Carrier IOM Chiller 30XAG 30XA 100SI 490 1230

AquaForce®
30XA140-352
Variable Speed Air-Cooled Liquid Chillers
with Greenspeed® Intelligence
Installation Instructions
CONTENTS SAFETY CONSIDERATIONS
Page Installing, starting up, and servicing this equipment can be
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . .1,2 hazardous due to system pressures, electrical components, and
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 equipment location. Only trained, qualified installers and service
mechanics should install, start up, and service this equipment.
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-90
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 When working on the equipment, observe precautions in the
Step 1 — Inspect Shipment . . . . . . . . . . . . . . . . . . . . . . 2 literature, and on tags, stickers, and labels attached to the
Step 2 — Place, Mount and Rig Unit. . . . . . . . . . . . . 2 equipment.
• PLACING UNIT • Follow all safety codes.
• MOUNTING UNIT • Wear safety glasses and work gloves.
• RIGGING UNIT • Use care in handling, rigging, and setting bulky equipment.
Step 3 — Make Refrigerant, Cooler Fluid and Drain
Piping Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 70 WARNING
• GENERAL
• FLOODED COOLER UNITS Electrical shock can cause personal injury and death. Shut
• DX COOLER UNITS off all power to this equipment during installation. There
• PREPARATION FOR YEAR-ROUND OPERATION may be more than one disconnect switch. Tag all discon-
Step 4 — Fill the Chilled Water Loop . . . . . . . . . . . . 80 nect locations to alert others not to restore power until work
• WATER SYSTEM CLEANING is completed.
• WATER TREATMENT
• SYSTEM PRESSURIZATION
• FILLING THE SYSTEM WARNING
• SET WATER FLOW RATE
• FREEZE PROTECTION DO NOT USE TORCH to remove any component. System
• PREPARATION FOR WINTER SHUTDOWN contains oil and refrigerant under pressure.
Step 5 — Make Electrical Connections . . . . . . . . . . 82
• POWER SUPPLY To remove a component, wear protective gloves and gog-
gles and proceed as follows:
• FIELD POWER CONNECTIONS
• POWER WIRING a. Shut off electrical power to unit.
• FIELD CONTROL POWER CONNECTIONS b. Recover refrigerant to relieve all pressure from sys-
• CARRIER COMFORT NETWORK® tem using both high-pressure and low pressure ports.
COMMUNICATION BUS WIRING c. Traces of vapor should be displaced with nitrogen
• NON-CCN COMMUNICATION WIRING and the work area should be well ventilated. Refrig-
• FIELD CONTROL OPTION WIRING erant in contact with an open flame produces toxic
• DUAL CHILLER LEAVING WATER SENSOR gases.
Step 6 — Install Accessories . . . . . . . . . . . . . . . . . . . . 90
• ENERGY MANAGEMENT MODULE d. Cut component connection tubing with tubing cutter
• REMOTE ENHANCED DISPLAY and remove component from unit. Use a pan to catch
• LOW AMBIENT TEMPERATURE OPERATION any oil that may come out of the lines and as a gage
• MINIMUM LOAD ACCESSORY for how much oil to add to the system.
• UNIT SECURITY/PROTECTION ACCESSORIES e. Carefully unsweat remaining tubing stubs when nec-
• COMMUNICATION ACCESSORIES essary. Oil can ignite when exposed to torch flame.
• SERVICE OPTIONS Failure to follow these procedures may result in personal
Step 7 — Leak Test Unit . . . . . . . . . . . . . . . . . . . . . . . . . 90 injury or death.
Step 8 — Refrigerant Charging . . . . . . . . . . . . . . . . . . 90
• DEHYDRATION
• REFRIGERANT CHARGE
CAUTION
DO NOT re-use compressor oil or any oil that has been
exposed to the atmosphere. Dispose of oil per local codes
and regulations. DO NOT leave refrigerant system open to
air any longer than the actual time required to service the
equipment. Seal circuits being serviced and charge with
dry nitrogen to prevent oil contamination when timely
repairs cannot be completed. Failure to follow these proce-
dures may result in damage to equipment.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53300133-01 Printed in U.S.A. Form 30XA-100SI Pg 1 7-14 Replaces: New
INSTALLATION
CAUTION Storage — If the unit is to be stored for a period of time be-
fore installation or start-up, be sure to protect the machine
This unit uses a microprocessor control system. Do not from construction dirt. Keep protective shipping covers in
short or jumper between terminations on circuit boards or place until the machine is ready for installation.
modules; control or board failure may result.
Be aware of electrostatic discharge (static electricity) when Step 1 — Inspect Shipment — Inspect unit for dam-
handling or making contact with circuit boards or module age upon arrival. If damage is found, immediately file a claim
connections. Always touch a chassis (grounded) part to dis- with the shipping company, and contact your local Carrier
sipate body electrostatic charge before working inside con- representative.
trol center.
Step 2 — Place, Mount, and Rig the Unit —
Use extreme care when handling tools near boards and When considering a location for the unit, be sure to consult
when connecting or disconnecting terminal plugs. Circuit NEC (National Electrical Code, U.S.A.) and/or local code
boards can easily be damaged. Always hold boards by the requirements. Allow sufficient space for airflow, wiring, pip-
edges and avoid touching components and connections. ing, and service. See Fig. 2-12.
This equipment uses, and can radiate, radio frequency NOTE: To facilitate refrigerant vent piping, all units have fus-
energy. If not installed and used in accordance with the ible plugs with 1/4 in. SAE (Society of Automotive Engineers)
instruction manual, it may cause interference to radio com- flares and pressure reliefs with 3/4 in. NPT fittings (if required
munications. It has been tested and found to comply with by local codes).
the limits for a Class A computing device pursuant to Inter-
national Standard in North America EN 61000-2/3 which PLACING UNIT — Locate the unit so that the condenser
are designed to provide reasonable protection against such airflow is unrestricted both above and on the sides of the unit.
interference when operated in a commercial environment. Airflow and service clearances are 6 ft (1.8 m) around the unit.
Operation of this equipment in a residential area is likely to Acceptable clearance on the sides or ends without control boxes
cause interference, in which case the user, at his own or VFDs can be reduced to 3 ft (1 m) without sacrificing perfor-
expense, will be required to take whatever measures may mance as long as the remaining three sides are unrestricted. Ac-
be required to correct the interference. ceptable clearance on the side with a control box or VFD can be
reduced to 4 ft (1.3 m) due to NEC regulations, without sacrific-
Always store and transport replacement or defective boards ing performance as long as the remaining three sides are unre-
in anti-static shipping bag. stricted. Provide ample room for servicing and removing the
cooler. See Fig. 2-12 for required clearances. Local codes for
clearances take precedence over the manufacturer’s recommen-
CAUTION dations when local codes call for greater clearances.
If multiple units are installed at the same site, a minimum
To prevent potential damage to heat exchanger tubes, separation of 10 ft (3 m) between the sides of the machines is
always run fluid through heat exchanger when adding or required to maintain proper airflow and minimize the chances
removing refrigerant charge. Use appropriate antifreeze of condenser air recirculation.
solutions in cooler fluid loop to prevent the freezing of heat MOUNTING UNIT — The unit may be mounted on a level
exchanger or interconnecting piping when the equipment is pad directly on the base rails, on a raised mounting rail around
exposed to temperatures below 32 F (0° C). Proof of flow the unit, or on vibration isolation springs. For all units, ensure
switch is factory installed on all models. Do NOT remove placement area is strong enough to support unit operating
power from this chiller during winter shut down periods weight. See Tables 1-3. Mounting holes are provided for secur-
without taking precaution to remove all water from heat ing the unit to the pad, mounting rail or vibration isolation
exchanger. Failure to properly protect the system from springs. Bolt the unit securely to pad or rails. If vibration isola-
freezing may constitute abuse and may void warranty. tors (field-supplied) are required for a particular installation, re-
fer to unit weight distribution in Fig. 13-15 to aid in the proper
selection of isolators. The 30XA units can be mounted directly
on spring isolators. Once installed, the unit must be level to
within 1/8-in. per ft (1 cm per meter) along the long axis of the
INTRODUCTION oil separator. This is required for oil return to the compres-
These instructions cover installation of 30XA140-352 air- sor(s). For more details about physical data, see Tables 4 and 5.
cooled liquid chillers with Greenspeed® intelligence and elec- NOTE: For units that are point loaded, such as those using rub-
tronic controls, and units with factory-installed options ber and shear isolators, the base rail must be supported with
(FIOPs). See Fig. 1. a 24 x 4 in. (610 x 102 mm) plate at each mounting location,
or base rail deflection may result. Fasten the unit to the plates
using the mounting holes. This precaution is not necessary for
spring isolators.
2
XA B 4
30XA – AquaForce® Air-Cooled Chiller Packaging/Security Options

0 – Coil Face Shipping Protection (CFSP), Skid
1 – CFSP, Export Packaging (Skid, Bag)
Design Series 3 – CFSP, Coil Trim Panels
4 – CFSP, Skid, Coil Trim Panels
Unit Sizes* 5 – CFSP, Export Packaging (Skid, Bag), Coil Trim Panels
140 182 240 282 350 7 – CFSP, Coil Trim Panels, Upper and Lower Grilles
142 200 242 300 352 8 – CFSP, Skid, Coil Trim Panels, Upper and Lower Grilles
160 202 260 202 9 – CFSP, Export Packaging (Skid, Bag), Coil Trim Panels,
162 220 262 325 Upper and Lower Grilles
180 222 280 327 C – CFSP, Coil Trim Panels, Upper and Lower Grilles,
Upper Hail Guards
D – CFSP, Skid, Coil Trim Panels, Upper and Lower Grilles,
Voltage
Upper Hail Guards
A – 575-3-60 F – CFSP, Export Packaging (Skid, Bag), Coil Trim Panels,
B – 380-3-60 Upper and Lower Grilles, Upper Hail Guards
F – 460-3-60 L – CFSP
Condenser Coil/Low Sound Options Controls/Communication Options

- – Aluminum Fin/Copper Tube - – Touch Pilot™ Display
0 – Copper Fin/Copper Tube 0 – Touch Pilot Display, EMM
1 – Aluminum Pre-Coat Fin/Copper Tube 7 – Touch Pilot Display, BACnet Translator
2 – Aluminum E-Coat Fin/Copper Tube 8 – Touch Pilot Display, BACnet Translator, EMM
3 – Copper E-Coat Fin/Copper Tube H – Touch Pilot Display, LON Translator
J – Touch Pilot Display, LON Translator, EMM
4 – Novation® Heat Exchanger (MCHX)
5 – MCHX E-Coat
Electrical Options
6 – Aluminum Fin/Copper Tube, Low Sound
- – Single Point Power, VFD Start, Terminal Block
7 – Copper Fin/Copper Tube, Low Sound No Control Transformer
8 – Aluminum Pre-Coat Fin/Copper Tube, Low Sound 3 – Dual Point Power, VFD Start, Terminal Block,
9 – Aluminum E-Coat Fin/Copper Tube, Low Sound No Control Transformer
B – Copper E-Coat Fin/Copper Tube, Low Sound 7 – Single Point Power, VFD Start, Disconnect,
C – MCHX,Low Sound No Control Transformer
D – MCHX E-Coat, Low Sound C – Dual Point Power, VFD Start, Disconnect,
No Control Transformer
H – Single Point Power, VFD Start, Terminal Block,
Hydronic Pump Package Options Control Transformer
- – None M – Dual Point Power, VFD Start, Terminal Block,
Control Transformer
Cooler Options R – Single Point Power, VFD Start, Disconnect,
- – Flooded or DX Cooler without Heater† Control Transformer
0 – Flooded or DX Cooler with Heater W – Dual Point Power, VFD Start, Disconnect,
3 – Flooded Cooler with Heater, Minus One Pass Control Transformer
5 – Flooded Cooler with Heater, Plus One Pass
7 – Flooded or DX Cooler with Heater, Full End Screen Refrigeration Circuit Options
- – None
G – Flooded or DX Cooler without Heater, Full End Screen†
0 – Suction Line Insulation
K – Flooded Cooler with Heater, Minus One Pass, Full End Screen 1 – Isolation Valves
M – Flooded Cooler with Heater, Plus One Pass, Full End Screen 3 – Suction Line Insulation, Isolation Valves
H – None (High Ambient)**
J – Suction Line Insulation (High Ambient)**
K – Isolation Valve (High Ambient)**
M – Suction Line Insulation (High Ambient), Isolation Valve (High Ambient)**
a30-5740
a30-5799
LEGEND
CFSP — Coil Face Shipping Protection
EMM — Energy Management Module
LON — Local Operating Network
MCHX — Microchannel Heat Exchanger
VFD — Variable Frequency Drive
* Unit sizes ending in 0 or 5 have flooded coolers. Unit sizes ending in 2 or

7 have direct expansion (DX) coolers.
†Flooded cooler witihout heater available in Middle East only.
**Available in Middle East only.
Fig. 1 — AquaForce® Chiller with GreenSpeed® Intelligence Model Number Designation
3
NOTES:
1. Unit must have clearances as follows:
Top — Do not restrict 30XA UNIT CGx CGy
Sides and Ends — 6 ft (1.8 m) from solid surface for airflow. 140 (MCHX and Al/Cu) 140.4 [3566] 44.1 [1121]
Side — 8 ft (2.4 m) required for coil service on the control box side of the
unit. 140 (Cu/Cu) 140.6 [3571] 44.2 [1124]
2. Temperature relief devices are located on liquid line and economizer 160 (MCHX and Al/Cu) 140.7 [3573] 44.1 [1121]
assemblies and have 1/4-in. flare connection. 160 (Cu/Cu) 141.0 [3581] 44.1 [1121]
3. 3/8-in. NPT vents and drains located in each cooler head at each end of
cooler.
4. Pressure relief devices are located on the cooler (3/4-in. NPT female
connection) and on each oil separator (3/8-in. flare connection).
5. Dimensions are shown in inches. Dimensions in [ ] are in millimeters.
4
a30-5779
TOP VIEW
Fig. 2 — 30XA140,160 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler)

VFD
VFD
5
a30-5780
a30-5844
LEFT END VIEW RIGHT END VIEW
Fig. 2 — 30XA140,160 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler) (cont)

6
a30-5782
FRONT VIEW

VFD VFD
7
a30-5843
BACK VIEW

a30-5784
a30-5842
PLUS-ONE-PASS COOLER
8
a30-5785
a30-5841
MINUS-ONE-PASS COOLER

NOTES:
1. Unit must have clearances as follows: 30XA UNIT CGx CGy
Top — Do not restrict
Sides and Ends — 6 ft (1.8 m) from solid surface for airflow. 180 (MCHX and Al/Cu) 159.7 [4055] 45.6 [1158]
Side — 8 ft (2.4 m) required for coil service on the control box side of the 180 (Cu/Cu) 160.5 [4076] 45.5 [1157]
unit.
2. Temperature relief devices are located on liquid line and economizer 200 (MCHX and Al/Cu) 159.8 [4059] 45.6 [1158]
assemblies and have 1/4-in. flare connection. 200 (Cu/Cu) 160.6 [4080] 45.5 [1157]
cooler.
9
a30-5772
TOP VIEW

VFD VFD
10
a30-5773
a30-5840
a30-5774

11
a30-5775
FRONT VIEW

VFD VFD
12
a30-5778
a30-5839
BACK VIEW

a30-5837
a30-5776
13
a30-5777
a30-5838

NOTES: 30XA UNIT CGx CGy
Top — Do not restrict 220 (MCHX and Al/Cu) 178.1 [4523] 45.7 [1161]
Sides and Ends — 6 ft (1.8 m) from solid surface for airflow. 220 (Cu/Cu) 179.3 [4554] 45.6 [1158]
unit. 240 (MCHX and Al/Cu) 178.7 [4539] 45.7 [1161]
2. Temperature relief devices are located on liquid line and economizer 240 (Cu/Cu) 179.9 [4571] 45.7 [1161]
assemblies and have 1/4-in. flare connection.
cooler.
14
a30-5765
TOP VIEW

