Manual DO202G

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User’s

Manual
Model DO202G [Style: S2],
DO202S [Style: S3]
2-wire Dissolved Oxygen Transmitter

IM 12J05C01-01E

IM 12J05C01-01E
3rd Edition
TABLE OF CONTENTS
PREFACE

1. INTRODUCTION AND GENERAL DESCRIPTION ......................................... 1-1


1-1. Instrument check .................................................................................... 1-1
1-2. Application ............................................................................................... 1-3

2. GENERAL SPECIFICATIONS......................................................................... 2-1


2-1. Specifications .......................................................................................... 2-1
2-2. Performance specifications ..................................................................... 2-2
2-3. Model and suffix codes ............................................................................ 2-5
2-4. Control Drawing of DO202S mA HART® Specification (IECEx) ............... 2-6
2-5. Control Drawing of DO202S mA HART® Specification (ATEX) ................ 2-7
2-6. Control Drawing of DO202S mA HART® Specification ............................. 2-8
(FM Intrinsically safe design)
2-7. Control Drawing of DO202S mA HART® Specification Specification ...... 2-9
(FM Non-incendive design)
2-8. Reserved for DO202S mA HART® Specification (CSA) ......................... 2-10
2-9. Control Drawing of DO202S FF/PB Specification (IECEx) ......................2-11
2-10. Control Drawing of DO202S FF/PB Specification (ATEX) .................... 2-12
2-11. Control Drawing of DO202S FF/PB Specification ................................ 2-13
(FM Intrinsically safe Entity)
2-12. Control Drawing of DO202S FF/PB Specification ................................ 2-15
(FM Intrinsically safe FISCO)
2-13. Control Drawing of DO202S FF/PB Specification ................................ 2-17
(FM Non-incendive Entity)
2-14. Control Drawing of DO202S FF/PB Specification ................................ 2-18
(FM Non-incendive FNICO)
2-15. Reserved for DO202S FF/PB Specification (CSA) ............................... 2-19

3. INSTALLATION AND WIRING ........................................................................ 3-1


3-1. Installation and dimensions ..................................................................... 3-1
3-1-1. Installation site ......................................................................................................3-1
3-1-2. Mounting methods ................................................................................................3-1
3-2. Wiring of power supply ............................................................................ 3-3
3-2-1. General precautions .............................................................................................3-3
3-2-2. Connection of the power supply ...........................................................................3-3
3-2-3. Switching the instrument on .................................................................................3-3
3-2-4. Preparation ...........................................................................................................3-3
3-2-5. Cables, terminals and glands ...............................................................................3-3
3-3. Wiring of sensors ..................................................................................... 3-3
3-3-1. Wiring the standard galvanic sensor ....................................................................3-3
3-3-2. Wiring other galvanic sensors ..............................................................................3-4
3-3-3. Wiring polarographic sensors ...............................................................................3-4
3-3-4. Wiring sensors with Vp connector ........................................................................3-4
3-3-5. Sensor cable connections using junction box (BA10) and extension cable (WF10) ..3-4
3-3-6. Additional precautions for installations in hazardous areas .................................3-5
3-3-7. Installation in: Hazardous Area-Non-Incendive ....................................................3-5

4. OPERATION; DISPLAY FUNCTIONS AND SETTING ................................... 4-1


4-1. Operator interface.................................................................................... 4-1
4-2. Explanation of operating keys ................................................................. 4-2
4-3. Passcode protection ................................................................................ 4-2
4-4. Display examples .................................................................................... 4-3
4-5. Display functions ..................................................................................... 4-3

5. PARAMETER SETTING .................................................................................. 5-1


5-1. Maintenance mode .................................................................................. 5-1
5-1-1. Manual activation of hold ......................................................................................5-1
5-1-2. Manual temperature adjustment ...........................................................................5-2
IM 12J05C01-01E
3rd Edition: Apr 2008(YK)
All Rights Reserved, Copyright © 2007, Yokogawa Electric Corporation

IM 12J05C01-01E
5-1-3. Manual pressure adjustment ................................................................................5-2
5-2. Commissioning mode .............................................................................. 5-3
5-2-1. Output range .........................................................................................................5-3
5-2-2. Hold.......................................................................................................................5-4
5-2-3. Service ..................................................................................................................5-5
5-3. Notes for guidance in the use of service coded settings ......................... 5-6
5-3-1. Parameter specific functions ................................................................................5-6
5-3-2. Temperature functions ..........................................................................................5-6
5-3-3. Calibration functions .............................................................................................5-6
5-3-4. mA Output functions .............................................................................................5-8
5-3-5. User interface .......................................................................................................5-8
5-3-6. Communication setup .........................................................................................5-10
5-3-7. General ...............................................................................................................5-10
5-3-8. Test and setup mode ..........................................................................................5-10

6. CALIBRATION PROCEDURE......................................................................... 6-1


6-1. General .................................................................................................... 6-1
6-1-1. Calibration methods ..............................................................................................6-1
6-1-2. Diagnostic functions performed during calibration ...............................................6-1
6-2. Calibration procedure using air calibration method ................................. 6-2
6-2-1. Preparation ...........................................................................................................6-2
6-2-2. Procedure for air calibration .................................................................................6-2
6-3. Calibration procedure using water calibration method ............................ 6-3
6-3-1. Preparation ...........................................................................................................6-3
6-3-2. Calibration operation (water calibration method) ..................................................6-3
6-3-3. Procedure for water calibration.............................................................................6-3
6-4. Calibration procedure using manual calibration method ......................... 6-4
6-4-1. Preparation ...........................................................................................................6-4
6-4-2. Procedure for manual slope (sensitivity) calibration .............................................6-4
6-4-3. Procedure for manual zero (offset) calibration .....................................................6-5

7. MAINTENANCE .............................................................................................. 7-1


7-1. Overall dissolved-oxygen metering system ............................................. 7-1
7-1-1. Inspection and maintenance to be implemented periodically ...............................7-1
7-1-2. Inspection and maintenance to be implemented occasion ..................................7-1
7-2. Periodic maintenance for the EXA DO202 transmitter ............................ 7-1

8. TROUBLESHOOTING .................................................................................... 8-1


8-1. Measures in the case of transmitter operation failure.............................. 8-1
8-2. Measures in the case of failure (error) detection ..................................... 8-1

9. SPARE PARTS ................................................................................................ 9-1

APPENDIX 1. USER SETTINGS.........................................................................A1-1


A-1-1. User setting table ................................................................................ A1-1
A-1-2. Configuration checklist for DO202 ...................................................... A1-2
A-1-3. Hart process variables ........................................................................ A1-2
A-1-4. Device description (DD) menu structure ............................................. A1-3

APPENDIX 2. QUALITY INSPECTION ...............................................................A2-1


A-2-1. DO202G 2-Wire Dissolved Oxygen Transmitter ................................. A2-1
A-2-2. DO202S 2-Wire Dissolved Oxygen Transmitter .................................. A2-5
A-2-3. DO202G, DO202S Fieldbus Communication.................................... A2-10
A-2-4. DO202G, DO202S Profibus Communication .................................... A2-14

Customer Maintenance Parts List (for DO202G Style: S2) CMPL 12J05C01-02E
Customer Maintenance Parts List (for DO202S Style: S3) . CMPL 12J05C01-23E

Revision Record........................................................................................................i

In this manual a mA sign appears if it concerns the DO202G (S)-A, -N.

IM 12J05C01-01E
PREFACE

Notice
DANGER • This manual should be passed on to the end user.
• The contents of this manual are subject to change
Electric discharge without prior notice.
The EXA analyzer contains devices that can be • The contents of this manual shall not be
damaged by electrostatic discharge. When servicing reproduced or copied, in part or in whole, without
this equipment, please observe proper procedures permission.
to prevent such damage. Replacement components • This manual explains the functions contained in
should be shipped in conductive packaging. Repair this product, but does not warrant that they are
work should be done at grounded workstations using suitable the particular purpose of the user.
grounded soldering irons and wrist straps to avoid • Every effort has been made to ensure accuracy in
electrostatic discharge. the preparation of this manual.
However, when you realize mistaken expressions
Installation and wiring or omissions, please contact the nearest
The EXA analyzer should only be used with equip- Yokogawa Electric representative or sales office.
ment that meets the relevant international and • This manual does not cover the special
regional standards. Yokogawa accepts no responsi- specifications. This manual may be left unchanged
bility for the misuse of this unit. on any change of specification, construction
or parts when the change does not affect the
CAUTION functions or performance of the product.

The instrument is packed carefully with shock • If the product is not used in a manner specified
absorbing materials, nevertheless, the instrument in this manual, the safety of this product may be
may be damaged or broken if subjected to strong impaired.
shock, such as if the instrument is dropped. Handle
with care. Yokogawa is not responsible for damage to the
instrument, poor performance of the instrument
Although the instrument has a weatherproof or losses resulting from such, if the problems are
construction, the transmitter can be harmed if it caused by:
becomes submerged in water or becomes exces- • Improper operation by the user.
sively wet. • Use of the instrument in improper applications
• Use of the instrument in an improper environment
Do not use an abrasive material or solvent when or improper utility program
cleaning the instrument. • Repair or modification of the related instrument by
an engineer not authorized by Yokogawa.
Do not modify the DO202 transmitter.
Safety and Modification Precautions
• Follow the safety precautions in this manual when
WARNING using the product to ensure protection and safety
Electrostatic charge may cause an explosion haz- of the human body, the product and the system
ard. Avoid any actions that cause the generation of containing the product.
electrostatic charge, e.g., rubbing with a dry cloth.
Warning label

Because the enclosure of the Dissolved Oxygen


transmitter Type DO202S-A, -P, -F are made of
aluminium, if it is mounted in an area where the
use of category 1 G apparatus is required, it must
be installed such, that, even in the event of rare
incidents, ignition sources due to impact and friction
sparks are excluded.

IM 12J05C01-01E
The following safety symbols are used on the prod- Warranty and service
uct as well as in this manual. Yokogawa products and parts are guaranteed free
from defects in workmanship and material under nor-
DANGER DANGER mal use and service for a period of (typically)
12 months from the date of shipment from the manu-
This symbol indicates that an operator must follow
facturer. Individual sales organizations can deviate
the instructions laid out in this manual in order
from the typical warranty period, and the conditions
to avoid the risks, for the human body, of injury,
of sale relating to the original purchase order should
electric shock, or fatalities. The manual describes
be consulted. Damage caused by wear and tear,
what special care the operator must take to avoid
inadequate maintenance, corrosion, or by the effects
such risks.
of chemical processes are excluded from this war-
ranty coverage.
WARNING In the event of warranty claim, the defective goods
should be sent (freight paid) to the service depart-
This symbol indicates that the operator must ment of the relevant sales organization for repair or
refer to the instructions in this manual in order to replacement (at Yokogawa discretion). The following
prevent the instrument (hardware) or software from information must be included in the letter accompa-
being damaged, or a system failure from occurring. nying the returned goods:
• Part number, model code and serial number
• Original purchase order and date
CAUTION • Length of time in service and a description of the
process
This symbol gives information essential for • Description of the fault, and the circumstances of
understanding the operations and functions. failure
• Process/environmental conditions that may be
related to the installation failure of the device
• A statement whether warranty or non-warranty
This symbol indicates Protective Ground Terminal service is requested
• Complete shipping and billing instructions for return
of material, plus the name and phone number of
a contact person who can be reached for further
This symbol indicates Function Ground Terminal
information
(Do not use this terminal as the protective ground
terminal.)
Returned goods that have been in contact with proc-
ess fluids must be decontaminated/disinfected before
shipment. Goods should carry a certificate to this
This symbol indicates Alternating current. effect, for the health and safety of our employees.
Material safety data sheets should also be included
for all components of the processes to which the
equipment has been exposed.
This symbol indicates Direct current.

IM 12J05C01-01E
ATEX Documentation

This procedure is only applicable to the countries SF


in European Union. Kaikkien ATEX Ex -tyyppisten tuotteiden käyt-
töhjeet ovat saatavilla englannin-, saksan- ja
ranskankielisinä. Mikäli tarvitsette Ex -tyyppisten
tuotteiden ohjeita omalla paikallisella kielellännne,
GB
ottakaa yhteyttä lähimpään Yokogawa-toimistoon tai
All instruction manuals for ATEX Ex related prod- -edustajaan.
ucts are available in English, German and French.
Should you require Ex related instructions in your P
local language, you are to contact your nearest
Yokogawa office or representative. Todos os manuais de instruções referentes aos
produtos Ex da ATEX estão disponíveis em Inglês,
DK Alemão e Francês. Se necessitar de instruções na
sua língua relacionadas com produtos Ex, deverá
Alle brugervejledninger for produkter relateret entrar em contacto com a delegação mais próxima
til ATEX Ex er tilgængelige på engelsk, tysk og ou com um representante da Yokogawa.
fransk. Skulle De ønske yderligere oplysninger
om håndtering af Ex produkter på eget sprog, kan F
De rette henvendelse herom til den nærmeste
Yokogawa afdeling eller forhandler. Tous les manuels d’instruction des produits ATEX
Ex sont disponibles en langue anglaise, allemande
I et française. Si vous nécessitez des instructions
relatives aux produits Ex dans votre langue, veuillez
Tutti i manuali operativi di prodotti ATEX con- bien contacter votre représentant Yokogawa le plus
trassegnati con Ex sono disponibili in inglese, proche.
tedesco e francese. Se si desidera ricevere i man-
uali operativi di prodotti Ex in lingua locale, met- D
tersi in contatto con l’ufficio Yokogawa più vicino o
con un rappresentante. Alle Betriebsanleitungen für ATEX Ex bezo-
gene Produkte stehen in den Sprachen Englisch,
E Deutsch und Französisch zur Verfügung. Sollten
Sie die Betriebsanleitungen für Ex-Produkte in Ihrer
Todos los manuales de instrucciones para los pro- Landessprache benötigen, setzen Sie sich bitte mit
ductos antiexplosivos de ATEX están disponibles Ihrem örtlichen Yokogawa-Vertreter in Verbindung.
en inglés, alemán y francés. Si desea solicitar las
instrucciones de estos artículos antiexplosivos en S
su idioma local, deberá ponerse en contacto con
la oficina o el representante de Yokogawa más Alla instruktionsböcker för ATEX Ex (explosions-
cercano. säkra) produkter är tillgängliga på engelska, tyska
och franska. Om Ni behöver instruktioner för dessa
NL explosionssäkra produkter på annat språk, skall Ni
kontakta närmaste Yokogawakontor eller represent-
Alle handleidingen voor producten die te maken ant.
hebben met ATEX explosiebeveiliging (Ex)
zijn verkrijgbaar in het Engels, Duits en Frans. GR
Neem, indien u aanwijzingen op het gebied van
explosiebeveiliging nodig hebt in uw eigen taal,
contact op met de dichtstbijzijnde vestiging van
Yokogawa of met een vertegenwoordiger.

IM 12J05C01-01E
SK PL

CZ
SLO

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LT

BG
LV

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EST

IM 12J05C01-01E
Introduction 1-1

1. INTRODUCTION AND GENERAL DESCRIPTION

The Yokogawa EXA 202 is a 2-wire transmitter 1-1. Instrument check


designed for industrial process monitoring, meas-
urement and control applications. Upon delivery, unpack the instrument carefully and
This user’s manual contains the information needed inspect it to ensure that it was not damaged dur-
to install, set up, operate and maintain the unit cor- ing shipment. If damage is found, retain the original
rectly. This manual also includes a basic trouble- packing materials (including the outer box) and
shooting guide to answer typical user questions. then immediately notify the carrier and the relevant
Yokogawa sales office.
Yokogawa can not be responsible for the perform-
ance of the EXA analyzer if these instructions are Make sure the model number on the nameplate
not followed. affixed to the side of the instrument agrees with
your order. Example of nameplate is shown below.

mA

DISSOLVED OXYGEN TRANSMITTER No. IECEx KEM 06.0055X No. IECEx KEM 06.0055X
Zone 0 Ex ia IIC T4 Ex nA[nL] IIC T4
Ex nA[nL] IIC T6 for Ta:40°C
MODEL DO202 Zone 0 Ex ia IIC T6 for Ta:40°C IP65
IP65 SEE CONTROL DRAWING
SUFFIX SEE CONTROL DRAWING No. KEMA 06ATEX0225
No. KEMA 06ATEX0224 X EEx nA[nL] IIC T4
Ex ia IIC T4 II 3 G EEx nA[nL] IIC T6 for Ta:40°C
II 1G IP65
Ex ia IIC T6 for Ta:40°C SEE CONTROL DRAWING
SEE CONTROL DRAWING IP65
NI CL I, DIV 2, GP ABCD AND
IS CL I, DIV 1, GP ABCD CL I, ZN 2, GP IIC
AND AEx ia IIC T4
T4 Type 4X
SUPPLY 24V DC Type 4X Install per CONTROL DRAWING
Install per CONTROL DRAWING IKE030-A10 P.7 to P.8
OUTPUT 4 20mA DC
IKE030-A10 P.5 to P.6 Ex nA[nL] IIC
AMB.TEMP. -10  55°C NI CL I, DIV 2, GP ABCD
CL I, DIV 1, GP ABCD T4
STYLE R Ex ia IIC T4
R T6 for Ta:40°C
IP65 Type 3S
No. Ex ia IIC T6 for Ta:40°C
LR81741 C SEE CONTROL DRAWING
SEE CONTROL DRAWING
LR81741 C
IP65 Type 3S WARNING AVERTISSEMENT
Substitution of La substitution de composants
WARNING AVERTISSEMENT
components may peut rendre ce materiel
Substitution of La substitution de composants
impair suitability inacceptable pour les
components may impair peut compromeltre la securite
Made in Japan Tokyo 180-8750 JAPAN for class I, Division 2. emplacements de
intrinsic safety intrinseque.
Classe I, Division 2.
N200
DO202S-A 0344 DO202S-N

DISSOLVED OXYGEN TRANSMITTER DISSOLVED OXYGEN TRANSMITTER

MODEL DO202G-F MODEL DO202G-P


SUFFIX SUFFIX

SUPPLY 9 TO 32VDC SUPPLY 9 TO 32VDC


OUTPUT FF-TYPE113 OUTPUT PROFIBUS-PA
AMB.TEMP. -10  55°C AMB.TEMP. -10  55°C
STYLE STYLE
No. No.

Made in Japan Tokyo 180-8750 JAPAN Made in Japan Tokyo 180-8750 JAPAN

N200 N200

Figure 1-1. Nameplates

IM 12J05C01-01E
1-2 Introduction

FISCO field device


DISSOLVED OXYGEN TRANSMITTER DISSOLVED OXYGEN TRANSMITTER
No. IECEx KEM 07.0029X
Zone 0 Ex ia IIC T4
MODEL DO202S-F MODEL DO202S-P IP65
SUFFIX SUFFIX SEE CONTROL DRAWING

No. KEMA 07ATEX0054 X


II 1G Ex ia IIC T4
SEE CONTROL DRAWING
SUPPLY FISCO SUPPLY FISCO IP65
17.5VDC /380mA/5.32W 17.5VDC /380mA/5.32W
IS CL I, DIV 1, GP ABCD
or 24VDC /250mA/1.2W or 24VDC /250mA/1.2W AND AEx ia IIC
T4 Type 4X
OUTPUT FF-TYPE111 or 511 OUTPUT PROFIBUS-PA
Install per CONTROL DRAWING
Li=0 μH, Ci=220pF Li=0 μH, Ci=220pF IKE031-A10 P.5 to P.8
AMB.TEMP. -10  55°C AMB.TEMP. -10  55°C CL I, DIV 1, GP ABCD
STYLE STYLE R Ex ia IIC T4
No. No. SEE CONTROL DRAWING
LR81741 C IP65 Type 3S
WARNING AVERTISSEMENT
Substitution of La substitution de composants
components may impair peut compromeltre la securite
Made in Japan Tokyo 180-8750 JAPAN Made in Japan Tokyo 180-8750 JAPAN intrinsic safety intrinseque.

