Operation Manual TDJS-SCE JE 2022B

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OPERATION MANUAL

MITSUBISHI TRANSPORT REFRIGERATION UNIT


TDJS Series

This operation manual is


intended to provide users
with a good knowledge to
use Mitsubishi Refrigeration
Unit safely.
Operate or service the
refrigeration unit only after
you have read this manual
and understand its
contents.
Carefully store this manual

immediately available for


your reference when you
need it.

Original Instructions

TSJ012A222 B
YEAR:2022
Thank you for your purchase of Mitsubishi Transport
Refrigeration Unit.

Purpose of use and application


This Refrigeration Unit is intended to carry the cargo (with the exception of
volatile, inflammable, hazardous and corrosive matters) on a transportation
vehicle, keeping the inside container temperature at a certain degree.
If the Refrigeration Unit is used for any purposes other than this purpose, it
may cause accidents or damages.

Important information
For questions or information, contact your nearest dealer.

Be sure to follow the contents described in this manual in order to protect


yourself and other people from potential risks of this refrigeration unit and
to prevent it from getting damaged.

We are not able to foresee all potential risks of this refrigeration unit or
dangers due to mishandling by the customers. Therefore, it is necessary
to take measures for safety in addition to the items described in this
manual or on warning labels.

For the following works, contact your nearest dealer. If those works were
carried out by customer, the refrigeration unit may lose its performance
and we may not be able to ensure the safety of the customer.
(a) Installation, modification, specification change and disposal of the
refrigeration unit
(b) Maintenance of electric appliances
(c) Abnormal treatments which are not described in this manual

This product contains fluorinated greenhouse gases.


• Refrigerant:R404A(GWP(Global Warming Potential)=3922), R452A(GWP=2141)
Refer to a label on unit about weight of fluorinated greenhouse gases and
CO2 equivalent. ( Refer to pages 4.)

-I-
Operation manual
● This operation manual is prepared for people who speaks English. In case
that person whose native language is not English handles this refrigeration
unit, he or she must be instructed on safety by the customer. Furthermore,
the warning labels described in their native language must be prepared
and stuck on the proper places.

● This operation manual is copyrighted and all rights are reserved by our
company. The drawings and technical information described in this
manual may not, in whole or part, be published, copied, translated for
the purposes other than above-mentioned and reduced to any electronic
medium or machine-readable form without prior written consent with our
company.

● This manual also contains the explanation of optional specification.

● The contents of this operation manual may differ from that of the
refrigeration unit used by a customer due to specification change.

● The contents described in this operation manual may be changed without


a prior notice.

● When transferring or lending the refrigeration unit, attach this operation


manual together with the unit so that the operators should be able to have
a good knowledge on safety.

● Keep this operation manual in the vehicle so that it is available for your
reference when you need it.

● Unless otherwise noted, "right" and "left" directions are given as viewed
from the front of the refrigeration unit.

For disposal
Contact your nearest dealer when disposing the refrigeration unit. Observe
the applicable laws and regulations in your country to dispose refrigerants
and cooling water.

- II -
- II -
Information on the Models
This operation manual describes how to use the following models.

(1) Standard system for single refrigeration compartment


■ Integral type TDJS35*E / TDJS50*E / TDJS70*ZE

(2) 2-evaporator system for two refrigeration compartments


■ Integral type TDJS35*E-M / TDJS50*E-M / TDJS70*E-M

(3) Model Information


Unit Model System Unit Weight: kg
TDJS35*E-L# 74
Refrigeration unit

TDJS50*E-L# Standard 84
TDJS70*E-L# 107
TDJS35*E-L#M 72
TDJS50*E-L#M 81
TDJS70*E-L#M 102
2-evaporator
20
Evaporator

TDS25EX*#-L
unit

TDS40EX*#-L 25
TDS50EX*#-L 30

* : Indicates destination or type of refrigerant.


# : Indicates electrical system rated voltage difference.(1= DC12V, 2= DC24V)

- III -
Contents

Purpose of use and application- I Reinstallation of refrigeration

Important information ------------ I


unit ----------------------------------- 16 1
Modification of refrigeration unit
Operation manual ----------------II and specification change ---------- 16

For disposal -----------------------II Emergency measures ---------- 17


Information on the models ----- III Handling of warning labels ---- 19
2
Contents --------------------------IV Prevention of start during
inspection work ----------------- 21
1 Function of Refrigeration Clothing and protective 3
Unit------------------------- 1 equipment ----------------------- 21
When abnormal conditions are
detected ------------------------- 21
2 Name of each part ------- 2 4
Arrangement plan for For emergency ------------------ 21
main parts ------------------------2
Refrigeration unit 4 Initial setting ------------- 22
(Integral type) --------------------- 4 Display and function of
5
Rear evaporator unit main menu ---------------------- 22
(2-compartment model) --------- 5 Language setting mode ----------- 23
Compressor ---------------------- 6 Display and function of
Control box ----------------------- 6 Sub-menu ----------------------- 24
Cabin controller ------------------ 7 Setting the calendar and clock
6
(Date, Month, Year) ------------ 26
Digital display area --------------- 8
Displaying the maintenance
Protective devices --------------10 information ---------------------- 28
7
Setting the defrost interval ---- 29
3 Precaution for safety ---- 11
Setting LCD backlight --------- 30
Signs on safety ----------------- 11
Precautions --------------------- 12 8
5 Operation----------------- 32
General precautions ---------------- 12
Starting the operation ---------- 33
During and after the operation ---- 13
Inspection/Cleaning/Repair ------- 14
Stopping the operation -------- 33
9
Suspending (sleep) the
Loading ------------------------------ 15 compartment operation
(2-compartment model) ----------- 34
Handling of electric equipment
and power codes ------------------- 16

