Manual DO202G
Manual DO202G
Manual DO202G
Manual
Model DO202G [Style: S2],
DO202S [Style: S3]
2-wire Dissolved Oxygen Transmitter
IM 12J05C01-01E
IM 12J05C01-01E
3rd Edition
TABLE OF CONTENTS
PREFACE
IM 12J05C01-01E
5-1-3. Manual pressure adjustment ................................................................................5-2
5-2. Commissioning mode .............................................................................. 5-3
5-2-1. Output range .........................................................................................................5-3
5-2-2. Hold.......................................................................................................................5-4
5-2-3. Service ..................................................................................................................5-5
5-3. Notes for guidance in the use of service coded settings ......................... 5-6
5-3-1. Parameter specific functions ................................................................................5-6
5-3-2. Temperature functions ..........................................................................................5-6
5-3-3. Calibration functions .............................................................................................5-6
5-3-4. mA Output functions .............................................................................................5-8
5-3-5. User interface .......................................................................................................5-8
5-3-6. Communication setup .........................................................................................5-10
5-3-7. General ...............................................................................................................5-10
5-3-8. Test and setup mode ..........................................................................................5-10
Customer Maintenance Parts List (for DO202G Style: S2) CMPL 12J05C01-02E
Customer Maintenance Parts List (for DO202S Style: S3) . CMPL 12J05C01-23E
Revision Record........................................................................................................i
IM 12J05C01-01E
PREFACE
Notice
DANGER • This manual should be passed on to the end user.
• The contents of this manual are subject to change
Electric discharge without prior notice.
The EXA analyzer contains devices that can be • The contents of this manual shall not be
damaged by electrostatic discharge. When servicing reproduced or copied, in part or in whole, without
this equipment, please observe proper procedures permission.
to prevent such damage. Replacement components • This manual explains the functions contained in
should be shipped in conductive packaging. Repair this product, but does not warrant that they are
work should be done at grounded workstations using suitable the particular purpose of the user.
grounded soldering irons and wrist straps to avoid • Every effort has been made to ensure accuracy in
electrostatic discharge. the preparation of this manual.
However, when you realize mistaken expressions
Installation and wiring or omissions, please contact the nearest
The EXA analyzer should only be used with equip- Yokogawa Electric representative or sales office.
ment that meets the relevant international and • This manual does not cover the special
regional standards. Yokogawa accepts no responsi- specifications. This manual may be left unchanged
bility for the misuse of this unit. on any change of specification, construction
or parts when the change does not affect the
CAUTION functions or performance of the product.
The instrument is packed carefully with shock • If the product is not used in a manner specified
absorbing materials, nevertheless, the instrument in this manual, the safety of this product may be
may be damaged or broken if subjected to strong impaired.
shock, such as if the instrument is dropped. Handle
with care. Yokogawa is not responsible for damage to the
instrument, poor performance of the instrument
Although the instrument has a weatherproof or losses resulting from such, if the problems are
construction, the transmitter can be harmed if it caused by:
becomes submerged in water or becomes exces- • Improper operation by the user.
sively wet. • Use of the instrument in improper applications
• Use of the instrument in an improper environment
Do not use an abrasive material or solvent when or improper utility program
cleaning the instrument. • Repair or modification of the related instrument by
an engineer not authorized by Yokogawa.
Do not modify the DO202 transmitter.
Safety and Modification Precautions
• Follow the safety precautions in this manual when
WARNING using the product to ensure protection and safety
Electrostatic charge may cause an explosion haz- of the human body, the product and the system
ard. Avoid any actions that cause the generation of containing the product.
electrostatic charge, e.g., rubbing with a dry cloth.
Warning label
IM 12J05C01-01E
The following safety symbols are used on the prod- Warranty and service
uct as well as in this manual. Yokogawa products and parts are guaranteed free
from defects in workmanship and material under nor-
DANGER DANGER mal use and service for a period of (typically)
12 months from the date of shipment from the manu-
This symbol indicates that an operator must follow
facturer. Individual sales organizations can deviate
the instructions laid out in this manual in order
from the typical warranty period, and the conditions
to avoid the risks, for the human body, of injury,
of sale relating to the original purchase order should
electric shock, or fatalities. The manual describes
be consulted. Damage caused by wear and tear,
what special care the operator must take to avoid
inadequate maintenance, corrosion, or by the effects
such risks.
of chemical processes are excluded from this war-
ranty coverage.
WARNING In the event of warranty claim, the defective goods
should be sent (freight paid) to the service depart-
This symbol indicates that the operator must ment of the relevant sales organization for repair or
refer to the instructions in this manual in order to replacement (at Yokogawa discretion). The following
prevent the instrument (hardware) or software from information must be included in the letter accompa-
being damaged, or a system failure from occurring. nying the returned goods:
• Part number, model code and serial number
• Original purchase order and date
CAUTION • Length of time in service and a description of the
process
This symbol gives information essential for • Description of the fault, and the circumstances of
understanding the operations and functions. failure
• Process/environmental conditions that may be
related to the installation failure of the device
• A statement whether warranty or non-warranty
This symbol indicates Protective Ground Terminal service is requested
• Complete shipping and billing instructions for return
of material, plus the name and phone number of
a contact person who can be reached for further
This symbol indicates Function Ground Terminal
information
(Do not use this terminal as the protective ground
terminal.)
Returned goods that have been in contact with proc-
ess fluids must be decontaminated/disinfected before
shipment. Goods should carry a certificate to this
This symbol indicates Alternating current. effect, for the health and safety of our employees.
Material safety data sheets should also be included
for all components of the processes to which the
equipment has been exposed.
This symbol indicates Direct current.
IM 12J05C01-01E
ATEX Documentation
IM 12J05C01-01E
SK PL
CZ
SLO
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IM 12J05C01-01E
Introduction 1-1
mA
DISSOLVED OXYGEN TRANSMITTER No. IECEx KEM 06.0055X No. IECEx KEM 06.0055X
Zone 0 Ex ia IIC T4 Ex nA[nL] IIC T4
Ex nA[nL] IIC T6 for Ta:40°C
MODEL DO202 Zone 0 Ex ia IIC T6 for Ta:40°C IP65
IP65 SEE CONTROL DRAWING
SUFFIX SEE CONTROL DRAWING No. KEMA 06ATEX0225
No. KEMA 06ATEX0224 X EEx nA[nL] IIC T4
Ex ia IIC T4 II 3 G EEx nA[nL] IIC T6 for Ta:40°C
II 1G IP65
Ex ia IIC T6 for Ta:40°C SEE CONTROL DRAWING
SEE CONTROL DRAWING IP65
NI CL I, DIV 2, GP ABCD AND
IS CL I, DIV 1, GP ABCD CL I, ZN 2, GP IIC
AND AEx ia IIC T4
T4 Type 4X
SUPPLY 24V DC Type 4X Install per CONTROL DRAWING
Install per CONTROL DRAWING IKE030-A10 P.7 to P.8
OUTPUT 4 20mA DC
IKE030-A10 P.5 to P.6 Ex nA[nL] IIC
AMB.TEMP. -10 55°C NI CL I, DIV 2, GP ABCD
CL I, DIV 1, GP ABCD T4
STYLE R Ex ia IIC T4
R T6 for Ta:40°C
IP65 Type 3S
No. Ex ia IIC T6 for Ta:40°C
LR81741 C SEE CONTROL DRAWING
SEE CONTROL DRAWING
LR81741 C
IP65 Type 3S WARNING AVERTISSEMENT
Substitution of La substitution de composants
WARNING AVERTISSEMENT
components may peut rendre ce materiel
Substitution of La substitution de composants
impair suitability inacceptable pour les
components may impair peut compromeltre la securite
Made in Japan Tokyo 180-8750 JAPAN for class I, Division 2. emplacements de
intrinsic safety intrinseque.
Classe I, Division 2.
N200
DO202S-A 0344 DO202S-N
Made in Japan Tokyo 180-8750 JAPAN Made in Japan Tokyo 180-8750 JAPAN
N200 N200
IM 12J05C01-01E
1-2 Introduction
Note: Check that all the parts are present, including Basic Parts List: Transmitter DO202
mounting hardware, as specified in the option User’s Manual English
codes at the end of the model number. For Optional mounting hardware when
a description of the model codes, refer to specified (See model code)
Chapter 2 of this manual under General
Specifications.
IM 12J05C01-01E
Introduction 1-3
1-2. Application
The EXA transmitter is intended to be used for continuous on-line measurement in industrial installations.
The unit combines simple operation and microprocessor-based performance with advanced self-diagnostics
and enhanced communications capability to meet the most advanced requirements. The measurement can
be used as part of an automated process control system. It can also be used to indicate dangerous limits of
a process, to monitor product quality, or to function as a simple controller for a BOD/COD system.
