Installation Manual

for Freshwater Generator

Type JWP-26-C100

Serial No.: N-015745

Shipname USNS Seay (T-AKR-302)

Hull No.: -

Customer: Northrupp Gruman (Avondale)

Book Number IN-015745.fm

Alfa Laval reserve the right to make changes at any time without prior notice.

Any comments regarding possible errors and omissions or suggestions for improvement of this publication
would be gratefully appreciated.

Copies of this publication can be ordered from your local Alfa Laval company.

Published by: Alfa Laval Copenhagen A/S

Maskinvej 5
DK-2860 Søborg
(Copenhagen) Denmark

© Copyright Alfa Laval Copenhagen.

This document and its content must not be copied, reproduced, transmitted or disclosed to any third party
without consent of Alfa Laval Copenhagen.

2 IN-015745.fm
 Table of Contents

Safety Instructions and Warnings

1.0.0 Safety Instructions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5

Storage
2.0.0 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7

System Description
3.0.0 Working Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
3.1.0 Freshwater Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
3.2.0 Main Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9

Installation
4.0.0 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
4.1.0 Extent of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
4.2.0 Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
4.3.0 Ambient Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
4.4.0 Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
5.0.0 General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
5.1.0 Electric Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11
5.2.0 Transportation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11
6.0.0 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11
6.1.0 Jacket Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12
6.2.0 Sea Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12
6.3.0 Ejector Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
6.4.0 Brine/Cooling Water Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
6.5.0 Freshwater System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
6.6.0 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
6.7.0 Discharge to Bilge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13

Salinometer
7.0.0 Salinometer DS-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
7.1.0 Electrode unit Cable Connection for Salinometer DS-20 . . . . . . . . . . . . . . . page 15

Index

FWG Order Specification

9.2.2.1 General description, JW(S)P-26-C80(B)/C100. . . . . . . . . . . . . . . . . . . . . page 23
General Information - Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 23

IN-015745TOC.fm 3
Table of Contents

9.2.2.2-5 Technical data, JW(S)P-26-C100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 25

9.2.2.5-7 Dimensional drawing, JWP-26-C100 (with by-pass) . . . . . . . . . . . . . . page 27
9.2.8.1 Vertical Plant Positioning, JWP-16/26 and D-PU-(2)-36 . . . . . . . . . . . . . page 29
9.2.2.4-3 Equipment Specification, JW(S)P-26-C100 (with by-pass) . . . . . . . . . page 32
9.2.5.2-3 Dimensional drawing, CNL 80-80/200 . . . . . . . . . . . . . . . . . . . . . . . . . page 34
9.2.6.1-4 Technical data, Control panel for Freshwater Generator . . . . . . . . . . . page 38
9.2.6.2-4 Dimensional drawing, Control panel for Single-stage FWG . . . . . . . . . page 40
9.2.6.3-4 Electrical diagram, Control panel for Single-stage FWG . . . . . . . . . . . page 42
9.3.1.1 Included in delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 46
CONTROL PANEL· FWG . STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 48
Control panel - FWG - Standard - Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 50

4 IN-015745TOC.fm
 Safety Instructions and Warnings

Should you need further clarification regarding this manual, do not hesitate to con-
tact your local Alfa Laval representative - or call Alfa Laval Desalt directly.

Telephone +45 (for Denmark) 39 53 60 00

Telefax +45 (for Denmark) 39 53 65 66

1.0.0 Safety Instructions and Warnings

The following symbols in this manual point out safety precautions. It means your at-
tention is needed and your safety is involved.

WARNING

This symbol is used to indicate the presence of a hazard which can or will
cause severe personal injury, if the warning is ignored.

CAUTION

Certain passages of the text will be marked with a caution mark. This mark
indicates the presence of hazard which will or can cause property damage
if the instructions are not observed.

NOTE

This type of instruction indicates a situation which, if not avoided, could re-
sult in damage to the equipment.

It is the owner’s and operator’s responsibility to see that any person involved
with the use or operation of this equipment follow all safety instructions.

Read all safety instructions carefully and insist that they will be followed by
those working with you and for you. Not following the instructions may cause
severe personal injury or damage the equipment beyond repair.

Do not allow this equipment to be used if it is faulty or the operator does not
understand the proper use.

Samare04.fm 5
Safety Instructions and Warnings

WARNING

The freshwater generator is not to be operated in polluted water or within

20 miles from the coast

Freshwater must not be produced from polluted water, as the produced water can
be unsuitable for human consumption.

If manuals are translated to local language the unit comply with the EEC Machinery
Directive and EN 292-1/2 standards. For EEC land installations manuals MUST be
available in local language before installing and operating the unit.

The unit also comply with EN 50081-2 and EN 50082-2 “Industry” with regards to the
EMC directive from EEC.

