Casio AP 22S Service Manual
Casio AP 22S Service Manual
Casio AP 22S Service Manual
ELECTRONIC KEYBOARD
CONTENTS
SAFETY NOTICE
CAUTION!
Danger of explosion if battery is incorrectly replaced. Replace
only with the same or equivalent type.
—2—
DENMARK:
ADVARSE!
Lithiumbatteri. Eksplosionsfare ved fejlagtig handtering.
Udskiftning ma kun ske med batteri af samme fabrikat og type.
Lever det brugte batteri tilbage tili leverandoren.
FINLAND:
VAROITUS
Paristo voiäjähtää, jos se on virheellisesti asennettu. Vaihda
paristo ainoastaan valmistajan suosittelemaan tyyppiin. Hävitä
käytetty paristo valmistajan ohjeiden mukaisesti.
SWEDEN:
VARNING
Felaktigt batteribyte kan medf fara för explosion. Använd där-
för endast samma typ eller likvärdig typ enligt apparat-
tillverkarens rekommendation.
—3—
SPECIFICATIONS
GENERAL
Keyboard: 88 piano keys (with touch response)
Polyphony: 32 notes, maximum
Tones: • 10 (including two bass tones)
• Tuning Curves: 3 (preset for each tone)
• Layer: Adjustable volume
• Split: Split point, adjustable volume
Digital Effects: Reverb (4 types), Chorus, Tremolo, Brilliance
Demo Tunes: • Number of Tunes: 8
• Playback: Repeat (all tunes, one tune)
Memory: • Operations: Real-time recording, playback
• Number of Tracks: 2 (Track A, Track B)
• Capacity: Approximately 5,000 notes (total of 2 tracks)
• Memory Backup: Built-in lithium battery (Battery Life: 5 years)
Song Lesson: • Number of Tunes: 80
• Playback: All song repeat, specific song
• Part Off: L, R
• Phrase Repeat
Pedals: Damper, Soft, Sostenuto
Other Functions: • Metronome: Beat (6 types), Tempo (q = 30 to 300)
• Touch Select: 3types
• Transpose: 1 octave (F# to C TO F)
• Tuning: A4 + 440 Hz ±13 Hz (adjustable)
• Temperament: 7 types
• Baroque pitch
MIDI: 16 multi-timbre receive
Input/Output: • Headphones: Standard stereo jacks × 2
• LINE OUT (R)(L): Standard stereo jacks × 2
Output impedance 22 KΩ
Output voltage: 2.0 V (RMS) MAX
• LINE IN (R)(L): Standard stereo jacks × 2
Input impedance: 30 KΩ
Input voltage 200 mV
• MIDI (OUT)(IN)
Speakers: ø 16 cm × 2, ø 5 cm x 2 (Output: 30 W + 30 W)
Power Supply: 120 V (for U.S.A.), 120 V, 220 V, 230 V and 240 V (for other countries) AC
household current via AC power cord supplied with piano.
Power Consumption: 70 W (with 120 V AC), 90 W (with 220 V, 230 V and 240 AC)
Dimensions: • CELVIANO Only: 139 × 54 × 25 cm (5.5 × 2.1 × 1.0 inch)
• CELVIANO and Stand: 139 × 54 × 88 cm (5.5 × 2.1 × 3.5 inch)
Weight: • CELVIANO Only: approximately 48.5 kg (106.9 lbs)
• CELVIANO and Stand: approximately 60.2 kg (132.7 lbs)
Accessories: Stand with three pedals, score book, power cord
—4—
BLOCK DIAGRAM
MIDI Keyboard
KC0 ~ 7
IN OUT P70 ~
PEDAL P77 Keyboard
Controller
PB4 ~ 6 M-IN M-OUT HG52E35P
BRILLIANCE FI0 ~ 10
P12 ~ SI0 ~ 10
P14 Buttons
L18 ~ 28
CPU
A0 ~ 19
HD6435328RF35F Switch & LED
KI0 ~ 3
A0 ~ 14 Controller LA ~ LG, LP
µPD65005GF-419
D0 ~ 7 LK8 ~ 14 LEDs
RST Reset IC
D0 ~ 7
MUTE MB3771PF
RA0 ~ 22
RAM ROM
256K 24M
TC55257DFL- RD0 ~ 15 MX23C2410MC-
70L DSP 12CA58
HG51B155FD EA0 ~ 14
ROM RAM
8M 256K × 2
MX23C8000MC- ED0 ~ 15 TC55257DFL-
12CA73 70L × 2
AVCC
AVDD
AVFF
VDD
NJM78L05A –15V
NJM78M78M15FA +5V
NJM7805FA +5V
Filter Filter
Main
Transformer
Volume
Power
T101
LINE OUT
selector
Voltage
SP SP
Power Amp.
