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    Grating Fixings

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    Abab
    The document discusses Hilti's X-BT fastening system for installing gratings and other components. It highlights the system's advantages over traditional fastening methods like welding and bolting, including reduced time, labor costs, and rework. Case studies show the system providing time savings of up to 95% on projects in the oil and gas industry.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Grating Fixings

    Uploaded by

    Abab
    25 views17 pages
    The document discusses Hilti's X-BT fastening system for installing gratings and other components. It highlights the system's advantages over traditional fastening methods like welding and bolting, including reduced time, labor costs, and rework. Case studies show the system providing time savings of up to 95% on projects in the oil and gas industry.

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    © © All Rights Reserved

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    The document discusses Hilti's X-BT fastening system for installing gratings and other components. It highlights the system's advantages over traditional fastening methods like welding and bolting, including reduced time, labor costs, and rework. Case studies show the system providing time savings of up to 95% on projects in the oil and gas industry.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    25 views17 pages

    Grating Fixings

    Uploaded by

    Abab
    The document discusses Hilti's X-BT fastening system for installing gratings and other components. It highlights the system's advantages over traditional fastening methods like welding and bolting, including reduced time, labor costs, and rework. Case studies show the system providing time savings of up to 95% on projects in the oil and gas industry.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 17

    System Solutions

    Work without rework – the X-BT fastening system.

    www.hilti.com Oil and Gas Presentation I July 18, 2005 I HRO/SBM 28


    International References_ Downstream Sector
    ○ South Pars 6,7,8 (Iran)
    ○ Oryx GTL (Qatar)
    ○ Dolphin (Qatar)
    ○ Oman LNG (Oman)
    ○ Shell Nanhai (China)
    ○ Exxon Mobil BayTown (USA)
    ○ BP Secco (China)
    ○ Pemex Refineries (Mexico)
    Madero, Altamira, Salina Cruz & Minatlitlan

    ○ Petronas MLNG Tinga_Bintulu


    www.hilti.com Oil and Gas Presentation I July 18, 2005 I HRO/SBM 27
    Applications
    Light duty Light duty
    Structural Instrumentation Outfitting
    electrical mechanical

    • Grating • Cables, conduit • Junction boxes • Pipe hangers • Drywalls


    • Checker plate connectors • Lighting • Strut • Cabinets
    • Door frame (T-bar) • Switch boards • Accommodation
    • Cable trays • Signage

    Base material:
    Coated / un-coated steel / high strength steel, thickness ≥ 8mm (5/16”) without through penetration

    Work without rework – the X-BT fastening system.


    www.hilti.com Oil and Gas Presentation I July 18, 2005 I HRO/SBM 29
    Drawbacks of current fastening methods
    Welding, Bolting,
    Clamping
    Stud Welding Through Bolting

    • Preparation, set-up • Safety • Preparation, set-up


    • Labor cost • Labor cost • Time
    • Paint rework • Self loosening • Labor cost
    • Not removable (vibration) • Accessibility of rear
    • Safety • Unevenness side
    Work without rework – the X-BT fastening system.
    www.hilti.com Oil and Gas Presentation I July 18, 2005 I HRO/SBM 30
    Fastener technology

    welded The stud is driven into a


    zone pre-drilled hole creating a
    weld between the stud
    shank and the base material.
    stud

    The anchorage of the stud is


    base steel
    provided by friction welding as
    well as clamping

    X-BT Demo
    Work without rework – the X-BT fastening system.
    www.hilti.com Oil and Gas Presentation I July 18, 2005 I HRO/SBM 31
    Technical performance
    S235 /
    Grade 36 S355

    Tension (kN) 1.8 2.3


    Hilti X-BT
    Shear (kN) 2.6 3.4 stud
    welding
    Moment (Nm) 8.2 8.2
    Torque (Nm) 8.0 8.0
    Fasten directly to coated steel!

