Chapter 4 - Synchronous Machine

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SULTAN QABOOS UNIVERSITY

Electrical Machines
ECCE4358

Chapter 5
Synchronous Machine
By
Dr. Mahmoud Ibrahim Masoud
A. Prof. ECE Dept., College of Engineering
e-mail: [email protected]
Tel: +968 24121314,
Fax: +968 24413454
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 2

Synchronous Machines
This machine known as synchronous machines because
they operate at synchronous speed
(speed of rotor always matches supply frequency)

Operational Modes:
Synchronous Generator (ALTERNATOR)
or
Synchronous Motor
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 3

Synchronous Generators (Alternators)

• They are the primary source of all electrical


energy Commonly used to convert the
mechanical power output of steam turbines, gas
turbines, reciprocating engines, hydro turbines
into electrical power for the grid.
• Synchronous machines are now built with ratings
ranging from few kW to several hundreds of
Megawatts. It can be extremely large – power
ratings up to 1500 MW!!!
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 4

Types of Synchronous Machine

Cylindrical Rotor Salient pole Rotor


Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 5

Synchronous Machine Construction –(Rotor)

Cylindrical Rotor Salient pole rotor


Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 6

Actual Cylindrical rotor


Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 7

Actual Salient pole rotor


Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 8

Comparison between salient and cylindrical


rotors
Cylindrical Rotor Salient Rotor
Small Diameter Big Diameter
Long Length Short Length
High speed applications Low speed applications < 300
Steam/gas turbines rpm
Hydro power stations
Small number of poles 2 or 4 Big number of poles for
example 32 pole
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 9

Construction – Continue (Rotor)


A synchronous rotor with 8 salient poles

Salient pole with field windings Salient pole without


field windings –
observe laminations
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 10

Rotor Construction – (Cont’d)


Two common approaches are used to supply a DC current to the field circuits on the
rotating rotor:

1. Supply the DC power from an external DC


source to the rotor by means of slip rings
and brushes;

2. Supply the DC power from a special DC


power source mounted directly on the
shaft of the machine.

Slip rings are metal rings completely encircling the shaft of a machine but insulated from it.
One end of a DC rotor winding is connected to each of the two slip rings on the machine’s
shaft. Graphite-like carbon brushes connected to DC terminals ride on each slip ring
supplying DC voltage to field windings regardless the position or speed of the rotor.
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 11

Rotor Construction – (Cont’d)

Slip rings

Brush
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 12

Rotor Construction – (Cont’d)

A rotor of large synchronous


machine with a brushless
exciter mounted on the same
shaft.

Many synchronous generators


having brushless exciters also
include slip rings and brushes
to provide emergency source
of the field DC current.
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 13

Stator Construction
• The stator of a synchronous generator is identical to that of a 3-
phase induction motor (cylindrical laminated core containing
slots carrying a 3-phase winding).
• The nominal line voltage of a synchronous generator depends
upon its kVA rating – the greater the power, the higher the
voltage. The nominal line voltage seldom exceeds 25 kV, since
the increased slot insulation takes up valuable space at the
expense of copper conductors
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 14

Stator Construction – (Cont’d)


Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 15

Stator Winding
Topics to be covered
• Three-phase winding connection (star or delta) and machine
terminal box.
• Electrical and mechanical angle.
• Three-phase winding distribution.
• Types of winding (concentric and Lap)
• Single layer winding (no. of slots equals double number of coils).
• Double layer winding (no. of slots equals number of coils).
16

Terms Related to Armature Winding


17

Concentric Windings
• Winding turns are wound together in series to form
one multi-turn coil
• All the turns have the same magnetic axis & Current
• Examples of concentrated winding are
- field windings for salient-pole synchronous machines
- D.C. machines
- Primary and secondary windings of a transformer
18

Distributed Windings
• Winding turns are arranged in several full-pitch or fractional-
pitch coils like Wave form
• Coils are then housed in the slots spread around the air-gap
periphery to form phase winding
• Examples of distributed winding are
– Stator and rotor of induction machines
– The armatures of both synchronous and D.C. machines
19