STK4132MK
Tweeter Tweeter
HEADPHONE
—5—
PCB LAYOUT
PS3M
CN2M CN1M
BRILLIANCE PIANO 1 PIANO 2 E.PIANO HARPSICHORD W. BASS
W. BASS TRACK
TRACK RECORD
RECORD
POWER
ROOM
ON MELLOW BRIGHT A B
OFF STAGE LIGHT
TONE
TONE LOWER TONE
LOWER TONE SONGLESSON/MEMORY
SONG LESSON/MEMORY
HALL 1 CHORUS MIDDLE VALUE
MALTI FUNCTION DISPLAY
CONTROL HALL2 TREMOLO HEAVY
ETRANSPOSE TEMPO/BEAT/
CONTROL MIDI VOLUME REVERB CHORUS/TREMOLO PIPE ORGAN
PIPE ORGAN STRINGS
STRINGS VIBRAHONE
VIBRAHONE CHOIR
CHOIR E. BASS
E. BASS TOUCH SELECT
TOUCH SELECT FIXED METRONOME PLAY/STOP
PLAY/STOP SONG PART
PART PHRASE REPEAT NEXT DEMO
DEMO
ETUNE
EMIDI
EBRILLIANCE
EMETRONOME VOL
MIN
MIN MAX LL RR
TP20-KY1M TP20-KY2M
PS4M
Main PCB MA1M CPU, DSP, Sound Source ROM Working storage
RAM, Effect RAM Reset IC, DAC, Filter, Key con-
troller, Power amp, Power supply circuit
—6—
DISASSEMBLY INSTRUCTIONS
—7—
3. Disassembling console panel
Note: To avoid scratch on the side board, put paper between the console panel and the side board at
both ends.
Insert paper here.
Insert paper here.
3-4. Slide the console panel towards the front to free from catches.
3-5. Turn round the console panel.
3-6. Remove the 2 screws fixing the power switch.
—8—
4. Disassembling front cover
4-1. Remove 9 screws at the front edge on the bottom.
4-2. Unscrew 2 screws and remove JCM434-PS4M
—9—
6. Disassembling keys
6-1. Pressing the hook with long-nose pliers, lift the key.
6-2. Using pliers, remove key spring.
Lithium battery
Jumper
— 10 —
CIRCUIT DESCRIPTION
KEYMATRIX
FI
KC LSI
HG52E35P
SI
— 11 —
BUTTON MATRIX
VDD +5 V CPU, Reset IC, Working storage RAM, DSP, Key touch LSI, Sound
source ROM, Effect RAM, Gate array
AVDD +5 V DAC
— 12 —
MAJOR WAVEFORMS
A 1ms A 20 µs
3 CH1
CH1
1 4 CH2
2 CH2 5 CH3
1 Filter output L-ch CF connector pin 4 3 Key scan signal KC0 CB connector pin 2
2 Filter output R-ch CF connector pin 5 4 Key scan signal KC1 CB connector pin 4
5 Key scan signal KC2 CB connector pin 6
Tone : Piano 1
Key : A4
A 2ms
6 CH1
7 CH2
8 CH3
— 13 —
PRINTED CIRCUIT BOARD
Top View
C93
C95
C94
C96
C97
C98
C85
C86
C87
C88
C89
C83
C90
Bottom View
— 14 —
TROUBLESHOOTING
1. No power
Yes
Is F101 blown up?
No Replace F401.
Yes
Are the fuses blown up?
No
Is it OK?
No
Is it OK?
— 15 —
2. No sound
No
Does the power indicator
light up?
Yes Follow "No power"
troubleshooting.
Check the main volume.
No
Is it OK?
No
Does the demo tune sound?
3. Distorted sound
No
Is it at proper position?
— 16 —
4. Certain keys do not function
Yes
Do the keys function?
No
Yes
Does the key function?
No
Yes
Does the key function?
No
Yes
Does the key function?
No
— 17 —
6. A certain button does not function
Yes
Does the button function?
No
Yes
Is it disconnected?