WARNING

Noise hazards
• Use ear protection in noisy environments.

Crush hazards
• Use correct lifting tools.
• Do not work under hanging load.

Burn hazard
• Wear gloves to avoid burns by hot surfaces.

Cut hazards
• Wear gloves to avoid cuts by sharp edges when handling machined
parts.
• Wear helmet to avoid cuts by sharp edges during maintenance of the
equipment.

NOTE

• Max. ambient temperature for the equipment is 50°C (122°F).

• Min. ambient temperature for the equipment is 0°C (32°F).

6 Samare04.fm
 Storage

2.0.0 Storage
Unless otherwise agreed, Alfa Laval delivers the equipment ready to be put in ser-
vice upon arrival and after installation.

However, should it be necessary to store the equipment for a longer period (1 month
or more), certain precautions should be made in order to prevent unnecessary wear
of the equipment.

Preferably, the equipment should be stored inside a room with temperature around
15°C to 20°C (59° to 68°F) and humidity around 70%.

NOTE

There should ABSOLUTELY NOT be any OZONEPRODUCING equip-

ment in the room, like electric motors or arc-welding equipment, since
ozone destroys many rubber materials (cracking).

Do not store organic solvents or acids in the room.

Avoid heat- or ultraviolet radiation.

The best solution is often to leave the equipment in the packing until it is time for in-
stallation.

In this case Alfa Laval should be informed, in order that proper preparation can be
done prior to packing.

If the equipment must be stored outdoor, the precautions mention above should be
taken as far as practical. The need for protection against the climate etc. is of course
even more important in this case.

Also, if for any reason the equipment is closed down and taken out of service for a
long period, it is advantageous to follow the advice above, even if it is not moved
from the location.

The heat exchangers, pumps, piping and the separator vessel should be DRAINED
and it is recommended to RINSE AND DRY the equipment by clean fresh water, be-
fore it is left for storage.

Storae01.fm 7
 System Description

3.0.0 Working Principle

The combined brine/air ejector driven by the ejector pump creates a vacuum in the
system in order to lower the evaporation temperature of the feedwater.

The feedwater is introduced into the evaporator section through an spring loaded
valve (full open by 2 bar) orifice, and is distributed into every second plate channel
(evaporation channels).

The hot water is distributed into the remaining channels, thus transferring its heat to
the feedwater in the evaporation channels.

Having reached boiling temperature - which is lower than at atmospheric pressure -

the feed water undergoes a partial evaporation, and the mixture of generated vapour
and brine enters the separator vessel, where the brine is separated from the vapour
and extracted by the combined brine/air ejector.

Having passed a demister the vapour enters every second plate channel in the top
of the condenser section.

The sea cooling water supplied to the condenser by the combined cooling/ejector
water pump distributes itself into the remaining condenser channels, thus absorbing
the heat being transferred from the condensing vapour.

From outlet side the condenser, the sea cooling water is used as jet water for the
ejector and as feed water for evaporation.

The produced freshwater is extracted by the freshwater pump and led to the fresh-
water tank.

3.1.0 Freshwater Quality

To continuously check the actual salinity of the produced freshwater, a salinometer
is provided together with an electrode unit fitted on the freshwater pump delivery
side.

If the salinity of the produced freshwater exceeds the chosen maximum value, the
dump valve and alarm are activated to automatically dump the produced freshwater
to the bilge.

If there are no special requirements from the authorities, the produced freshwater
can be used directly as drinking water.

Sy1jwe00.fm 8
 System Description

3.2.0 Main Components

The freshwater generator consists of the following components:

1. Evaporator section
The evaporator section consists of a plate heat exchanger and is enclosed in
the separator vessel.

2. Separator vessel
The separator separates the brine from the vapour.

3. Condenser section
Just like the evaporator section the condenser section consists of a plate heat
exchanger enclosed in the separator vessel.

4. Combined brine/air ejector

The ejector extracts brine and incondensable gases from the separator vessel.

5. Ejector pump
Normally, the ejector pump is delivered by Alfa Laval, and the ejector pump is
a single-stage centrifugal pump. This pump supplies the condenser with sea
cooling water and the brine/air ejector with jet water as well as feed water for
evaporation.

6. Freshwater pump
The freshwater pump is a single-stage centrifugal pump. The freshwater pump
extracts the produced freshwater from the condenser, and pumps the water to
the freshwater tank.

7. Salinometer
The salinometer continuously checks the salinity of the produced water. The
alarm set point is adjustable.

8. Control panel
Normally, the control panel is delivered by Alfa Laval. It contains motor starters,
running lights, salinometer, contacts for remote alarm and is prepared for start/
stop.

