E-Catalg (Thermal Mass)
E-Catalg (Thermal Mass)
E-Catalg (Thermal Mass)
3. Introduction ................................................................................................................... - 5 -
4. Wiring .................................................................................................................... - 9 -
4.1 Preparation of wiring .................................................................................................... - 9 -
6.Install ............................................................................................................................ - 13 -
6.1 Installation direction .......................................................................................... - 13 -
6.2 Pipe requirements ................................................................................................... - 13 -
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REDPLUM PTY LTD
1. About this manual
Thank you for choosing our products.
Through this manual, we strive to give you an accurate understanding of the thermal mass
flowmeter measurement principle, related concepts, terminology and installation and application of the
Incorrect operation or infringement with the relevant regulations and the instructions
Caution!
Grounding mark
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3. Introduction
constant differential temperature to measuring gas flow. It has advantages of small size, easy installation,
The meter contains two platinum resistance temperature sensors. The thermal principle operates by
monitoring the cooling effect of a gas stream as it passes over a heated sensor. Gas flowing through the
sensing section passes over two sensors one of which is used conventionally as a temperature sensor,
whilst the other is used as a heater. The temperature sensor monitors the actual process values whilst
the heater is maintained at a constant differential temperature above this by varying the power consumed
by the sensor. The greater the gas velocity, the greater the cooling effect and power required to maintain
the differential temperature. The measured heater power is therefore a measure of the gas mass flow
rate.
……(1)
Where: is specific gravity of medium
V is velocity
K is balance coefficient
Q is heater power
Δ T is differential temperature
In the format (1), the specific gravity of medium is related to the density:
……(2)
3
Where: is the medium density in working condition(kg/m )
3
ρn is the medium density in standard condition, 101.325kPa and 20℃ (kg/m )
In the formats (1) and (2), there is a certain functional relationship between the velocity and pressure in
Due to the sensor temperature is always 30℃ higher than the medium temperature (environment
temperature), and the meter adopts method of constant differential temperature, therefore the meter do
Description Specifications
Accuracy ±1~2.5%
Sensor: -40℃~+220℃
Working Temperature
Transmitter: -20℃~+45℃
Response Time 1s
4 lines LCD
Display
Mass flow, Volume flow in standard condition, Flow totalizer, Velocity, etc.
Sensor Housing
Stainless steel (316)
Material
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3.3 Mechanical Construction
3.3.1 Appearance
The insertion sensor of compact insertion flow meter should be inserted to axis of pipe, and the length of
the insertion sensor is decided by pipe size, please confirm the pipe size when ordering. If the insertion
sensor can’t be inserted to axis of pipe, the manufacturer will provide a calibration factor to achieve an
accurate measurement.
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3.3.2 Dimensions
Dimensions of standard insertion sensor Dimensions of hot-tapped insertion sensor
PN1.6Mpa Plane and surface plate flat welding steel pipe flanges (Unit: mm)
Flange
Nominal Center Screw Flange Pipeline
Outer Screw Sealing Face
Diameter Hole Hole Thickness Length
diameter Thread
DN D k n×L d f C L
The above table is used for rated pressure of 1.6MPa. If the rated pressure is more than 1.6MPa, please
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4.2 Terminal description
L AC85V~AC220V L
N AC85V~AC220V N
Sensor terminal
PT20/PT300 is
Default combination ,
PT20/PT200、 PT20/PT1000、
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4.3 Terminal connection
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5. technical parameters
Power Supply Supply Voltage 24VDC/1.5A
Upp = 30Mv,Uss<10mV
or 85~265V AC
Data:8
Check:None/Odd/Even
Stop:1
Stop:1
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6.Install
A stable flow field is the premise of the accurate measurement of the thermal instrument. Therfore,
●Vertical installation
The following diagrams describe the recommended minimum straightway lengths of some types of
pipe.
The straightway length should be as long as possible while the room is sufficient. Without the
The recommended straightway lengths are minimum, increased straightway lengths improve the
instrument performance.
