PP User Manual - Chassis Number Management

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SAP ECC 6.

0 Implementation
Project: MARUTI

ATUL AUTO. Ltd.

SAP ERP ECC 6.0 Implementation


Version 1.0

Training Manual

Production Planning & Control


[PP] – Chassis Number
Management

SAP Channel Partner


KPIT Cummins Infosystems Ltd
Hinjawadi, Pune

Subject: Chassis Number Management Page 1 of 19 Created by : Amit C / Sumant S


Created on : 22/11/2011
SAP ECC 6.0 Implementation
Project: MARUTI

Document Information

Document Control:

Author Amit Chaubal / Sumant Sambrey


File Name Atul Auto Ltd_Training_Manual_PP.doc
Created 22nd – Nov - 2011
Last Edited

Version Revision Revision Author


Date Description
V1.1 Amit Chaubal / Sumant Sambrey

Target Readership
Project Team

Subject: Chassis Number Management Page 2 of 19 Created by : Amit C / Sumant S


Created on : 22/11/2011
SAP ECC 6.0 Implementation
Project: MARUTI

Purpose of the Document

This document captures in detail the transactional steps required in the SAP
system to be performed to meet the business requirements as envisaged in
the Business Blueprint phase. The screen shots along with rationale of all the
steps are also provided.

The documentation provides visibility to all project teams members on the


process flow in the system. This is very important due to the highly
integrated nature of SAP.

This training manual outlines the way, how the Production Planning &
Control (PP) Module should be executed for Atul Auto Ltd. as per the
requirement of their business scenarios.

Subject: Chassis Number Management Page 3 of 19 Created by : Amit C / Sumant S


Created on : 22/11/2011
SAP ECC 6.0 Implementation
Project: MARUTI

Process flow of Chassis Number Management covered in this document is as


follows:

1) Creation of 17-digit Serial Number (ZPP_SRNO)


2) Creation of Chassis Number (ZPP_IE01)

1) Process Title: Chassis Number Management

Chassis Number Management is handled by two processes in the system. The


linkage of the Vehicle Chassis number and Engine number is also catered in the
below processes. Following steps will throw the light on complete process.
A. Program to create 17-digit serial number ZPP_SRNO
B. Program to create Chassis Number ZPP_IE01

PROCEDURAL STEPS

Via Transaction Code ZPP_SRNO

Selection of Model
from list (F4)

Enter Quantity

Click 'ADD'

 Enter the data in the highlighted areas. Any incorrect data entry will not
be permitted by system.

Subject: Chassis Number Management Page 4 of 19 Created by : Amit C / Sumant S


Created on : 22/11/2011
SAP ECC 6.0 Implementation
Project: MARUTI

 Entry of Current month & previous month is allowed to be entered.


 Duplication of 5-digit number is not allowed.
 Check & Save will enable to create 17-digit serial number.

Subject: Chassis Number Management Page 5 of 19 Created by : Amit C / Sumant S


Created on : 22/11/2011
SAP ECC 6.0 Implementation
Project: MARUTI

Via Transaction Code ZPP_IE01

 Entry Screen as shown. Here the list of generated and not generated
Chassis number can be selected as per Model number.

 This screen displays the created 17-digit number. Selecting “create


equipment” & link Engine number to the respective Chassis number, will
create the complete Chassis number in the system.

3. "Save" will create the Chassis number.


Engine number will get linked in
background.

1. Click the "Create 2. Enter the Engine no. to be


Equipment" linked with corresponding
Chassis no. in this field
Subject: Chassis Number Management Page 6 of 19 Created by : Amit C / Sumant S
Created on : 22/11/2011
SAP ECC 6.0 Implementation
Project: MARUTI

 The system gives message on Chassis number generation as shown below.


The Message confirms the linking of Chassis & Engine number. Incorrect
entry of Engine number will not be linked to the created Chassis
number. Activity of linking will be done manually.
o Engine number assigned to the Chassis number succesfully.

o Engine Number not assigned ti the Chassis number.