Sy1jwe00.fm 9
 Installation

4.0.0 General Information

4.1.0 Extent of Delivery

The extent of delivery appears from the installation (PI-) diagram, see “FWG Order
Specification”. The distiller is delivered as a unit which can be either bolted or welded
to the floor plate.

The control panel with starters for electric motors is normally delivered separately to
be fitted on site. The salinometer is delivered built into the control panel while termi-
nals for the salinometer must be connected on site.

Please refer to installation diagram for recommended pipe dimensions.

4.2.0 Space Requirements

The space requirements are indicated on the dimensional drawings of the distiller
and ejector pump, see “FWG Order Specification”.

4.3.0 Ambient Conditions

When determining where to place the freshwater distiller in the engine room, due
consideration must be paid to a number of ambient conditions such as vibrations,
service space, allowable back pressure, and pressure loss. See also enclosed draw-
ings.

4.4.0 Vibrations
It is recommended not to place the plant in an area known to be subject to frequent
and very high vibrations.

However, under normal engine room conditions no further precautions are neces-
sary.

5.0.0 General Safety Precautions

Always handle the equipment with great care. Make sure not to damage the parts
during transportation or installation.

During erection all inlets and outlets must be covered to be protected from dirt and
particles.

Injwe03.fm 10
 Installation

5.1.0 Electric Equipment

All electric installations must be carried out by a professional electrician in full accor-
dance with local regulations.

Before initial start-up

• check all connections and cables to make sure that the frequency and voltage
agrees with the electrical specifications.

WARNING

Check that all connections are properly earthened (grounded) in accor-

dance with local regulations, and properly insulated.

5.2.0 Transportation
All transportation of the equipment must be in accordance with local regulations.

The freshwater distiller must be lifted using lifting brackets as illustrated on drawing
(FWG Order Specification).

WARNING

Make sure that the straps have the required breaking strength to lift the unit
in empty condition.

See weight in dimension drawing (FWG Order Specification).

6.0.0 Installation Instructions

The distiller should be mounted according to diagram “Vertical plant positioning”,
see “FWG Order Specification”.

CAUTION

The ejector pump/motor must be mounted vertically.

The ejector pump is not self-priming and must be mounted below lowest
water line.

Pressure on suction side of ejector pump under working conditions must

be minus 0.2 bar g minimum.

Injwe03.fm 11
Installation

6.1.0 Jacket Water System

The branches for jacket water inlet and outlet to the evaporator section are marked
C3 and C4, respectively. They should be connected to the jacket water system ac-
cording to the PI-diagram, see “FWG Order Specification”.

CAUTION

A thermometer must be fitted 0.5 m from respectively branch C3 and

branch C4.

6.2.0 Sea Water System

The sea water supplied to the unit has to pass a filter (Yard supply) in the sea water
line before the ejector pump.

Fresh water generator type: Filter mesh size:

D-PU-36-C100/125 3 - 3.5 mm
JWP-36-C200 3 - 3.5 mm
JWP-26-C80/100 1 - 1.5 mm
JWP-16-C40/50 1 mm

CAUTION

Pressure on suction side of ejector pump under working conditions must be

minus 0.2 bar g minimum including pressure drop cross the filter.

The branch for sea water (cooling water) inlet to the condenser is marked C1 this
branch has to be connected to the ejector pump according to the PI-diagram.

CAUTION

A thermometer must be fitted 0.5 m from branch C1.

12 Injwe03.fm
 Installation

6.3.0 Ejector Pump

The inlet and outlet pipes must be fitted according to our PI-diagram. The suction
branch B2 and the discharge branch B1 for the ejector pump have to be fitted with
reducers if necessary. Branch dimensions in accordance with pump dimensional
drawing, see “FWG Order Specification”. Inlet and outlet pipes according to installa-
tion (PI) diagram.

6.4.0 Brine/Cooling Water Discharge

Sea cooling water and brine are discharged overboard through the same pipe (B7).

Maximum back pressure 0.6 bar g (60 kPa) (0,6 kp/cm²).

CAUTION

A pressure gauge must be fitted 0.5 m from branch B7.

6.5.0 Freshwater System

The discharge branch for produced water to tank is marked D1.

• Max. back pressure according to installation (PI) diagram.

Remember to establish a drain below the distiller in case the solenoid valve opens,
e.g. due to high salinity of the produced freshwater.

6.6.0 Control Panel

The control panel is delivered for wall mounting.

6.7.0 Discharge to Bilge

Discharge branch D4. A drain from the foundation of the distiller should be made in
case of opening of the solenoid valve (High salinity of the produced water).

The distiller can as an optional extra be delivered with a return pipe. In this case it is
not necessary to make drain.