0344 N200 0344 N200


DO202S-F/-P

FNICO field device


DISSOLVED OXYGEN TRANSMITTER DISSOLVED OXYGEN TRANSMITTER No. IECEx KEM 07.0029X
Ex nA[nL] IIC T4
Ex nA[nL] IIC T6 for Ta:40°C
MODEL DO202S-B MODEL DO202S-D IP65
SUFFIX SUFFIX SEE CONTROL DRAWING
No. KEMA 07ATEX0055
EEx nA[nL] IIC T4
II 3 G EEx nA[nL] IIC T6 for Ta:40°C
IP65
SEE CONTROL DRAWING
NI CL I, DIV 2, GP ABCD AND
CL I, ZN 2, GP IIC
T4
Type 4X
SUPPLY 9 TO 32VDC SUPPLY 9 TO 32VDC Install per CONTROL DRAWING
IKE031-A10 P.9 to P.10
OUTPUT FF-TYPE 113 OUTPUT PROFIBUS-PA Ex nA[nL] IIC
AMB.TEMP. -10  55°C AMB.TEMP. -10  55°C NI CL I, DIV 2, GP ABCD
T4
STYLE STYLE R T6 for Ta:40°C
IP65 Type 3S
No. No. LR81741 C SEE CONTROL DRAWING
WARNING AVERTISSEMENT
Substitution of La substitution de composants
components may peut rendre ce materiel
impair suitability inacceptable pour les
Made in Japan Tokyo 180-8750 JAPAN Made in Japan Tokyo 180-8750 JAPAN for class I, Division 2. emplacements de
Classe I, Division 2.
N200 N200
DO202S-B/-D
Figure 1-2. Nameplates

Note: Check that all the parts are present, including Basic Parts List: Transmitter DO202
mounting hardware, as specified in the option User’s Manual English
codes at the end of the model number. For Optional mounting hardware when
a description of the model codes, refer to specified (See model code)
Chapter 2 of this manual under General
Specifications.

IM 12J05C01-01E
Introduction 1-3

1-2. Application

The EXA transmitter is intended to be used for continuous on-line measurement in industrial installations.
The unit combines simple operation and microprocessor-based performance with advanced self-diagnostics
and enhanced communications capability to meet the most advanced requirements. The measurement can
be used as part of an automated process control system. It can also be used to indicate dangerous limits of
a process, to monitor product quality, or to function as a simple controller for a BOD/COD system.

Yokogawa designed the EXA analyzer to withstand harsh environments. The transmitter may be installed
either indoors or outside because the IP65 (NEMA 4X) housing and cabling glands ensure the unit is ade-
quately protected. The flexible polycarbonate window on the front door of the EXA allows pushbutton access
to the keypad, thus preserving the water and dust protection of the unit even during routine maintenance
operations.
A variety of EXA hardware is optionally available to allow wall, pipe, or panel mounting. Selecting a proper
installation site will permit ease of operation. Sensors should normally be mounted close to the transmitter
in order to ensure easy calibration and peak performance. If the unit must be mounted remotely from the
sensors, WF10 extension cable can be used up to a maximum of 30 metres (100 feet) with a BA10 junction
box.

The EXA is delivered with a general purpose default setting for programmable items. (Default settings are
listed in Chapter 5). While this initial configuration allows easy start-up, the configuration should be adjusted
to suit each particular application. An example of an adjustable item is the type of sensor used. The EXA
can be adjusted for galvanic and polarographics sensors.

To record such configuration adjustments, write changes in the space provided in APPENDIX 1 of this
manual. Because the EXA is suitable for use as a monitor, a controller or an alarm instrument, program
configuration possibilities are numerous.

Details provided in this user’s manual are sufficient to operate the EXA with all Yokogawa sensor
systems and a wide range of third-party commercially available probes. For best results, read this manual in
conjunction with the corresponding sensor user’s manual.

Yokogawa designed and built the EXA to meet the CE regulatory standards. The unit meets or exceeds
stringent requirements of EMC Directive 89/336/EEC, to assure the user of continued accurate performance
in even the most demanding industrial installations.

IM 12J05C01-01E
1-4 Introduction

IM 12J05C01-01E
General Specifications 2-1

2. GENERAL SPECIFICATIONS

2-1. Specifications Note: The transmitter contains a switched


power supply. The transmitter requires a
A. Input specifications minimum power voltage in order to work
The DO202 accepts output from membrane covered correctly, which is dependant on the load.
Dissolved Oxygen sensors. These sensors can be Please refer to figures 2-1 and 2-2 for the
Galvanic type, where the sensor generates its own correct power supply
driving voltage or Polarographic type, where the sen- 1200.0
sor uses external driving voltage from the transmitter. 4 mA 22 mA 1100.0
1000.0
The input range is 0-50 μA for Galvanic sensors and 0-

Load Resistance (Ω)

Communication
1 μA for Polarographic sensors. For temperature com- 800.0

Range
775.0
pensation the DO202 accepts Pt1000Ω (DO30 sensor) 600.0
425.0
and 22kΩNTC elements (OXYFERM and OXYGOLD 400.0
sensors) 200.0 31.5 V 230.0
(limit for IS version)
0.0
B. Measuring range 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
- Dissolved Oxygen Voltage (V)
: 0 - 50 ppm (mg Oxygen Figure 2-1. Supply voltage/ load diagram
per kg water);
0 - 1999 ppb (mg Oxygen
per 1000 kg water) and 0 Terminal voltage (V)
- 600 % Saturation of Air
in Water. 17 Volts
- Temperature : -20 to 150ºC (-4 to 302ºF).
14.5 Volts
C. Temperature compensation
Automatic using Pt1000Ω or 22kΩNTC or
manual Range 0 - 100ºC (32 to 212 ºF) 4 mA 7 mA 20 mA
Output Current (mA)
D. Calibration
Figure 2-2. Minimum terminal voltage at the DO202
Semi-automatic one or two point calibration in air
or in water using solubility tables of ISO 5814.
The influence of pressure and salinity is taken I. Input isolation
into account when these specifications are 1000 VDC
entered. Also a two point manual calibration is
possible. J. Shipping Details
Package size : W x H x D, 290 x 300 x 290
E. Transmission Signals mm (11.5 x 11.8 x 11.5 inch)
Isolated output of 4-20 mA DC, Burn up (21 mA) Packed weight : approx. 2.5 kg (5lb)
or Burn dwon (3.6 mA when HART® comm. non-
used, 3.9 mA when HART comm. used) or pulse
of 21 mA to signal failure.

F. Logbook
Software record of important events and
diagnostic data. Available through digital
communication.

G. Display
Custom liquid crystal display, with a main display
of 3 1/2 digits 12.5 mm high. Message display of
6 alphanumeric characters, 7 mm high.

H. Power supply
Nominal 24 volt DC loop powered system
DO202G-A : up to 40 volts
DO202S-A, -N: up to 31.5 volts
DO202G/S-F, -P: 9-24, 9-17.5 (FISCO) VDC /
26.0 mA
DO202S-B, -D: 9-32 VDC / 26.0 mA
IM 12J05C01-01E
2-2 General Specifications

2-2. Performance specifications K. Autoreturn


The transmitter returns into measuring mode
A. Performance in ppm mode
automatically when no keystroke is made for 10
- Linearity : ±0.05 ppm or ±0.8% FS,
minutes.
whichever is greater
- Repeatability : ±0.05 ppm or ±0.8% FS,
L. Operation protection
whichever is greater
All three levels can be protected by a user
- Accuracy : ±0.05 ppm or ±0.8% FS,
programmable 3 digit password
whichever is greater
M. Regulatory compliance
B. Performance in ppb mode
conforms to EN61326 Class A,
- Linearity : ±1 ppb or ±0.8% FS,
AS/NZS CISPR11
whichever is greater
- Repeatability : ±1 ppb or ±0.8% FS, N. Explosionproof type
whichever is greater Refer to Control Drawings.
- Accuracy : ±1 ppb or ±0.8% FS, mA Item Description Code
whichever is greater
FM Intrinsically safe Approval
C. Performance in Temperature Applicable standard: FM3600, FM3610, FM3810
Intrinsically Safe for Class I, Division 1, Groups ABCD
- Linearity : ±0.3ºC Class I, Zone 0, AEx ia IIC
Temp. Class: T4, Amb. Temp.: -10 to 55°C -A
- Repeatability : ±0.1ºC Intrinsically Safe Apparatus Parameters
- Accuracy : ±0.3ºC Factory
Vmax=31.5 V, Imax=100 mA,
Pmax=1.2 W, Ci=22 nF, Li=35 μH
Mutual (FM)
Note on performance specifications:
The specifications are at reference temperature FM Non-incendive safe Approval
Applicable standard: FM3600, FM3611, FM3810
and with simulated inputs, because the Non-incendive Safe for Class I, Division 2,
DO202G can be used with many different Groups ABCD, Zone 2 -N
Temp. Class: T4, Amb. Temp.: -10 to 55°C
sensors with their unique characteristics. Non-incendive Safe Apparatus Parameters
The following tolerance is added to above Vmax=31.5 V, Ci=22 nF, Li=35 μH
performance. CENELEC ATEX (KEMA) Intrinsically safe Approval
mA output tolerance : ± 0.02 mA of Applicable standard: EN60079-0, EN50020
EN60079-26
"4 - 20 mA" Certificate: KEMA 06ATEX0224 X -A
Ex ia IIC, Group: II, Category: 1G
D. Ambient temperature Temp. Class: T4, Amb. Temp.: -10 to 55°C
CENELEC
Operating temperature -10 to 55ºC ATEX
T6, Amb. Temp.: -10 to 40°C
Ui=31.5 V, Ii=100 mA, Pi=1.2 W, Ci=22 nF, Li=35 μH
(10 to 130ºF)
Storage temperature -30 to 70ºC CENELEC ATEX (KEMA) Type of protection "n"
Applicable standard: EN60079-0:2006,
(-20 to 160ºF) EN60079-15:2003
Certificate: KEMA 06ATEX0225 -N
EEx nA [nL] IIC, Group: II, Category: 3G
E. Humidity Temp. Class: T4, Amb. Temp.: -10 to 55°C
10 to 90% RH non-condensing T6, Amb. Temp.: -10 to 40°C
Ui=31.5 V, Ci=22 nF, Li=35 μH
2.EPS

F. Housing Item Description Code


Cast aluminum housing with chemically FM Intrinsically safe Approval
Applicable standard: FM3600, FM3610, FM3810
resistant coating, cover with flexible Intrinsically Safe for Class I, Division 1, Groups ABCD -P
polycarbonate window. Case color is off-white Class I, Zone 0, AEx ia IIC
Temp. Class: T4, Amb. Temp.: -10 to 55°C or
with moss green cover. Cable entry is through Intrinsically Safe Apparatus Parameters
two polyamide cable glands. Cable glands are Entity Vmax=24 V, Imax=250 mA,
Pmax=1.2 W, Ci=220 pF, Li=0 μH -F
provides for wiring up to 2.5 mm. Vmax=17.5 V, Imax=380 mA,
Factory FISCO
Pmax=5.32 W, Ci=220pF, Li=0 μH
G. Environmental protection Mutual (FM)
FM Non-incendive safe Approval
IP65, NEMA 4X. Applicable standard: FM3600, FM3611, FM3810
Non-incendive Safe for Class I, Division 2, -B
H. Mounting Groups ABCD, Zone 2
Pipe, wall or panel mounting using optional Temp. Class: T4, Amb. Temp.: -10 to 55°C
Non-incendive Safe Apparatus Parameters or
hardware. Vmax=32 V, Pmax=1.2 W,
Entity
Ci=220 pF, Li=0 μH
I. Data protection Vmax=32 V, Pmax=5.32 W, -D
FNICO Ci=220 pF, Li=0 μH
EEPROM for configuration; Lithium battery for
clock. FM.EPS

J. Watchdog timer: Checks microprocessor.

IM 12J05C01-01E
General Specifications 2-3

Item Description Code Item Description Code


CENELEC ATEX (KEMA) Intrinsically safe Approval IECEx Intrinsically safe
Applicable standard: EN60079-0, EN50020
CENELEC Applicable standard: IEC 60079-0, IEC60079-11,
EN60079-26 IECEx
ATEX Certificate: KEMA 07ATEX0054 X IEC60079-26
Entity -P Scheme Certificate: IECEx KEM 07.0029X
Ex ia IIC, Group: II, Category: 1G
Temp. Class: T4, Amb. Temp.: -10 to 55°C Entity Ex ia IIC -P
Ui=24 V, Ii=250 mA, Pi=1.2 W, Ci=220 pF, Li=0 μH or
Temp. Class: T4, Amb. Temp.: -10 to 55°C
CENELEC ATEX (KEMA) Intrinsically safe Approval Ui=24 V, Ii=250 mA, Pi=1.2 W, Ci=220 pF, Li=0 μH
or
Applicable standard: EN60079-0, EN50020
IECEx Intrinsically safe
CENELEC EN60079-26, EN60079-27 -F
ATEX Certificate: KEMA 07ATEX0054 X Applicable standard: IEC 60079-0, IEC60079-11,
Ex ia IIC, Group: II, Category: 1G IECEx IEC60079-26, IEC60079-27 -F
FISCO
Temp. Class: T4, Amb. Temp.: -10 to 55°C Scheme Certificate: IECEx KEM 07.0029X
Ui=17.5 V, Ii=380 mA, Pi=5.32 W, Ci=220 pF, Li=0 μH FISCO Ex ia IIC
CENELEC ATEX (KEMA) Type of protection "n" Temp. Class: T4, Amb. Temp.: -10 to 55°C
Applicable standard: EN60079-0:2006, -B Ui=17.5 V, Ii=380 mA, Pi=5.32 W, Ci=220 pF, Li=0 μH
EN60079-15:2003 IECEx Type of protection "n"
CENELEC Certificate: KEMA 07ATEX0055 or Applicable standard: IEC 60079-15:2001, -B
ATEX EEx nA [nL] IIC, Group: II, Category: 3G
IEC 60079-0:2004
Temp. Class: T4, Amb. Temp.: -10 to 55°C
T6, Amb. Temp.: -10 to 40°C IECEx Certificate: IECEx KEM 07.0029X
-D or
Ui=32 V, Ci=220 pF, Li=0 μH Scheme Ex nA [nL] IIC
ATEX.EPS Temp. Class: T4, Amb. Temp.: -10 to 55°C
T6, Amb. Temp.: -10 to 40°C
Ui=32 V, Ci=220 pF, Li=0 μH -D
IEC.EPS

mA Item Description Code


CSA Intrinsically safe Approval
Applicable standard: C22.2, No. 0-M1991, mA
C22.2, No. 04-M2004, C22.2, No. 157-M1992,
C22.2, No. 61010-1 mA-HART® communication
-A
Ex ia Class I, Division 1, Groups ABCD
Ex ia IIC A. Input : Two wire system 4-20 mA
Temp. Class: T4, Amb. Temp.: -10 to 55°C
T6, Amb. Temp.: -10 to 40°C
Canadian Ui(Vmax)=31.5 V, Ii(Imax)=100 mA,
B. Power supply : Nominal 24 volt DC loop pow-
Standards Pi(Pmax)=1.2 W, Ci=22 nF, Li=35 μH ered
Association CSA Non-incendive safe Approval or
(CSA) type of protection "n"
DO202G : up to 40 volts
Applicable standard: C22.2, No.0-M1991, DO202S : up to 31.5 volts
C22.2, No.04-M2004, C22.2, No.157-M1992,
C22.2, No.213-M1987, C22.2, No.61010-1 -N Note: The transmitter contains a switched
Class I, Division 2, Groups ABCD
Ex nA [nL] IIC
power supply, drawing its energy
Temp. Class: T4, Amb. Temp.: -10 to 55°C from the 0-4 mA section of the
T6, Amb. Temp.: -10 to 40°C
Ui(Vmax)=31.5 V, Ci=22 nF, Li=35 μH signal. Consequently the 17 volt
IECEx Intrinsically safe limit is applied at 4 mA. The
Applicable standard: IEC 60079-0, IEC60079-11,
IEC60079-26 characteristic of the unit is such that
Certificate: IECEx KEM 06.0055X
Ex ia IIC
-A above about 7 mA on the output, the
Temp. Class: T4, Amb. Temp.: -10 to 55°C terminal voltage can drop to 14.5
T6, Amb. Temp.: -10 to 40°C
IECEx Ui=31.5 V, Ii=100 mA, Pi=1.2 W, Ci=22 nF, Li=35 μH volts without problem. (see figure
Scheme IECEx Type of protection "n"
Applicable standard: IEC 60079-15:2001,
2-2)
IEC 60079-0:2004 C. Transmission: Isolated output of 4 to 20 mA DC.
Certificate: IECEx KEM 06.0055X -N
Ex nA [nL] IIC D. Signal : Maximum load 425Ω at 24 VDC.
Temp. Class: T4, Amb. Temp.: -10 to 55°C (see figure 2-1)
T6, Amb. Temp.: -10 to 40°C
Ui=31.5 V, Ci=22 nF, Li=35 μH
T12E.EPS
Burn to signal failure acc.
NAMUR Recommendation NE43
(18.01.1994)
Item Description Code
CSA Intrinsically safe Approval E. Operating range : 3.9 to 21mA
Applicable standard: C22.2, No. 0-M1991, F. Communication
C22.2, No. 04-M2004, C22.2, No. 157-M1992, -P
C22.2, No. 61010-1 : HART®, 1200 Baud, FSK modulated
Ex ia Class I, Division 1, Groups ABCD
Ex ia IIC
or on 4 to 20 mA signal
Temp. Class: T4, Amb. Temp.: -10 to 55°C G. Configuration : Local with 6 keys
Entity Ui(Vmax)=24 V, Ii(Imax)=250 mA, -F
Canadian
Standards
Pi(Pmax)=1.2 W, Ci=220 pF, Li=0 μH H. Software : Firmware based on Yokogawa stack.
Ui(Vmax)=17.5 V, Ii(Imax)=380 mA,
Association FISCO Pi(Pmax)=5.32 W, Ci=220 pF, Li=0 μH
(CSA) I. Hardware : JYokogawa HART® Modem F9197UB
CSA Non-incendive safe Approval or
type of protection "n" J. Hand Terminal : Rosemount HHT 275/375
Applicable standard: C22.2, No.0-M1991, -B
C22.2, No.04-M2004, C22.2, No.157-M1992,
C22.2, No.213-M1987, C22.2, No.61010-1 K. Other Control systems
or
Class I, Division 2, Groups ABCD : Yokogawa PRM, Rosemount
Ex nA [nL] IIC
Temp. Class: T4, Amb. Temp.: -10 to 55°C
-D
AMS, Siemens PDM
T6, Amb. Temp.: -10 to 40°C
Entity: Ui(Vmax)=32 V, Ci=220 pF, Li=0 μH
FNICO: Ui(Vmax)=32 V, Ci=220 pF, Li=0 μH
CSA.EPS

IM 12J05C01-01E
2-4 General Specifications

L. Output span : FOUNDATION FIELDBUS H1 communications


There are three output modes in which the output A. Input signal: Digital
span can be freely selected: ppm (mg Oxygen per B. Supply voltage: 9 to 32 V DC
kg of water): C. Operating current: 26.0 mA (base current)
0 - 50 ppm with minimum span of 1 ppm; ppb (mg D. Operating values: According to IEC 1158-2
Oxygen per 1000 kg of water): 0 - 1999 ppb with E. Bus connection
minimum span of 25 ppb and % Saturation: 0 - : Fieldbus interface based on IEC
600 % with minimum span of 10 % 1158-2 according to FISCO-
Model
M. Cable specification F. Power supply:
0.5 mm diameter or 24 AWG over maximum Power supply is achieved
length of 1500 m dependant on application by
means of segment coupler
N. DD specification G. Data transfer:
The DO202 Device Description is available FF specification Rev. 1.4 Basic
enabling communications with the Handheld device
Communicator and compatible devices. H. Function blocks:
3 x AI, Transducer, Resource
PROFIBUS-PA communications I. Files: Actual file can be downloaded from
A. Input signal: Digital our homepage
B. Supply voltage: 9 to 32 V DC J. Configuration: locally with 6 keys
C. Operating current: 26.0 mA K. Software: National Instruments:
D. Operating values: According to IEC 1158-2 NI-FBUS configurator
E. Bus connection L. Hardware: F-BUS interfaces from National
Instruments (AT-FBUS, PCMIA-
: Fieldbus interface base on IEC1158-
FBUS)
2 according to FISCO-Model
M. Other control systems:
F. Power supply: Power supply is achieved depend-
YOKOGAWA PRM, DTM
ant on the application by means of
segment coupler
G. Data transfer: According to PROFIBUS- PA profile
class B based on EN 50170 and DIN
19245 part 4
H. GSD file: The actual file can be downloaded
from www.profibus.com Configura-
tion: Local with 6 keys
I. Software: Firmware based on Siemens
DPC31 stack.
J. Hardware:
PC- or PCMCIA-interfaces from
Siemens
K. Other control: Siemens PDM systems
L Electrical connection:
Terminals acc. to IEC 1158-2
M. Fieldbus-cable-types:
Twisted and shielded two wire cable
according to recommendation based
on IEC 1158-2 Cable diameter: 6 to
12 mm (0.24 to 0.47 inch)

IM 12J05C01-01E
General Specifications 2-5

2-3. MODEL AND SUFFIX CODES


[Style: S2]
Model Suffix Code Option Code Description
DO202G --------------------- ----------------------- 2-wire Dissolved Oxygen transmitter
Type -A ----------------------- mA with HART
-P ----------------------- Profibus
-F ----------------------- FF
Language -E ----------------------- English
-J ----------------------- Japanese
Options
Mounting Hardware /U Pipe, Wall mounting bracket (Stainless steel)
/PM Panel mounting bracket (Stainless steel)
Hood /H Hood for sun protection (Carbon steel)
/H2 Hood for sun protection (Stainless steel)
Tag Plate /SCT Stainless steel tag plate
Conduit Adapter /AFTG G 1/2
/ANSI 1/2NPT
/TB Screw terminal (*1)
/X1 Epoxy baked finish (*2)
*1 It can be specified when the suffix code -A is selected.
*2 The housing is coated with epoxy resin.