- IV -
10
Setting the temperature ------- 35 9 For emergency ---------- 52
1 Setting the preset temperature --- 36 Alarm display ------------------- 52
Manual defrost operation ------ 37 Switching "Normal display" and
Starting the manual defrost "Alarm display" ----------------- 52
2 operation --------------------------- 37 Switching from
Ending the manual defrost "Normal display screen" to
operation --------------------------- 37 "Alarm display mode" -------------- 52

Setting the ON timer ----------- 38 Switching from


3 Setting the OFF timer ---------- 40
"Alarm display mode" to
"Normal display screen" ----------- 52

Countermeasures -------------- 53
6 Loading ------------------ 42 Changing the fuse ------------------ 53
4 Preparation before loading ---- 42 When you contact your nearest
dealer -------------------------------- 55
Loading and unloading -------- 43
Resuming operation after an
Loading procedure ----------------- 43
emergency stop ---------------- 55
5 Unloading ---------------------------- 44
List of alarm codes ------------- 56

7 Inspection ---------------- 45
6 Precautions for inspection ---- 45
Daily inspection ----------------- 47
Inspection of moving sections ---- 47

7 Inspection of condenser coil ------ 47

Periodic inspection ------------- 48


Periodic inspection check
sheet ----------------------------- 49
8 Refrigerant and refrigerating
machine oil ---------------------- 50

9 8 Cautions for use --------- 51


When operating at a low inside
container temperature for a long
period of time: ---------------------- 51

10 When stopping the refrigeration


unit for a long period of time: ----- 51

-V-
1 Function of Refrigeration Unit
This refrigeration unit has following functions.

(1) Defrosting operation function


1
This is the function to protect evaporator from frosting during cooling
operation and to prevent refrigerating power from decreasing.
There are following 2 methods to start defrosting operation. 2
1) Automatic defrosting operation
Defrosting starts automatically by the timer setting.
Refer to page 29 for defrosting timer setting.
2) Manual defrosting operation
3
Defrosting starts forcibly by pressing the switch of controller.
Refer to page 37 for how to operate.

As the defrosting operation is completed, the refrigeration unit returns to


4
4
the cooling operation.
Defrosting operation will not start when the evaporator temperature is
high even during the cooling operation 5
(2) Timer operation function
This is the function to set starting time and stopping time of the 6
operation .
Refer to pages from 38 to 41 for how to set.

100

-1-
2 Name of each part
Arrangement plan for main parts
■Single compartment integral type
1
1
2
2

4
4 3

6
4

8
1 Refrigeration unit Cabin controller
Control box Compressor

9 · Actual locations of above units, etc. should be checked beforehand because they could
vary depending on vehicle models, or other.

100

-- 2 --
2 Name of each part

■2-compartment integral type

1
1

2
5
2
3 3

4
4

6
4

8
1 Refrigeration unit 4 Compressor

2 Control box 5 Rear evaporator unit

3 Cabin controller 9
Actual locations of above units, etc. should be checked beforehand because they could
vary depending on vehicle models, or other.

100

-3-
2 Name of each part

Refrigeration unit (Integral type)

2 2 1 8
■Top view

4
4
3 7

5 ■Front view

6
6

7 ■Rear view
5
9

8
4

9 1 Evaporator outlet Sight glass

2 Evaporator fan motor Condenser coil


Dryer Condenser fan motor

100 Evaporator coil 9 Label (F-Gas)


Expansion valve
· Form of components and specifications may vary depending on models.

-4-
2 Name of each part

Rear evaporator unit (2-compartment model)

1
1
A

2
2

4
4

5
3
4

Inside of view "A"


7

8
1 Evaporator outlet 3 Evaporator coil

2 Evaporator fan motor 4 Expansion valve


· Form of components and specifications may vary depending on models.
9

100

-5-
2 Name of each part

Compressor
■CS55 ■CSA90, CSA150

1 1 1

3
2 2

4
1
4
Compressor Magnet clutch
· Form of components and specifications may vary depending on models.

5
Control box

8
· Form of components and specifications may vary depending on models.
9

100

-- 6 --
Cabin controller

RUN/STOP Cooling
MENU
Set
- 20.7°C -30.0°
C
DEFROST
PRESET ▲ ▼
F1 F2 F3 F4

2-compartment model 4
A Cooling B Heating
Set -30.0°
C 20.0°
C
Ret
- 20.7°C 10.6°C
A Setting B Setting

RUN/STOP switch Starts and stops the refrigeration unit.

MENU switch Selects the normal display screen or the menu display
screen.
Displays the screen while the refrigeration unit is stopped.

PRESET switch Selects the normal display screen or the preset display
screen.

4 DEFROST switch Starts the manual defrost.

FUNCTION switches Functions corresponding to respective setting screens


1–4 are allocated.

LCD Displays the inside compartment temperature, setting


temperature, state of operation, etc.

USB terminal (Type B) Used to read/write data.

