A REPORT ON INSTITUTIONAL TRAINING AT

DYNAMIC FLOW CONTROLS, COIMBATORE

SUBMITTED BY

Name : R.Kaviprasath
Register No. : 211CM201

Under the guidance of

Dr.S.POORNI M.Com.,M.Phil.,Ph.D
Assistant Professor

Submitted in partial fulfillment of the requirement for the

Award of the Degree of
Bachelor of Commerce

DEPARTMENT OF COMMERCE
KONGUNADU ARTS AND SCIENCE COLLEGE (AUTONOMOUS)
[Re-accredited By NAAC with “A+” Grade (4th Cycle)]
[College of Excellence (UGC)]
COIMBATORE-641 029

2023-2024
 CERTIFICATE
This is to certify that this Institutional Training Report is bonafide work

done by Kaviprasath R, Reg.No: 211CM004, under the guidance of Dr.S.POORNI,

M.Com.,M.Phil.,Ph.D., Assistant Professor, Department of Commerce

submitted in partial fulfillment of the requirement for the award of the Degree of

Bachelor of Commerce.

Signature of the Guide Signature of the HOD

Submitted for the viva voce held on ----------------------- at Kongunadu Arts & Science
College (Autonomous), Coimbatore-29

Examiner ____________________
 DECLARATION

 I, Kaviprasath R hereby declare that the Institutional Training at KG

DENIM ,Alangombu submitted to the Kongunadu Arts and Science
College in partial fulfilment of the requirement for the award
of the Degree of Bachelor of Commerce is record of original
work done by me under the Supervision and Guidance of
Dr.S.POORNI ,M.Com.,M.Phil.,Ph.D., Assistant Professor,
Department of Commerce, Kongunadu Arts and Science College,
Coimbatore.

Place: Coimbatore
Date:

Signature of the candidate

(KAVIPRASATH R)
 ACKNOWLEDGEMENT
I express my deep sense of gratitude to Dr.C.A.Vasuki.,M.Sc., Secretary and
Director, Kongunadu Arts and Science College, who has given me an opportunity to
be a student of renowned Institution.
I express my deep sense of gratitude to Dr.M.Lekeshmanaswamy, M.Sc.,
M.Phil., Ph.D.,B.Ed., FSISC., FISEC., Principal, Kongunadu Arts and Science
College, the man behind of all academic and granted me the permission to the
Institutional training.
I heartly thanks to Dr.R.Saravana Moorthy M.Sc
(SE).,MCA.,MBA.,M.Phil.,OCP.,Ph.D., Academic Coordinator for SF Stream
And Dr.S.Paulsamy, M.Sc.,M.Phil.,Ph.D.,FTE.,FRMSI., Dean R&D, Kongunadu
Arts and Science College, the man behind of all academic and granted me the
permission to the Institutional training.
I would like to express my sincere thanks to
Dr.S.Uma.,M.Com.,M.Phil.,Ph.D., PGDCA Head, Department of Commerce, for
support and encouragement throughout the Institutional training and in all my
academic excellence.
I am extremely grateful to my Guide Dr.S.POORNI ,
M.Com.,M.Phil.,Ph.D., Assistant Professor, Department of Commerce fulfilling
me in the successful and guiding all my completion of the Institutional training report
all my academic endeavors with great deal.
I submit my sincere gratitude to all the Staff Members of my department for
their constant encouragement to complete this Institutional training.
I record my heartfelt thanks to the Mr.R.Baskar, ,Manager of Dynamic Flow
controls who helped me to collect the data and details for preparing this report.
I also acknowledged the help of my parents, friends and other well wishes who
helped me to complete this Institutional training successfully.
 CONTENT

S. No. TOPICS Page No.

1
INTRODUCTION

2 HISTORY OF THE COMPANY

3 PROFILE OF THE COMPANY

4 ORGANISATIONAL STRUCTURE

5 MANUFACTURING PROCESS

6 CONCLUSION
 INTRODUCTION

KG Denim, a premier denim and apparel fabric manufacturer, catering to leading

fashion brands and retailers worldwide. During 70 years journey, they have remained
committed to simple mantra. They believe in enabling fashion. And a mere look at their
journey so far bears testimony to this fact. Their diverse and value integrated approach has
seen them go from strength to strength. From being the reigning kings of denim, today, they
are poised on the threshold of success in the home textile arena. The journey ahead seems as
existing.

KGDL is a premier denim and apparel fabric manufacturer, whose products are
supplied to leading jeans wear makers, fashion brands and retailers worldwide. It sells its
products under the trade mark Indigo Fabrics with various lines like Strength, Pride, Ecstasy,
Fortune and Passion and Trigger for readymade jeans. KGDL has recently entered the home
textiles market to provide innovative and specialized products for beds, blankets, pillow cases
and duvet/ comforter covers
 HISTORY OF THE COMPANY

KG Denim Ltd. (KGDL) was incorporated on June 25, 1992 under the Companies
Act, 1956. KGDL has its registered office at Then Thirumalai, Mettupalayam, Coimbatore
District, Tamil Nadu. The company was promoted by K. Govindaswamy Naidu and his sons
including KG Baalakrishnan and went public in the year 1993.

