LFS - AP01 Living Focus System Operating Manual

LFS –AP01 Living Focus System
Operating Manual
Model：LFS – AP01
Motion controller Version：RDC633XM V6.32.6x
MetalCut Version：V1.00.13
LFS-AP01 Manual
Catalogue
Safety .........................................................................................................................................................3
Chapter 1：System description...............................................................................................................5
Chapter 2：Live Focus System ...............................................................................................................7
1 LFS structure ...................................................................................................................................8
2 Interface description ......................................................................................................................10
Chapter 3 Sensor and Ampifier..........................................................................................................11
1 Function.........................................................................................................................................15
2 working principle ..........................................................................................................................15
3 technical specifation ......................................................................................................................15
Chapter 4 LFS-AP01 LFS controller....................................................................................................13
1 function..........................................................................................................................................15
2 connection diagram .......................................................................................................................15
Chapter 5 LFS Working Process ......................................................................................................15
1Installation ......................................................................................................................................15
2 System test.....................................................................................................................................15
3Auto-searching focus......................................................................................................................15
4 Modify focus position....................................................................................................................15
5 LFS running...................................................................................................................................15
6 software of LFS .............................................................................................................................15
Chapter 6 Appendix 1 .......................................................................................................................22
1 Laser head driving motor circruit ..................................................................................................23
2Auxiliary gas control ......................................................................................................................32
3Manual/automatic mode switch and auto-searching focus.............................................................32
4 Live focus control circruit .............................................................................................................32
5 Limit and crash alarm circruit .......................................................................................................33
6 Sensor and amplifier circruit .........................................................................................................33
7 Controller and LFS Power circruit ................................................................................................34
8 Safety Caution ...............................................................................................................................35
Chapter 7 Appendix 2 .......................................................................................................................22
RuiDa Technology E-Mail: [email protected] 2

1B-1,Building 5,Tian'an Nanyou Industry Area,
Dengliang Road,Nanshan District, Shenzhen Web: www.rd-acs.com
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Safety
Live Focus System (LFS) is applied in laser processing machine. Laser is CLASS3 and CLASS4 protection.
Please reference to GB7247.1-2001 and take some safety protection measures.
The following should be executed：
l Operation persons should wear protection glasses。
l Connection to the earth. A valid connection to earth should be done and the resistance should be less than 1
ohm.
l Please do not try to disassemble parts of the LFS. Or LFS will be fault
l Laser beam and the LFS sensor are integrated design. When the LFS is working, please do not touch the
sensor. Or there are damage to your body
l When cutting metal, please notice the reflect laser beams from the metal surface. Some protection measure
should be taken to avoid the body to be damaged.
l Keep the sensor and nozzle clean. Avoid the cooling water flow into it. If water and other conductor enter the
sensor, the sensor will be fault. The laser power and other controllers should conform with the EMC standard
and should be connect to the earth reliably.

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Version History
Version Date Specification

V1.2 2013/11/01 LFS manual
V1.8 2014/3/4 Correct the electric connections

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Chapter 1： System description
LFS-AP01 is working together with RDC633XM metal and nonmetal mixed cutting control system.
Structure diagram is as shown in picture 1-1. The system mainly includes the following parts:
l motion controller, operation panel, and software
l LFS -AP01controller and sensor
l Laser head, step motor driver or servo motor with position loop
l Auxiliary gas switch relay and electromagnetic valve
l Limit switch
l Manual switch
LFS controls the laser head moving up and down automatically according to the focus distance from nozzle to
metal surface, to ensure it is always focus on a fixed focus distance between the focus position and the metal
surface.
Laser head is used to install the focus lens (long-focal length and short focal length), protect lens and air/water
cooling systems. Auxiliary gases generally choose O2, Air, etc, which is depending on the laser type. For the
metal and nonmetal laser cutting machines, O2 is especially for the metal laser cutting and the air is especially for
nonmetal laser cutting. O2 or air is switched automatically according to the work mode. We define that AUTO
MODE is metal cutting and MANUAL MODE is nonmetal cutting.
In order to protect the laser head from crashing to the metal, limit switches should be installed on the Z negative
and positive direction. Now the upper direction is defined to be negative limit. We suggest that user selects the
mechanical switch with two contacts, one is normally close and the other is normally open. The NO contact is
connecting to the LFS limit input and the NC contact is connected to the Z axis limit input on the RDC633XM
controller.
A mechanical mode switch should be connected to the LFS. The switch has two statuses. One status is short
cut and the other is cutting off. So one connector of the switch should connect to GND and the other connector
connects to the LFS input. When the switch is turning on(connect to GND), LFS are working at the AUTO MODE.
The Z axis motor is controlled by the LFS. When the switch is turning off(not connect to GND), LFS are working
at the MANUAL MODE. The Z axis motor is controlled by the RDC633XM under manual mode. User can move
the Z motor by the Z+ and Z- on the operating panel.
The software for metal and nonmetal laser cutting is called MetalCut. And now it version is 1.00.13. There is
anther software named RD_Tracer which is used to modify the parameters in the LFS controller. So the
RD_Tracer should be installed on the PC. The interface between the PC and the LFS controller is USB. So the usb
driver should be installed in the windows operating system.The RD_Tracer is running on the windows operation
systems, just as WIN7,WIN XP.
RDC633XM communicate with LFS controller through many control wires which the signals is 24V
standard. The LFS_AP01 receive the signal and feed back the status signal to RDC633XM. So the live focus
control can be done in real-time according to the irregularity of the metal surface

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Picture -1 System structure
Workflow of the mixed laser cutting system is as follows。