-7-
Digital display area
4

Cooling
Set
- 20.7°C -30.0°
C
▲ ▼

2-compartment model 0

A Cooling B Heating
Set -30 0°
C . 20 0°.
C
Ret
- 20.7°C 10.6°C
4 A Setting B Setting

Description of monitor display item


Monitor displays following items corresponding to respective setting states.
The display items light or blink depending on the operation of respective functions.
……Abnormal display
Lights or blinks when any error occurs.

……Display for the state of external communication.


Lights when the operation administration input, such as the remote
monitor device, etc., is turned ON.

……Displays for ON/OFF timer.


Lights when the ON timer and the OFF timer are set simultaneously.

……Displays the ON timer.


Lights when the ON timer operation is set.

……Displays for OFF timer.


Lights when the OFF timer operation is set.

……Display for commercial power supply.


Lights when the unit is connected to the commercial power supply.

Displays the allocation of function switch corresponding to the screen.

-8-
- 00 -
Displays the operation modes.
<Display contents> Cooling, Heating, Defrost, Sleep, Stop and Fan.
* There is no display when Thermostat is OFF with evaporator
fan motor OFF.
Fan is displayed when Thermostat is OFF with evaporator fan
motor ON.
If temperature is out of adequate range, the Cooling or Heating
display blinks.

4 Displays the inside compartment temperature.

Displays the setting temperature.

In case of 2-compartment model


Displays “A” (compartment) and the operation mode of compartment A.

Displays “B” (compartment) and the operation mode of compartment B.

Displays the inside compartment temperature at compartment A.

Displays the inside compartment temperature at compartment B.


4
0 Displays the setting temperature at compartment A.

Displays the setting temperature at compartment B.

-- 00
9- -
2 Name of each part

Protective devices
This refrigeration unit is provided with the following protective devices to
ensure the safety of the operators.
1
(1) Panel, Fan guard
These devices prevent interference with the rotating section (fan motor)
during operation.
2
People who handle this refrigeration unit are requested to understand the
functions of these protective devices completely to use it safely. Do not

3 deactivate these protective devices or do not operate the refrigeration unit


in the situation that the devices are inactivated. It is most important for
safety ensuring to keep functions of the protective devices in normal status
continuously.
4
4

100

- 10 -
31Precaution
Aaaaaa for safety
In this section, necessary safety precautions are provided to prevent
accidents resulting in injuries or death, property damages and environment
pollution. Read and understand contents of the cautions before starting to
use this Refrigeration Unit.

Signs on safety
Signs and Symbols on safety in this operation manual and the warning labels
call the attention of the people who handle this refrigeration unit.

Signs on safety
Kinds Description
Indicates high and imminent potentially dangerous
DANGER
situation, which if mis-handle, will result in death,
injury, or serious accident such as damage of the
4
refrigeration unit.
Indicates dangerous situation, which if mis-handled,
WARNING will result in death, serious injury, and serious
accident such as damage of the refrigeration unit.
Indicates potentially dangerous situation, which if
CAUTION mis-handled, will result in minor injury or moderate
property damage.

Symbols
Symbols Description Symbols Description
Never perform. Always observe the
instructions.

Disconnect power supply Never touch.


plug from socket.

Repairs and disassembly


must be done only by
qualified personnel

Other symbol

0
Other advice for the refrigeration unit is described with the following symbol.
Kind Description
NOTE Useful information for function or performance of equipment

- 11 -
3 Precaution for safety

Precautions
General precautions

DANGER
Do not modify or perform specification change for the
refrigeration and vehicle. (This will make refrigeration unit
out of warranty.)
• It may cause a serious accident if customer modify the refrigeration
unit or change the specification by himself/herself.

Do not paint on resinic design panel. (This will make refrig-


eration unit out of warranty.)
• Cracking occurs in design panel, which cause a risk of falling down
of panel while the vehicle is running.

4
WARNING
Do not start the engine in poorly
ventilated places such as an indoor
parking lot.
• Otherwise, it may cause carbon monoxide
poisoning due to exhaust gas.

Do not use the refrigeration unit in


the atmosphere which could cause
explosion at such place like
gas station.
• Otherwise, it may cause an
explosion or a fire.

When it is necessary to charge or retrieve the refrigerant


or refrigerating machine oil, be sure to consult the nearest
service center.
• Customer should refrain from attempting to do these on their own.
Otherwise, it could result in serious accident.

Make sure that no one left inside the


container before closing the door.
0 • He or she might be frozen to death if
the refrigeration unit is operated with
someone inside.

- 12 -
3 Precaution for safety

WARNING
Be sure to carry out the periodic
inspections.
• Otherwise, it may cause troubles of the 1
refrigeration unit or accidents.

2
CAUTION
Do not insert sticks or fingers into cold air outlet or inlet. 3
• Otherwise, it may cause trouble on the equipment or injury by the fan.

Do not climb up, hang down or put your leg onto the
refrigeration unit.
4
4
• Otherwise, it may cause damage of the equipment or injury.