[Style: S3]
Model Suffix Code Option Code Description
DO202S -------------------- ------------------------- 2-wire Dissolved Oxygen transmitter
Type -A ------------------------- Intrinsically safe mA with HART
-P ------------------------- Intrinsically safe Profibus
-F ------------------------- Intrinsically safe FF
-B ------------------------- Non-Incendive FF (*2)
-N ------------------------- Non-Incendive mA with HART(*2)
-D ------------------------- Non-Incendive Profibus (*2)
Language -E ------------------------- English
-J ------------------------- Japanese
Options
Mounting Hardware /U Pipe, Wall mounting bracket (Stainless steel)
/PM Panel mounting bracket (Stainless steel)
Hood /H Hood for sun protection (Carbon steel)
/H2 Hood for sun protection (Stainless steel)
Tag Plate /SCT Stainless steel tag plate
Conduit Adapter /AFTG G 1/2
/ANSI 1/2NPT
/X1 Epoxy baked finish (*1)
*1 The housing is coated with epoxy resin.
*2 When the instrument with Suffix Code "-B,-N,-D" is used, take measures so that the display window is not exposed to direct
sunlight.

IM 12J05C01-01E
General Specifications 2-6

2-4. Control Drawing of DO202S mA HART® Specification (IECEx)

Intrinsically safe design


IEC Ex standard Ex ia IIC : T4 for ambient temp. < 55°C Ex ia or ib
T6 for ambient temp. < 40°C Certified safety barrier or pow er
with R int=300 :
C ertificate nr. IECEx KEM 06.0055X (HART compatible)
DO202S (Dissolved O xygen -transmitter)
24 volts D C Nominal
Supply Voltage.

+
+
_ _
Uo = 31.5 Volt DC
G Io = 100 mA

SENSOR (S)
term inals 11-18 Functional Functional
earth earth
Load
Resistance

Hazardous area Safe area


Zone 0 or 1

Intrinsically safe design


IEC Ex standard Ex ia IIC: T4 for ambient temp. < 55°C Ex ia or ib Certified R epeater
T6 for ambient temp.< 40°C Power Supply
C ertificate nr. IECEx KEM 06.0055X (HART C ompatible)
DO202S Dissolved Oxygen -transmitter)

Output
+ +
_ _
G Uo = 31.5 V olt D C
Io = 100 mA Supply
Po = 1.2 Watt

SENSOR (S)
term inals 11-18 Functional
earth

Hazardous area Safe area


Zo ne 0 o r 1

・ Electrical data of the DO202S.


- Supply and output circuit (terminals + and -):
Maximum input voltage U i = 31.5 V. Maximum input current I i = 100 mA.
Maximum input power P i = 1.2 W.
Effective internal capacitance C i = 22 nF.
Effective internal inductance L i = 35 PH.
- Sensor input circuit (terminals 11 through 18):
Maximum output voltage U o = 14.4 V. Maximum output current I o = 22 mA.
Maximum allowed external capacitance C o = 643 nF.(for DO202S-A)
C o = 3.5 μF (for DO202S-N)
Maximum allowed external inductance L o = 70 mH. (for DO202S-A)
L o = 160 mH. (for DO202S-N)
・ Barriers and power supply specification must not exceed the maximum values
as shown in the diagram above. These safety descriptions cover most of the
commonly used industry standard barriers, isolators and power supplies.
・ The Hand Held Communicator must be of a IECEx certified intrinsically safe type
in case it is used on the intrinsically safe circuit in the hazardous area or of
a IECEx certified non-incendive type in case it is used in the non-incendive circuit
in the hazardous area.

IM 12J05C01-01E
2-7 General Specifications

2-5. Control Drawing of DO202S mA HART® Specification (ATEX)

Intrinsically safe design


ATEX C lass I, D iv.1, G roup ABC D , T4 for ambient temp. < 55°C A TEX A pproved safety barrier
T6 for ambient temp. < 40°C or pow er supply
C ertificate nr. K EM A 06A TEX 0224 X w ith R int = 300 :
D O 202S transmitter (HA R T compatible)
24 volts D C N ominal
Supply V oltage.

+
+
_
G
-

Sensor Fo r electrical data:


terminals 11-18 see text belo w .
Functional Functional
M ax. cablelength: 60 mtr. earth earth
C able dia. : 3… 12 mm. Load
R esistance

C lassified Location U nclassified Location


Figure 1

Intrinsically safe design


ATEX A pproved
ATEX C lass I, D iv.1, G roup ABC D , T4 for ambient temp. < 55°C
T6 for ambient temp. < 40°C Pow er Supply
C ertificate nr. KEM A 06A TEX 0224 X (H AR T compatible)
D O 202S transmitter

O utput
+ +
_ _
G
Supply

Sensor Fo r electrical data:


see text belo w .
terminals 11-18
Functional
M ax. cablelength: 60 mtr. earth
C able dia.: 3… 12 mm.
C lassified Location Ù nclassified Location
Figure 2

・ Electrical data of the DO202S.


- Supply and output circuit (terminals + and -):
Maximum input voltage U i = 31.5 V. Maximum input current I i = 100 mA.
Maximum input power P i = 1.2 W.
Effective internal capacitance C i = 22 nF.
Effective internal inductance L i = 35 PH.
- Sensor input circuit (terminals 11 through 18):
Maximum output voltage U o = 14.4 V. Maximum output current I o = 22 mA.
Maximum allowed external capacitance C o = 643 nF.(for DO202S-A)
C o = 3.5 μF (for DO202S-N)
Maximum allowed external inductance L o = 70 mH. (for DO202S-A)
L o = 160 mH. (for DO202S-N)
・ Barriers and power supply specification must not exceed the maximum values
as shown in the diagram above. These safety descriptions cover most of the
commonly used industry standard barriers, isolators and power supplies.
・ The Hand Held Communicator must be of an ATEX certified intrinsically safe type
in case it is used on the intrinsically safe circuit in the hazardous area or of an
ATEX certified non-incendive type in case it is used in the non-incendive circuit in
the hazardous area.

IM 12J05C01-01E
General Specifications 2-8

2-6. Control Drawing of DO202S mA HART® Specification (FM Intrinsically safe design)

Intrinsically safe design


FM Class I, Div.1, Group ABCD, T4 for ambient temp. < 55°C FM Approved safety barrier or
T6 for ambient temp. < 40°C power supply
DO202S transmitter with Rint = 300 :
(HART compatible)
24 volts DC Nominal
Supply Voltage.

+
+
_
G
-

Sensor For electrical data:


terminals 11-18 see text below.
Functional Functional
Max. cablelength: 60 mtr. earth earth
Cable dia. : 3…12 mm. Load
Resistance

Classified Location Unclassified Location


Figure 1

Intrinsically safe design FM Approved


FM Class I, Div.1, Group ABCD, T4 for ambient temp. < 55°C
Power Supply
T6 for ambient temp. < 40°C
DO202S transmitter (HART compatible)

Output
+ +
_ _
G
Supply

Sensor For electrical data:


see text below.
terminals 11-18
Functional
Max. cablelength: 60 mtr. earth
Cable dia.: 3…12 mm.
Classified Location Ùnclassified Location
Figure 2

・ Electrical data of the DO202S.


- Supply circuit (terminals + and -):
Maximum input voltage Vmax = 31.5 V. Maximum input current Imax = 100 mA.
Maximum input power Pi = 1.2 W.
Effective internal capacitance Ci = 22 nF. Effective internal inductance Li = 35 PH.
- Sensor input circuit (terminals 11 through 18):
Maximum output voltage V t = 14.4 V. Maximum output current I t = 10 mA.
Maximum allowed external capacitance C a = 643 nF.
Maximum allowed external inductance L a = 340 mH.
・ If Hand Held Terminal (HHT) is not connected to the power supply lines of the DO202S
(see figure 1):
Any FM Approved barrier or power supply may be used that meets the following requirements.
V o c or V t d 31.5 V; I s c or I t d 100 mA; C a t 22nF + C c a b l e ; L a t 35PH + L c a b l e
If HHT is connected to the power supply lines of the DO202S (see figure 2):
The Hand Held Terminal must be FM Approved. Refer to the manufacturers control drawing of the
HHT and the barrier/power supply to determine the cable parameters.
(V o c or V t ) + V H H T d 31.5 V; (I s c or I t ) + I H H T d 100 mA;
C a t 22nF + C c a b l e + C H H T ; L a t 35PH + L c a b l e + L H H T
When installing this equipment, follow the manufacturer ’s installation drawing.
Installation should be in accordance with ANSI/ISA RP 12.06.01 “Installation of Intrinsically Safe
Systems for Hazardous (Classified) Locations” and the National Electrical Code (ANSI/NFPA 70).
Control equipment connected to the barrier/power supply must not use or generate more than 250
Vrms or Vdc.
・ Resistance between Intrinsically Safe Ground and earth ground must be less than1.0 Ohm.
・ In case of using cable glands in Outdoor location, they shall be UV rated or made of metal.
WARNING
- Substitution of components may impair Intrinsic Safety
- To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing or
read, understand and adhere to the manufacturer ’s’live maintenance procedures.

Application Doc. No.: IKE030-A10 P.5 to P.6 IM 12J05C01-01E


2-9 General Specifications

2-7. Control Drawing of DO202S mA HART® Specification (FM Non-incendive design)

N o n in c n e n d iv e d e s ig n
F M C la s s I, D iv .2 , G ro u p A B C D , T 4 fo r a m b ie n t te m p . < 5 5 ° C
T 6 fo r a m b ie n t te m p . < 4 0 ° C
D O 2 0 2 S tra n s itte r F M A p p ro v e d
p o w e r s u p p ly
V o c ≤ 3 1 .5 V D C

+
+
_
G
-

S ensor F o r e le c t r ic a l d a t a :
te rm in a ls 1 1 -1 8 se e t e x t b e lo w .
F u n c tio n a l
M a x . c a b le le n g th : 6 0 m tr. e a rth
C a b le d ia . : 3 … 1 2 m m . Load
R e s is ta n c e

C la s s ifie d L o c a tio n U n c la s s ifie d L o c a tio n

N o n in c n e n d iv e d e s ig n
F M C la s s I, D iv .2 , G ro u p A B C D , T 4 fo r a m b ie n t te m p . < 5 5 ° C
T 6 fo r a m b ie n t te m p . < 4 0 ° C
F M A p p ro v e d
D O 2 0 2 S tra n s m itte r
p o w e r s u p p ly
V o c ≤ 3 1 .5 V D C

+
+
_
G -

S ensor F o r e le c t ric a l d a t a :
s e e t e x t b e lo w .
te rm in a ls 1 1 -1 8
F u n c tio n a l
M a x . c a b le le n g th : 6 0 m tr. e a rth
C a b le d ia .: 3 … 1 2 m m
C la s s ifie d L o c a tio n Ù n c la s s ifie d L o c a tio n

・ Electrical data of the DO202S.


- Supply circuit (terminals + and -):
Maximum input voltage V m a x = 31.5 V. Maximum input power P m a x = 1.2 W
Effective internal capacitance Ci = 22 nF Effective internal inductance Li = 35 μH

・ Sensor input circuit (terminals 11 through 18):


Maximum output voltage V t = 14.4 V. Maximum output current I t = 10 mA.
Maximum allowed external capacitance C a = 2.29 μF.
Maximum allowed external inductance L a = 600 mH.

・The Hand Held Terminal must be FM Approved in case it is used in the classified location.
When installing this equipment, follow the manufacturers installation drawing.
Installation shall be in accordance with Article 501.4(B) of the National Electrical Code
(ANSI/NFPA 79).
Nonincendive field wiring may be installed in accordance with Article 501 of the
National Electrical Code

・ Grounding shall be in accordance with Article 250 of the National Electrical code
・ In case of using cable glands in Outdoor location, they shall be UV rated or made of metal.

WARNING
- Substitution of components may impair suitability for Division 2
- Do not remove or replace while circuit is live unless area is know to be non-hazardous
- Explosion Hazard – Do not disconnect equipment unless area is know to be on-hazardous
- Do not reset circuit breaker unless power has been removed from the equipment or the
area is know to be non-hazardous

Application Doc. No.: IKE030-A10 P.7 to P.8

IM 12J05C01-01E
General Specifications 2-10

2-8. Control Drawing of DO202S mA HART® Specification (CSA)

Intrinsically safe design C S A certified safety barrier or


C S A E x ia C lass I, D iv.1, G roup A B C D , T 4 for am bient tem p. < 55°C pow er supply w ith R int= 300 :
T 6 for am bient tem p. < 40°C (H A R T compatible)
D O 202S transm itter
24 volts D C N om inal
Supply V oltage.

+
+
_
G S u itable valu es are:
-
V m ax = 31 .5 V o ltD C
Im ax = 1 00 m A

Fo r electrical d ata:
Sensor
see text belo w .
term inals 11-18 Fuctional Functional
earth earth
Load
R esistance

H azardous area S afe area

Intrinsically safe design


C S A E x ia C lass I, D iv.1, G roup A B C D , T 4 for am bient tem p. < 55°C C SA certified
T 6 for am bient tem p. < 40°C Pow er Supply
D O 202S transm itter (H A R T com patible) )

O utput
+ +
_ _
G S uitable values are:
V m ax = 3 1 .5 V o ltD C
Im ax = 1 0 0 m A Supply
P m ax = 1.2 W att

S en sor Fo r electrical d ata:


see text belo w .
term in als 1 1 -1 8 Functional
earth

H azardous area Safe area

・ Electrical data of the DO202S.


- Supply and output circuit (terminals + and -)
Maximum input voltage V m a x = 31.5 V. Maximum input current I m a x = 100 mA.
Maximum input power P m a x = 1.2 W.
Effective internal capacitance C i = 22nF. Effective internal inductance L i = 35 PH.

- Sensor input circuit (terminals 11 through 18):


Maximum output voltage V o c = 14.4 V. Maximum output current I s c = 22 mA.
Maximum allowed external capacitance C a = 643 nF.
Maximum allowed external inductance L a = 70 mH.

・Barriers and power supply should be CSA certified. The specifications must not exceed the
maximum values as shown in the diagram above. Installation should be in accordance
with Canadian Electrical Code, Part I.
Maximum safe area voltage should not exceed 250 V R M S .

For Class I, Div. 2, Group ABCD the CSA certified barrier is not required, and the
Sensor input circuit (terminals 11 through 18) is non-incendive having the parameters :
Maximum output voltage V o c = 14.4 V. Maximum output current I s c = 22 mA.
Maximum allowed external capacitance C a = 3.5μF.
Maximum allowed external inductance L a = 160mH.

・ The Hand Held Communicator must be of a CSA certified intrinsically safe type in case it
is used on the intrinsically safe circuit in the hazardous area, or of a CSA certified
non-incendive type in case it is used on the non-incendive circuit in the hazardous area.

IM 12J05C01-01E
2-11 General Specifications

2-9. Control Drawing of DO202S FF/PB Specification (IECEx)

Ex ia IIC
T4 for ambient temp. d 55 qC
Ui = 24 V or Ui = 17,5 V
Ii = 250 mA Ii = 380 mA
Pi = 1,2 W Pi = 5,32 W

DO202S-F
or DO202S-P

+ - Sensor
Connections

Safe area + I.S. I.S. I.S.


Apparatus interface certified certified
- Term inator Term inator

+ - + -
Transm itter Transm itter

Safe area Zone 0 or 1


Hazardous area

x Sensor(s) are of a passive type to be regarded as 'simple apparatus'.

x Electrical data of the DO202S-F & DO202S-P:


- Supply and output circuit:
Maximum input voltage Ui = 24 V
Maximum input current Ii = 250 mA
Maximum input power Pi = 1.2 W
Effective internal capacitance Ci = 220 pF;
Effective internal inductance Li = 0 μH.
or
FISCO field device
Maximum input voltage Ui = 17.5 V
Maximum input current Ii = 380 mA
Maximum input power Pi = 5.32 W
Effective internal capacitance Ci = 220 pF;
Effective internal inductance Li = 0 μH.

- Sensor input circuit:


Maximum output voltage Uo = 14.4 V; Maximum output current Io = 22 mA
Maximum allowed external capacitance Co = 643 nF
Maximum allowed external inductance Lo = 70 mH

x Any I.S. interface may be used that meets the following requirements:
Uo d 24 V
Io d 250 mA
Po d 1.2 W
Co t 220 pF + Ccable; Lo t 0 μH + Lcable
or
FISCO power supply
Uo d 17.5 V
Io d 380 mA
Po d 5.32 W
Co t 220 pF + Ccable; Lo t 0 μH + Lcable

x Electrical data of the DO202S-B & DO202S-D (Type of protection “n”)


- Supply and output circuit:
Maximum input voltage Ui = 32 V
Effective internal capacitance Ci = 220pF; Effective internal inductance Li = 0 μH.
- Sensor input circuit:
Maximum output voltage Uo = 14.4 V; Maximum output current Io = 22 mA
Maximum allowed external capacitance Co = 3.5PF
Maximum allowed external inductance Lo = 160 mH

IM 12J05C01-01E
General Specifications 2-12

2-10. Control Drawing of DO202S FF/PB Specification (ATEX)

Ex ia IIC
T4 for ambient temp. d 55 qC
Ui = 24 V or Ui = 17,5 V
Ii = 250 mA Ii = 380 mA
Pi = 1,2 W Pi = 5,32 W

DO202S-F
or DO202S-P

+ - Sensor
Connections

Safe area + I.S. I.S. I.S.


Apparatus interface certified certified
- Terminator Terminator

+ - + -
Transmitter Transmitter

Safe area Zone 0 or 1


Hazardous area
x Sensor(s) are of a passive type to be regarded as 'simple apparatus'.
x Electrical data of the DO202S-F & DO202S-P:
- Supply and output circuit:
Maximum input voltage Ui = 24 V
Maximum input current Ii = 250 mA
Maximum input power Pi = 1.2 W
Effective internal capacitance Ci = 220 pF;
Effective internal inductance Li = 0 μH.
or
FISCO field device
Maximum input voltage Ui = 17.5 V
Maximum input current Ii = 380 mA
Maximum input power Pi = 5.32 W
Effective internal capacitance Ci = 220 pF;
Effective internal inductance Li = 0 μH.

- Sensor input circuit:


Maximum output voltage Uo =14.4 V; Maximum output current Io = 22 mA
Maximum allowed external capacitance Co = 643 nF
Maximum allowed external inductance Lo = 70 mH
x Any I.S. interface may be used that meets the following requirements:
Uo d 24 V
Io d 250 mA
Po d 1.2 W
Co t 220 pF + Ccable; Lo t 0 PH + Lcable
or
FISCO power supply
Uo d 17.5 V
Io d 380 mA
Po d 5.32 W
Co t 220 pF + Ccable; Lo t 0 PH + Lcable

x Electrical data of the DO202S-B & DO202S-D (Type of protection “n”)


- Supply and output circuit:
Maximum input voltage Ui = 32V
Effective internal capacitance Ci = 220pF; Effective internal inductance Li = 0 μH.
- Sensor input circuit:
Maximum output voltage Uo = 14.4V; Maximum output current Io = 22 mA
Maximum allowed external capacitance Co = 3.5 PF
Maximum allowed external inductance Lo = 160 mH

IM 12J05C01-01E
2-13 General Specifications

2-11. Control Drawing of DO202S FF/PB Specification (FM Intrinsically safe Entity)

FM Class I, DIV. 1, Group ABCD


T4 for ambient temp. d 55 qC
Sensor
Connections
DO202S-F Max. cablelength: 60 mtr.
or DO202S-P Cable dia. : 3…12 mm.

+ - Sensor
FM Approved Connections
barrier

Voc (Vt) d 24 V I.S. I.S.