(1) Power on Reset
When power on, The LFS controller will control the laser head rising up until the upper limit switch is
triggered. Then the laser head will go down about 5mm and stop. So the laser head is ready.
(2) Start a work
When started, RDC633XM OUT1 output low level to control the LFS moving down. When reach to the focus
point, blowing auxiliary gas and punching hole. And a laser cutting is executed. When the curve element is
finished, the auxiliary gas and the laser are closed. The laser head raises up to a position and jump to another
curve element to start a new laser cutting process. When all the curve elements are cut off, the laser head will
raised up to a higher position.
(3) Pause/continue
When user pause the work, controller will rise up the laser head to the fixed position. When continue, the
head position will not move if the system is paused during jumping. System will move the head down and
cutting if it was paused in laser cutting process.
(4) System test
When all the connections have been finished correctly.
(1) Test the polarity between the motor move direction and the DIR signal. To make sure that the Z moves
down to the metal surface when executing an automatically focusing operation. When the moving direction is
reverse, the motor direction polarity should be modified in the LFS parameters. To change the A+ and A- on the
motors each other can change the moving direction.
Operation just like the follows:
During the RDC633XM is not busy and in a ready status, press “.” on the panel, the laser head should
moving down. Press again, the laser head rising up. That is the rule.
There a recommended motor and drivers:
Leadshine company
Step motor model：42HS08（V2.0）
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Driver: DM556
Motor : yellow connect to A+
red connect to A-
orange connect to B+
purple connect to B-
The connection will be described in appendix. You can select the servo motor to installed on the laser head.
But the servo motor should work in the position mode and accept the pulse and dir signal.

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Chapter 2: Live focus controller
1 LFS Structure
1.1 Structure of the LFS controller is as below:

4 3 2 1
CN4
CN4
6 5
4 3 2 1
CN3
CN3
6 5
1
CN2
CN2
3 2
Picture2-1： Structure of the LFS controller

1.2 led indicator description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
31
30
29
CN5
CN5 CN5
CN6 MOTOR
28 6 5 4 3 2 1 5 4 3 2 1
27
4 3 2 1
26
25
CN4
CN4
24
23
睿达科技
6 5
22 Ruida Technology
21
4 3 2 1
20
Live Focus System
CN3
CN3
6 5
CRASH STS
1
CN1 SENSOR
CN2
CN2
3 2
1 2 3 4 5 6
CN1
19 18

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1 Fault System error when led is on. And at the same time 17 Run Work indicator
the CN5-pin5 turn on with OC output
2 WrkSts Working indicator. When the led is on, that means 18 Sts The indicator for the amplifier
the cutting work is running, when the led is off, the
cutting work is finished. At the same time, the
CN5-Pin4 is turned on with OC output when
working. The CN5-Pin4 is cut off when the work is
finished
3 ModeOut Manual mode and auto mode indicator. When the 19 CRASH reserved
CN4-PIN3 is connected GND, it turns on. When
CN4-PIN3 is open, it turns off.
4 HignO2 High pressure O2 indicator. When the led turns on, 20 OVCC Power indicator
the CN4-PIN2 is turned on with OC output.
When the led turns off, the CN4-PIN2 is cut off
with OC output.
5 LowO2 Low pressure O2 indicator. When the led turns on, 21 AlmOut Crash alarm output indicator
the CN4-PIN1 is turned on with OC output.
When the led turns off, the CN4-PIN1 is cut off
with OC output.
6 OUT Reserved ,CN6-pin4 22 DnOk descend to the reference position
indicator
7 air Air indicator, when CN6-pin3 is turning on, the 23 UpOk rising to the reference position
indicator is turned on. when CN6-pin3 is cut off, indicator
the indicator is cut off.
8 LmtNO Up limit indicator. According to the CN6-PIN2 4 WrkOk Work status indicator. According
output. When CN6-PIN2 is turned on, the led is to the status on the CN3-PIN3
turned on. When working, the led is turn on.
When work is finished, the led is
turn off.
LmtPO down limit indicator. According to the CN6-PIN1 25 Punch Punching Indicator .
9 output. When CN6-PIN1 is turned on, the led is
turned on.
10 Clr Clear the servo driver alarm indicator 26 Trace Live focus indicator. When
tracing, the led turn on.
11 Smode Servo driver work mode indicator 27 ModeSwt Manual mode and auto mode
indicator. When CN4-PIN5 is
connected to GND, the led is
turned on. The mode is in the auto
mode. When CN4-PIN5 is open
to GND, the led is turned off. The

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mode is in the manual mode.

12 Alm The indicator of the servo driver alarm 28 FocSwt Automatically searching focus
indicator. According to the
CN4-PIN4 status, when the
CN4-PIN4 is connected to GND,
the led is turning on. When the
CN4-PIN4 is opend, the led is
turning off.
13 Son The indicator of the servo on 29 EmStp External emergency stop switch
input indicator. According to the
CN4-PIN3
14 DIR The indicator of the DIR of the motor control 30 Lmt- Up limit indicator
15 PULSE The indicator of the PULSE of the motor control 31 Lmt+ Down limit indicator
16 System The indicator of the system calibration
2 Interface description
2.1 CN1 is the interface to the analog amplifier。

Table2-1 CN1defination
PIN SIGNAL DEFINITION DESCRIPTION
PIN1 VCC Power for the amplifier +12V output，drive ability above 200mA
PIN2 ALM Crash alarm output Output 0V when there is no alarm. Output
24V when there is alarm
PIN3 CT Capacity amplifier input Input scale: 0~10V

PIN4 Ain Analog input(reserved) Input scale: 0~5V
PIN5 NTC Temperature detecting input
PIN6 GND GND
2.2 CN2 power input。
The power input is +24V。
Table2-2 CN2 definition
PIN1 +24V Power for LFS +24V, drive ability above 2A
PIN2 GND GND
PIN3 PGND EARTH
2.3 CN3 interface with motion controller