Use the refrigeration unit as the equipment for transport 5


refrigeration.
• Otherwise, it may deteriorate quality of the cargo if it is used for
any other purpose.
6
During and after the operation

CAUTION 7
Do not touch the refrigerant pipe during operation or
immediately after the operation.
• Otherwise it may cause burns, as refrigerant pipe will get hot.
8
Do not operate the cabin controller while driving the
vehicle.
• Otherwise, it could result in serious accident.
9

100

- 13 -
3 Precaution for safety

Inspection/Cleaning/Repair

WARNING
Do not disassemble and repair by
1 yourself.
• Otherwise, it may cause damages or
an electric shock.
2
CAUTION
3 When refrigerant or refrigerating machine oil has spilled,
take care not get it in eyes and avoid accidental contact to
skin or inhaling or swallowing.
4
4 • Otherwise, it may cause health disorders such as frostbite, loss of
eyesight and pneumonia.
Do not wash the refrigeration unit with a steam washer or
a high pressure washer.
5 • Otherwise, it may cause a rupture due to pressure rise in the
refrigeration unit or distortions of the condenser fin.
Before starting inspection or maintenance, be sure to stop
6 the refrigeration unit by turning the “RUN/STOP” switch
to OFF, disconnecting the battery terminals and the fan
motor connectors.
7 • Otherwise, it may cause injury or an electric shock due to
unexpected start.
When inspecting or cleaning the refrigeration unit, apply
the parking brake and put chocks under wheels.
8 • Otherwise, the vehicle may start to move, causing injury or
accident.

100

-- 14 --
3 Precaution for safety

Loading

WARNING
Do not load the volatile or inflammable
cargos in the container. 1
• Otherwise, it may cause an explosion or a fire.

2
CAUTION
Cool down or heat up the cargos to the designated
temperature in advance with other refrigerating device.
3
• If the cargos are not kept in the designated temperature, it
may deteriorate quality of the cargos due to inside container
temperature rise. 44
Waterproof the cargos if they need to be.
• Water may drip or splash from the evaporator unit.
5
When stacking cargos, secure safety.
When loading fragile cargos, use appropriate protective
materials.
• It could damage cargos or cause injury or accident.
6

100

- 15- -
- 15
3 Precaution for safety

Handling of electric equipment and power codes

WARNING
• Do not directly splash water on the electric
1 equipment or wash them with water.

• Never touch the electric equipment or


2 operate the switches with wet hands.

• Otherwise, it may cause troubles of electric circuit, or an electric shock.

3
Reinstallation of the refrigeration unit

WARNING
4
4
User should not attempt to move
the refrigeration unit to another
vehicle. When it is necessary,
5 consult your nearest dealer.
• The refrigeration unit may fall down
and cause a serious accident due to improper installation or
6 insufficient strength if the work is performed by the customer.

Modification of refrigeration unit and specification change


7
WARNING
Do not modify the refrigeration
8 unit or change the specification.
• It may cause a serious accident if
customer modify the refrigeration
unit or change the specification by
9 himself/herself.

Do not use any refrigerant or refrigerating machine oil


100 other than those specified.
• Otherwise, it may cause explosion or fire.

- 16 -
3 Precaution for safety

Emergency measures
(1) Refrigerant
● When refrigerant got in your eye
Wash your eye with lots of clean running water for more than 15 minutes 1
immediately. Wash rear side of the eyelid as well. Then, consult a
physician as soon as possible.
● When refrigerant comes in contact with your skin
Take off wet clothes, shoes and socks immediately, as it may cause
2
frostbite if you touch the refrigerant. Wash the part well with lots of
water. If you still have irritation, consult a physician as soon as possible.
● When inhaling evaporated gas 3
When someone inhaled high level of gas, move to the place with fresh
air immediately holding him/her with a blanket or the like to keep
warm. Then consult a physician as soon as possible. When he/she
does not breathe or hardly breathe, loosen his/her clothes and practice
artificial respiration after securing the air passage. Depending on 4
4
the circumstance, have him/her inhale oxygen and take him/her to a
physician as soon as possible.
● When swallowing refrigerant 5
Do not throw up by force and consult a physician as soon as possible.
* Precautions for physician
Use of Catecholamine system medicine such as adrenaline and so on
may cause heart arrhythmia. Therefore it is required to use only for the 6
emergency life-sustaining treatment with special consideration.

(2) Compressor oil


● When compressor oil got in your eye 7
Wash your eye with lots of clean running water for more than 15 minutes
immediately. Wash rear side of the eyelid as well. If you still have
irritation, consult a physician as soon as possible.
● When compressor oil comes in contact with your skin
8
Wash the part with lots of water and soap well and apply conditioning
cream on it.
● When inhaling evaporated gas 9
Move to the place with fresh air immediately holding him/her with
a blanket or the like to keep warm. Then consult a physician if it is
necessary. When he/she does not breathe or hardly breathe, loosen
his/her clothes and practice artificial respiration after securing the air
passage. Depending on the circumstance, have him/her inhale oxygen
100
and take him/her to a physician as soon as possible.

- 17 -
3 Precaution for safety

● When swallowing compressor oil


Do not throw up the oil by force and consult a physician as soon as
possible. When inside the mouth is contaminated, wash it well with
water. (When throwing up the oil by force, it easily gets into air passage
1 and causes high fever if it gets into lung. It may cause hardly incurable
hemorrhagic pneumonia accordingly.)