VFD VFD
15
a30-5767
a30-5836
RIGHT END VIEW

LEFT END VIEW

16
a30-5769
FRONT VIEW

VFD
VFD
17
a30-5835
BACK VIEW

a30-5834
18
a30-5771

1. Unit must have clearances as follows: 260 (MCHX and Al/Cu) 179.7 [4565] 43.7 [1109]
Top — Do not restrict
Side — 8 ft (2.4 m) required for coil service on the control box side of the 280 (MCHX and Al/Cu) 180.1 [4574] 43.8 [1112]
unit.
assemblies and have 1/4-in. flare connection. 300 (MCHX and Al/Cu) 180.0 [4573] 43.8 [1112]
3. 3/8-in. NPT vents and drains located in each cooler head at each end of 300 (Cu/Cu) 183.4 [4658] 43.9 [1116]
cooler.
19
a30-5758
TOP VIEW
Fig. 5 — 30XA260, 280, 300 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler)
VFD VFD
20
a30-5759
a30-5831
LEFT END VIEW

RIGHT END VIEW
Fig. 5 — 30XA260, 280, 300 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler) (cont)
21
a30-5761
FRONT VIEW
VFD VFD
a30-5832
22
BACK VIEW
a30-5830
23
a30-5829
NOTES:
Sides and Ends — 6 ft (1.8 m) from solid surface for airflow.
cooler.
24
a30-5751
TOP VIEW

VFD VFD
25
a30-5752
a30-5827
RIGHT END VIEW

LEFT END VIEW

26
a30-5754
FRONT VIEW

VFD VFD
27
a30-5858
BACK VIEW

a30-5826
28
a30-5825

NOTES:
unit. 162(MCHX and Al/Cu) 140.7 [3573] 44.1 [1121]
29
a30-5821
Fig. 7 — 30XA142,162 Air-Cooled Liquid Chiller Dimensions (DX Cooler)
VFD VFD
30
a30-5822
LEFT END VIEW
RIGHT END VIEW
TOP VIEW
Fig. 7 — 30XA142,162 Air-Cooled Liquid Chiller Dimensions (DX Cooler) (cont)

31
a30-5823
FRONT VIEW

VFD VFD
32
a30-5824
BACK VIEW

NOTES:
Sides and Ends — 6 ft (1.8 m) from solid surface for airflow.
33
a30-5817
TOP VIEW

VFD VFD
34
a30-5818
LEFT END VIEW
RIGHT END VIEW

35
a30-5819
FRONT VIEW

VFD VFD
36
a30-5820
BACK VIEW

37
a30-5813
TOP VIEW

VFD VFD
38
LEFT END VIEW
RIGHT END VIEW

39
a30-5815
FRONT VIEW

VFD
VFD
40
a30-5816
BACK VIEW

Side — 8 ft (2.4 m) required for coil service on the control box side of the 282 (MCHX and Al/Cu) 180.1 [4574] 43.8 [1112]
unit.
41
a30-5809
TOP VIEW

VFD VFD
42
a30-5810

43
a30-5811
FRONT VIEW

VFD
VFD
44
a30-5812
BACK VIEW

unit.
2. Temperature relief devices are located on liquid line and economizer
45
a30-5802
TOP VIEW
Fig. 11 — 30XA302 Air-Cooled Liquid Chiller Dimensions (DX Cooler)

VFD VFD
46
a30-5807
Fig. 11 — 30XA302 Air-Cooled Liquid Chiller Dimensions (DX Cooler) (cont)

47
a30-5808
FRONT VIEW

VFD
VFD
48
a30-5845
BACK VIEW

Side — 8 ft (2.4 m) required for coil service on the control box side of the 352 (MCHX and Al/Cu 195.3 [4960] 42.3 [1075]
unit.
49
a30-5846
TOP VIEW

VFD VFD
50
a30-5847

51
a30-5848
FRONT VIEW

VFD VFD
52
a30-5849
BACK VIEW

Table 1 — Mounting Weights, Units with MCHX Condenser Coils
English
30XA MOUNTING WEIGHT (lb) MCHX CONDENSER COILS
UNIT SIZE A B C D E F G H Total
140 1897 1444 864 1525 1561 982 1683 1699 11,653
142 1977 1505 901 1575 1613 1019 1750 1771 12,110
160 1949 1469 878 1550 1590 998 1702 1750 11,885
162 2024 1526 912 1597 1638 1033 1764 1818 12,311
UNIT SIZE A B C D E F G H I J Total
180 905 1484 1164 1849 1527 1564 1937 909 1358 888 13,585
182 930 1524 1196 1899 1559 1597 1988 932 1393 912 13,930
200 909 1499 1188 1870 1532 1572 1948 917 1368 893 13,696
202 930 1534 1216 1914 1560 1601 1992 937 1399 914 13,998
UNIT SIZE A B C D E F G H I J K L Total
220 813 1196 1592 1498 828 1556 1599 900 1415 1115 1289 832 14,634
222 833 1226 1632 1535 849 1586 1630 921 1449 1143 1320 853 14,978
240 829 1218 1617 1520 830 1558 1601 902 1422 1124 1312 849 14,783
242 849 1248 1657 1558 851 1588 1632 923 1457 1152 1343 870 15,127
260 495 1431 1630 763 2465 1423 1938 2444 864 1397 1450 495 16,797
262 501 1449 1651 773 2497 1436 1958 2475 874 1414 1468 501 16,999
280 497 1451 1663 771 2497 1425 1940 2454 867 1422 1470 497 16,955
282 503 1469 1684 781 2529 1438 1959 2484 877 1439 1488 503 17,157
300 502 1465 1686 786 2568 1437 1967 2518 875 1431 1481 502 17,218
302 517 1508 1735 809 2643 1467 2012 2590 899 1471 1522 517 17,690
UNIT SIZE A B C D E F G H I J K L M N Total
325 742 742 978 1531 783 2546 1547 2043 2411 881 1723 1324 742 742 18,735
327 762 762 1004 1572 804 2615 1576 2085 2474 903 1767 1358 762 762 19,207
350 745 745 982 1546 792 2598 1557 2069 2463 885 1728 1326 745 745 18,927
352 765 765 1008 1587 813 2667 1586 2111 2527 907 1772 1359 765 765 19,399
SI
30XA MOUNTING WEIGHT (kg) MCHX CONDENSER COILS
140 860 655 392 692 708 445 763 771 5,286
142 897 683 409 714 732 462 794 803 5,493
160 884 666 396 703 721 452 772 794 5,391
162 918 692 414 724 743 468 800 825 5,584
180 410 673 528 839 693 709 878 412 616 403 6,162
182 422 691 542 861 707 724 902 423 632 414 6,319
200 412 680 539 848 695 713 883 416 620 405 6,212
202 422 696 552 868 708 726 903 425 634 415 6,349
220 369 542 722 679 376 706 725 408 642 506 584 377 6,638
222 378 556 740 696 385 719 739 418 657 518 599 387 6,794
240 376 552 733 689 376 707 726 409 645 510 595 385 6,705
242 385 566 752 707 386 720 740 418 661 522 609 395 6,862
260 225 649 739 346 1118 645 879 1109 392 634 658 225 7,619
262 227 657 749 351 1133 651 888 1123 397 642 666 227 7,711
280 225 658 754 350 1133 646 880 1113 393 645 667 225 7,691
282 228 666 764 354 1147 652 889 1127 398 653 675 228 7,782
300 228 665 765 357 1165 652 892 1142 397 649 672 228 7,810
302 235 684 787 367 1199 665 913 1175 408 667 690 235 8,024
325 337 337 444 694 355 1155 702 927 1094 400 782 601 337 337 8,498
327 346 346 455 713 365 1186 715 946 1122 410 802 616 346 346 8,712
350 338 338 445 701 359 1178 706 938 1117 401 784 601 338 338 8,585
352 347 347 457 720 369 1210 719 958 1146 411 804 616 347 347 8,799
LEGEND
NOTES
1. See Fig. 13 for mounting weight reference points.
2. See Tables 4 and 5 for operating weights.
53
COOLER SIDE
COOLER SIDE
F E D C B A
D C B A
30XA140-162
30XA220-302
a30-5741
a30-5743
G H I J K a30-5743 L
E F G H
a30-5741 COMPRESSOR SIDE
COMPRESSOR SIDE
COOLER SIDE COOLER SIDE

E D C B A G F E D C B A
30XA325-352
30XA180-202
a30-5744
a30-5742
F G H I J H I J K L M N
a30-5744
COMPRESSOR SIDE
a30-5742 COMPRESSOR SIDE
LEGEND
NOTE: See Table 1 for mounting weight at

each reference point.
Fig. 13 — Unit Mounting Weight Reference Points (Units with MCHX Condenser Coils)
54
Table 2 — Mounting Weights, Units with Al/Cu Condenser Coils
English
30XA MOUNTING WEIGHT (lb) — Al/Cu
140 2007 1554 938 1598 16735 1056 1794 1809 12,390
142 2087 1616 975 1648 1686 1094 1861 1881 12,847
160 2061 1581 953 1625 1665 1073 1814 1862 12,633
162 2136 1638 988 1671 1713 1108 1876 1930 13,059
180 979 1558 1239 1998 1601 1638 2085 984 1432 962 14,476
182 1004 1598 1270 2049 1633 1671 2136 1007 1467 986 14,821
200 984 1574 1263 2020 1607 1648 2098 992 1444 968 14,598
202 1006 1609 1291 2065 1635 1677 2143 1012 1474 989 14,900
220 883 1266 1697 1603 898 1626 1669 970 1520 1221 1359 902 15,613
222 904 1296 1737 1640 919 1656 1700 991 1558 1248 1389 923 15,957
240 900 1288 1723 1626 901 1629 1671 973 1529 1231 1383 920 15,773
242 921 1318 1763 1664 922 1659 1702 994 1563 1258 1414 941 16,117
260 566 1572 1701 834 2607 1494 2009 2585 935 1468 1592 566 17,930
262 573 1591 1721 844 2638 1507 2028 2615 945 1485 1610 573 18,132
280 569 1594 1734 843 2640 1497 2011 2597 939 1493 1613 569 18,099
282 576 1613 1755 853 2671 1510 2030 2627 949 1510 1631 576 18,301
300 578 1617 1762 862 2720 1513 2043 2671 951 1508 1634 578 18,439
302 594 1661 1810 885 2794 1543 2087 2742 975 1547 1677 594 18,911
325 856 856 1054 1607 859 2697 1623 2119 2562 957 1799 1399 856 856 20,102
327 877 877 1080 1647 881 2765 1652 2160 2624 979 1842 1432 877 877 20,574
350 860 860 1059 1623 869 2752 1633 2146 2616 962 1804 1403 860 860 20,308
352 881 881 1085 1663 891 2820 1662 2187 2679 984 1847 1436 881 881 20,780
SI
30XA MOUNTING WEIGHT (kg) — Al/Cu
140 910 705 425 725 742 479 814 821 5620
142 947 733 442 748 765 496 844 853 5,827
160 935 717 432 737 755 487 823 845 5730
162 969 743 448 758 777 502 851 875 5,924
30XA MOUNTING WEIGHT (kg) — Al/Cu*
180 444 707 562 906 726 743 946 446 649 436 6566
182 455 725 576 929 741 758 969 457 665 447 6,723
200 446 714 573 916 729 748 952 450 655 439 6622
202 456 730 586 937 742 761 972 459 668 449 6,759
220 401 574 770 727 407 738 757 440 689 554 616 409 7082
222 410 588 788 744 417 751 771 449 705 566 630 419 7,238
240 408 584 782 738 409 739 758 441 693 558 627 417 7155
242 418 598 800 755 418 753 772 451 709 570 641 427 7,311
260 257 713 772 378 1183 678 911 1173 424 666 722 257 8133
262 260 722 781 383 1197 684 920 1186 429 674 730 260 8,225
280 258 723 787 382 1197 679 912 1178 426 677 732 258 8210
282 261 732 796 387 1212 685 921 1192 431 685 740 261 8,301
300 262 733 799 391 1234 686 927 1212 431 684 741 262 8 364
302 269 753 821 401 1267 700 947 1244 442 702 761 269 8,578
325 388 388 478 729 390 1223 736 961 1162 434 816 635 388 388 9118
327 398 398 490 747 400 1254 749 980 1190 444 836 650 398 398 9,332
350 390 390 480 736 394 1248 741 973 1187 436 818 636 390 390 9212
352 400 400 492 754 404 1279 754 992 1215 446 838 651 400 400 9,426
NOTES
1. Al/Cu condenser coils have aluminum fins/copper tubing.
55
D C B A F E D C B A
30XA140-162
30XA220-302
a30-5741
a30-5743
E F G H G H I J K a30-5743 L
COMPRESSOR SIDE a30-5741 COMPRESSOR SIDE

30XA180-202
30XA325-352
a30-5742
a30-5744
a30-5742 a30-5744
COMPRESSOR SIDE COMPRESSOR SIDE

Fig. 14 — Unit Mounting Weight Reference Points (Units with Al/Cu Condenser Coils)
56
Table 3 — Mounting Weights, Units with Cu/Cu Condenser Coils — English
30XA MOUNTING WEIGHT (lb) — Cu/Cu
140 2188 1735 1058 1719 1755 1177 1975 1990 13,596
142 2267 1797 1096 1768 1806 1216 2042 2061 14,053
160 2242 1762 1074 1745 1786 1194 1995 2043 13,839
162 2316 1820 1109 1791 1833 1230 2057 2110 14,265
180 1099 1679 1359 2239 1722 1759 2327 1104 1552 1083 15,923
182 1124 1717 1390 2290 1754 1792 2379 1128 1586 1108 16,268
200 1105 1695 1384 2261 1728 1768 2340 1113 1564 1089 16,045
202 1127 1729 1412 2306 1756 1796 2385 1134 1594 1111 16,347
220 995 1378 1865 1771 1010 1738 1781 1082 1688 1389 1471 1014 17,181
222 1016 1407 1904 1808 1031 1767 1811 1104 1723 1417 1501 1035 17,525
240 1012 1400 1891 1794 1013 1741 1783 1085 1697 1399 1495 1032 17,341
242 1033 1429 1930 1831 1034 1770 1813 1107 1731 1427 1525 1054 17,685
260 679 1798 1814 947 2833 1607 2122 2812 1048 1581 1818 679 19,739
262 686 1817 1834 957 2864 1620 2140 2842 1059 1597 1837 686 19,941
280 682 1820 1847 956 2866 1610 2125 2823 1052 1606 1839 682 19,908
282 689 1839 1867 966 2897 1623 2143 2853 1063 1623 1858 689 20,110
300 699 1858 1883 983 2962 1634 2164 2912 1072 1628 1875.3 699 20,369
302 716 1903 1929 1007 3034 1664 2207 2982 1097 1666 1919 716 20,841
325 1037 1037 1175 1728 980 2939 1743 2240 2804 1078 1919 1520 1037 1037 22,273
327 1060 1060 1201 1767 1002 3005 1771 2280 2865 1100 1960 1552 1060 1060 22,745
350 1041 1041 1180 1743 990 2993 1754 2266 2857 1083 1925 1524 1041 1041 22,479
352 1064 1064 1206 1782 1012 3060 1782 2306 2919 1105 1966 1556 1064 1064 22,951
SI
30XA MOUNTING WEIGHT (kg) — Cu/Cu
140 992 787 480 780 796 534 896 903 6167
142 1028 815 497 802 819 551 926 935 6374
160 1017 799 487 792 810 541 905 927 6277
162 1051 826 503 812 831 558 933 957 6,471
180 498 762 616 1016 781 798 1055 501 704 492 7223
182 510 779 630 1039 796 813 1079 512 719 503 7,379
200 501 769 628 1026 784 802 1061 505 709 494 7278
202 511 784 640 1046 797 815 1082 514 723 504 7,415
220 451 625 846 803 458 788 808 491 765 630 667 460 7793
222 461 638 864 820 468 801 821 501 781 643 681 469 7,949
240 459 635 858 814 459 790 809 492 770 634 678 468 7866
242 469 648 875 831 469 803 822 502 785 647 692 478 8,022
260 308 816 823 430 1285 729 963 1276 475 717 825 308 8953
262 311 824 832 434 1299 735 971 1289 480 725 833 311 9,045
280 309 826 838 434 1300 730 964 1281 477 729 834 309 9030
282 313 834 847 438 1314 736 972 1294 482 736 843 313 9,122
300 317 843 854 446 1344 741 982 1321 486 739 851 317 9239
302 325 863 875 457 1376 755 1001 1353 498 756 871 325 9,453
325 470 470 533 784 445 1333 791 1016 1272 489 870 689 470 470 10,103
327 481 481 545 801 454 1363 803 1034 1300 499 889 704 481 481 10,317
350 472 472 535 791 449 1358 796 1028 1296 491 873 691 472 472 10,196
353 483 483 547 808 459 1388 808 1046 1324 501 892 706 483 483 10,410
NOTES
1. Cu/Cu condenser coils have copper fins/copper tubing.
57
D C B A F E D C B A
30XA140-162
30XA220-302
a30-5741
a30-5743
E F G H G H I J K a30-5743 L
COMPRESSOR SIDE a30-5741 COMPRESSOR SIDE

