact is locked in place.
The contacts can be easily removed using the Molex removal tool, or equivalent. This is pushed gently
into the connector shell from the side opposite from the wire entry, and lifts the retaining tab from the
stop, allowing the contact to be eased out by pulling on the wire.
5. Mechanical Installation
The AXP340 should be installed using six #6-32 reduced pan head screws and self locking nuts. Section
11 shows installation.
6. System Installation
The AXP340 has two Molex edge connectors, one with 24 contacts, which is the primary interface, and a
second connector with 12 contacts which carries signals to support ADS-B. A single coaxial connector
attaches to the antenna. In simple installations it is possible to omit wiring for the second connector
altogether.
The Molex edge connector used in the AXP340 is similar to the connector used on the KT76A, KT76C and
KT78A transponders, and the common signals on the primary connector use the same contact positions
and are electrically compatible. The antenna connector is also compatible. Providing that the wiring is
appropriately installed, it is intended that you can upgrade a KT76A, KT76C or KT78A installation to the
AXP340 without any connector rewiring. Before doing that however, you MUST check that the wiring
for the existing transponder is in good condition.
M Altitude A1 Input
N Do Not Connect * -
Table 8: Primary Pinout
*: These signals are different to the KT76A/KT76C/KT78A pinout; on the KT76A, KT76C and KT78A these
signals are not usually connected in the aircraft.
The following diagram shows the connector orientation as it would be fitted to the mounting tray.
Type Description
Parallel Gillham Connection to an external altitude encoder using parallel Gillham (gray)
altitude input code.
Serial altitude Connection to an external RS232 altitude encoder or air data computer.
input Using serial altitude data allows the transponder to report altitude with 25
foot resolution.
Serial altitude Connection to a GPS or other device needing serial altitude data – this
output allows the transponder to act as a repeater instead of requiring a second
altitude encoder.
Ident input External IDENT switch input.
Standby input External standby input for dual transponder installations.
“On ground” input Allows automatic flight/ground mode switching for aircraft with a squat
switch.
Lighting bus input Used to adjust the backlight and switch lighting intensity.
DME Suppression Input to limit interference between DME interrogations and transponder
Input replies – suppresses transponder whilst active.
Suppression bus ARINC compatible suppression bus signal used in aircraft with more
I/O sophisticated suppression needs, both an input to and output from the
transponder.
Audio output Adds an optional aural alert to the altitude monitor function.
Audio mute input Toggle function to mute the audio output.
Altitude alert Output used to signal altitude deviations when optional altitude monitor
output function is used.
GPS Input Connection to a GPS supplying position input for ADS-B position
reporting.
requirements. It is an input only, and is active whenever the input is greater than approximately 5 Volts.
The Suppress I/O on contact 4 is an ARINC compatible suppression bus interface, which acts as both an
input and an output. The AXP340 will assert this signal when it is transmitting, and can be suppressed
by other equipment that asserts the signal. The AXP340 will drive approximately 24 Volts on the output
(independently of supply voltage), and will treat the input as active whenever the bus has greater than 10
Volts.
If connecting a RS-232 Airdata Computer, the input protocol is automatically detected. The RS-232
altitude output is fixed as "Icarus" output.
All other GPS receivers must set the GPS to "uncertified," reference Section 7.5.9, or approve installation using the
field approval process, reference Section 10.
The GPS source does not need to be the same position source being used for navigation.
Verify baud rate with the GPS manufacturer's installation documentation.
It will then run some simple installation diagnostics, including an external interface check, a check of the
altitude encoder interface, and a check of the lighting bus input.
All the programming is accomplished using the rotary selector knob, numeric, CLR and FUNC buttons.
Pressing the selector knob accepts the current input. Pressing the CLR (back) button allows you to
change something you have already entered. Rotating the selector knob moves up and down through the
menu options. Pressing the selector knob or FUNC button accepts the selection and moves to the next
screen.
Light Airplane < 15,000 Any airplane with a maximum takeoff weight
pounds less than 15,500 pounds. This includes very light
“Light Fixed Wing” aircraft (light sport aircraft) that do not meet the
requirements of 14 CFR 103.1.
wheels)
OR
Low when airborne
Pseudo Weight-on-Wheels output (e.g. Low when ground
GPS derived output such as Avidyne
OR
IFD540 and Entegra Release 9 outputs)
Low when airborne
Airspeed Switch (additional approval Low when ground
required for installation of airspeed
OR
switch)
Low when airborne
If using Auto-switch on Airdata GPS Auto on Air Data GPS
(e.g. ADC serial input such as Shadin
ADC formats, see sec 6.5.4)
Helicopter Collective Switch (additional Low when ground
approval required)
OR
Low when airborne
None (not ADS-B Compliant, see AC Not Connected
20-165 3-10)
Table 13: Squat Switch Selection Choices
The Air-Ground Logic in the table above is based on the Input Type. For example, if the aircraft is on the
ground and the Input Type is low (less than 10 ohms to aircraft ground), then the AXP340 should be
configured for a "Low when ground" input.