Ioc (It) d 250 mA +
Poc (Pt) d 1.2 W
certified certified
Ca t 220pF+ Ccable
- Terminator Terminator
La t 0 H + Lcable

+ - + -
Transmitter Transmitter

Division 1
Unclassified Location Classified Location

x Sensor(s) are of a passive type to be regarded as 'simple apparatus', devices which


neither store nor generate voltages over 1.5 V, currents over 0.1 A, power over 25 mW or
energy over 20 PJ, or are FM Approvals entity approved and meet connection
requirements.

x Electrical data of the DO202S-F & DO202S-P:


- Supply circuit:
Maximum input voltage Vmax = 24 V
Maximum input current Imax = 250 mA
Maximum input power Pi = 1.2 W
Effective internal capacitance Ci = 220 pF;
Effective internal inductance Li = 0 PH.
- Sensor input circuit:
Maximum output voltage Vt = 14.4 V; Maximum output current It = 10 mA
Maximum allowed external capacitance Ca = 643 nF
Maximum allowed external inductance La = 340 mH

x Any FM Approved barrier may be used that meets the following requirements:
Voc or Vt d 24 V
Ioc or It d 250 mA
Poc or Pt d 1.2 W
Ca t 220 pF + Ccable; La t 0 μH + Lcable

When installing this equipment, follow the manufacturer’s installation drawing.


Installation should be in accordance with ANSI/ISA RP 12.06.01 “Installation of
Intrinsically Safe Systems for Hazardous (Classified) Locations” and the National
Electrical Code (ANSI/NFPA 70).
Associated apparatus connected to the barrier must not use or generate more than
250 Vrms or Vdc.

x Resistance between Intrinsically Safe Ground and earth ground must be less than 1.0
Ohm.
x In case of using cable glands in Outdoor location, they shall be UV rated or made of metal.

WARNING
- Substitution of components may impair Intrinsic Safety
- To prevent ignition of flammable or combustible atmospheres, disconnect power
before servicing or read, understand and adhere to the manufacturer ’s live
maintenance procedures.
IM 12J05C01-01E
General Specifications 2-14

x The cable used to interconnect the devices needs to comply with the following
parameters:
Loop resistance R’: 15 … 150 Ω/km; Inductance per unit length L’: 0,4 … 1 mH/km
Capacitance per unit length C’: 80 … 200 nF/km
(C’ = C’ line/line + 0,5 C’ line/screen if both line are floating)
(C’ = C’ line/line + C’ line/screen if the screen is connected to one line)
Length of spur cable: max. 30 m
Length of trunk cable: max. 1 km
Length of splice : max. 1 m

WARNING
- Substitution of components may impair Intrinsic Safety
- To prevent ignition of flammable or combustible atmospheres, disconnect power
before servicing or read, understand and adhere to the manufacturer ’s live
maintenance procedures.

Application Doc. No.: IKE031-A10 P.5 to P.6

IM 12J05C01-01E
2-15 General Specifications

2-12. Control Drawing of DO202S FF/PB Specification (FM Intrinsically safe FISCO)

FM Class I, DIV. 1, Group ABCD


T4 for ambient temp. d 55 qC Sensor
Connections
DO202S-F Max. cablelength: 60 mtr.
or DO202S-P Cable dia. : 3…12 mm.
Sensor
+ - Connections
FM Approved
FISCO barrier
FM Approved FM Approved
Voc (Vt) d17,5 V Terminator Terminator
Ioc (It) d380 mA + R = 90..100Ω R = 90..100Ω
Poc (Pt) d5,32 W C = 0..2,2 μF C = 0..2,2 μF
-

+ - + -
Transmitter Transmitter

Division 1
Unclassified Location Classified Location

x Sensor(s) are of a passive type to be regarded as 'simple apparatus', devices which


neither store nor generate voltages over 1.5 V, currents over 0.1 A, power over 25 mW or
energy over 20 PJ, or are FM Approvals entity approved and meet connection
requirements.

x Electrical data of the DO202S-F & DO202S-P:


- Supply circuit: Vmax = 17.5 V; Imax = 380 mA; Pi = 5.32 W; Ci = 220 pF; Li = 0 μH.
- Sensor input circuit: Vt = 14.4 V; It = 10 mA; Ca = 643 nF; La = 340 mH

x Any FM Approved FISCO barrier may be used that meets the following requirements:
Voc or Vt d 17,5 V; Ioc or It d 380 mA; Poc or Pt d 5,32 W
When installing this equipment, follow the manufacturer’s installation drawing.
Installation should be in accordance with ANSI/ISA RP 12.06.01 “Installation of
Intrinsically Safe Systems for Hazardous (Classified) Locations” and the National
Electrical Code (ANSI/NFPA 70).
Associated apparatus connected to the FISCO barrier must not use or generate more
than 250 Vrms or Vdc.

x Resistance between FISCO Intrinsically Safe Ground and earth ground must be less than
1.0 Ohm.
x In case of using cable glands in Outdoor location, they shall be UV rated or made of metal.

x The FISCO concept allows the interconnection of several I.S. apparatus not specifically
examined in such combination. The criterion for such interconnection is that the voltage
(Vmax), the current (Imax) and the power (Pi) which I.S. apparatus can receive and remain
intrinsically safe, considering faults, must be equal to or greater that the voltage (Voc, Vt),
the current (Ioc, It) and the power (Poc, Pt) which can be provided by the FM approved
FISCO barrier. In addition, the maximum unprotected residual capacitance (Ci) and
inductance (Li) of each apparatus (other than the terminator) connected to the Fieldbus
must be less than or equal to 5nF and 10 μH respectively.

IM 12J05C01-01E
General Specifications 2-16

x In each I.S. Fieldbus segment only one active source, normally the FM Approved FISCO
barrier, is allowed to provide the necessary power for the Fieldbus system. All other
equipment connected to the bus cable has to be passive (not providing energy to the
system), except to a leakage current of 50μA for each connected device. Separately
powered equipment needs a galvanic isolation to insure that the I.S. Fieldbus circuit
remains passive.

x The cable used to interconnect the devices needs to comply with the following
parameters:
Loop resistance R’: 15 … 150 Ω/km; Inductance per unit length L’: 0,4 … 1 mH/km
Capacitance per unit length C’: 80 … 200 nF/km
(C’ = C’ line/line + 0,5 C’ line/screen if both line are floating)
(C’ = C’ line/line + C’ line/screen if the screen is connected to one line)
Length of spur cable: max. 30 m
Length of trunk cable: max. 1 km
Length of splice : max. 1 m

WARNING
- Substitution of components may impair Intrinsic Safety
- To prevent ignition of flammable or combustible atmospheres, disconnect power
before servicing or read, understand and adhere to the manufacturer ’s live
maintenance procedures.

Application Doc. No.: IKE031-A10 P.7 to P.8

IM 12J05C01-01E
2-17 General Specifications

2-13. Control Drawing of DO202S FF/PB Specification (FM Non-incendive Entity)


FM Class I, DIV. 2, Group ABCD
T4 for ambient temp. d 55 qC
T6 for ambient temp. d 40 qC
Sensor
Connections
DO202S-B Max. cablelength: 60 mtr.
or DO202S-D Cable dia.: 3…12 mm.
Sensor
FM Approved
+ - Connections
Power Supply
Voc d 32 VDC FM Approved FM Approved
Terminator Terminator
+ R = 90..100Ω R = 90..100Ω
C = 0..2,2 μF
- C = 0..2,2 μF

+ - + -
Transmitter Transmitter

Division 2
Unclassified Location Classified Location

x Sensor(s) are of a passive type to be regarded as 'simple apparatus', devices which


neither store nor generate voltages over 1.5 V, currents over 0.1 A, power over 25 mW or
energy over 20 PJ, or are FM Approvals entity approved and meet connection
requirements.

x Electrical data of the DO202S-B & DO202S-D:


- Supply circuit: Vmax = 32 V; Pi = 1.2 W; Ci = 220 pF; Li = 0 μH
- Sensor input circuit: Vt = 14.4 V; It = 10 mA; Ca = 2.29 PF; La = 600 mH
When installing this equipment, follow the manufacturers installation drawing.
Installation shall be in accordance with Article 501.4(B) of the National Electrical Code
(ANSI/NFPA 79). Nonincendive field wiring may be installed in accordance with Article
501.4(B)(3)

x Grounding shall be in accordance with Article 250 of the National Electrical code.
x In case of using cable glands in Outdoor location, they shall be UV rated or made of metal.

WARNING
- Substitution of components may impair suitability for Division 2.
- Do not remove or replace while circuit is live unless area is know to be non-hazardous
- Explosion Hazard – Do not disconnect equipment unless area is know to be
non-hazardous
- Do not reset circuit breaker unless power has been removed from the equipment or the
area is know to be non-hazardous

Application Doc. No.: IKE031-A10 P.9

IM 12J05C01-01E
General Specifications 2-18

2-14. Control Drawing of DO202S FF/PB Specification (FM Non-incendive FNICO)

FM Class I, DIV. 2, Group ABCD


T4 for ambient temp. d 55 qC
T6 for ambient temp. d 40 qC
Sensor
Connections
DO202S-B Max. cablelength: 60 mtr.
or DO202S-D Cable dia.: 3…12 mm.
Sensor
FM Approved
+ - Connections
Power Supply
Voc d 32 VDC FM Approved FM Approved
Terminator Terminator
+ R = 90..100Ω R = 90..100Ω
C = 0..2,2 μF
- C = 0..2,2 μF

+ - + -
Transmitter Transmitter

Division 2
Unclassified Location Classified Location
x Sensor(s) are of a passive type to be regarded as 'simple apparatus', devices which
neither store nor generate voltages over 1.5 V, currents over 0.1 A, power over 25 mW or
energy over 20 PJ, or are FM Approvals entity approved and meet connection
requirements.

x Electrical data of the DO202S-B & DO202S-D:


- Supply circuit: Vmax = 32 V; Pi = 5.32 W; Ci = 220 pF; Li = 0 μH
- Sensor input circuit: Vt = 14.4 V; It = 10 mA; Ca = 2.29 PF; La = 600 mH
When installing this equipment, follow the manufacturers installation drawing.
Installation shall be in accordance with Article 501.4(B) of the National Electrical
Code (ANSI/NFPA 79).
Non-incendive field wiring may be installed in accordance with Article 501.4(B)(3)
x Grounding shall be in accordance with Article 250 of the National Electrical code.
x In case of using cable glands in Outdoor location, they shall be UV rated or made of metal.

WARNING
- Substitution of components may impair suitability for Division 2.
- Do not remove or replace while circuit is live unless area is know to be non-hazardous
- Explosion Hazard – Do not disconnect equipment unless area is know to be
non-hazardous
- Do not reset circuit breaker unless power has been removed from the equipment or the
area is know to be non-hazardous

Application Doc. No.: IKE031-A10 P.10

IM 12J05C01-01E
2-19 General Specifications

2-15. Control Drawing of DO202S FF/PB Specification (CSA)

CSA Ex ia Class I, DIV. 1, Group ABCD


T4 for ambient temp. d 55 qC
Ui = 24 V or Ui = 17,5 V
Ii = 250 mA Ii = 380 mA
Pi = 1,2 W Pi = 5,32 W

DO202S-F
or DO202S-P

+ - Sensor
Connections

Safe area + I.S. I.S. I.S.


Apparatus interface certified certified
- Terminator Terminator

+ - + -
Transmitter Transmitter

Safe area Zone 0 or 1


Hazardous area
x Sensor(s) are a thermocouple, RTD's, passive resistive switch devices, or is CSA entity
approved and meet connection requirements.
x Electrical data of the DO202S-F & DO202S-P:
- Supply and output circuit:
Maximum input voltage Ui = 24 V
Maximum input current Ii = 250 mA
Maximum input power Pi = 1.2 W
Effective internal capacitance Ci = 220 pF;
Effective internal inductance Li = 0 μH.
or
FISCO field device
Maximum input voltage Ui = 17.5 V
Maximum input current Ii = 380 mA
Maximum input power Pi = 5.32 W
Effective internal capacitance Ci = 220 pF;
Effective internal inductance Li = 0 μH.
- Sensor input circuit:
Maximum output voltage Uo = 14.4 V; Maximum output current Io = 22 mA
Maximum allowed external capacitance Co = 643 nF
Maximum allowed external inductance Lo = 70 mH
x Any CSA approved I.S. interface may be used that meets the following requirements:
Uo d 24 V
Io d 250 mA
Po d 1.2 W
Co t 220 pF + Ccable; Lo t 0 μH + Lcable
or
FISCO power supply
Uo d 17.5 V
Io d 380 mA
Po d 5.32 W
Co t 220 pF + Ccable; Lo t 0 μH + Lcable
Installation should be in accordance with Canadian Electrical Code, Part I or CEC, Part I.
Maximum safe area voltage should not exceed 250 Vrms.

x Electrical data of the DO202S-B & DO202S-D (non-incendive):


For Class I, Div.2, Group ABCD the CSA approved I.S. interface is not required, and the
sensor input circuit is non-incendive having the parameters:
Maximum output voltage Uo = 14.4 V; Maximum output current Io = 22 mA
Maximum allowed external capacitance Co = 3.5 PF
Maximum allowed external inductance Lo = 160 mH

IM 12J05C01-01E
General Specifications 2-20

IM 12J05C01-01E
3-1 Installation and Wiring

3. INSTALLATION AND WIRING

3-1. Installation and dimensions

3-1-1. Installation site The ambient temperature and humidity of the instal-
The EXA transmitter is weatherproof and can be installed lation environment must be within the limits of the
inside or outside. It should, however, be installed as instrument specifications. (See chapter 2).
close as possible to the sensor to avoid long cable runs
between sensor and transmitter. In any case, the cable When the instrument with Suffix Code "-B,-N,-D" is
length should not exceed 30 mtr (100 feet). used, take measures so that the display window is
Select an installation site where: not exposed to direct sunlight.
• Mechanical vibrations and shocks are negligible
• No relay/power switches or RF transmitters are in 3-1-2. Mounting methods
the direct environment Refer to figures 3-2 and 3-3. Note that the EXA
• Access is possible to the cable glands (figure 3-1) transmitter has universal mounting capabilities:
• Panel mounting using optinal bracket, refer to Fig.
• The transmitter is not mounted in direct sunlight or 3-2a.
severe weather conditions • Panel mounting using two (2) self-tapping screws,
• Maintenance procedures are possible (avoiding refer to Fig. 3-2b.
corrosive environments) • Surface mounting on a plate
(using bolts from the back)
• Wall mounting on a bracket
(for example, on a solid wall)
• Pipe mounting using a bracket on a horizontal or
vertical pipe (Nominal pipe diameter 50 A)

Unit: mm (inch)
202(7.95) Panel thickness
162 (6.4) 155(6.1) 1 to 10 Panel mounting
(0.04 to 0.39) bracket
50
(2)
130
180 (5.1) (1.2)
(7) 30 30
(1.2) 60 (2.36)

Hood (Option) 77 185 (7.28)


Option code : / H□ (3) 38 80 3.9 205 (8.07)
115 (4.5) (1.5) (3.15) (0.15)
42 +1.1
Grounding terminal (1.65)
156 0
(M4 screw) PANEL CUTOUT (6.14)
68 (2.7)

9 173 +1.1
(0.35)
Sensor cable inlet 0 138
34 (6.81) (5.43)
(1.3) cable gland (Pg13.5)
56±0.2 M6 screw (32 (1.26) depth )
(2.20)
Transmission signal cable inlet 121
Cable gland : Pg13.5 1.eps (4.76) 5.eps

Figure 3-2a. Panel mounting diagram

Approx.
49
(1.93) 55
Adapter (2.2)

G1/2 screw (/AFTG)


2.eps
1/2 NPT screw (/ANSI)

Figure 3-1. Housing dimensions and layout of glands

IM 12J05C01-01E
Installation and Wiring 3-2

Unit: mm (inch)
+1
0

+1
0

(0.72)
18.5 3.5
(0.14)
SPACING PANEL CUTOUT PANEL CUTOUT

Fig. 3-2b. Panel mounting using two (2) self-tapping screws

Pipe mounting Pipe mounting


56 (Vertical) (Horizontal)
(2.20)

2-Ø6.5
(0.26)

200
(7.87)
4-Ø10
(0.4)

77 (3)

115
(4.5)
70
(2.75)
Nominal 50 A (O.D. Ø60.5 mm)
(2 inch pipe)

4.eps

Figure 3-3. Wall and pipe mounting diagram

Figure 3-4. Internal view of EXA wiring compartment

IM 12J05C01-01E
3-3 Installation and Wiring

3-2. Wiring of power supply Commission the instrument as required or use


the default settings.
mA 3-2-1. General precautions 5. Replace the cover and secure frontplate with the
four screws.
Do not activate the power supply yet. First make 6. Connect the grounding terminals to protective
sure that the DC-power supply is according to the earth.
specifications given. 7. The optional hose connection is used to guide the
cables coming from an immersion fitting through a
protective plastic tubing to the transmitter.
WARNING
DO NOT USE ALTERNATING CURRENT OR MAINS 3-2-5. Cables, terminals and glands
POWER SUPPLY! ! The DO202 is equipped with terminals suitable for
the connection of finished cables in the size range:
The cable leading to the distributor (power supply) or 0.13 to 2.5 mm (26 to 14 AWG). The glands will
safety barrier transports power to and output signal
from the transmitter. Use a two conductor shielded
cable with a size of at least 1.25 mm2 and an outside
diameter of 6 to 12 mm. The cable gland supplied
with the instrument accepts these diameters. The
maximum length of the cable is 2000 metre, or 1500
metres when using the communications. This ensures
the minimum operating voltage for the instrument.

Grounding:
• If the transmitter is mounted on a grounded
surface (e.g. a metal frame fixed in the soil) the Sensor
cable gland
shield of the 2-wire cable may NOT be connected
to ground at the distributor.
• If the transmitter is mounted on a non-conducting Power/Output
surface (e.g. a brick wall) it is recommended cable gland
to ground the shield of the 2-wire cable at the Grounding terminal
distributor end.
Figure 3-5. Glands to be used for cabling
mA
3-2-2. Connection of the power supply
The terminal strip is accessed as was described in form a tight seal on cables with an outside diameter
section 3-2-1. Use the left-hand gland to insert the in the range of 6 to 12 mm (0.24 to 0.47 inches).
supply/output cable to the transmitter. Connect the 3-3. Wiring of sensors
supply to the terminals marked +, - and G as is indi-
cated in figures 3-7. 3-3-1. Wiring the standard galvanic sensor
The sensor cable has markers on the individual wires.
3-2-3. Switching the instrument on These markings refer to the markers on the terminals.
After all connections are made and checked, the
power can be switched on from the distributor. The temperature sensor has two wires with the
Observe the correct activation of the instrument at markings T1, T2 and/or 11, 12 and must be con-
the display. If for any reason the display does not nected to terminal 11 and 12.
indicate a value, consult the trouble shooting section.
mA The measuring electrode: the cathode is marked with
3-2-4. Preparation IE and/or 13 and must be connected to terminal 13.
Refer to figure 3-4. The power/output connections The reference electrode: the anode is marked with
and the sensor connections should be made. Refer RE and/or 15 and must be connected to terminal 15.
to figure 3-7. The terminals are of a plug in style for The liquid earth (solution ground) is marked with 16
ease of mounting. and must be connected to terminal 16.
The overall shield of the cable is marked with 14
To open the EXA 202 for wiring: and must be connected to terminal 14.
1. Loosen the four frontplate screws and remove
the cover. Place the jumper in the GALVANIC position.
2. The terminal strip is now visible.
3. Connect the power supply. Use the gland on the
left for this cable.
4. Connect the sensor input, using the gland on
the right (see fig. 3-5). Switch on the power.

IM 12J05C01-01E
Installation and Wiring 3-4

3-3-2. Wiring other galvanic sensors 3-3-4. Wiring sensors with Vp connector
Consult the users manual for the color identification Consult the owners manual for the color identifica-
of the sensor cable. tion of the sensor cable
- The temperature sensor has two wires and must - The temperature sensor has two wires and must
be connected to the terminal 11 and 12. be connected to terminal 11 and 12
- The measuring electrode: the cathode must be - Polarographic : the measuring electrode
connected to terminal 13. (cathode) must be connected to terminal 17
- The reference electrode: the anode must be - Polarographic : the reference electrode (anode)
connected to terminal 15. must be connected to terminal 18
- The overall shield of the cable must be connected - Galvanic : the measuring electrode (cathode)
to terminal 14 if there is one available. must be connected to terminal 13
- Place the jumper in the GALVANIC position. - Galvanic : the reference electrode (anode) must
be connected to terminal 15
3-3-3. Wiring polarographic sensors - The overall shield of the cable must be connected
Consult the owners manual for the color identifica- to 14
tion of the sensor cable. - Place the jumper in the Polarographic or Galvanic
- The temperature sensor has two wires and must position
be connected to the terminal 11 and 12.
- The measuring electrode: the cathode must be A-17 pol. 13 galv.
B-18 pol. 15 galv.
connected to terminal 17. C
- The reference electrode: the anode must be D
E-11
connected to terminal 18. F-12
S-14
- The overall shield of the cable must be connected
to terminal 14 if there is one available. temp
- Place the jumper in the POLAROGRAPHIC position.