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PIN1 trace Input. Trace signal When low level, the LFS will control the
laser head to trace down. When high level or
open, the LFS will rise the laser head.
The input signal come from the motion
controller
PIN2 punch Input, punch hole signal Come from the motion controller
When high level (+24V), that means the
motion controller is punching.
PIN3 wrkOk Work status indicator Motion controller work status. The signal
comes from the motion controller.
PIN4 UpOk Rising up status
PIN5 DnOk Going down status
PIN6 AlmOut Crash alarm output When the laser head crash to the m
etal plate, the almOut output 24V.
2.4 CN4 external interface。
table2-4 CN4 definition

PIN1 Lmt+ Up limit input Up limit switch input. The mechanical switch
with NC and NO contact is recommended.
NO contact is connected to the interface. The
polarity of the limit switch is negative in the
parameters of the LFS
PIN2 Lmt- Down limit input Down limit switch input. The mechanical
switch with NC and NO contact is
recommended.
NO contact is connected to the interface. The
polarity of the limit switch is negative in the
parameters of the LFS
PIN3 EmStp Emergency stop input Stop the LFS and send the protection signal
to motion controller and stop the controller
synchronously
PIN4 FocSwt Automatically searching Execute the automatically search focus point.
focus point The following condition should be niticed:
1 laser head is ready and not in the tracing
status.
2 the system is idle
3 the motion controller is idle and in the work

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finished status
PIN5 ModeSwt Manual and auto mode When 24V or open, the LFS is in the manual
switch mode. Under the mode, the Z axis motor is
controller by the motion controller. User can
press Z+,Z- to move the motor.
When connecting to GND, the LFS is work in
the auto mode. The LFS control the Z axis
motor
PIN6 GND GND
2.5 CN5 output。
PIN1 LowO2 Low press O2 control 可直接控制继电器来控制电磁阀
output
PIN2 HighO2 High press O2 control 可直接控制继电器来控制电磁阀
output
PIN3 ModeOut Manual and auto mode To control the relay to switch motor
switch output control pulse between the LFS and
motion controller
PIN4 wrkSts Work status indicator During cutting, it output low level.
When work finished, the OC output is
cut off
The interface can driver relay to driver
the LED indicator with 3 colors.
PIN5 Fault System fault output, can When machine protection happened,
drive relay the OC output is turned on.
PIN6 GND GND
2.6 CN6 output 。
Table 2-6 CN6 definition
PIN1 LMT+_OUT Up limit signal output 触发时输出低电平，未触发时输出高电
平
PIN2 LMT-_OUT Down limit signal 触发时输出低电平，未触发时输出高电
output 平
PIN3 AIR AIR control relay The relay used to control the
output electromagnetic valve
PIN4 OUT RESERVED
PIN5 GND GND
2.7 MOTOR INTERFACE

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T2-7 MOTOR definition

PIN SIGNAL DEFINITION DESCRIBTION
PIN1 GND GND
PIN2 ALM Servo alarm INPUT When 0V, servo alarm invalid.
PIN3 SON Servo on output
PIN4 A- A- Encoder input
PIN5 B- B- Encoder input
PIN6 C- C- Encoder input
PIN7 +5V +5V output
PIN8 SPEED Velocity output +/-10V
PIN9 DIR+ Direction output TTL level
PIN10 GND GND
PIN11 PULSE- PULSE output TTL 电平
PIN12 NC N.C
PIN13 GND GNF
PIN14 24V +24V output
PIN15 CLR Servo alarm clear
PIN16 SMODE Servo mode switch output
PIN17 A+ A+ Encoder
PIN18 B+ B+ Encoder
PIN19 C+ C+ Encoder
PIN20 GND GND
PIN21 GND GND
PIN22 DIR- Direction output TTL
PIN23 PULSE+ PULSE output TTL
PIN24 GND GND
PIN25 NC N.C
2.8 SENSOR interface

The sensor interface is especially for the digital capacity amplifier.

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Chapter 3 Sensor and Amplifier
Capacitive sensor and amplifier are show in below Picture 3-1, capacitive sensor and laser head integrated
together and connect with transmitter through RF cable.
Picture 3-1 Capacitive sensor and amplifier
1 Function
Capacitance sensor amplifier can be used with many kinds of capacitive sensing heads, which can measure the
physical quantities for relative capacitance change (distance, pressure, temperature, thickness, level, etc.) and
adjust the sensitivity or measuring range. When sensing head touch the metal object, indicator lights flash (red
light), and give crash alarm signal (+ 24V). Crashing signal occurred when the distance is less than 0.1 mm
between head and the object to be measured. Crashing signal output +24V when the red indicator light on the
amplifier, and signal output 0V without crashing occurs.
2 working principle
The capacitance sensor is to transform the capacitance change of sensor into electrical signal
3 Technical Specification
3.1 power supply voltage: DC 24V±20%, ≥0.5 A, ripple wave noise < 240mVp-p
3.2 Interval setting range: 0.2...10 mm (diameter of the nozzle port face is φ 5)
3.3 Measurement repeat accuracy: < ±0.05 mm
3.4 Temperature drift is less than 0.01 mm
3.5 Response time: < 1ms
3.6 5 core Ф 9 air connection plug with power supply input and output;
3.7 Main electrical box size: 43mm (length) x 50mm (width) x 20mm (height)

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3.8 Working environment : the electrical box working temperature: - 40 ℃...60 ℃;Relative humidity <
80%;Without strong electromagnetic interference;
3.10 Alarm protection and state output
NOTICE:
Sensor measuring range is set as 0.2~ 10mm before leaving factory, and default focus position is 1.1 mm.