Single Layer and Double Layer winding

• Use for small machine (<5kW) • Use for large machine (>5kW)
• Number of slots is equivalent to • Number of slots is equivalent to
the double of the number of coils the number of coils

Single layer winding Double layer winding

• The advantages of using double layer winding are easy to manufacture,


lower cost of the coil and allow chorded winding.
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 20

Winding Structure Number of slots per phase


per pole =
Number of slots / (3*
number of pole)

q = S/(3p)

Slot angle = 180 / (S/p)

Tph = #conductor per phase/2

C # of coils Z=2TC
Z’ # of Coil sides Z = T Z’
Z # of Conductors Z’=2C
T # of Turns S = 2C (single layer)
S # of Slots S = C (double layer)
21

Pole Pitch, Coil-span and chorded coil


Pole – pitch: A pole pitch is the peripheral
distance between identical points on two
adjacent poles. It is always equal to 1800
electrical.
Coil–span or coil-pitch: The distance between
the two coil-sides of a coil is called coil-span or
coil-pitch. It measures in terms of teeth, slots or
electrical degrees. And it is denoted 𝛼
Chorded coil: If the coil-span is equal to the
pole-pitch, then the coil is termed a full-pitch
coil. If the coil-pitch is less than pole-pitch, then
it is called chorded, short-pitch or fractional-
pitch coil. And it is denoted by 𝜃
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 22

Concentric Winding
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 23

Example
It is required to wind an armature of 24 slots in concentric three-
phase pattern to suit 4-poles field system.

Solution:
No. of slots per pole per phase q = 24/(4*3)= 2
Slot angle = 60/2 = 30 degree.
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 24

Schematic winding diagram


Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 25

Home work
It is required to wind an armature of 36 slots in concentric
three-phase pattern to suit 6-poles field system.

Answer:

q = 36/(3*6) = 2
Slot angle = 180 / (36/6) = 30
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 26

Synchronous Speed
Proof that the synchronous speed is given by:

120 f s
Ns 
2P
P is the number of pole pairs and 2P is number of poles
Induced armature voltage
Proof that the per phase induced voltage of synchronous
machine is given by:

E ph  4.44 f s Tphkw
27

Important Note
• E = 4.44 f * flux * Tph * Kw
• Where Kw = winding factor = Kd * Kc
• Where Kd = distribution factor = sin ( q * slot_angle/2)/ (q* sin (slot_angle/2))
• And Kc = chorded factor = cos (𝜃/2)
• 𝜃 = 180 − 𝛼
28

Sheet 3 : Question 1
• A three-phase, 8 pole, 50 Hz, star connected alternator has
120 slot and 160 conductors per phase. The conductors of
each phase are connected in series and the flux per pole is
56 mWb. For full pitch coil determine:
• Slot angle
• Number of slots per pole per phase
• Distribution factor
• The phase and line induced voltage
29

Sheet 3 : Question 1 Answer


• P = 8 , f = 50 Hz, S = 120 per 3phase, Z = 160 per phase,
flux = 56mWb
• Full pitch = 𝛼 = 180 >> 𝜃 = 0
• Slot angle = 180 / (S/p) = 180 / ( 120/8) = 12
• q = S/(3p) = 120/(3*8) = 5
𝑠𝑙𝑜𝑡_𝑎𝑛𝑔𝑙𝑒 12
sin 𝑞 . 2
sin 5 .∗ 2
• Kd = 𝑠𝑙𝑜𝑡_𝑎𝑛𝑔𝑙𝑒 = 12 = 0.956
𝑞.sin 𝑞. 5.sin 2
2
𝜃
• Kc = cos = cos 0 = 1
2
• Kw = Kc * Kd = 1 * 0.956 = 0.956
• Tph = Z/2 = 80
• Eph = 4.44 f * flux * Tph * Kw = 950.8V
• EL = 1646.8V
30

