Hangcha - QSD20 25 Catalogo de Partes - 2014.1

QSD25-C1(HCSD25C1) QSD20/25-C3
QSD25-D1(HCSD25D1) QSD20/25-D3
ELECTRICAL TOWING TRACTOR QSD20/25-C2T HCSD20/25-C3
QSD20/25-D2T HCSD20/25-D3
PARTS CATALOG
HANGCHA GROUP CO., LTD.

01/ 2014
Contents
A QSD25-C1(HCSD25C1) C QSD20/25-C2T E QSD20/25-C3 G HCSD20/25-C3
B QSD25-D1(HCSD25D1) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
Item Description Serial No. Page
Part Driving system 1-A

1-1
A B C D E F G H 1-1
Fig.1-1 Driving system
1-2
A B C D E F G H 1-5
Fig.1-2 Drive axle assy
1-3
A B C D E F G H 1-9
Fig.1-3 Rear wheel assy
1-4
A B C D E F G H 1-10
Fig.1-4 Brake assy
1-5 (HDCS20)
Fig.1-5 Transmission box(HDCS20)
1-6 (DQS200/250)
Fig.1-6 Transmission box (DQS200/250)
1-7 (DQS200/250)
1-8 (DQS200/250)
1-9 (DQS200/250)
Part Steering system 2-A

2-1 ( 1)
A B C D E F G H 2-1
Fig.2-1 Steering device(Part-1)
A
2-2
A B C D E F G H 2-3
Fig.2-2 Hydraulic steering device
2-3
C D E F G H 2-4
Fig.2-3 Synchronous steering device
2-4 ( 1)
A B C D E F G H 2-6
Fig.2-4 Hydraulic steering axle(Part-1)
2-5 ( 2)
2-6
A B 2-12
Fig.2-6 Steering wheel assy
2-7
C D E F G H 2-13
2-8
Fig.2-8 Steering cylinder
2-9 ( 1)
C D E F G H 2-15
Fig.2-9 Synchronous steering axle(Part-1)
2-10 ( 2)
C D E F G H 2-17
2-11 ( 3)
C D E F G H 2-18
Fig.2-11 Steering cylinder(Part-3)
2-12 ( 4)
C D E F G H 2-20
Fig.2-12 Steering axle(Part-4)
2-13 ( 5)
C D E F G H 2-21
2-14
A B 2-22
Fig.2-14 Brake assy
2-15
C D E F G H 2-24
Fig.2-15 Brake assy
Part Body system 3-A
B
3-1
A B 3-1
Fig.3-1 Body system
3-2
A B 3-3
Fig.3-2 Body system
3-3
C D E F G H 3-5
Fig.3-3 Body system
3-4
C D E F G H 3-7
Fig.3-4 Body system
3-5
C D E F G H 3-8
Fig.3-5 Body system
3-6
C D E F G H 3-10
Fig.3-6 Body system
3-7
Fig.3-7 Suspension system
Part Control system 4-A
4-1
A B 4-1
Fig.4-1 Brake control assy
4-2
A B 4-3
Fig.4-2 Brake pipe assy
4-3
A B 4-5
4-4
A B 4-6
Fig.4-4 Hand brake control
4-5
A B 4-9
Fig.4-5 Draw gear
4-6
C D E F G H 4-10
Fig.4-6 Brake control
4-7
C D E F G H 4-12
Fig.4-7 Brake control OP
C
4-8
C D E F G H 4-14
Fig.4-8 Brake tube system
4-9
C D E F G H 4-16
Fig.4-9 Park brake control
4-10
C D E F G H 4-17
Fig.4-10 Draw gear control
4-11
C D E F G H 4-18
Fig.4-11 Tow attachment OP
Part Hydraulic system 5-A

5-1
Hydraulic system A B 5-1
Fig.5-1
5-2
Pump device A B 5-3
Fig.5-2
5-3
Hydraulic system C D E F G H 5-4
Fig.5-3
5-4
Fig.5-4
5-5
Hydraulic system C D 5-8
Fig.5-5
5-6
Fig.5-6
5-7
Pump motor assy C D E F G H 5-13
Fig.5-7
5-8
Pump assy C D E F G H 5-14
Fig.5-8
5-9 - C D 5-15
Fig.5-9 Vacuum pump-oil pump assy
5-10
Tank assy C D E F G H 5-18
Fig.5-10
D
Part Electrical system 6-A

6-1
A B C D E F G H 6-1
Fig.6-1 Electrical system
6-2
A B C D E F G H 6-3
6-3
A B C D E F G H 6-6
Fig.6-3 Meter panel assy
6-4
A B C D E F G H 6-7
Fig.6-4 Front lamp assy
6-5
A B C D E F G H 6-8
Fig.6-5 Battery assy
6-6
A 6-9
Fig.6-6 Controller assy
6-7
B 6-10
6-8
C 6-11
6-9
D 6-12
Part Cab 7-A

7-1
C D E F G H 7-1
Fig.7-1 Cab
7-2
C D E F G H 7-4
Fig.7-2 Cab
7-3
C D E F G H 7-6
Fig.7-3 Cab
7-4
C D E F G H 7-8
Fig.7-4 Cab
E
Part Driving system


1-1
A B C D E F G H 1-1
Fig.1-1 Driving system
1-2
A B C D E F G H 1-5
Fig.1-2 Drive axle assy
1-3
A B C D E F G H 1-9
Fig.1-3 Rear wheel assy
1-4
Fig.1-4 Brake assy
1-5 (HDCS20)
Fig.1-5 Transmission box(HDCS20)
1-6 (DQS200/250)
1-7 (DQS200/250)
1-8 (DQS200/250)
1-9 (DQS200/250)
1-A
1-1 A QSD25-C1(HCSD25C1) C QSD20/25-C2T E QSD20/25-C3 G HCSD20/25-C3
Fig.1-1 Driving system B QSD25-D1(HCSD25D1) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
Item Part No. Description Qty Remarks Or Serial No.
1 N120-113000-000 2 3(See Fig.3)

Rear wheel assy
2 SE251-110000-000 Drive axle assy 1 2007.01-2009.03
2 SE251-110000-001 1 2009.04-
Drive axle assy
3 JP300-100002-000 1 2007.01-2009.03
Gasket
3 SE251-100016-000 1 2009.04-
Gasket
B8×30
4 G000120-008030-01 1 2007.01-2009.03
Pin B8×30
B10×35
4 G000120-010035-01 1 2009.04-
Pin B10×35
M10×35
5 G005783-010035-00 10 2007.01-2009.03
Bolt M10×35
M12×40
5 G005783-012040-00 10 2009.04-
Bolt M12×40
10
6 G000093-000010-00 10 2007.01-2009.03
Washer 10
12
6 G000093-000012-00 10 2009.04-
Washer 12
7 YDQ23-4-G00 1 2007.01-2009.03
Drive motor
7 YDQ23-4HC 1 2009.04-
Drive motor
8 SE251-100006-000 1 2007.01-2009.03
Bolt
27
9 G000093-000027-00 1 2007.01-2009.03
Washer 27
1-1
10 SE251-110005-000 1 2007.01-2009.03
Locking shim
11 SE251-110007-000 1 2007.01-2009.03
Seat
3.2×45
12 G000091-3P2045-00 2 2007.01-2009.03
Pin 3.2×45
13 3-21-30-04 2 2007.01-2009.03
Bolt
14 3-22-00-11 4 2007.01-2009.03
Seat
15 HDCS20-G00 1 2007.01-2009.03
Transmission gear box
15 DQS200 1 2009.04-
15 DQS250 1 (Optional)
4×36
16 G000091-004036-00 2 2007.01-2009.03
Pin 4×36
M16
17 G006181-000016-00 2 2007.01-2009.03
Nut M16
16
18 G000093-000016-00 2 2007.01-2009.03
Washer 16
19 3-21-31-01 2 2007.01-2009.03
Ball pin
20 3-21-30-06 2 2007.01-2009.03
Cover
21 3-21-30-05 2 2007.01-2009.03
Dustproof shim
22 3-22-00-01 2 2007.01-2009.03
connector
1-2

M24×1.5
23 G006173-000024-01 1 2007.01-2009.03
Nut M24×1.5
M10×1
24 G001152-010001-00 1 2007.01-2009.03
Nipple M10×1
25 SE251-140001-000 1 2007.01-2009.03
Long nut
M24×1.5
26 SE251-140002-000 1 2007.01-2009.03
Levo nut M24×1.5
27 SE251-100008-000 1 2007.01-
Spring
4×36
28 G000091-004036-00 2 2007.01-
Pin 4×36
16
29 G0097P1-000016-00 2 2007.01-
Washer 16
30 SE251-130000-000 2 2007.01-2009.03
Absorber
30 SE251-802000-000 2 2009.04-
Absorber
B16×65
31 G000882-016065-01 4 2007.01-
Pin B16×65
32 SE251-100018-001 4 2009.04-
Pin shaft
20
33 G0097P1-000020-00 4 2009.04-
Washer 20
GE20ES-2RS
34 G009163-200000-03 4 2009.04-
Bearing GE20ES-2RS
M6
35 G001152-000006-00 4 2009.04-
Nipple M6
36 SE251-100017-001 2 2009.04-
Pull rod
1-3

35
37 G0893P2-000035-00 4 2009.04-
Washer 35
2.5×20
38 G000091-2P5020-00 4 2009.04-
Pin 2.5×20
39 SE251-106000-001 1 2009.04-
Bracket,RH
40 SE251-105000-001 1 2009.04-
Bracket,LH
M14×1.5×80
41 G005785-014080-01 2 2009.04-
Bolt M14×1.5×80
14
42 G000096-000014-00 7 2009.04-
Washer 14
14
43 G000093-000014-00 7 2009.04-
Washer 14
M14×1.5×120
44 G005785-014120-01 5 2009.04-
Bolt M14×1.5×120
1-4
Fig.1-2 Drive axle assy B QSD25-D1(HCSD25D1) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
1 N120-114002-000 2 2007.01-2009.03
Pipe
Z1/8”
2 Q903-Z1/8-G00 1
Vented plug Z1/8”
3 N163-110017-000 1
Plug
22
4 J000982-000022-00 1
Washer 22
M16×1.5
5 J001000-0161P5-00 1
Plug M16×1.5
16
6 J000982-000016-00 1
Washer 16
20
7 J000982-000020-00 1
Washer 20
8 N163-110016-000 1
Plug
9 SE251-111000-000 1 2007.01-2009.03
Axle house
9 SE251-111000-001 1 2009.03-
Axle house
12
10 G000093-000012-00 2 2007.01-2009.03
Washer 12
M12×40
11 G000070-012040-00 2 2007.01-2009.03
Bolt M12×40
12 SE251-110001-000 1
Support plate,LH
13 SE251-110002-000 1
Support plate,RH
M8×20
14 G005783-008020-00 4
Bolt M8×20
1-5

