Airmaster HVAC Ducting Brochure

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LET THE MASTER HANDLE DUCTING

AIRMASTER DUCTING

Introduction
Established in 1987 (over 30 years of excellence) - Air Master Equipments Emirates L.L.C has been
operating in the Middle East and sub-continent and has been actively engaged in the manufacturing
of quality Air distribution, Air control and Fire safety products for HVAC industry. We have diversified
our business into different areas of construction industry in past few years such as: Manufacturing
of Fire rated steel & Acoustic doors, HVAC designing & contracting, Manufacturing Tapes/Adhesives
for HVAC & Packaging industry, trading of LED lighting fixtures and Firefighting equipment. Now, we
are coming up with another milestone in our product range - “Sheet Metal Ducting”.

Our Computerized state-of-the-art sheet metal duct manufacturing facility has the capability of
producing over 20,000 sq.ft. of ducting per day. We supply entire range of rectangular, round and
spiral ductwork for the HVAC projects. Other ducting accessories such as dampers, sound
attenuators, flexible ducts, duct tapes, flanges NBR and XLP insulation and so on are also
manufactured in house.

We understand that ducting is always on the critical line for any MEP project. The requirements are
always linked with other MEP activities in line with civil progress. Rest assured that our team of highly
skilled and productive workforce can cater to all your design and delivery requirements on timely
basis. Moreover, our strategic location in Ras Al Khaimah will help us to cater your needs across all
the emirates or anywhere in GCC region.

Being one of the market leaders in HVAC, our vision is to make Airmaster as one stop shop for all
the HVAC needs of our customers. Our Ducting factory is a step forward to achieve this vision. Our
progressive growth is attributed to the hands-on approach by the top management. We currently
operate 8 manufacturing facilities in different parts of GCC with a highly-trained workforce, led by a
team of experienced managers and engineers thus ensuring delivery of quality engineered
products to meet the busy schedule of our customers.

ONE STOP SHOP FOR ALL YOUR HVAC REQUIREMENT

HVAC Air Sheet


Acoustic Distribution Metal
products Products Ducting

HVAC Fire Insulation Air


& Safety and Ducting Control
Products accessories Products

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Technology Profile
Ducting technology was developed in the USA and gradually spread to rest of the world. During
last 10 years, there has been significant technological advancement in Duct Manufacturing with
high automation. Modern Duct Manufacturing technology gives an edge to the manufacturer against
competition for following key factors mainly,

• High Quality
• High Productivity
• Economy
• Superior Performance

Key Features of Airmaster


Ducting:
01 Coil Line: CNC controller based straight duct forming
machine. This machine has a capacity to make straight
ducts with standard length of 4ft. The raw materials
used as GI coils of 4ft width, the width of coils
becomes the standard length of straight duct. At a
time 4 different thickness coils can be loaded with the
machine and selected sheet thickness coil is being
processed for manufacture of different sized ducts.

02 Plasma Cutter: CNC controller based plasma cutting


machine for cutting fittings parts. The machine runs
with industry famous CAMDUCT software to prepare
part programs for the ducts layout drawings. This
machine precisely cut the blanks used for the fitting
parts in order to get the desired duct dimensions.

03 Lock Forming Machine: To make mechanical lock for


the longitudinal joints, high quality lock formers are
being used.

04 High quality bending and shearing machine for


making parts of the ducts for accurate geometry.

05 High quality welding machines are installed for


welded ducts constructions.

06 Modern techniques are being used for final assembly of Airmaster Ducting
ducts to get true geometry and size of the ducts.
Product Range:
07 Efficient logistics for delivery of ductwork to various
job sites. GI Rectangular Ducting
GI Round/Spiral Ducting
08 Unparalleled quality of Ducting in compliance with SS Rectangular/Round Ducting
SMACNA/DW specifications. MS Rectangular Ducting
(fully welded construction)
Aluminum Rectangular Ducting
09 Expertise support for special project duct construction
Acoustic Plenums Boxes
specifications
Sound Attenuators
Transverse Duct Connectors
10 Low leakage characteristics for energy savings and
Stainless Steel Kitchen Hoods
reduced pressure drop

02
Image Gallery
CLEAT

T-25a T-25b
Longitudinal Joints
Other Airmaster HVAC Products:

SHOP STANDARDS (Ref. : DW/144)


Pressure
Classification LOW PRESSURE (limited to 500 Pa positive and 500 Pa negative)

1 2 3 4 5
Maximum Duct Minimum Maximum Type of Reinforcement Class
Dimension Sheet Spacing Connectors (Intermediate
(Longer Side) Thickness Between Joints Reinforcement)
UP TO 400 24G(0.60mm) 1200 C & S/C1 & C2 NR
401-1000 22G(0.80mm) 1200 J2 NR
1001-1250 20G(1.00mm) 1200 J3 NR
1251-1600 20G(1.00mm) 1200 J4 S4
1601-2500 20G(1.00mm) 1200 J5 S5
2501-3000 18G(1.20mm) 1200 J6 S6

Pressure
MEDIUM PRESSURE (limited to 1000 Pa positive and 750 Pa negative)
Classification

1 2 3 4 5
Maximum Duct Minimum Maximum Type of Reinforcement Class
Dimension Sheet Spacing Connectors (Intermediate
(Longer Side) Thickness Between Joints Reinforcement)
UP TO 400 24G(0.60mm) 1200 C&S NR
401-1000 22G(0.80mm) 1200 J3 NR
1001-1250 20G(1.00mm) 1200 J4 S4
1251-2500 20G(1.00mm) 1200 J5 S5
2501-3000 18G(1.20mm) 1200 J6 S6

Pressure HIGH PRESSURE (limited to 2000 Pa positive and 750 Pa negative)


Classification

1 2 3 4 5
Maximum Duct Minimum Maximum Type of Reinforcement Class
Dimension Sheet Spacing Connectors (Intermediate
(Longer Side) Thickness Between Joints Reinforcement)
UP TO 600 22G(0.80mm) 1200 J2 NR
601-800 22G(0.80mm) 1200 J3 NR
801-1000 22G(0.80mm 1200 J3 S3
1001-1250 20G(1.00mm) 1200 J4 S4
1251-1600 20G(1.00mm) 1200 J5 S5
1601-2500 18G(1.20mm) 1200 J6 S6

1. The joints and stiffeners have been rated in terms of duct longer side and maximum spacing

Notes: 2. In column 2, (a)stiffened sheet, by means of beading at 300 mm maximum centres, or( b) cross-breaking
within the frame formed by joints and/or stiffeners; or (c) pleating at 150 mm maximum centres
3. Although not covered in DW 144 specification, due to their relatively infrequent use, cleated cross joints
are an accepted constructional practice and the HVCA Ductwork Group should be contacted if details of
their ratings and limitations are required.
Otherwise, the reference is given in DW/142.

08
Other Airmaster HVAC Products

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