Press selector knob to accept and move to the next menu item.
Note: Reference Table 11 for GPS receivers approved under this STC.
Press selector knob to accept and move to the next menu item.
Note: Reference Table 11 for GPS receivers approved under the STC.
Press selector knob to accept and move to the next menu item.
Avidyne R9 Level C
Garmin 4XX/5XX
correction on large transport aircraft, General Aviation aircraft can also have a significant offset. For
example, if the aircraft has a long tail boom and the GPS antenna is on the top of the tail, the GPS position
could be 15 feet or more from the nose of the aircraft.
Enter the position of the GPS antenna relative to the nose of the aircraft. The position is stored and
transmitted to the nearest 2 metres; great accuracy in measurement is not required.
The IFD5XX, R9, and GNS4X0/5X0 GPS receivers do not send the antenna offset information via RS-232.
The position offset must be entered manually for these GPS receivers via the “Manual set here” option.
After manually entering the values, press selector knob to move to the next menu item.
7.5.21 Temperature
The internal temperature of the transponder may be accessed only in maintenance mode. This is for
information only and does not provide any diagnostic value. Display is in degrees Celsius.
Press selector knob to move to the next menu item.
following test will require a transponder test set capable of testing a Mode S transponder. These checks
should include:
Mode S interrogations to verify correct address programming.
Verification of the reported altitude using a static tester. For aircraft using parallel Gillham code
encoders, the test should include a range of altitudes up to 6,800 feet, 14,800 feet or 30,800 feet,
depending on the service ceiling of the aircraft – these altitudes correspond to code changes
which are not otherwise tested at lower altitudes.
Where installed, verification of correct squat switch ground/airborne indications. In an aircraft
with a squat switch, setting the Mode switch to ALT when the aircraft is on the ground should
leave the transponder in GND mode; when the aircraft becomes airborne, the mode should
switch automatically to ALT.
Interrogations to verify the receiver sensitivity. A Mode S transponder should have a minimum
triggering level (MTL) of between -77 dBm and -71 dBm. Failure to meet this requirement
usually indicates antenna or coaxial cable problems.
Interrogations to verify the transmitted power. A Class 1 installation should have no less than
125 Watts at the antenna (and no more than 500 Watts). Failure to meet this requirement is also
generally due to antenna or wiring issues.
Verify the transponder's Mode A code and IDENT is transmitted
If installed, verify external annunciators and switches are operating correctly.
If connected to the aircraft dimmer, verify the AXP340 bezel and display lighting is working
correctly.
Perform transponder test required by 14 CFR 91.413
Also verify the AXP340 is not affected by the operation of any other aircraft system.
7.11 Placards
Verify all circuit breaker(s), switches, and annunciator lights are labelled appropriately.
9. ADS-B Compliance
AXP340 transponders with software version 3.6 and above include support for Extended Squitter ADS-B out which
is compliant with DO-260B with corrigendum 1. The AXP340 is a B1S ADS-B transmitter.
FAA AC 20-165( )
Compliance Method Notes Complete
Installation Guidance
FAA AC 20-165( )
Compliance Method Notes Complete
Installation Guidance
compliant architecture.
FAA AC 20-165( )
Compliance Method Notes Complete
Installation Guidance
AXP340.
FAA AC 20-165( )
Compliance Method Notes Complete
Installation Guidance
Section 3-7 b (2): Turning off The AXP340 ADS-B output can
ADS-B be turned off by placing the unit
in standby or off.
FAA AC 20-165( )
Compliance Method Notes Complete
Installation Guidance
eligibility in accordance with the
installation data listed in Section
3.
FAA AC 20-165( )
Compliance Method Notes Complete
Installation Guidance
Airspace Requirements is required for Foreign Airspace.
FAA AC 20-165( )
Compliance Method Notes Complete
Installation Guidance
Section 4-3: In-Flight Test Test the ADS-B system per FAA
with FAA Ground System AC 20-165A Section 4-3.
If the AXP340 detects that no position data is being received then the
display will indicate WARNING - NO ADSB POSN
There is no Pilot interface to disable ADS-B reporting
The AXP340 transmits geometric rate, never barometric.
dimensions in millimetres
dimensions in inches
Serial Alt Out 6 WHEN USING DATA FROM AN ADC, IT SHOULD BE CONNECTED
Serial Alt In 7 3
Suppress In 9 TO THE “SERIAL ALT IN”, AS SHOWN.