8
15 G000093-000008-00 4
Washer 8
M10×1
16 G001152-010001-00 2
Nipple M10×1
17 SE251-110003-000 2
Plate
18 FE100-200002-000 4
Locking shim
4540
19 FE100-200003-W00 2
Shaft sleeve 4540
20 SE251-110004-000 2 2007.01-2009.03
Pin shaft
20 SE251-110004-001 2 2009.04-
Pin shaft
21 SE251-110005-000 2
Bush
22 SE251-112000-000 1 2007.01-2009.03
Brake assy,LH
22 QY200-112000-000 1 2009.04-
Brake assy,LH
23 SE251-113000-000 1 2007.01-2009.03
Brake assy,RH
23 QY200-114000-000 1 2009.04-
Brake assy,RH
24 N163-110005-000 16
Bolt
M12×1.5
25 G006171-000012-02 16
Nut M12×1.5
26 QY200-110002-000 2
Brake drum
1-6

SD100×140×12
27 HG40692-100014012-01 2
Oil seal SD100×140×12
7815
28 N163-110100-G00 4
Bearing 7815
29 N120-110005-000 2
Wheel hub
30 N163-110009-000 2
Lock nut
31 N163-110011-000 2
Locking shim
6
32 G000093-000006-00 4
Washer 6
M6×12
33 G005783-006012-00 4
Bolt M6×12
PD45×62×12
34 HG40692-045006212-00 2
Oil seal PD45×62×12
35 N163-110018-000 2
Gasket
M20×1.5
36 G006171-000020-02 12
Nut M20×1.5
20
37 G000093-000020-00 12
Washer 20
38 N120-110006-000 12
Bolt,Wheel hub
39 N163-110015-000 12 2007.01-2010.02
Nut,Wheel hub
39 15DE-21-10A 12 2010.03-
Nut,Wheel hub
1-7
40 SE251-110006-000 1 2007.01-2009.03
Half shaft,LH
40 SE251-110006-001 1 2009.04-
Half shaft,LH
41 SE251-110007-000 1 2007.01-2009.03
Half shaft,RH
41 SE251-110007-001 1 2009.04-
Half shaft,RH
12
42 G007244-000012-00 32
Washer 12
43 N163-110019-000 16
Bush
44 N163-110021-000 16
Bolt
1-8
Fig.1-3 Rear wheel assy B QSD25-D1(HCSD25D1) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
A1 N120-113000-000 2 Inc.1-2
Rear wheel assy
1 N120-113100-000 1
Rim assy
7.00-12-12PR
2 GT02982-000071212-00 1
Tyre 7.00-12-12PR
1-9
Fig.1-4 Brake assy B QSD25-D1(HCSD25D1) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
A1 QY200-112000-000 1
Brake assy,LH
A2 QY200-114000-000 1
Brake assy,RH
1 24433-72000G-L 1
Brake plate assy,LH
1 24433-72000G-R 1
Brake plate assy,RH
2 24433-76000G 1
Wheel cylinder assy
3 24433-75000G-L 1
Brake shoe,LH
3 24433-75000G-R 1
Brake shoe,RH
4 24433-70081G 1
Oriented block
5 24433-73000G-FH 1
Spring fitting assy
6 24433-74000G-L 1
Adjusting fitting assy,LH
6 24433-74000G-R 1
Adjusting fitting assy,RH
7 24433-70100G-L 1
Lever,LH
7 24433-70100G-R 1
Lever,RH
8 24433-70090G 1
Left twist spring
9 24433-70070G-L 1
Spring,LH
1-10
9 24433-70070G-R 1
Spring,RH
10 24433-70050G 1
Spring
11 24433-70140G-L 1
Lever parking,LH
11 24433-70140G-R 1
Lever parking,RH
12 24433-70120G-L 1
Lever pushing,LH
12 24433-70120G-R 1
Lever pushing,RH
13 24433-70130G 1
Spring
M8×1.25×25-6g
14 GB21-76-M8×1.25×25-6g 2
Bolt M8×1.25×25-6g
8
14 GB93-76-8 2
Washer 8
15 24433-70160G 1
Washer,lock
16 24433-70170G 1
Retainer
17 24433-70060G 1
Guide Strip
18 24433-70010G 2
Spring parking
19 24433-70020G 4
Spring seating
20 24433-70030G 2
Spring
1-11
21 24433-70040G 1
Cove adjusting hole
,
22 SE251-112200-000 1
Cable,LH
,
22 SE251-112200-000 1
Cable,RH
23 24433-70110G 1
Pin
1-12
1-5 (HDCS20) A QSD25-C1(HCSD25C1) C QSD20/25-C2T E QSD20/25-C3 G HCSD20/25-C3
Fig.1-5 Transmission box(HDCS20) B QSD25-D1(HCSD25D1) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
1 HDCS20-0101 1
Transmission gear box house
2 YQX25-0101 2
Cap,Bearing
3 YQX30-0101 4
Bolt
4 HDCS20-0001 1
Cap,Bearing
O 80×3.1
5 GB1235-76-80×3.1 1
O-ring 80×3.1
M10×1.25×25
6 GB5786-86-M10×1.25×25 4
Bolt M10×1.25×25
10
7 GB93-87-10 6
Washer 10
8 HDCS20-0002 1
Gear,Counter
6206
9 GB276-94-6206 2
Bearing 6206
6307
10 GB276-94-6307 1
Bearing 6307
11 HDCS20-0004 1
Gear,Counter
6305
12 GB276-94-6305 3
Bearing 6305
13 HDCS20-0003 1
Shaft
O 25×2.4
14 GB1235-76-25×2.4 2
O ring 25×2.4
15 HDCS20-0007 1
Board
1-13

M10×1.25×15
16 GB5786-86-M10×1.25×15 2
Bolt M10×1.25×15
17 HDCS20-0005 1
Pinion
6208
18 GB276-94-6208 2
Bearing 6208
19 HDCS20-0006 1
Cover
M12×1.25×55
20 GB5785-86-M12×1.25×55 2
Bolt M12×1.25×55
M12×1.25×100
21 GB5785-86-M12×1.25×100 6
Bolt M12×1.25×100
12
22 GB93-87-12 8
Washer 12
B10×28
23 GB119-86-B10×28 2
Pin B10×28
24 HDCS20-1001 1
Gear wheel
25 YQX25-2002 12
Bolt
M10×1.25 (12 )
26 GB6176-86-M10×1.25 12
Nut M10×1.25(Grade12)
27 YQX25-2101 1
Case,Cross,RH
28 YQX25-2102 1
Case,Cross,LH
(I)
29 YQX25-2008 1
Gear shaft (I)
30 YQX25-2009 2
Gear,Side
1-14
31 YQX25-2007 2
Washer
32 YQX25-2006 4
Gear,Pinion
33 YQX25-2004 4
Washer,Thrust
6211
34 GB276-94-6211 2
Bearing 6211
B6×28
35 GB119-86-B6×28 1
Pin B6×28
(II)
36 YQX25-2005 1
Gear shaft (II)
37 JP300-100002-000 1
Gasket
B8×30
38 GB120-85-B8×30 1
Pin B8×30
39 YQX25-0004 4
Washer,Locker
40 YQX25-2001 6
Washer,Locker
1-15
1-6 (DQS200/250) A QSD25-C1(HCSD25C1) C QSD20/25-C2T E QSD20/25-C3 G HCSD20/25-C3
Fig.1-6 Transmission box (DQS200/250) B QSD25-D1(HCSD25D1) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
1 DQS200-0100 1 7(See Fig.7)

Transmissionbox houseassy
2 DQS200-0400 Gear shaft assy 1 7(See Fig.7)
32209
3 GB297-94-32209 2
Bearing 32209
4 HDCS40-0004
Washer
5 HDCS40-0005 1
Washer
6 YQX30-0014 1
Locking nut
O 85×3.1
7 GB1235-76-85×3.1 1
O-ring 85×3.1
8 HDCS40-0006 1
Cover
10
9 GB93-87-10 10
Washer 10
M10×1.25×25
10 GB5786-86-M10×1.25×25 4
Bolt M10×1.25×25
DQS200
11 DQS200-0300 1
Double Gear assy 7(See Fig.7)
DQS250
11 DQS250-0300 1
Double Gear assy 7(See Fig.7)
O 35×2.4
12 GB1235-76-35×2.4 2
O-ring 35×2.4
13 DQS200-0002 1
Shaft
1-16
14 DQS200-0201 1 DQS200
Gear,Input
14 DQS250-0201 1 DQS250
Gear,Input
6209
15 GB276-94-6209 2
Bearing 6209
16 YQX100-5100 1
Oil seal
B10×28
17 GB119-86-B10×28 2
Pin B10×28
18 DQS200-0001 1
Cover
12
19 GB93-87-12 10
Washer 12
M12×1.25×50
20 GB5785-86- M12×1.25×50 4
Bolt M12×1.25×50
M12×1.25×55
21 GB5785-86- M12×1.25×55 1
Bolt M12×1.25×55
M12×1.25×100
22 GB5785-86- M12×1.25×100 5
Bolt M12×1.25×100
23 DQS200-5200 1 8(See Fig.8)

Hand brake
M12×1.25×20
24 GB5785-86-M12×1.25×20 4
Bolt M12×1.25×20
25 YQX100-5007 1
Septum
M20×1.5
26 GB9459-88-M20×1.5 1
Nut M20×1.5
4×36
27 GB91-86-4×36 1
Pin 4×36
1-17
28 HDCS40-0001 1
Board
M10×1.25×15
29 GB5786-86-M10×1.25×15 2
Bolt M10×1.25×15
DQS200
30 DQS200-1000 1
Differential 9(See Fig.9)
DQS250
30 DQS250-1000 1
Differential 9(See Fig.9)
1-18
1 DQS200-0101 1
Transmission box house
2 YQX30-0102 2
Cap,Bearing
3 YQX30-0023 4
Locking shim
4 YQX30-0101 4
Bolt
22×28×2
5 Q20-03 1
Washer 22×28×2
M22×1.5
6 JB1000-77-M22×1.5 1
Bolt M22×1.5
7 DQS200-0401 1
Gear shaft
8 DQS200-0402 1
Gear
9 HDCS40-0403 1
Washer
50
10 GB894.1-86-50 1
Washer 50
NJ307E
11 GB283-94-NJ307E 1
Bearing NJ307E
12 DQS200-0301 1
Gear
6207
13 GB276-94-6207 4
Bearing 6207
14 DQS200-0302 1 DQS200
Gear
14 DQS250-0302 1 DQS250
Gear
1-19
15 HDCS40-0303 1
Washer
16 HDCS40-0304 1
Washer
1-20
1 DQS200-5210 1
Brake core components
2 YQX100-5201 1
Flang
3 YQX100-5202 1
Hub,Brake
12
4 GB93-87-12 4
Washer 12
M12×1.25×25
5 GB5786-86-M12×1.25×25 4
Bolt M12×1.25×25
1-21