30XA180-202
30XA325-3520
a30-5742
a30-5744
a30-5742 a30-5744
COMPRESSOR SIDE COMPRESSOR SIDE

Fig. 15 — Unit Mounting Weight Reference Points (Units with Cu/Cu Condenser Coils)
58
Table 4 — Physical Data — English
UNIT 30XA WITH FLOODED COOLER 140 160 180 200 220
OPERATING WEIGHT (lb)*
Al-Cu Condenser Coils 12,390 12,633 14,476 14,598 15,613
Cu-Cu Condenser Coils 13,596 13,839 15,923 16,045 17,181
MCHX Condenser Coils 11,653 11,885 13,585 13,696 14,634
REFRIGERANT TYPE R-134a, EXV Controlled System
Refrigerant Charge (lb) Ckt A/Ckt B 202/121 225/159 205/205 225/225 270/225
Refrigerant Charge (lb) Ckt A/Ckt B 128/90 126/94 132/132 152/152 159.5/152
(MCHX)
COMPRESSORS Semi-Hermetic Twin Rotary Screws
Quantity 2 2 2 2 2
Speed (rpm) 3500
(Qty) Compressor Model Number (1) 06TT-266 (1) 06TT-301 (1) 06TT-266 (1) 06TT-301 (1) 06TT-356
Ckt A
(Qty) Compressor Model Number (1) 06TS-155 (1) 06TS-186 (1) 06TT-266 (1) 06TT-301 (1) 06TT-301
Ckt B
Oil Charge (gal), Ckt A/Ckt B 6.25/5.5 6.25/5.5 6.25/6.25 6.25/6.25 6.75/6.25
Minimum Capacity Step (%) 12 12 12 12 12
COOLER Flooded, Shell and Tube Type
Net Fluid Volume (gal.) 25.5 27.5 31.5 34.0 37.0
Maximum Refrigerant Pressure 220 220 220 220 220
(psig)
Maximum Water-Side Pressure 300 300 300 300 300
without Pumps (psig)
WATER CONNECTIONS
3/ 3/ 3/ 3/ 3/
Drain (NPT, in.) 8 8 8 8 8
Standard, Inlet and Outlet, 5 5 6 6 6
Victaulic (in.)
Number of Passes 2 2 2 2 2
Minus 1 Pass, Inlet and Outlet, 5 5 8 8 8
Victaulic (in.)
Plus 1 Pass, Inlet and Outlet, 5 5 6 6 6
Victaulic (in.)
CONDENSER FANS Shrouded Axial Type, Vertical Discharge
Fan Speed (rpm) 1140 1140 1140 1140 1140
No. Blades...Diameter (in.) 9...30 9...30 9...30 9...30 9...30
No. Fans (Ckt A/Ckt B) 6/4 6/4 6/6 6/6 7/6
Total Airflow (cfm) 124,000 124,000 148,800 148,800 161,200
CONDENSER COILS
No. Coils (Ckt A/Ckt B) 6/4 6/4 6/6 6/6 7/6
Total Face Area (sq ft) 234 234 281 281 305
CHASSIS DIMENSIONS (ft-in.)
Length 22-0 25-11 29-10
Width 7-43/4
Height 7-67/16
LEGEND
Cu — Copper
Al — Aluminum
EXV — Electronic Expansion Valve
*Operating weights include coil trim panels. See pages 53-58
mounting weight details.
59
Table 4 — Physical Data — English (cont)
UNIT 30XA WITH FLOODED COOLER 240 260 280 300 325 350
Al-Cu Condenser Coils 15,773 17,930 18,099 18,439 20,102 20,308
Cu-Cu Condenser Coils 17,341 19,739 19,908 20,369 22,273 22,479
MCHX Condenser Coils 14,783 16,797 16,955 17,218 18,735 18,927
Refrigerant Charge (lb) Ckt A/Ckt B 270/270 375/220 375/270 415/270 375/375 415/375
Refrigerant Charge (lb) Ckt A/Ckt B 159.5/159 233.5/156 226.5/159.5 230/161 226.5/226.5 231.5/226.5
(MCHX)
Quantity 2 2 2 2 2 2
Speed (rpm) 3500
(Qty) Compressor Model Number (1) 06TT-356 (1) 06TU-483 (1) 06TU-483 (1) 06TU-554 (1) 06TU-483 (1) 06TU-554
Ckt A
(Qty) Compressor Model Number (1) 06TT-356 (1) 06TT-301 (1) 06TT-356 (1) 06TT-356 (1) 06TU-483 (1) 06TU-483
Ckt B
Oil Charge (gal), Ckt A/Ckt B 6.75/6.75 7.5/6.75 7.5/6.75 7.5/6.75 7.5/7.5 7.5/7.5
Minimum Capacity Step (%) 12 12 12 12 12 12
Net Fluid Volume (gal.) 39.0 42.0 44.0 48.5 50.5 53.4
Maximum Refrigerant Pressure (psig) 220 220 220 220 220 220
Maximum Water-Side Pressure 300 300 300 300 300 300
WATER CONNECTIONS
3/ 3/ 3/ 3/ 3/ 3/
Drain (NPT, in.) 8 8 8 8 8 8
Standard, Inlet and Outlet, 6 8 8 8 8 8
Victaulic (in.)
Number of Passes 2 2 2 2 2 2
Minus 1 Pass, Inlet and Outlet, 8 8 8 8 8 8
Victaulic (in.)
Plus 1 Pass, Inlet and Outlet, 6 8 8 8 8 8
Victaulic (in.)
Fan Speed (rpm) 1140 1140 1140 1140 1140 1140
No. Blades...Diameter (in.) 9...30 9...30 9...30 9...30 9...30 9...30
No. Fans (Ckt A/Ckt B 7/6 9/6 9/7 10/6 9/9 9/9
Total Airflow (cfm) 161,200 186,000 198,400 198,400 223,200 223,200
CONDENSER COILS
No. Coils (Ckt A/Ckt B 7/6 9/6 9/7 10/6 9/9 9/9
Total Face Area (sq ft) 305 352 375 375 422 422
Length 29-10 33-9 37-8
Width 7-43/4
Height 7-67/16
LEGEND
Cu — Copper
Al — Aluminum
60
UNIT 30XA WITH DX COOLER 142 162 182 202 222 242
Al-Cu Condenser Coils 12,847 13,059 14,821 14,900 15,957 16,117
Cu-Cu Condenser Coils 14,052 14,265 16,268 16,347 17,525 17,685
MCHX Condenser Coils 12,110 12,311 13,930 13,998 14,978 15,127
(MCHX)
Speed (rpm) 3500
(Qty) Compressor (1) 06TT-266 (1) 06TT-301 (1) 06TT-266 (1) 06TT-301 (1) 06TT-356 (1) 06TT-356
Model Number Ckt A
(Qty) Compressor (1) 06TS-155 (1) 06TS-186 (1) 06TT-266 (1) 06TT-301 (1) 06TT-301 (1) 06TT-356
Model Number Ckt B
Oil Charge (gal), Ckt A/Ckt B 6.25/5.5 6.25/5.5 6.25/6.25 6.25/6.25 6.75/6.25 6.75/6.75
COOLER Direct Expansion
Net Fluid Volume (gal.) 63.5 63.5 73.5 73.5 71.0 71.0
Maximum Refrigerant Press. (psig) 220 220 220 220 220 220
Maximum Water-Side Press. 300 300 300 300 300 300
WATER CONNECTIONS
3/ 3/ 3/ 3/ 3/ 3/
Drain (NPT, in.) 4 4 4 4 4 4
Victaulic (in.)
Number of Passes — — — — — —
Minus 1 Pass, Inlet and Outlet, — — — — — —
Victaulic (in.)
Plus 1 Pass, Inlet and Outlet, — — — — — —
Victaulic (in.)
Fan Speed (rpm) 1140 1140 1140 1140 1140 1140
No. Blades...Diameter (in.) 9...30 9...30 9...30 9...30 9...30 9...30
No. Fans (Ckt A/Ckt B) 6/4 6/4 6/6 6/6 7/6 7/6
Total Airflow (cfm) 124,000 124,000 148,800 148,800 161,200 161,200
CONDENSER COILS
No. Coils (Ckt A/Ckt B) 6/4 6/4 6/6 6/6 7/6 7/6
Total Face Area (sq ft) 234 234 281 281 305 305
Length 22-0 25-11 29-10
Width 7-43/4
Height 7-67/16
LEGEND
Cu — Copper
Al — Aluminum
61
UNIT 30XA WITH DX COOLER 262 282 302 327 352
Al-Cu Condenser Coils 18,132 18,301 18,911 20,574 20,780
Cu-Cu Condenser Coils 19,941 20,110 20,841 22,745 22,951
MCHX Condenser Coils 16,999 17,157 17,690 19,207 19,399
(MCHX)
Quantity 2 2 2 2 2
Speed (rpm) 3500
(Qty) Compressor Model Number Ckt A (1) 06TU-483 (1) 06TU-483 (1) 06TU-554 (1) 06TU-483 (1) 06TU-554
(Qty) Compressor Model Number Ckt B (1) 06TT-301 (1) 06TT-356 (1) 06TT-356 (1) 06TU-483 (1) 06TU-483
Oil Charge (gal), Ckt A/Ckt B 7.5/6.75 7.5/6.75 7.5/6.75 7.5/7.5 7.5/7.5
Net Fluid Volume (gal.) 82.8 82.8 108.0 108.0 108.0
Maximum Refrigerant Press. (psig) 220 220 220 220 220
Maximum Water-Side Press. without Pumps (psig) 300 300 300 300 300
WATER CONNECTIONS
3/ 3/ 3/ 3/ 3/
Drain (NPT, in.) 4 4 4 4 4
Standard, Inlet and Outlet, Victaulic (in.) 6 6 6 6 6
Number of Passes — — — — —
Minus 1 Pass, Inlet and Outlet, Victaulic (in.) — — — — —
Plus 1 Pass, Inlet and Outlet, Victaulic (in.) — — — — —
Fan Speed (rpm) 1140 1140 1140 1140 1140
No. Blades...Diameter (in.) 9...30 9...30 9...30 9...30 9...30
No. Fans (Ckt A/Ckt B) 9/6 9/7 10/6 9/9 9/9
Total Airflow (cfm) 186,000 198,400 198,400 223,200 223,200
CONDENSER COILS
Total Face Area (sq ft) 352 375 375 442 442
Length 33-9 29-10
Width 7-43/4
Height 7-67/16
LEGEND
Cu — Copper
Al — Aluminum
62
Table 5 — Physical Data — SI
UNIT 30XA WITH FLOODED COOLER 140 160 180 200 220
OPERATING WEIGHT (kg)*
Al-Cu Condenser Coils 5 620 5 730 6 566 6 622 7 082
Cu-Cu Condenser Coils 6 167 6 277 7 223 7 278 7 793
MCHX Condenser Coils 5 286 5 391 6 162 6 213 6 638
Refrigerant Charge (kg) 92/55 102/72 93/93 102/10 112/102
Ckt A/Ckt B
Refrigerant Charge (kg) 58.0/40.8 57.2/42.6 59.9/59.9 68.9/68.9 72.3/68.9
Ckt A/Ckt B (MCHX)
Quantity 2 2 2 2 2
Speed (r/s) 58.3
(Qty) Compressor (1) 06TT-266 (1) 06TT-301 (1) 06TT-266 (1) 06TT-301 (1) 06TT-356
Model Number Ckt A
(Qty) Compressor (1) 06TS-155 (1) 06TS-186 (1) 06TT-266 (1) 06TT-301 (1) 06TT-301
Model Number Ckt B
Oil Charge (liters), Ckt A/Ckt B 23.7/20.8 23.7/23.7 23.7/23.7 23.7/23.7 25.6/23.7
Net Fluid Volume (liters) 96.5 104.1 119.2 128.7 140.1
Maximum Refrigerant Press. (kPa) 1516.8 1516.8 1516.8 1516.8 1516.8
Maximum Water-Side Press. 2 068 2 068 2 068 2 068 2 068
without Pumps (kPa)
WATER CONNECTIONS
3/ 3/ 3/ 3/ 3/
Drain (NPT, in.) 8 8 8 8 8
Victaulic (in.)
Minus 1 Pass, Inlet and Outlet, 5 5 8 8 8
Victaulic (in.)
Plus 1 Pass, Inlet and Outlet, 5 5 6 6 6
Victaulic (in.)
Fan Speed (r/s) 19.0 19.0 19.0 19.0 19.0
No. Blades...Diameter (mm) 9...762 9...762 9...762 9...762 9...762
No. Fans (Ckt A/Ckt B 6/4 6/4 6/6 6/6 7/6
Total Airflow (L/s) 58 522 58 522 70 226 70 226 76 078
CONDENSER COILS
No. Coils (Ckt A/Ckt B 6/4 6/4 6/6 6/6 7/6
Total Face Area (sq m) 22 22 26 26 28
CHASSIS DIMENSIONS (mm)
Length 6 693 7 887 9 081
Width 2255
Height 2300
LEGEND
Cu — Copper
Al — Aluminum
63
Table 5 — Physical Data — SI (cont)
UNIT 30XA WITH FLOODED COOLER 240 260 280 300 325 350
Al-Cu Condenser Coils 7 155 8 133 8 210 8 365 9 118 9 211
Cu-Cu Condenser Coils 7 866 8 954 9 031 9 240 10 103 10 196
MCHX Condenser Coils 6 706 7 619 7 691 7 811 8 498 8 585
Refrigerant Charge (kg) Ckt A/Ckt B 122.5/122.5 170.1/99.8 170.1/122.5 188.3/122.5 170.1/170.1 188.3/170.1
Refrigerant Charge (kg) 72.3/72.1 105.9/70.8 102.7/72.3 104.3/73.0 102.7/102.7 105.0/102.7
Ckt A/Ckt B (MCHX)
Speed (r/s) 58.3
(Qty) Compressor (1) 06TT-356 (1) 06TU-483 (1) 06TU-483 (1) 06TU-554 (1) 06TU-483 (1) 06TU-554
Model Number Ckt A
(Qty) Compressor (1) 06TT-356 (1) 06TT-301 (1) 06TT-356 (1) 06TT-356 (1) 06TU-483 (1) 06TU-483
Model Number Ckt B
Oil Charge (liter), Ckt A/Ckt B 25.6/25.6 28.4/25.6 28.4/25.6 28.4/25.6 28.4/28.4 28.4/28.4
Net Fluid Volume (liters) 147.6 159.0 166.6 183.6 191.2 202.1
Maximum Refrigerant Press. (kPa) 1516.8 1516.8 1516.8 1516.8 1516.8 1516.8
Maximum Water-Side Press. 2 068 2 068 2 068 2 068 2 068 2 068
without Pumps (kPa)
WATER CONNECTIONS
3/ 3/ 3/ 3/ 3/ 3/
Drain (NPT, in.) 8 8 8 8 8 8
Victaulic (in.)
Minus 1 Pass, Inlet and Outlet, 8 8 8 8 8 8
Victaulic (in.)
Plus 1 Pass, Inlet and Outlet, 6 8 8 8 8 8
Victaulic (in.)
Fan Speed (r/s) Standard 19.0 19.0 19.0 19.0 19.0 19.0
No. Blades...Diameter (mm) 9...762 9...762 9...762 9...762 9...762 9...762
No. Fans (Ckt A/Ckt B) 7/6 9/6 9/7 10/6 9/9 9/9
Total Airflow (L/s) 76 078 87 782 93 634 93 634 93 634 105 339
CONDENSER COILS
No. Coils (Ckt A/Ckt B) 7/6 9/6 9/7/ 10/6 9/9 9/9
Total Face Area (sq m) 28 33 35 35 39 39
Length 9 081 10 275 11 469
Width 2 255
Height 2 300
LEGEND
Cu — Copper
Al — Aluminum
64
UNIT 30XA WITH DX COOLER 142 162 182 202 222 242
Al-Cu Condenser Coils 5 827 5 923 6 723 6 759 7 238 7 311
Cu-Cu Condenser Coils 6 374 6 470 7 379 7 415 7 949 8 022
MCHX Condenser Coils 5 493 5 584 6 319 6 350 6 794 6 861
Refrigerant Charge (kg) Ckt A/Ckt B 80/47 91/57 82/82 91/91 112/90 112/112
Refrigerant Charge (kg) 46/27 46/28 51/51 56/56 61/57 61/61
Ckt A/Ckt B (MCHX)
Speed (r/s) 58.3
(Qty) Compressor (1) 06TT-266 (1) 06TT-301 (1) 06TT-266 (1) 06TT-301 (1) 06TT-356 (1) 06TT-356
Model Number Ckt A
(Qty) Compressor (1) 06TS-155 (1) 06TS-186 (1) 06TT-266 (1) 06TT-301 (1) 06TT-301 (1) 06TT-356
Model Number Ckt B
Oil Charge (liter), Ckt A/Ckt B 23.7/20.8 23.7/23.7 23.7/23.7 23.7/23.7 25.6/23.7 25.6/25.6
Net Fluid Volume (liters) 240 240 278 278 269 269
Maximum Refrigerant Press. (kPa) 1516.8 1516.8 1516.8 1516.8 1516.8 1516.8
Maximum Water-Side Press. 2 068 2 068 2 068 2 068 2 068 2 068
without Pumps (kPa)
WATER CONNECTIONS
3/ 3/ 3/ 3/ 3/ 3/
Drain (NPT, in.) 4 4 4 4 4 4
Victaulic (in.)
Minus 1 Pass, Inlet and Outlet, — — — — — —
Victaulic (in.)
Plus 1 Pass, Inlet and Outlet, — — — — — —
Victaulic (in.)
Fan Speed (r/s) Standard 19.0 19.0 19.0 19.0 19.0 19.0
No. Blades...Diameter (mm) 9...762 9...762 9...762 9...762 9...762 9...762
No. Fans (Ckt A/Ckt B) 6/4 6/4 6/6 6/6 7/6 7/6
Total Airflow (L/s) 58 522 58 522 70 226 70 226 76 078 76 078
CONDENSER COILS
No. Coils (Ckt A/Ckt B) 6/4 6/4 6/6 6/6 7/6 7/6
Total Face Area (sq m) 22 22 26 26 28 28
Length 6 693 7 887 9 081
Width 2 255
Height 2 300
LEGEND
Cu — Copper
Al — Aluminum
65
UNIT 30XA WITH DX COOLER 262 282 302 327 352