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Chapter 4 LFS controller
1 Function
LFS live focus control system is developed by RuiDa technology specially for metal and non-metal mixed cutting
system. Using digital control circuit and advanced software control algorithm to achieve accurate Z axis focus
control automatically. Its main functions as follows:
l Can control step motor and servo motor, speed up to 200 mm/s.
l crash alarm protection, double protection for LFS controller and RDC633XM
l Automatically search the focus
l Rising up and moving down speed can be set by software
l 3 Rising position points, height can be set independently by user
l Special technology for punching
l control the large torque stepper motor, can achieve higher response speed
l Optimized auxiliary gas blowing control, reduce the gas loss effectively. Dual-channel O2 gas control
output and 1 channel air control, can be used for switching between metal cutting and non-metal cutting
l Upper/lower limit protection
l Manual/automatic switching function for metal and non-metal
l Software integrated LFS controller panel, to configure parameters through the software easily
l Set focus position through software.
l Temperature compensation function. Ensure focus position do not drift if the head work for a long time.
2 Connection diagram
Connection between RDC633XM control card and LFS_AP01 is as shown in figure 4-1.
Accessory of the whole control system is shown as the following:
(1) RDC633XM and operation panel
(2) LFS_AP01 live focus controller
(3) Manual/automatic mode switch with self-lock
(4) 24V DC power supply, for board, height controller as well as external relay
(5) 36V DC power supply, for stepper motor drives independently
(6) 4 pcs of 24V DC relay , one for control the exhaust fan, the other two for control the AC
electron magnetic valve of external blowing, the last one is for switching the motor control.
(7) Limit switches, connected to limit input of LFS controller to protect the Z motor. Installation position
refer to figure 4-1

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Picture4-1 Electric connection diagram

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Chapter 5 LFS controller working process
1 Installation
Firstly install capacitive sensor and amplifier correctly. Amplifier should be installed in one side of the head,
and ensure connection between BNC head and capacitance sensors are reliable. And the metal shell should be
conducted with laser head.
Connect the sensor amplifier output signal to the interface of LFS controller. The cable between sensor
amplifier to LFS controller should be not too long, standard length for cable RuiDa technology provided is 10
meters, if the user's machine do not need so long, to ensure the control precision they can remove part of it
properly. Sensor amplifier installed near the head is recommended, and to ensure that shielded cable connected
between sensor and the amplifier is not affected by stress.
Connecting sensor and RDC633XM correctly according to the wiring instructions after the connection
between height sensor and controller,
2 System test
The power indicator on the sensor amplifier will light after system power on, alarm indicator will not light,
touch the nozzle with a metal plate, crash indicator on the amplifier will light. So the amplifier works normally.
Notice:
Before any steps, the step length should be measured and be written to the RDC633XM vendor parameters and
the LFS. If the step length is wrong, the laser head moving speed and the moving height will be wrong. So the
step length should be measured and set before any motion steps.
Before system test, Set Z axis parameter through "manufacturer parameter" of RDC633X M operation panel:
Direction polarity： Positive
Key motion direction： Positive
Step length: mm/pulse(default is 3.75um)
When configuration has been finished, under manual mode, pressing Z+, the motor will rise up. Pressing Z-,
the laser head will move down (Important: please make sure of this!!)
If it moves to opposite direction, you can exchange each other for A+ and A- motor wiring directly, can change the
rotating polarity of motor.
Before system test, the calibration of the capacity sensor should be done. The steps are:
l Under auto mode, press the auto searching focus switch. Then the laser head will going down
with a low speed until the laser head touch the metal plate. During the going down process,
switch the manual/auto mode switch to manual mode. After the going down process, the laser
head will rise up to the focus point (the default parameter is 1.1mm). The voltage display
window on the amplifier will display thecurrent voltage. Regulate the adjustable potentiometer in
the amplifier to between 5V and 6V.
l Then switch to auto mode. The laser head will rise to the ready position.
l After that, execute the auto-searching focus again. The laser head will stay the ready position again.

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Focus position is set to 1.1mm in default. Jump height is 10mm, crash alarm rising up height is 20mm, work
finish rising up height is 40 mm.
Design example:
Motor PPR: 4000
Pitch of screw: 4mm
（1） Before power on the machine, please make sure that the Z power on reset has disabled in the vendor
parameters. When power on if the Z start to reset, user can press “cancel” button to cancel the reset
process. And the modified the vendor parameters again.
（2） Confirm the NC contactor of the limit switch has been connected to the negative limit of
RDC633XM. Confirm the NO contractor of the limit switch has been connected to the LFS limit
input.
（3） Set the step length to 0.001 mm/pulse when pitch of screw is 4 mm and motor PPR is 4000. the
parameter should be modified according to different configuration.
（4） RDC633XM power on, cancel reset operation in the process of power on resetting, read
manufacturer parameters by system software, set the Z axis to no reset when power on, then reset
the controller again.
（5） System start to reset XY axes except Z axis. After XY reset, Users can reset Z axes for one time if
they have installed the Z axis limit switch for upward direction, Z axis will move to the direction of
negative limit. We can control the movement of the Z axis by Z+, Z- on the operation interface
(Note 1).
（6） Set the breadth of Z axis according to its working distance, to ensure avoid crashing when manual
control Z axis it is limited by breadth.
If Z axis limit switch is not installed or limit signal is not connected to Z axis limit input of
RDC633XG card, then the Z axis can’t reset, will lead to crash.
（7） Switch "manual/automatic to automatic mode, the laser head is controlled by the LFS controller.
（8） Firstly you must automatically search the focus (Note 2) through the "auto-search focus" switch
which use normally open mode. Connecting with GND when closed. After press the key, LFS
controller begins to automatically search the focus point. After press auto-searching key, laser head
move down to the metal surface slowly until touch the surface slightly, then reverse move to the
focus position and stay there for about 1 second. Rising up to the work finish point.
（9） The LFS controller is in idle status after automatically search the focus.
（10） Press the dot point "." key on the panel, the head will go down and live focusing, focus position is
1.1 mm. Press the key again, the head goes up to 10 mm, this position is the jump height for LFS
controller during cutting.
（11） If the focus position is not the wanted height, you can set the focus position again by the software.
When the parameter has been write into LFS controller. An auto-searching process must be done. Or
the focus position will be affected.
All above step has been finished, the LFS can work normally
Note1:
If Z axis power on reset is not executed, press Z+ and Z- can move the Z axis. The initial coordinate position is 3000mm. So
longest length of Z- is 3000mm. the length of the Z+ is limited by the machine work width..