Sheet 3 : Question 2
• 2-] Repeat number [1] if the coil spans electrical 150

• Answer:
• Slot angle = 180 / (S/p) = 180 / ( 120/8) = 12
• q = S/(3p) = 120/(3*8) = 5
𝑠𝑙𝑜𝑡_𝑎𝑛𝑔𝑙𝑒 12
sin 𝑞 . sin 5 .∗
2 2
• Kd = 𝑠𝑙𝑜𝑡_𝑎𝑛𝑔𝑙𝑒 = 12 = 0.956
𝑞.sin 𝑞. 5.sin
2 2
30
• 𝛼 = 150 ≫ 𝜃 = 180 − 150 = 30 ≫ 𝐾𝑐 = cos = 0.966
2
• Kw = Kc * Kd = 0.866 * 0.956 = 0.9234
• Tph = Z/2 = 80
• Eph = 4.44 f * flux * Tph * Kw = 918.4V
• EL = 1590.7V
31

Sheet 3 : Question 3
• A three-phase, 10 pole, star connected alternator runs at
600 rpm has 120 slot in the stator with 8 conductors per
slot. The conductors of each phase are connected in
series and the flux per pole is 80 mWb. For double layer
winding and the coil is chorded by 1/6 from full pitch.,
determine:
• Slot angle
• Number of slots per pole per phase
• Chording factor
• The phase and line induced voltage
32

Sheet 3 : Question 2 Answer


• p = 10, N = 600rpm, S = 120 per 3_ph, Z = 8 per slot, flux = 80mWb, S=C
(doubly layer), 1/6 full pitch
• Slot angle = 180 / (S/p) = 180 / ( 120/10) = 15
• q = S/(3p) = 120/(3*10) = 4
𝑠𝑙𝑜𝑡_𝑎𝑛𝑔𝑙𝑒 15
sin 𝑞 . 2
sin 4 .∗ 2
• Kd = 𝑠𝑙𝑜𝑡_𝑎𝑛𝑔𝑙𝑒 = 15 = 0.958
𝑞.sin 𝑞. 4.sin 2
2
1 1
• 𝜃= full pitch = ∗ 180 = 30
6 6
30
• 𝐾𝑐 = cos = 0.966
2
• Kw = 0.9254
• Z = 8* #slots per 3phase = 8 * 120 = 960 conductors per 3ph
• Zph = 960/3 = 320 conductor per phase
• Tph = 320/2 = 160 turns
• Eph = 4.44 f * flux * Tph * Kw
• Eph = 4.44 * 50 * 80*10^-3 * 160 * 0.9254 = 2629.7V
• EL = 4555 V
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 33

Theory of Operation
When the field current flows through
the rotor field winding, it establishes a
sinusoidally distributed flux in the air-
gap. If the rotor is rotated by a prime
mover, a rotating field is produced.
This field links the coils aa’, bb’, and cc’
and induces voltages in the stator
windings. These voltages has the same
magnitude but shifted 120  electrical
with frequency matches the rotor
speed (synchronous speed).
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 34

Theory of Operation - Continue


Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 35

Theory of Operation - Conclusion


Synchronous machine on load will
be subjected to two types of
magnetic fields. The former type is
established by the field system
which rotates in space by virtue of
field system motion at a speed
denoted as synchronous speed. The
second type is the field established Schematic representation of three-
phase synchronous machine
by armature conductors upon flow
of armature current on it. The load is connected to the rotor in
case of synchronous motor
The load is connected to the stator
in case of synchronous generator
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 36

Equivalent circuit
• The induced voltage lags the field by 90
with the assumption of linear relation E 
Af.
• The armature current produces Aa as
shown In phasor diagram.
• Phasor XY is proportional to armature
current and perpendicular to it so it can be
represented by INDUCTANCE which is
proportionally constant between the
voltage and current causing it. Therefore;
the effect of armature reaction MMF
represented by a voltage component
which can be visualized as a voltage drop
across a reactance Xar which is called
armature reaction reactance.
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 37

Equivalent circuit – (Cont’d)