Yokogawa designed the EXA analyzer to withstand harsh environments. The transmitter may be installed
either indoors or outside because the IP65 (NEMA 4X) housing and cabling glands ensure the unit is ade-
quately protected. The flexible polycarbonate window on the front door of the EXA allows pushbutton access
to the keypad, thus preserving the water and dust protection of the unit even during routine maintenance
operations.
A variety of EXA hardware is optionally available to allow wall, pipe, or panel mounting. Selecting a proper
installation site will permit ease of operation. Sensors should normally be mounted close to the transmitter
in order to ensure easy calibration and peak performance. If the unit must be mounted remotely from the
sensors, WF10 extension cable can be used up to a maximum of 30 metres (100 feet) with a BA10 junction
box.
The EXA is delivered with a general purpose default setting for programmable items. (Default settings are
listed in Chapter 5). While this initial configuration allows easy start-up, the configuration should be adjusted
to suit each particular application. An example of an adjustable item is the type of sensor used. The EXA
can be adjusted for galvanic and polarographics sensors.
To record such configuration adjustments, write changes in the space provided in APPENDIX 1 of this
manual. Because the EXA is suitable for use as a monitor, a controller or an alarm instrument, program
configuration possibilities are numerous.
Details provided in this user’s manual are sufficient to operate the EXA with all Yokogawa sensor
systems and a wide range of third-party commercially available probes. For best results, read this manual in
conjunction with the corresponding sensor user’s manual.
Yokogawa designed and built the EXA to meet the CE regulatory standards. The unit meets or exceeds
stringent requirements of EMC Directive 89/336/EEC, to assure the user of continued accurate performance
in even the most demanding industrial installations.
IM 12J05C01-01E
1-4 Introduction
IM 12J05C01-01E
General Specifications 2-1
2. GENERAL SPECIFICATIONS
Communication
1 μA for Polarographic sensors. For temperature com- 800.0
Range
775.0
pensation the DO202 accepts Pt1000Ω (DO30 sensor) 600.0
425.0
and 22kΩNTC elements (OXYFERM and OXYGOLD 400.0
sensors) 200.0 31.5 V 230.0
(limit for IS version)
0.0
B. Measuring range 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
- Dissolved Oxygen Voltage (V)
: 0 - 50 ppm (mg Oxygen Figure 2-1. Supply voltage/ load diagram
per kg water);
0 - 1999 ppb (mg Oxygen
per 1000 kg water) and 0 Terminal voltage (V)
- 600 % Saturation of Air
in Water. 17 Volts
- Temperature : -20 to 150ºC (-4 to 302ºF).
14.5 Volts
C. Temperature compensation
Automatic using Pt1000Ω or 22kΩNTC or
manual Range 0 - 100ºC (32 to 212 ºF) 4 mA 7 mA 20 mA
Output Current (mA)
D. Calibration
Figure 2-2. Minimum terminal voltage at the DO202
Semi-automatic one or two point calibration in air
or in water using solubility tables of ISO 5814.
The influence of pressure and salinity is taken I. Input isolation
into account when these specifications are 1000 VDC
entered. Also a two point manual calibration is
possible. J. Shipping Details
Package size : W x H x D, 290 x 300 x 290
E. Transmission Signals mm (11.5 x 11.8 x 11.5 inch)
Isolated output of 4-20 mA DC, Burn up (21 mA) Packed weight : approx. 2.5 kg (5lb)
or Burn dwon (3.6 mA when HART® comm. non-
used, 3.9 mA when HART comm. used) or pulse
of 21 mA to signal failure.
F. Logbook
Software record of important events and
diagnostic data. Available through digital
communication.
G. Display
Custom liquid crystal display, with a main display
of 3 1/2 digits 12.5 mm high. Message display of
6 alphanumeric characters, 7 mm high.
H. Power supply
Nominal 24 volt DC loop powered system
DO202G-A : up to 40 volts
DO202S-A, -N: up to 31.5 volts
DO202G/S-F, -P: 9-24, 9-17.5 (FISCO) VDC /
26.0 mA
DO202S-B, -D: 9-32 VDC / 26.0 mA
IM 12J05C01-01E
2-2 General Specifications
IM 12J05C01-01E
General Specifications 2-3
IM 12J05C01-01E
2-4 General Specifications
IM 12J05C01-01E
General Specifications 2-5
[Style: S3]
Model Suffix Code Option Code Description
DO202S -------------------- ------------------------- 2-wire Dissolved Oxygen transmitter
Type -A ------------------------- Intrinsically safe mA with HART
-P ------------------------- Intrinsically safe Profibus
-F ------------------------- Intrinsically safe FF
-B ------------------------- Non-Incendive FF (*2)
-N ------------------------- Non-Incendive mA with HART(*2)
-D ------------------------- Non-Incendive Profibus (*2)
Language -E ------------------------- English
-J ------------------------- Japanese
Options
Mounting Hardware /U Pipe, Wall mounting bracket (Stainless steel)
/PM Panel mounting bracket (Stainless steel)
Hood /H Hood for sun protection (Carbon steel)
/H2 Hood for sun protection (Stainless steel)
Tag Plate /SCT Stainless steel tag plate
Conduit Adapter /AFTG G 1/2
/ANSI 1/2NPT
/X1 Epoxy baked finish (*1)
*1 The housing is coated with epoxy resin.
*2 When the instrument with Suffix Code "-B,-N,-D" is used, take measures so that the display window is not exposed to direct
sunlight.
IM 12J05C01-01E
General Specifications 2-6
+
+
_ _
Uo = 31.5 Volt DC
G Io = 100 mA
SENSOR (S)
term inals 11-18 Functional Functional
earth earth
Load
Resistance
Output
+ +
_ _
G Uo = 31.5 V olt D C
Io = 100 mA Supply
Po = 1.2 Watt
SENSOR (S)
term inals 11-18 Functional
earth
IM 12J05C01-01E
2-7 General Specifications
+
+
_
G
-
O utput
+ +
_ _
G
Supply
IM 12J05C01-01E
General Specifications 2-8
2-6. Control Drawing of DO202S mA HART® Specification (FM Intrinsically safe design)
+
+
_
G
-
Output
+ +
_ _
G
Supply
N o n in c n e n d iv e d e s ig n
F M C la s s I, D iv .2 , G ro u p A B C D , T 4 fo r a m b ie n t te m p . < 5 5 ° C
T 6 fo r a m b ie n t te m p . < 4 0 ° C
D O 2 0 2 S tra n s itte r F M A p p ro v e d
p o w e r s u p p ly
V o c ≤ 3 1 .5 V D C
+
+
_
G
-
S ensor F o r e le c t r ic a l d a t a :
te rm in a ls 1 1 -1 8 se e t e x t b e lo w .
F u n c tio n a l
M a x . c a b le le n g th : 6 0 m tr. e a rth
C a b le d ia . : 3 … 1 2 m m . Load
R e s is ta n c e
N o n in c n e n d iv e d e s ig n
F M C la s s I, D iv .2 , G ro u p A B C D , T 4 fo r a m b ie n t te m p . < 5 5 ° C
T 6 fo r a m b ie n t te m p . < 4 0 ° C
F M A p p ro v e d
D O 2 0 2 S tra n s m itte r
p o w e r s u p p ly
V o c ≤ 3 1 .5 V D C
+
+
_
G -
S ensor F o r e le c t ric a l d a t a :
s e e t e x t b e lo w .
te rm in a ls 1 1 -1 8
F u n c tio n a l
M a x . c a b le le n g th : 6 0 m tr. e a rth
C a b le d ia .: 3 … 1 2 m m
C la s s ifie d L o c a tio n Ù n c la s s ifie d L o c a tio n
・The Hand Held Terminal must be FM Approved in case it is used in the classified location.
When installing this equipment, follow the manufacturers installation drawing.
Installation shall be in accordance with Article 501.4(B) of the National Electrical Code
(ANSI/NFPA 79).
Nonincendive field wiring may be installed in accordance with Article 501 of the
National Electrical Code
・ Grounding shall be in accordance with Article 250 of the National Electrical code
・ In case of using cable glands in Outdoor location, they shall be UV rated or made of metal.
WARNING
- Substitution of components may impair suitability for Division 2
- Do not remove or replace while circuit is live unless area is know to be non-hazardous
- Explosion Hazard – Do not disconnect equipment unless area is know to be on-hazardous
- Do not reset circuit breaker unless power has been removed from the equipment or the
area is know to be non-hazardous
IM 12J05C01-01E
General Specifications 2-10
+
+
_
G S u itable valu es are:
-
V m ax = 31 .5 V o ltD C
Im ax = 1 00 m A
Fo r electrical d ata:
Sensor
see text belo w .
term inals 11-18 Fuctional Functional
earth earth
Load
R esistance
O utput
+ +
_ _
G S uitable values are:
V m ax = 3 1 .5 V o ltD C
Im ax = 1 0 0 m A Supply
P m ax = 1.2 W att
・Barriers and power supply should be CSA certified. The specifications must not exceed the
maximum values as shown in the diagram above. Installation should be in accordance
with Canadian Electrical Code, Part I.