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Note2:
An auto-searching operation must be executed under the following conditions:
（1）Power on for the first time after machine assembled
（2）laser head has been working for a long time or there is metal dregs on the nozzle.
（3）change the parts of the LFS, such as nozzle, sensor, amplifier etc
3 Auto-search focusing point

The LFS controller can automatically search focusing position. When the system is idle, pressing the
“auto-searching focus position” button, an automatically searching focus point is executed. LFS controller
will control the laser head to move down to the metal surface slowly. When the distance between nozzle and
the metal surface is less than 0.1 mm, the crash alarm indicator led will be turn on and the LFS will stop the
motion of the laser head. Then move to the reverse direction to reach to the focus point. Staying about 1
second and move to the highest point fast. So the LFS is ready.
at this time the head will stop and move to the focus has been set in reverse direction.
During auto-searching process, the LFS will not response any command from the RDC633XM. When
the process is finished, the LFS can response the command from the RDC633XM. So during the process,
every external command should be prevented.
4 Modify focus position

Focus position can be set by the software named RD_Tracer. The scale of the focus position is from 0.2mm to
5mm. When the focus position has been modified and write the parameter to LFS, auto-searching focus point
operation must be executed for every time.
5 LFS control
Before LFS running, the parameter of RDC633XM must be set correctly. Seen as follows:
l Manufacture parameter
The parameter for the LFS control include of detecting the rising up to position and moving down to
position. And the LFS model option is common. See picture 5-1. operation step is Vendor settings->vendor
password “RD8888”->special-> special password “RDTSMM”.

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Picture5-1 LFS control parameter configuration

Enable engraving function: if user want to disable the engraving function, the Enable engraving function
should not be selected.
Height controller is the LFS type. RDC633XM is compatible with many types of LFS controller. If you are
use the LFS_AP01 controller, please selected the “common”.
RDC633XM has two work mode to control the LFS. One is delay mode and the other is trigger mode.
l Working parameter
Work parameter include of punching hole enable, punching hole time and punching hole power. As shown in
figure 5-2.
Picture 5-2 Work parameter

Punch power : laser power when punching hole
Start punch times: the number of punching pulse before the start of a laser cutting
End punch times: the number of punching pulse before the end of a laser cutting
RDC633XM controller supports pulse punching mode. In order to executing a pulse punching, the laser on
time and the laser off time of a pulse punching should be set in the user parameters.
l Metal cutting parameters

The metal cutting parameters is displayed as the following picture. Include of rising up delay,moving
down delay, finish delay, enable pulse punching, punching time, punching delay
follow up delay and follow down delay: the parameters is suitable for the delay mode which is set in the
vendor parameters, shown as the following picture. If the mode is set to be trigger mode, these delay
parameters is invalid.

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Vendor parameters
User parameters
Enable pulse punch: enable single punching or the multi-pulse punching
Punch time: laser on time during the multi-pulse punching
Punch delay: laser off time during the multi-pulse punching
If the disable the pulse punch, the punch style is continuous punch. That means the laser is always on during the
punching time. The punching time is decided by the following factor.
Punching time = n*Ton
Which Ton is the punch time and n is the start punching times. The start punching times is set to be 1 and the
punching time parameter is the punching time before cutting.
Pulse punching mode is always applied to the thick metal plate cutting. If the pulse punching mode is enabled,
the start punching times ,punching time and punching delay are valid. Just shown as the following picture.
Which Ton is the punching time and the Toff is the punching delay. The punching times is set in the layer

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parameters. The punching laser power is also set in the layer parameters.
In the layer parameter, there are 2 parameters to be set. One is enable or disable the micro-connect. If user
enable the automatically handle micro-connect and set the maximum micro-connect length, laser head will not rise
up when the jump length is below the maximum micro-connect length. When the length is above maximum
micro-connect length, the laser head will rise and jump to another path element to start a new cutting. This can
improve the efficiency of cutting
6 Software of LFS parameter configuration(RD_Tracer)

Parameters for LFS controller are set via the USB. Please install the USB drivers correctly. If the driver is
installed correctly, the device named EPLC driver is listed in the machine device in the windows operation
system.
After installing the USB driver for LFS, the parameter configuration software should be installed. The
software named RD_Tracer in the CD. The interface of the software is shown as picture 5-3.
Click “Open USB” which on the right side of the interface. If there is no error, that means the LFS and the PC
communication successfully. Click on the "Read" to get the parameters of the LFS controller. Click "Write" to
write parameters to LFS memory.
Picture5-3 Parameter setting interface of LFS controller

Note:
During the laser cutting, read or write operation is not allowed.
Do not read or write into the LFS during the LFS is in busy status. When the LFS or the LFS is on the work

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finishing state, the parameters can be read or wrote.