( )
1 YQX30-2008 1
Gear shaft( )
( )
2 YQX30-2005 1
Gear shaft( )
3 YQX30-2006 4
Gear-pinion
4 YQX30-2004 4
Washer
5 YQX30-2009 2
Side gear
6 YQX30-2007 2
Washer
7 YQX30-2102 1
Half shell,LH
8 YQX30-2101 1
Half shell,RH
B6×30
9 GB119-86-B6×30 1
Pin B6×30
10 YQX30-2104 12
Bolt
(B)
11 YQX30-2103 6
Locking shim(B)
M10×1.25
12 GB6176-86-M10×1.25 28
Bolt M10×1.25
6213
13 GB276-94-6213 2
Bearing 6213
14 DQS200-1001 1 DQS200
Big gear ring
14 DQS250-1001 1 DQS250
Big gear ring
1-22
15 YQX30-2002 16
Bolt
(A)
16 YQX30-2001 8
Locking shim(A)
1-23
Part Steering system


2-1 ( 1)
A B C D E F G H 2-1
Fig.2-1 Steering device(Part-1)
2-2
A B C D E F G H 2-3
Fig.2-2 Hydraulic steering device
2-3
C D E F G H 2-4
Fig.2-3 Synchronous steering device
2-4 ( 1)
A B C D E F G H 2-6
2-5 ( 2)
2-6
A B 2-12
2-7
C D E F G H 2-13
2-8
Fig.2-8 Steering cylinder
2-9 ( 1)
C D E F G H 2-15
2-10 ( 2)
C D E F G H 2-17
2-11 ( 3)
C D E F G H 2-18
Fig.2-11 Steering cylinder(Part-3)
2-12 ( 4)
C D E F G H 2-20
2-A
2-13 ( 5)
C D E F G H 2-21
2-14
A B 2-22
Fig.2-14 Brake assy
2-15
C D E F G H 2-24
Fig.2-15 Brake assy
2-B
2-1 ( 1) A QSD25-C1(HCSD25C1) C QSD20/25-C2T E QSD20/25-C3 G HCSD20/25-C3
Fig.2-1 Steering device(Part-1) B QSD25-D1(HCSD25D1) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
1 2QD-210001 1
Steering wheel nut
16
2 G000093-000016-00 1
Washer 16
3 XF-020-G00 1
Steering wheel assy
4 JS160-211001-000 1
Steering shaft
-A 37
5 G0893P1-000037-00 3
Snap ring 37
61904
6 GT00276-0061904-00 4
Bearing 61904
7 JS160-211100-000 1
Steering pipe
8 30DH-220004A 2
Sleeve
9 30DH-220003A 2
Bolt
20
10 G0894P1-000020-00 2
Snap ring 20
6
11 G0097P1-000006-00 2
Washer 6
6
12 G000093-000006-00 2
Washer 6
M6×12
13 G000067-006012-00 2
Screw M6×12
12
14 G000096-000012-00 1
Washer 12
15 JS160-210001-000 1
Bolt
2-1
Fig.2-1 Steering device(Part-1) B QSD25-D1(HCSD25D1) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
16 N163-215000-000 1
Handle
17 N163-210004-000 1
Washer
18 JS160-210002-000 1
Bolt
19 SE251-211000-000 1
Joint Hydraulic steering
C ~ H
19 SET251-231000-000 1
Joint Synchronous steering
8
20 G000093-000008-00 1
Washer 8
M8×30
21 G005783-008030-00 1
Bolt M8×30
2-2
Fig.2-2 Hydraulic steering device B QSD25-D1(HCSD25D1) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
1 QY225-212000-000 1
Steering column
61905-Z
2 GT00276-0061905-04 1
Bearing 61905-Z
-A 25
3 G0894P1-000025-00 1
Snap ring 25
4 QY225-213000-000 1
Steering pipe
M10×30
5 G005783-010030-00 4
Bolt M10×30
10
6 G000093-000010-00 1
Washer 10
M6×6×2
7 G000828-006006-00 1
Screw M6×6×2
8 SET251-210001-000 1 C D E F G H
Bracket
9 SE251-213000-G00 1
Steering gear
M8×25
10 G005783-008025-00 1
Bolt M8×25
8
11 G000093-000008-00 5
Washer 8
12 SE251-212000-000 4
Pipe connector
13 N163-214000-000 3
Pipe connector
2-3
2-3 C QSD20/25-C2T E QSD20/25-C3 G HCSD20/25-C3
Fig.2-3 Synchronous steering device D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3

M24×1.5
1 G006173-000024-01 3
Nut M24×1.5
24
2 G000093-000024-00 3
Washer 24
3 SET251-233001-000 2
Middle rocker arm
4 SET251-233003-000 2
Washer
-A 55
5 G0893P1-000055-00 2
Ring 55
61907-2Z
6 GT00276-0061907-05 2
Bearing 61907-2Z
7 SET251-233100-000 1
Pipe assy
B10×30
8 G000120-010030-01 4
Pin B10×30
9 SET251-233002-000 1
Shaft
12
10 G000093-000012-00 12
Washer 12
M12×25
11 G005783-012025-00 8
Bolt M12×25
M12×1.25×35
12 G005786-012035-00 2
Bolt M12×1.25×35
M12×1.25
13 QJB257-214010-100 2
Bolt M12×1.25
14 QJB257-211000-G00 1
Steering gear box
M14×1.5
15 G009459-000014-01 2
Nut M14×1.5
2-4
Fig.2-3 Synchronous steering device D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3

3.2×40
16 G000091-3P2040-00 2
Pin 3.2×40
17 QJB257-210001-100 1
Rocker arm
18 SET251-230001-000 1
Connecting rod
19 SET251-230002-000 2
Pin roll
2214
20 SF-1-2214-G00 2
Bush 2214
2-5
Fig.2-4 Steering axle(Part-1) B QSD25-D1(HCSD25D1) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3

M14×1.5×40
1 G005786-014040-01 4
Bolt M14×1.5×40
14
2 G000093-000014-00 4
Washer 14
3 SE251-222000-000 1 A B
Steering axle body
3 SET251-221000-000 1 C D E F G H
Steering axle body
4 SE251-223000-000 1
Steering cylinder
5 Q701B45-NPT1/16-G00 4
Grease nipple
6 N030-220006-000 4
Pin shaft
7 QY225-220003-000 2
Tie-rod bar
28
8 G0893P2-000028-00 2
Snap ring
GE15ES-2RS
9 G009163-1500000-03 2
Bearing
10 QY225-220004-000 2
Tie-rod bar
11 QY225-220005-000 8
Dustproof ring
M14×1.5
12 G009459-000014-01 4
Nut M14×1.5
3.2×40
13 G000091-3P2040-00 4
Pin 3.2×40
M8×1
14 G006171-000008-00 8 A B
Nut M8×1
2-6

8
15 G000093-000008-00 8 A B
Washer 8
16 SE251-220200-000 1 A B
Right brake assy
16 QJB255-220400-000 1 C D E F G H
Left brake assy
17 SE251-220100-000 1 A B
Right brake assy
17 QJB255-220300-000 1 C D E F G H
L eft brake assy
18 QJ305-220005-000 6 2009.12—
Bolt
M8×1×20
19 G005786-008020-02 8 A B
Bolt M8×1×20
M10×1.25×16
19 G005786-010016-00 8 C D E F G H
Bolt M10×1.25×16
B50×68×8
20 G9877P1-050006808-00 2
Oil seal
32008
21 GT00297-0032008-00 2
Bearing 32008
22 N030-220010-000 12 —2009.12 A B
Bolt
22 N030-220010-000 6 2009.12—
Bolt
23 SE251-220001-000 2 A B
Brake hub
23 QJB255-220001-000 2 C D E F G H
Brake hub
24 SE251-221000-000 2 A B
Steering wheel assy
2-7
24 QJ305-224000-000 2 C D E F G H
Steering wheel assy
25 N030-220009-000
Nut
12 —2009.12 A B
25 N030-220009-000 6 2009.12—
Nut
33007
26 GT00297-0033007-00 2 A B
Bearing 33007
332/32
26 GT00297-0033232-00 2 C D E F G H
Bearing 332/32
27 3-21-10-05
Nut
2 —2009.12 A B
27 3-21-10-05 1 2009.12—
Nut
28 3-21-10-03 2
Spacer
29 3-21-10-04 2
Hub cover
6
30 G000093-000006-00 6
Washer 6
M6×12
31 G005783-006012-00 6
Bolt M6×12
6.3×60
32 G000091-6P3060-00 2
Nut 6.3×60
33 QJ305-220004-000 6 2009.12—
Nut
30
34 35QCDA-200007 2
Washer 30
35 QJ305-220006-000 1 2009.12—
Nut
2-8