Al-Cu Condenser Coils 8 225 8 302 8 578 9 332 9 425
Cu-Cu Condenser Coils 9 045 9 122 9 454 10 317 10 410
MCHX Condenser Coils 7 711 7 783 8 024 8 712 8 799
Refrigerant Charge (kg) Ckt A/Ckt B 150/93 150/116 175/118 156/156 174/156
Refrigerant Charge (kg) 85/64 82/66 175/118 88/88 91/88
Ckt A/Ckt B (MCHX)
Quantity 2 2 2 2 2
Speed (r/s) 58.3
(Qty) Compressor (1) 06TU-483 (1) 06TU-483 (1) 06TU-554 (1) 06TU-483 (1) 06TU-554
Model Number Ckt A
(Qty) Compressor (1) 06TT-301 (1) 06TT-356 (1) 06TT-356 (1) 06TU-483 (1) 06TU-483
Model Number Ckt B
Oil Charge (liter), Ckt A/Ckt B 28.4/25.6 28.4/25.6 28.4/25.6 28.4/28.4 28.4/28.4
Net Fluid Volume (liters) 313 313 409 409 409
Maximum Refrigerant Press. (kPa) 1516.8 1516.8 1516.8 1516.8 1516.8
Maximum Water-Side Press. without 2 068 2 068 2 068 2 068 2 068
Pumps (kPa)
WATER CONNECTIONS
3/ 3/ 3/ 3/ 3/
Drain (NPT, in.) 4 4 4 4 4
Victaulic (in.)
Minus 1 Pass, Inlet and Outlet, — — — — —
Victaulic (in.)
Plus 1 Pass, Inlet and Outlet, — — — — —
Victaulic (in.)
Fan Speed (r/s) Standard 19.0 19.0 19.0 19.0 19.0
No. Blades...Diameter (mm) 9...762 9...762 9...762 9...762 9...762
No. Fans (Ckt A/Ckt B) 9/6 9/7 10/6/ 9/9 9/9
Total Airflow (L/s) 87 782 93 634 93 634 93 634 105, 339
CONDENSER COILS
Total Face Area (sq m) 33 35 35 39 39
Length 10 275 11 469
Width 2 255
Height 2 300
LEGEND
Cu — Copper
Al — Aluminum
66
RIGGING UNIT (See Fig. 16 and 17) — The 30XA units the bag must be removed to gain access to the rigging holes in
with Greenspeed® intelligence are designed for overhead rig- the base rail.
ging and it is important that this method be used. Holes are pro- If overhead rigging is not available, the unit can be moved
vided in frame base channels, marked for rigging (see rigging on rollers or dragged. When unit is moved on rollers, the unit
label on unit). Field-supplied shackles are required to facilitate skid, if equipped, must be removed. To lift the unit, use jacks at
lifting. Secure the shackles to the base rails at the points noted the rigging points. Use a minimum number of rollers to distrib-
on the rigging label. See Table 6 for the number of lifting ute the load such that the rollers are no more than 6 ft (1.8 m)
points for each unit. apart. If the unit is to be dragged, lift the unit as described
Do not use a forklift truck to move the units. above, and place unit on a pad. Apply moving force to the pad,
Use spreader bars to keep cables or chains clear of unit sides. and not the unit. When in its final location, raise the unit and
As further protection, plywood sheets may be placed against remove the pad. If the unit was shipped with protection, it must
sides of unit, behind cables or chains. Run cables or chains to a be removed before start-up. The shipping bag for export units
central suspension point so that angle from horizontal is not less must be removed before start-up.
than 45 degrees. Raise and set unit down carefully. See Fig. 16 Table 6 — Number of Lifting Points for
and 17 for rigging centers of gravity. 30XA140-352
For shipping, some domestic units and all export units are 30XA UNIT SIZE NUMBER OF LIFTING POINTS
mounted on a wooden skid under entire base of unit. Skid can 140-162 8
be removed before unit is moved to installation site. Lift the 180-202 10
unit from above to remove skid. See Fig. 16 and 17 for rigging 220-352 12
centers of gravity. On export units, the top skid can be used as
the spreader bars. If the unit was shipped with a shipping bag,
67
A6
Fig. 16 — Unit Rigging Label Detail 30XA140-202
68
7
Fig. 17 — Unit Rigging Label Detail 30XA220-352
69
Step 3 — Make Refrigerant, Cooler Fluid and applications where high stability is critical, or operation at
Drain Piping Connections ambient temperatures below 32 F (0° C) is expected, the loop
volume should be increased to 6 to 10 gallons per ton (6.46 to
CAUTION 10.76 liters per kW) of cooling. In order to achieve this
volume, it may be necessary to add a water storage tank to the
Remove the chilled water flow switch, entering and leaving water loop. If a storage tank is added to the system, it should be
water thermistors before welding connecting piping. Rein- properly vented so that the tank can be completely filled and all
stall flow switch and thermistors after welding is complete. air eliminated. Failure to do so could cause lack of pump
Failure to remove these devices may cause unit damage. stability and poor system operation. Any storage tank that is
placed in the water loop should have internal baffles to allow
thorough mixing of the fluid. See Fig. 22.
GENERAL — See Fig. 18 and 19 for typical piping and System Piping — Proper system design and installation proce-
wiring. The Victaulic connections allow clamp-on connection
dures should be followed closely. The system must be
of water lines to the coolers in all 30XA units. See Table 7 for
30XA unit operating range. See Fig. 20 for cooler option constructed with pressure tight components and thoroughly
tested for installation leaks.
dimensions. A flow sensor is factory-installed in the side of the
entering fluid nozzle for flooded cooler units and is located in Installation of water systems should follow sound engineer-
the leaving fluid nozzle for direct expansion (DX) cooler units. ing practice as well as applicable local and industry standards.
See Fig. 21. Improperly designed or installed systems may cause unsatis-
factory operation and/or system failure. Consult a water
Minimum Loop Volume — The preferred minimum loop vol-
treatment specialist or appropriate literature for information
ume is dependent on the type of application. In order to obtain regarding filtration, water treatment, and control devices. Fig-
leaving water temperature stability for comfort cooling appli- ures 23 and 24 show a typical installation and components.
cations, a minimum of 3 gallons per ton (3.25 liters per kW) is
required on all unit sizes. For process cooling applications,
FIELD-SUPPLIED
FUSED DISCONNECT
UNIT POWER
FIELD-SUPPLIED
FUSED DISCONNECT
CONTROL POWER
BALANCING VALVE/
SHUT OFF* VFD END
(VFD NOT SHOWN
IN PICTURE)
VIBRATION 20-MESH STRAINER*
ELIMINATORS*
SHUT OFF VALVE* A30-5787
DRAIN PRESSURE/
SHUTOFF TEMPERATURE TAPS*
PUMP VALVE
LEGEND NOTES:
1. Chiller must be installed level to maintain proper compressor oil return.
FD — Fused Disconnect 2. Piping shown are general points-of-connection guides only and are not
intended for a specific installation. Wiring and piping shown are for a quick
Airflow Through Condenser overview of system and are not in accordance with recognized standards.
Chilled Water Piping 3. All wiring must comply with applicable local and national codes.
4. All piping must follow standard piping techniques. Refer to Carrier System
Power Wiring Design Manual or appropriate ASHRAE (American Society of Heating,
Refrigerating, and Air-Conditioning Engineers) handbook for details.
*Field-installed. 5. A 20 mesh strainer is required within 10 ft (3 m) of the cooler.
Fig. 18 — 30XA Flooded Cooler Typical Piping and Wiring
70
FIELD-SUPPLIED
FUSED DISCONNECT
UNIT POWER
FIELD-SUPPLIED
FUSED DISCONNECT
CONTROL POWER
BALANCING VALVE/
SHUT OFF*
PRESSURE/
TEMPERATURE TAPS*
STRAINER*†
GATE VALVE* DRAIN
VIBRATION SHUTOFF
ELIMINATORS* VALVE
PUMP PRESSURE/
TEMPERATURE TAPS* a30-5309
LEGEND NOTES:
1. Chiller must be installed level to maintain proper compressor oil return.
Airflow Through Condenser 2. Piping shown are general points-of-connection guides only and are not
intended for a specific installation. Wiring and piping shown are for a quick
Power Wiring overview of system and are not in accordance with recognized standards.
Chilled Water Piping 3. All wiring must comply with applicable local and national codes.
4. All piping must follow standard piping techniques. Refer to Carrier System
*Field-installed. Design Manual or appropriate ASHRAE (American Society of Heating,
Refrigerating, and Air-Conditioning Engineers) handbook for details.
5. A 20 mesh strainer is required within 10 ft (3 m) of the cooler.
Fig. 19 — 30XA DX Cooler Typical Piping and Wiring
71
ENGLISH
STANDARD COOLER
30XA Distance to
UNIT Distance to Leaving Height Leaving Water Distance to Entering Height Entering Victaulic
Leaving/Entering
SIZE* Water Connection Connection Water Connection Water Connection Connection Size
Water Connection
(in.) (in.) (in.) (in.) (in.)
(in.)
140 121.5 21.3 69.1 121.5 10.6 5.0
160 121.5 21.3 69.1 121.5 10.6 5.0
180 177.7 22.5 70.2 177.7 11.3 6.0
200 177.3 22.5 70.2 177.3 11.3 6.0
220 224.7 22.5 70.2 224.7 11.3 6.0
240 224.7 22.5 70.2 224.7 11.3 6.0
260 304.7 23.6 71.1 304.7 12.2 8.0
280 304.7 23.6 71.1 304.7 12.2 8.0
300 304.7 23.6 71.1 304.7 12.2 8.0
325 349.0 23.6 71.1 349.0 12.2 8.0
350 349.0 23.6 71.1 349.0 12.2 8.0
PLUS ONE PASS COOLER MINUS ONE PASS COOLER

Distance to Distance Distance to Distance to
30XA Distance to Height Height Distance to Height Height
Leaving/ to Victaulic Leaving/ Victaulic
UNIT Leaving Leaving Entering Leaving Leaving Entering Entering
Entering Entering Connection Entering Connection
SIZE* Water Water Water Water Water Water Water
Water Water Size Water Size
Connection Connection Connection Connection Connection Connection Connection
Connection Connection (in.) Connection (in.)
(in.) (in.) (in.) (in.) (in.) (in.) (in.)
(in.) (in.) (in.)
140 1.2 21.3 69.1 121.5 10.6 5.0 –2.2 15.9 69.1 124.8 15.9 6.0
160 1.2 21.3 69.1 121.5 10.6 5.0 –2.2 15.9 69.1 124.8 15.9 6.0
180 53.6 22.4 70.2 180.6 11.4 6.0 53.6 13.2 70.2 180.6 13.2 8.0
200 53.2 22.4 70.2 180.2 11.4 6.0 53.2 13.2 70.2 180.2 13.2 8.0
220 100.6 22.4 70.2 227.6 11.4 6.0 100.6 13.2 70.2 227.6 13.2 8.0
240 100.6 22.4 70.2 227.6 11.4 6.0 100.6 13.2 70.2 227.6 13.2 8.0
260 180.3 23.4 71.1 310.3 12.5 8.0 180.3 16.3 71.1 310.3 16.3 8.0
280 180.3 23.4 71.1 310.3 12.5 8.0 180.3 16.3 71.1 310.3 16.3 8.0
300 180.3 23.4 71.1 310.3 12.5 8.0 180.3 16.3 71.1 310.3 16.3 8.0
325 224.7 23.4 71.1 354.7 12.5 8.0 224.7 16.3 71.1 354.7 16.3 8.0
350 224.7 23.4 71.1 354.7 12.5 8.0 224.7 16.3 71.1 354.7 16.3 8.0
SI
STANDARD COOLER
Distance to
30XA Distance to Height Distance to Height
Leaving/ Victaulic
UNIT Leaving Leaving Entering Entering
Entering Connection
SIZE* Water Water Water Water
Water Size
Connection Connection Connection Connection
Connection (mm)
(mm) (mm) (mm) (mm)
(mm)
140 3085.8 540.5 1756.2 3085.8 268.7 127.0
160 3085.8 540.5 1756.2 3085.8 268.7 127.0
180 4512.3 571.0 1782.1 4512.3 287.0 152.4
200 4502.4 571.0 1782.1 4502.4 287.0 152.4
220 5706.2 571.0 1782.1 5706.2 287.0 152.4
240 5706.2 571.0 1782.1 5706.2 287.0 152.4
260 7739.6 600.2 1804.9 7739.6 310.1 203.2
280 7739.6 600.2 1804.9 7739.6 310.1 203.2
300 7739.6 600.2 1804.9 7739.6 310.1 203.2
325 8865.1 600.2 1804.9 8865.1 310.1 203.2
350 8865.1 600.2 1804.9 8865.1 310.1 203.2
PLUS ONE PASS COOLER MINUS ONE PASS COOLER