If multiple Interference sources exist in front of instrument, the recommended straightway lengths
are absolute.
For the light gases, such as helium and hydrogen, front straightway lengths should be doubled.
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6.3 Installation Steps
The base of thermal flowmeter
The base of Hot-tapped insertion type The base of standard insertion type
Carry out the welding operation in accordance with the requirements of special environment.
When installing, place the base on the top of pipe, and make the through-hole of base be perpendicular
to axis of pipe. The good welding location of base and welding process is as below.
Place the other part of meter into ball valve, and calculate the insertion depth according to the inner
diameter and wall thickness of pipe. This step doesn’t need to screw the nut by hand.
Turn the connecting rod of sensor to make the mark direction of sensor as the same flow direction.
According the calculated data on site, ensure the insertion depth by corresponding calibration on
If the meter is horizontal installation, the display of the meter can be installed in the direction of 90°,
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The installation of hot-tapped insertion type
Before installation, please conform the connection type and install fittings.
Before installation, the site must be shut down, and strictly follow the rules of factory.
According to length requirement of meter, cut the pipe, and install the flanges and bolts on the pipe.
Ensure the mark direction of meter is as the same flow direction, the display is perpendicular to
horizontal plane, the axis of pipeline is paralleled to horizontal plane, the error can’t be more than
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7.Operating the instrument
Keyboard
Cancel/Exit Key
Shift Key
Modify/Page Key
Confirm/Enter Key
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7.2 Menu Instruction
Display the instant flow rate and Display the instant flow Present value of output
the unit of instant flow rate. velocity, the unit is fixed as m/s. current. The bar at bottom
Cumulative flow and the unit of 0 and 3.1 indicate the range of indicates the percentage of
Cumulative flow velocity while this range is varied output current in its range.
by
lower alarm states. The ralies Historical data, the last data for
are nomally on without alarm. the current time point of the data,
Switch between 6 display screens by pressing (the page down key). Pressing Entrer key can enter
currently displaied menu. Back to flow dispaly screen from non flow display screens by pressing Cancel
key
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7.2.2 Menu selecting and password entering
Menu Selecting
enter:1000
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Press Shift Key to select the menu item.
To set the basic parameters, move the black background cursor to "SETTINGS" item, press Enter key
and the password entering screen appears. Press Enter Key once more, to switch to password entering
model (prompted by blinkong cursor). Enter the password and press Enter key again. Once the password
is correct, the basic parameter setting screen appears or an "Error" message is given if the password is
incorrect.
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7.2.3 Basic Paramters
If there is no medium flow but the isntrument does not display the
zero flow rate, adjust the user zero point to make set the display to
zero.
Nm3/h、Nm3/min、NL/h、NL/min、SCFM
g、Kg、Nm3、NL、CFM,
The cummulative flow unit is cahnged with the flow rate unit
Press enter to set span limits, the first digit will blink if it in editing
model.
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Damping factor: default value is 2 while it could be adjusted
Signal cut-off: Set as a percentage of full scale. Any signal less than
Pipe inner diameter: Enter the real pipe inner diameter here in unit
of mm.
Conversion rate: The rate of calibration gas desity and actual gas
density.
the noise signal. The higher the value is, the higher the singal
Sampling peroid: The instrument averages all the smapled flow rate
values within the given period and takes the verage value as the
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Select output pulse or frequency
Pipe inner diameter: Enter the real pipe inner diameter here in unit
of mm.
the noise signal. The higher the value is, the higher the singal
Sampling peroid: The instrument averages all the smapled flow rate
values within the given period and takes the verage value as the
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Select menu item in the menu selection screen then enter the password.
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After entered the menu item , press the "ESC" Key to return to the menu selection creen, press the
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7.2.5 Current settings
Current output model: 4~20mA and fixed current.
given value.
multimeter, then set the " Adjust Iout Zero " to 3.89mA
with a multimeter, then set the " Adjust Iout Zero " to 19.75mA
Step 3: Move the ">" cursor to next row, enter the setting model by pressing Ent key. Select the output
current value by pressing Page Down Key. Select the value to 4mA.