10
36 G000093-000010-00 8 C D E F G H
Washer 10
2-9
1 Q701B45-NPT1/8-G00 4
Grease nipple
2 N163-220021-000 6
Oil seal
HKH3030
3 GT12764-0003030-01 4
Bearing HKH3030
4 N163-220002-000 2
Dustproof bush
51206
5 GT00301-0051206-00 2
Bearing 51206
6 N163-220001-001 2
Pin
7 SE251-220300-000
Steering knuckle,L.H.
1 —2009.12 A B
7 SE251-220300-001 1 2009.12— A B
7 SET251-220200-000 1 C D E F G H
8 SE251-220200-000 1 A B
Steering knuckle,R.H.
8 SET251-220100-000 1 C D E F G H
Steering knuckle,R.H.
10
9 G000093-000010-00 2
Washer 10
10 N163-220027-000 2
Bolt
11 N163-220012-000 2
Adjusting shim
M6×12
12 G002673-006012-00 12
Screw M6×12
2-10
13 QY225-220006-000 4
Gasket
14 QY225-220002-000 4
Cove
2-11
2-6
A QSD25-C1(HCSD25C1) B QSD25-D1(HCSD25D1)
A SE251-221000-000 2
Steering wheel assy
6.00-9-10PR
1 GT02982-000060910-00 1
Tyre 6.00-9-10PR
2 SE251-221100-000 1
Rim assy
3 SE251-221001-000 1
Pipe
2-12
Fig.2-7 Steering wheel assy D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
A QJ305-224000-000 2
Steering wheel assy
6.50-10-10PR
1 GT02982-006P51010-00 1
Tyre 6.50-10-10PR
2 QJ305-224100-000 1
Rim assy
2-13
Fig.2-8 Steering cylinder B QSD25-D1(HCSD25D1) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
1 N030-224001-W00 2
Snap ring
DKB d40
2 AR2342E5-G00 2
Dustproof ring d40
ISI d40
3 FU0497K0-G00 2
Seal ring d40
4 R960-224001-W00 2
Guide bush
O 70×3.1
5 G001235-007003P1-00 2
O-Ring 70×3.1
O 65×3.5
6 G001235-006503P5-00 2
O-Ring 65×3.5
7 SE251-223100-W00 1
Body cylinder
D65×54×4.2
8 PT0200650-TN46NA-G00 1
Ring D65×54×4.2
9 SE251-223200-W00 1
Piston rod
GE15ES-2RS
10 G009163-1500000-03 2
Bearing GE15ES-2RS
4025
11 SF-1-4025-G00 2
Bushing 4025
2-14
2-9 ( 1) C QSD20/25-C2T E QSD20/25-C3 G HCSD20/25-C3
Fig.2-9 Synchronous steering axle(Part-1) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
1 SET251-241000-000 1
Steering axle body
2 SET251-243000-000 1
Tie rod assy
3 SET251-244000-000 Steering cylinders 1
4 SET251-242000-000 1
Connection plate assy
B12×35
5 G000120-012035-01 2
Pin B12×35
12
6 G000093-000012-00 4
Washer 12
M12×40
7 G005783-012040-00
Bolt M12×40
8 SET251-245000-000 2
Straight rod assy
10
9 G000093-000010-00 8
Washer 10
M10×1.25×16
10 G005786-010016-00 8
Bolt M10×1.25×16
11 QJB255-220300-000 1
Brake
12 QJB255-220400-000 1
Brake
B50×68×8
13 G9877P1-050006808-00 2
Oil seal B50×68×8
32008
14 GT00297-0032008-00 2
Bearing 32008
15 N030-220010-000 6
Bolt
2-15
16 QJ305-220005-000 6
Bolt
17 QJB255-220001-000 2
Brake hub
18 QJ305-224000-000 2
Steering wheel assy
19 N030-220009-000 6
Nut
20 QJ305-220004-000 6
Nut
332/32
21 GT00297-0033232-00 2
Bearing 332/32
30
22 35QCDA-200007 2
Washer 30
23 3-21-10-05 1
Nut
24 QJ305-220006-000 1
Nut
6.3×60
25 G000091-6P3060-00 2
Nut 6.3×60
26 3-21-10-03 2
Spacer
27 3-21-10-04 2
Hub cover
M6×12
28 G005783-006012-00 6
Bolt M6×12
6
29 G000093-000006-00 6
Washer 6
12
30 G0097P1-000012-00 4
Washer 12
2-16

M6×12
1 G002673-006012-00 12
Screw M6×12
2 Q701B45-NPT1/8-G00 4
Grease nipple
3 N163-220023-002 4
Cover
4 N163-220026-001 4
Gasket
5 N163-220029-000 2
Steel sleeve
6 N163-220021-000 6
Oil seal
K304030
7 JT07918-0304030-00 4
Bearing K304030
8 N163-220001-001 2
Pin
9 SET251-240200-000 1
Right steering knuckle
10 SET251-240300-000 1
Left steering knuckle
11 N163-220028-000 2
Steel sleeve
12 N163-220012-000 2
Spacer
13 N163-220002-000 2
Dustproof bush
51206
14 GT00301-0051206-00 2
Bearing 51206
2-17
Fig.2-11 Steering cylinder(Part-3) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3

O 50×3.1
1 G001235-005003P1-00 1
O-Ring 50×3.1
O 45×3.5
2 G001235-004503P5-00 1
O-Ring 45×3.5
3 QJB257-223020-W00 1
Guide bush
d25
4 DH25-G00 1
Dustproof ring d25
U d25
5 RU3000250-Z20-G00 1
U-shaped ring d25
d25
6 RS1300250-T46NA-G00 1
Lancaster closure d25
M10×1
7 J001000-010001-00 2
Plug M10×1
10
8 J000982-000010-00 2
Washer 10
9 SET251-244102-W00 1
Body cylinder
M20×1.5
10 G006171-000020-05 2
Nut M20×1.5
11 BD020-214400-000 2
Right connector assy
12 SET251-244101-W00 1
Piston rod
13 QJB257-223003-W00 1
Piston
O 30×3.1
14 G001235-003003P1-00 1
O-Ring 30×3.1
35×45×3
15 HK050-213005-W00 2
Snap ring
2-18
Fig.2-11 Steering cylinder(Part-3) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3

35×45×3
16 D1 35A1-G00 2
Snap ring 35×45×3
17 HK050-213004-W00 1
Support ring
M20×1.5
18 G009459-000020-01 1
Nut M20×1.5
4×40
19 G000091-004040-00 1
Pin 4×40
2-19
Fig.2-12 Steering axle(Part-4) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
1 BD020-214100-000 1
Left connector assy
M20×1.5
2 G000812-100020-01 1
Nut M20×1.5
3 QJB257-222002-100 2
Locking gasket
28×5.5
4 SET251-243001-000 1
Rod 28×5.5 SET251-243000-000
28×5.5
4 SET251-245001-000 1
Rod 28×5.5 SET251-245000-000
M20×1.5
5 G000812-000020-01 1
Nut M20×1.5
6 BD020-214400-000 1
Right connector assy
2-20
Fig.2-13 Steering axle(Part-5) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3

4×36
1 G000091-004036-00 1
Pin 4×36
M20×1.5
2 G009459-000020-01 1
Nut M20×1.5
3 SET251-242003-000 1
Gasket
30205
4 GT00297-0030205-02 1
Bearing 30205
5 SET251-242002-000 2
Gasket
6 SET251-242100-000 1
Bracket assy
7 SET251-242200-000 1
Junction plate assy
30206
8 GT00297-0030206-00 1
Bearing 30206
9 SET251-242004-000 1
Gasket
10 SET251-242001-000 1
Shaft
A8×28
11 G001096-080028-00 1
Flat key A8×28
2-21
2-14
Fig.2-14 Brake assy
A1 SE251-220400-000 1
Brake assy,L.H.
A2 SE251-220100-000 1
Brake assy,R.H.
1 FH18030-010 1
Brake plate assy
2 FH18030-040 1
Wheel cylinder assy
6
3 G000093-000006-00 2
Washer 6
M6×12
4 GB21-76 2
Bolt M6×12
U
5 FH18030-103 2
Rod
U
6 FH18030-104 2
Spring
7 FH18030-020 2
Brake shoe
8 FH18030-036 1
mandrel
9 FH18030-037 1
Spring
10 FH18030-102 1
Spring
11 FH18030-101 1
Spring
12 FH18030-035 1
Pin
13 FH18030-032 1
Spring
2-22
2-14
Fig.2-14 Brake assy
14 FH18030-031 1
Fan-shaped teeth
15 FH18030-033 1
Gear
16 FH18030-034 1
Gear Pin
2-23
Fig.2-15 Brake assy D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
A1 QJB255-220400-000 1
Brake assy,L.H.
A2 QJB255-220300-000 1
Brake assy,R.H.
1 FH20040-011 1
Brake plate assy
2 FH20040-040 1
Wheel cylinder assy
3 Q40306 2
Washer
4 Q150B0614 2
Bolt
5 JH150-030-045 1
Rod
6 JH150-030-046 2
Spring
7 JH150-030-047 2
Spring Seat
8 JH150-030-060 1
Regulator assy
9 FH20040-020 2
Brake shoes assy
10 JH150-030-052 1
Spring
11 FH20040-001 2
Spring
12 FH20040-012 Rest pin 1
2-24
Part Body system


3-1
A B 3-1
Fig.3-1 Body system
3-2
A B 3-3
Fig.3-2 Body system
3-3
C D E F G H 3-5
Fig.3-3 Body system
3-4
C D E F G H 3-7
Fig.3-4 Body system
3-5
C D E F G H 3-8
Fig.3-5 Body system
3-6
C D E F G H 3-10
Fig.3-6 Body system
3-7
Fig.3-7 Suspension system
3-A
3-1
Fig.3-1 Body system
1 SE251-403000-000 1
Right jointing baffle
M8×16
2 G005783-008016-00 6
Bolt M8×16
8
3 G000093-000008-00 6
Washer 8
8
4 G0097P1-000008-00 6
Washer 8
5 SE251-410000-002 1
Truck frame
M6×16
6 G005783-006016-00 4
Bolt M6×16
6
7 G000093-000006-00 4
Washer 6
8 SE251-400003-000 2
Plate
9 SE251-400002-000 2
Water proof gasket
10 SE251-400001-002 1
Rubber pad
11 SE251-400004-002 1
Acoustic boards
12 SE251-401000-000 1
Front jointing baffle
M6×25
13 G006190-006025-00 4
Bolt M6×25
6
14 G0097P1-000006-00 4
Washer 6
15 JS160-400015-000 4
Rubber pad
3-1
3-1
Fig.3-1 Body system
16 JP300-400003-000 1
Filler
17 SE251-404000-000 1
Left jointing baffle
18 SE251-405000-001 1
Locker
,
19 QY110-400004-000 1
Counterweight,L.H.
,
20 QY110-400005-000 1
Counterweight,R.H.
18
21 G000093-000018-00 4
Washer 18
M18×40
22 G005783-018040-00 4
Bolt M18×40
3-2
3-2
Fig.3-2 Body system

M8×12
1 G000819-008012-00 11
Bolt M8×12
2 SE251-420001-000 1
Front plate
3 SE251-420002-000 1
Back plate
4 SE251-421000-000 1
Front cover assy
5 SE251-420003-000 2
Front rubber pad
6 QC20-275-640/280-G00 2
Spring
2×14
7 G000091-002014-00 4
Pin 2×14
8 SE251-420005-000 1
Back rubber pad
9 SE251-422000-000 1
Back cover assy
10 SE251-420006-000 1
Supoport rod
11 SE251-420102-000 4
Pin shaft
A
12 SE251-420101-000 4
Gemel A
M8×20
13 G002673-008020-00 8
Bolt M8×20
14 14RH-400010 1
Seal bar
20×20×350
15 SE251-420004-W00 1
Seal bar 20×20×350
3-3
3-2
Fig.3-2 Body system

8
16 G0097P1-000008-00 6
Washer 8
B
17 SE251-420103-000 4
Gemel B
M8×14
18 G002673-008020-00 8
Bolt M8×14
19 QC20-270-620/450-G00 2
Spring
20 N163-430004-000 1
Bolt
3-4
Fig.3-3 Body system D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3

M8×16
1 G002673-008016-00 4
Screw M8×16
2 SE251-406100-000 1
Hinge
M8×18
3 G005783-008018-00 4
Bolt M8×18
4 SET251-406003-000 6
Washer
5 SET251-406100-000 1
Door
6 SET251-406001-000 1
pothook
8
7 G000096-000008-00 1
Washer 8
M8×15
8 G005783-008015-00 1
Washer M8×15
9 C2-32-15-3-G00 1
Lock
10 SET251-406002-000 1
Rubber hose
22
11 G0894P1-000022-00 1
Check ring 22
12 SE251-405002-001 3
Washer
13 SE251-405001-001 1
Spring
14 SE251-405003-002 1
Washer
15 SE251-405100-001 1
Support
3-5