Distance to Distance to
30XA Distance to Height Distance to Height Distance to Height Distance to Height
Leaving/ Victaulic Leaving/ Victaulic
UNIT Leaving Leaving Entering Entering Leaving Leaving Entering Entering
Entering Connection Entering Connection
SIZE* Water Water Water Water Water Water Water Water
Water Size Water Size
Connection Connection Connection Connection Connection Connection Connection Connection Connection Connection
(mm) (mm)
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
(mm) (mm)
140 30.1 540.5 1756.2 3085.8 268.7 127.0 –55.0 404.6 1756.2 3170.8 404.6 152.4
160 30.1 540.5 1756.2 3085.8 268.7 127.0 –55.0 404.6 1756.2 3170.8 404.6 152.4
180 1361.4 569.5 1782.1 4587.2 288.5 152.4 1361.4 336.0 1782.1 4587.2 336.0 203.2
200 1351.6 569.5 1782.1 4577.4 288.5 152.4 1351.6 336.0 1782.1 4577.4 336.0 203.2
220 2555.3 569.5 1782.1 5781.1 288.5 152.4 2555.3 336.0 1782.1 5781.1 336.0 203.2
240 2555.3 569.5 1782.1 5781.1 288.5 152.4 2555.3 336.0 1782.1 5781.1 336.0 203.2
260 4580.8 593.9 1804.9 7882.8 316.5 203.2 4580.8 413.3 1804.9 7882.8 413.3 203.2
280 4580.8 593.9 1804.9 7882.8 316.5 203.2 4580.8 413.3 1804.9 7882.8 413.3 203.2
300 4580.8 593.9 1804.9 7882.8 316.5 203.2 4580.8 413.3 1804.9 7882.8 413.3 203.2
325 5706.4 593.9 1804.9 9008.4 316.5 203.2 5706.4 413.3 1804.9 9008.4 413.3 203.2
350 5706.4 593.9 1804.9 9008.4 316.5 203.2 5706.4 413.3 1804.9 9008.4 413.3 203.2
NOTE: Refer to dimensional drawings for all other unit dimensions.
Top View Side View
Coil
Distance to
Leaving/Entering
Water Connection Leaving Entering
W ater W ater
Cooler
Height Leaving Height Entering

Water Connection Water Connection
Distance to Entering
Water Connection
Distance to Leaving
Water Connection
Fig. 20 — Flooded Cooler Option Dimensions
72
Table 7 —30XA Minimum and Maximum Cooler Flow Rates
ITEM MINIMUM MAXIMUM
Cooler Leaving Water Temperature* 40 F (4.4 C) 60 F (15 C)
Cooler Entering Water Temperature† 45 F (7.2 C) 70 F (21.1 C)
30XA Nominal Flow Rate Number of Minimum Flow Rate** Maximum Flow Rate
Cooler
UNIT SIZE (gpm) (L/s) Passes (gpm) (L/s) (gpm) (L/s)
Standard, Flooded 2 134 8.5 538 33.9
140 318 20.1 Plus One Pass, Flooded 3 73 4.6 293 18.5
Minus One Pass, Flooded 1 324 20.4 1296 81.8
142 303.5 19.1 DX Cooler — 152 9.6 607 38.2
160 365 23 Plus One Pass, Flooded 3 98 6.2 391 24.7
162 347 21.9 DX Cooler — 174 10.9 694 43.7
182 401.7 25.3 DX Cooler — 201 12.6 803 50.6
202 447.1 28.2 DX Cooler — 224 14.1 894 56.3
222 493 31.1 DX Cooler — 246 15.5 950 59.9
240 546 34.4 Plus One Pass, Flooded 3 147 9.3 587 37
242 530 33.5 DX Cooler — 265 16.7 950 59.9
262 583 36.8 DX Cooler — 292 18.4 950 59.9
Standard, Flooded 2 293 18.5 1173 74
282 627 39.5 DX Cooler — 313 19.8 950 59.9
300 687 43.4 Plus One Pass, Flooded 3 174 11 697 44
302 665 42.0 DX Cooler — 333 21.0 1331 83.9
Standard, Flooded 2 361 22.8 1442 91
327 720 45.4 DX Cooler — 360 22.7 1440 90.8
352 757 47.8 DX Cooler — 379 23.9 1514 95.5
*For applications requiring cooler leaving water temperature operation at less than NOTES:
40 F (4.4 C), the units require the use of antifreeze and application may require the 1. The 30XA units will start and pull down with loop temperatures up to 95 F (35 C).
brine option. Contact your local Carrier representative for more information. 2. Nominal flow rates required at AHRI (Air-Conditioning, Heating, and Refrigeration
†For applications requiring cooler entering water temperature operation at less than Institute) conditions 44 F (7 C) leaving fluid temperature, 54 F (12 C) entering wa-
45 F (7.2 C), contact your local Carrier representative for unit selection using the ter temperature, 95 F (35 C) ambient. Fouling factor 0.00010 ft2-hr-F/Btu
Carrier electronic catalog. (0.000018 m2-K/kW).
** For minimum cooler flow rate with brine applications, refer to E-CAT software per- 3. To obtain proper temperature control, cooler loop fluid volume must be at least
formance. 3 gal/ton (3.23 L/kW) of chiller nominal capacity for air conditioning and at least
6 gal/ton (6.5 L/kW) for process applications or systems that must operate in low
ambient temperatures (below 32 F [0° C]).
73
1. Install automatic air vents at all high points in the system.
(If the 30XA unit is located at the high point of the
system, a vent can be installed on the piping leaving the
heat exchanger on the 1/4 in. NPT female port.)
2. Install an air separator in the water loop, at the place
where the water is at higher temperatures and lower
pressures — usually in the chilled water return piping. On
a primary-secondary system, the highest temperature wa-
ter is normally in the secondary loop, close to the decou-
pler. Preference should be given to that point on the sys-
tem (see Fig. 23). In-line or centrifugal air separators are
readily available in the field.
If it is not possible to install air separators at the place of the
highest temperature and lowest pressure, preference should be
given to the points of highest temperature. It is important that
the pipe be sized correctly so that free air can be moved to the
point of separation. Generally, a water velocity of at least 2 feet
per second (0.6 m per second) will keep free air entrained and
prevent it from forming air pockets.
Automatic vents should be installed at all physically elevat-
ed points in the system so that air can be eliminated during sys-
a30-5323
FLOW SWITCH tem operation. Provisions should also be made for manual
venting during the water loop fill.
Fig. 21 — Flow Switch Location
Flooded Cooler Units Field Piping — When facing the
cooler side of the unit, the inlet (return) water connection is on
the bottom. It is required that a field-supplied strainer with a
minimum size of 20 mesh be installed within 10 ft (3.05 m) of
the cooler inlet to prevent debris from damaging internal tubes
of the cooler. The outlet (supply) water connection is on the
top. The cooler has water-side victaulic-type connections (fol-
low connection directions as provided by the coupling manu-
facturer). Provide proper support for the piping. If accessory
security grilles have been added, holes must be cut in the
BAD GOOD grilles for field piping and insulation. See Fig. 24 for a typical
piping diagram of a 30XA unit with Greenspeed® intelligence.
A drain connection is located at the leaving water (supply) end
of cooler. See Fig. 2-6 for connection location. Insulate the
drain piping (in the same manner as the chilled water piping)
for at least 12 in. (305 mm) from the unit.
Flooded Cooler Dual Chiller Control — The Touch Pilot™
controller allows 2 chillers (piped in parallel or series) to operate
as a single chilled water plant with standard control functions co-
ordinated through the master chiller controller. This standard
BAD GOOD Touch Pilot feature requires a communication link between the 2
chillers on the CCN Bus.
a30-3185
Fig. 22 — Tank Baffling There are several advantages to this type of control:
• redundancy (multiple circuits)
FLOODED COOLER UNITS • better low load control, (lower tonnage capability)
Flooded Cooler Air Separation — For proper system opera- • lower rigging lift weights (two machines rather than one
tion, it is essential that water loops be installed with proper large machine)
means to manage air in the system. Free air in the system can • chiller lead-lag operation (evens the wear between the
cause noise, reduce terminal output, stop flow, or even cause two machines)
pump failure due to pump cavitation. For closed systems, Flooded Cooler Dual Chiller Leaving Water Sensor — If the
equipment should be provided to eliminate all air from the dual chiller algorithm is used, and the machines are installed in
system. parallel, a dual chilled water sensor must be installed for each
The amount of air that water can hold in solution depends module. Install the well in the common leaving water header.
on the pressure and temperature of the water/air mixture. Air is See Fig. 25.
less soluble at higher temperatures and at lower pressures. Flooded Cooler Parallel Dual Chiller Operation — Parallel
Therefore, separation can best be done at the point of highest chiller operation is the recommended option for dual chiller
water temperature and lowest pressure. Typically, this point control. In this case, each chiller must control its own dedicated
would be on the suction side of the pump as the water is return- pump or isolation valve. Balancing valves are recommended to
ing from the system or terminals. This is generally the optimal ensure proper flow in each chiller. Two field-supplied and in-
place to install an air separator, if possible. stalled dual chiller leaving water temperature sensors are re-
quired, one for each module, for this function to operate
properly.
Consider adding additional isolation valves to isolate each
chiller to allow for service on a machine, and still allow for par-
tial capacity from the other chiller. See Fig 25.
74
Flooded Cooler Series Dual Chiller Operation — Series standard cooler pass arrangement for low flow, high cooler
chiller operation is an alternate control method supported by temperature rise applications.
the Touch Pilot control system. Certain applications might re- Consider adding additional piping and isolation valves to
quire that the two chillers be connected in series. For nominal isolate each chiller to allow for service on a machine, and still
10º F (5.6º C) cooler ranges, use the minus 1 pass cooler ar- allow for partial capacity from the other chiller. See Fig. 26.
rangements to reduce the fluid-side pressure drop. Use the
Distribution Pump a30-4002ef
Chiller 1
Chiller 2
Zone 1
Zone 2
Zone 3
Decoupler Expansion
Tank(s)
Air Separator
with Vent
NOTE: Expansion tanks for 30XA hydronic kits must be installed for chillers piped in parallel in the primary water loop.
Fig. 23 —Typical Air Separator and Expansion Tank Location on Primary-Secondary Systems
V
V T1 PP Chilled Water Out
HEATER
HEATER
Chilled Water In
D FS PP T2
D
LEGEND
D — Drain, 3/4-in. NPT
FS — Flow Switch
PP — Pipe Plug, 1/4-in. NPT
T1 — Leaving Water Thermistor a30-5326
T2 — Entering Water Thermistor
V — Vent, 3/8-in. NPT
— 20
20 Mesh
Mesh Strainer
Stainer required within 10 ft (3 m) of cooler
— Relief Valve
Fig. 24 — Typical Piping Diagram for 30XA Units with Greenspeed® Intelligence
75
CONTROL
BOX
MASTER CHILLER PUMP & CHECK VALVE a30-5294
OPT
M
OR MOTORIZED VALVE
OPT
LEGEND
CONTROL
BOX LWT — Leaving Water Temperature
Field-Installed Communication Bus (slashes
SLAVE CHILLER
PUMP & CHECK VALVE
indicate number of conductor wires)
Field-Installed Wiring
Optional Piping
OPT
M Isolation Valve
OR MOTORIZED VALVE M Motorized Valve

OPT
Check Valve
DUAL CHILLER
LWT SENSORS
& WELLS
Fig. 25 — Parallel Dual Chiller Operation
CONTROL
BOX
SLAVE CHILLER
a30-5295
PUMP
OPT OPT
CONTROL
OPT
BOX
MASTER CHILLER
LEGEND
Field-Installed Communication Bus (slashes
OPT OPT OPT indicate number of conductor wires)
Field-Installed Wiring
Optional Piping
Isolation Valve
Fig. 26 — Series Dual Chiller Operation (Not Recommended for DX Cooler)
IMPORTANT: Automatic vents should be located in CAUTION

accessible locations for maintenance purposes and
protected from freezing. Applications that utilize fresh water as the circulated fluid
require that the circulating pump be controlled directly by
Flooded Cooler Cooler Pump Control — the chiller. Operation with fresh water is not fail-safe
It is required that cooler pump control be utilized on all should there be a loss of power to the chiller or to the circu-
chillers unless the chilled water pump runs continuously or the lating pump. Freeze damage due to power loss or disabling
chilled water system contains a suitable antifreeze solution. chiller pump control in fresh water systems will impair or
otherwise negatively affect the warranty.
Refer to the control and power wiring schematic on page 83

for proper connection of the cooler pump (PMP1 and PMP2).
The cooler pump output will remain energized for 30 seconds
after all compressors stop due to an OFF command. In the
event a freeze protection alarm is generated, the cooler pump
output will be energized regardless of the cooler pump control
software configuration. The cooler pump output is also
76
energized when certain alarms are generated. A thermal flow pressures — usually in the chilled water return piping. On
sensor is factory installed in the entering fluid nozzle to prevent a primary-secondary system, the highest temperature wa-
operation without flow through the cooler. See Fig. 27. The ter is normally in the secondary loop, close to the decou-
flow sensor is factory wired. pler. Preference should be given to that point on the sys-
Proper software configuration of the cooler pump control tem (see Fig. 23). In-line or centrifugal air separators are
parameters is required to prevent possible cooler freeze-up. readily available in the field.
Refer to the Controls, Start-Up, Operation, Service and It may not be possible to install air separators at the place of
Troubleshooting guide for more information. the highest temperature and lowest pressure. In such cases,
preference should be given to the points of highest temperature.
It is important that the pipe be sized correctly so that free air
1/4 in. NPT