No
Connect the cord
Replace the main PCB.
— 18 —
WIRING DIAGRAM
R-mel IN CF-R
L-mel IN BR
AG E JCM434-CN2M
L-mel OUT O
JK-10
JK-11
JJ-10
JJ-11
JJ-12
R-mel OUT Y
JK-1
JK-2
JK-3
JK-4
JK-5
JK-6
JK-7
JK-8
JK-9
JJ-1
JJ-2
JJ-3
JJ-4
JJ-5
JJ-6
JJ-7
JJ-8
JJ-9
JJ-3 VDDT
LK14
LK13
LK12
LK11
DGT
PB7
L26
L25
L24
L20
L19
KI3
KI2
KI1
KI0
Lg
Le
Ld
Lb
La
Lc
Lf
JK-10
JK-11
JJ-10
JJ-11
JJ-12
JK-1
JK-2
JK-3
JK-4
JK-5
JK-6
JK-7
JK-8
JK-9
JJ-1
JJ-2
JJ-4
JJ-5
JJ-6
JJ-7
JJ-8
JJ-9
JCM434-CN1M
CD-10
CD-11
CD-12
CD-13
CD-14
CD-15
CD-1
CD-2
CD-3
CD-4
CD-5
CD-6
CD-7
CD-8
CD-9
R-mel OUT
L-mel OUT
R-mel IN
L-mel IN
AG
RESET
VDDT
PB7
VDD
P93
P94
P90
P14
P13
P12
P73
P72
P71
P70
DG
CF-1
CF-2
CF-3
CF-4
CF-5
CD-10
CD-11
CD-12
CD-13
CD-14
CD-15
CD-1
CD-2
CD-3
CD-4
CD-5
CD-6
CD-7
CD-8
CD-9
CC-1 R-mel1 CC-1 CA-1 SI0 CA-1
CC-2 R-mel2 CC-2 CA-2 KC0 CA-2
L-mel1
IN OUT
1
2
3
4
CG-6
CG-7 L-HP CG-7
JCM434-MA1M
KC7
SI4
NC
FI4
RSP+ CR-BK
RSP– CR-R
1
2
3
4
RT+ CN-W
RT– CN-BK
CB-1 SI5 CB-1
CB-2 KC0 CB-2
LSP+ CL-R
CB-3 FI5 CB-3
LSP– CL-BK
CB-4 KC1 CB-4
CB-5 SI6 CB-5
CB-6 KC2 CB-6
LT+ CM-W CB-7 FI6 CB-7
LT– CM-BK CB-8 KC3 CB-8
CB-9 SI7 CB-9 TP-20
CB-10 KC4 CB-10 KY2
BK
W
W
O
O
S1
S2
C
AC PLUG
W JCM434 BL POWER
R -PS11 GY Switch
— 19 —
EXPLODED VIEW
CABINET R-3 33
32 R-2
R-4
R-5
31
26
30
28
33
27
2
1
4 29
3
8 8
11
9 9
R-6
10
19
R-1
24
23
7
16 19 18
17 12 21
18
14
15 15 20 22
13
— 20 —
STAND
R-7 R-8
35
R-9
34
— 21 —
PARTS LIST
AP-22S
Notes: This parts list does not include the cosmetic parts, which
parts are marked with item No. "R-X" in the exploded
view.
Contact our spare parts department if you need these
parts for refurbish.
