Chapter 1

INTRODUCTION 1.1
- Foreword 1.2
- Important information 1.3
 By-passing the electric system 1.4
- After sales service 1.5
 Service 1.5
 Spare parts 1.5
 Warranty 1.5
 Responsibility 1.5
 Transport 1.6
- Vehicle identification 1.7
 Model 1.7
 Chassis number 1.7
 Manufacturer's plate 1.8
 Lifting capacity plate 1.8
Chapter 2
SAFETY 2.1
- Basic safety remarks 2.4
- Safety of the operator and of bystanders 2.15
- Lubricants - hygiene and safety instructions 2.21
- Behaviour in emergency cases 2.24
- Security systems of the "C.V.S. Reach Stacker" 2.26
Chapter 3
DRIVER'S CAB 3.1
- Cab 3.2
 Doors 3.2
 Emergency exit 3.3
 Controls and main parts (cab interior) 3.4
 Front left controls panel 3.5
 Digital display [HTD Version] 3.6
 Digital display [VIEW Version] 3.7
 Front right controls panel 3.8
 Side right controls panel [Standard] 3.9
 Side right controls panel [Optional] 3.10
 Central panel (heater or conditioner controls) 3.11
 Controls panel (vehicle with steering control levers) 3.12
Chapter 4
VEHICLE'S CONTROLS 4.1
- Driver's seat 4.2
- Pneumatic driver's seat 4.3
- Seat belts 4.4
 Additional seat 4.4
- Steering wheel adjustment 4.5
- Right side controls panel position adjustment 4.6
- Controls panel position adjustment (vehicle with steering control levers) 4.7
- Steering control levers [Option] 4.8
 - Main switch [Standard] 4.9
- Emergency engine cut-off 4.9
- Button Switch [Option] 4.10
- Parking brake operation 4.11
- External lights control stalk 4.12
- Window washer/wiper controls 4.13
- Heater and blower 4.14
- Auxiliary heater "AIRTRONIC" [Option] 4.15
- Electronic Climate System E.C.S 4.17
- “HTD” digital display 4.20
- “VIEW” digital display 4.21
- Cab movement (manual control) 4.22
- Cab movement (hydraulic control) 4.23
- Cab lifting (if fitted) 4.24
- Work and signal lights controls 4.26
- "Optional" controls 4.30
- General remarks 4.31
Chapter 5
VEHICLE'S OPERATION 5.1
- Introduction 5.2
- First operation hours - Running-in 5.3
- Checks before starting 5.4
- Engine 5.5
 Ignition [Standard with key] 5.5
 Ignition [Optional with button] 5.6
 Pre-heater system 5.7
 Engine stop 5.7
- Use of the vehicle 5.8
 Moving off 5.8
 Stopping the vehicle 5.9
 Gearbox selector lever 5.10
 Autoshift transmission 5.11
 During the drive 5.12
* Optional signal devices 5.14
 Parking brake 5.15
* drive axle "KESSLER" 5.16
* Emergency brake release drive axle "KESSLER" 5.16
* Drive axle "AxleTech" “MERITOR” 5.17
* Emergency brake release drive axle "AxleTech" "MERITOR" 5.17
 Use of the “declutch” pedal 5.18
* “Brake and Declutch” hydraulic compensation circuit 5.18
 “Joy-stick" control lever [Standard version] 5.19
 Twistlock-Automatic Operation ON/OFF (Rotation) 5.21
 “Hydro-Pos” system 5.22
 Spreader extension/retraction r (20' – 40') 5.23
 Spreader extension/retraction (20’ – 40’) Override 5.24
  Spreader [Pile Slope] control 5.25
 Piggy-Back controls [Standard version] 5.26
 Piggy-Back controls (by Joy-Stick) [Optional version] 5.27
 Safety system override controls 5.28
 Front outriggers 5.30
 Steering 5.33
* Emergency steering pump 5.33
 Emergency boom lowering/rising 5.34
 Damping circuit charging 5.36
 Emergency outriggers retraction (lifting) 5.38
 Towing the vehicle 5.39
 Lifting the vehicle 5.40
 Vehicle transport and handling 5.41
* Reach stacker loading 5.42
Chapter 6
MAINTENANCE 6.1
- Maintenance instructions 6.2
- Spare parts 6.3
- General maintenance information 6.4
- General safety rules 6.5
- During maintenance 6.7
- Hygienic safety rules 6.8
- Engine 6.11
 Lubrication 6.13
* Oil 6.14
* filter 6.15
* Oil cleaner (if fitted) 6.16
 Timing system 6.18
 Injection 6.18
 Drive belts 6.19
 Cooling fan 6.20
- Air intake system 6.21
 Turbocharger 6.21
 Air cleaner 6.22
* Cyclone precleaner 6.25
* Crankcase ventilation valve (if fitted) 6.25
- Fuel system 6.26
 Engine fuel filter and water/fuel separator 6.26
 Bleeding of the fuel system [SCANIA engines] 6.28
 Bleeding of the fuel system [CUMMINS engines; Type: “QSM11 and QSL9”] 6.29
 Bleeding of the fuel system [CUMMINS engine; Type: “QSB 6.7”] 6.30