Figure 3-6. Connections DO

Figure 3-7. Terminal indentification labels

3-3-5. Sensor cable connections using junction should not exceed 30 metres (including DO sensor
box (BA10) and extension cable (WF10) cable).
Where a convenient installation is not possible using
the standard cables between sensors and trans-
mitter, a junction box and extension cable may be
used. The Yokogawa BA10 junction box and the
WF10 extension cable should be used. These items
are manufactured to a very high standard and are
necessary to ensure that the specifications of the
system are not compromised. The total cable length

TRANSMITTER / CONVERTER

Red
15 16

16 15

15 Core 16 Screen 11 C
White Co-axial cable E
14 14

14 14

14 Overall Screen 12 Overall


shield
17

11 12 13 17

17
13 12 11

13 Core 17 Screen WF10 Cable


B White
Brown Co-axial Cable Brown A
13

11 Red 15 Screen
12 Blue
16 D
Blue
14

Figure 3-8. Connection of WF10 extension cable and BA10/BP10 junction box

IM 12J05C01-01E
3-5 Installation and Wiring

Extension cable may be purchased in bulk quanti- 3-3-6. Additional precautions for installations in
ties, cut to length. Then it is necessary to terminate hazardous areas
the cable as shown below. Make sure that the total of capacitance and induct-
ances connected to the input terminals of the EXA
Termination procedure for WF10 cable. DO202S do not exceed the limits given in the certifi-
1. Slide 3 cm of heat shrink tube (9 x 1.5) over the cate.
cable end to be terminated. This sets a limit to the cable and extensions used.
2. Strip 9 cm of the outer (black) insulating material,
taking care not to cut or damage internal cores. – The intrinsic safe version of the DO202S
instrument can be mounted in Zone 1 (DO202S-B,
-N, -D).
– The sensors can be installed in Zone 0 or Zone 1
if a safety barrier according to the limits given in
the system certificate is used.
– Ensure that the total of capacitance and
3 cm
heat shrink
9 cm
remove insulation
inductances connected to the terminals of the
EXA DO202S do not exceed the limits given in the
certificate of the safety barrier or distributor.
– The cable used should preferably have a BLUE
Figure 3-9a. colour or marking on the outside.
– Installation for (sensors in Zone 0 or 1):
3. Remove loose copper screening, and cut off the
cotton packing threads as short as possible. Generally, the distributor with input/output isolation
4. Strip insulation from the last 3 cm of the brown, has no external earth connection. If there is
and the white coaxial cores. an earth connection on the distributor and the
external connection of the transmitter is connected
to “protective” earth, the shield of the 2-wire cable
may NOT be connected to “protective” earth at the
distributor too.

3-3-7. Installation in:


Hazardous Area-Non-Incendive
3 cm The EXA DO202S-B, -N, -D may be installed in a
Category 3, Zone 2, Div.2 area without the use of
cotton threads
safety barriers. Maximum permissible supply voltage
31.5V.

Figure 3-9b.

5. Extract the coaxial cores from the braid, and trim


off the black (low-noise) screening material as
short as possible.
6. Insulate the overall screen and drain wire (14) and
the 2 coaxial screens with suitable plastic tubing.
7. Strip and terminate all ends with suitable (crimp)
terminals and identify with numbers as shown.

Red 11
Blue
12
Black
14
White
15

Brown
16
13

Figure 3-9c.

8. Finally shrink the overall heat shrink tube into


position.

IM 12J05C01-01E
IM 12J05C01-01E
Operation: Display Functions and Settings 4-1

4. OPERATION; DISPLAY FUNCTIONS AND SETTING

4-1. Operator interface LEVEL 2: Commissioning


This section provides a survey of the operation of A second menu is exposed when the EXA front
the EXA operator interface. The basic procedures for cover is removed and the display board is revealed.
obtaining access to the three levels of operation are Users gain access to this menu by pressing the but-
described briefly. For a step-by-step guide to data ton marked * in the lower right of the display board.
entry, refer to the relevant section of this user’s manu- This menu gives access to the service menu.
al. Figure 4-1 shows the EXA operator interface. (See table 4-1).

LEVEL 1: Maintenance LEVEL 3: Service


These functions are accessible by pushbutton For more advanced configuration selections, press
through a flexible front cover window. The functions the button marked *. Now push the “YES” button.
make up the normal day-to-day operations that an Selecting and entering “Service Code” numbers in
operator may be required to complete. Adjustment the commissioning menu provide access to the
of the display and routine calibration are among the more advanced functions. An explanation of the
features accessible in this way. (See table 4-1). Service Codes is listed in chapter 5 and an over-
view table is shown in chapter 11.
Table 4-1. Operations overview

Routine Function Chapter


AIR.CAL Calibration in air (preferred method) 6
H2O.CAL Calibration in aerated water 6
Maintenance CALIB
SENS Manual sensitivity calibration 6
ZERO Manual zero calibration 6
DISP Read auxiliary data or set message display 4
M.TEMP Adjust manual temperature 5
M.PRESS Adjust manual pressure 5
OUTP Adjust the output range 5
mA Commissioning HOLD Activate the hold function 5

Service
(access to coded entries from SERV Fine tune the specialized functions of the transmitter 5
the commissioning level)

Note: All three levels may be separately protected by a password. See Service Code 52 in chapter 5
Service Code table for details on setting passwords.

IM 12J05C01-01E
4-2 Operation: Display Functions and Settings

Main display Fail flag Menu pointer flags

Message display MODE


TEMP.MAN FAIL

Commissioning
ppm function menu
ppb
YES NO %sat
CAL OUTPUT
ENT
DISPLAY SET HOLD
HOLD SERVICE
Key prompt flags Commissioning mode
access key
Selection keys YES NO MODE
YES : Accept setting
NO : Change setting
ENT

Adjustment keys Measure/Maintenance


> : Choose digit to mode key
adjust
^ : Adjust digit Broken line indicates area that can be
ENT : Confirm change seen through front cover

Figure 4-1. DO202 operator interface

4-2. Explanation of operating keys cover removed or opened. Once this button
has been used to initiate the commissioning
MODE key menu, follow the prompts and use the other
This key toggles between the measuring and keys as described above.
maintenance modes. Press once to obtain
access to the maintenance function menu. 4-3. Passcode protection
CALIB
DISP In Service Code 52, passcode protection can be set
Press again to return to the measuring mode. for each one of the three operating levels, individu-
ally. This procedure should be completed after the
YES/NO keys initial commissioning (setup) of the instrument. The
These are used to select choices from the menu. passcodes should then be recorded safely for future
YES is used to accept a menu selection. reference.
NO is used to reject a selection, or to move
ahead to the next option. When passcodes have been set, the following addi-
tional steps are introduced to the configuration and
DATA ENTRY keys ( ) programming operations:
Is used as a “cursor” key. Each press
on this key moves the cursor or flashing Maintenance
digit one place to the right. This is used Press MODE key. The display shows 000 and *PASS*
to select the digit to be changed when Enter a 3-digit passcode as set in Service Code 52
entering numerical data. to obtain access to the Maintenance Mode.
Is used to change the value of a selected
digit. Each press on this key increases the Commissioning
value by one unit. The value can not be Press key. The display shows 000 and *PASS*
decreased, so in order to obtain a lower Enter a 3-digit passcode as set in Service Code 52
value, increase past nine to zero, then to obtain access to the Commissioning Mode.
increase to the required number.
When the required value has been set Service
using the and keys, press to From the Commissioning menu, select *Service by
confirm the data entry. Please note that pressing YES key. The display shows 000 and *PASS*
the EXA does not register any change of Enter a 3-digit passcode as set in Service Code 52
data until the ENT key is pressed. to obtain access to the Service Mode.

key This is the commissioning mode key. It is Note: See Service Code 52 for the setting of
used to obtain access to the commissio- passcodes.
ning menu. This can only be done with the

IM 12J05C01-01E
Operation: Display Functions and Settings 4-3

4-4. Display examples service codes, or by choices made in the commis-


sioning menu.
The following pages show the sequence of button
presses and screens displayed when working in The following deviations are possible:
some standard configurations. More or less options
will be made available by the configuration of some
*Item marked is omitted when switched off in
commissioning mode.

4-5. Display function (default)

MODE
TEMP.MAN FAIL Cell current

YES NO DISPLAY
ppm
ppb
%sat
YES NO CAL
ENT DISPLAY
HOLD
OUTPUT
SET HOLD
NO
SERVICE

Sensitivity
YES NO MODE (slope)
YES NO DISPLAY

ENT

NO

Zero current

YES NO DISPLAY

NO

Software release
PPM number
PPB
%SAT YES NO DISPLAY
CAL
DISPLAY
HOLD
MODE NO
Process
temperature NO
YES
YES
CAL (SEE
YES NO CALIBRATION YES NO DISPLAY
CHAPTER 6)

NO NO

Output
YES
YES NO DISPLAY
mA YES NO DISPLAY

NO NO

% Saturation
YES
YES NO SEE MANUAL YES NO DISPLAY
TEMPERATURE
(CHAPTER 5)

NO NO

Unit
YES
YES NO YES NO DISPLAY
SEE MANUAL
PRESSURE
(CHAPTER 5)

NO NO

Process
pressure
YES NO DISPLAY

IM 12J05C01-01E
5-1 Parameter Setting

5. PARAMETER SETTING

5-1. Maintenance mode Calibration Air See “calibration” section 6.


Standard operation of the EXA instrument involves H2O See “calibration” section 6.
use of the Maintenance (or operating) mode to set Sensitivity See “calibration” section 6.
up some of the parameters.
Zero See “calibration” section 6.
Access to the Maintenance mode is available
via the six keys that can be pressed through mA Hold Manually switch on/off
the flexible window in the instrument cover. “hold” (when enabled in
Press the MODE key once to enter this dialog Commissioning menu).
mode. See adjustment procedure
5-2-2.
Note: At this stage the user will be prompted for
pass code where this has been previously set Display See “operation” section 4.
up in service code 52 in chapter 5.
Manual temperature See “manual temperature
adjustment” section 5-1-2.

Manual pressure See “manual pressure


adjustment” section 5-1-3.

mA 5-1-1. Manual activation of hold

TEMP.MAN FAIL MODE

ppm
ppb
%sat
YES NO CAL
DISPLAY OUTPUT
ENT
HOLD SET HOLD
SERVICE

YES NO MODE

ENT

MODE

NO HOLD

YES NO CALIBRATE
YES NO

NO

NO
NO NO YES

HOLD

YES YES
MEASURE

YES NO YES NO

IM 12J05C01-01E
Parameter Setting 5-2

5-1-2. Manual temperature adjustment

PPM
PPB
%SAT
CAL
DISPLAY
HOLD
MODE

Manual temperature
Set using >, ,ENT keys.

>
NO 2x
TEMP.MAN

YES

YES NO
ENT

5-1-3. Manual pressure adjustment

PPM
PPB
%SAT
CAL
DISPLAY
HOLD
MODE

% sat process (process pressure) Calibration pressure


Set using >, ,ENT keys. Set using >, ,ENT keys.
>
>

NO 3x

YES YES

YES NO
ENT ENT

IM 12J05C01-01E
5-3 Parameter Setting

5-2. Commissioning mode


mA Hold The EXA DO202 transmitter has the
In order to obtain peak performance from the EXA ability to “HOLD” the output during
transmitter, you must set it up for each custom maintenance periods. This
application. Refer to APPENDIX A-1-2 for stand- parameter should be set up to hold
ard configurations and options. the last measured value, or a fixed
value to suit the process.
mA Output range: mA output is set as default
to 0 - 20ppm. Service This selection provides access to
For enhanced resolution in more the service menu.
stable measuring processes, it may
be desirable to select for example What follows are pictorial descriptions of typical
5-10 ppm range. frontplate pushbutton sequences for each param-
eter setting function. By following the simple YES/
NO prompts and arrow keys, users can navigate
through the process of setting range, setpoints,
hold, wash and service functions.
mA 5-2-1 Output range

TEMP.MAN FAIL MODE

ppm
ppb ENT
%sat
YES NO CAL
DISPLAY OUTPUT
ENT
HOLD SET HOLD
SERVICE

YES NO MODE

ENT

ENT

Note: When ppb or %sat


is enabled in code 56,
the output range is set in
a similar way to ppm. ENT

YES

YES NO YES NO
ENT

NO YES

YES NO
ENT ENT

NO ENT

YES NO
ENT ENT

NO

IM 12J05C01-01E
Parameter Setting 5-4

mA 5-2-2. HOLD

TEMP.MAN FAIL MODE

ppm
ppb
%sat
YES NO CAL
DISPLAY OUTPUT
ENT
HOLD SET HOLD
SERVICE

YES NO MODE

ENT

ENT
HOLD

ENT

YES NO

HOLD

NO

ENT

YES NO YES NO

YES HOLD

NO NO
YES

ENT

YES NO
YES NO
Set HOLD "fixed value"

NO NO YES
HOLD HOLD

NO

YES
YES NO YES NO

HOLD active
last measured
value.

IM 12J05C01-01E
5-5 Parameter Setting

5-2-3. SERVICE

TEMP.MAN FAIL MODE

ppm
ppb
%sat
YES NO CAL
DISPLAY OUTPUT
ENT
HOLD SET HOLD
SERVICE

YES NO MODE

ENT

mA Example: Service Code 01


Select Sensor Type

for galvanic sensor


Polarization voltage
and sensitivity.
YES NO
for polarographic
Set using >, ,ENT keys. With the >, ,ENT keys
>

>
NO
mA ENT

YES NO
ENT ENT

NO ENT

ENT

YES NO
ENT

NO
ENT

ENT ENT

ENT

YES

ENT

IM 12J05C01-01E
Parameter Setting 5-6

5-3. Notes for guidance in the use of service coded settings


Don't set or input service code numbers other than the code numbers defined in this manual. Setting an
undefined service code may make the transmitter malfunction.
When an undefined service code is input by some accident, push the MODE key and escape from the serv-
ice level.

5-3-1. Parameter specific functions


Code 1 *S.TYPE Select 0 for DO30G sensor or any other galvanic sensor. Select 1 for Oxyferm,
Oxygold and other polarographic sensors.

*V.POL Set the polarization voltage of the connected sensor (only for polarographic sensors).
*SENS Set the sensitivity of the connected sensor.

Code 4 *SAL.TY Enable or disable compensation. This function is particularly useful when
measuring in estuarine or brackish waters.

*[Cl-] Set level for salinity compensation.

5-3-2. Temperature functions

Code 10 *T.SENS Select temperature sensor to suit the measuring probe. The default selection is
the 22k NTC sensor. Refer to the instructions delivered with the DO sensor to
check which temperature sensor is used.

Code 11 *T.UNIT Select °C or °F for temperature display.

Code 12 *T.ADJ Adjust offset in temperature measurement when the sensor is at a stable known
value.

Code 13 *T.MAN Enable and set manual temperature compensation.

5-3-3. Calibration functions

Code 20 *∆T.SEC Set stability parameters for calibration. A greater time, and/or a smaller step gives
*∆Z.PPM greater stability before a calibration can be accepted. Use caution, however, to avoid
*∆Z.PPB very long calibration times.
*∆Z.SAT
*∆S.PPM

Code 21 *Z.CAL Normally not necessary, zero calibration can be enabled when required.
*Z.LIM Zero check limit.

Code 22 *ZERO Calibration values can be entered from independent (laboratory) data.
*SENS The sensitivity is the increase of the cell current per ppm and is specified in nA/
ppm at 25˚C (77˚F).

Sensor nominal sensitivity (nA/ppm at 25˚C)


DO30(G) 450
OXYFERM 7.5
OXYGOLD 35

IM 12J05C01-01E
5-7 Parameter Setting

Code Display Function Function detail X Y Z Default values


Parameter Specific functions
01 *S.TYPE Sensor type Galvanic 0 1
Polarographic 1
*V.POL (Polarographic) 0.675 V
Polarization Voltage

*SENS Sensor sensitivity Polarographic 7.5 nA/ppm


Galvanic 450 nA/ppm (*S.TYPE=0)

04 *SAL.TY Salinity comp. Compensation disabled 0 0


Compensation enabled 1
*[Cl-] NaCl conc. Concentration in g/kg water: 0.0
range 1 to 99.9 g/kg
05-09 Not used

Code Display Function Function detail X Y Z Default values


Temperature Measuring Functions
10 *T.SENS Temp. Comp. Pt1000 RTD (DO30G) 0 1
22k NTC (Oxyferm) 1
Pb36 = 2k2 NTC (DO30) 2
11 *T.UNIT Temp units Celsius (°C) 0 0
Fahrenheit (°F) 1
12 *T.ADJ Temp adjust Adjustment +/- 7.5 °C or +/- 13.5 °F
13 *T.MAN Manual TC Automatic temperature comp 0 0
Manual temp compensation 1 25 °C/ 77 °F
14-19 Not used

Code Display Function Function detail X Y Z Default values


Calibration Settings
20 *∆T.SEC Stabilization Stabilization time range 5- 600 s 60 s
Step DO step change range 0-50 ppm
∆Z.PPM 0-1999 ppb 0.1 ppm (∆Z.PPM)
∆Z.PPB 1 ppb (∆Z.PPB)
∆Z.SAT 1.0 % SAT (∆Z.SAT)
∆S.PPM 0-600 %SAT 0.1 ppm (∆S.PPM)
(always PPM)
21 *Z.CAL Zero calibration Zero calibration disabled 0 0
Zero Calibration enabled 1
*Z.LIM Zero check limit Zero check limit (galv.)
0-19.99 μA 19.99 μA
Zero check limit (polar.)
0-199.9 nA 199.9 nA
22 *ZERO Zero current Offset range, 0 nA
±Zero Check Limit
*SENS Sensitivity entry Sensitivity range 1-1999 nA/ppm 7.5 nA/ppm
450 nA/ppm (*S.TYPE=0)

23-29 Not used

IM 12J05C01-01E
Parameter Setting 5-8

mA 5-3-4. mA output functions

Code 31 *OUTP.F For the DO202 the output may be chosen as linear to input, or configured in a
21 point table to a particular linearization. Enable the table setup in code 31, and
configure the table in code 35.

Code 32 *BURN Diagnostic error messages can signal a problem by sending the output signals
upscale (21 mA) or downscale (3.6 mA when HART comm. non-used, 3.9 mA
when HART comm. used). This is called upscale or downscale burnout, from
the analogy with thermocouple failure signaling of a burned-out or open circuit
sensor. The pulse burnout setting gives a 21 mA signal for the first 30 seconds
of an alarm condition. After the “pulse” the signal returns to normal. This allows a
latching alarm unit to record the error. In the case of the EXA the diagnostics are
extensive and cover the whole range of possible sensor faults.
Note: Burnout downscale can only be selected if the HART communication is turned of in service code 60.

Code 35 *TABLE The table function allows the configuration of an output curve by 21 steps
(intervals of 5%). The following example shows how the table may be configured
to linearize the output with a mA curve.

5-3-5. User interface

Code 50 *RET When Auto return is enabled, the transmitter reverts to the measuring mode from
anywhere in the configuration menus, when no button is pressed during the set
time interval of 10 minutes.

Code 51 *P.MAN In Maintenance mode the pressure can be entered (M. PRESS).
*P.%
*P.CAL

Code 52 *PASS Passcodes can be set on any or all of the access levels, to restrict access to the
instrument configuration.

Code 53 *Err. xx Error message configuration. Two different types of failure mode can be set.

Hard fail gives a steady FAIL flag in the display.

Soft fail gives a flashing FAIL flag in the display. The call for maintenance is
a good example of where a SOFT fail is useful. A warning that the regular
maintenance is due, should not be used to shut down the whole measurement.

Code 55 *CALL.M Call for maintenance is a contact trigger to signal that the system has been in
service for longer than the set time without calibration. The user can set up to
250 days as a routine service interval.

Code 56 *UNIT Select ppm, ppb or % saturation as the main unit, to suit the application.