    Pullout Test Torque


    Work without rework – the X-BT fastening system.
    www.hilti.com Oil and Gas Presentation I July 18, 2005 I HRO/SBM 32
    What happens when you try to over torque the X—BT in
    high strength steel

    1 2

    Stud Nr 1: Over torqued using extra washers as spacers


    Stud Nr 2: Over torqued, but still fastened into the base material
    Stud Nr 3: A normal uninstalled X-BT just positioned on the steel
    Work without rework – the X-BT fastening system.
    www.hilti.com Oil and Gas Presentation I July 18, 2005 I HRO/SBM 33
    Hilti X-BT The Solution for grating
    Clamping
    Standard PAT X CRM 8 HILTI X –BT M8
    Stud Welding
    steel thickness 12 to 18 mm high strength steel and/or thickness ≥ 8mm

    Clamping Welding
    • Safety • Preparation,
    • Labor cost • Labor cost
    • Self loosening • Paint rework
    (vibration) • Not removable
    • Unevenness • Safety Grating demo

    Work without rework – the X-BT fastening system.


    www.hilti.com Oil and Gas Presentation I July 18, 2005 I HRO/SBM 34
    Hilti X-FCM Maximize security

    LOCK TABS ON
    OPPOSITE SIDES TO
    PREVENT LOOSENING

    DRAIN
    HOLE
    ANTI-SLIP
    SURFACE
    PLAN VIEW

    Work without rework – the X-BT fastening system.


    www.hilti.com Oil and Gas Presentation I July 18, 2005 I HRO/SBM 35
    Work without rework – the X-BT fastening system.
    www.hilti.com Oil and Gas Presentation I July 18, 2005 I HRO/SBM 36
    Work without rework – the X-BT fastening system.
    www.hilti.com Oil and Gas Presentation I July 18, 2005 I HRO/SBM 37
    Work without rework – the X-BT fastening system.
    www.hilti.com Oil and Gas Presentation I July 18, 2005 I HRO/SBM 38
    Work without rework – the X-BT fastening system.
    www.hilti.com Oil and Gas Presentation I July 18, 2005 I HRO/SBM 44
    COMPARISON OF HILTI GRATING WELDING FOR
    METHODS FASTENING SYSTEM STEEL GRATING
    FOR STEEL GRATING
    REMOVABILITY OF
    GRATING YES NO
    CORROSION DEPENDENT ON THE
    RESISTANCE 316 STAINLESS QUALITY OF RE-
    STEEL WORK ON THE
    GRATING &
    SUPPORT BEAMS
    SPEED OF ≈ 42 SEC (X-BT ≈ 480 SEC
    INSTALLATION SYSTEM) (INCLUDE RE-WORK)
    OPERATOR’S
    REQUIREMENT LABORER WELDER
    FOR FABRICATION
    Work without rework – the X-BT fastening system.
    www.hilti.com Oil and Gas Presentation I July 18, 2005 I HRO/SBM 39
    Regional References_ Upstream Sector

    Mystras FPSO
    Safe Fixing of Floor Grating

    Time savings of up to 95% compared to traditional


    methods. .(30 sec. per DX fastener as compared to 8 min. per welding).

    Client: SBM
    FEED: SBM
    Contractor: Lamprell Jebel Ali, Dubai
    Substantial time savings achieved due to efficiency of
    the X-BT and X-FCM-R Grating Clamp System

    www.hilti.com Oil and Gas Presentation I July 18, 2005 I HRO/SBM 11


    International References_ Downstream Sector

    Salina Cruz & Minatlitlan Refineries


    Pemex - Mexico
    Fire protection of electrical cables
    in Sub Stations
    With CP 657 Intumescent blocks
    and CP 679 cable Coating

    CSP Nanhai _Petrochemical Complex China


    fixing of Grating on steel beams,
    With X BT and X FCM

    www.hilti.com Oil and Gas Presentation I July 18, 2005 I HRO/SBM 26


    Regional References_ Upstream Sector
    Enfield Turret
    • Safe Fixing of Floor Grating
    • Alignment of process piping

    Client: SBM
    FEED: SBM
    Contractor: Lamprell Jebel Ali, Dubai
    • Substantial time savings achieved due to efficiency of
    the X-BT and X-FCM-R Grating Clamp System
    • Effective alignment of process piping in dark
    environment using PM 24 Laser Technology
    www.hilti.com Oil and Gas Presentation I July 18, 2005 I HRO/SBM 12

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