Injwe03.fm 13
Installation

CAUTION

In order to avoid malfunctions, we recommend to follow the pipe dimen-

sions indicated in our PI-diagram, see “FWG Order Specification”.

For further information please refer to the drawing “VERTICAL PLANT POSITION-
ING” drawing.

14 Injwe03.fm
 Salinometer

7.0.0 Salinometer DS-20

The salinometer is normally fitted in the control panel and wired internal.

7.1.0 Electrode unit Cable Connection for Salinometer DS-20

Use a four-wire screened cable (min. 4 x 0,75 mm) for connection between the Elec-
trode unit and the control panel of the freshwater generator (or the salinometer, if
this is supplied separately).

Use five wire plugs with numbers 1 to 5 to be fastened to their respective wire and
screen as stated below, when the cable is cut to its correct length from the electrode
unit to the panel.

The cable is then to be connected to the panel according to the electrical diagram of
same.

To obtain maximal diastase from salinometer to electrode unit (20 m) 4 wires should
be arranged in the cable as shown:

Terminals example:

Wire Colors:
1. Yellow to 41 or 11 B. Four-wire cable with screen
2. White to 42 or 12 C. Wire Plugs
3. Green to 43 or 13
4. Brown to 44 or 14
5. Screen

Insale00.fm 15
 Index

Numerics
9.2.2.1 General description, JW(S)P-26-C80(B)/C100 . . . . . . . . . . . . . . . . . . . . page 23
9.2.2.2-5 Technical data, JW(S)P-26-C100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 25
9.2.2.4-3 Equipment Specification, JW(S)P-26-C100 (with by-pass) . . . . . . . . . page 32
9.2.2.5-7 Dimensional drawing, JWP-26-C100 (with by-pass) . . . . . . . . . . . . . . page 27
9.2.5.2-3 Dimensional drawing, CNL 80-80/200 . . . . . . . . . . . . . . . . . . . . . . . . . page 34
9.2.6.1-4 Technical data, Control panel for Freshwater Generator . . . . . . . . . . . page 38
9.2.6.2-4 Dimensional drawing, Control panel for Single-stage FWG . . . . . . . . . page 40
9.2.6.3-4 Electrical diagram, Control panel for Single-stage FWG . . . . . . . . . . . page 42
9.2.8.1 Vertical Plant Positioning, JWP-16/26 and D-PU-(2)-36 . . . . . . . . . . . . . page 29

A
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10

B
Before initial start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11
Brine/cooling water discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13

C
Cable Connection for Salinometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
Cooling Water Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13

D
Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
Discharge to bilge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13

E
Ejector pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
Electric equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11
Electrode unit Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
Extent of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10

F
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12
Filter mesh size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12
Freshwater quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
Freshwater system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
FWG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19

IN-015745IX.fm 16
 Index
G
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
General safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10

H
High salinity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
HWL Order Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19

I
Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11

J
Jacket water system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12

M
Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9

R
Return pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13

S
Safety instructions and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5
Salinometer DS-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
Sea water system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12
Space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7
Straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11
System description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8

T
Telefax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5
Telephone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5
Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11

V
Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10

W
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5
Wire Colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
Working principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8

IN-015745IX.fm 17
Index

18 IN-015745IX.fm
 FWG Order Specification

FPSS - FWG Purchase Specification - Page 2

INI.: Date: BPCS N°: Serial N°:
17-03-10 N-015745
Edition N° 1
Calculation Date: 25-03-10
Technical data
Type of FWG: Single-stage
TRUE Double-stage
FALSE
Heating media: Std. Jacket
TRUE Water With Steam
FALSE With HWL
FALSE
Starter for FWG: FALSE
Manual motor starter TRUE
Control panel FALSE
Optional Ctrl Panel FALSE
No starter

Control panel: LooseTRUE

supply (Std.) Build on FALSE
FWG-Left Build on FWG-Right (Std. opt.)
FALSE
No HWL !!! Manual
Manual motorstarter
motor
FALSE starter Motor starter
FALSE Motor st & D.T.R.
FALSE NoTRUE
starter

Build FALSE
into FWG SeparateFALSE
HWL Ctrl Separate starter
FALSE
Main equipment: JWP-26-C100 Capacity: 32,0 m³/24h NE 100 NK 100
Power supply; main/control 440Volt / 60Hz Control: 110 Volt
Jacket water temperature Inlet: 85 °C Outlet: 72,1 °C
Jacket water flow/pressure drop Flow: 63,1 m³/h Pressure drop: 0,4 bar
Heat consumption from jacket water 816 Mcal/h or: 949 kW
Seawater temperature Inlet: 35 °C Outlet: 45,5 °C
Seawater flow/pressure drop Flow: 70,0 m³/h Pressure drop: 0,5 bar
Alternative heating Capacity:
Steam flow/pressure Alfa Laval standard Flow: 1520 kg/h Pressure: 0
Type of Calculation FWG HWL
1.Automatic FWG Type: FW Cap, JW & SW MM-43 MM-310
(Standard certificate - Workshop test)
Class test certificate : American Bureau of Shipping
Connections: ANSI