Subject: Chassis Number Management Page 7 of 19 Created by : Amit C / Sumant S


Created on : 22/11/2011
SAP ECC 6.0 Implementation
Project: MARUTI

Via Transaction Code MB31

The reversal process of Chassis Number management triggers from the


Cancellation of the GR (MB31) from production of the incorrect Chassis number
(Stock assignment with the Chassis number is removed).
 Select the path as shown below

 Material Document is the only input to provide for cancellation of GR

Subject: Chassis Number Management Page 8 of 19 Created by : Amit C / Sumant S


Created on : 22/11/2011
SAP ECC 6.0 Implementation
Project: MARUTI

 Confirm the entries & press Enter.


 Reversal document is generated.

Subject: Chassis Number Management Page 9 of 19 Created by : Amit C / Sumant S


Created on : 22/11/2011
SAP ECC 6.0 Implementation
Project: MARUTI

Via Transaction Code IQ03

 Identify the Engine no. linked to Incorrect Chassis number

 Enter the number & continue

Subject: Chassis Number Management Page 10 of 19 Created by : Amit C / Sumant S


Created on : 22/11/2011
SAP ECC 6.0 Implementation
Project: MARUTI

Via Transaction Code IQ09

 Enter Engine part number & Execute

 Make the screen in Change mode

 Select the Engine no. to be removed & follow the path for Dismantling

Subject: Chassis Number Management Page 11 of 19 Created by : Amit C / Sumant S


Created on : 22/11/2011
SAP ECC 6.0 Implementation
Project: MARUTI

 Click

 Click for dismantling the Engine no.

Subject: Chassis Number Management Page 12 of 19 Created by : Amit C / Sumant S


Created on : 22/11/2011
SAP ECC 6.0 Implementation
Project: MARUTI

 Press , confirm the entries & Save


 Engine number is removed from the Incorrect Chassis Number

Subject: Chassis Number Management Page 13 of 19 Created by : Amit C / Sumant S


Created on : 22/11/2011
SAP ECC 6.0 Implementation
Project: MARUTI

Via Transaction Code IQ09


Deletion flag activation to the incorrect Chassis number. The deleted Chassis
number can be used in future if required by revoking its deletion flag.
 Enter the material number for the FG (vehicle)

 Complete list of Chassis number is generated.

Subject: Chassis Number Management Page 14 of 19 Created by : Amit C / Sumant S


Created on : 22/11/2011
SAP ECC 6.0 Implementation
Project: MARUTI

 Make the screen in Change mode & select the Incorrect Chassis number

 Status of the Chassis number is as below,

Subject: Chassis Number Management Page 15 of 19 Created by : Amit C / Sumant S


Created on : 22/11/2011
SAP ECC 6.0 Implementation
Project: MARUTI

Via Transaction Code

If the same 5-digit number is to be used, some very important activity needs to
be done in the system. We have to make some Database maintenance activity
in the system. Table Entries from SAP tables ZPP_SERIALNO &
ZPP_SRNO_5DIGIT to be deleted. Thus again the number becomes reusable for
any other model number.
 Enter ZPP_SRNO_5DIGIT & press Maintain

 Select the line & delete

 Save the Entries

Subject: Chassis Number Management Page 16 of 19 Created by : Amit C / Sumant S


Created on : 22/11/2011
SAP ECC 6.0 Implementation
Project: MARUTI

 Enter ZPP_SERIALNO & press Maintain

 Select the line & delete

 Save the Entries


Subject: Chassis Number Management Page 17 of 19 Created by : Amit C / Sumant S
Created on : 22/11/2011
SAP ECC 6.0 Implementation
Project: MARUTI

The incorrect Chassis number is reversed till its last end. New entry can be
executed now with standard path & GR for the same order can be done
selecting the Correct Serial Number.

Via Transaction Code IQ09

If the Chassis Number for 1st material is to be linked with 2nd material follow
the steps below.

 Enter the 1st material & Execute

 Complete list of Chassis number is generated.

 Make the screen in Change mode & select the Chassis number for which
material assignment is to be changed.

Subject: Chassis Number Management Page 18 of 19 Created by : Amit C / Sumant S


Created on : 22/11/2011
SAP ECC 6.0 Implementation
Project: MARUTI

 Confirm the entries & Save

Subject: Chassis Number Management Page 19 of 19 Created by : Amit C / Sumant S


Created on : 22/11/2011

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