IM 12J05C01-01E
5-9 Parameter Setting

mA Code Display Function Function detail X Y Z Default values


Output Functions
30 Not used
31 *OUTP.F mA output functions Linear 0 0 Linear
Table 1
32 *BURN Burn function No burnout 0 0 No Burn.
Burnout downscale 1
Burnout upscale 2
Pulse burnout 3
33, 34 Not used
35 *TABLE Output table for mA
*0% Linearization table for mA in 5% steps.
*5% The measured value is set in the main
*10% display using the >, ^, ENT keys, for
... each of the 5% interval steps.
... Where a value is not known, that value may
*95% be skipped, and a linear interpolation will
*100% take place.
36-39 Not used

Code Display Function Function detail X Y Z Default values


User Interface
50 *RET Auto return No return to meas. from HOLD 0 1
Return to meas after 10 min 1
51 *P.MAN Manual pressure No manual pressure in Maint.mode 0 0
Manual pressure in Maint.mode 1
*P.% Enter Manual process pressure 0-999.9 kPa 101.3 kPa
*P.CAL Enter Cal. pressure in Maint.mode 0-999.9 kPa 101.3 kPa
52 *PASS Password Direct access to MAINT 0 0.0.0
Pass: 111 for #=1, MAINT protected by password #
333 for #=2, Direct access to COMM 0
777 for #=3, COMM protected by password #
888 for #=4, Direct access to SERV 0
123 for #=5, SERV protected by password #
957 for #=6,
331 for #=7,
546 for #=8 and
847 for #=9
53 *Err.01 Error setting Calibration not stable Soft fail 0
Calibration not stable Hard fail 1 1 Hard
*Err.02 Zero out of limits Soft fail 0
Zero out of limits Hard fail 1 1 Hard
*Err.07 Temperature sensor open Soft fail 0
Temperature sensor open Hard fail 1 1 Hard
*Err.08 Temp. sensor shorted Soft fail 0
Temp. sensor shorted Hard fail 1 1 Hard
*Err.09 Cell current abnormal Soft fail 0
Cell current abnormal Hard fail 1 1 Hard
*Err.16 Call for maintenance Soft fail 0 0 Soft
Interval time exceeded
Call for maintenance Hard fail 1
Interval time exceeded
55 *CALL.M E16 setting No call for maintenance 0 0
Call for maint. enabled 1
*CALL .M E16 message after 1- 250 days 250
56 *UNIT PV unit Unit of measurement ppm 0 0
Unit of measurement ppb 1
Unit of measurement % sat. 2
57-59 Not used

IM 12J05C01-01E
Parameter Setting 5-10

5-3-6. Communication setup

mA Code 60 *COMM. The settings should be adjusted to suit the communicating device connected
to the output. The communication can be set to HART®.

*ADDR. Select address 00 for point to point communication with 4-20mA transmission.
Addresses 01 to 15 are used in multi-drop configuration (fixed 4mA output).

mA Code 61 *HOUR The clock/calendar for the logbook is set for current date and time as reference.
*MINUT
*SECND
*YEAR
*MONTH
*DAY

Code 62 *ERASE Erase logbook function to clear the recorded data for a fresh start. This may be
desirable when re-commissioning an instrument that has been out of service for a
while.

5-3-7. General
Code 70 *LOAD The load defaults code allows the instrument to be returned to the default set up
with a single operation. This can be useful when wanting to change from one
application to another.

5-3-8. Test and setup mode


Code 80 *TEST Not used

Note: attempting to change data in service code 80 and above without the proper instructions and
equipment, can result in corruption of the instrument setup, and will impair the performance of the
unit.

IM 12J05C01-01E
5-11 Parameter Setting

Code Display Function Function detail X Y Z Default values


Communication
mA 60 *COMM. Communication Set HART® communication Off 0 1.0 On
Set HART® communication On 1
Communication write enable 0 Write
Communication write protect 1 enable
*ADDR. Network address Set address 00 to 15 00
mA 61 *HOUR Clock setup Adjust to current date and time using
*MINUT >, ^ and ENT keys
*SECND
*YEAR
*MONTH
*DAY
62 *ERASE Erase logbook Press YES to clear logbook data
63-69 Not used

Code Display Function Function detail X Y Z Default values


General
70 *LOAD Load defaults Reset configuration to default values
71-79 Not used

Code Display Function Function detail X Y Z Default values


Test and setup mode
80 *TEST Test and setup Not used

IM 12J05C01-01E
Calibration Procedure 6-1

6. CALIBRATION PROCEDURE

Calibration of the dissolved oxygen analyzer is per- Note: In normal industrial environments better
formed in the following situations: results are obtained with air calibration, which
is therefore the recommended method.
• When a new dissolved oxygen sensor is installed.
• When the membrane is replaced and/or the Manual calibration
electrolyte solution is replaced This is a calibration method whereby the sensor is
• When the sensor has been disassembled and not exposed to a calibration fluid, but is calibrated
reassembled for maintenance by comparison with a reference method. This refer-
• When the measuring error after cleaning exceeds ence method is normally a laboratory analysis
the acceptable deviation from reference method of the water sample: either by Iodometric titration
• When error message E16 indicates the need for according ISO 5813 or an electrochemical method
maintenance according ISO 5814.
The calibration is done in SENS/ZERO mode in
maintenance level.
6-1. General
6-1-2. Diagnostic functions performed during
6-1-1. Calibration methods calibration
There are four methods for calibration of the EXA The calibration is a semi-automatic calibration,
dissolved oxygen analyzer: air calibration, water which means that the sensor output is used for
calibration, sensitivity and zero (offset) calibration. calculation of sensor parameters after the read-
ings have stabilized. The criteria for stabilization
Air calibration are set in service code 20. If stable readings are
This is the most common and easiest way to cali- not achieved within one hour error E1 message will
brate the analyzing system. The calibration is done appear on the display and the procedure is aborted.
in AIR.CAL mode in maintenance level.
The calculated sensor parameters are compared
Water calibration with preset tolerances and if these conditions are
This is the traditional way to calibrate dissolved oxy- not met, Error E2 (Zero Error) or E3 (Sensitivity
gen analyzers in laboratory environment. . Accurate Error) will be signalled.
results can be obtained if the calibration is per-
formed carefully. The water calibration may include Notes:
a zero calibration if so selected in service code 21. 1. Error messages that appear initially indicate
Normally only a zero check is performed without inadequate settings of the diagnostic variables
in service codes 01, 20 and/or 22.
calibration, since a good sensor has no zero signal. 2. Patience improves the accuracy of calibration.
Water calibration is not possible in salt water unless When the EXA prompts the user that the
salinity compensation is activated in service code preset criteria are met by showing CAL.END
04. The calibration is done in H2O.CAL mode in message it only means that the minimum
maintenance level criteria are met. When the signal still changes
after this initial acceptance, EXA will
automatically update the sensor characteristics
with the new information.

IM 12J05C01-01E
6-2 Calibration Procedure

6-2. Calibration procedure using air calibration (a convenient way to accomplish this environment is
method to place the sensor in an empty bucket).

6-2-1. Preparation Note: If sensors are used without temperature


Move the sensor to a maintenance site and wash compensating element, the temperature
off any dirt on the membrane. Lightly wipe off any must be adjusted to ambient temperature in
remaining water from the membrane with a soft tis- service code 13.
sue.
Expose the sensor to the air in an environment
where there is no temperature change and no wind

6-2-2. Procedure for air calibration

12J6B2-22
Press the MODE key. CALIB appears in the display, and the
YES/NO key flags flash. Press YES.

TEMP.MAN FAIL MODE


Note: To start calibration with a zero oxygen
(N2 gas.)
ppm
ppb
%sat
YES NO CAL
ENT DISPLAY
HOLD
OUTPUT
SET HOLD
NO
SERVICE

YES SC21=1
YES NO MODE NO
YES NO YES NO
from *1 NO NO
ENT SC21=0
YES
YES

The instruments waits for


the reading to stabilise.
(The display flashes)
When reading Is stable,
YES the CAL END message
appears.
YES NO

ABLE

to *1 NO YES
Press YES for single point
YES NO YES NO
adjustment.

NO YES

After briefly displaying WAIT,


the display returns to the
normal readout.
YES NO
Go to
6-3-3
YES NO

NO
YES
NO
to *1

Sensor can be returned


Go to to process water.
6-4-2
YES NO

NO

Go to
6-4-3
YES NO

NO

IM 12J05C01-01E
Calibration Procedure 6-3

6-3. Calibration procedure using water calibra- If both zero and span calibration are used, it is bet-
tion method ter to start with span calibration in spite of normal
6-3-1. Preparation calibration sequence with analog instrumentation.
Move the sensor to a maintenance site and wash Otherwise the sensor must be rinsed off carefully to
off any dirt on the membrane. Lightly wipe off any prevent ingress of oxygen absorbing sulfite in the
remaining water from the membrane with a soft tissue. aerated water.
Prepare the necessary equipment and reagents to be Note: Zero calibration in the sodium sulfite solution
used for the span and (if required) zero calibration. takes a long time. Even after CAL.END
Equipment for span calibration includes: prompt it is necessary to wait 40-50 minutes
• Beaker or bucket before zero adjustment can be made.
• Magnetic stirrer or other means of agitating the water Otherwise calibration errors are introduced in
• Demineralized water or salty process water if the measurement. It is recommended not to
salinity compensation is activated do a zero calibration, but a zero check only.
• Air supply pump (aquarium pump) A good clean sensor does not have a zero
• Glass diffuser to generate small air bubbles current and does not require zero calibration.
If the sensor has a substantial zero current,
Note: It takes 15 to 30 minutes of aeration before the sensor has to be disassembled, cleaned
it can be assumed that the water is fully and filled with fresh electrolyte solution and a
saturated with air. new membrane has to be fitted.
Reagent for zero calibration: Calibration may take longer than 10 minutes.
• Sodium sulfite Before starting the calibration procedure,
• demineralized water check the setting of Auto Return (*RET.) in
The zero oxygen solution contains 20- 30 grams of Service Code 50. It is recommended to set
sodium sulfite per liter. the Auto Return to “0” (No return to meas.
from HOLD). After the calibration procedure
6-3-2. Calibration operation has been completed, set the Auto Return to
(water calibration method) the desired setting in Service Code 50.
6-3-3. Procedure for water calibration
Press the MODE key. CALIB appears in the display, and the
TEMP.MAN FAIL MODE YES/NO key prompt flags flash. Press YES.
Note: To start calibration with a zero solution
ppm
(zero-dissolved-oxygen solution.)
ppb
%sat
YES NO
ENT
CAL
DISPLAY OUTPUT NO
HOLD SET HOLD
SERVICE

YES SC21=1
YES NO MODE
NO
YES NO YES NO
from *1 NO NO
ENT SC21=0
The instruments YES
waits for the
reading to YES
stabilise.
(The display
flashes). When
reading Is stable,
YES the CAL END
message
YES NO
appears.
YES

to *1 NO YES
Press YES for single point
YES NO YES NO
adjustment.

NO YES

After briefly displaying WAIT,


the display returns to the
normal readout.
YES NO

YES NO

NO
YES
NO
to *1

Sensor can be returned


Go to to process water.
6-4-2
YES NO

NO

Go to
NO 6-4-3
YES NO

IM 12J05C01-01E
6-4 Calibration Procedure

6-4. Calibration procedure using manual calibra- The following precautions must be taken into
tion method account:
• The sample must be analyzed directly after
6-4-1. Preparation sampling to avoid change of dissolved oxygen
concentration or temperature after sampling
A. Cleaning • The reference standard must be analyzed with
Confirm that the readings of the analyzer are a laboratory meter that is calibrated prior to
stable and measured with a clean sensor. sample analysis
• The reference method must be calibrated with
Otherwise move the sensor to a maintenance site the same calibration data as specified in ISO
and wash off any dirt on the sensor membrane 5814 to avoid indiscrepancies
Move the sensor back to the process water and
wait for the readings to stabilize. Most important calibration data are:
Dissolved oxygen concentration at saturation
B. Sampling conditions as function of temperature, barometric
The manual calibration procedure involves pressure, altitude and salinity.
adjustment of the readings to a reference standard.
Normally this reference is a laboratory These data are included in this manual for
measurement that analyses a sample that must reference and verification of correct calibration of
be identical to the sample measured with the on- reference analyzers. DO202 has taken all these
line analyzer. variables into account during the semi-automatic
calibration methods.
6-4-2. Procedure for manual slope (sensitivity) calibration

TEMP.MAN FAIL MODE

Select the flashing digit with the key.

ppm
ppb
%sat Increase its value by pressing the key.
YES NO CAL
DISPLAY OUTPUT
ENT
HOLD SET HOLD
SERVICE
YES NO
When the correct value is displayed,
YES NO MODE
press ENT to enter the change.

ENT

YES

Press YES to return to the


measuring mode. (Single Point
adjustment only)
YES NO

YES

After briefly displaying WAIT,


the display returns to
the normal readout.
ENT

YES

ENT
YES NO
ENT ENT

IM 12J05C01-01E
Calibration Procedure 6-5

6-4-3. Procedure for manual zero (offset) calibration

TEMP.MAN FAIL MODE

ppm
ppb
%sat
YES NO CAL
DISPLAY OUTPUT
ENT
HOLD SET HOLD
SERVICE

YES NO

YES NO MODE

ENT

YES

YES NO

YES

ENT

ENT
YES NO
ENT ENT

YES

After briefly displaying WAIT,


the display returns to
the normal readout.
Select the flashing digit with the key.

Increase its value by pressing the key.

When the correct value is displayed, press ENT to enter the change.

Press YES to return to the


measuring mode. (Single Point
adjustment only)

IM 12J05C01-01E
6-6 Calibration Procedure

Table 6-1. Solubility of oxygen (mg/l) in water as a function of temperature & salinity (ISO 5814)

Temp Solubility of oxygen in water in equilibrium Correction to be substracted for each degree of salinity
with air expressed in grams per kilogram of total salts in water
@101.325kPa[pO2] [∆pO2]
°C mg/l (ppm) mg/l (ppm)
0 14.62 0.0875
1 14.22 0.0843
2 13.83 0.0818
3 13.46 0.0789
4 13.11 0.0760
5 12.77 0.0739
6 12.45 0.0714
7 12.14 0.0693
8 11.84 0.0671
9 11.56 0.0650
10 11.29 0.0632
11 11.03 0.0614
12 10.78 0.0593
13 10.54 0.0582
14 10.31 0.0561
15 10.08 0.0545
16 9.87 0.0532
17 9.66 0.0514
18 9.47 0.0500
19 9.28 0.0489
20 9.09 0.0475
21 8.91 0.0464
22 8.74 0.0453
23 8.58 0.0443
24 8.42 0.0432
25 8.26 0.0421
26 8.11 0.0407
27 7.97 0.0400
28 7.83 0.0389
29 7.69 0.0382
30 7.56 0.0371

Table 6-2. Solubility of oxygen (mg/l) at various Table 6-3. Solubility of oxygen (mg/l) of sea water & fresh
temperatures and elevations (based on sea level barometric water (based on sea level barometric pressure of 760 mm Hg)
pressure of 760 mm Hg)

Temp Elevation (metres above sea level) Temp Solubility


°C 0 300 600 900 1200 1500 1800 Sea water Fresh water
0 14.6 14.1 13.6 13.2 12.7 12.3 11.8 °C mg/l (ppm) mg/l (ppm)
2 13.8 13.3 12.9 12.4 12.0 11.6 11.2 0 11.97 14.62
4 13.1 12.7 12.2 11.9 11.4 11.0 10.6 2 11.36 13.84
6 12.4 12.0 11.6 11.2 10.8 10.4 10.1 4 10.82 13.13
8 11.8 11.4 11.0 10.6 10.3 9.9 9.6 6 10.29 12.48
10 11.3 10.9 10.5 10.2 9.8 9.5 9.2 8 9.84 11.87
12 10.8 10.4 10.1 9.7 9.4 9.1 8.8 10 9.43 11.33
14 10.3 9.9 9.6 9.3 9.0 8.7 8.3 12 9.05 10.83
16 9.9 9.5 9.2 8.9 8.6 8.3 8.0 14 8.69 10.37
18 9.5 9.2 8.9 8.6 8.3 8.0 7.7 16 8.37 9.95
20 9.1 8.8 8.5 8.2 7.9 7.7 7.4 18 8.06 9.54
22 8.7 8.4 8.1 7.8 7.6 7.3 7.1 20 7.77 9.17
24 8.4 8.1 7.8 7.6 7.3 7.1 6.8 22 1.48 8.83
26 8.1 7.8 7.6 7.3 7.0 6.8 6.6 24 7.21 8.53
28 7.8 7.5 7.3 7.0 6.8 6.6 6.3 26 6.93 8.22
30 7.5 7.2 7.0 6.8 6.5 6.3 6.1 28 6.67 7.92
32 7.3 7.1 6.8 6.6 6.4 6.1 5.9 30 6.41 7.63
34 7.1 6.9 6.6 6.4 6.2 6.0 5.8
36 6.8 6.6 6.3 6.1 5.9 5.7 5.5
38 6.6 6.4 6.2 5.9 5.7 5.6 5.4
40 6.4 6.2 6.0 5.8 5.6 5.4 5.2

IM 12J05C01-01E
Maintenance 7-1

7. MAINTENANCE

It is important for maintaining the measurement 7-1-1. Inspection and maintenance to be imple-
accuracy of the EXA DO series of wire dissolved- mented periodically
oxygen metering system to perform inspection and Table 7-1. shows the items which are recommended
maintenance at fixed intervals. It also serves to pre- to be inspected and maintained periodically.
vent problems from arising.
This chapter describes daily inspection and main- 7-1-2. Inspection and maintenance to be imple-
tenance for the purpose of maintaining system per- mented on occasion
formance. Occasionally implement the maintenance that is not
directly related to measurement functions and main-
7-1. Overall dissolved-oxygen metering system tenance associated with errors.

Tables 7-1 and 7-2 show the inspection and main-


tenance items for equipment composing dissolved-
oxygen metering system. The procedure of inspec-
tion and maintenance for the dissolved-oxygen
transmitter is described in Section 7-2. For inspec-
tion and maintenance of the sensors and holders,
see each instruction manual respectively.

Table 7-1. Items for periodic inspection and maintenance of dissolved-oxygen metering system

Instrument or apparatus Item Recommended Interval


All equipment a. Calibration a. 1 to 2 months
Dissolved oxygen sensor a. Cleaning of membrane a. 1 to 2 months
b. Polishing of silver electrode b. 6 to 8 months
surface and replacement of electrolyte
c. Replacement of membrane assembly c. 6 to 8 months
Dissolved oxygen transmitter a. Inspection of temperature indication a. 6 months
(error check)
Float holder a. Sweeping of winch mechanism a. (depends on installation environment)
Immersion holder a. Inspection of sensor holding O-ring a. 6 months
b. Sweeping of cleaner nozzle b. 1 to 2 months
c. Inspection for leakage from the solenoid c. 6 months
valve for cleaning utility

7-2. Periodic maintenance for the EXA DO202 Note: Never used harsh chemicals or solvents. In
transmitter the event that the window becomes heavily
The DO202 transmitter requires very little periodic main- stained or scratched, refer to the parts list
tenance. The housing is sealed to IP65 (Chapter 9) for replacement part numbers.
(NEMA 4X) standards, and remains closed in normal
operation. Users are required only to make sure the When you must open the front cover and/or glands,
front window is kept clean in order to permit a clear make sure that the seals are clean and correctly fit-
view of the display and allow proper operation of the ted when the unit is reassembled in order to maintain
pushbuttons. If the window becomes soiled, clean it the housing’s weatherproof integrity against water and
using a soft damp cloth or soft tissue. To deal with more water vapor. The DO measurement uses small signal
stubborn stains, a neutral detergent may be used. currents and may otherwise be prone to problems
caused by exposure of the circuitry to condensation.

Table 7-2. Items for occasional inspection and maintenance of dissolved-oxygen metering

Faulty phenomenon System content of inspection


Error E2 occurrence Check whether the dissolved oxygen sensor membrane is contaminated or not.
Check whether the nozzle is clogged or not.
Error E3 occurrence Polish the silver electrode surface of the dissolved oxygen sensor and replace the
electrolyte.
It is difficult to see the inside of the transmitter Wipe off the dirt on the transparent window using tissue paper or
through the window the like. (Use detergent for hard-to-clean dirt.)

IM 12J05C01-01E
8-1 Troubleshooting

8. TROUBLESHOOTING

This chapter describes the countermeasures for fail- 8-1. Measures in the case of transmitter opera-
ures, classifying the cases into three categories: dis- tion failure
solved-oxygen transmitter failure, detection of fail- If the operation keys do not operate smoothly or the
ure with the self-diagnosis function, and abnormal display fails (e.g., a missing character segment),
measured values. The causes for abnormal meas- repair of the printed circuit board (digital board) or
ured values are not limited to equipment failures. If replacement with a new one is required.
an abnormal phenomenon occurs, first check the After the printed circuit board is replaced, opera-
following items: tion checks and parameter settings are necessary.
• Is the property of the measuring solution different Contact Yokogawa and request board-replacement
from normal? work.
• Is the dissolved-oxygen sensor properly installed?