FWG-015745.fm 19
FWG Order Specification

Connections: ANSI

Item N° Item Documentation N°

MM-43-01 General description, basic 9.2.2.1
MM-43-01 Technical data, basic 9.2.2.2.5
MM-43-01 Dimension drawing, basic 9.2.2.5.7
MM-43-01 Vertical plant positioning, basic 9.2.8.1
MM-43-01 Flow chart incl. options 9.2.2.3.10
MM-43-01 Equipment specification 9.2.2.4.3
MM-43-11 Dimension drawing, ejector pump 9.2.5.2.3
MM-43-12 Technical data, pump and motor 9.2.2.2.6
MM-43-15 Technical data, 9.2.6.1-4
Control panel with motor
MM-43-15 Dimension drawing, 9.2.6.2.4
starters and salinometer
MM-43-15 Electrical diagram, 9.2.6.3.4
MM-43-16 Dimension drawing, feed water treatment 9.2.9.3.2
MM-43-01 Standard spare parts incl. in delivery 9.3.1.1

Optional:
Manuals Del. date HardCopy Language By E-mail CD-ROM Language
Installation manuals: 2 pcs. English Yes 0 pcs. English

20 FWG-015745.fm
N-012642
Alfa Laval Marine & Power
9.2 Production Information 9 Fresh water generators - 2 Product Information
2 Freshwater Generator JW(S)P-26-C80(B)/C100
Edition 01-01

9.2.2.1 General description, JW(S)P-26-C80(B)/C100

General Information - Function

Application
Conversion of seawater into freshwater by vacuum distillation, for drinking-, process- and domestic water. Use on
ships and rigs, and in small power stations. Max. salinity 2 ppm.

Capacity
The JW(S)P-26-C80(B)/C100 covers capacity range from 4 to 35 m3/24h, depending on the heating medium and
seawater temperature. The capacities shown below are at a seawater temperature of 32°C.

Working principle
The seawater to be distilled evaporates at a temperature of about 40×C as it passes between the hot plates in the
evaporator.
This evaporating temperature corresponds to a vacuum of approximately 93%, which is maintained by the brine/
air ejector.
The vapours generated pass through a demister where any drops of seawater entrained are removed and fall to
bottom of the distiller chamber.
The vapours continue to the condenser where they condense to fresh water as they pass between the cold plates.

Basic Equipment
Titanium plate heat exchanger in evaporator and condenser.
Red brass separator and stainless steel demister, front cover and pressure plates.
Seawater pipes in CuNi.
The freshwater generator is equipped for jacket water heating and with a combined condenser and ejector water
system. Furthermore the freshwater generator is equipped with dump valve, water clock, automatic feed water r
egulator, combined brine/air ejector, instruments, freshwater pump with electric motor, internal piping and bed
frame.

9.2.2.1 General description, JW(S)P-26-C80(B)/C100 Page 23

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Options
Power/control: 3 x 380 V 50 Hz 100/110/230 V
3 x 690 V 50 Hz 100/110/230 V
3 x 440 V 60 Hz 100/110/230 V
3 x 690 V 60 Hz 100/110/230 V
3 x 460 V 60 Hz 100 V (ul)

Additional equipment necessary for operation

– Ejector pump/electric motor
– Control panel with motor starters and salinometer
– Feed water treatment

Optional equipment/design
– Steam heating system type JWSP
– Hot Water Loop for steam boosting of jacket water
– Salinometer
– Manual motor starters and salinometer
– Remote start/stop
– Water clock by-pass
– Return pipe to brine sump
– Electric panel build-on the unit
– Optional spares kit for 1, 2 or 5 years of operation
– Steel box for spares kit
– Class test certificate
– Freshwater treatment equipment

9.2.2.1 General description, JW(S)P-26-C80(B)/C100 Page 24

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Alfa Laval Marine & Power
9.2 Production Information 9.2.2 Freshwater Generator
JW(S)P-26-C80(B)/C100
Edition 99-01

9.2.2.2-5 Technical data, JW(S)P-26-C100

Power consumption
Ejector and freshwater pump:
NE/NK 50 Hz 60 Hz
62/62-70/70: 12.8 kW 13.0 kW
72/72-80/80: 13.5 kW 13.6 kW
82/82-90/90: 16.6 kW 16.7 kW
92/92-100/100: 17.2 kW 17.3 kW