4.2 in. (107 mm)
can be moved to the point of separation. Generally, a water
(7.7 mm)
0.30 in.
TORQUE WITH WRENCH
7/8 in. (22 mm) 0.87 in.
velocity of at least 2 feet per second (0.6 m per second) will
(22 mm) keep free air entrained and prevent it from forming air pockets.
Automatic vents should be installed at all physically elevat-
M12X1
ed points in the system so that air can be eliminated during sys-

tem operation. Provisions should also be made for manual
venting during the water loop fill.
Fig. 27 — Thermal Flow Sensor DX Cooler Units Field Piping — When facing the cooler side
Flooded Cooler Brine Units — For operating units with of the unit, the inlet (return) water connection is located on the
fluid temperatures less than 40 F (4.4 C), add sufficient right side of cooler. It is required that a field-supplied strainer
inhibited glycol or other suitable corrosion-resistant anti- with a minimum size of 20 mesh be installed within 10 ft
freeze solution to prevent cooler freeze-up. (3.05 m) of the cooler inlet to prevent debris from damaging in-
ternal tubes of the cooler. The outlet (supply) water connection
DX COOLER UNITS is on the left side of cooler. The cooler has water-side Victaulic-
DX Cooler Air Separation — For proper system operation, it type connections (follow connection directions as provided by
is essential that water loops be installed with proper means to the coupling manufacturer). Provide proper support for the pip-
manage air in the system. Free air in the system can cause ing. If accessory security grilles have been added, holes must
noise, reduce terminal output, stop flow, or even cause pump be cut in the grilles for field piping and insulation. See Fig. 28
failure due to pump cavitation. For closed systems, equipment for a typical piping diagram of a 30XA unit with DX cooler.
should be provided to eliminate all air from the system. A drain connection is located at the bottom of the cooler
The amount of air that water can hold in solution depends shell near thewater outlet end of the cooler. See Fig. 7-12 for
on the pressure and temperature of the water/air mixture. Air is connection location. Insulate the drain piping (in the same
less soluble at higher temperatures and at lower pressures. manner as the chilled water piping) for at least 12 in. (305 mm)
Therefore, separation can best be done at the point of highest from the unit.
water temperature and lowest pressure. Typically, this point DX Cooler Dual Chiller Control — The Touch Pilot™ con-
would be on the suction side of the pump as the water is return- troller allows two chillers (piped in parallel or series) to operate
ing from the system or terminals. This is generally the optimal as a single chilled water plant with standard control functions
place to install an air separator, if possible. coordinated through the master chiller controller. This standard
1. Install automatic air vents at all high points in the system. Touch Pilot feature requires a communication link between the
(If the 30XA unit is located at the high point of the sys- two chillers on the CCN Bus.
tem, a vent can be installed on the cooler shell on the
1/4 in. NPT female port.)
2. Install an air separator in the water loop, at the place

where the water is at higher temperatures and lower
D V
Heater (Optional)
T1 FS PP PP T2
LEGEND
D — Drain, 3/4-in. NPT
FS — Flow Switch
PP — Pipe Plug, 1/4-in. NPT
T1 — Leaving Water Thermistor Pressure Relief*
T2 — Entering Water Thermistor
V — Vent, 1/4-in. NPT Flexible Connections*
*Field-supplied and installed.

**Field-supplied and installed, and required Isolation Valve*
within 10 ft (3 m) of cooler inlet.
20 Mesh Strainer**
Chilled Water Chilled Water
Out In
Fig. 28 — Typical Piping Diagram on 30XA142,162,182, 202 A30-5325
77
There are several advantages to this type of control: DX Cooler Brine Units — For operating units with fluid
• redundancy (multiple circuits) temperatures less than 40 F (4.4 C), add sufficient inhibited
• better low load control, (lower tonnage capability) glycol or other suitable corrosion-resistant antifreeze solu-
• lower rigging lift weights (two machines rather than one tion to prevent cooler freeze-up.
large machine) PREPARATION FOR YEAR-ROUND OPERATION — In
• chiller lead-lag operation (evens the wear between the areas where the piping or unit is exposed to 32 F (0q C) or
two machines) lower ambient temperatures, freeze-up protection is required
DX Cooler Dual Chiller Leaving Water Sensor — If the using inhibited glycol or other suitable corrosion-resistant anti-
dual chiller algorithm is used, and the machines are installed in freeze solution and electric heater tapes. Heater tapes on piping
parallel, a dual chilled water sensor must be installed for each should have a rating for area ambient temperatures and be cov-
module. Install the well in the common leaving water header. ered with a suitable thickness of closed-cell insulation. Route
See Fig. 25. power for the heater tapes from a separately fused disconnect.
DX Cooler Parallel Dual Chiller Operation — Parallel chill- Mount the disconnect within sight from the unit per local or
er operation is the recommended option for dual chiller control. NEC (National Electric Code) codes. Identify disconnect at
In this case, each chiller must control its own dedicated pump heater tape power source with a warning that power must not
or isolation valve. Balancing valves are recommended to insure be turned off except when servicing unit.
proper flow in each chiller. Two field-supplied and installed
dual chiller leaving water temperature sensors are required, one IMPORTANT: Adding antifreeze solution is the only
for each module for this function to operate properly. certain means of protecting the unit from freeze-up if
Consider adding additional isolation valves to isolate each heater fails or electrical power is interrupted or lost
chiller to allow for service on a machine, and still allow for par- while temperatures are below 32 F (0q C).
tial capacity from the other chiller.
DX Cooler Series Dual Chiller Operation — Series chiller A drain connection is located at the bottom of the cooler
operation is an alternate method supported by the Touch Pilot head for units with a flooded cooler and on the bottom of the
control system but is not recommended for DX applications. cooler shell for units with a DX cooler. See Fig. 7-12 for con-
Certain applications with high temperature rise across the units nection location. Install shut-off valves to the drain line before
may require that two chillers be connected in series. filling the system with fluid.
Consider adding additional isolation valves to isolate each Low Ambient Temperature Head Pressure Control — For
chiller to allow for service on a machine, and still allow for par- units intended to operate in low ambient conditions, field-fabri-
tial capacity from the other chiller. cated and field-installed wind baffles are required if the wind
velocity is anticipated to be greater than 5 mph (8 km/h). Wind
DX Cooler Pump Control — It is recommended that cooler baffles should be constructed with minimum 18-gage galva-
pump control be utilized on all chillers unless the chilled water nized sheet metal or other suitable corrosion-resistance materi-
pump runs continuously or the chilled water system contains a al with cross breaks for strength. See Fig. 29. Use field-sup-
suitable antifreeze solution. plied screws to attach baffles to the corner posts of the ma-
chine. Be sure to hem or turn a flange on all edges to eliminate
CAUTION sharp edges on the baffles.
Operation with fresh water is not fail-safe should there be a WARNING
loss of power to the chiller or to the circulating pump.
Freeze damage due to power loss or disabling chiller pump Disconnect all power to the unit before performing mainte-
control in fresh water systems will impair or otherwise neg- nance or service. Electrical shock and personal injury could
atively affect the warranty. result.
If cooler pump control is not utilized, it is required that the

chiller be electrically interlocked with the chilled water pump
starter. The interlock should be wired to terminals TB5-1 and CAUTION
TB5-2. It is also recommended that the cooler pump output be
used as an override to the chilled water pump control circuit to To avoid damage to the refrigerant coils and electrical com-
provide additional freeze protection. ponents, use extreme care when drilling screw holes and
screwing in fasteners.
Refer to the control and power wiring sections beginning on
page 82 for proper connection of the cooler pump output
(PMP1 and PMP2). The cooler pump output will remain ener- Mount baffle on control box end. It is recommended that the
gized for 30 seconds after all compressors stop due to an OFF upper notches be used for mounting the baffles. This reduces
command. In the event a freeze protection alarm is generated, the risk of damaging the coil while drilling a mounting hole.
the cooler pump output will be energized regardless of the Loosen the upper corner post bolts and slide the baffle under
cooler pump control software configuration. The cooler pump the bolt and washer. Tighten the bolt. Drill holes in the bottom
output is also energized anytime a compressor is started and of the flange of the baffle and mount with two screws to secure
when certain alarms are generated. A thermal flow sensor is the bottom of the baffle to the corner post. Repeat the process
factory installed in the leaving fluid nozzle to prevent operation for the opposite end. See Fig. 29.
without flow through the cooler. See Fig. 27. The flow sensor
is factory wired.
Proper software configuration of the cooler pump control
parameters is required to prevent possible cooler freeze-up.
Refer to the Controls, Start-Up, Operation, Service and
Troubleshooting guide for more information.
78
Cross break these faces.
Hem these 3 edges both top
and bottom.
305 [12.0]
See Detail A
1880 [74.0]
180 [7.0]
BAFFLE HEIGHT (X)
POSITION
RIGHT END LEFT END 18 [0.75]
30XA140-202 (Both ends)
1040 [41.0] 1040 [41.0]
30XA220-352 (Both ends)
70 [2.75]
NOTES: 18 [0.75] 31 [1.25]
1. Material: 18 ga. Corrosion Resistant Sheet Metal.
2. Dimensions are in mm [inches].
21 [0.88]
Detail A
Typical Both Flanges
a30-3997
Fig. 29 —Field-Fabricated and Field-Installed Wind Baffles
79
Step 4 — Fill the Chilled Water Loop SYSTEM
POT FEEDER AND
IMPORTANT: Before starting unit, be sure all of the TRANSFER PUMP
DILUTED
air has been purged from the system. CLEANING
AGENT
WARNING
x
In low ambient (below 32 F [0° C]) and/or low leaving TEMPORARY 30XA UNIT
fluid temperature applications (below 40 F [4.4° C]), a suit- PUMP
able antifreeze solution of the proper concentration for the x
specific operating conditions must be used as the fluid cir-
culated through the cooler to prevent freezing and damage TEMPORARY
BYPASS
to the system. Failure to operate the system with an anti- a30-4411 TO DRAIN
freeze solution of the proper concentration will impair or Fig. 30 — Typical Set Up for Cleaning Process
otherwise negatively affect the warranty should damage
result from freezing.
SYSTEM
The maximum cooler water side pressure is 300 psig POT FEEDER AND
TRANSFER PUMP
(2068 kPa). Check the pressure rating for all of the chilled wa- DILUTED
SIDE
ter devices installed. Do not exceed the lowest pressure rated STREAM
CLEANING
AGENT
device. FILTER
WATER SYSTEM CLEANING — Proper water system x
cleaning is of vital importance. Excessive particulates in the
TEMPORARY
water system can cause excessive pump seal wear, reduce or PUMP
30XA UNIT
stop flow, and cause damage of other components. Ideally, the
x
chilled water loop will be cleaned before the unit is connected.
1. Install a temporary bypass around the chiller to avoid TEMPORARY
BYPASS
circulating dirty water and particulates into the chiller a30-4412 TO DRAIN
during the flush. Use a temporary circulating pump dur-
ing the cleaning process. Also, be sure that there is capa- Fig. 31 — Cleaning Using a Side Stream Filter
bility to fully drain the system after cleaning. See Fig. 30.
2. Be sure to use a cleaning agent that is compatible with
all system materials. Be especially careful if the system
contains any galvanized or aluminum components. Both CAUTION
detergent-dispersant and alkaline-dispersant cleaning
agents are available. Water must be within design flow limits, clean, and treated
to ensure proper chiller performance and reduce the poten-
3. It is recommended to fill the system through a water me- tial of tube damage due to corrosion, scaling, erosion, and
ter. This provides a reference point for the future for loop algae. Carrier assumes no responsibility for chiller damage
volume readings, and it also establishes the correct quan- resulting from untreated or improperly treated water.
tity of cleaner needed in order to reach the required
concentration.
NOTE: Do not use automobile anti-freeze, or any other fluid
4. Use a feeder/transfer pump to mix the solution and fill the that is not approved for heat exchanger duty. Only use appro-
system. Circulate the cleaning system for the length of priately inhibited glycols, concentrated to provide adequate
time recommended by the cleaning agent manufacturer. protection for the temperature considered.
a. After cleaning, drain the cleaning fluid and flush the SYSTEM PRESSURIZATION — A proper initial cold fill
system with fresh water. pressure must be established before filling of the unit. The
b. A slight amount of cleaning residue in the system can initial cold fill pressure is the pressure applied at the filling
help keep the desired, slightly alkaline, water pH of 8 point to fill a system to its highest point, plus a minimum
to 9. Avoid a pH greater than 10, since this will pressure at the top of the system (4 psig minimum [27.6 kPa])
adversely affect pump seal components. to operate air vents and positively pressurize the system. The
c. A side stream filter is recommended (see Fig. 31) expansion tank is very important to system pressurization. The
during the cleaning process. Filter side flow rate expansion tank serves several purposes:
should be enough to filter the entire water volume
every 3 to 4 hours. Change filters as often as neces- 1. Provides NPSHR (Net Positive Suction Head Required)
sary during the cleaning process. for the pump to operate satisfactorily.
d. Remove temporary bypass when cleaning is complete. 2. Sets system pressure.
WATER TREATMENT — Fill the fluid loop with water (or 3. Accommodates expansion/contraction of water due to
brine) and a corrosion-resistant inhibitor suitable for the water temperature changes.
of the area. Consult the local water treatment specialist for 4. Acts as a pressure reference for the pump.
characteristics of system water and a recommended inhibitor The expansion tank pressure must be set BEFORE the
for the cooler fluid loop. system is filled. Follow the manufacturer’s recommendation
Untreated or improperly treated water may result in corro- for instructions on setting the pressure in the expansion tank.
sion, scaling, erosion, or algae. The services of a qualified wa- Once the system is pressurized, the pressure at the connec-
ter treatment specialist should be obtained to develop and mon- tion point of the expansion tank to water piping will not change
itor a treatment program. unless the water loop volume changes (either due to addition/
subtraction of water or temperature expansion/contraction).
80
The pressure at this point remains the same regardless of The Controls, Start-Up Operation, Service, and Trouble-
whether or not the pump is running. shooting guide includes graphs that show the relationship be-
Since the expansion tank acts as a reference point for the tween gpm and heat exchanger pressure drop. It should be not-
pump, there cannot be two reference points (two expansion ed that these curves are for fresh water and “clean” heat ex-
tanks) in a system, unless manifolded together as seen in changers; they do not apply to heat exchangers with fouling.
Fig. 23. It is permissible to install the expansion tank(s) in a FREEZE PROTECTION — The 30XA with Greenspeed®
portion of the return water line that is common to all pumps, intelligence units are provided with a flow switch to protect
providing that the tank is properly sized for combined system against freezing situations that occur from no water flow.
volume. While the flow switch is helpful in preventing freezing during
If the application involves two or more chillers in a primary- no-flow situations, it does not protect the chiller in case of
secondary system, a common place for mounting the expan- power failure during sub-freezing ambient temperatures, or in
sion tank is in the chilled water return line, just before the other cases where water temperature falls below the freezing
decoupler. See Fig. 23 for placement of expansion tank in mark. Appropriate concentrations of inhibited propylene or
primary-secondary systems. ethylene glycol or other suitable inhibited antifreeze solution
should be considered for chiller protection where ambient tem-
If a diaphragm expansion tank is utilized (a flexible peratures are expected to fall below 32 F (0° C). Consult a local
diaphragm physically separates the water/air interface) it is not water treatment specialist on characteristics of the system water
recommended to have any air in the water loop. See the section and add a recommended inhibitor to the chilled water. The
on air separation on page 74 and page 77 for instructions on Carrier warranty does not cover damage due to freezing.
providing air separation equipment.
NOTE: Do not use automobile anti-freeze, or any other fluid
FILLING THE SYSTEM — The initial fill of the chilled that is not approved for heat exchanger duty. Only use
water system must accomplish three goals: appropriately inhibited glycols, concentrated to provide ade-
1. The entire piping system must be filled with water. quate protection for the temperature considered.
2. The pressure at the top of the system must be high enough Use an electric heater tape for the external piping, if unit
to vent air from the system (usually 4 psig [27.6 kPa] is will be exposed to freezing temperatures.
adequate for most vents). Ensure that power is available to the chiller at all times,
3. The pressure at all points in the system must be high even during the off-season, so that the cooler heaters have pow-
enough to prevent flashing in the piping or cavitation in er. Also make sure that the piping heater tape has power.
the pump. Flooded cooler units only — All units are equipped with
The pressure created by an operating pump affects system cooler heaters. Units are protected from freezing down to 0° F
pressure at all points except one — the connection of the (–18 C) through the cooler heaters and control algorithms. If
expansion tank to the system. This is the only location in the the unit controls the chilled water pump and valves, allowing
system where pump operation will not give erroneous pressure flow through the cooler, the unit is protected from freezing
indications during the fill. Therefore, the best location to install down to –20 F (–29 C). The Carrier warranty does not cover
the fill connection is close to the expansion tank. An air vent damage due to freezing.
should be installed close by to help eliminate air that enters PREPARATION FOR WINTER SHUTDOWN — If the unit
during the fill procedure. is not operational during the winter months, at the end of cooling
When filling the system, ensure the following: season complete the following steps.
1. Remove temporary bypass piping and cleaning/flushing
equipment. CAUTION
2. Check to make sure all drain plugs are installed.
Failure to remove power before draining heater equipped
Normally, a closed system needs to be filled only once. The coolers can result in heater damage.
actual filling process is a fairly simple procedure. All air should
be purged or vented from the system. Thorough venting at high
points and circulation at room temperature for several hours is 1. If the cooler will not be drained, do not shut off power
highly recommended. disconnect during off-season shutdown. If cooler is
NOTE: Local codes concerning backflow devices and other drained, open the circuit breaker for the heater, CB-13 or
protection of the city water system should be consulted and shut off power during off-season shutdown.
followed to prevent contamination of the public water supply. 2. Draining the fluid from the system is highly recommend-
This is critical when antifreeze is used in the system. ed. Units have a drain plug mounted on the bottom of the
SET WATER FLOW RATE — Once the system is cleaned, cooler head at each end of the cooler on flooded cooler
units or at the bottom of the shell on DX cooler units.
pressurized, and filled, the flow rate through the chiller needs
to be established. Follow the manufacturer’s recommendations 3. Isolate the cooler from the rest of the system with water
for setting the balancing valve. Local codes may prohibit re- shutoff valves.
stricting the amount of water using the balancing valve for a 4. Replace the drain plug and completely fill the cooler with
given motor horsepower. a mixture of water and a suitable corrosion-inhibited anti-
NOTE: Carrier recommends a differential pressure gage when freeze solution such as propylene glycol. The concentra-
measuring pressures across the pumps or balancing valves. tion should be adequate to provide freeze protection to
This provides for greater accuracy and reduces error build-up 15° F (8.3° C) below the expected low ambient tempera-
that often occurs when subtracting pressures made by different ture conditions. Antifreeze can be added through the vent
gages. on top of the cooler head for flooded cooler units or the
A rough estimate of water flow can also be obtained from vent on top of the cooler shell for DX cooler units.
the pressure gages across the 30XA heat exchanger.
81
5. Leave the cooler filled with the antifreeze solution for the
winter, or drain antifreeze solution if desired. Be sure to CAUTION
deenergize heaters (if installed) as explained in Step 1 to
prevent damage if the cooler is drained. Use an approved Do not use interlocks or other safety device contacts
method of disposal when removing antifreeze solution. connected between TB5-9 and TB5-10 as remote on-off.
At the beginning of the next cooling season, be sure that Connection of safeties or other interlocks between these
there is refrigerant pressure on each circuit before refilling 2 terminals will result in an electrical bypass if the
cooler, add recommended inhibitor, and reset the CB-HT (cir- ENABLE-OFF-REMOTE contact switch is in the
cuit breaker heater) (if opened) or restore power. ENABLE position. If remote on-off unit control is
required, a field-supplied relay must be installed in the unit
Step 5 — Make Electrical Connections control box and wired as shown in Fig. 32. Failure to wire
the remote on-off as recommended may result in tube
WARNING freeze damage.
Electrical shock can cause personal injury and death. Shut CARRIER COMFORT NETWORK® COMMUNICATION
off all power to this equipment during installation. There
may be more than one disconnect switch. Tag all discon- BUS WIRING (See Fig. 33) — The communication bus wiring
nect locations to alert others not to restore power until work is a shielded, 3-conductor cable with drain wire and is field
supplied and installed in the field.
is completed.
The system elements are connected to the communication
bus in a daisy chain arrangement. The positive pin of each
POWER SUPPLY — The electrical characteristics of the system element communication connector must be wired to the
available power supply must agree with the unit nameplate positive pins of the system elements on either side of it. This is
rating. Supply voltage must be within the limits shown. See also required for the negative and signal ground pins of
Tables 8-10 for electrical and configuration data. each system element. Wiring connections for CCN (Carrier
FIELD POWER CONNECTIONS (See Fig. 32) — All power Comfort Network) should be made at TB (terminal block) 3.
wiring must comply with applicable local and national codes. Consult the CCN Contractor’s Manual for further information.
Install field-supplied, branch circuit fused disconnect(s) of a See Fig. 33.
type that can be locked off or open. Disconnect(s) must be locat- NOTE: Conductors and drain wire must be 20 AWG
ed within sight and readily accessible from the unit in compli- (American Wire Gage) minimum stranded, tinned copper.
ance with NEC Article 440-14 (U.S.A.). See Tables 8-10 for Individual conductors must be insulated with PVC, PVC/
unit electrical data. nylon, vinyl, Teflon*, or polyethylene. An aluminum/polyester
100% foil shield and an outer jacket of PVC, PVC/nylon,
IMPORTANT: The 30XA with Greenspeed® intelli- chrome vinyl, or Teflon with a minimum operating tempera-
gence units have a factory-installed option available for a ture range of –4 F (–20 C) to 140 F (60 C) is required. See
non-fused disconnect for unit power supply. If the unit is Table 11 for a list of manufacturers that produce CCN bus
equipped with this option, all field power wiring should wiring that meet these requirements.
be made to the non-fused disconnect since no terminal It is important when connecting to a CCN communication
blocks are supplied.
bus that a color coding scheme be used for the entire network
to simplify the installation. It is recommended that red be used
Maximum wire size that the unit terminal block or non- for the signal positive, black for the signal negative, and white
fused disconnect will accept is 500 kcmil. for the signal ground. Use a similar scheme for cables contain-
POWER WIRING — All power wiring must comply with ap- ing different colored wires. At each system element, the shields
plicable local and national codes. Install field-supplied branch of its communication bus cables must be tied together. If the
circuit fused disconnect per NEC of a type that can be locked communication bus is entirely within one building, the result-
OFF or OPEN. Disconnect must be within sight and readily ac- ing continuous shield must be connected to a ground at one
cessible from the unit in compliance with NEC Article 440-14. point only. If the communication bus cable exits from one
In the power box, 7/8 in. holes are provided for power entry. building and enters another, the shields must be connected to
The holes will need to bee enlarged to accept the appropriate grounds at the lightning suppressor in each building where the
conduit. NEC also requires all conduits from a conditioned cable enters or exits the building (one point per building only).
space to the power box(es) be sealed to prevent airflow and To connect the unit to the network:
moisture into the control box. 1. Turn off power to the control box.
The 30XA units with Greenspeed intelligence require 1 or 2 2. Cut the CCN wire and strip the ends of the red (+), white
power supplies, depending on the unit and circuit voltage. See (ground), and black (–) conductors. Substitute appropri-
Tables 8-10 for chiller electrical data. Cooler heaters, if factory- ate colors for different colored cables.
installed, are wired in the control circuit. Heaters on chillers
with the optional control transformer will be capable of opera- 3. Connect the red wire to (+) terminal on TB3 of the plug,
tion only when the main power supply to the chiller is on. On the white wire to COM terminal, and the black wire to the
chillers with separate control power, the heaters are capable of (–) terminal.
operation whenever the control power is supplied. 4. The RJ14 CCN connector on TB3 can also be used, but is
FIELD CONTROL POWER CONNECTIONS (See only intended for temporary connection (for example, a
Fig. 32) — All units require 115-1-60 control circuit power, laptop computer running service tool).
unless the control transformer option is installed.
A field-supplied remote on-off switch or control relay can
be wired into TB5-9 and TB5-10. Contacts must be rated for
dry-circuit applications capable of handling a 24-vac at 50 mA
load.
*Registered trademark of Dupont.
82
LEGEND
A — Alarm
AWG — American Wire Gage
EMM — Energy Management
NEC — National Electric Code
TB — Terminal Block
NOTES: TOUCH PILOT™ DISPLAY