Maximum safe area voltage should not exceed 250 V R M S .
For Class I, Div. 2, Group ABCD the CSA certified barrier is not required, and the
Sensor input circuit (terminals 11 through 18) is non-incendive having the parameters :
Maximum output voltage V o c = 14.4 V. Maximum output current I s c = 22 mA.
Maximum allowed external capacitance C a = 3.5μF.
Maximum allowed external inductance L a = 160mH.
・ The Hand Held Communicator must be of a CSA certified intrinsically safe type in case it
is used on the intrinsically safe circuit in the hazardous area, or of a CSA certified
non-incendive type in case it is used on the non-incendive circuit in the hazardous area.
IM 12J05C01-01E
2-11 General Specifications
Ex ia IIC
T4 for ambient temp. d 55 qC
Ui = 24 V or Ui = 17,5 V
Ii = 250 mA Ii = 380 mA
Pi = 1,2 W Pi = 5,32 W
DO202S-F
or DO202S-P
+ - Sensor
Connections
+ - + -
Transm itter Transm itter
x Any I.S. interface may be used that meets the following requirements:
Uo d 24 V
Io d 250 mA
Po d 1.2 W
Co t 220 pF + Ccable; Lo t 0 μH + Lcable
or
FISCO power supply
Uo d 17.5 V
Io d 380 mA
Po d 5.32 W
Co t 220 pF + Ccable; Lo t 0 μH + Lcable
IM 12J05C01-01E
General Specifications 2-12
Ex ia IIC
T4 for ambient temp. d 55 qC
Ui = 24 V or Ui = 17,5 V
Ii = 250 mA Ii = 380 mA
Pi = 1,2 W Pi = 5,32 W
DO202S-F
or DO202S-P
+ - Sensor
Connections
+ - + -
Transmitter Transmitter
IM 12J05C01-01E
2-13 General Specifications
2-11. Control Drawing of DO202S FF/PB Specification (FM Intrinsically safe Entity)
+ - Sensor
FM Approved Connections
barrier
+ - + -
Transmitter Transmitter
Division 1
Unclassified Location Classified Location
x Any FM Approved barrier may be used that meets the following requirements:
Voc or Vt d 24 V
Ioc or It d 250 mA
Poc or Pt d 1.2 W
Ca t 220 pF + Ccable; La t 0 μH + Lcable
x Resistance between Intrinsically Safe Ground and earth ground must be less than 1.0
Ohm.
x In case of using cable glands in Outdoor location, they shall be UV rated or made of metal.
WARNING
- Substitution of components may impair Intrinsic Safety
- To prevent ignition of flammable or combustible atmospheres, disconnect power
before servicing or read, understand and adhere to the manufacturer ’s live
maintenance procedures.
IM 12J05C01-01E
General Specifications 2-14
x The cable used to interconnect the devices needs to comply with the following
parameters:
Loop resistance R’: 15 … 150 Ω/km; Inductance per unit length L’: 0,4 … 1 mH/km
Capacitance per unit length C’: 80 … 200 nF/km
(C’ = C’ line/line + 0,5 C’ line/screen if both line are floating)
(C’ = C’ line/line + C’ line/screen if the screen is connected to one line)
Length of spur cable: max. 30 m
Length of trunk cable: max. 1 km
Length of splice : max. 1 m
WARNING
- Substitution of components may impair Intrinsic Safety
- To prevent ignition of flammable or combustible atmospheres, disconnect power
before servicing or read, understand and adhere to the manufacturer ’s live
maintenance procedures.
IM 12J05C01-01E
2-15 General Specifications
2-12. Control Drawing of DO202S FF/PB Specification (FM Intrinsically safe FISCO)
+ - + -
Transmitter Transmitter
Division 1
Unclassified Location Classified Location
x Any FM Approved FISCO barrier may be used that meets the following requirements:
Voc or Vt d 17,5 V; Ioc or It d 380 mA; Poc or Pt d 5,32 W
When installing this equipment, follow the manufacturer’s installation drawing.
Installation should be in accordance with ANSI/ISA RP 12.06.01 “Installation of
Intrinsically Safe Systems for Hazardous (Classified) Locations” and the National
Electrical Code (ANSI/NFPA 70).
Associated apparatus connected to the FISCO barrier must not use or generate more
than 250 Vrms or Vdc.
x Resistance between FISCO Intrinsically Safe Ground and earth ground must be less than
1.0 Ohm.
x In case of using cable glands in Outdoor location, they shall be UV rated or made of metal.
x The FISCO concept allows the interconnection of several I.S. apparatus not specifically
examined in such combination. The criterion for such interconnection is that the voltage
(Vmax), the current (Imax) and the power (Pi) which I.S. apparatus can receive and remain
intrinsically safe, considering faults, must be equal to or greater that the voltage (Voc, Vt),
the current (Ioc, It) and the power (Poc, Pt) which can be provided by the FM approved
FISCO barrier. In addition, the maximum unprotected residual capacitance (Ci) and
inductance (Li) of each apparatus (other than the terminator) connected to the Fieldbus
must be less than or equal to 5nF and 10 μH respectively.
IM 12J05C01-01E
General Specifications 2-16
x In each I.S. Fieldbus segment only one active source, normally the FM Approved FISCO
barrier, is allowed to provide the necessary power for the Fieldbus system. All other
equipment connected to the bus cable has to be passive (not providing energy to the
system), except to a leakage current of 50μA for each connected device. Separately
powered equipment needs a galvanic isolation to insure that the I.S. Fieldbus circuit
remains passive.
x The cable used to interconnect the devices needs to comply with the following
parameters:
Loop resistance R’: 15 … 150 Ω/km; Inductance per unit length L’: 0,4 … 1 mH/km
Capacitance per unit length C’: 80 … 200 nF/km
(C’ = C’ line/line + 0,5 C’ line/screen if both line are floating)
(C’ = C’ line/line + C’ line/screen if the screen is connected to one line)
Length of spur cable: max. 30 m
Length of trunk cable: max. 1 km
Length of splice : max. 1 m
WARNING
- Substitution of components may impair Intrinsic Safety
- To prevent ignition of flammable or combustible atmospheres, disconnect power
before servicing or read, understand and adhere to the manufacturer ’s live
maintenance procedures.
IM 12J05C01-01E
2-17 General Specifications
+ - + -
Transmitter Transmitter
Division 2
Unclassified Location Classified Location
x Grounding shall be in accordance with Article 250 of the National Electrical code.
x In case of using cable glands in Outdoor location, they shall be UV rated or made of metal.
WARNING
- Substitution of components may impair suitability for Division 2.
- Do not remove or replace while circuit is live unless area is know to be non-hazardous
- Explosion Hazard – Do not disconnect equipment unless area is know to be
non-hazardous
- Do not reset circuit breaker unless power has been removed from the equipment or the
area is know to be non-hazardous
IM 12J05C01-01E
General Specifications 2-18
+ - + -
Transmitter Transmitter
Division 2
Unclassified Location Classified Location
x Sensor(s) are of a passive type to be regarded as 'simple apparatus', devices which
neither store nor generate voltages over 1.5 V, currents over 0.1 A, power over 25 mW or
energy over 20 PJ, or are FM Approvals entity approved and meet connection
requirements.
WARNING
- Substitution of components may impair suitability for Division 2.
- Do not remove or replace while circuit is live unless area is know to be non-hazardous
- Explosion Hazard – Do not disconnect equipment unless area is know to be
non-hazardous
- Do not reset circuit breaker unless power has been removed from the equipment or the
area is know to be non-hazardous
IM 12J05C01-01E
2-19 General Specifications
DO202S-F
or DO202S-P
+ - Sensor
Connections
+ - + -
Transmitter Transmitter
IM 12J05C01-01E
General Specifications 2-20
IM 12J05C01-01E
3-1 Installation and Wiring
3-1-1. Installation site The ambient temperature and humidity of the instal-
The EXA transmitter is weatherproof and can be installed lation environment must be within the limits of the
inside or outside. It should, however, be installed as instrument specifications. (See chapter 2).
close as possible to the sensor to avoid long cable runs
between sensor and transmitter. In any case, the cable When the instrument with Suffix Code "-B,-N,-D" is
length should not exceed 30 mtr (100 feet). used, take measures so that the display window is
Select an installation site where: not exposed to direct sunlight.