Pressure
bar(g) lbs/in²
Max. jacket water pressure: 4.0 58
Max. back pressure to freshwater tank: 1.6 23
Max. seawater pressure to inlet condenser: 4.0 58
Min. seawater pressure to ejector: 3.0 43
Max. back pressure at ejector outlet: 0.6 8.7
Max. back pressure for safety valve on
steam equipment: 1.0 14.5
Max. steam pressure for steam equipment: 7.0 101
Normal operation pressure for steam equipment: 2-4.5 29-65
Back pressure to condensate well for
steam equipment: 0.6-0.8 8.7-11-6

Temperature
Seawater temperature: 0-32°C Jacket water temperature: 55-95°C

Flow
Seawater flow: 49-70 m³/h Jacket water flow: 25-72 m³/h

Materials
Separator: Red brass
Front cover: Stainless steel
Bed frame: Steel (hot dip galvanized)
Pipe for brine discharge: Red brass
Evaporator/condenser plates: Titanium
Demister: Stainless steel
Pipe for seawater: CuNi 90/10
Pipe for fresh water: CuNi 90/10
Combined brine/air ejector housing: Red brass
Combined brine/air ejector nozzle: Stainless steel
Flange for evaporator/condenser: SG-iron (hot dip galvanized)

Steam equipment type JWSP and SP.

Pipe: Steel (hot dip galvanized)
Steam injector housing: Cast iron (painted)
Steam injector nozzle: Stainless steel

Shipping data
Freshwater generator, complete with ejector pump, electrical panel, dosing unit and standard spares.

Weight: net: 930 kg, gross:1050 kg

Dimensions: l x w x h: 2200 x 1300 x 1620 mm
Volume: 4.6 m³

9.2.2.2-5 Technical data, JW(S)P-26-C100 Page 25

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
9.2.2.2-5 Technical data, JW(S)P-26-C100 Page 26
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Alfa Laval Marine & Power
9.2 Product Information 9.2.2 Freshwater Generator JW(S)P-26-C80(B)/C100

Edition 97-01

9.2.2.5-7 Dimensional drawing, JWP-26-C100 (with by-pass)

9.2.2.5-7 Dimensional drawing, JWP-26-C100 (with by-pass) Page 27

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
9.2.2.5-7 Dimensional drawing, JWP-26-C100 (with by-pass) Page 28
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Alfa Laval Marine & Power
9.2 Production Information 9.2.8 Freshwater Generator
JWP-16/26 and D-PU-(2)-36
Edition 96-04

9.2.8.1 Vertical Plant Positioning, JWP-16/26 and D-PU-(2)-36

9.2.8.1 Vertical Plant Positioning, JWP-16/26 and D-PU-(2)-36 Page 29

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
9.2.8.1 Vertical Plant Positioning, JWP-16/26 and D-PU-(2)-36 Page 30
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Alfa Laval Marine & Power
9.2 Product Information 9.2.2 Freshwater Generator
Edition: 98-01 JW(S)P-26-C80(B)/C100

9.2.2.3-10 Flow Chart (incl. options), JWP-26-C100 (with by-pass)

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Alfa Laval Marine & Power
9.2 Production Information 9.2.2 Freshwater Generator
JW(S)P-26-C80(B)/C100
Edition 97-01

9.2.2.4-3 Equipment Specification, JW(S)P-26-C100 (with by-pass)

9.2.2.4-3 Equipment Specification, JW(S)P-26-C100 (with by-pass) Page 32

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
9.2.2.4-3 Equipment Specification, JW(S)P-26-C100 (with by-pass) Page 33
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Alfa Laval Marine & Power
9.2 Production Information 9.2.5 Ejector pump/motor

Edition 97-02

9.2.5.2-3 Dimensional drawing, CNL 80-80/200

9.2.5.2-3 Dimensional drawing, CNL 80-80/200 Page 34

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
9.2.5.2-3 Dimensional drawing, CNL 80-80/200 Page 35
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
 9.2.2.2-6 Technical data, Pump and Motor for JW(S)P-26-C100