4×20
16 G000879-004020-00 1
Pin 4×20
17 SE251-405004-002 1
Pin
18 SE251-405200-001 1
Pull-tab
19 25PH-000001 2
Rubber plug
20 SET251-400002-000 1
Board
8
21 G0097P1-000008-00 6
Washer 8
22 G000093-000008-00 11
Washer
M8×16
23 G005783-008016-00 6
Bolt M8×16
3.2×16
24 G000091-3P2016-00 1
Pin 3.2×16
16
25 G0097P1-000016-00 1
Washer 16
26 SET251-400001-000 1
Board
16×45
27 G000882-016045-00 1
Pin 16×45
28 SET251-400004-000 1
Rubber blanket
3-6

M8×16
1 G005783-008016-00 10
Bolt M8×16
8
2 G000093-000008-00 10
Washer 8
8
3 G0097P1-000008-00 14
Washer 8
4 SET251-400003-000 1
Board
5 SET251-410000-000 1
Truck body
5 SET251-440000-000 1
Truck body
6 SET251-403000-000 1
Damper,R.H.
7 QY110-400005-000 1 25t
Balance weight, L.H.
8 SET251-404000-000 1
Damper,L.H.
M18×40
9 G005783-018040-00 4 25t
Bolt M18×40
18
10 G000093-000018-00 4 25t
Washer 18
11 QY110-400004-000 1 25t
Balance weight, R.H.
12 JS160-400015-000 4
Rubber blanket
M8×25
13 G005783-008025-00 4
Bolt M8×25
3-7

M8×12
1 G000819-008012-00 8
Screw M8×12
2 SE251-420002-000 1
Board,R.H.
3 SET251-422000-000 1
Board assy
3 SET251-431000-000 1
Board assy
4 SE251-420007-000 1
Board,L.H.
5 SET251-423000-000 1
Support
8
6 G0097P1-000008-00 8
Washer 8
8
7 G000093-000008-00 8
Washer 8
M8×16
8 G005783-008016-00 4
Bolt M8×16
9 N163-430004-000 1
Bolt
10 SE251-420005-000 2
Rubber blanket
11 20QC-422002 1
Sleeve
12 SET251-420002-000 1
Jack stay
13 QC20-270-620/450-G00 2
Spring
2×14
14 G000091-002014-00 2
Pin 2×14
3-8

M8
15 G006182-000008-00 2
Bolt M8
12
16 G0097P1-000012-00 2
Washer 12
2.5×20
17 G000091-2P5020-00 2
Pin 2.5×20
18 14RH-400010 1
Sealing strip
20×20×350
19 SE251-420004-W00 1
Sealing strip 20×20×350
M8×20
20 G002673-008020-00 4
Screw M8×20
21 SE251-420100-000 2
Hinge
M8×14
22 G002673-008014-00 4
Screw M8×14
3-9

M8×12
1 G000819-008012-00 4
Screw M8×12
2 SET251-420001-000 1
Board
3 SET251-421000-000 1
Board assy
4 SE251-420003-000 1
Rubber blanket
M8×20
5 G002673-008020-00 4
Screw M8×20
6 SE251-420100-000 2
Hinge
M8×14
7 G002673-008014-00 4
Screw M8×14
2×14
8 G000091-002014-00 2
Pin 2×14
8
9 G0097P1-000008-00 2
Washer 8
M8
10 G006182-000008-00 2
Nut M8
11 QC20-275-640/280-G00 2
Air spring
3-10
Fig.3-7 Suspension system B QSD25-D1(HCSD25D1) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
1 SE251-801000-000 2
Spring assy
16
2 G000093-000016-00 8
Washer 16
3 35QCDA-800001 8
Nut
4 SE251-800007-000 2
Pin
5 Q701B45-NPT1/16-G00 6
Oil cup
6 SE251-800008-000 2
Washer
12
7 G000093-000012-00 4
Washer 12
M12×1.25
8 G006171-000012-01 4
Nut M12×1.25
9 SE251-802000-000 2
Absorber
1
10 SE251-800006-000 2
Spring shackle
11 QY225-800012-G00 4
Rubber bush
12 QY225-800007-000 2
Spring shackle
18
13 G000093-000018-00 6
Washer 18
M18×1.5
14 G006171-000018-02 6
Nut M18×1.5
U
15 SE251-800004-000 4
U Bolt
3-11
Fig.3-7 Suspension system B QSD25-D1(HCSD25D1) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
16 SE251-800003-000 2
Clamp plate
17 2915201-050 2
Rear absorber
8
18 G000093-000008-00 4
Washer 8
M8×20
19 G005783-008020-00 4
Bolt M8×20
20 QY225-800006-000 2
Pin
21 SE251-800005-000 2
Pin
22 QJ305-800001-000 2
Rear absorber
3-12
Part Control system


4-1
A B 4-1
4-2
A B 4-3
4-3
A B 4-5
4-4
A B 4-6
4-5
A B 4-9
Fig.4-5 Draw gear
4-6
C D E F G H 4-10
Fig.4-6 Brake control
4-7
C D E F G H 4-12
Fig.4-7 Brake control OP
4-8
C D E F G H 4-14
Fig.4-8 Brake tube system
4-9
C D E F G H 4-16
Fig.4-9 Park brake control
4-10
C D E F G H 4-17
Fig.4-10 Draw gear control
4-11
C D E F G H 4-18
Fig.4-11 Tow attachment OP
4-A
4-1
1 N163-512001-000 1
Pedal pad
2 SE251-511000-000 1
Brake pedal
3 N163-514001-000 2
Bushing
3.2×14
4 G000091-3P2024-00 1
Pin 3.2×14
8
5 G0097P1-000008-00 1
Washer 8
B8×28
6 G000882-008028-00 1
Pin shaft B8×28
M8×40
7 G005783-008040-00 1
Bolt M8×40
M8
8 G006170-000008-00 9
Nut M8
9 SE251-510001-000 1
Spring
10 SE251-512000-000 1
Brake pedal support
11 Q701B90-NPT1/16-G00 1
Oil cup
12 SE251-513000-000 1
Pin shaft
8
13 G000093-000008-00 9
Washer 8
M8×16
14 G005783-008016-00 1
Bolt M8×16
M10×30
15 G005783-010030-00 3
Bolt M10×30
4-1
4-1

10
16 G000093-000010-00 3
Washer 10
17 QY200-511300-000 1
Booster cylinder
18 TC0090-G00 1
Brake pump
4-2
4-2
1 SE251-530001-000 1
Pipe
2 SE251-530002-000 1
Pipe
3 SE251-530003-000 1
L-front brake pipe
4 SE251-530004-000 1
R-back brake pipe
5 SE251-530005-000 1
R-front brake pipe
6 SE251-530006-000 1
L- back brake pipe
M8×50
7 G005783-008050-00 1
Bolt M8×50
8
8 G000093-000008-00 8
Washer 8
9 S11-3535010-G00 1
Proportioning valve
10 35QCDA-510005 6
Pipe connector
11 11GD-512001 4
Transiton joint
12 SE251-530007-000 2
F-brake pipe
13 SE251-530008-000 2
Bracket
M16×1.5
14 G006173-000016-01 2
Nut M16×1.5
M8×20
15 G005783-008020-00 4
Bolt M8×20
4-3
4-2
16 SE251-530009-000 2
F-brake pipe
M8
17 G006170-000008-00 4
Nut M8
4-4
4-3

M8×20
1 G005783-008020-00 1
Bolt M8×20
8
2 G000093-000008-00 3
Washer 8
8
3 G0097P1-000008-00 1
Washer 8
4 15*515000 1
Oil cup
19
5 Q672-19-G00 4
Clamp 19
9.5×17×1100
6 SE251-530012-W00 2
Hose 9.5×17×1100
7 SE251-530011-000 2
Back brake pipe
8 11GD-512001 2
Transition joint
9 SE251-530010-000 2
Back brake pipe
10 S16V450-900020-000 2
Clip
M8×12
11 G005783-008012-00 3
Bolt M8×12
12 10QSD-510102 6
Clip
4-5
4-4
1 2QD-511000 1 -2008.12
Hand brake
1 SE251-525000-001 1 2008.12-2009.07
Hand brake
1 QJ305-541000-000 1 2009.07-
Hand brake
8
2 G000093-000008-00 8
Washer 8
M8×16
3 G005783-008016-00 8
Bolt M8×16
B8×16
4 G000882-008016-00 1
Pin shaft B8×16
3.2×24
5 G000091-3P2024-00 1
Pin 3.2×24
8
6 G0097P1-000008-00 6
Washer 8
7 SE251-520002-000 1 -2008.12
Clip
7 SE251-526000-001 1 2008.12-2009.07
Clip
7 SE251-526000-002 1 2009.07-
Clip
8 SE251-520001-000 1 -2008.12
Dust-proof pad
8 SE251-520001-001 1 2008.12-2009.07
Dust-proof pad
8 SE251-520001-002 1 2009.07-
Dust-proof pad
4-6
4-4
9 SE251-521000-000 1 -2008.12
Brake line
9 SE251-521000-001 1 2008.12-2009.07
Brake line
10 SE251-522000-000 1 -2008.12
Bracket
10 SE251-522000-001 1 2008.12-2009.07
Bracket
B10×26
11 G000882-010026-00 1 -2009.07
Pin shaft B10×26
10
12 G0097P1-000010-00 2 -2009.07
Washer 10
3.2×18
13 G000091-3P2018-00 2 -2009.07
Pin 3.2×18
M6×12
14 G005783-006012-00 1 -2009.07
Bolt M6×12
6
15 G000093-000006-00 1 -2009.07
Washer 6
16 SE251-523000-000 1 -2009.07
Pin shaft
17 SE251-524000-000 1 -2008.12
Rocker
17 SE251-524000-001 1 2008.12-2009.07
Rocker
18 SE251-520004-000 1 -2009.07
Tie bar
10×28
19 G000882-010028-00 1 -2009.07
Pin shaft 10×28
20 SE251-520005-000 1 -2009.07
Bent plate
4-7
4-4

M8
21 G006170-000008-00 6 -2009.07
Nut M8
22 N163-612001-000 2 -2009.07
Bushing
12
23 G000896-000012-00 2 -2008.12
Ring 12
4-8
4-5
Fig.4-5 Draw gear