 Bleeding of the fuel system [VOLVO engines] 6.31
 Water/fuel separator [SCANIA engines] 6.32
 Water/fuel separator [CUMMINS engines] 6.33
 Water/fuel separator [VOLVO engines] 6.35
 Fuel tank 6.37
 - Cooling system 6.38
 Radiator 6.38
 Coolant filter (if fitted) 6.39
 Coolant change 6.40
 Antifreeze percentage check 6.41
- Exhaust system 6.42
 Catalytic converter 6.42
- Windshield washer system 6.43
- Transmission 6.44
- Propeller shaft 6.49
- Drive axle 6.50
 Differential gear 6.50
 Wheel gears 6.52
- Steering axle 6.53
 Wheel hub bearings 6.53
Chapter 6 (cont’d)
- Tyres and wheels 6.55
 Tyre check 6.55
 Wheel changing 6.56
 Tyre specifications 6.59
 Inflating pressure 6.59
- Boom 6.60
 Sliding shoes adjustment 6.62
- Cab sliding system 6.63
 Hydraulic brake (with hydraulic movement) 6.63
- Lifting cab (if fitted) 6.64
 Chains 6.65
* Lubrication 6.65
* Tensioner adjustment 6.66
* Inspection 6.67
* Cleaning 6.69
- Hydraulic system 6.70
 Hydraulic oil tank 6.70
 Air/Oil heat exchanger 6.73
 Braking system 6.74
* Filters 6.74
* Accumulator 6.75
* Brake pedal adjustment 6.75
 Hydraulic system for brake and declutch pedal compensation 6.76
 Hydraulic cylinders 6.77
- Air conditioning system 6.78
- Towing hook 6.79
- Counterweights 6.79
- Lubrication 6.80
 Manual lubrication 6.80
  Centralised automatic lubrication 6.81
- Electric system 6.84
 Batteries 6.84
 AC generator 6.86
 Starter motor 6.86
 Lighting system 6.87
* Front light cluster 6.88
* Headlight beam alignment 6.89
* Rear light cluster 6.90
* Working lights (20' – 40' ) 6.91
* Yellow flashing light 6.91
* Side box light 6.92
* Additional working lights 6.93
* Spreader control lamps 6.94
* Roof lamp 6.94
* Bulb table 6.95
Chapter 6 (cont’d)
 Fuses [in the cab] 6.96
 Fuses [in "QGS Box"] 6.98
 Fuses and remote switches [in "QGS Box"] 6.100
 Location of electrical and electronic equipment 6.101
 Main electric cabinet "QGS Box" 6.102
* Emergency stop 6.105
 Relay 6.106
 Jumpers 6.107
 Diodes 6.108
 Connectors 6.109
 Control units and boards 6.110
- Cab 6.111
- General care and checkes 6.112
- Tool kit 6.114
- Tightening torque tables 6.115
Chapter 7
LUBRICATION 7.1
- Fuel, fluids and lubricants chart 7.2
 Specifications of fuel, fluids and lubricants 7.2
 "NOTES" 7.3
- Maintenance charts 7.5
 First maintenance steps 7.5
 Maintenance intervals 7.6
- Lubrication points of Reach Stacker [Standard] 7.10
 Reach Stacker with Lifting Side Cab 7.11
Chapter 8
FIGURES AND DIAGRAMS 8.1
- Introduction 8.1
- Figures:
  Identification plates (standard vehicle) .............................................. Draw. 600164 8.2
 Dimensions "F479" (with Spreader) ................................................. Draw. 598059 8.3
- System diagrams :
 Hydraulic system Steering, Lifting, Outriggers “F470 – F480 series”
- Version “Rexroth – Oil Control” .................................................................................... Draw. 611673
 Hydraulic system Emergency ................................................................................................ Draw. 1340
 Hydraulic system Optionals ................................................................................................... Draw. 596863
 Hydraulic system Brakes ....................................................................................................... Draw. 596886
 Hydraulic system Dumping
- Version “Standard” ....................................................................................................... Draw. 609988
 Wiring diagram – " F400 series" (Version "WURTH") ........................................................ Draw. 621786
* Electronic board "QGS"....................................................................................................... Draw. 601106
Chapter 9
SPECIFICATIONS 9.1
- Introduction 9.1
- Technical data of the vehicle in standard execution 9.2
Chapter 10
MAINTENANCE REPORTS 10.1
- Introduction 10.1
 Maintenance reports 10.2
ATTACHMENTS
- “VIEW” Multipurpose CAN display manual (if fitted)
- “DANA – APC200” Transmission
 Calibration manual
 Users’ manual
- Spreader and/or Piggy-Back