1. Factory wiring is in accordance with UL 1995 standards. Field modifi-
cations or additions must be in compliance with all applicable codes.
2. Wiring for main field supply must be rated 75 C minimum. Use copper
for all units.
Incoming wire size range for the terminal block is #4 AWG to 500
kcmil.
Incoming wire size range of non-fused disconnect with MCA up to
599.9 amps is 3/0 to 500 kcmil.
Incoming wire size range of non-fused disconnect with MCA from 600
to 799.99 amps is 1/0 to 500 kcmil.
Incoming wire size range of non-fused disconnect with MCA from 800
to 1199.99 amps is 250 to 500 kcmil.
For clearance between multiple units, refer to product data.
3. Terminals 9 and 10 of TB5 are for field external connections for remote
on-off. The contacts must be rated for dry circuit application capable of
handling a 24-VAC load up to 50 mA.
4. Terminals 12 and 13 of TB5 are for an alarm relay. The maximum load
allowed for the alarm relay is 10 VA sealed, 25 VA inrush at 24V. Field
power supply is not required.
5. Make appropriate connections to TB6 as shown for Energy Manage-
ment board options, the contacts for Occupancy Override, Demand
RUN
Limit, and Ice Done options must be rated for dry circuit application
capable of handling a 24 VAC load up to 50 mA.
6. Terminal blocks TB5 and TB6 are located in the display panel box for
all units. Refer to the certified dimensional drawing for each unit to get
the exact locations.
7. Refer to certified dimensional drawings for exact locations of the main
power and control power entrance locations.
8. J3-24 and 25 of EMM board are for run relay and shutdown relay. The
maximum load allowed for the run and shutdown relay is 10 VA
83
sealed, 25 VA inrush at 24V.
a30-5746
A30-5746
Fig. 32 — Field Control and Power Wiring
A30-5747
84
220-242 UNIT SIZE
180-202 UNIT SIZE
140-162 UNIT SIZE
a30-5747
Fig. 32 — Field Control and Power Wiring (cont)
A30-5748
85
325-352 UNIT SIZE
a30-5748
260-302 UNIT SIZE
Fig. 32 — Field Control and Power Wiring (cont)

Table 8 — 30XA140-352 Electrical Data, Single Point
UNIT VOLTAGE CONTROL CIRCUIT
Rec
UNIT Supplied MCA MOCP Fuse Voltage MCA
30XA V-Hz
Size 1 PH, and
(3 Ph) Min Max 60 Hz MOCP
460-60 414 506 281.0 400 350 115 40
140, 142 575-60 518 633 216.3 300 250 115 40
380-60 342 418 328.3 450 400 115 40
460-60 414 506 320.5 450 400 115 40
160, 162 575-60 518 633 247.2 350 300 115 40
380-60 342 418 374.9 500 450 115 40
460-60 414 506 351.9 450 400 115 60
180,182 575-60 518 633 271.1 350 300 115 60
380-60 342 418 410.8 500 450 115 60
460-60 414 506 396.9 500 450 115 60
200, 202 575-60 518 633 305.8 400 350 115 60
380-60 342 418 463.8 600 600 115 60
460-60 414 506 438.0 600 500 115 60
220, 222 575-60 518 633 337.6 450 400 115 60
380-60 342 418 511.5 700 600 115 60
460-60 414 506 466.5 600 600 115 60
240, 242 575-60 518 633 359.5 450 400 115 60
380-60 342 418 544.4 700 600 115 60
460-60 414 506 529.1 700 600 115 60
260, 262 575-60 518 633 407.4 500 500 115 60
380-60 342 418 616.7 800 700 115 60
460-60 414 506 563.0 800 700 115 60
280, 282 575-60 518 633 433.6 600 500 115 60
380-60 342 418 656.2 800 800 115 60
460-60 414 506 619.6 800 700 115 60
300, 302 575-60 518 633 476.7 600 600 115 60
380-60 342 418 722.3 1000 1000 115 60
460-60 414 506 638.1 800 700 115 60
325, 327 575-60 518 633 491.2 600 600 115 60
380-60 342 418 743.0 1000 1000 115 60
460-60 414 506 694.6 800 800 115 60
350, 352 575-60 518 633 534.2 700 600 115 60
380-60 342 418 809.1 1000 1000 115 60
LEGEND 4. Based on the operational characteristics of a VFD, the “inrush”
MCA — Minimum Circuit Amps current normally associated with a chiller is limited and will be
lower than the MCA rating of the chiller.
MOCP — Maximum Overcurrent Protection 5. Wiring for main field supply must be rated 75 C minimum. Use
NOTES: copper for all units.
a.Incoming wire size range for the terminal block is no. 4 AWG
1. Units are suitable for use on electrical systems where voltage (American Wire Gage) to 500 kcmil.
supplied to the unit terminals is not below or above the listed
minimum and maximum limits. Maximum allowable phase imbal- b.Incoming wire size range of non-fused disconnect with MCA up
ance is: voltage, 2%; amps 10%. to 599.9 amps is 3/0 to 500 kcmil.
2. Cooler heater (where applicable) is wired into the control circuit c.Incoming wire size range of non-fused disconnect with MCA
so it is always operable as long as the control power supply dis- from 600 to 799.9 amps is 1/0 to 500 kcmil.
connect is on, even if any safety device is open. d.Incoming wire size range of non-fused disconnect with MCA
3. For MCA that is less than or equal to 380 amps, 3 conductors are from 800 to 1199.9 amps is 250 kcmil to 500 kcmil.
required.
For MCA between 381-760 amps, 6 conductors are required.
Calculation of conductors required is based on 75 C copper wire.
86
Table 9 — 30XA140-352 Electrical Data, Dual Point
UNIT VOLTAGE CONTROL CIRCUIT
Rec
UNIT Supplied MCA MOCP Fuse Voltage MCA
30XA V-Hz
Size 1 PH, and
(3 Ph) Min Max 60 Hz MOCP
460-60 414 506 191.9/105.9 300/150 225/125 115 40
140, 142 575-60 518 633 147.7/ 81.4 225/125 175/100 115 40
380-60 342 418 223.9/124.0 350/200 300/150 115 40
460-60 414 506 216.9/124.1 350/200 300/150 115 40
160, 162 575-60 518 633 167.0/ 95.9 250/150 200/125 115 40
380-60 342 418 253.3/145.4 400/225 300/175 115 40
460-60 414 506 191.9/191.9 300/300 225/225 115 60
180, 182 575-60 518 633 147.7/147.7 225/225 175/175 115 60
380-60 342 418 223.9/223.9 350/350 300/300 115 60
460-60 414 506 216.9/216.9 350/350 300/300 115 60
200, 202 575-60 518 633 167.0/167.0 250/250 200/200 115 60
380-60 342 418 253.3/253.3 400/400 300/300 115 60
460-60 414 506 258.0/216.9 400/350 350/300 115 60
220, 222 575-60 518 633 198.8/167.0 300/250 250/200 115 60
380-60 342 418 301.0/253.3 500/400 400/300 115 60
460-60 414 506 258.0/252.6 400/400 350/300 115 60
240, 242 575-60 518 633 198.8/194.5 300/300 250/250 115 60
380-60 342 418 301.0/294.5 500/450 400/350 115 60
460-60 414 506 349.1/216.9 500/350 450/300 115 60
260, 262 575-60 518 633 268.6/167.0 450/250 350/200 115 60
380-60 342 418 406.2/253.3 600/400 500/300 115 60
460-60 414 506 349.1/258.0 500/400 450/350 115 60
280, 282 575-60 518 633 268.6/198.8 450/300 350/250 115 60
380-60 342 418 406.2/301.0 600/500 500/400 115 60
460-60 414 506 411.0/252.6 600/400 500/300 115 60
300, 302 575-60 518 633 315.9/194.5 500/300 400/250 115 60
380-60 342 418 478.9/294.5 800/450 600/350 115 60
460-60 414 506 349.1/349.1 500/500 450/450 115 60
325, 327 575-60 518 633 268.6/268.6 450/450 350/350 115 60
380-60 342 418 406.2/406.2 600/600 500/500 115 60
460-60 414 506 405.6/349.1 600/500 500/450 115 60
350, 352 575-60 518 633 311.6/268.6 500/450 400/350 115 60
380-60 342 418 472.4/406.2 800/600 600/500 115 60
LEGEND 4. Based on the operational characteristics of a VFD, the “inrush”
MCA — Minimum Circuit Amps current normally associated with a chiller is limited and will be
lower than the MCA rating of the chiller
MOCP — Maximum Overcurrent Protection 5. Wiring for main field supply must be rated 75 C minimum. Use
NOTES: copper for all units.
a.Incoming wire size range for the terminal block is no. 4 AWG
1. Units are suitable for use on electrical systems where voltage (American Wire Gage) to 500 kcmil.
supplied to the unit terminals is not below or above the listed
minimum and maximum limits. Maximum allowable phase imbal- b.Incoming wire size range of non-fused disconnect with MCA up
ance is: voltage, 2%; amps 10%. to 599.9 amps is 3/0 to 500 kcmil.
2. Cooler heater (where applicable) is wired into the control circuit c.Incoming wire size range of non-fused disconnect with MCA
so it is always operable as long as the control power supply dis- from 600 to 799.9 amps is 1/0 to 500 kcmil.
connect is on, even if any safety device is open. d.Incoming wire size range of non-fused disconnect with MCA
3. For MCA that is less than or equal to 380 amps, 3 conductors are from 800 to 1199.9 amps is 250 kcmil to 500 kcmil.
required.
Calculation of conductors required is based on 75 C copper wire.
87
Table 10 — Compressor and Fan Electrical Data
UNIT NUMBER OF CONDENSER COMPRESSOR