20
1 G000093-000020-00 6
Washer 20
M20×65
2 G005783-020065-00 6
Bolt M20×65
3 SE251-541000-000 1
Drawplate
4 SE251-542000-000 1
Towing pin
4-9
Fig.4-6 Brake control D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
1 N163-512001-000 1
Pedal pad
2 SET251-511000-000 1
Brake pedal
M8×40
3 G005783-008040-00 1
Bolt M8×40
M8
4 G006170-000008-00 13
Nut M8
5 SET251-521000-000 1
Bracket
8
6 G000093-000008-00 15
Washer 8
M8×16
7 G005783-008016-00 1
Bolt M8×16
8 SET251-513000-000 1
Pin shaft
9 N163-514001-000 2
Bushing
B14×26
10 G000882-014026-00 1
Pin shaft B14×26
8
11 G0097P1-000008-00 3
Washer 8
4×25
12 G000091-004025-00 1
Pin 4×25
13 SC301-518100-G00 1
Booster
14 TC0090-G00 1
Brake pump
10
15 G009568-0100000000-00 1
Hose 10
4-10
Fig.4-6 Brake control D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3

20
16 Q672-20-G00 2
Clamp 20
8
17 G000096-000008-00 4
Washer 8
M8×30
18 G005783-008030-00 4
Bolt M8×30
19 QJB257-511500-100 1
Tube
M8×15
20 G005783-008015-00 2
Bolt M8×15
21 SET251-521001-000 1
Bracket
22 SE251-510001-000 1
Spring
23 Q701B90-NPT1/16-G00 1
Oil cup
4-11
Fig.4-7 Brake control OP D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
1 N163-512001-000 1
Pedal pad
2 SET251-511000-000 1
Brake pedal
M8×40
3 G005783-008040-00 1
Bolt M8×40
M8
4 G006170-000008-00 13
Nut M8
5 SET251-512000-000 1
Bracket
8
6 G000093-000008-00 13
Washer 8
M8×16
7 G005783-008016-00 1
Bolt M8×16
8 SET251-513000-000 1
Pin shaft
9 N163-514001-000 2
Bushing
B8×28
10 G000882-008028-00 1
Pin shaft B8×28
8
11 G0097P1-000008-00 1
Washer 8
3.2×14
12 G000091-3P2014-00 1
Pin 3.2×14
13 SET251-510001-000 1
Bushing
14 QY200-511300-000 1
Booster
15 TC0090-G00 1
Brake pump
4-12
Fig.4-7 Brake control OP D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3

M8×30
16 G005783-008030-00 4
Bolt M8×30
8
17 G000096-000008-00 4
Washer 8
18 SE251-510001-000 1
Spring
19 Q701B90-NPT1/16-G00 1
Oil cup
4-13
Fig.4-8 Brake tube system D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3

2
1 SET251-540002-000 1
Pipe 2
2
1 SET251-550002-000 1
Pipe 2 OP
1
2 SET251-540001-000 1
Pipe 1
1
2 SET251-550001-000 1
Pipe 1 OP
3 35QCDA-510005 6
Pipe connector
10
4 J000982-000010-00 6
Washer 10
5 QJB255-512010-000 1
Rate valve
6 SE251-530005-000 1
R-front brake pipe
7 11GD-512001 4
Transiton joint
8 SE251-530007-000 2
F-brake pipe
9 SE251-530003-000 1
L-front brake pipe
1
10 SET251-540003-000 1
R-back brake pipe1
8
11 G000093-000008-00 8
Washer 8
M8×50
12 G005783-008050-00 1
Bolt M8×50
13 SE251-530009-000 2
F-brake pipe
4-14
Fig.4-8 Brake tube system D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3

M16×1.5
14 G006171-000016-02 4
Nut M16×1.5
15 SE251-530008-000 2
Bracket
M8×20
16 G005783-008020-00 5
Bolt M8×20
9.5×17×1100
17 SE251-530012-W00 2
Hose 9.5×17×1100
19
18 Q672-19-G00 4
Clamp 19
19 15*515000 1
Oil cup
8
20 G0097P1-000008-00 1
Washer 8
1
21 SET251-540004-000 1
L- back brake pipe1
2
22 SET251-540005-000 2
Back brake pipe 2
M8×12
23 G005783-008012-00 2
Bolt M8×12
24 10QSD-510102 4
Clip
25 SET251-540006-000 2
Back brake pipe
4-15
Fig.4-9 Park brake control D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
1 2QD-511000 1
Hand brake
2 QJ305-541001-000 1
Guard
B8×16
3 G000882-008016-01 1
Pin shaft B8×16
3.2×24
4 G000091-3P2024-00 1
Pin 3.2×24
8
5 G0097P1-000008-00 4
Washer 8
8
6 G000093-000008-00 6
Washer 8
M8×16
7 G005783-008016-00 6
Bolt M8×16
8 SET251-531000-000 1
Base
9 SET251-530100-000 1
Dust-proof pad
4-16
Fig.4-10 Draw gear control D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3

20
1 G000093-000020-00 6
Washer 20
M20×65
2 G005783-020065-00 6
Bolt M20×65
3 SE251-541000-000 1
Drawplate
4 SE251-542000-000 1
Towing pin
4-17
Fig.4-11 Tow attachment OP D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
1 QY125-550001-000 1
Handle bar
2 SET251-561000-000 1
Shift handle
3 SET251-560002-000 1
Plate
4 35QCDA-550005 1
Guard
M8×16
5 G005783-008016-00 2
Bolt M8×16
8
6 G000093-000008-00 6
Washer 8
8×55
7 G000879-008055-00 4
Pin 8×55
8 SET251-562000-000 1
Connecting shaft
M8×20
9 G005783-008020-00 4
Bolt M8×20
8
10 G0097P1-000008-00 4
Washer 8
11 SET251-563000-000 1
Bracket
3×25
12 G000091-003025-00 2
Pin 3×25
13 QJ305-550005-000 2
Yoke
14 SET251-564000-000 1
Connected board
B14×35
15 G000882-014035-00 2
Pin shaft B14×35
4-18
16 SET251-568000-000 1
Rod
M12×1.5
17 G006171-000012-02 2
Nut M12×1.5
18 SET251-567000-000 1
Connected board
19 SET251-565000-000 1
Bracket
20 SET251-566000-000 1
Connecting shaft
21 SET251-560100-000 1
Rocker assy
22 HK050-910403-000 4
Bushing
4×28
23 G000091-004028-00 2
Pin 4×28
M16
24 G006178-000016-00 2
Nut M16
25 SET251-560001-000 2
Connect board
16
26 G0097P1-000016-00 2
Washer 16
( )
27 20QC-550002 2
Shaft
20
28 G000093-000020-00 6
Washer 20
M20×65
29 G005783-020065-00 6
Bolt M20×65
30 SET251-560300-000 1
Tow bracket
4-19
31 SET251-560200-000 1
Tow pin
4-20
Part Hydraulic system


5-1
Hydraulic system A B 5-1
Fig.5-1
5-2
Pump device A B 5-3
Fig.5-2
5-3
Fig.5-3
5-4
Fig.5-4
5-5
Fig.5-5
5-6
Fig.5-6
5-7
Pump motor assy C D E F G H 5-13
Fig.5-7
5-8
Pump assy C D E F G H 5-14
Fig.5-8
5-9 - C D 5-15
5-10
Tank assy C D E F G H 5-18
Fig.5-10
5-A
5-1
Fig.5-1 Hydraulic system
1 20QC-601000 1
Oil tank
M8×16
2 G005783-008016-00 5
Bolt M8×16
8
3 G000093-000008-00 6
Washer 8
20
4 J000982-000020-00 2
Washer 20
5 3-60-00-04 1
Bolt
6 QJ305-600005-000 1
Connector
7 QJ305-600006-000 1
Connector
8 3D-60-00-11 1
Bolt
22
9 J000982-000022-00 2
Washer 22
10 SE251-600002-W00 1
Hose
28
11 Q672-28-G00 2
Clamp 28
12 SE251-600005-W00 1
Hose
24
13 Q672-24-G00 2
Clamp 24
14 SE251-601000-000 1
Hose
15 SE251-602000-000 1
Hose
5-1
5-1
16 SE251-600003-000 1
Hose
18
17 Q672-18-G00 2
Clamp 18
18 SE251-603000-000 2
Hose
20 SE251-600004-000 2
Clamp
21 SE251-600100-000 1
Plate
22 SE251-605000-000 1
Connector
23 SE251-600200-000 1
Plate
M8×30
24 G005783-008030-00 1
Bolt M8×30
25 SE251-610000-000 1
Pump device
5-2
5-2
Fig.5-2 Pump device
1 10QSD-620003 1
Connector
18
2 J000982-000018-00 1
Washer 18
3 CBWH-F306-ALB 1
Pump
20
4 J000982-000020-00 1
Washer 20
5 SE251-610002-000 1
Connector
8
6 G0097P1-000008-00 2
Washer 8
8
7 G000093-000008-00 6
Washer 8
M8×30
8 G000070-008030-00 2
Screw M8×30
9 30PH-630002 4
Bolt
10 30PE-200001 8
Buffer block
11 30PE-200002 8
Buffer pad
M8
12 G006178-000008-00 4
Nut M8
2×24
13 G000091-002024-00 4
Pin 2×24
14 XQD-0.75-G00 1
Motor
5-3
Fig.5-3 Hydraulic system D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3

28
1 Q672-18-G00 2
Clamp 28
2 SET251-610002-W00 1
Low pressure hose
3 SET251-610100-000 1
Pipe assy
4 QJ305-6000006-000 1
Connector
22
5 J000982-000022-00 2
Washer 22
6 3D-60-00-11 1
Bolt
7 QJ305-600005-000 1
Connector
20
8 J000982-000020-00 2
Washer 20
9 3-60-00-04 1
Bolt
10 20QC-601000 1
Tank
8
11 G0097P1-000008-00 3
Washer 8
8
12 G000093-000008-00 8
Washer 8
M8×16
13 G005783-008016-00 5
Bolt M8×16
14 SE251-600005-W00 1
Low pressure hose
15 SE251-600200-000 1
Pressure plate
5-4

18
16 Q672-18-G00 2
Clamp 18
17 SE251-605000-000 1
Oil return pipe
18 SE251-600003-000 1
Low pressure hose
19 SE251-600004-000 2
Clamp
20 SE251-600100-000 1
Fixed plate
21 SET251-610200-000 1
Pipe assy
22 SE251-603000-000 2
Pipe assy
24
23 Q672-24-G00 2
Clamp 24
M8×30
24 G005783-008030-00 1
Bolt M8×30
5-5
5-4 + C QSD20/25-C2T E QSD20/25-C3 G HCSD20/25-C3