Main PCB
BT1 3815 0794 BATTERY/LITHIUM CR2032/1VC1 1 B
D1 - D5 2390 2555 DIODE/SHOTTKY RB500V-40TE-17 5 B
D6 2360 3057 DIODE/ZENER UDZTE-173.3B 1 A
IC1 2105 1120 IC/MOS TC7S08F-TE85R 1 B
IC2 2105 6354 IC/MOS TC74HC27AF(TP1) 1 B
IC3 2105 6353 IC/MOS TC74HC11AF(TP1) 1 B
IC4 2105 6355 IC/MOS TC7S00F(TE85R) 1 B
IC5 2114 4060 IC MB3771PF-EF 1 B
LSI1 2012 5844 LSI HD6435328RF35F 1 A
LSI10 2011 5194 LSI/KEY CONTROLLER HG52E35P 1 A
LSI2 2012 5843 LSI MX23C8000MC-12CA73 1 A
LSI3/8/9 2012 5572 LSI/RAM TC55257DFL-70L(EL) 3 A
LSI4/5 2114 4221 LSI/DAC UPD6376GS-E1 2 A
LSI6 2012 5707 LSI MX23C2410MC-12CA58 1 A
LSI7 2012 1316 LSI/DSP HG51B155FD-1 1 A
Q1 - Q3 2250 1162 TRANSISTOR 2SA1576AT106R 3 A
Q4 2252 0637 TRANSISTOR 2SC4081T106R 1 A
SNF1 3025 1505 CHIP EMI FILTER NFM51R00P106 1 B
X1 2590 2100 OSCILLATOR/CERAMIC CSACS20.00MX040-TC 1 B
X2 2590 2709 OSCILLATOR/CERAMIC HC-49US16384 1 B
1 6926 1980 M434-MA1M PCB ASSY M140657*1 1 A
Console PCBs
LED306 - LED332 2370 0630 LED LN282RPX-(TX3) 27 B
LED302 2370 1386 LED LN282RPX(V)-(TX2) 1 B
LED303 - LED305 2370 0679 LED LN382GPX-(TX2) 3 B
LED301 2370 0497 LED LB-603VP 1 B
IC301 2114 3318 IC BA612 1 B
LSI301 2011 0812 LSI UPD65005GF-419 1 A
Q309 - Q312 2220 1409 TRANSISTOR 2SC1740SR-TP-T 4 A
Q301 - Q308 2259 1883 TRANSISTOR DTA114TS-TP-T 8 A
SW301 - SW329 3412 0903 SWITCH/TACT EVQ-21405R 29 A
VR301 2765 0280 POTENTIOMETER EWA-NAXCH1B14 1 A
VR302 2765 2187 POTENTIOMETER EWA-NFECH1B54 1 A
2 6926 2060 M434-CN1M PCB ASSY M140658*1 1 A
2 6926 2070 M434-CN2M PCB ASSY M140659*1 1 A
Power supply PCBs
D405 - D408 2390 3022 DIODE 3BZ41(LC6-15) 4 B
D416 2390 1323 DIODE RB100A-T32-T 1 B
D422/423 2360 1729 DIODE MTZJ5.1AT-77-T 2 B
F402 3632 0273 FUSE/TIME-LAG (US,CANADA) UL-TSC-1.6A-N1 1 A
F402 3631 1045 FUSE/TIME-LAG (OTHERS) (S)T-1.6A 1 A
F403/406 3632 0420 FUSE/TIME-LAG (US,CANADA) UL-TSC-6.3A-N1 2 A
F403/406 3632 0427 FUSE/TIME-LAG (OTHERS) (S)T-6.3A 2 A
IC401 2114 5794 IC NJM78M15FA 1 B
IC402 2114 5795 IC NJM79M15FA 1 B
IC403 2114 5797 IC NJM78L05A(T3) 1 B
IC404 2114 3444 IC NJM7805FA 1 B
IC405 2114 2149 IC STK4152MK2 1 B
IC406/408/410/411 2114 1799 IC M5218APR 4 B
IC409 2252 1248 IC/PHOTO COUPLER HCPL-261A 1 B
J401/402 3612 0584 JACK YKB21-5012 2 A
J403/404 3612 0789 JACK YKB21-5010 2 A
J405 3501 4816 JACK/DIN YKF51-5051 1 B
Q401 - Q404 2254 0551 FET 2SK365-BL(TPE4) 4 A
Notes: Q – Quantity per unit
R – Rank
— 23 —
Item Code No. Part Name Specification Q R
D/A
Converter
RAM
ROM (8M) (256K)
ROM (24M)
D/A
Converter
CPU
DSP
Key
controller Reset IC
3 4 5
RAM
(256K)
RAM
(256K)
To Pedal Unit
— 25 —
I/O PCBs JCM434-PS2M, Phone Jack PCBs JCM434-PS3M, LED PCBs JCM 434-PS4M, Power PCBs JCM 434-PS11
Mute
Power Amp.
Filter
Mixer
Mute 1 2
— 26 —
Console PCBs JCM434-CN1M
8
Switch & LED Controller
7
— 27 —
Console PCBs JCM434-CN2M
— 28 —
Keyboard PCB TP20 KY-1
— 29 —
Keyboard PCB TP20 KY-2
— 30 —
CASIO TECHNO CO.,LTD.
Overseas Service Division
8-11-10, Nishi-Shinjuku
Shinjuku-ku, Tokyo 160-0023, Japan