Step 4: Check the multimeter reading, if it's not 4mA (for example, 3.90mA), press Page Down Key to
enter the calibration menu. Move the ">" cursor to " Adjust Iout Zero " and then press Ent Key to edit
the value. Enter 3.90mA(in this example) and then press Ent Key angain to save.
Step 5: Hold down the Shift Key and Page Down Key at same time to return to previous menu. Select
Step 6: Check the multimeter reading, if it's not 20mA (for example, 19.90mA), press Page Down Key
to enter the calibration menu. Move the ">" cursor to " Adjust Iout Span " and then press Ent Key to
edit the value. Enter 19.90mA(in this example) and then press Ent Key angain to save.
Set the upper alarm and lower alarm. The alarm setpoints are always
At the example left, both upper anf lower hysteresises are set to 0.5.
That means,:
the switch back point of upper alarm = upper alarm setpoint - upper
hysteresis(i.e. 8-0.5)
the lower alarm switch back point = lower alarm setpoint + lower
hysteresis(i.e. 2+0.5)
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7.2.7 Communication Settings
Communication protocol
fixed to 4mA
PV: Flow
SV: Velocity
TV: Temperature
QV: Totalizer
Set the RS485 port baud rate and parity bit. The stop bit is
Baud Rate:9600
Stop Bit: 1
Data Bits:8
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7.2.9 Correction Settings
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7.2.10 System paramters Settings
System time calibration
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Select menu item in the menu selection screen then enter the password.
7.2.12 Self-test
Press enter self-test,display √,that is normal;
display×,that is error.
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8. Quality asurrance and after-sale service
According to the ISO9001:2000 quality management and control system, this product is made of new raw
materials and components, and has been tested strictly in factory. However, due to the uncertainties that
Whithin 2 weeks from the date of delivery, if a quality defects can be recognized, the
Whithin 1 year from the date of delivery, if the instrument is damaged but not caused by
Damages caused by following resons are not considered as the free service conditions
In violation of the relevant provisions of the manual requirements and installation or use
conditions
Incorrect or violate the local related instrument installation, wiring or the use regulations
Wroks with the equipmets which are not electrically compatable with the instrument or
For thos fault instruments within warranty, users should pay for the freight for sending
instrument to us, the fees for exchange or repair and the freight for sending back are taken
by us
If there is not faulty found in the istrument sent back to us, users should take all the freights.
Once the faulties found in the instrument send to us, unless under the special
circumstances, the new or repaired instrumnent will be send back out within 48 hours or 2
working days.
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Appendix 1 Modbus register address table
Floating point data arrangement is F2-F1-F4-F3 (F4-F3-F2-F1 High to low)
register address Register name Register data type data format
number
4x0001-4x0002 Flow 2 float IEEE754
TXD 01 03 00 00 00 02 C4 0B
RXD 01 03 04 00 00 00 00 FA 33
4x0003-4x0004 velocity 2 float IEEE754
TXD 01 03 00 02 00 02 65 CB
RXD 01 03 04 00 00 00 00 FA 33
4x0005-4x0006 current 2 float IEEE754
TXD 01 03 00 04 00 02 85 CA
RXD 01 03 04 00 00 00 00 FA 33
4x0007-4x0008 Cumulative decimal 2 Unsigned long F4-F3-F2-F1
TXD 01 03 00 06 00 02 24 0A
RXD 01 03 04 00 00 00 00 FA 33
4x0009-4x0010 Cumulative decimal 2 float IEEE754
TXD 01 03 00 08 00 02 45 C9
RXD 01 03 04 00 00 00 00 FA 33
4x0011-4x0012 Cumulative float 2 float IEEE754
TXD 01 03 00 0A 00 02 E4 09
RXD 01 03 04 00 00 00 00 FA 33
4x0013-4x0014 Gas temperature 2 float IEEE754
TXD 01 03 00 0C 00 02 04 08
RXD 01 03 04 BA 4A 41 F8 CF 2F
4x0015-4x0016 Current acquisition signal 2 float IEEE754
value
TXD 01 03 00 0E 00 02 A5 C8
RXD 01 03 04 82 1F 40 36 52 5B
4x0017-4x0018 Lower Range 2 float IEEE754
4x0019-4x0020 Upper Range 2 float IEEE754
4x0021 Lower relay status 1 Unsigned int 0- open
1- close
4x0022 Upper relay status 1 Unsigned int 0- open
1- close
4x0051-4x0052 ID number 2 Unsigned long F4-F3-F2-F1
4x0053 Device ID 1 Unsigned int 0-255
4x0054 BaudRate 1 Unsigned int
4x0055 Parity 1 Unsigned int
4x0056 StopBit 1 Unsigned int
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Appendix 2 Conversion Coefficient of Common Gas
According to different gas on site, the calibration in lab translates the flow rate of actual gas on site
into flow rate of air, and then begins to calibrate the flow rate at present. Therefore, when using the meter
on site, the meter displays mass flow or volume flow of actual gas.