Ext Standby 10 SERIAL
AXP340 MODE S TRANSPONDER
OTHER TRANSPONDER
3A ALTITUDE 4 CONNECT ONLY ONE INPUT TO THE LIGHTING BUS, DEPENDING
11-33V DC 11 11 – 33V ENCODER ON LINE VOLTAGE (OPTIONAL)
11-33V DC 12 CIRCUIT or
BREAKER
Ground A
ADC LAMP SHOWN AS EXAMPLE OF POSSIBLE ALERTER
5
Ext Ident F (OPTIONAL) INSTALLATION. OTHER OPTIONS ARE POSSIBLE.
1 2
Alt D4 8
Alt B4 B
6. HARNESS OVERBRAID IS NOT SHOWN, BUT MAY BE REQUIRED.
Alt B2
Alt C1
C
D
PARALLEL DME
Alt B1 E ALTITUDE 7 CONNECT TO THE AIRCRAFT'S SQUAT SWITCH OR AS SHOWN
Alt C4
Alt A4
H
J
ENCODER ON FOLLOWING PAGE.
Alt A2 K
Alt C2 L 1
Alt A1 M
Test N
Ground 1
Reserved 2
GPS Input 3
Reserved 4
Audio Mute 5
(OPTIONAL)
4 1A
Alt Alert 6 11 – 33V
Ground A LAMP CIRCUIT
BREAKER
Audio + B
AUDIO (OPTIONAL)
Audio – C PANEL
TRANSPONDER ANTENNA
Reserved D
Reserved E
Reserved F
Coax
(EXISTING ANTENNA)
RF
R9 - # 1 IFD IFD540
Primary
P1122 P1001
W.O.W. OUTPUT
SQUAT SWITCH IN 5 18 8
Pitot
AXP340
(Shown in Air)
Airspeed
Primary Switch
SQUAT SWITCH IN 5
NOTES:
2. HARNESS OVERBRAID IS
NOT SHOWN BUT MAY BE
REQUIRED.
GPS
AVIDYNE AVIDYNE Garmin
RECEIVER
AXP340 R9 - # 1 IFD IFD540 4X0/5X0
SECONDARY
P1121 P1001 P4001/5001
NOTES:
3. HARNESS OVERBRAID IS
NOT SHOWN BUT MAY BE
REQUIRED.
Email: [email protected]
Fax: 781-402-7599
Voice: 1-888-723-7592
Internet: www.Avidyne.com
An Avidyne Technical Support Representative will respond as soon as possible. Avidyne business hours
are:
Please include the part number, revision number and serial number of the unit in all correspondences.
For problem reporting, please provide as many details associated with the problem as possible.
Prior to returning a unit for service, contact Avidyne at 1-888-723-7592 to obtain a Return Merchandise
Authorization (RMA) number.
When calling or emailing for product-related help, please have the following information available:
Avidyne Corporation hereby grants to all National Aviation Authorities (FAA, CAA, JAA, etc) approved
installers the use of data from STC SA00352BO to install the Avidyne AXP340 System. This also includes
any international validations of the STC (e.g. EASA, ANAC, etc). Copies of the STC data are available on
the Avidyne website Technical Publications page or upon request. The latest data revisions are listed in
Avidyne 200-00247-XXX Master Document List, AVAXP-005.
Installers must abide by the conditions and limitations stated in both the STC and in the Installation
Manual in order to maintain compliance. The use of this data by itself does not constitute installation
approval.
dated information. Use of the Software is based on your understanding that this Software may not include all the
information or the most current information relevant to your particular situation. If you have any questions
concerning this Agreement, you may contact Avidyne by writing to Avidyne Corporation, 55 Old Bedford Road,
Lincoln, MA 01773. You acknowledge that, in providing you with the Software, Avidyne and its licensors rely upon
you to read this Agreement, understand it, and agree to be bound by its terms and not those contained in your
purchase order.
If you do not agree to the terms of this license, Avidyne is unwilling to license the product to you. In such event, you
may not use or copy the product, and you should promptly contact Avidyne for instructions on return of the unused
product(s) for a refund.
Copyright
© 2013-2015 Trig Avionics Limited. Parts of this document are © 2013-2015 Avidyne Corporation. All rights
reserved. Reproduction of this publication or any portion thereof by any means without the express written consent
of Avidyne Corporation is prohibited. For further information contact Avidyne Corporation, 55 Old Bedford Road,
Lincoln, MA 01773, 781-402-7400. Information in this document is subject to change without notice. Avidyne
reserves the right to change or improve their products and to make changes in the content of this material without
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