M8×16
1 G005783-008016-00 7
Bolt M8×16
8
2 G000093-000008-00 10
Washer 8
3 SET251-620002-W00 1
Low pressure hose
28
4 Q672-28-G00 2
Clamp 28
5 SET251-620100-000 1
Pipe assy
6 SET251-620300-000 1
Pipe assy
18
7 Q672-18-G00 6
Clamp 18
8 SET251-620003-W00 1
Low pressure hose
9 SE251-600004-000 1
Low pressure hose
10 SE251-603000-000 2
Pipe assy
M8×30
11 G005783-008030-00 3
Bolt M8×30
12 SE251-600200-000 1
Pressure plate
13 SET251-620004-W00 1
Low pressure hose
14 SET251-620001-W00 1
Low pressure hose
15 SET251-620200-000 1
Pipe assy
5-6
5-4 + C QSD20/25-C2T E QSD20/25-C3 G HCSD20/25-C3
16 S16M300-700005-000 1
Clamp
17 SET251-623000-000 1
Connector assy
5-7
5-5 +
C QSD20/25-C2T D QSD20/25-D2T

M8×16
1 G005783-008016-00 2
Bolt M8×16
8
2 G000093-000008-00 13
Washer 8
8
3 G0097P1-000008-00 6
Washer 8
22
4 J000982-000022-00 2
Washer 22
5 QJ305-600006-000 1
Connector
6 3D-60-00-11 1
Bolt
20
7 J000982-000020-00 2
Washer 20
8 QJ305-600005-000 1
Connector
9 3-60-00-04 1
Bolt
10 20QC-601000 1
Tank
28
11 Q672-28-G00 2
Clamp 28
12 SE251-600002-W00 1
Low pressure hose
24
13 Q672-24-G00 2
Clamp 24
14 SE251-600005-W00 1
Low pressure hose
15 SET251-631000-000 1
Pipe assy
5-8
5-5 +

24
16 J000982-000024-00 2
Washer 24
17 QJ305-600001-000 1
Connector
18 QJ305-600002-000 2
Connector
90°
19 SET251-630001-000 2
Connector
20 SET251-633000-000 1
Pipe assy
21 QJ305-600004-G00 1
Single stable shunt valve
22 SET251-632000-000 1
Pipe assy
M8×45
23 G005782-008045-00 3
Bolt M8×45
24 SET251-630100-000 1
Oil return pipe
M8×30
25 G005783-008030-00 4
Bolt M8×30
90°
26 QJB257-600007-100 1
Connector
27 SET251-634000-000 1
Pipe assy
28 SE251-600200-000 2
Pressure plate
29 SET251-623000-000 1
Connector assy
30 SET251-637000-000 1
Pipe assy
5-9
5-5 +
31 SET251-636000-000 1
Pipe assy
32 SET251-635000-000 1
Pipe assy
33 SET251-630002-000 1
Oil return pipe
34 SE251-600004-000 1
Clamp
35 SET251-630003-W00 1
Low pressure hose
18
36 Q672-18-G00 2
Clamp 18
5-10
5-6 +

M8×16
1 G005783-008016-00 7
Bolt M8×16
8
2 G000093-000008-00 10
Washer 8
3 S16M300-700005-000 1
Clamp
4 SET251-623000-000 1
Connector
5 SET251-620004-W00 1
Low pressure hose
18
6 Q672-18-G00 6
Clamp 18
7 SET251-620100-000 1
Pipe assy
8 SET251-620001-W00 1
Low pressure hose
M8×30
9 G005783-008030-00 3
Bolt M8×30
10 SET251-620002-W00 1
Low pressure hose
28
11 Q672-28-G00 2
Clamp 28
12 SET251-640001-W00 1
Low pressure hose
13 SE251-600200-000 1
Pressure plate
14 SET251-620200-000 1
Pipe assy
90°
15 QJB257-600007-100 1
Connector
5-11
5-6 +
16 SET251-637000-000 1
Low pressure hose
17 SET251-636000-000 1
Low pressure hose
18 SET251-641000-000 1
Low pressure hose
19 SET251-630002-000 1
Oil return pipe
20 SE251-600004-000 1
Clamp
5-12
Fig.5-7 Pump motor assy D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
1 SET251-621100-G00 1
AC motor
M8
2 2 G006170-000008-00
Nut M8
8
3 3 G000093-000008-00
8
Washer 8
8
1 4 4 G0097P1-000008-00
8
8
Washer 8
8
5 G000096-000008-00 4
Washer 8
6 SET251-621010-000 4
Shock pad
7 SET251-621001-000 1
5 Bracket
8 M10×35
8 G005783-010035-00 4
Bolt M10×35
9 6
9 G000093-000010-00
10
Washer 10
4
10 QJB257-330100-000 4
Shock pad
7
4
3
2
10
5-13
Fig.5-8 Pump assy D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3

10
1 G000093-000010-00 4
Washer 10
M10×1.25×25
2 G005786-010025-00 2
Bolt M10×1.25×25
18
3 J000982-000018-00 2
Washer 18
4 QJ305-630003-000 1
Connector
5 QJ305-630004-000 2
Bolt
6 QJ305-630005-000 1
Connector
7 QJ305-630001-000 1
Pump seat
8 QJ305-630002-G00 1
Pump
M10×25
9 G005783-010025-00 2
Bolt M10×25
5-14
5-9 -
1 QJB257-660001-100 1
Cushion block
-A 42
2 G0893P1-000042-00
Circlip for hole
1
-A 20
3 G0894P1-000020-00 1
Circlip for shaft
16004
4 GT00276-0016004-00 2
Bearing 16004
FB22×35×7
5 G9877P1-022003507-01 1
Oil seal FB22×35×7
6 QJB257-661004-100 1
Pump body
10
7 J000982-000010-00 2
Washer 10
8 QJB257-661011-100 1
Bolt
16
9 J000982-000016-00 2
Washer 16
10 QJB257-661013-100 1
Connector
11 QJB257-661012-100 1
Bolt
12 QJB257-661009-100 3
Copper gasket
13 QJB257-661006-100 1
Check valve seat
14 QJB257-661007-100 1
Vacuum connector
15 QJB257-661008-100 1
Connector
5-15
5-9 -
16 QJB257-661001-100 1
Shaft
17 QJB257-661002-100 1
Pump rotor
18 QJB257-661003-100 4
Blade
19 QJB257-661005-100 1
End cover
8
20 G000093-000008-00 3
Washer 8
M8×25
21 G000070-008025-00 3
Bolt M8×25
10
22 G000093-000010-00 6
Washer 10
M10×35
23 G000070-010035-00 2
Bolt M10×35
M10×30
24 G000070-010030-00 4
Bolt M10×30
25 QJB257-662001-G00 1
Pump
18
26 J000982-000018-00 2
Washer 18
27 QJ305-630003-000 1
Connector
28 QJ305-630004-000 1
Bolt
27
29 J000982-000027-00 2
Washer 27
30 QJB257-662002-100 1
Connector
5-16
5-9 -
31 QJB257-662003-100 1
Bolt
5-17
Fig.5-10 Tank assy D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
1 Item Part No. Description Qty Remarks Or Serial No.
1 SET251-622100-000 1
Oil dipstick assy
2 SET251-622200-000 1
Tank cover
M6×12
3 G005783-006012-00 8
Bolt M6×12
3 6
4 2
4 G000093-000006-00
Washer 6
8
5 SET251-622001-000 1
Pad
6 SET251-622002-000 1
Suction filter
5 7 SET251-622300-000
Tank
1
14
8 J000982-000014-00 1
Washer 14
6 9 J001001-0141P5-00
M14×1.5
1
Screw M14×1.5
8
9
5-18
Part Electrical system


6-1
A B C D E F G H 6-1
6-2
A B C D E F G H 6-3
6-3
A B C D E F G H 6-6
Fig.6-3 Meter panel assy
6-4
A B C D E F G H 6-7
Fig.6-4 Front lamp assy
6-5
A B C D E F G H 6-8
Fig.6-5 Battery assy
6-6
A 6-9
6-7
B 6-10
6-8
C 6-11
6-9
D 6-12
6-A
Fig.6-1 Electrical system B QSD25-D1(HCSD25D1) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
1 SE251-770000-000 1
Cab wiring harness
2 SE252-740000-000 1 A C E G See Fig.3

Meter panel assy
2 SE251-740000-000 1 B D F H See Fig.3

Meter panel assy
3 SE251-750000-000 1 See Fig.4

Front lamp assy
4 JSE251-010000-G00 1
Front wind shield wiper
5 DL1618L-G00 1
Horn
6 TM1308-1 1
Micro switch
7 SE251-730000-001 1 See Fig.5

Battery assy
8 SE252-720000-000 1 A See Fig.6

Controller assy
8 SE251-720000-000 1 B See Fig.7

Controller assy
8 SET252-720000-000 1 C See Fig.8

Controller assy
8 SET251-720000-000 1 D See Fig.9

Controller assy
8 SE254-720000-000 1 E G
Controller assy
8 SE253-720000-000 1 F H
Controller assy
9 QD060-708200-G00 2
Creepage switch
6-1
10 XB2BS542C-G00 2
Emergency disconnector
11 SE251-708000-000 1 A B
Creepage switch cover
11 SET251-708000-000 1 C D E F G H
Creepage switch cover
12 JSE251-000100-G00 1
Top lamp
6-2
13 SE251-703000-000 1
Control switch
14 SE251-704000-000 1
Control switch
15 SE251-702000-000 1
Fuse box
16 FXK200-HC-G01 1
Combination switch
17 SE252-721000-G00 1 A C
Accelerator
17 FZ3-142-G00 1 B
Accelerator
17 QD065-700010-G00 1 D
Accelerator
DC-DC
18 SE251-700030-G00 2
DC-DC Converter
19 VMC20-G00 1 B
Vehicle Master controller
20 SE252-710000-000 1 A
Body wiring harness
20 SE251-710000-000 1 B
Body wiring harness
20 SET252-710000-000 1 C
Body wiring harness
20 SET251-710000-000 1 D
Body wiring harness
20 SE254-710000-000 1 E G
Body wiring harness
20 SE253-710000-000 1 F H
Body wiring harness
6-3
21 SE252-701000-000 1 A E G
Traction motor cable
21 SE251-701000-000 1 B D
21 SET252-701000-000 1 C
21 SE253-701000-000 1 F H
22 SET252-702000-000 1 C
Pump motor cable
22 SET251-702000-000 1 D
Pump motor cable
23 XQD-1.0H-1-G00 1 A B
Pump motor
23 SET251-621100-G00 1 C D
Pump motor
24 SE251-150000-G00 1
Traction Motor
25 DJB-12C-G00 1
Buzzer
26 SE251-760000-000 2 A B
Taillight assy
26 SE251-760000-001 2 C D E F G H
Taillight assy
27 SE251-700040-G00 1 A B
Delay controller
28 N163-700600-000 2
Brake switch
29 SE252-790000-000 1 A C E G
Body power cable
6-4
29 SE251-790000-000 1 B D
Body power cable
29 SE253-790000-000 1 F H
Body power cable
30 SE251-700003-000 1
Electrical outlet cover
31 SET251-700001-000 1 C D
Rubber gasket
6-5
Fig.6-3 Meter panel assy B QSD25-D1(HCSD25D1) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3