Parameters include of:
l Filter parameters（parameter1，parameter2，parameter3）：
The initial value is 100,0,0 in default. These parameters have effect on the sensibility of live focus
control. If the parameters are set small, the LFS will response slowly. If the parameters are too large, the
LFS will response very quickly and may cause vibrating.
l Height for jump
When starting a cutting task, laser head will jump from a vector to another vector. The height is the
rising up height when jumping. Usually the value is set to be less than 10mm.
l Height for crash alarm
When the laser head has crashed to the metal surface, the LFS will rise up the laser head to prevent
the laser head from damage. The rising up height is the value. 20mm is the default value.
l Height for finishing work
When all the work has been finished, the laser head should stay a higher position. So user can set the
height according his need. The value is 40mm in default.
l Focus position
Focus position is the height from the metal surface to the nozzle. Usually the value is set to be 1mm.
l Z axis step length
The step length is the ratio of the PPR and the pitch of slew. The unit is mm.
The step length must be set correctly. Default is set to be 0.001.
l Velocity limit
The maximum velocity that LFS allows during motion control. The parameter is the maximum
velocity of the frequency of the LFS. High frequency can cause the motor losing step. So if the step
motor lose step, the value should be decrease.
l Auto-searching focus velocity
During auto-searching focus point, the laser head move down to metal surface with this velocity.
The perfect value is from 1mm to 5mm. 3mm is the default value.
l Motor rotation polarity
To change the moving direction during auto-searching focus position. When the laser head rising up
during auto-searching focus, the parameter should be modified to ensure that that laser head move
down to the metal surface. The default motor polarity is negitive.
But there is another way to do this. If the laser head moving direction is not the desirable condition,
the A+ and A- can be exchanged to change the moving direction.
l Limit enable and the limit polarity
There are negative and positive limit inputs for protecting laser head during motion. If the limit is
enabled and limit polarity is set correctly, the LFS will protect the laser head. During live focusing,
the laser head touch the down limit; the laser head will rise up to a safe position. During rising up, if
the upper limit is touched, the motor will stop motion immediately.
If the limit switch is normally open, one terminal connects to GND. Another terminal connects
to limit input of LFS. The parameter named limit polarity should be set to be negative.
We recommend that user select mechanical switch to be installed as limit switch. The switches

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has normally open and normally closed contactors. The NO contactors is connected to LFS limit
input and the NC contactors connect to Z axis limit input of RDC633XM . So the laser head on the Z
axis can be protected completely whatever the Z axis motor are controlled by LFS or RDC633XM
So the limit protection function should be enabled. Just as shown as the following picture. If the
normally close contactor is connected to RDC633XM, then the limiter polarity should be set to
positive. Or the Z motor can not moved by the Z+ and Z- because the hardware limit is triggered.
l Crash alarm enable

If crash alarm is enabled, laser head will rise up to the crash alarm height when the laser head touches
the metal surface. If the cash alarm is disabled, the crash alarm input will be neglected.
When crash alarm happened, the machine should stop motion. So the cash alarm signal should
connect to machine water protect input on the RDC633XM. So when the crash alarm happened, the
water protection is valid and RDC633XM will stop the motion and give the information to the panel
which displays machine protected.
In order to realize the function, the parameter in the vendor parameter should be set. shown as the
following.
l Auxiliary gas control

The LFS supply 3 IO to control auxiliary gas. OUT2 is for the O2 with high pressure. OUT5 is for
the compressed air. OUT4 is for the O2 with low pressure.
During metal cutting, when punching hole, OUT4 is open for low pressure O2 and OUT2 is

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closed. After punching hole, the OUT2 is open and the OUT4 is closed for cutting.
When switching to manual mode, air channel is enabled. Out2 and out4 is closed. Out5 is open.
Open the LFS parameter configuration interface. Switch to manual mode and press the button “open USB”.
If the USB is opened correctly, the “read parameter” is enabled. If the USB connection is fault, the button will be
always disabled.
First, parameters should be read. Then the parameter can be wrote into the LFS. See picture 5-4.
Picture5-4 Parameters configuration

NOTICE：
l During LFS motion, the writing and reading parameter are disabled. During auto-searching
focus, the writing and reading parameter are still disabled. Before reading and writing
parameters, the manual/automatic switch should be set to be manual mode. When finishing
parameter reading and writing, switch to automatic mode.
l During LFS live focus, auto-searching is disabled.
l If the focus position is modified with RD_Tracer, auto-searching must be executed to make sure
that the LFS has remembered the point.

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Chapter 6: Appendix Wiring diagram
1 Z axis motor control diagram
Z axis driving motor is used to drive the laser head moving up and down.
Mixed cutting system can cut metal and non-metal. For metal cutting, the Z axis motor is controlled by the LFS.
For non-metal cutting, Z axis motor is control by RDC633XM. There is a 24VDC relay to switch the PULSE and
DIR between LFS and RDC633XM.
The manual/automatic switching relay is controlled by the CN0-PIN9 (OUT1) of the LFS. The output is
controlled by the input CN0-PIN4 (IN4).
When CN0-PIN4 connects to OGND, automatic mode is valid for metal cutting. When CN0-PIN4 is NC,
manual mode is valid for non-metal cutting.
The diagram is shown as picture 6-1.
PUL+ 5
GND 1
+5V
PUL- 4
DIR+ 2
DIR- 3
Picture 6-1 Motor wiring diagram
NOTE:
Z axis configuration:
Motor model：42HS08 (v2.0)
Driver model：DM556
PPR：4000 pulse/r
Peak current：2.1A；average current：1.5A
The switch is set as the follows:

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2 auxiliary gas control diagram
When cutting non-metal materials, the auxiliary gas is compressed air. When cutting metal materials, the
auxiliary gas is compressed O2. When execute a non-metal cutting task, the operation mode should be switched to
manual mode firstly. So the compressed air channel is enabled and the O2 valve is shut off. When start cutting, the
compressed air electro-magnetic valve is opened. When finished cutting, the valve will be shut off.
When execute an metal cutting, the LFS has two IO to control the 2 electro-magnetic valves. One is for low
pressure O2 and The other is for high pressure O2.
If user just use 1 channel O2 to cut, the auxiliary gas should be set to be 1 and the punch gas enable should be
set to NO. just shown as follows.
The auxiliary gas control table is shown as the following:

parameter value mode air O2 high O2 low
pressure pressure
Auxiliary gas 1 MANU CLOSE OPEN OPEN
Punch NO AUTO O2 high pressure is open during Punching and cutting
gas enable
Auxiliary gas 1 MANU CLOSE OPEN OPEN
Punch YES AUTO O2 high pressure is open during cutting
gas enable O2 low pressure is open during punching
Auxiliary gas 2 MANU OPEN CLOSE CLOSE
Punch NO AUTO O2 high pressure is open during Punching and cutting
gas enable
Auxiliary gas 2 MANU OPEN CLOSE CLOSE
Punch YES AUTO O2 high pressure is open during cutting
There are 2 methods to handle the auxiliary gas.
Method 1:
Parameter configuration:
l Auxiliary gas: 2
l Punch gas enable: yes
Compressed air and O2 are controlled independently by its own electric-magnetic valve, air outlet of
solenoid valve connect a three way joint, and then connect to the air inlet of laser head.
When auto/manual switch is set to manual mode, it is for non-metal cutting mode, CON0-PIN10 (OUT2)

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output high level, the relay is opened, O2 control valve closed. Then CON0-PIN13 (OUT5) output low level. The
connected relay is closed, compressed air output to three ways joint. Compressed air blows into the laser head for
non-metal cutting.
When automatic/manual switch is set to automatic mode, it is for metal cutting mode, CON0-PIN13 (OUT5)
output high level, the relay is opened, compressed air control valve closed. Then CON0-PIN10 (OUT2) output
low level. The connected relay is closed, O2 output to three ways joint. O2 blows into the laser head for non-metal
cutting.
14
13
14
13
14
13
Relay(DC24V)
Relay(DC24V)
Relay(DC24V)
12
9
12
12
9
5
8
1
4
1
1
4
Figure 6-2 compressed air control diagram

The parameters for the method 1 is shown as follows:
Parameter value mode air O2 high O2 low
pressure pressure
Auxiliary 2 manual ON OFF OFF
gas
Punch NO auto O2 high pressure is open during Punching and
gas enable cutting
Auxiliary 2 manual ON OFF OFF
gas
Punch YES auto O2 high pressure is open during cutting
Method 2:
Method 2 is simple and economic, as shown in the figure 6-3 below. Auxiliary air only uses one valve. Gas
source must be replaced manually in the process of metal cutting and nonmetal cutting. Gas pipeline must connect
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to compressed air manually for non-metal cutting. And gas pipeline must connect to oxygen pipeline manually for
metal cutting,
When switching to automatic mode to cut metal, O2 gas is controlled by LFS controller. O2 is closed when
the laser head rising up. The O2 will blow when the laser head move down to the focus position. When punching
hole, the O2 with low pressure is opened. The O2 with high pressure is opened when cutting.
While switching to manual mode to cut non-metal, CON0-PIN10 (OUT2) output low level all the time, the
relay is always closed. So the compressed air is always blowing.
Switching from manual mode to automatic mode, CON0-PIN10 (OUT2) output high level, the relay is
opened.
O 2 with high pressure O 2 with low pressure
LFS-CN5 PIN2 HighO2 LFS-CN5 PIN1 LowO2
+24V
13
13
14
14
Relay(DC24V)
Relay(DC24V)
12
12
9
9
N
AC220V
8
5
L
1
1
4
4
Change the gas source manualy
O2 relieve valve electromagnetic valve
three way joint
inlet outlet
electromagnetic valve
air
Picture 6-3 Auxiliary gas control wiring diagram (Method 2)

The parameters for the method 2 is shown as follows:
Parameter value mode air O2 high O2 low
pressure pressure
Auxiliary 1 manual OFF ON ON
gas
Punch NO auto O2 high pressure is open during Punching and
gas enable cutting
Auxiliary 1 manual OFF ON ON
gas
Punch YES auto O2 high pressure is open during cutting

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3 Manual/automatic mode and auto-searching focus
3.1 Manual/automatic mode switching

This is for non-metal and metal mode switch control. Manual mode is non-metal cutting mode, Automatic
mode is metal cutting mode.
The manual/automatic switch is the switch with self-lock. When the current mode is manual mode, the laser
head is controlled by the RDC633XM. Press Z+ and Z- can move the laser head.
When the current mode is automatic mode, the laser head is controlled by the LFS.
Auxiliary gas control is different for manual mode and automatic mode.
手动/自动开关属性:
断开非金属
闭合金属
手动/自动模式 LFS-CN4 PIN5 ModeSwt

切换开关
LFS-CN4 PIN6 GND
接调高器（LFS）CN4 端子
自动寻焦按钮 LFS-CN4 PIN4 FocSwt
LFS-CN4 PIN6 GND
Picture 6-4 manual/automatic switch and auto-searching focus diagram

NOTICE：Manual mode is for non-metal cutting and automatic mode is for metal cutting.
3.2 Auto-searching focus control
The auto-searching button is for the laser head to find the focus point. When power on for the first time after
assembling, the auto-searching should be executed. If the parts of the LFS are changed, an auto-searching process
should be executed again.
The switch for the auto-searching focus is the switch without self-lock.
4 Live focusing control diagram
The diagram describes the wiring between LFS and the RDC633XM. Just as picture 6-5.