4
4

100

- 18 -
Handling of warning labels
(a) Important
(a) Important prprecautions are
ecautions ar stated on
e stated on the
thewar
warning labels. Never
ning labels. Neveroperate
operate
the refrigeration
the refrigerationunit
unitunless
unlessfully
fullyunderstanding
understanding the
the meanings
meanings of of
thethe
warning labels.
warning
your near
your
labels. When
nearest
Whenyou
dealer.
est dealer.
youfound
foundsomesomedifdifficulties to understand, contact
1
(b) Always
(b) Always keep
keepthe
thelabels
labelsiningood
goodcondition
conditiontotor read. Do not
ead. Do not peel
peelofoff, tear
f, tear
off or
or damage
damage the
thelabels
labelsorordo
donot
notwipe
wipewith
withsolvent
solvent
oror paint
paint them.
them.
(c) When
(c) When the
the labels
labelsbecome
becomeillegible,
illegible,pur
purchase them frfrom
chase them your near
om your nearest
est 2
dealer and
dealer and change
changethem.
them.

Refrigeration unit
Top view 3

4
4
TSJ011H023A

Back view
*1 5

6
PSA011H011A

Front view
*2

7
PSA011H011A

TSJ011H072AJ, AK, AH
Control box
Sound power level
Label TSJ011H072
(dB)
(2-compartment model only) 8
Model AJ AK AH
TDJS35�E
82 - -
TDJS35�E-M
TDJS50�E
TDJS50�E-M
- 81 - 9
TDJS70�ZE PSA011H011
- - 83
TDJS70�ZE-M

*1 Warning about high temperature sections on the hot gas pipe and the drain pan
*2 Warning about high temperature sections on the pipe cover and the discharge pipe in the unit 100

--21
19 --
3 Precaution for safety

Right side view inside


TDJS35�E, TDJS35�E-M only
*3

1
PSA011H011A

*3 Warning about the hot gas pipe in the unit

2 Left side view inside

Control box
3 1 compartment model

4
4 PSA011H011

Rear evaporator unit


5 Bottom view

6 PSA011H011A

TSJ011H023A

7 Compressor
CS55

9 CSA90, CSA150

100

- 20
- 22 - -
3 Precaution for safety

Prevention of start during inspection work


When several people are working simultaneously for inspection, it is
necessary to protect them from getting injured by accidental start of
operation. 1
In such occasion, place a tag stating "WORKING" on the cabin controller.

Clothing and protective equipment 2


Wear proper clothing and protective equipment to prevent from getting
injured.
● Wear the clothing such as long sleeves, long pants, gloves and eye 3
protections.
● Do not wear accessories such as necklaces or a necktie to prevent it from

4
getting rolled in. Fasten the cuffs firmly.
4
When abnormal conditions are detected
Refer to "9 For emergency" when abnormal conditions are detected. Please
5
contact your nearest dealer when it is too difficult to handle.

For emergency
6
Contact the public agencies such as the police or the fire department
immediately when an accident could result in serious injury, death, serious
property damage or environmental damage occurred. Contact your nearest
7
dealer to prevent second accident.

100

- 21 -
4 Initial setting
Display and function of main menu
If モード
you press the “MENU” switch once on the “Normal display screen” which
is displayed
ニッ when the 又はrefrigeration unit is stopped
中の「通常表示画面」 or operating, the display
で「メニュースイッチ」 を 回
changes
押すと, 「メイ メニュー」に切り換わります。「F2スイッチ((▲)
to the “Main menu” screen. Each push on “F2 ▲ )” or
」又は ( ▼ )” switch
“F3「F3スイッチ
changes the display so that various settings can be made. In the following figure,
(▼)」を押すごとに表示が切り換わり, 設定を な とがで ます。下図の
“F2” switch changes sequence clockwise while “F3” switch changes counter
右回り方向が
clockwise. 「F2スイッチ」 , 左回り方向が 「F3スイッチ」 となります。

Cooling Main menu


Set ▲ efrost inter al timer
- 20.7°C -30.0°
C M E N U

rinter output
larm
▲ ▼ Back ▲ ▼ Select
F1 F2 F3 F4 F1 F2 F3 F4

Normal display screen Main menu screen


4 ・Main menu items
Printer output mode F2 Defrost interval timer mode
Next page Page 29
F3

F2 F3 F3 F2

Alarm mode Option sensor display mode


Page 52 Next page

F2 F3 F3 F2

Maintenance information mode Operating information mode


Page 28 Next page

F2 F3 F3 F2

Language setting mode F3 Sub-menu mode


Next page Page 24
F2

- 22 -
4 初期設定
F4 If you press “F4 (Select)” switch on each MAIN menu screen on
previous page, the display changes to the following screens.

rinter output Printer output setting mode


rintout period 12hr
Temp range ± The temperature graph is printed in this mode.
Center temp Provide a printer to print the graph.
Back ▲ ▼ Ne t
(Option)

larm Alarm display mode


E010 16 Jan 2018 07:10
E016 15 Jan 2018 08:15 Up to 3 error codes and dates/times of alarm
E013 30 Nov 2017 10:30 occurred are displayed. These are cleared by
Back Clear
pressing “F3 (Clear) switch.
( Page 52)

Maintenance information Maintenance information display mode


Total operation time r Operation time and number of operations of
Back Ne t each device are displayed in this mode.
( Page 28)
4
Language setting Language setting mode
▲ erman
nglis Selects a language (English, French, Italian,
▼ renc Swedish or German). Press “F2 (▲)” or “F3 (▼)”
Back ▲ ▼ Set
switch to select a language, and finalize the
F1 F2 F3 F4
selection by pressing “F4 (Set)” switch.