M4×40
1 G000818-004040-00 4
Bolt M4×40
2 HC-HZB401-0103 1
Back cover hood
3 HC-HZB401-0104 1
Upper cover hood
4 enGageIV-G00 1 A C E G
Meter LCD
4 OPT10-G00 1 B
Meter LCD
4 OPT10-GEN6-G00 1 D F H
Meter LCD
5 JD101S-G00 1
Relay
6 HC-H2B401-0102 1
Lower cover hood
7 N163-701100-000 1
Flasher
8 JK404C-1-G00 1
Key switch
6-6
Fig.6-4 Front lamp assy B QSD25-D1(HCSD25D1) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
1 SE251-750100-000 2
Front head lamp
2 SE251-750003-000 2
Head lamp jacket
3 SE251-750200-000 2
Front side lamp
4 SE251-750001-000 1
Left front lamp bracket
4 SE251-750002-000 1
Right front lamp bracket
5 SE251-750005-000 1
Right front lamp cover
5 SE251-750006-000 1
Left front lamp cover
6 SE251-750004-000 2
Rubber cushion
6-7
Fig.6-5 Battery assy B QSD25-D1(HCSD25D1) D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
1 SE251-731000-001 1
Battery box
2 4TTM600-G00 40
Battery
3 SE251-730001-000 1
Battery scutcheon
4 SE251-732000-000 1
Battery’s plug&cable
6-8
6-6
A QSD25-C1(HCSD25C1)
1 SE251-709000-000 1
Controller cover
2 SE251-700010-000 1
Fan bracket
3 AQ1212UB-F51-G00 2
DC fan
4 SE251-700001-000 1
Protect bracket
5 SW200-802-G00 1
Contactor
6 FU-500A-G00 1
Fuse
7 FU-50A-G00 2
Fuse
8 FUSE-BASE-G00 3
Fuse base
9 SW80-62-G00 2
Contactor
10 1238-6501-G00 1
Controller
6-9
6-7
B QSD25-D1(HCSD25D1)
1 SE251-709000-000 1
Controller cover
2 SE251-700010-000 1
Fan bracket
3 AQ1212UB-F51-G00 2
DC Fan
4 FUSE-BASE-G00 3
Fuse base
5 FU-50A-G00 2
Fuse
6 SW80-G00 2
Contactor
7 SW200-01-G00 1
Contactor
8 SE251-700001-000 1
Protect bracket
9 FU-425A-G00 1
Fuse
10 ACS8025-G00 1
Controller
11 SE251-720001-000 1
Radiator
6-10
6-8
C QSD20/25-C2T
1 SET252-709000-000 1
Controller cover
2 SE251-700010-000 1
Fan bracket
3 AQ1212UB-F51-G00 2
DC fan
4 SE251-700001-000 1
Protect bracket
5 1238-6501-G00 1
Controller
6 FUSE-BASE-G00 3
Fuse base
7 FU-500A-G00 1
Fuse
8 SW200-01-G00 1
Contactor
9 1232E-G00 1
Controller
10 FU-50A-G00 2
Fuse
11 SW80-G00 2
Contactor
6-11
6-9
D QSD20/25-D2T
1 SE251-709000-000 1
Controller cover
2 SE251-700010-000 1
Fan bracket
3 AQ1212UB-F51-G00 2
DC fan
4 SE251-700001-000 1
Protect bracket
5 SW80-G00 2
Contactor
6 FUSE-BASE-G00 1
Fuse base
7 FU-50A-G00 2
Fuse
8 SW200-01-G00 1
Contactor
9 FU-425A-G00 1
Fuse
10 Small-80V 1
Controller
11 X-Large-80V 1
Controller
6-12
Part Cab


7-1
C D E F G H 7-1
Fig.7-1 Cab
7-2
C D E F G H 7-4
Fig.7-2 Cab
7-3
C D E F G H 7-6
Fig.7-3 Cab
7-4
C D E F G H 7-8
Fig.7-4 Cab
7-A
Fig.7-1 Cab D QSD20/25-D2T F QSD20/25-D3 H HCSD20/25-D3
1 QJB257-900025-100 2
Pin
2 SET251-900020-000
Shaft sleeve
4
M6
3 G001152-006000-00 2
Oil cup M6
4 SET251-900016-000 2
Shaft
5 QJB257-900024-100 2
Washer
6 SET251-900029-000 2
Shaft sleeve
8
7 G000896-000008-00 2
Check ring 8
8 QJB257-900027-100 2
Board
6
9 G000896-000006-00 2
Check ring 6
10 SET251-900030-000 2
Board
11 QJB257-900014-100 13
Plastic pull clasp
12 SET251-900004-000 1
Handle
13 SET251-900007-000 1
Trim panel
14 QJB257-900034-100 1
Lock
6
15 G000093-000006-00 2
Washer 6
7-1

M6×25
16 G000070-006025-00 2
Screw M6×25
17 SET251-920000-000
Door frame,L.H.
1
18 QJB257-900032-100 2
Washer
M6×30
19 G000818-006030-00 2
Screw M6×30
M10
20 G000923-000010-00 1
Nut M10
10
21 G000095-000010-00 1
Washer 10
22 SET251-900008-000 1
Window,L.H.
23 SET251-900014-000 1
Base
24 SET251-900012-000 1
Jack stay
25 SET251-900015-000 1
Spring
26 SET251-900010-000 1
Mirror
27 SET251-900009-000 2
Sealing strip
28 QJB257-900600-100 1
Handle
M5×20
29 G000818-005020-00 2
Screw M5×20
M8×20
30 G005783-008020-00 2
Bolt M8×20
7-2

8
31 G000093-000008-00 2
Washer 8
8
32 G0097P1-000008-00
Washer 8
2
7-3
1 QJB257-900025-100 2
Pin shaft
2 SET251-900020-000 4
Shaft sleeve
M6
3 G001152-006000-00 2
Oil cup M6
4 SET251-900016-000 2
Shaft
5 QJB257-900024-100 2
Washer
6 SET251-900029-000 2
Shaft sleeve
8
7 G000896-000008-00 2
Check ring 8
8 QJB257-900027-100 2
Board
6
9 G000896-000006-00 2
Check ring 6
10 QJB257-900014-100 13
Plastic pull clasp
11 SET251-900004-000 1
Handle
12 SET251-900003-000 1
Trim panel
6
13 G000093-000006-00 2
Washer 6
14 QJB257-900038-100 1
Lock
M6×25
15 G000070-006025-00 2
Screw M6×25
7-4
16 SET251-930000-000 1
Door frame,R.H.
17 QJB257-900032-100 2
Washer
M6×30
18 G000818-006030-00 2
Screw M6×30
M10
19 G000923-000010-00 1
Nut M10
10
20 G000095-000010-00 1
Washer 10
21 SET251-900017-000 1
Window
22 SET251-900014-000 1
Base
23 SET251-900013-000 1
Jack stay
24 SET251-900015-000 1
Spring
25 SET251-900010-000 1
Mirror
M6×16
26 G005783-006016-00 2
Bolt M6×16
27 HBR-G00 1
Plastic box
28 SET251-900009-000 2
Sealing strip
7-5

M5×20
1 G000818-005020-00 2
Screw M5×20
5
2 G000093-000005-00 2
Washer 5
5
3 G0097P1-000005-00 2
Washer 5
4 SET251-900001-000 1
Lock
5 SET251-910000-000 1
Cab
6 SET251-900022-000 2
Hinge
M6×12
7 G000818-006012-00 8
Screw M6×12
8 SET251-940002-000 1
Rubber
9 SET251-940001-000 1
Sealing strip
10 SET251-940003-000 1
Window
11 SET251-941000-000 1
Window
M8
12 G006182-000008-00 2
Bolt M8
13 SET251-900002-000 2
Air spring
14 SET251-900031-000 1
Rubber blanket
15 SET251-900023-000 1
Board
7-6

8
16 G0097P1-000008-00 2
Washer 8
8
17 G000093-000008-00 2
Washer 8
M8×20
18 G005783-008020-00 2
Bolt M8×20
7-7
1 SET251-900021-000 1
Window
2 SET251-900006-000
Trim panel
1
3 QJB257-900014-100 15
Plastic pull clasp
M14×80
4 G005782-014080-00 2
Bolt M14×80
14
5 G000093-000014-00 2
Washer 14
6 N163-350005-000 2
Washer
7 QY201-100002-000 4
Washer
8 QY254-100001-000 4
Cushion
9 QJ800-000001-000 2
Sleeve
10 QY201-100003-000 4
Washer
M14
11 G006170-000014-00 2
Nut M14
20×20×1450
12 QJB257-900007-100 2
Sealing strip
13 SET251-900600-000 1
Board
14 SET251-900026-000 1
Mat
15 SET251-900500-000 1
Board
7-8
16 SET251-900025-000 1
Mat
17 9208774-00-G00 1
Rubber plug
18 SET251-900400-000 1
Board
19 SET251-900024-000 1
Mat
20 SET251-900022-000 1
Mat
M14
21 G006184-000014-00 2
Nut M14
15-68 4
22 QJB257-900003-100 4
Washer
23 QJB257-900017-100 2
Cushion
14
24 G000096-000014-00 4
Washer 14
25 SET251-900027-000 1
Mat
M14×100
26 G005782-014100-00 2
Bolt M14×100
7-9

Hangcha - QSD20 25 Catalogo de Partes - 2014.1

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QSD25-C1(HCSD25C1) QSD20/25-C3

HANGCHA GROUP CO., LTD.

Item Description Serial No. Page

Part Driving system 1-A

Part Steering system 2-A

Part Body system 3-A

Part Hydraulic system 5-A

Part Electrical system 6-A

Part Cab 7-A

A QSD25-C1(HCSD25C1) C QSD20/25-C2T E QSD20/25-C3 G HCSD20/25-C3

Item Description Serial No. Page

Item Part No. Description Qty Remarks Or Serial No.

1 N120-113000-000 2 3(See Fig.3)

2 SE251-110000-000 Drive axle assy 1 2007.01-2009.03

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

1 DQS200-0100 1 7(See Fig.7)

2 DQS200-0400 Gear shaft assy 1 7(See Fig.7)

Item Part No. Description Qty Remarks Or Serial No.

23 DQS200-5200 1 8(See Fig.8)

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

A QSD25-C1(HCSD25C1) C QSD20/25-C2T E QSD20/25-C3 G HCSD20/25-C3

Item Description Serial No. Page

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.

3 SET251-244000-000 Steering cylinders 1

Item Part No. Description Qty Remarks Or Serial No.

Item Part No. Description Qty Remarks Or Serial No.