30XA UNIT VOLTAGE FANS
SIZE V-Hz Single Dual A B
(3 Ph, 60 Hz) Point Point LRA RLA LRA RLA
380 10 6/4 1126 147.7 660 78.3
140, 142 460 10 6/4 930 127.6 545 67.5
575 10 6/4 744 97.5 436 51.3
380 10 6/4 1441 171.3 660 95.4
160, 162 460 10 6/4 1190 147.6 545 82.0
575 10 6/4 952 112.9 436 62.9
380 12 6/6 1126 147.7 1126 147.7
180, 182 460 12 6/6 930 127.6 930 127.6
575 12 6/6 744 97.5 744 97.5
380 12 6/6 1441 171.3 1441 171.3
200, 202 460 12 6/6 1190 147.6 1190 147.6
575 12 6/6 952 112.9 952 112.9
380 13 7/6 1441 204.2 1441 171.3
220, 222 460 13 7/6 1190 176.1 1190 147.6
575 13 7/6 952 134.8 952 112.9
380 13 7/6 1441 204.2 1441 204.2
240, 242 460 13 7/6 1190 176.1 1190 176.1
575 13 7/6 952 134.8 952 134.8
380 15 9/6 2179 277.9 1441 171.3
260, 262 460 15 9/6 1800 240.4 1190 147.6
575 15 9/6 1440 183.7 952 112.9
380 16 9/7 2179 277.9 1441 204.2
280, 282 460 16 9/7 1800 240.4 1190 176.1
575 16 9/7 1440 183.7 952 134.8
380 16 10/6 2179 330.8 1441 204.2
300, 302 460 16 10/6 1800 285.6 1190 176.1
575 16 10/6 1440 218.2 952 134.8
380 18 9/9 2179 277.9 2179 277.9
325, 327 460 18 9/9 1800 240.4 1800 240.4
575 18 9/9 1440 183.7 1440 183.7
380 18 9/9 2179 330.8 2179 277.9
350, 352 460 18 9/9 1800 285.6 1800 240.4
575 18 9/9 1440 218.2 1440 183.7
LEGEND NOTE: For 30XA140-352 units with dual power supply, main power
LRA — Locked Rotor Amps supply 1 uses refrigerant circuit A components to calculate MCA
RLA — Rated Load Amps and MOCP. Main power supply 2 uses refrigerant circuit B compo-
nents to calculate MCA and MOCP.
88
Table 11 — CCN Communication Bus Wiring FIELD CONTROL OPTION WIRING — Install field con-
trol wiring options. Some options, such as 4 to 20 mA demand
MANUFACTURER
PART NUMBER limit that requires the energy management module, may
Regular Wiring Plenum Wiring
require that accessories be installed first (if not factory
Alpha 1895 —
installed) for terminal connections.
American A21451 A48301
Belden 8205 884421 DUAL CHILLER LEAVING WATER SENSOR — If the dual
Columbia D6451 — chiller algorithm is used and the machines are installed in par-
Manhatten M13402 M64430 allel, an additional chilled water sensor must be installed for
Quabik 6130 — each chiller. Install the wells in the common leaving water
header. See Fig 34. DO NOT relocate the chiller’s leaving
water thermistors. They must remain in place for the unit to
operate properly.
IMPORTANT: A shorted CCN bus cable will prevent The thermistor well is a 1/4 in. NPT fitting for securing the
some routines from running and may prevent the unit
well in the piping. The piping must be drilled and tapped for
from starting. If abnormal conditions occur, disconnect
the well. Select a location that will allow for removal of the
the machine from the CCN. If conditions return to
thermistor without any restrictions.
normal, check the CCN connector and cable. Run new
cable if necessary. A short in one section of the bus Once the well is inserted, install the thermistors. Insert the
can cause problems with all system elements on the thermistor into the well until the O-ring reaches the well body.
bus. Use the nut on the thermistor to secure the thermistor in place.
Once the thermistor is in place, it is recommended that a
thermistor wire loop be made and secured with a wire tie to the
NON-CCN COMMUNICATION WIRING — The 30XA units chilled water pipe. See Fig. 34.
with Greenspeed® intelligence offer several non-CCN transla- For dual chiller control a CCN bus must be connected
tors. Refer to the separate installation instructions for additional between the two modules (Fig. 33). See the Carrier Comfort
wiring steps. Network Communication Bus Wiring section for additional
information.
(+) (COM) (-) SHIELD (+) (COM) (-) SHIELD (+) (COM) (-) SHIELD
LEN CCN CCN LEN CCN CCN LEN CCN CCN

WHT
WHT
WHT
RED
RED
BLK
RED
BLK
BLK
SHIELD
TO NEXT
DEVICE
a30-4001
LEGEND
CCN — Carrier Comfort Network®
LEN — Local Equipment Network
Fig. 33 — TB3 — CCN Wiring
INSERT THERMISTOR UNTIL

O-RING MEETS THE
THERMISTOR WELL BODY.
5/8 in. HEX 1/4-18 NPT WIRE TIE
6" MINIMUM
1.188 in.
CLEARANCE FOR
THERMISTOR 2.315 in.
REMOVAL
LOOP
THERMISTOR WIRE
AND SECURE
TO CHILLED WATER PIPE
a30-3999 a30-4000
Fig. 34 — Dual Chiller Accessory Kit Leaving Water Thermistor and Well (Part No. 00EFN900044000A)
89
Step 6 — Install Accessories — A number of acces- Perform a leak test to ensure that leaks have not developed
sories are available to provide the following optional features during unit shipment. Dehydration of the system is not required
(for details, refer to the Controls, Start-Up, Operation, Service unless the entire refrigerant charge has been lost. There are
and Troubleshooting guide shipped with the unit). several O-ring face seal fittings utilized in the oil line piping. If
ENERGY MANAGEMENT MODULE — The energy man- a leak is detected at any of these fittings, open the system and
agement module is used for any of the following types of inspect the O-ring surface for foreign matter or damage. Do not
temperature reset, demand limit and ice features: re-use O-rings. Repair any leak found following good refriger-
ation practice.
• 4 to 20 mA inputs for cooling set point reset and capacity
limit (requires field-supplied 4 to 20 mA generator)
• 0 to 10 v output for percentage total capacity running CAUTION
• 24 v discrete outputs for shutdown and running relays
• 10k space temperature input DO NOT OVERTIGHTEN THESE FITTINGS. Over-
Discrete inputs for occupancy override, demand limit tightening will result in O-ring damage.
switch 2 (step 1 demand limit is wired to the base board,
requires field-supplied dry contacts), remote lockout switch Refer to the Controls, Start-Up, Operation, Service and
and ice done switch (requires field-supplied dry contacts). Troubleshooting manual for additional information.
UNIT SECURITY/PROTECTION ACCESSORIES — For Step 8 — Refrigerant Charging
applications with unique security and/or protection require-
ments, several options are available for unit protection. DEHYDRATION — Refer to Carrier Standard Service Tech-
Security grilles and hail guards are available. Contact your niques Manual, Chapter 1, Refrigerants, Sections 6 and 7 for
local Carrier representative for more details. For installation details. Do not use compressor to evacuate system.
details, refer to separate installation instructions supplied with REFRIGERANT CHARGE — The 30XA chiller with
the accessory package. Greenspeed intelligence units are shipped from the factory with
COMMUNICATION ACCESSORIES — A number of com- a full charge of R-134a. The unit should not need to be charged
munication options are available to meet any requirement. at installation unless a leak was detected in Step 7 — Leak Test
Contact your local Carrier representative for more details. For Unit section. If dehydration and recharging is necessary, use
installation details, refer to separate installation instructions industry standard practices or refer to Carrier Standard Service
supplied with the accessory package. Techniques Manual as required.
SERVICE OPTIONS — A ground fault convenience outlet IMPORTANT: These units are designed for use with
(GFI-CO) accessory is available to aid in servicing 30XA units R-134a only. DO NOT USE ANY OTHER refrigerant
with Greenspeed intelligence. The GFI-CO is a convenience in these units.
outlet with a 4-amp GFI receptacle.
Contact your local Carrier representative for more details.
For installation details, refer to separate installation instructions
supplied with the accessory package. CAUTION
Step 7 — Leak Test Unit — The 30XA chiller with When charging, circulate water through the cooler at all
Greenspeed® intelligence units are shipped with a complete op- times to prevent freezing. Freezing damage is considered
erating charge of R-134a (see Tables 4 and 5) and should be abuse and may void the Carrier warranty.
under sufficient pressure to conduct a leak test.
IMPORTANT: These units are designed for use with CAUTION
R-134a only. DO NOT USE ANY OTHER refrigerant
in these units. DO NOT OVERCHARGE system. Overcharging results
in higher discharge pressure with higher power consump-
tion and possible compressor damage.
90
Carrier Corporation 2014
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53300133-01 Printed in U.S.A. Form 30XA-100SI Pg 92 11-14A 7-14 Replaces: New

Carrier IOM Chiller 30XAG 30XA 100SI 490 1230

Uploaded by

Copyright:

Available Formats

Carrier IOM Chiller 30XAG 30XA 100SI 490 1230

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Carrier IOM Chiller 30XAG 30XA 100SI 490 1230

Uploaded by

Copyright:

Available Formats

AquaForce®

30XA – AquaForce® Air-Cooled Chiller Packaging/Security Options

Condenser Coil/Low Sound Options Controls/Communication Options

* Unit sizes ending in 0 or 5 have flooded coolers. Unit sizes ending in 2 or

Fig. 1 — AquaForce® Chiller with GreenSpeed® Intelligence Model Number Designation

Fig. 2 — 30XA140,160 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler)

LEFT END VIEW RIGHT END VIEW

Fig. 2 — 30XA140,160 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler) (cont)

Fig. 2 — 30XA140,160 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler) (cont)

Fig. 2 — 30XA140,160 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler) (cont)

Fig. 2 — 30XA140,160 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler) (cont)

Fig. 3 — 30XA180,200 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler)

LEFT END VIEW RIGHT END VIEW

Fig. 3 — 30XA180,200 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler) (cont)

Fig. 3 — 30XA180,200 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler) (cont)

Fig. 3 — 30XA180,200 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler) (cont)

Fig. 3 — 30XA180,200 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler) (cont)

Fig. 4 — 30XA220,240 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler)

RIGHT END VIEW

Fig. 4 — 30XA220,240 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler) (cont)

Fig. 4 — 30XA220,240 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler) (cont)

Fig. 4 — 30XA220,240 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler) (cont)

Fig. 4 — 30XA220,240 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler) (cont)

LEFT END VIEW

Fig. 6 — 30XA325,350 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler)

RIGHT END VIEW

Fig. 6 — 30XA325,350 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler) (cont)

Fig. 6 — 30XA325,350 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler) (cont)

Fig. 6 — 30XA325,350 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler) (cont)

Fig. 6 — 30XA325,350 Air-Cooled Liquid Chiller Dimensions (Flooded Cooler) (cont)

Fig. 7 — 30XA142,162 Air-Cooled Liquid Chiller Dimensions (DX Cooler) (cont)

Fig. 7 — 30XA142,162 Air-Cooled Liquid Chiller Dimensions (DX Cooler) (cont)

Fig. 7 — 30XA142,162 Air-Cooled Liquid Chiller Dimensions (DX Cooler) (cont)

Fig. 8 — 30XA182,202 Air-Cooled Liquid Chiller Dimensions (DX Cooler)

Fig. 8 — 30XA182,202 Air-Cooled Liquid Chiller Dimensions (DX Cooler) (cont)

Fig. 8 — 30XA182,202 Air-Cooled Liquid Chiller Dimensions (DX Cooler) (cont)

Fig. 8 — 30XA182,202 Air-Cooled Liquid Chiller Dimensions (DX Cooler) (cont)

Fig. 9 — 30XA222,242 Air-Cooled Liquid Chiller Dimensions (DX Cooler)

Fig. 9 — 30XA222,242 Air-Cooled Liquid Chiller Dimensions (DX Cooler) (cont)

Fig. 9 — 30XA222,242 Air-Cooled Liquid Chiller Dimensions (DX Cooler) (cont)

Fig. 9 — 30XA222,242 Air-Cooled Liquid Chiller Dimensions (DX Cooler) (cont)

Fig. 10 — 30XA262,282 Air-Cooled Liquid Chiller Dimensions (DX Cooler)

Fig. 10 — 30XA262,282 Air-Cooled Liquid Chiller Dimensions (DX Cooler) (cont)

Fig. 10 — 30XA262,282 Air-Cooled Liquid Chiller Dimensions (DX Cooler) (cont)

Fig. 10 — 30XA262,282 Air-Cooled Liquid Chiller Dimensions (DX Cooler) (cont)

Fig. 11 — 30XA302 Air-Cooled Liquid Chiller Dimensions (DX Cooler)

Fig. 11 — 30XA302 Air-Cooled Liquid Chiller Dimensions (DX Cooler) (cont)

Fig. 11 — 30XA302 Air-Cooled Liquid Chiller Dimensions (DX Cooler) (cont)

Fig. 11 — 30XA302 Air-Cooled Liquid Chiller Dimensions (DX Cooler) (cont)

Fig. 12 — 30XA327,352 Air-Cooled Liquid Chiller Dimensions (DX Cooler)

Fig. 12 — 30XA327,352 Air-Cooled Liquid Chiller Dimensions (DX Cooler) (cont)

Fig. 12 — 30XA327,352 Air-Cooled Liquid Chiller Dimensions (DX Cooler) (cont)

Fig. 12 — 30XA327,352 Air-Cooled Liquid Chiller Dimensions (DX Cooler) (cont)

COOLER SIDE COOLER SIDE

NOTE: See Table 1 for mounting weight at

COOLER SIDE COOLER SIDE

NOTE: See Table 2 for mounting weight at

COOLER SIDE COOLER SIDE

NOTE: See Table 3 for mounting weight at