Sub-menu Sub-menu selection mode


▲ Controller sound setting
Calendar and clock setting Functions of the controller operability, or other,
▼ Set On Timer are displayed and set in this mode.
Back ▲ ▼ Select
( Page 24)

Operating information ---- Operation information display mode


HP 2560kPa TD
LP 150kPa REV --- State of operation is displayed in this mode. In case
AT ---- State Cooling of 2-compartment model, the “State” displays
Back
2 letters such as Cl (Cooling), Ht (Heating), Df
* In case of Heating and State Cl Ht (Defrost), Sl (Sleep), St (Stop), Fl (Failure) or Fn
Cooling on 2-compart-
ment model (Fan), starting from the compartment A to B.

Option sensor displ Option sensor temperature display mode


When the optional sensor is installed, the sensor
- 20.7°C temperature is displayed in this mode. Unless
Back
the option sensor is installed, it displays “Lo”.

Defrost interval timer setting mode


0
Current setting
3.0hr The defrost interval is displayed and set in this mode.
Back ▲ ▼ Set It is set at “3.0hr” at the shipping from factory.
( Page 29)

-- 23
00- -
4 初期設定
Display and function of Sub-menu
サブメニューモード概略
On the “Sub-menu”, the screen changes in the following order at each push
on “F2 ( ▲ )” or “F3 ( ▼
「サブメニューモード」 は, )”「F2スイッチ
switch. In the
(▲)following figure, “F2” (▼)
」又は「F3スイッチ switch changes
」を押すご
sequence clockwise while “F3” switch
とに,以下の順番で表示が切り換わります。下図の右回り方向が「F2スイッチ」, changes counter clockwise.
左回り方向が
NOTE 「F3スイッチ」となります。

● If “MENU” switch is pressed for more than 1 second on the way of changing setting,
お知らせ
the display returns to the normal display screen, and the change content is not
reflected. The change
● 設定変更操作中に content will be lost
「メニュースイッチ」 also when the setting
を1秒以上押すと, change is aborted
通常表示画面に戻り, 変更内 on
the way.
容は反映されません。 設定変更を途中でやめた場合も,変更内容は反映されません。

Main menu Sub-menu


▲ Language F4 ▲ Controller sound setting
Sub-menu Calendar and clock setting
▼ Operating information ▼ Set ON Timer

4
Back ▲ ▼ Select Back ▲ ▼ Select
F1 F2 F3 F4 F1 F2 F3 F4
Main menu screen Sub-menu screen

・Sub-menu items
Calendar and clock setting mode F2 Controller sound setting mode
Page 26 Next page
F3

F2 F3 F3 F2

Set ON timer mode LCD backlight setting mode


Page 38 Page 30

F2 F3 F3 F2

Set OFF timer mode Option select mode


Page 40 Next page

F2 F3 F3 F2

Contrast setting mode


Next page

- 24 -
- 00 -
4 初期設定
F4 If “F4 (Select)” switch is pressed on each Sub-menu screen on
previous page, the display changes to following screens.

Calendar and clock setting Calendar and clock setting mode


01 Jan 2018 00:00
Date, Month, Year and current time are set in
Back ▲ ▼ Ne t this mode.
( Page 26)

Set ON timer Set ON timer mode


ON timer disable
Date and time to start the refrigeration unit
Back nable isable Set automatically is set in this mode.
(☞ Page 38)

Set O timer Set OFF timer mode


O timer disable Date and time to stop the refrigeration unit
Back nable isable Set automatically is set in this mode.
(☞ Page 40)

Contrast setting Contrast setting mode 4


Screen contrast is adjusted in this mode.
Back ▲ ig ▼Lo Set Use “F2 (▲)” switch to intensify the contrast or
“F3 (▼)” switch to diminish the contrast.
F1 F2 F3 F4

Option select Option select/set mode


Option setting O Press “F2 (Previous)” or “F3 (Back)” switch to
Back re ious Ne t Select select options 1 to 8.
Press then “F4 (Select)” switch to change to
F1 [Back] F4 [Select] F4 [Set]
Option1 (~ 8) setting mode. Press then “F2
Option setting
O
(ON)” or “F3 (OFF)” switch to select ON or OFF,
and press “F4 (Set)” switch to finalize the
Back ON O Set
selection.
F1 F2 F3 F4

LC backlig t setting LCD backlight setting mode


▲ l a s ON
Lig t S linked LCD backlight is set in this mode.
▼ Lit at ke operation onl sec (☞ Page 30)
Back ▲ ▼ Select

Controller sound setting Controller sound setting mode


ON Whether the switch operating sound is turned
Back ON O Set on or off is set in this mode.

0
Select ON or OFF by pressing “F2 (ON)” or “F3
F1 F2 F3 F4
(OFF)” switch, and finalize the selection by
pressing “F4 (Set)” switch.

-- 25
00- -
4 初期設定

Setting the calendar and clock (Date, Month, Year)

RUN/STOP Calendar and clock setting


MENU
01 Jan 2018 00:00

DEFROST
Back ▲ ▼ Next
PRESET

F1 F2 F3 F4

Press “MENU” switch.

⇒ The display changes to “Main menu” screen.