• Mechanical vibrations and shocks are negligible
• No relay/power switches or RF transmitters are in 3-1-2. Mounting methods
the direct environment Refer to figures 3-2 and 3-3. Note that the EXA
• Access is possible to the cable glands (figure 3-1) transmitter has universal mounting capabilities:
• Panel mounting using optinal bracket, refer to Fig.
• The transmitter is not mounted in direct sunlight or 3-2a.
severe weather conditions • Panel mounting using two (2) self-tapping screws,
• Maintenance procedures are possible (avoiding refer to Fig. 3-2b.
corrosive environments) • Surface mounting on a plate
(using bolts from the back)
• Wall mounting on a bracket
(for example, on a solid wall)
• Pipe mounting using a bracket on a horizontal or
vertical pipe (Nominal pipe diameter 50 A)
Unit: mm (inch)
202(7.95) Panel thickness
162 (6.4) 155(6.1) 1 to 10 Panel mounting
(0.04 to 0.39) bracket
50
(2)
130
180 (5.1) (1.2)
(7) 30 30
(1.2) 60 (2.36)
9 173 +1.1
(0.35)
Sensor cable inlet 0 138
34 (6.81) (5.43)
(1.3) cable gland (Pg13.5)
56±0.2 M6 screw (32 (1.26) depth )
(2.20)
Transmission signal cable inlet 121
Cable gland : Pg13.5 1.eps (4.76) 5.eps
Approx.
49
(1.93) 55
Adapter (2.2)
IM 12J05C01-01E
Installation and Wiring 3-2
Unit: mm (inch)
+1
0
+1
0
(0.72)
18.5 3.5
(0.14)
SPACING PANEL CUTOUT PANEL CUTOUT
2-Ø6.5
(0.26)
200
(7.87)
4-Ø10
(0.4)
77 (3)
115
(4.5)
70
(2.75)
Nominal 50 A (O.D. Ø60.5 mm)
(2 inch pipe)
4.eps
IM 12J05C01-01E
3-3 Installation and Wiring
Grounding:
• If the transmitter is mounted on a grounded
surface (e.g. a metal frame fixed in the soil) the Sensor
cable gland
shield of the 2-wire cable may NOT be connected
to ground at the distributor.
• If the transmitter is mounted on a non-conducting Power/Output
surface (e.g. a brick wall) it is recommended cable gland
to ground the shield of the 2-wire cable at the Grounding terminal
distributor end.
Figure 3-5. Glands to be used for cabling
mA
3-2-2. Connection of the power supply
The terminal strip is accessed as was described in form a tight seal on cables with an outside diameter
section 3-2-1. Use the left-hand gland to insert the in the range of 6 to 12 mm (0.24 to 0.47 inches).
supply/output cable to the transmitter. Connect the 3-3. Wiring of sensors
supply to the terminals marked +, - and G as is indi-
cated in figures 3-7. 3-3-1. Wiring the standard galvanic sensor
The sensor cable has markers on the individual wires.
3-2-3. Switching the instrument on These markings refer to the markers on the terminals.
After all connections are made and checked, the
power can be switched on from the distributor. The temperature sensor has two wires with the
Observe the correct activation of the instrument at markings T1, T2 and/or 11, 12 and must be con-
the display. If for any reason the display does not nected to terminal 11 and 12.
indicate a value, consult the trouble shooting section.
mA The measuring electrode: the cathode is marked with
3-2-4. Preparation IE and/or 13 and must be connected to terminal 13.
Refer to figure 3-4. The power/output connections The reference electrode: the anode is marked with
and the sensor connections should be made. Refer RE and/or 15 and must be connected to terminal 15.
to figure 3-7. The terminals are of a plug in style for The liquid earth (solution ground) is marked with 16
ease of mounting. and must be connected to terminal 16.
The overall shield of the cable is marked with 14
To open the EXA 202 for wiring: and must be connected to terminal 14.
1. Loosen the four frontplate screws and remove
the cover. Place the jumper in the GALVANIC position.
2. The terminal strip is now visible.
3. Connect the power supply. Use the gland on the
left for this cable.
4. Connect the sensor input, using the gland on
the right (see fig. 3-5). Switch on the power.
IM 12J05C01-01E
Installation and Wiring 3-4
3-3-2. Wiring other galvanic sensors 3-3-4. Wiring sensors with Vp connector
Consult the users manual for the color identification Consult the owners manual for the color identifica-
of the sensor cable. tion of the sensor cable
- The temperature sensor has two wires and must - The temperature sensor has two wires and must
be connected to the terminal 11 and 12. be connected to terminal 11 and 12
- The measuring electrode: the cathode must be - Polarographic : the measuring electrode
connected to terminal 13. (cathode) must be connected to terminal 17
- The reference electrode: the anode must be - Polarographic : the reference electrode (anode)
connected to terminal 15. must be connected to terminal 18
- The overall shield of the cable must be connected - Galvanic : the measuring electrode (cathode)
to terminal 14 if there is one available. must be connected to terminal 13
- Place the jumper in the GALVANIC position. - Galvanic : the reference electrode (anode) must
be connected to terminal 15
3-3-3. Wiring polarographic sensors - The overall shield of the cable must be connected
Consult the owners manual for the color identifica- to 14
tion of the sensor cable. - Place the jumper in the Polarographic or Galvanic
- The temperature sensor has two wires and must position
be connected to the terminal 11 and 12.
- The measuring electrode: the cathode must be A-17 pol. 13 galv.
B-18 pol. 15 galv.
connected to terminal 17. C
- The reference electrode: the anode must be D
E-11
connected to terminal 18. F-12
S-14
- The overall shield of the cable must be connected
to terminal 14 if there is one available. temp
- Place the jumper in the POLAROGRAPHIC position.
3-3-5. Sensor cable connections using junction should not exceed 30 metres (including DO sensor
box (BA10) and extension cable (WF10) cable).
Where a convenient installation is not possible using
the standard cables between sensors and trans-
mitter, a junction box and extension cable may be
used. The Yokogawa BA10 junction box and the
WF10 extension cable should be used. These items
are manufactured to a very high standard and are
necessary to ensure that the specifications of the
system are not compromised. The total cable length
TRANSMITTER / CONVERTER
Red
15 16
16 15
15 Core 16 Screen 11 C
White Co-axial cable E
14 14
14 14
11 12 13 17
17
13 12 11
11 Red 15 Screen
12 Blue
16 D
Blue
14
Figure 3-8. Connection of WF10 extension cable and BA10/BP10 junction box
IM 12J05C01-01E
3-5 Installation and Wiring
Extension cable may be purchased in bulk quanti- 3-3-6. Additional precautions for installations in
ties, cut to length. Then it is necessary to terminate hazardous areas
the cable as shown below. Make sure that the total of capacitance and induct-
ances connected to the input terminals of the EXA
Termination procedure for WF10 cable. DO202S do not exceed the limits given in the certifi-
1. Slide 3 cm of heat shrink tube (9 x 1.5) over the cate.
cable end to be terminated. This sets a limit to the cable and extensions used.
2. Strip 9 cm of the outer (black) insulating material,
taking care not to cut or damage internal cores. – The intrinsic safe version of the DO202S
instrument can be mounted in Zone 1 (DO202S-B,
-N, -D).
– The sensors can be installed in Zone 0 or Zone 1
if a safety barrier according to the limits given in
the system certificate is used.
– Ensure that the total of capacitance and
3 cm
heat shrink
9 cm
remove insulation
inductances connected to the terminals of the
EXA DO202S do not exceed the limits given in the
certificate of the safety barrier or distributor.
– The cable used should preferably have a BLUE
Figure 3-9a. colour or marking on the outside.
– Installation for (sensors in Zone 0 or 1):
3. Remove loose copper screening, and cut off the
cotton packing threads as short as possible. Generally, the distributor with input/output isolation
4. Strip insulation from the last 3 cm of the brown, has no external earth connection. If there is
and the white coaxial cores. an earth connection on the distributor and the
external connection of the transmitter is connected
to “protective” earth, the shield of the 2-wire cable
may NOT be connected to “protective” earth at the
distributor too.
Figure 3-9b.
Red 11
Blue
12
Black
14
White
15
Brown
16
13
Figure 3-9c.
IM 12J05C01-01E
IM 12J05C01-01E
Operation: Display Functions and Settings 4-1
Service
(access to coded entries from SERV Fine tune the specialized functions of the transmitter 5
the commissioning level)
Note: All three levels may be separately protected by a password. See Service Code 52 in chapter 5
Service Code table for details on setting passwords.