The equivalent circuit is deduced based on the following assumptions:
1- Linear magnetic circuit.
2- Only for cylindrical rotor machines

MMF’s and corresponding


emf’s in phasor notation
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 38

Equivalent circuit – (Cont’d)

Equivalent circuit of synchronous generator


including only armature reaction effect
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 39

Equivalent circuit – (Cont’d)


To get full presentation of the synchronous generator, the effect
of winding resistance and armature winding leakage reactance
should be included.
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 40

Synchronous Machine Phasors


Synchronous Generator Synchronous Motor

E=Vt+IaZs Vs=E+IaZs
E>V V>E
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 41

Exercise

Plot the phasor diagram for


both synchronous
generator and motor in
case of leading power
factor
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 42

Parameters Determination and Generator


Performance
• Open circuit characteristics
• Short circuit characteristics
• Resistance determination
• Voltage regulation
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 43

Open circuit Characteristics


Saturation level
• In this test the machine is driven
externally at synchronous speed.
The field system is fed from
controllable dc supply with its field
current is recorded in steps.
• The corresponding open circuit
armature voltage is recorded at
each value of the field current in
condition the speed is constant at
each recorded point
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 44

Short circuit Characteristics


• In this test the machine is also
driven at synchronous speed.
• The armature is short circuited
and armature current is
measured.
• For every point of field current
record the armature current.
The result is expected to be
straight line because of at this
case the ampere turn from the
field equals the armature
reaction.
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 45

Synchronous Impedance
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 46

Resistance Determination
Resistance can be determined using dc test where
for delta connection
3
𝑅𝑎 = 1.11 ∗ 𝑅𝑑𝑐
2
For star connection
𝑅𝑑𝑐
𝑅𝑎 = 1.11 ∗
2 Ra is called the effective
Resistance
Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 47

Voltage Regulation
It is defined as the difference in magnitude of terminal voltage as
the load is thrown off and terminal voltage with load referred to
the terminal voltage of the machine at load.
𝐸−𝑉
𝑉𝑜𝑙𝑡𝑎𝑔𝑒 𝑟𝑒𝑔𝑢𝑙𝑎𝑡𝑖𝑜𝑛(%) = ∗ 100
𝑉
Different methods can be used to encounter the synchronous
impedance effect:
1. Synchronous Impedance method
2. Ampere-Turn method or MMF method.

Note: voltage regulation is variation of no-load voltage to full load voltage.


Dr. Mahmoud I. Masoud, ECE Dept., College of Engineering, Sultan Qaboos University 48

Synchronous Impedance Method


The full load current is calculated as:

𝑆
𝐼𝑓𝑙 =
3𝑉

Ra >> DC TEST
Zs >> Open & Short Circuit Test
Xs = sqrt (Zs^2 – Ra^2)

𝐸= (𝑉𝑐𝑜𝑠 ∅ + 𝐼𝑎 𝑅𝑎 )2 +(𝑉𝑠𝑖𝑛 ∅ ± 𝐼𝑎 𝑋𝑠 )2

Note / All values should be phase values


Note / (+) : for lagging power factor
(-) : for leading power factor
49

Sheet 3: Question 4
• A 500 V, 50 kVA, three phase y-connected alternator has
an effective resistance of 0.2 ohm. A field current of 10 A
produces an armature current of 200 A on short circuit
and emf of 450 V on open circuit. Calculate the voltage
regulation at full load, 0.8 power factor lagging.
50

Sheet 3:
Question 4
Answer
51

IMPORTANT NOTE
• what does 50 % voltage regulation means?

• The voltage when there is no load is 387.87V when the


synchronous motor is loaded then the voltage become
254.4V
52

Sheet 3: Question 5
• A three-phase star connected alternator rated at 1600
kVA, 13.5 kV. The armature effective resistance and
synchronous reactance are 1.5 ohm and 30 ohm per
phase respectively. Calculate the voltage regulation
percentage for a load of 1320 kW at power factor 0.8
lagging and leading.
53

Sheet 3:
Question 5
Answer

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