No. of plates NE/NK 62/62-70/70 72/72-80/80

Pump function Freshwater Ejector Freshwater Ejector
Pump type PVVF-2040 CNL 80-80/200 PVVF-2040 CNL 80-80/200
Motor type 71 B 160 M 71 B 160 M
Nom. Flow x pressure m3/h x mwc 2.1 x 28 49 x 42 2.1 x 28 56 x 42
Impeller size 50 Hz: mm ø149 ø203 ø149 ø203
Impeller size 60 Hz: mm ø128 ø172 ø128 ø172
Rotating speed 50 Hz: RPM 2820 2905 2820 2905
Rotating speed 60 Hz: RPM 3360 3505 3360 3505
3 x 380-415 V 50 Hz
Rated output power kW 0.55 15 0.55 15
Consumed power kW 0.67 12.1 0.67 12.8
Current (full load) A 1.3 27 1.3 27
Current (start) A 8.1 175.7 8.1 175.7
3 x 440-480 V 60 Hz
Rated output power kW 0.75 18 0.75 18
Consumed power kW 0.75 12.2 0.75 12.8
Current (full load) A 1.6 28.2 1.6 28.2
Current (start) A 9.6 183.3 9.6 183.3
3 x 660-720 V 50 Hz
Rated output power kW 0.55 15 0.55 15
Consumed power kW 0.67 12.1 0.67 12.8
Current (full load) A 0.8 15.7 0.8 15.7
Current (start) A 4.7 101.9 4.7 101.9
3 x 660-720 V 60 Hz
Rated output power kW 0.75 18 0.75 18
Consumed power kW 0.75 12.2 0.75 12.8
Current (full load) A 1.1 18.8 1.1 18.8
Current (start) A 6.6 122.2 6.6 122.2
 No. of plates NE/NK 82/82-90/90 92/92-100/100
Pump function Freshwater Ejector Freshwater Ejector
Pump type PVVF-2040 CNL 80-80/200 PVVF-2040 CNL 80-80/200
Motor type 71 B 160 L 71 B 160 L
Nom. Flow x pressure m3/h x mwc 2.1 x 28 62 x 42 2.1 x 28 70 x 42
Impeller size 50 Hz: mm ø149 ø192 ø149 ø192
Impeller size 60 Hz: mm ø128 ø168 ø128 ø168
Rotating speed 50 Hz: RPM 2820 2915 2820 2915
Rotating speed 60 Hz: RPM 3360 3515 3360 3515
3 x 380-415 V 50 Hz
Rated output power kW 0.55 18.5 0.55 18.5
Consumed power kW 0.67 15.9 0.67 16.5
Current (full load) A 1.3 33 1.3 33
Current (start) A 8.1 214.3 8.1 214.3
3 x 440-480 V 60 Hz
Rated output power kW 0.75 21.5 0.75 21.5
Consumed power kW 0.75 15.9 0.75 16.5
Current (full load) A 1.6 33.3 1.6 33.3
Current (start) A 9.6 216.6 9.6 216.6
3 x 660-720 V 50 Hz
Rated output power kW 0.55 18.5 0.55 18.5
Consumed power kW 0.67 15.9 0.67 16.5
Current (full load) A 0.8 19.1 0.8 22.2
Current (start) A 4.7 124.2 4.7 144.3
3 x 660-720 V 60 Hz
Rated output power kW 0.75 21.5 0.75 21.5
Consumed power kW 0.75 15.9 0.75 16.5
Current (full load) A 1.1 19.1 1.1 22.2
Current (start) A 6.6 124.2 6.6 144.3
Document no 985 20417
Alfa Laval Marine & Power
9.2 Production Information 9 Fresh water generators - 2 Product Information - 6 Electrical panel

Edition 01-01

9.2.6.1-4 Technical data, Control panel for Freshwater Generator

General
Control panel for single- and two-stage freshwater generators. Include start/stop of pumps and salinity 
supervision. The panel is internally connected, and needs only to be connected to main power and to the electrical
components on the freshwater generator.

Standard design
Standard design consists of a box with the following components built in:

Main switch (locks panel if power is on)

Push button for freshwater, ejector and ejector pump
- Start (green)
- Stop (red)

Signal lamp for freshwater and ejector pump running (green)

Signal lamp for source on (white)

Thermal relay and contractor for:

- Freshwater pump(s)
- Ejector pump

Operating transformer
Salinometer
Mini circuit breaker to protect freshwater pump(s)
Nameplate (inside panel)

Electrical data
Supply voltage:
3x380V 50Hz, 3x690V 50Hz, 3x230V 60Hz, 3x440V 60Hz or 3x690V 60Hz

Control voltage:
100, 110 or 230 V

Permissible tolerances:
Voltage: +10/-15%
Frequency: ± 2%

Internal wire:
Type flame retardant
Class 70°C

External connections:
Remote alarm, thermal overload freshwater pump – NO
Remote alarm, thermal overload ejector pump – NO
Remote start/stop freshwater pump
Remote start/stop ejector pump
Contact set, freshwater pump running – NC
Contact set, freshwater pump running – NO
Contact set, ejector pump running – NC
Contact set, ejector pump running – NO

External connections (salinometer):