Press “F2 ( )” or “F3 ( )” switch


4
Main menu
till “Sub-menu” screen is dis- ▲ Language
Sub-menu
played. ▼ Operating information
Back ▲ ▼ Select
F1 F2 F3 F4

Press “F4 (Select)” switch to Sub-menu


change to “Sub-menu” screen ▲ Controller sound setting
Calendar and clock setting
(Right figure). ▼ Set On Timer
Back ▲ ▼ Select
F1 F2 F3 F4

4 Press “F4 (Select)” switch to


change to “Calendar and clock
Calendar and clock setting
01 Jan 2018 00:00
setting” mode (Right figure).
Back ▲ ▼ Next
⇒ Press “F2 ( )” or “F3 ( )” switch
to adjust at current date. F1 F2 F3 F4

Press “F4 (Next)” switch. Calendar and clock setting


23 Jan 2018 00:00
⇒ Press “F2 ( )” or “F3 ( )” switch
to adjust at current month. Back ▲ ▼ Next

F1 F2 F3 F4

Press “F4 (Next)” switch. Calendar and clock setting

0 ⇒ Press “F2 ( )” or “F3 ( )” switch


23 Feb 2018 00:00

to adjust at current year. Back ▲ ▼ Next

F1 F2 F3 F4
- -00
26 --
4 初期設定

Press “F4 (Next)” switch. Calendar and clock setting


23 Feb 2018 00:00
⇒ Press “F2 ( )” or “F3 ( )” switch
to adjust at current time (Hour). Back ▲ ▼ Next

F1 F2 F3 F4
NOTE

● Time is displayed in the 24-hour scale.


If it is “7 PM”, set as “19:00”.

Press “F4 (Next)”. Calendar and clock setting


23 Feb 2018 09:00
⇒ Press “F2 ( )” or “F3 ( )” switch
to adjust at current time (Minute). Back ▲ ▼ Set

F1 F2 F3 F4

Press “F4 (Set)” switch. 4


⇒ The setting is completed, and the display returns to the screen of Step ,
“Sub-menu”.

-- 27
00- -
4 初期設定


Displaying the maintenance information

RUN/STOP Maintenance information


MENU
Total operation time1/2120hr

DEFROST
Back Next
PRESET

F1 F2 F3 F4

Press “MENU” switch.

⇒ The display changes to the “Main menu” screen.

Press “F2 ( )” or “F3 ( )” switch Main menu


till the display changes to the ▲ Alarm
Maintenance information
“Maintenance information” mode. ▼ Language

4
Back ▲ ▼ Select
F1 F2 F3 F4

Press “F4 (Select)” switch. Maintenance information


[In case of TDJS] Total operation time1/2120hr
⇒ “Total operation time” is displayed. Back Next*

F1 F2 F3 F4

* “Next” is displayed only


when there is any item
which can be displayed.

Display of Maintenance required


・If the operation time or number of
operations reaches the Maintenance Maintenance required
required time on each device, this
screen (Right figure) is displayed for
10 seconds after the start of
operation of the refrigeration unit.
・Where there is any part requiring Maintenance information
maintenance, if you press “F4 (Next)” CF1 operation time/****hr
switch after the display of Step
above on the Maintenance informa- Back Reset Next
tion screen, the part requiring
F1 F2 F3 F4
maintenance is displayed.
0 ・If you press “F2 (Reset)” switch after
replacing the part, the operation time and the number of START/STOP cycles
are cleared.

- -00
28 --
4 初期設定

Setting the defrost interval

RUN/STOP Current setting


MENU
3.0hr

DEFROST
Back ▲ ▼ Set
PRESET

F1 F2 F3 F4

Press “MENU” switch.

⇒ The display changes to “Main menu” screen.

Press “F2 ( )” or “F3 ( )” switch


4
Main menu
till the display changes to ▲ Option sensor display
Defrost interval timer
“Defrost interval timer”. ▼ Printer output
Back ▲ ▼ Select
F1 F2 F3 F4

Press “F4 (Select)” switch. Current setting


3.0hr
⇒ Current setting of “Defrost interval
time” is displayed. Back ▲ ▼ Set

F1 F2 F3 F4

4 Press “F2 ( )” or “F3 ( )” switch


to select a setting time.
Current setting
2.5hr

Back ▲ ▼ Set
NOTE

● The defrosting can be set at OFF, or F1 F2 F3 F4


at every 30-minute in the range of
from 0.5 hours to 6 hours.

Press “F4 (Set)” switch.

⇒ The setting completes, and the display returns to the screen of Step ,
“Main menu”.

-- 29
00- -
4 初期設定

Setting LCD backlight

RUN/STOP
MENU

DEFROST
▲ ▼
PRESET

F1 F2 F3 F4

Press “MENU” switch.

⇒ he display changes to “Main menu” screen.

Press “F2 ( )” or “F3 ( )” switch


4 till the display changes to ▲
“Sub-menu” screen (Right figure). ▼
▲ ▼
F1 F2 F3 F4

Press “F4 (Select)” switch to


change to “Sub-menu” screen. ▲
Press “F2 ( )” or “F3 ( )” switch ▼
till the display changes to “LCD ▲ ▼
backlight setting” screen (Right F1 F2 F3 F4
figure).

4 Press “F4 (Select)” switch.



⇒ Press “F2 ( )” or “F3 ( )” switch
to select the following LCD ▼
backlight setting. ▲ ▼
F1 F2 F3 F4

: Lights interlocked with the lighting of vehicle’s light.