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Picture6-5 RDC633XM and LFS wiring diagram
5 Limit and alarm diagram
When laser head touch the positive limit, the laser head will stop motion immediately. If the laser head touches the
negative limit when focus lively, the laser head will rise up to a safe position.
The limit switch is normal open。See as picture6-6：
LFS
UP LIMIT
LFS-CN4 PIN6 GND
LFSCN4 PIN1 LMT+
LFS-CN4 PIN2 LMT-
RDC633XM-CN3 PIN4 LMTZ-
RDC633XM-CN3 PIN5 LMTZ+

DOWN LIMIT
Picture 6-6 Limit wiring diagram

NOTICE：
Limit input can be enabled or disabled. When limit is disabled, the laser head will neglects the status of the limits.
The laser head will not be protected.
The above wiring diagram means the limit switch is valid when it closed with OGND. So in the RD_Tracer,
the polarity of the limits must be set to be negative.
Low level will trigger protection is default.
6 Sensor and amplifier diagram
The power for amplifier is +24VDC，When power on，the power led will turn on. See as picture 6-7

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Picture6-7 Amplifier
Connection between sensor amplifier and LFS controller as shown below:
mask To LFS
red LFS-CN1 PIN1 VCC
black
brown LFS-CN1 PIN6 GND
white
LFS-CN1 PIN3 CT
yellow
LFS-CN1 PIN2 ALM
Picture 6-8 Connection between amplifier and LFS controller
7 Controller and LFS Power circuit
The power for LFS, amplifier and RDC633XM is 24VDC. The power for motor driver is 36VDC.

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Picture6-8 Power supply
8 NOTICE FOR LFS
When install the amplifier to the laser head, the shell of the amplifier must be conducted with sensor shell. This is
very important. See picture 6-9.
amplifier
The three part must

be conducted with
each other!
Picture6-9 Common GND installation

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Chapter 6: Appendix 2 Q&A
fault phenomenon reason answer

Press Auto focus button, laser head 1 may be in the manual Decrease the rising velocity
moving down and then move mode Check the electrical wire is connected
reversely and stay on the focus 2 the rising up speed is too correctly
position. Not rising up to the higher large and the step motor
position lose steps.
Auto searching focus is right, but the detect scale of capacity Move the laser head and make sure the
”,the laser head
press test button“。 is not suitable. The voltage distance between the nozzle and the metal
move down very slowly is too higher on the focus sheet is 1.1mm。look at the voltage widow
point(1.1mm height) display.Rotate the potentiometer on the LFS
amplifier to regulate to be 5~6V
Auto searching focus is right. Press the detect scale of capacity Move the laser head and make sure the
“.”, the laser head does not move is not suitable. The voltage distance between the nozzle and the metal
down. Press “.” , the laser head rise is too higher on the focus sheet is 1.1mm。look at the voltage widow
up. Press again and again, the laser point(1.1mm height) display.Rotate the potentiometer on the LFS
head always rise up amplifier to regulate to be 5~6V
When power on, The laser head Down limit is triggered or Firstly disable the crash alarm and limit
always rise up. Switch to the the crash alarm is always alarm by RD_Tracer. If the fault
manual mode, motor stop motion. valid disappeared, please check the limit and
Switch to auto-mode again, the laser crash alarm.
head rise up again. To make sure that the polarity is compatible
with the limit switch or not.
LFS_AP01 can not work normally, System electrical noise Please make sure that the machine has a
the work led does not flash good connection to earth
Press “.”, the laser head is tracing The metal shield of Use a electric wire to connect the LFS
the focus. But the vibration is amplifier is not conducted amplifier and the laser head to make the to
serious with the laser head be one conductor.
When auto searching focus, the LFS amplifier fault Touch the nozzle to check if the crash
laser head moving down and not Crash alarm wiring wrong indicator led turning on or not. If not, that
stop when crash the metal sheet. Metal sheet is not means something wrong with the LFS
conducted to the machine amplifier. Please contact Ruida Technology
shield and LFS’s OGND
Press auto searching focus button, Motor polarity setting is Change the polarity of the motor direction
the laser head rising up with the wrong via RD_Tracer
searching focus velocity
Working long time, laser head Capacity sensor param Re-calibration should be done and
tracing vibrate seriously eter changed. Maybe make sure the voltage to be about

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Slag adhesion has hap 5V~6V when the height of nozzle is

pened. 1.1mm.
Switch to manual mode, press the Motor control switch relay
Z+ and Z-, the motor does not move does not work
Z axis hard limit enable and
the polarity is wrong
Work scale setting is too
small
When laser head tracing, vibration Servo motor responsibility Modify the servo parameters to improve the
is serious is slow dynamic properties

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LFS –AP01 Living Focus System

RuiDa Technology E-Mail: [email protected] 2

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Version Date Specification

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Chapter 1： System description

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Picture -1 System structure

Workflow of the mixed laser cutting system is as follows。

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Chapter 2: Live focus controller

1.1 Structure of the LFS controller is as below:

Picture2-1： Structure of the LFS controller

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mode is in the manual mode.

2.1 CN1 is the interface to the analog amplifier。

PIN3 CT Capacity amplifier input Input scale: 0~10V

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Table2-3 CN3 definition

table2-4 CN4 definition

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2.7 MOTOR INTERFACE

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T2-7 MOTOR definition

2.8 SENSOR interface

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Chapter 3 Sensor and Amplifier

Picture 3-1 Capacitive sensor and amplifier

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Chapter 4 LFS controller

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Picture4-1 Electric connection diagram

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Chapter 5 LFS controller working process

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3 Auto-search focusing point

4 Modify focus position

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Picture5-1 LFS control parameter configuration

Picture 5-2 Work parameter

l Metal cutting parameters

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6 Software of LFS parameter configuration(RD_Tracer)

Picture5-3 Parameter setting interface of LFS controller

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finishing state, the parameters can be read or wrote.

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l Crash alarm enable

l Auxiliary gas control

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Picture5-4 Parameters configuration

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Chapter 6: Appendix Wiring diagram