IM 12J05C01-01E
4-2 Operation: Display Functions and Settings
Commissioning
ppm function menu
ppb
YES NO %sat
CAL OUTPUT
ENT
DISPLAY SET HOLD
HOLD SERVICE
Key prompt flags Commissioning mode
access key
Selection keys YES NO MODE
YES : Accept setting
NO : Change setting
ENT
4-2. Explanation of operating keys cover removed or opened. Once this button
has been used to initiate the commissioning
MODE key menu, follow the prompts and use the other
This key toggles between the measuring and keys as described above.
maintenance modes. Press once to obtain
access to the maintenance function menu. 4-3. Passcode protection
CALIB
DISP In Service Code 52, passcode protection can be set
Press again to return to the measuring mode. for each one of the three operating levels, individu-
ally. This procedure should be completed after the
YES/NO keys initial commissioning (setup) of the instrument. The
These are used to select choices from the menu. passcodes should then be recorded safely for future
YES is used to accept a menu selection. reference.
NO is used to reject a selection, or to move
ahead to the next option. When passcodes have been set, the following addi-
tional steps are introduced to the configuration and
DATA ENTRY keys ( ) programming operations:
Is used as a “cursor” key. Each press
on this key moves the cursor or flashing Maintenance
digit one place to the right. This is used Press MODE key. The display shows 000 and *PASS*
to select the digit to be changed when Enter a 3-digit passcode as set in Service Code 52
entering numerical data. to obtain access to the Maintenance Mode.
Is used to change the value of a selected
digit. Each press on this key increases the Commissioning
value by one unit. The value can not be Press key. The display shows 000 and *PASS*
decreased, so in order to obtain a lower Enter a 3-digit passcode as set in Service Code 52
value, increase past nine to zero, then to obtain access to the Commissioning Mode.
increase to the required number.
When the required value has been set Service
using the and keys, press to From the Commissioning menu, select *Service by
confirm the data entry. Please note that pressing YES key. The display shows 000 and *PASS*
the EXA does not register any change of Enter a 3-digit passcode as set in Service Code 52
data until the ENT key is pressed. to obtain access to the Service Mode.
key This is the commissioning mode key. It is Note: See Service Code 52 for the setting of
used to obtain access to the commissio- passcodes.
ning menu. This can only be done with the
IM 12J05C01-01E
Operation: Display Functions and Settings 4-3
MODE
TEMP.MAN FAIL Cell current
YES NO DISPLAY
ppm
ppb
%sat
YES NO CAL
ENT DISPLAY
HOLD
OUTPUT
SET HOLD
NO
SERVICE
Sensitivity
YES NO MODE (slope)
YES NO DISPLAY
ENT
NO
Zero current
YES NO DISPLAY
NO
Software release
PPM number
PPB
%SAT YES NO DISPLAY
CAL
DISPLAY
HOLD
MODE NO
Process
temperature NO
YES
YES
CAL (SEE
YES NO CALIBRATION YES NO DISPLAY
CHAPTER 6)
NO NO
Output
YES
YES NO DISPLAY
mA YES NO DISPLAY
NO NO
% Saturation
YES
YES NO SEE MANUAL YES NO DISPLAY
TEMPERATURE
(CHAPTER 5)
NO NO
Unit
YES
YES NO YES NO DISPLAY
SEE MANUAL
PRESSURE
(CHAPTER 5)
NO NO
Process
pressure
YES NO DISPLAY
IM 12J05C01-01E
5-1 Parameter Setting
5. PARAMETER SETTING
ppm
ppb
%sat
YES NO CAL
DISPLAY OUTPUT
ENT
HOLD SET HOLD
SERVICE
YES NO MODE
ENT
MODE
NO HOLD
YES NO CALIBRATE
YES NO
NO
NO
NO NO YES
HOLD
YES YES
MEASURE
YES NO YES NO
IM 12J05C01-01E
Parameter Setting 5-2
PPM
PPB
%SAT
CAL
DISPLAY
HOLD
MODE
Manual temperature
Set using >, ,ENT keys.
>
NO 2x
TEMP.MAN
YES
YES NO
ENT
PPM
PPB
%SAT
CAL
DISPLAY
HOLD
MODE
NO 3x
YES YES
YES NO
ENT ENT
IM 12J05C01-01E
5-3 Parameter Setting
ppm
ppb ENT
%sat
YES NO CAL
DISPLAY OUTPUT
ENT
HOLD SET HOLD
SERVICE
YES NO MODE
ENT
ENT
YES
YES NO YES NO
ENT
NO YES
YES NO
ENT ENT
NO ENT
YES NO
ENT ENT
NO
IM 12J05C01-01E
Parameter Setting 5-4
mA 5-2-2. HOLD
ppm
ppb
%sat
YES NO CAL
DISPLAY OUTPUT
ENT
HOLD SET HOLD
SERVICE
YES NO MODE
ENT
ENT
HOLD
ENT
YES NO
HOLD
NO
ENT
YES NO YES NO
YES HOLD
NO NO
YES
ENT
YES NO
YES NO
Set HOLD "fixed value"
NO NO YES
HOLD HOLD
NO
YES
YES NO YES NO
HOLD active
last measured
value.
IM 12J05C01-01E
5-5 Parameter Setting
5-2-3. SERVICE
ppm
ppb
%sat
YES NO CAL
DISPLAY OUTPUT
ENT
HOLD SET HOLD
SERVICE
YES NO MODE
ENT
>
NO
mA ENT
YES NO
ENT ENT
NO ENT
ENT
YES NO
ENT
NO
ENT
ENT ENT
ENT
YES
ENT
IM 12J05C01-01E
Parameter Setting 5-6
*V.POL Set the polarization voltage of the connected sensor (only for polarographic sensors).
*SENS Set the sensitivity of the connected sensor.
Code 4 *SAL.TY Enable or disable compensation. This function is particularly useful when
measuring in estuarine or brackish waters.
Code 10 *T.SENS Select temperature sensor to suit the measuring probe. The default selection is
the 22k NTC sensor. Refer to the instructions delivered with the DO sensor to
check which temperature sensor is used.
Code 12 *T.ADJ Adjust offset in temperature measurement when the sensor is at a stable known
value.
Code 20 *∆T.SEC Set stability parameters for calibration. A greater time, and/or a smaller step gives
*∆Z.PPM greater stability before a calibration can be accepted. Use caution, however, to avoid
*∆Z.PPB very long calibration times.
*∆Z.SAT
*∆S.PPM
Code 21 *Z.CAL Normally not necessary, zero calibration can be enabled when required.
*Z.LIM Zero check limit.
Code 22 *ZERO Calibration values can be entered from independent (laboratory) data.
*SENS The sensitivity is the increase of the cell current per ppm and is specified in nA/
ppm at 25˚C (77˚F).
IM 12J05C01-01E
5-7 Parameter Setting
IM 12J05C01-01E
Parameter Setting 5-8
Code 31 *OUTP.F For the DO202 the output may be chosen as linear to input, or configured in a
21 point table to a particular linearization. Enable the table setup in code 31, and
configure the table in code 35.
Code 32 *BURN Diagnostic error messages can signal a problem by sending the output signals
upscale (21 mA) or downscale (3.6 mA when HART comm. non-used, 3.9 mA
when HART comm. used). This is called upscale or downscale burnout, from
the analogy with thermocouple failure signaling of a burned-out or open circuit
sensor. The pulse burnout setting gives a 21 mA signal for the first 30 seconds
of an alarm condition. After the “pulse” the signal returns to normal. This allows a
latching alarm unit to record the error. In the case of the EXA the diagnostics are
extensive and cover the whole range of possible sensor faults.
Note: Burnout downscale can only be selected if the HART communication is turned of in service code 60.
Code 35 *TABLE The table function allows the configuration of an output curve by 21 steps
(intervals of 5%). The following example shows how the table may be configured
to linearize the output with a mA curve.
Code 50 *RET When Auto return is enabled, the transmitter reverts to the measuring mode from
anywhere in the configuration menus, when no button is pressed during the set
time interval of 10 minutes.
Code 51 *P.MAN In Maintenance mode the pressure can be entered (M. PRESS).
*P.%
*P.CAL
Code 52 *PASS Passcodes can be set on any or all of the access levels, to restrict access to the
instrument configuration.
Code 53 *Err. xx Error message configuration. Two different types of failure mode can be set.
Soft fail gives a flashing FAIL flag in the display. The call for maintenance is
a good example of where a SOFT fail is useful. A warning that the regular
maintenance is due, should not be used to shut down the whole measurement.
Code 55 *CALL.M Call for maintenance is a contact trigger to signal that the system has been in
service for longer than the set time without calibration. The user can set up to
250 days as a routine service interval.
Code 56 *UNIT Select ppm, ppb or % saturation as the main unit, to suit the application.
IM 12J05C01-01E
5-9 Parameter Setting
IM 12J05C01-01E
Parameter Setting 5-10
mA Code 60 *COMM. The settings should be adjusted to suit the communicating device connected
to the output. The communication can be set to HART®.
*ADDR. Select address 00 for point to point communication with 4-20mA transmission.
