Visctronic

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MAN Latin America – Visctronic

September 2, 2009
Bimetal - What are the components?

Optional: CONFIDENTIAL INFORMATION September 9, 2009


Bimetal Viscous Fan Drive
Performance Example
response bimetal visco clutch
Response
2000 100

1800 90

1600 80

1400 70
~20sec
1200 60
speed [rpm]

1000 ~80sec 50

800 40

600 30

400 20

200 10

0 0
100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500
time [sec]

Input Speed, [RPM] Fan Speed, [RPM] Bimetal Temp, [degC]

Optional: CONFIDENTIAL INFORMATION September 9, 2009


Visctronic™ X Bimetal drives

Optional: CONFIDENTIAL INFORMATION September 9, 2009


Visctronic
Performance Examples
Response engagement engage and disengagement
812B with 754 ringfan
2500
2400 240
2300
2200 220
2100
2000 200
1900
1800 180
5 sec

Temp [°C]; demand [%PWM]


1700
1600 160
1500
speed [rpm]

1400 140
1300 -1
time to (1-e )% =63% engagement
1200 120
1100
= (2300-250)x0.63+250=1540rpm
1000 100
900
800 80
700
600 60
500
400 40
300
200 20
100
0 0
1550 1555 1560 1565 1570 1575 1580
time [sec]
Input Speed [rpm] Fan Speed [rpm] Speed Demand [rpm] Box Temp [°C]

Optional: CONFIDENTIAL INFORMATION September 9, 2009


Vistronic
 X Bimetal Drives

Bimetal Fan Drive VISCTRONIC 

Optional: CONFIDENTIAL INFORMATION September 9, 2009


BorgWarner Visctronic Products

VISCous elecTRONIC
Fan Drives

Optional: CONFIDENTIAL INFORMATION September 9, 2009


Visctronic Series 812B and 842B
for heavy truck applications

812B 842B

Optional: CONFIDENTIAL INFORMATION September 9, 2009


SERIES 812B

Magnetfluß

Silikonöl-Rücklauf Silikonöl-Zulauf

Optional: CONFIDENTIAL INFORMATION September 9, 2009


Visctronic Serie 812B
Mechanical Characteristics
LOCKWASHER
GASKET

HEXAGON SPACER
HEAD SCREW BODY

COVER
Length w/o flange 120
6810 BALL
RESERVOIR BEARING
COVER

SHAFT-ACTUATOR
HEX INSERT SUBASSEMBLY

RETAINING
RING O.D. 245
Dia 70
RETAINING
RING

PRESSURE
SPRING 6807 BALL BEARING

VALVE 5306 DOUBLE ROW BEARING


RING

BALL
DU BUSHING

Optional: CONFIDENTIAL INFORMATION September 9, 2009


Visctronic Fan Drives
 cooling demand oriented control
 good controllability “open loop”
 precise controllability “closed Loop”
 diagnostic feature “closed loop”
 minimized fan idle speed
 very short response times
 high durability

ENERGY
SAVINGS

Optional: CONFIDENTIAL INFORMATION September 9, 2009


Visctronic™ S842-B

Optional: CONFIDENTIAL INFORMATION September 9, 2009


Visctronic™ S842-B
Closed Loop sensor

Optional: CONFIDENTIAL INFORMATION September 9, 2009


Visctronic

Advantages:
 Fan Direct controlled by ECU
 Noisy reduction
 Less fuel consumption
 Extends the life of the fan drive belt due smooth
transitions
 ECM capable to evaluate functional condition
by fan signal.

Optional: CONFIDENTIAL INFORMATION September 9, 2009

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