When translating the flow rate of gas into flow rate of air, there is a conversion coefficient table of different
gas.
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30 Germane (GeH4) 0.1405 3.418 0.5656
31 Hydrogen (H2) 3.4224 0.0899 1.0040
32 Hydrogen Bromide (HBr) 0.0861 3.61 0.9940
33 Hydrogen Chloride (HCI) 0.1911 1.627 0.9940
34 Hydrogen Fluoride (HF) 0.3482 0.893 0.9940
35 Hydrogen Iodide (HI) 0.0545 5.707 0.9930
36 Hydrogen Sulfide (H2S) 0.2278 1.52 0.8390
37 Helium (He) 1.2418 0.1786 1.4066
38 Krypton (Kr) 0..0593 3.739 1.4066
39 nitrogen (N2) 0.2486 1.25 0.9940
40 Neon (Ne) 0.2464 0.9 1.4066
41 Ammonia (NH3) 0.5005 0.76 0.7147
42 Nitric Oxide (NO) 0.2378 1.339 0.9702
43 Nitrogen Dioxide (NO2) 0.1923 2.052 0.7366
44 Nitrous Oxide (N2O) 0.2098 1.964 0.7048
45 Oxygen (O2) 0.2196 1.427 0.9861
46 Phosphorus Trichloride (PCI 3) 0.1247 6.127 0.3559
47 Phosphorane (PH3) 0.261 1.517 0.6869
48 Phosphorus Pentafluoride (PF5) 0.1611 5.62 0.3002
49 Phosphorus Oxychloride (POCI3) 0.1324 6.845 0.3002
50 Silicon Tetrachloride (SiCI4) 0.127 7.5847 0.2823
51 Silicon Fluoride (SiF4) 0.1692 4.643 0.3817
52 Silane (SiH4) 0.3189 1.433 0.5954
53 Dichlorosilane (SiH2CI2) 0.1472 4.506 0.4095
54 Trichlorosilane (SiHCI3) 0.1332 6.043 0.3380
55 Sulfur Hexafluoride (SF6) 0.1588 6.516 0.2624
56 Sulfur Dioxide (SO2) 0.1489 2.858 0.6829
57 Titanium Tetrachloride (TiCI4) 0.1572 8.465 0.2048
58 Tungsten Hexafluoride (WF6) 0.0956 13.29 0.2137
59 Xenon (Xe) 0.0379 5.858 1.4066
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Appendix 4 Upper Range Value of Common Gas
3
(Unit: Nm /h. The follow table can be extended)
Nominal
(mm)
15 65 65 32 10
25 175 175 89 28
The flow rate in standard condition: The flow rate is in the condition of 20℃ temperature and 101.325kPa
pressure.
The unit of flow rate is optional: Nm3/h, Nm3/min, L/h, L/min, t/h, t/min, kg/h or kg/min.
The reduction formula of flow rate in working condition and flow rate in standard condition:
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255High St,Ashburton,VIC,3147,Australia
website:redplumflowmeter.com.au
E-MAIL:[email protected]
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