Addresses 01 to 15 are used in multi-drop configuration (fixed 4mA output).
mA Code 61 *HOUR The clock/calendar for the logbook is set for current date and time as reference.
*MINUT
*SECND
*YEAR
*MONTH
*DAY
Code 62 *ERASE Erase logbook function to clear the recorded data for a fresh start. This may be
desirable when re-commissioning an instrument that has been out of service for a
while.
5-3-7. General
Code 70 *LOAD The load defaults code allows the instrument to be returned to the default set up
with a single operation. This can be useful when wanting to change from one
application to another.
Note: attempting to change data in service code 80 and above without the proper instructions and
equipment, can result in corruption of the instrument setup, and will impair the performance of the
unit.
IM 12J05C01-01E
5-11 Parameter Setting
IM 12J05C01-01E
Calibration Procedure 6-1
6. CALIBRATION PROCEDURE
Calibration of the dissolved oxygen analyzer is per- Note: In normal industrial environments better
formed in the following situations: results are obtained with air calibration, which
is therefore the recommended method.
• When a new dissolved oxygen sensor is installed.
• When the membrane is replaced and/or the Manual calibration
electrolyte solution is replaced This is a calibration method whereby the sensor is
• When the sensor has been disassembled and not exposed to a calibration fluid, but is calibrated
reassembled for maintenance by comparison with a reference method. This refer-
• When the measuring error after cleaning exceeds ence method is normally a laboratory analysis
the acceptable deviation from reference method of the water sample: either by Iodometric titration
• When error message E16 indicates the need for according ISO 5813 or an electrochemical method
maintenance according ISO 5814.
The calibration is done in SENS/ZERO mode in
maintenance level.
6-1. General
6-1-2. Diagnostic functions performed during
6-1-1. Calibration methods calibration
There are four methods for calibration of the EXA The calibration is a semi-automatic calibration,
dissolved oxygen analyzer: air calibration, water which means that the sensor output is used for
calibration, sensitivity and zero (offset) calibration. calculation of sensor parameters after the read-
ings have stabilized. The criteria for stabilization
Air calibration are set in service code 20. If stable readings are
This is the most common and easiest way to cali- not achieved within one hour error E1 message will
brate the analyzing system. The calibration is done appear on the display and the procedure is aborted.
in AIR.CAL mode in maintenance level.
The calculated sensor parameters are compared
Water calibration with preset tolerances and if these conditions are
This is the traditional way to calibrate dissolved oxy- not met, Error E2 (Zero Error) or E3 (Sensitivity
gen analyzers in laboratory environment. . Accurate Error) will be signalled.
results can be obtained if the calibration is per-
formed carefully. The water calibration may include Notes:
a zero calibration if so selected in service code 21. 1. Error messages that appear initially indicate
Normally only a zero check is performed without inadequate settings of the diagnostic variables
in service codes 01, 20 and/or 22.
calibration, since a good sensor has no zero signal. 2. Patience improves the accuracy of calibration.
Water calibration is not possible in salt water unless When the EXA prompts the user that the
salinity compensation is activated in service code preset criteria are met by showing CAL.END
04. The calibration is done in H2O.CAL mode in message it only means that the minimum
maintenance level criteria are met. When the signal still changes
after this initial acceptance, EXA will
automatically update the sensor characteristics
with the new information.
IM 12J05C01-01E
6-2 Calibration Procedure
6-2. Calibration procedure using air calibration (a convenient way to accomplish this environment is
method to place the sensor in an empty bucket).
12J6B2-22
Press the MODE key. CALIB appears in the display, and the
YES/NO key flags flash. Press YES.
YES SC21=1
YES NO MODE NO
YES NO YES NO
from *1 NO NO
ENT SC21=0
YES
YES
ABLE
to *1 NO YES
Press YES for single point
YES NO YES NO
adjustment.
NO YES
NO
YES
NO
to *1
NO
Go to
6-4-3
YES NO
NO
IM 12J05C01-01E
Calibration Procedure 6-3
6-3. Calibration procedure using water calibra- If both zero and span calibration are used, it is bet-
tion method ter to start with span calibration in spite of normal
6-3-1. Preparation calibration sequence with analog instrumentation.
Move the sensor to a maintenance site and wash Otherwise the sensor must be rinsed off carefully to
off any dirt on the membrane. Lightly wipe off any prevent ingress of oxygen absorbing sulfite in the
remaining water from the membrane with a soft tissue. aerated water.
Prepare the necessary equipment and reagents to be Note: Zero calibration in the sodium sulfite solution
used for the span and (if required) zero calibration. takes a long time. Even after CAL.END
Equipment for span calibration includes: prompt it is necessary to wait 40-50 minutes
• Beaker or bucket before zero adjustment can be made.
• Magnetic stirrer or other means of agitating the water Otherwise calibration errors are introduced in
• Demineralized water or salty process water if the measurement. It is recommended not to
salinity compensation is activated do a zero calibration, but a zero check only.
• Air supply pump (aquarium pump) A good clean sensor does not have a zero
• Glass diffuser to generate small air bubbles current and does not require zero calibration.
If the sensor has a substantial zero current,
Note: It takes 15 to 30 minutes of aeration before the sensor has to be disassembled, cleaned
it can be assumed that the water is fully and filled with fresh electrolyte solution and a
saturated with air. new membrane has to be fitted.
Reagent for zero calibration: Calibration may take longer than 10 minutes.
• Sodium sulfite Before starting the calibration procedure,
• demineralized water check the setting of Auto Return (*RET.) in
The zero oxygen solution contains 20- 30 grams of Service Code 50. It is recommended to set
sodium sulfite per liter. the Auto Return to “0” (No return to meas.
from HOLD). After the calibration procedure
6-3-2. Calibration operation has been completed, set the Auto Return to
(water calibration method) the desired setting in Service Code 50.
6-3-3. Procedure for water calibration
Press the MODE key. CALIB appears in the display, and the
TEMP.MAN FAIL MODE YES/NO key prompt flags flash. Press YES.
Note: To start calibration with a zero solution
ppm
(zero-dissolved-oxygen solution.)
ppb
%sat
YES NO
ENT
CAL
DISPLAY OUTPUT NO
HOLD SET HOLD
SERVICE
YES SC21=1
YES NO MODE
NO
YES NO YES NO
from *1 NO NO
ENT SC21=0
The instruments YES
waits for the
reading to YES
stabilise.
(The display
flashes). When
reading Is stable,
YES the CAL END
message
YES NO
appears.
YES
to *1 NO YES
Press YES for single point
YES NO YES NO
adjustment.
NO YES
YES NO
NO
YES
NO
to *1
NO
Go to
NO 6-4-3
YES NO
IM 12J05C01-01E
6-4 Calibration Procedure
6-4. Calibration procedure using manual calibra- The following precautions must be taken into
tion method account:
• The sample must be analyzed directly after
6-4-1. Preparation sampling to avoid change of dissolved oxygen
concentration or temperature after sampling
A. Cleaning • The reference standard must be analyzed with
Confirm that the readings of the analyzer are a laboratory meter that is calibrated prior to
stable and measured with a clean sensor. sample analysis
• The reference method must be calibrated with
Otherwise move the sensor to a maintenance site the same calibration data as specified in ISO
and wash off any dirt on the sensor membrane 5814 to avoid indiscrepancies
Move the sensor back to the process water and
wait for the readings to stabilize. Most important calibration data are:
Dissolved oxygen concentration at saturation
B. Sampling conditions as function of temperature, barometric
The manual calibration procedure involves pressure, altitude and salinity.
adjustment of the readings to a reference standard.
Normally this reference is a laboratory These data are included in this manual for
measurement that analyses a sample that must reference and verification of correct calibration of
be identical to the sample measured with the on- reference analyzers. DO202 has taken all these
line analyzer. variables into account during the semi-automatic
calibration methods.
6-4-2. Procedure for manual slope (sensitivity) calibration
ppm
ppb
%sat Increase its value by pressing the key.
YES NO CAL
DISPLAY OUTPUT
ENT
HOLD SET HOLD
SERVICE
YES NO
When the correct value is displayed,
YES NO MODE
press ENT to enter the change.
ENT
YES
YES
YES
ENT
YES NO
ENT ENT
IM 12J05C01-01E
Calibration Procedure 6-5
ppm
ppb
%sat
YES NO CAL
DISPLAY OUTPUT
ENT
HOLD SET HOLD
SERVICE
YES NO
YES NO MODE
ENT
YES
YES NO
YES
ENT
ENT
YES NO
ENT ENT
YES
When the correct value is displayed, press ENT to enter the change.