KGDL is a premier denim and apparel fabric manufacturer, whose products are
supplied to leading jeans wear makers, fashion brands and retailers worldwide. It sells its
products under the trade mark Indigo Fabrics with various lines like Strength, Pride, Ecstasy,
Fortune and Passion and Trigger for readymade jeans. KGDL has recently entered the home
textiles market to provide innovative and specialized products for beds, blankets, pillow cases
and duvet/ comforter covers.

The company has two wholly owned subsidiaries (a) Trigger Apparels Limited (b) K
G Denim (USA) Inc. K G Denim (USA) Inc is yet to commence commercial operations.
Trigger Apparels Limited markets Trigger branded garments in the domestic market. It
commenced operations in the domestic marketing during 2005–06

The products are well sought after by leading Jeanswear makers, fashion brands and
Retailers worldwide. KG Denim sells its products under the trade mark Indigo Fabrics, with
various lines like Strength, Pride, Ecstasy, Fortune and Passion.

KG Denim now has entered the home textiles market to provide innovative and
specialized products for Beds, Blankets, pillow cases and Duvet/comforter covers.

KG Denim is part of textile group having annual turnover of $150 million and the
company currently manufactures
 24 million meters of denim fabrics
12 million meters of cotton fabrics
2 million equivalent sheetsets of made–ups
3 milllion jeans & trousers.
KG Denim has spinning equipments from Trutzchler & Lakshmi Rieter to produce
some of the most demanding yarns required to weave fashion fabric for various applications.

Product range of the company includes:

Denim fabric
Apparel fabric
Jeanswear
Bed & Bath
Trigger, its jeans wear brand is the largest selling brand in the country in its segment.
PROFILE OF THE COMPANY
COMPANY DETAILS

Company Name KG DENIM LIMITED

Owner Name Govindaswamy Naidu

Company Status Active

RoC RoC-Coimbatore

Registration Number 3798

Company Category Company limited by shares

Company Sub Category Non-govt company

Class of Company Public

Date of Incorporation 25 June 1992

Age of Company 31 years,,0 month,28 days

Activity Spinning, weaving and finishing

 of textiles.

ORGANISATIONAL STRUCTURE

Managing Director

Board of Director

General Manager

Planning Dept Finance Dept Export/Import Dept Sales Dept

Manager Manager
Finance executive Manager
Ass

Chief Accountant Assistant manager Assistant manager

 Í

MANUFACTURING PROCESS

DENIM

Denim is a special type of fabric made from 100% cotton fiber or

sometimes denim is blended with spandex and polyester. Denim is
manufactured by twill weave. Jeans’ products are made from denim fabric.
It is highly used for long-lasting usability, comfort, and style.

PROCESS

The denim manufacturing process starts with using cotton and finally get
denim fabric which actually passes the quality check. The process is as
follows: Cotton, Blending, Spinning, Dyeing, Weaving, Coating &
Shrinkage, and Quality Control
Collection of Cotton
 The route cotton comes from fields all over the world. The length of
cotton fibers determines the toughness of the denim fabric. However, the
length of the fibers is different from one bale to another.

Blending the Cotton

To ensure consistent quality the cotton is blended the layer scraped
off each bale and drawn into the mixer. Here all impurities such as seeds
and weeds are filtered out. The pure blended cotton fibers are then
combined and poured into a thick rope called a sliver. Now cotton is clean
and consistent but not very strong.

Spinning of Cotton
Six cotton slivers are stretched and combined creating one strong yet
slimmer sliver. This sliver is then pulled and twisted into a strong thread.
For stretch denim elastase which is a kind of rubber is twisted into the
thread creating a thread with stretching ability. The threads are collected
on large barrels to prepare it for dyeing.

Dyeing or Coloring of Thread

Most jeans are colored in the characteristic blue indigo color. Indigo
is among the oldest dyes used for textile dyeing and originates from the
Indigo Ferrer plant. The threads are dipped in large tubs with indigo color
and pulled up in the air on large drums when indigo reacts with the oxygen
it turns blue the threads are dipped repeatedly until the cotton threads have
an intense dark blue color. The color creates a coating around the thread.
The thread is still white inside giving denim its characteristic faded white
look when worn.
 Weaving of Denim
In this stage, colored threads are weave to make denim. If you look
closely at your own pair of jeans you can see the twill pattern of blue and
white threads the blue threads called the warp is pulled up and down on
the loom and a white thread called the weft is shot back and forth from the
entire length of the loom creating the denim pattern.

Coating and Shrinkage of Denim

To prevent the fabric from twisting after it’s sewn into jeans its
softened and stretched. The denim is also heated and shrunk to make sure
the jeans stay the same size after it’s sold.

Quality Control of Denim

Before the denim leaves the fabric mill it undergoes a strict quality
control here any defects or variations of color and the fabric is detected at
consistent quality denim is necessary to jack and jones quality in jeans.
CONCLUSION

As I went to the production department and it was able to determine their

problems faced by them. It helps me to know about their process of
working and to find out the capacity of the workers in their work. The
institutional training provided me more knowledge about the company and
also their working process.

Because of this training it established a good relationship between me and

the management. It includes student internships, funded research project,
curriculum development, student career objectives. This establish a good
way of communication with the management and also the employees.

With this report I was able to determine the various strategy regarding the
department function and also the management process. Finally I conclude
that this training created a good opportunity for me to understand their
procedure and also their relationship.