External meter
Electrode unit
External alarm contact – NC
External alarm contact – NO
Buzzer
Solenoid valve – NC
Solenoid valve – NO
9.2.6.1-4 Technical data, Control panel for Freshwater Generator Page 38
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Other data
Protection degree: IP 54
Max. ambient temperature: 50°C
Dimensions: 400 x 600 x 210 mm
Weight: approx. 27 kg

Options
Control panel Option A (For information see doc. 9.2.6.1-4.1)
Control panel Option B (For information see doc. 9.2.6.1-4.2)
Control panel Option C (For information see doc. 9.2.6.1-4.3)
Control panel Option D (For information see doc. 9.2.6.1-4.4)

Box for remote start/stop

Supply voltage: 3 x 460 V 60 Hz (ul)

9.2.6.1-4 Technical data, Control panel for Freshwater Generator Page 39

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Alfa Laval Marine & Power
9.2 Product Information 9.2.6 Electrical panel

Edition 97-01

9.2.6.2-4 Dimensional drawing, Control panel for Single-stage FWG

9.2.6.2-4 Dimensional drawing, Control panel for Single-stage FWG Page 40

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
9.2.6.2-4 Dimensional drawing, Control panel for Single-stage FWG Page 41
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Alfa Laval Marine & Power
9.2 Product Information 9.2.6 Electrical panel

Edition 97-01

9.2.6.3-4 Electrical diagram, Control panel for Single-stage FWG

9.2.6.3-4 Electrical diagram, Control panel for Single-stage FWG Page 42

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
9.2.6.3-4 Electrical diagram, Control panel for Single-stage FWG Page 43
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
45 9293-2.fm
Alfa Laval Marine & Power
9.3 Standard spare parts 9.3.1 Freshwater Generator

Edition 99-01

9.3.1.1 Included in delivery

Description
Content:

a) 1 Rubber joint for front cover.

b) For each of the pumps.

1 Mechanical seal

c) For each electric motor:

1 Ball bearing (D-end)

9.3.1.1 Included in delivery Page 46

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
9.3.1.1 Included in delivery Page 47
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
Document: 985 20875 R00
Control panel· fwg . Standard
 Document: 985 64022-00 R00
Control panel - FWG - Standard - Parts list

Date Client Job no.

08-06-2012 Alfa Laval Copenhagen A/S 600300518983
Design Project Order no.
STKOU FRESHWATER PANEL
Revision ITEM 985 64022-00 Partslist no.
985 64022-00
ITEM COMPONENT MANUF. TYPE REMARKS

ENCLOSURE ELDON MAS0604021 400x600x210mm

1P2 LED LAMP ABB CL-513G GREEN

1Q1 CONTACTOR ABB A50-30-00-80 110-115/50 - 115-127/60
AUXILLARY CONTACT ABB CA5-10 2 x NO
AUXILLARY CONTACT ABB CA5-01 1x NC
1S1.3 PUSH BUTTON ABB CP110R-01 RED
1S2 PUSH BUTTON ABB CP110G-10 GREEN

2P2 LED LAMP ABB CL-513G GREEN

2P8 LED LAMP ABB CL-513W GREEN
2Q1 CONTACTOR ABB A9-30-10-80 110-115/50 - 115-127/60
AUXILLARY CONTACT ABB CA5-10 1x NO
AUXILLARY CONTACT ABB CA5-01 1x NC
2S1.3 PUSH BUTTON ABB CP110R-01 RED
2S2 PUSH BUTTON ABB CP110G-10 GREEN

3P1 SALINOMETER UNISAFE DS 20 110/230VAC

5F3 THERMAL RELAY ABB TA75 DU42 29-42 A

5F4.1 MCB SCHNEIDER C60N/C 3P-10A 6KA 24349 10A - 3P
5F4.2 THERMAL RELAY ABB TA25 DU1,8 1,3-1,8A
5F7.1 MCB SCHNEIDER C60N/C 2P-10A 6kA 24336 10A - 2P
5F7.2 MCB SCHNEIDER C60N/C 2P-1A 6kA 24331 1A - 2P
5S1 MAIN SWITCH ABB OT80F3 63A 3P
DOOR HANDLE ABB OHBS2AJ
SHARFT ABB OXS6X160
5T7 CONTROL VOLT TRANSFORMER NORATEL SUL208230 550-208/230V 2x110V

TERMINALS WIELAND WK4E/UV0

CABLE GLAND JACOB PERFECT 50.620 PA7035 M20x1,5

CABLE GLAND JACOB PERFECT 50.632 PA7035 M32x1,5
CABLE GLAND JACOB PERFECT 50.640 PA7035 M40x1,5

June 8, 2012 50 985 64022-00 R00.fm

June 8, 2012 51 985 64022-00 R00.fm