IM 12J05C01-01E
6-6 Calibration Procedure
Table 6-1. Solubility of oxygen (mg/l) in water as a function of temperature & salinity (ISO 5814)
Temp Solubility of oxygen in water in equilibrium Correction to be substracted for each degree of salinity
with air expressed in grams per kilogram of total salts in water
@101.325kPa[pO2] [∆pO2]
°C mg/l (ppm) mg/l (ppm)
0 14.62 0.0875
1 14.22 0.0843
2 13.83 0.0818
3 13.46 0.0789
4 13.11 0.0760
5 12.77 0.0739
6 12.45 0.0714
7 12.14 0.0693
8 11.84 0.0671
9 11.56 0.0650
10 11.29 0.0632
11 11.03 0.0614
12 10.78 0.0593
13 10.54 0.0582
14 10.31 0.0561
15 10.08 0.0545
16 9.87 0.0532
17 9.66 0.0514
18 9.47 0.0500
19 9.28 0.0489
20 9.09 0.0475
21 8.91 0.0464
22 8.74 0.0453
23 8.58 0.0443
24 8.42 0.0432
25 8.26 0.0421
26 8.11 0.0407
27 7.97 0.0400
28 7.83 0.0389
29 7.69 0.0382
30 7.56 0.0371
Table 6-2. Solubility of oxygen (mg/l) at various Table 6-3. Solubility of oxygen (mg/l) of sea water & fresh
temperatures and elevations (based on sea level barometric water (based on sea level barometric pressure of 760 mm Hg)
pressure of 760 mm Hg)
IM 12J05C01-01E
Maintenance 7-1
7. MAINTENANCE
It is important for maintaining the measurement 7-1-1. Inspection and maintenance to be imple-
accuracy of the EXA DO series of wire dissolved- mented periodically
oxygen metering system to perform inspection and Table 7-1. shows the items which are recommended
maintenance at fixed intervals. It also serves to pre- to be inspected and maintained periodically.
vent problems from arising.
This chapter describes daily inspection and main- 7-1-2. Inspection and maintenance to be imple-
tenance for the purpose of maintaining system per- mented on occasion
formance. Occasionally implement the maintenance that is not
directly related to measurement functions and main-
7-1. Overall dissolved-oxygen metering system tenance associated with errors.
Table 7-1. Items for periodic inspection and maintenance of dissolved-oxygen metering system
7-2. Periodic maintenance for the EXA DO202 Note: Never used harsh chemicals or solvents. In
transmitter the event that the window becomes heavily
The DO202 transmitter requires very little periodic main- stained or scratched, refer to the parts list
tenance. The housing is sealed to IP65 (Chapter 9) for replacement part numbers.
(NEMA 4X) standards, and remains closed in normal
operation. Users are required only to make sure the When you must open the front cover and/or glands,
front window is kept clean in order to permit a clear make sure that the seals are clean and correctly fit-
view of the display and allow proper operation of the ted when the unit is reassembled in order to maintain
pushbuttons. If the window becomes soiled, clean it the housing’s weatherproof integrity against water and
using a soft damp cloth or soft tissue. To deal with more water vapor. The DO measurement uses small signal
stubborn stains, a neutral detergent may be used. currents and may otherwise be prone to problems
caused by exposure of the circuitry to condensation.
Table 7-2. Items for occasional inspection and maintenance of dissolved-oxygen metering
IM 12J05C01-01E
8-1 Troubleshooting
8. TROUBLESHOOTING
This chapter describes the countermeasures for fail- 8-1. Measures in the case of transmitter opera-
ures, classifying the cases into three categories: dis- tion failure
solved-oxygen transmitter failure, detection of fail- If the operation keys do not operate smoothly or the
ure with the self-diagnosis function, and abnormal display fails (e.g., a missing character segment),
measured values. The causes for abnormal meas- repair of the printed circuit board (digital board) or
ured values are not limited to equipment failures. If replacement with a new one is required.
an abnormal phenomenon occurs, first check the After the printed circuit board is replaced, opera-
following items: tion checks and parameter settings are necessary.
• Is the property of the measuring solution different Contact Yokogawa and request board-replacement
from normal? work.
• Is the dissolved-oxygen sensor properly installed?
IM 12J05C01-01E
Troubleshooting 8-2
IM 12J05C01-01E
9-1 Spare Parts
9. SPARE PARTS
IM 12J05C01-01E
Appendix 1-1
IM 12J05C01-01E
1-2 Appendix
mA mA Outputs
Analog output 4-20mA for ppm ppb or %sat code 56, 31
Output linearization disabled ppm, ppb or %sat code 35
Burn out disabled burn low (3.6) / high (21) on mA output code 32
mA Communication
Digital interface HART disabled code 60
Communication software external HHC contact factory
Interface
Variables on display ppm and temp %sat, °C, SE, ZR, REL “display”
Password protection disabled for mains/ comm./ serv level code 52
Autoreturn return to measure in 10 minutes enable or disable code 50
Add. functions in MAINT disabled manual pressure code 51
Diagnostics
Check on Slope active 1-1999 na/ppm code 22
Check on zero disabled enable or disable code 02, 21, 22
Check on stability 0.1 ppm per 60 s 0-50 ppm in 5-600 s code 20
Compatibility
DO sensor SM31 DO30G code 01, 10
Temperature sensor 22k NTC Pt 1000 code 10
Sensor principle polarographic galvanic code 01, “wiring”
Manual temp. comp. disabled disable or enable code 13
Special Features
Salinity compensation disabled comp. for 1-99.9 ppt NaCI code 04
Temperature calibration none adjustment ±7.5 °C or ±13.5°F code 12
Zero calibration disabled disable or enable code 21
Atm. press. compensation manual
Soft fail alarm disabled possible for E1..E2, E7..E9, E16 code 53
Logbook disabled 2 volumes of 50 events code 61,62
IM 12J05C01-01E
Appendix 1-3
Online menu Level 1 menu Level 2 menu Level 3 menu Level 4 menu Level 5 menu
Device setup Process variables PV
%sat
Temp
PV % rnge
More process var. Cell cur
Sens.
Zero cur
Diag/Service/Cal Status
Hold Hold func.
Hold type
Hold fix
Hold status
Quality DO202G
Inspection Dissolved Oxygen Transmitter
Standards
1. Scope
This inspection standard applies to the DO202G Dissolved Oxygen Transmitter.
2. Inspection Items
2.1 Insulation resistance test
2.2 Current output test
2.3 Temperature indication check
* 2.4 Galvanic indication check
* 2.5 Polarograph indication check
Note: Items marked with an asterisk (*) may only be confirmed by a test certificate.
QIS 12J05C01-01E
1st Edition: Feb. 2007
IM 12J05C01-01E
2-2 Appendix
2/3
This is the inspection mode. When the message display shows “mA,” check the current outputs.
Each time the [ENT] key is pressed, the value on the data display increase in steps of 4.0 like
“4.0,” and “8.0.” Check the current outputs. Corresponding to the data display, the current
output must be within the range shown in Table 1.
Table 1
Data Display Current Output (mA DC)
4.0 4 ±0.02
12.0 12 ±0.02
20.0 20 ±0.02
Following Section 3.3, press the [ENT] key until the message display shows “GALVA.” Then
turn SW1 on. Change the current of the DC generator 1 and check the data display. The value
on the data display must be within the range shown in Table 3.
Table 3
Reference (μA) Data Display (μA)
10 10 ±0.06
30 30 ±0.1
50 50 ±0.2
Press the [ENT] key until the message display shows “POLAR.1.” Then turn SW1 off. Change
the current of the DC generator 2 and check the data display. The value on the data display
must be within the range shown in Table 4.
QIS 12J05C01-01E
IM 12J05C01-01E
Appendix 2-3
3/3
Table 4
Reference (nA) Data Display (nA)
2 2 ±0.02
6 6 ±0.04
12 12 ±0.07
Press the [ENT] key. The message display will show “POLAR.2.” Change the current of the DC
generator 2 and check the data display. The value on the data display must be within the range
shown in Table 5.
Table 5
Reference (nA) Data Display (nA)
20 20 ±0.1
60 60 ±0.3
100 100 ±0.5
Press the [ENT] key. The message display will show “POLAR.3.” Change the current of the DC
generator 2and check the data display. The value on the data display must be within the range
shown in Table 6.
Table 6
Reference (nA) Data Display (nA)
200 200 ±1
600 600 ±3
1000 1000 ±5
Press the [ENT] key until the message display shows “READY.” Press the [ENT] key again to
finish the tests.
DO202G
SUPPLY TEMP
+ - + SH GALV SENS POL SENS
+ - G 11 12 16 15 13 18 14 17
SW1
Shorting bar
+
DC
Ammeter
-
300 :
+ - + -
+ -
Decade
Resistance DC DC
Box Generator 1 Generator 2
DC Source
24 V DC
QIS 12J05C01-01E
IM 12J05C01-01E
2-4 Appendix
IM 12J05C01-01E
Appendix 2-5
Quality DO202S
Inspection Dissolved Oxygen Transmitter
Standards
1. Scope
This inspection standard applies to the DO202S Dissolved Oxygen Transmitter.