8-2. Measures in the case of failure (Error) detection

Table 8-1. Measures in the case of failure (Error) detection

Error Generation Error Content and Causes Measures


No. Mode
E1 AIR.CAL mode Stability failure Eliminate the causes and press the
H20. CAL mode Even after an hour has elapsed, the (NO) key to perform re calibration.
measured value change does not decrease
within the set value of ∆ppm
• Sensor temperature changes.
• Dissolved-oxygen of the calibration solution changes.
• The value of ∆ppm is not suitable.
E2 H20. CAL mode Zero error failure Clean the sensor membrane and
MAN.CAL mode The zero error exceeds the set range recalibrate. If the error is detected again,
(ZERO) • Dirt sticks to the sensor membrane. replace the electrolyte and the membrane.
• Membrane abnormality. Electrolyte degradation.
E3 AIR.CAL mode Sensitivity failure Clean the sensor membrane and
H20. CAL mode The sensitivity exceeds the range of recalibrate. If the error is detected again,
MAN.CAL mode 1 - 1999 nA/ppm. replace the electrolyte and the membrane.
(SENS) • Dirt sticks to the sensor membrane.
• Membrane abnormality. Electrolyte degradation.
E7 All modes Measured temperature failure (too high) Examine the temperatures of the
It exceeds 150.0 °C (302 °F). measuring solution and sensor and the
• Measuring solution temperature is high CODE 10 setting
• CODE 10 setting is not correct Examine the sensor cable connection
• Sensor cable wiring failure status.
• Temperature sensor has failed If the temperature sensor fails (abnormal
resistance), replace the sensor.
E8 All modes Measured temperature failure (too low) Examine the temperatures of the
It falls below -20 °C (or -4 °F). measuring solution and sensor
• Measuring solution temperature is low and the CODE 10 setting.
• CODE 10 setting is not correct Examine the sensor cable connection
• Sensor cable wiring failure status.
• Temperature sensor has failed. If the temperature sensor fails (abnormal
resistance), replace the sensor.
E9 All modes Input current failure Examine the setting for CODE 01, 022
It does not satisfy the following equation:
input current < 50 μA for galvanic sensor
< 1200 nA for polarographic sensor

IM 12J05C01-01E
Troubleshooting 8-2

Error Generation Error content and Causes Measures


No. Mode
E10 All modes EEPROM writing failure Turn off the power and then turn it
Electronic circuit failure back on and check whether or not the
system returns to normal.
If the failure occurs again, contact
Yokogawa to request repair.
E15 CODE 11 Temperature error correction failure Accurately measure the temperature of
The difference between the corrected value the measuring solution (dissolved oxygen
and the standard value exceeds the range sensor).
corresponding to ±7.5°C (±13 5°F). Examine whether the sensor cable fails
• Temperature entry is not accurate. (partial disconnection or degraded
• Sensor cable failure insulation) and then correct the
temperature error again.
E16 All modes Call for maintenance-interval time exceeded Perform maintenance. Reset interval.
mA E17 *OUTP Output span too small. Re-enter a value within the permissible range.
CODE 35 Min. span is 1ppm, 25ppb or 10%
mA E18 CODE 35 Table values make no sense. Reprogram.
E19 At data entry Configuration failure Re-enter a value within the permissible
A value not within the permissible range is entered. range.
E20 All modes Instrument initialization failure Contact Yokogawa
E21 All modes EPROM comparison failure Contact Yokogawa

Note: It is possible that the error message does


not disappear immediately after corrective
measures.
Then turn power off and the turn it back on
and check whether the system returns to
normal.

IM 12J05C01-01E
9-1 Spare Parts

9. SPARE PARTS

See Customer Maintenance Parts List.

Figure 9-1. Exploded view

IM 12J05C01-01E
Appendix 1-1

APPENDIX 1. USER SETTINGS

A-1-1. User setting table

FUNCTION SETTING DEFAULTS USER SETTINGS


Parameter specific functions
01 *S.TYPE 1 Polarographic
*V.POL 0.675 V
*SENS 7.5 nA/ppm
04 *SAL.TY 0 Off
*[Cl-] 0 g/kg
Temperature measuring functions
10 *T.SENS 1 22k NTC
11 *T.UNIT 0 °C
12 *T.ADJ None
13 *T.MAN 0 Off
Calibration parameter functions
20 *∆T.SEC 60 sec.
*∆Z.PPM 0.1 ppm
*∆Z.PPB 1 ppb
*∆Z.SAT 1.0 %
*∆S.PPM 0.1 ppm
21 *∆Z.CAL 0 Off
*∆Z.LIM 199.9 nA (polar)
22 *ZERO 0 μA (nA)
*SENS 7,5 nA/ppm
mA mA outputs
31 *OUTP.F 0 Linear ppm
32 *BURN 0 No Burn
35 *TABLE 0 to 20 ppm
User Interface
50 *RET 1 on
51 *P.MAN 0 off
*P.% 101.3 kPa
*P.CAL 101.3 kPa
52 *PASS 0.0.0 all off
53 *Err.01 1 hard fail
*Err.02 1 hard fail
*Err.07 1 hard fail
*Err.08 1 hard fail
*Err.09 1 hard fail
*Err.16 0 soft fail
55 *CALL.M 0 Off
*CALL.M 250 days
56 *UNIT 0 ppm
Communication
mA 60 *COMM. 1.0 on/write enable
*ADDR. 00
mA 61 *HOUR
62 *ERASE
General
70 *LOAD
Test and setup mode
80 *TEST

IM 12J05C01-01E
1-2 Appendix

A-1-2 Configuration Checklist for DO202

Standard configuration Options Reference for change


Measured variable(s)
Primary inputs DO and Temp
DO units ppm ppb. % saturation code 56
Temperature unit Celsius Fahrenheit code 11

mA mA Outputs
Analog output 4-20mA for ppm ppb or %sat code 56, 31
Output linearization disabled ppm, ppb or %sat code 35
Burn out disabled burn low (3.6) / high (21) on mA output code 32

mA Communication
Digital interface HART disabled code 60
Communication software external HHC contact factory

Interface
Variables on display ppm and temp %sat, °C, SE, ZR, REL “display”
Password protection disabled for mains/ comm./ serv level code 52
Autoreturn return to measure in 10 minutes enable or disable code 50
Add. functions in MAINT disabled manual pressure code 51

Diagnostics
Check on Slope active 1-1999 na/ppm code 22
Check on zero disabled enable or disable code 02, 21, 22
Check on stability 0.1 ppm per 60 s 0-50 ppm in 5-600 s code 20

Compatibility
DO sensor SM31 DO30G code 01, 10
Temperature sensor 22k NTC Pt 1000 code 10
Sensor principle polarographic galvanic code 01, “wiring”
Manual temp. comp. disabled disable or enable code 13

Special Features
Salinity compensation disabled comp. for 1-99.9 ppt NaCI code 04
Temperature calibration none adjustment ±7.5 °C or ±13.5°F code 12
Zero calibration disabled disable or enable code 21
Atm. press. compensation manual
Soft fail alarm disabled possible for E1..E2, E7..E9, E16 code 53
Logbook disabled 2 volumes of 50 events code 61,62

mA A-1-3 HART process variables


Through HART the user has access to the process with two 0- 20 or 4- 20 mA outputs and three contact
variables: outputs with 24 VDC power supply.
PV: User selected process value: ppm, ppb or % Full communication with the DO202 can be done
saturation through various brands of HART Handheld termi-
SV: Temperature nals (HHT) or through Pactware. This program and
TV: % Saturation the Yokogawa DTM library can be downloaded
QV: sensor current from YOKOGAWA WEB sites free of charge by
Yokogawa customers.
Each of these process variables can be decoded into Yokogawa recommends the use of MH-02 modem
current output or contact output through the HIM: Hart for HART-RS232 conversion.
Interface Module. Yokogawa offers standard a HIM

IM 12J05C01-01E
Appendix 1-3

mA A-1-4 Device description (DD) menu structure


The Device Description (DD) is available from Yokogawa or the HART® foundation. An example is shown
below of the ON LINE menu structure. This manual makes no attempt to explain the operation of the Hand
Held Communicator (HHC). For detailed operating instructions, refer to the HHC instruction manual and the
on-line help structure.

Online menu Level 1 menu Level 2 menu Level 3 menu Level 4 menu Level 5 menu
Device setup Process variables PV
%sat
Temp
PV % rnge
More process var. Cell cur
Sens.
Zero cur
Diag/Service/Cal Status
Hold Hold func.
Hold type
Hold fix
Hold status

Manual temperature Temp.meas.


Man.temp.

Logbook Logbook config. Event1...Event27


Logbook1
Logbook2

Calibrate Zero cal.


Sample cal.
Zero cal.
Temp. cal.
Loop test

Basic setup Tag


Device information Date
Descriptor
Message
Write protect
Manufacturer
Dev id

Detailed setup DO measurement PV meas.


Sensor type Sensor
Pol. volt

Pressure specific %satpres


Cal.pres

Salinity comp. Sal.comp.


Salinity
Temp.specific Temp.sens
Temp.unit
Temp.adj

Cal. specific Sens.


Zero cur.
Zero lim.
Stab.time
Stab.Zero
Stab.Span

Output function mA funct.


Burn funct.
mA-table

User Interface Error prog. Error1...Error16

Review Model Maintenance Maint.Timer


Manufacturer M.time
Primary value Distributor M.due in
Analog output Tag
Lower range value Descriptor Display Auto.Ret
Upper range value Message Man.press.en.
Date Passcodes Maintenance
Dev id Commissioning
Write protect Service
Universal rev
Fld dev rev
Software rev
Hardware rev
Poll addr
Num req preams

(Note): HART protocol DD files can be downloaded by following URL.


IM 12J05C01-01E http://www.yokogawa.com/an/download/an-dl-fieldbus-001en.htm
IM 12J05C01-01E
Appendix 2-1

APPENDIX 2. QUALITY INSPECTION

A-2-1. DO202G 2-Wire Dissolved Oxygen Transmitter

Quality DO202G
Inspection Dissolved Oxygen Transmitter
Standards

1. Scope
This inspection standard applies to the DO202G Dissolved Oxygen Transmitter.

2. Inspection Items
2.1 Insulation resistance test
2.2 Current output test
2.3 Temperature indication check
* 2.4 Galvanic indication check
* 2.5 Polarograph indication check
Note: Items marked with an asterisk (*) may only be confirmed by a test certificate.

3. Inspection Methods, Standards and Conditions


z Connect the testing circuit as shown in Figure 1. Allow the instrument to warm up for at least
5 minutes before conducting the tests. For the connections for the insulation resistance test,
follow the instructions in Section 3.1.
z Performance tests should be done in the inspection mode where the tests from Section 3.2
through Section 3.5 take place in sequence and cannot be retraced. If the reconfirmation of
a test is needed, turn off the power to the transmitter, turn on the power again, and enter the
inspection mode to restart the tests.

3.1 Insulation Resistance Test


(1) Apply 500 V DC between the power supply terminals shorted together (+ and –) and the
earth terminal (G). The insulation resistance must be 100 MΩ or greater.
(2) Apply 500 V DC between the input terminals shorted together (11 to 18) and the earth
terminal (G). The insulation resistance must be 100 MΩ or greater.

3.2 Current Output Test


Connect the testing circuit as shown Figure 1 and set the equipment as follows:
Decade resistance box: 1019.5 [Ω]
DC generator 1: 0 μA
DC generator 2: 0 μA
DC source: 24 V DC

User the following procedure to enter the inspection mode.


(1) Entering Service Code 87.
a. Press the [ ] key. The message display will show “ OUTP.”
b. Press the [NO] key twice. The message display will show “ SERV.”
c. Press the [YES] key. The data display will show “00” with the first digit of 0 flashing.
d. Press the [š] key eight times. The data display will show “80” with the first digit of 8
flashing.
e. Press the [>] key once. The data display will show “80” with the second digit of 0
flashing.
f. Press the [š] key seven times. The data display will show “87” with the second digit of 7
flashing.
g. Press the [ENT] key. The message display will show “ PASS .”

QIS 12J05C01-01E
1st Edition: Feb. 2007

IM 12J05C01-01E
2-2 Appendix

2/3

(2) Setting Password 070.


a. Press the [>] key once. The data display will show “000” with the second digit of 0
flashing.
b. Press the [š] key seven times. The data display will show “070” with the second digit of
7 flashing.
c. Press the [ENT] key. The message display will show “HIF.”
d. Press the [YES] key.

(3) Confirming the date and time.


a. Press the [ENT] key. The data display will show the date in day, month, year format.
b. Press the [ENT] key. The data display will show the time in hour, minute, second format.
c. Press the [ENT] key. The message display will show “mA.”

This is the inspection mode. When the message display shows “mA,” check the current outputs.
Each time the [ENT] key is pressed, the value on the data display increase in steps of 4.0 like
“4.0,” and “8.0.” Check the current outputs. Corresponding to the data display, the current
output must be within the range shown in Table 1.
Table 1
Data Display Current Output (mA DC)
4.0 4 ±0.02
12.0 12 ±0.02
20.0 20 ±0.02

3.3 Temperature Indication Check


Following Section 3.2, press the [ENT] key until the message display shows “22kNTC.” in this
state, change the resistance of the decade resistance box and check the data display. The
value on the data display must be within the range shown in Table 2.
Table 2
Temperature (°C) Decade Box Resistance (:) Data Display (°C)
-9 99.6k -9 ±0.3
25 22k 25 ±0.3
140 653.8 140 ±0.3

3.4 Galvanic Indication Check

Following Section 3.3, press the [ENT] key until the message display shows “GALVA.” Then
turn SW1 on. Change the current of the DC generator 1 and check the data display. The value
on the data display must be within the range shown in Table 3.
Table 3
Reference (μA) Data Display (μA)
10 10 ±0.06
30 30 ±0.1
50 50 ±0.2

3.5 Polarograph Indication Check

Press the [ENT] key until the message display shows “POLAR.1.” Then turn SW1 off. Change
the current of the DC generator 2 and check the data display. The value on the data display
must be within the range shown in Table 4.

QIS 12J05C01-01E

IM 12J05C01-01E
Appendix 2-3

3/3

Table 4
Reference (nA) Data Display (nA)
2 2 ±0.02
6 6 ±0.04
12 12 ±0.07
Press the [ENT] key. The message display will show “POLAR.2.” Change the current of the DC
generator 2 and check the data display. The value on the data display must be within the range
shown in Table 5.
Table 5
Reference (nA) Data Display (nA)
20 20 ±0.1
60 60 ±0.3
100 100 ±0.5
Press the [ENT] key. The message display will show “POLAR.3.” Change the current of the DC
generator 2and check the data display. The value on the data display must be within the range
shown in Table 6.
Table 6
Reference (nA) Data Display (nA)
200 200 ±1
600 600 ±3
1000 1000 ±5
Press the [ENT] key until the message display shows “READY.” Press the [ENT] key again to
finish the tests.

DO202G

SUPPLY TEMP
+ - + SH GALV SENS POL SENS
+ - G 11 12 16 15 13 18 14 17

SW1
Shorting bar
+
DC
Ammeter
-

300 :
+ - + -
+ -
Decade
Resistance DC DC
Box Generator 1 Generator 2
DC Source
24 V DC

Figure 1 Testing Circuit and Test Equipment

QIS 12J05C01-01E

IM 12J05C01-01E
2-4 Appendix

IM 12J05C01-01E
Appendix 2-5

A-2-2. DO202S 2-Wire Dissolved Oxygen Transmitter

Quality DO202S
Inspection Dissolved Oxygen Transmitter
Standards

1. Scope
This inspection standard applies to the DO202S Dissolved Oxygen Transmitter.

2. Inspection Items
2.1 Insulation resistance test
* 2.2 Dielectric strength test
2.3 Current output test
2.4 Temperature indication check
* 2.5 Galvanic indication check
* 2.6 Polarograph indication check
Note: Items marked with an asterisk (*) may only be confirmed by a test certificate.

3. Inspection Methods, Standards and Conditions


z Connect the testing circuit as shown in Figure 1. Allow the instrument to warm up for at least
5 minutes before conducting the tests. For the connections for the insulation resistance test,
follow the instructions in Section 3.1, and for the connections for the dielectric strength test,
follow the instructions in Section 3.2.
z Performance tests should be done in the inspection mode where the tests from Section 3.3
through Section 3.6 take place in sequence and cannot be retraced. If the reconfirmation of
a test is needed, turn off the power to the transmitter, turn on the power again, and enter the
inspection mode to restart the tests.

3.1 Insulation Resistance Test


(1) Apply 500 V DC between the power supply terminals shorted together (+ and –) and the
earth terminal (G). The insulation resistance must be 100 MΩ or greater.
(2) Apply 500 V DC between the input terminals shorted together (11 to 18) and the earth
terminal (G). The insulation resistance must be 100 MΩ or greater.

3.2 Dielectric Strength Test


Apply 600 V AC, an AC voltage of substantially sinusoidal waveform with a frequency of 50 Hz
or 60 Hz, between the terminals shown below, for at least 2 seconds. The insulation must
withstand this voltage. (The sensed current should be 10 mA.)
(1) Between the power supply terminals shorted together (+ and –) and the earth terminal (G)
(2) Between the input terminals shorted together (11 to 18) and the earth terminal (G)
(3) Between the input terminals shorted together (11 to 18) and the power supply terminals
shorted together (+ and –)

3.3 Current Output Test


Connect the testing circuit as shown Figure 1 and set the equipment as follows:
Decade resistance box: 1019.5 Ω
DC generator 1: 0 μA
DC generator 2: 0 μA
DC source: 24 V DC

User the following procedure to enter the inspection mode.

QIS 12J05C01-21E
1st Edition: Feb. 2007

IM 12J05C01-01E
2-6 Appendix

2/4

(1) Entering Service Code 87.


a. Press the [ ] key. The message display will show “ OUTP.”
b. Press the [NO] key twice. The message display will show “ SERV.”
c. Press the [YES] key. The data display will show “00” with the first digit of 0 flashing.
d. Press the [š] key eight times. The data display will show “80” with the first digit of 8
flashing.
e. Press the [>] key once. The data display will show “80” with the second digit of 0
flashing.
f. Press the [š] key seven times. The data display will show “87” with the second digit of 7
flashing.
g. Press the [ENT] key. The message display will show “ PASS .”

(2) Setting Password 070.


a. Press the [>] key once. The data display will show “000” with the second digit of 0
flashing.
b. Press the [š] key seven times. The data display will show “070” with the second digit of
7 flashing.
c. Press the [ENT] key. The message display will show “HIF.”
d. Press the [YES] key.

(3) Confirming the date and time.


a. Press the [ENT] key. The data display will show the date in day, month, year format.
b. Press the [ENT] key. The data display will show the time in hour, minute, second format.
c. Press the [ENT] key. The message display will show “mA.”

This is the inspection mode. When the message display shows “mA,” check the current outputs.
Each time the [ENT] key is pressed, the value on the data display increase in steps of 4.0 like
“4.0,” and “8.0.” Check the current outputs. Corresponding to the data display, the current
output must be within the range shown in Table 1.
Table 1
Data Display Current Output (mA DC)
4.0 4 ±0.02
12.0 12 ±0.02
20.0 20 ±0.02

3.4 Temperature Indication Check


Following Section 3.3, press the [ENT] key until the message display shows “22kNTC.” In this
state, change the resistance of the decade resistance box and check the data display. The
value on the data display must be within the range shown in Table 2.
Table 2
Temperature (°C) Decade Box Resistance (:) Data Display (°C)
–9 99.6k –9 ±0.3
25 22k 25 ±0.3
140 653.8 140 ±0.3

QIS 12J05C01-21E

IM 12J05C01-01E
Appendix 2-7

3/4

3.5 Galvanic Indication Check

Following Section 3.4, press the [ENT] key until the message display shows “GALVA.” Then
turn SW1 off. Change the current of the DC generator 1 and check the data display. The value
on the data display must be within the range shown in Table 3.
Table 3
Reference (μA) Data Display (μA)
10 10 ±0.06
30 30 ±0.1
50 50 ±0.2

3.6 Polarograph Indication Check

Press the [ENT] key until the message display shows “POLAR.1.” Then turn SW1 on. Change
the current of the DC generator 2 and check the data display. The value on the data display
must be within the range shown in Table 4.
Table 4
Reference (nA) Data Display (nA)
2 2 ±0.02
6 6 ±0.04
12 12 ±0.07
Press the [ENT] key. The message display will show “POLAR.2.” Change the current of the DC
generator 2 and check the data display. The value on the data display must be within the range
shown in Table 5.
Table 5
Reference (nA) Data Display (nA)
20 20 ±0.1
60 60 ±0.3
100 100 ±0.5
Press the [ENT] key. The message display will show “POLAR.3.” Change the current of the DC
generator 2 and check the data display. The value on the data display must be within the range
shown in Table 6.
Table 6
Reference (nA) Data Display (nA)
200 200 ±1
600 600 ±3
1000 1000 ±5
Press the [ENT] key until the message display shows “READY.” Press the [ENT] key again to
finish the tests.