2. Inspection Items
2.1 Insulation resistance test
* 2.2 Dielectric strength test
2.3 Current output test
2.4 Temperature indication check
* 2.5 Galvanic indication check
* 2.6 Polarograph indication check
Note: Items marked with an asterisk (*) may only be confirmed by a test certificate.
QIS 12J05C01-21E
1st Edition: Feb. 2007
IM 12J05C01-01E
2-6 Appendix
2/4
This is the inspection mode. When the message display shows “mA,” check the current outputs.
Each time the [ENT] key is pressed, the value on the data display increase in steps of 4.0 like
“4.0,” and “8.0.” Check the current outputs. Corresponding to the data display, the current
output must be within the range shown in Table 1.
Table 1
Data Display Current Output (mA DC)
4.0 4 ±0.02
12.0 12 ±0.02
20.0 20 ±0.02
QIS 12J05C01-21E
IM 12J05C01-01E
Appendix 2-7
3/4
Following Section 3.4, press the [ENT] key until the message display shows “GALVA.” Then
turn SW1 off. Change the current of the DC generator 1 and check the data display. The value
on the data display must be within the range shown in Table 3.
Table 3
Reference (μA) Data Display (μA)
10 10 ±0.06
30 30 ±0.1
50 50 ±0.2
Press the [ENT] key until the message display shows “POLAR.1.” Then turn SW1 on. Change
the current of the DC generator 2 and check the data display. The value on the data display
must be within the range shown in Table 4.
Table 4
Reference (nA) Data Display (nA)
2 2 ±0.02
6 6 ±0.04
12 12 ±0.07
Press the [ENT] key. The message display will show “POLAR.2.” Change the current of the DC
generator 2 and check the data display. The value on the data display must be within the range
shown in Table 5.
Table 5
Reference (nA) Data Display (nA)
20 20 ±0.1
60 60 ±0.3
100 100 ±0.5
Press the [ENT] key. The message display will show “POLAR.3.” Change the current of the DC
generator 2 and check the data display. The value on the data display must be within the range
shown in Table 6.
Table 6
Reference (nA) Data Display (nA)
200 200 ±1
600 600 ±3
1000 1000 ±5
Press the [ENT] key until the message display shows “READY.” Press the [ENT] key again to
finish the tests.
QIS 12J05C01-21E
IM 12J05C01-01E
2-8 Appendix
4/4
DO202S
SUPPLY TEMP
+ - + SH GALV SENS POL SENS
+ - G 11 12 16 15 13 18 14 17
SW1
Shorting bar
+
DC
Ammeter
-
300 :
+ - + -
+ -
Decade
Resistance DC DC
Box Generator 1 Generator 2
DC Source
24 V DC
QIS 12J05C01-21E
IM 12J05C01-01E
Appendix 2-9
IM 12J05C01-01E
2-10 Appendix
1. Scope
This inspection standard applies to the DO202G and DO202S Dissolved Oxygen Transmitters
(Fieldbus specification).
2. Inspection Items
2.1 Insulation resistance test
* 2.2 Dielectric strength test
2.3 Temperature indication check
* 2.4 Galvanic indication check
* 2.5 Polarographic indication check
* 2.6 Fieldbus communication functional check
Note: Items marked with an asterisk (*) may only be confirmed by a test certificate.
QIS 12J05C01-61E
1st Edition: Apr. 2007
IM 12J05C01-01E
Appendix 2-11
2/3
In this state, change the resistance value of the decade resistance box as shown in Table 1.
The corresponding temperature indication must be within the range.
Table 1
Reference Resistance of
Data Display (°C)
Temperature (°C) Resistance Box (Ω)
–9 99.6k –9 ±0.3
25 22k 25 ±0.3
140 653.8 140 ±0.3
Change the current of DC generator 1 as shown in Table 2. The corresponding indication must
be within the range.
Table 2
Reference (μA) Data Display (μA)
10 10 ±0.06
30 30 ±0.10
50 50 ±0.20
QIS 12J05C01-61E
IM 12J05C01-01E
2-12 Appendix
3/3
Change the current of DC generator 2 as shown in Table 3. The corresponding indication must
be within the range.
Table 3
Reference (nA) Data Display (nA)
200 200 ±1
600 600 ±3
1000 1000 ±5
DO202
SUPPLY TEMP
+ - + SH ● GALV SENS ● ● POL SENS ●
+ – G 11 12 16 15 13 18 14 17
SW1
Shorting Bar
- + - +
Decade DC DC
Resistance Generator Generator
Box 1 2
C R R C
R=50Ω±1Ω
C=2μF±0.4μF
C R R C L=5mH±5%
RL=50Ω±1%
RL
+ –
DC
Source
24VDC
QIS 12J05C01-61E
IM 12J05C01-01E
Appendix 2-13
IM 12J05C01-01E
2-14 Appendix
1. Scope
This inspection standard applies to the DO202G and DO202S Dissolved Oxygen Transmitters
(Profibus specification).
2. Inspection Items
2.1 Insulation resistance test
* 2.2 Dielectric strength test
2.3 Temperature indication check
* 2.4 Galvanic indication check
* 2.5 Polarographic indication check
* 2.6 Profibus communication functional check
Note: Items marked with an asterisk (*) may only be confirmed by a test certificate.
QIS 12J05C01-71E
1st Edition: Sep. 2007
IM 12J05C01-01E
Appendix 2-15
2/3
In this state, change the resistance value of the decade resistance box as shown in Table 1.
The corresponding temperature indication must be within the range.
Table 1
Reference Resistance of
Data Display (°C)
Temperature (°C) Resistance Box (Ω)
–9 99.6k –9 ±0.3
25 22k 25 ±0.3
140 653.8 140 ±0.3
Change the current of DC generator 1 as shown in Table 2. The corresponding indication must
be within the range.
Table 2
Reference (μA) Data Display (μA)
10 10 ±0.06
30 30 ±0.10
50 50 ±0.20
QIS 12J05C01-71E
IM 12J05C01-01E
2-16 Appendix
3/3
Change the current of DC generator 2 as shown in Table 3. The corresponding indication must
be within the range.
Table 3
Reference (nA) Data Display (nA)
200 200 ±1
600 600 ±3
1000 1000 ±5
DO202
SUPPLY TEMP
+ - + SH ● GALV SENS ● ● POL SENS ●
+ – G 11 12 16 15 13 18 14 17
SW1
Shorting Bar
- + - +
Decade DC DC
Resistance Generator Generator
Box 1 2
C R
+
DC
DA/PA Coupler Source
C R
24VDC
–
R=50Ω±1 Ω
C=2μF±0.4μF
QIS 12J05C01-71E
IM 12J05C01-01E
Appendix 2-17
IM 12J05C01-01E
Customer Model DO202G [Style: S2]
Maintenance Disolved Oxygen Transmitter
Parts List
8
9
14
3
10
11
5
4
6,7
2 13
12 1
3 Housing Assembly
K9661HA 1 Polyurethane Coating
K9661HB 1 Epoxy-polyester Coating
4 L9811FV 2 Cable Gland Assembly
5 K9660AQ 1 Flat Cable
6 A1726JD 1 Pin Terminal Unit 3 terminals type
7 K9184AA 1 Screw Terminal Unit when /TB specified
8 K9661HR 2 Stud
*9 Analog Board Assembly
K9661XA 1 For mA + HART
K9661XC 1 For FF/Profibus
13 Adapter Assembly
K9414DH 1 For G1/2 screw when /AFTG specified (2 units).
K9414DJ 1 For 1/2NPT screw when /ANSI specified (2 units).
*14 FF Board Assembly
K9661ML 1 For FF
K9661NL 1 For Profibus
1
1
8
9
14
3
10
11
5
4
2 13
12 1
3 Housing Assembly
K9661HA 1 Polyurethane Coating
K9661HB 1 Epoxy-polyester Coating
4 L9811FV 2 Cable Gland Assembly
5 K9660BQ 1 Flat Cable
6 A1726JD 1 Pin Terminal Unit 3 terminals type
8 K9661HR 2 Stud
*9 Analog Board Assembly
K9661XB 1 For mA + HART
K9661XF 1 For FF/Profibus
K9661XE 1 For mA + HART (Non-incendive)
13 Adapter Assembly
K9414DH 1 For G1/2 screw when /AFTG specified (2 units).
K9414DJ 1 For 1/2NPT screw when /ANSI specified (2 units).
*14 FF Board Assembly
K9662QM 1 For FF
K9662RM 1 For Profibus
1
1
IM 12J05C01-01E