QIS 12J05C01-21E

IM 12J05C01-01E
2-8 Appendix

4/4

DO202S

SUPPLY TEMP
+ - + SH GALV SENS POL SENS
+ - G 11 12 16 15 13 18 14 17

SW1
Shorting bar
+
DC
Ammeter
-

300 :
+ - + -
+ -
Decade
Resistance DC DC
Box Generator 1 Generator 2
DC Source
24 V DC

Figure 1 Testing Circuit and Test Equipment

QIS 12J05C01-21E

IM 12J05C01-01E
Appendix 2-9

IM 12J05C01-01E
2-10 Appendix

A-2-3. DO202G, DO202S 2-Wire Dissolved Oxygen Transmitter (Fieldbus Communication)

Quality DO202G, DO202S


Inspection Dissolved Oxygen Transmitter
Standards (Fieldbus Communication)

1. Scope
This inspection standard applies to the DO202G and DO202S Dissolved Oxygen Transmitters
(Fieldbus specification).

2. Inspection Items
2.1 Insulation resistance test
* 2.2 Dielectric strength test
2.3 Temperature indication check
* 2.4 Galvanic indication check
* 2.5 Polarographic indication check
* 2.6 Fieldbus communication functional check
Note: Items marked with an asterisk (*) may only be confirmed by a test certificate.

3. Inspection Methods, Standards and Conditions


z Connect the testing circuit as shown in Figure 1. Allow the instrument to warm up for at least
5 minutes before conducting the tests. For the connections for the insulation resistance test,
follow the instructions in Sections 3.1 and for the connections for the dielectric strength test,
follow the instructions in Section 3.2.
z Use test equipment shown in Figure 1, or equivalent, for the tests.

3.1 Insulation Resistance Test


(1) Apply 500 V DC between the power supply terminals shorted together (+ and –) and the
earth terminal (G). The insulation resistance must be 100 MΩ or greater.
(2) Apply 500 V DC between the input terminals shorted together (11 to 18) and the earth
terminal (G). The insulation resistance must be 100 MΩ or greater.

3.2 Dielectric Strength Test (Required Only for DO202S)


Apply 600 V AC, an AC voltage of substantially sinusoidal waveform with a frequency of 50 Hz
or 60 Hz, between the terminals shown below, for at least 2 seconds. The insulation must
withstand this voltage. (The sensed current should be 10 mA.)
(1) Between the power supply terminals shorted together (+ and –) and the earth terminal (G)
(2) Between the input terminals shorted together (11 to 18) and the earth terminal (G)
(3) Between the input terminals shorted together (11 to 18) and the power supply terminals
shorted together (+ and –)

3.3 Temperature Indication Check


Connect the instruments as shown in Figure 1, and set them as follows.
Connect a shorting bar between terminals POL and SENS
SW1: OFF
Decade resistance box: 22 kΩ
DC generator 1: 0 μA
DC generator 2: 0 nA
DC source: 24 V DC

QIS 12J05C01-61E
1st Edition: Apr. 2007

IM 12J05C01-01E
Appendix 2-11

2/3

In this state, change the resistance value of the decade resistance box as shown in Table 1.
The corresponding temperature indication must be within the range.
Table 1
Reference Resistance of
Data Display (°C)
Temperature (°C) Resistance Box (Ω)
–9 99.6k –9 ±0.3
25 22k 25 ±0.3
140 653.8 140 ±0.3

3.4 Galvanic Indication Check


Turn on SW1.
Set the sensor type to galvanic.
Setting Service Code 01 to 0.
a. Press the [ ] key. The message display will show “ SERV.”
b. Press the [YES] key. The data display will show “00” with the first digit of 0 flashing.
c. Press the [>] key once. The second digit of 0 flashes.
d. Press the [š] key once. The data display will show “01” with 1 flashing.
e. Press the [ENT] key. The message display will show “ STYPE.”
f. Press the [š] key once. The data display will change from “1” to “0.”
g. Press the [ENT] key until the message display shows “ SERV.”
h. Press the [ ] key. The instrument returns to the measurement mode.
Set the display to μA current indication by following the steps below.
a. Press the [MODE] key. The message display will show “CALIB.”
b. Press the [NO] key once. The message display will show “DISP.”
c. Press the [YES] key once. The message display will show temperature indication.
d. Press the [NO] key five times. The message display will show μA current indication.

Change the current of DC generator 1 as shown in Table 2. The corresponding indication must
be within the range.
Table 2
Reference (μA) Data Display (μA)
10 10 ±0.06
30 30 ±0.10
50 50 ±0.20

Press the [MODE] key to return to normal mode.

3.5 Polarographic Indication Check


Turn off SW1.
Set the sensor type to polarograph.
Setting Service Code 01 to 1.
a. Press the [ ] key. The message display will show “ SERV.”
b. Press the [NO] key twice.
c. Press the [YES] key. The data display will show “00” with the first digit of 0 flashing.
d. Press the [>] key once. The second digit of 0 flashes.
e. Press the [š] key once. The data display will show “01” with 1 flashing.
f. Press the [ENT] key. The message display will show “ STYPE.”
g. Press the [š] key once. The data display will change from “0” to “1.”
h. Press the [ENT] key until the message display shows “ SERV.”

QIS 12J05C01-61E

IM 12J05C01-01E
2-12 Appendix

3/3

i. Press the [ ] key. The instrument returns to the measurement mode.


Set the display to nA current indication by following the steps below.
a. Press the [MODE] key. The message display will show “CALIB.”
b. Press the [NO] key once. The message display will show “DISP.”
c. Press the [YES] key once. The message display will show temperature indication.
d. Press the [NO] key five times. The message display will show nA current indication.

Change the current of DC generator 2 as shown in Table 3. The corresponding indication must
be within the range.
Table 3
Reference (nA) Data Display (nA)
200 200 ±1
600 600 ±3
1000 1000 ±5

Press the [MODE] key to return to normal mode.

3.6 Fieldbus Communication Functional Check


Check for normal function using Fieldbus equipment specified by Yokogawa.

DO202

SUPPLY TEMP
+ - + SH ● GALV SENS ● ● POL SENS ●
+ – G 11 12 16 15 13 18 14 17

SW1
Shorting Bar

- + - +
Decade DC DC
Resistance Generator Generator
Box 1 2

C R R C

R=50Ω±1Ω
C=2μF±0.4μF
C R R C L=5mH±5%
RL=50Ω±1%

RL

+ –
DC
Source
24VDC

Fieldbus Equipment Specified by Yokogawa

Figure 1 Testing Circuit and Test Equipment

QIS 12J05C01-61E

IM 12J05C01-01E
Appendix 2-13

IM 12J05C01-01E
2-14 Appendix

A-2-4. DO202G, DO202S 2-Wire Dissolved Oxygen Transmitter (Profibus Communication)

Quality DO202G, DO202S


Inspection Dissolved Oxygen Transmitter
Standards (Profibus Communication)

1. Scope
This inspection standard applies to the DO202G and DO202S Dissolved Oxygen Transmitters
(Profibus specification).

2. Inspection Items
2.1 Insulation resistance test
* 2.2 Dielectric strength test
2.3 Temperature indication check
* 2.4 Galvanic indication check
* 2.5 Polarographic indication check
* 2.6 Profibus communication functional check
Note: Items marked with an asterisk (*) may only be confirmed by a test certificate.

3. Inspection Methods, Standards and Conditions


z Connect the testing circuit as shown in Figure 1. Allow the instrument to warm up for at least
5 minutes before conducting the tests. For the connections for the insulation resistance test,
follow the instructions in Sections 3.1 and for the connections for the dielectric strength test,
follow the instructions in Section 3.2.
z Use test equipment shown in Figure 1, or equivalent, for the tests.

3.1 Insulation Resistance Test


(1) Apply 500 V DC between the power supply terminals shorted together (+ and –) and the
earth terminal (G). The insulation resistance must be 100 MΩ or greater.
(2) Apply 500 V DC between the input terminals shorted together (11 to 18) and the earth
terminal (G). The insulation resistance must be 100 MΩ or greater.

3.2 Dielectric Strength Test (Required Only for DO202S)


Apply 600 V AC, an AC voltage of substantially sinusoidal waveform with a frequency of 50 Hz
or 60 Hz, between the terminals shown below, for at least 2 seconds. The insulation must
withstand this voltage. (The sensed current should be 10 mA.)
(1) Between the power supply terminals shorted together (+ and –) and the earth terminal (G)
(2) Between the input terminals shorted together (11 to 18) and the earth terminal (G)
(3) Between the input terminals shorted together (11 to 18) and the power supply terminals
shorted together (+ and –)

3.3 Temperature Indication Check


Connect the instruments as shown in Figure 1, and set them as follows.
Connect a shorting bar between terminals POL and SENS
SW1: OFF
Decade resistance box: 22 kΩ
DC generator 1: 0 μA
DC generator 2: 0 nA
DC source: 24 V DC

QIS 12J05C01-71E
1st Edition: Sep. 2007

IM 12J05C01-01E
Appendix 2-15

2/3

In this state, change the resistance value of the decade resistance box as shown in Table 1.
The corresponding temperature indication must be within the range.
Table 1
Reference Resistance of
Data Display (°C)
Temperature (°C) Resistance Box (Ω)
–9 99.6k –9 ±0.3
25 22k 25 ±0.3
140 653.8 140 ±0.3

3.4 Galvanic Indication Check


Turn on SW1.
Set the sensor type to galvanic.
Setting Service Code 01 to 0.
a. Press the [ ] key. The message display will show “ SERV.”
b. Press the [YES] key. The data display will show “00” with the first digit of 0 flashing.
c. Press the [>] key once. The second digit of 0 flashes.
d. Press the [š] key once. The data display will show “01” with 1 flashing.
e. Press the [ENT] key. The message display will show “ STYPE.”
f. Press the [š] key once. The data display will change from “1” to “0.”
g. Press the [ENT] key until the message display shows “ SERV.”
h. Press the [ ] key. The instrument returns to the measurement mode.
Set the display to μA current indication by following the steps below.
a. Press the [MODE] key. The message display will show “CALIB.”
b. Press the [NO] key once. The message display will show “DISP.”
c. Press the [YES] key once. The message display will show temperature indication.
d. Press the [NO] key five times. The message display will show μA current indication.

Change the current of DC generator 1 as shown in Table 2. The corresponding indication must
be within the range.
Table 2
Reference (μA) Data Display (μA)
10 10 ±0.06
30 30 ±0.10
50 50 ±0.20

Press the [MODE] key to return to normal mode.

3.5 Polarographic Indication Check


Turn off SW1.
Set the sensor type to polarograph.
Setting Service Code 01 to 1.
a. Press the [ ] key. The message display will show “ SERV.”
b. Press the [NO] key twice.
c. Press the [YES] key. The data display will show “00” with the first digit of 0 flashing.
d. Press the [>] key once. The second digit of 0 flashes.
e. Press the [š] key once. The data display will show “01” with 1 flashing.
f. Press the [ENT] key. The message display will show “ STYPE.”
g. Press the [š] key once. The data display will change from “0” to “1.”
h. Press the [ENT] key until the message display shows “ SERV.”

QIS 12J05C01-71E

IM 12J05C01-01E
2-16 Appendix

3/3

i. Press the [ ] key. The instrument returns to the measurement mode.


Set the display to nA current indication by following the steps below.
a. Press the [MODE] key. The message display will show “CALIB.”
b. Press the [NO] key once. The message display will show “DISP.”
c. Press the [YES] key once. The message display will show temperature indication.
d. Press the [NO] key five times. The message display will show nA current indication.

Change the current of DC generator 2 as shown in Table 3. The corresponding indication must
be within the range.
Table 3
Reference (nA) Data Display (nA)
200 200 ±1
600 600 ±3
1000 1000 ±5

Press the [MODE] key to return to normal mode.

3.6 Profibus Communication Functional Check


Check for normal function using Profibus equipment specified by Yokogawa.
In the tests of Item 3.3 to 3.5, check the communication function using Profibus communication.

DO202

SUPPLY TEMP
+ - + SH ● GALV SENS ● ● POL SENS ●
+ – G 11 12 16 15 13 18 14 17

SW1
Shorting Bar

- + - +
Decade DC DC
Resistance Generator Generator
Box 1 2

C R
+
DC
DA/PA Coupler Source
C R
24VDC

R=50Ω±1 Ω
C=2μF±0.4μF

Profidbus Equipment Specified by Yokogawa

Figure 1 Testing Circuit and Test Equipment

QIS 12J05C01-71E

IM 12J05C01-01E
Appendix 2-17

IM 12J05C01-01E
Customer Model DO202G [Style: S2]
Maintenance Disolved Oxygen Transmitter
Parts List

8
9
14
3
10

11

5
4

6,7

2 13

12 1

Item Part No. Qty Description


1 Cover Assembly
K9315CA 1 Polyurethane Coating
K9315CN 1 Epoxy-polyester Coating
2 Internal Works Assembly with amplifier assembly
K9662AD 1 For mA + HART
K9662AE 1 For FF
K9662AF 1 For Profibus

3 Housing Assembly
K9661HA 1 Polyurethane Coating
K9661HB 1 Epoxy-polyester Coating
4 L9811FV 2 Cable Gland Assembly
5 K9660AQ 1 Flat Cable
6 A1726JD 1 Pin Terminal Unit 3 terminals type
7 K9184AA 1 Screw Terminal Unit when /TB specified
8 K9661HR 2 Stud
*9 Analog Board Assembly
K9661XA 1 For mA + HART
K9661XC 1 For FF/Profibus

*10 1 Digital/Display Board


K9661GU 1 For mA + HART
K9661GW 1 For FF/Profibus
11 K9660YQ 1 Screw Assembly to fix amplifier
12 K9660YP 1 Stainless steel screw assembly to fix cover

13 Adapter Assembly
K9414DH 1 For G1/2 screw when /AFTG specified (2 units).
K9414DJ 1 For 1/2NPT screw when /ANSI specified (2 units).
*14 FF Board Assembly
K9661ML 1 For FF
K9661NL 1 For Profibus

* Do not exchange these parts. Call service personnel.

©Copyright 2007, 1st Edition: Mar, 2007 (YK)


CMPL 12J05C01-02E
Subject to change without notice. 2nd Edition : Aug.2007 (YK)

Pipe/Wall Mounting Hardware (Option Code : /U)

1
1

Panel Mounting Hardware


(Option Code : /SCT)
Option Code : /H
2 3 Hood to sun protection /H2

(Option Code : /PM)

Item Parts No. Qty Description


1 K9171SS 1 Universal Mount Set (/U)
2 K9311BT 1 Tag Plate (/SCT)
3 K9311KA 1 Fitting Assembly (/PM)
4 K9311KG 1 Hood Assembly (/H)
K9660JA 1 Hood Assembly (/H2)

CMPL 12J05C01-02E 2nd Edition : Aug.2007 (YK)


Customer Model DO202S [Style: S3]
Maintenance Disolved Oxygen Transmitter
Parts List

8
9
14
3
10

11

5
4

2 13

12 1

Item Part No. Qty Description


1 Cover Assembly
K9315CA 1 Polyurethane Coating
K9315CN 1 Epoxy-polyester Coating
*2 Internal Works Assembly with amplifier assembly
K9662BD 1 For mA + HART
K9662FC 1 For FF
K9662FD 1 For Profibus
K9662BK 1 For mA + HART (Non-incendive)

3 Housing Assembly
K9661HA 1 Polyurethane Coating
K9661HB 1 Epoxy-polyester Coating
4 L9811FV 2 Cable Gland Assembly
5 K9660BQ 1 Flat Cable
6 A1726JD 1 Pin Terminal Unit 3 terminals type

8 K9661HR 2 Stud
*9 Analog Board Assembly
K9661XB 1 For mA + HART
K9661XF 1 For FF/Profibus
K9661XE 1 For mA + HART (Non-incendive)

*10 1 Digital/Display Board


K9661HU 1 For mA + HART
K9661HW 1 For FF/Profibus
11 K9660YQ 1 Screw Assembly to fix amplifier
12 K9660YP 1 Stainless steel screw asssembly to fix cover

13 Adapter Assembly
K9414DH 1 For G1/2 screw when /AFTG specified (2 units).
K9414DJ 1 For 1/2NPT screw when /ANSI specified (2 units).
*14 FF Board Assembly
K9662QM 1 For FF
K9662RM 1 For Profibus

* Do not exchange these parts. Call service personnel.

©Copyright 2008, 1st Edition: Feb, 2008 (YK)


CMPL 12J05C01-23E
Subject to change without notice. 1st Edition : Feb.2008 (YK)

Pipe/Wall Mounting Hardware (Option Code : /U)

1
1

Panel Mounting Hardware


(Option Code : /SCT)
Option Code : /H
2 3 Hood to sun protection /H2

(Option Code : /PM)

Item Parts No. Qty Description


1 K9171SS 1 Universal Mount Set (/U)
2 K9311BT 1 Tag Plate (/SCT)
3 K9311KA 1 Fitting Assembly (/PM)
4 K9311KG 1 Hood Assembly (/H)
K9660JA 1 Hood Assembly (/H2)

CMPL 12J05C01-23E 1st Edition : Feb.2008 (YK)


Revision Record
Manual Title : Model DO202G [Style: S2], DO202S [Style: S3] 2-wire Dissolved Oxygen Transmitter
Manual Number : IM 12J05C01-01E

Edition Date Remark (s)


1st Mar. 2007 Newly published
2nd Oct. 2007 PREFACE-1, Some of warning description modified; P. 1-1, Some of nameplate
in Figure 1-1 changed; P. 1-2, Some of nameplate in Figure 1-2 changed; P. 2-2,
EN 61000-3-3 deleted from "M. Regulatory compliance"; P. 2-3, Certificate no. of
CENELEC ATEX and IECEx Scheme explosionproof added, CSA explosionproof
description added; P. 2-4, P. layout changed; P. 2-5, Note added to Model and
suffix codes; P. 2-8, Control Drawing for mA HART Specification (FM Intrinsically
safe design) corrected; P. 2-9, Control Drawing for mA HART Specification
(FM Non-incendive design) corrected; P. 2-10, Control Drawing for mA HART
Specification (CSA) corrected; P. 2-11, Control Drawing for FF/PB Specification
(IECEx) corrected; P. 2-12, Control Drawing for FF/PB Specification (ATEX)
corrected; P. 2-13, Control Drawing for FF/PB Specification (FM Intrinsically safe
Entity) corrected; P. 2-15, Control Drawing for FF/PB Specification (FM Intrinsically
safe FISCO) corrected; P. 2-17, Control Drawing for FF/PB Specification (FM Non-
incendive Entity) corrected; P. 2-18, Control Drawing for FF/PB Specification (FM
Non-incendive FNICO) corrected; P. 2-19, Control Drawing for FF/PB Specification
(CSA) corrected; P. 5.1, Subsection 5-1-1, "Manual activation of hold:" Made some
revisions; P. 5-3, Subsection 5-2-1, "Output range:" Made some revisions; P. 5-
6, Section 5-3, "Notes for guidance in the use of service code settings:" Added
some cautions; P. 5-7, Code 01 "*SENS" and Code 22 "*SENS:" Added default
value of galvanic sensor; P. 6-2, Subsection 6-2-2, "Procedure for air calibration:";
Made some revisions; P. 6-3, Subsection 6-3-3, "Procedure for water calibration:"
Made some revisions; P. 6-5, Subsection 6-4-3, "Procedure for manual zero
(offset) calibration:" Made some revisions; APPENDIX 2 QUALITY INSPECTION
added; CMPL 12J05C01-02E, -22E revised to 2nd edition because some part no.
changed.
3rd Apr. 2008 Style of DO202S changed to S3 and related description changed as follows.
P.2-2, "FM Approved is pending" deleted, because FM approved; P.2-5, Style of
DO202S changed to S3 for FM approval; P.3-1, Some of dimensions in Figure 3-1
corrected; P.1-3 (Appendix), Note of HART protrocol DD files URL added; CMPL
12J05C01-23E 1st edition added for DO202S style S3.

IM 12J05C01-01E

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