: Lights for 20 seconds only when the switch is operated.
: Always turning off the light.
: Always lighting.

- -00
30 --
4 初期設定

Press “F4 (Select)” switch.


Light SW linked
⇒ Adjust the brightness of the LCD ▲ ▼
backlight, when the vehicle’s
light is OFF, pressing “F2 ( F1 F2 F3 F4
Bright)” or “F3 ( Dark)” switch.
⇒ Step

Lit at key operation only(20sec)


⇒ Step
Set

F1 F2 F3 F4

⇒ Step
Set

F1 F2 F3 F4 4
⇒ Adjust the brightness of the LCD
backlight for Always ON by
▲ ▼ Set
pressing “F2 ( Bright)” or “F3
( Dark)” switch. ⇒ Step F1 F2 F3 F4

Press “F4 (Next)” switch.


Light SW linked
⇒ Adjust the brightness of the LCD ▲ ▼ Set
backlight, when the vehicle’s light
is ON, pressing “F2 ( Bright)” or F1 F2 F3 F4
“F3 ( Dark)” switch. ⇒ Step

Press “F4 (Set)” switch.

⇒ The setting completes, and the display returns to “Sub-menu” screen of


Step .

-- 31
00- -
51Operation
Aaaaaa

WARNING
1 Do not operate the refrigeration unit in the place where
there is a risk of combustible gas leakage.
• Otherwise, it may cause a fire.
2
Do not touch the electric devices with wet hands.
• Otherwise, it may cause an electric shock.

3 When driving the unit with the vehicle’s engine in a


building, sufficient ventilation must be provided.
• Otherwise, it may cause oxygen deficiency due to exhaust gas.

4
4

100

- 32 -
Starting the operation

RUN/STOP Cooling
MENU
Set
- 20.7°C -30.0°
C
DEFROST
PRESET ▲ ▼
F1 F2 F3 F4

Press “RUN/STOP” switch.


(The refrigeration unit is turned “ON”.)

⇒ LCD indicates the inside compartment temperature and the setting tempera-
ture.
When the unit is connected to the commercial power supply, LCD indicates
the display for commercial power supply.
4
Stopping the operation

RUN/STOP Cooling
MENU
Set
- 20.7°C -30.0°
C
DEFROST
PRESET ▲ ▼
F1 F2 F3 F4

Press “RUN/STOP” switch.


(The refrigeration unit is turned “OFF”.)

NOTE
● If the vehicle driving engine is started in the state that the standby motor is
stopped and the refrigeration unit is connected to the commercial power supply,
the buzzer sounds to remind the need to disconnect the power supply.

- 00 -
- 33 -
R U N /S T O P Cooling B eating
-30.0° 20.0°
M E N U
Set C C

D E FR O S T
et
- 20.7°C 10.6°C
P R E S E T Setting B Setting
F1 F2 F3 F4

Suspending (sleep) the compartment operation


(2-compartment model)
On the normal display screen (Right Cooling B eating
figure), press “F2 (Compartment A Set -30.0°
C 20.0°
C
setting)” or “F3 (Compartment B
setting)” switch to select the compart-
et
- 20.7°C 10.6°C
Setting B Setting
4 ment of which operation is suspended. F1 F2 F3 F4

Press “F4 (Sleep)” switch. Set point

⇒ When the operation is suspended


at the selected compartment (the
- 30.0°C
screen of Step ), press “F4 Back ▲ ▼ Sleep
(Operate)” switch. F1 F2 F3 F4

“Sleep” is displayed. Set point

⇒ If “F4 (Operate)” switch is pressed,


the display of “Sleep” extinguish-
- 30.0°C Sleep

es. (the screen of Step ) Back Operate


F1 F2 F3 F4

4 Press“F1 (Back)” switch.


Set
Sleep B
20.0°
C
eating

⇒ Operation/Suspension is complet-
ed at the selected compartment,
et
10.6°C
and the display returns to the Setting B Setting
normal display screen. F1 F2 F3 F4

NOTE

● It is impossible to suspend operation


at all compartments.

- 34 -
- 00 -
Setting the temperature

R U N /S T O P Cooling
M E N U
Set
- 20.7°C -30.0°
C
D E FR O S T
P R E S E T ▲ ▼
F1 F2 F3 F4

Start the operation of refrigeration unit. ( Page 33)

[In case of 2-compartment mode] Cooling B eating


On the normal display screen Set -30.0°
C 20.0°
C
(Right figure), press “F2 (A setting)”
or “F3 (B setting)” switch.
et
- 20.7°C 10.6°C 4
Setting B Setting
F1 F2 F3 F4

Press “F2 ( )” or “F3 ( )” Set point


switch, and set a temperature.
[In case of 2-compartment mode] - 30.0°C
“F4 (Sleep)” is displayed. Sleep Back ▲ ▼
F4 F1 F2 F3 F4

NOTE

● Each push on “F2” switch increases the value by 0.5 while the value decreases by 0.5 at
each push on “F3” switch. If the switch is held down, the value changes continuously.

4 Press “F4 (Set)” switch. Set point

⇒ The setting completes, and the


display returns to the normal dis-
- 25.5°C
play screen. Back ▲ ▼ Set
F1 F2 F3 F4

NOTE
0
● The “Preset” function is provided, with which it can be selected from 4 setting
temperatures which have already been registered. (Next page)

-- 35
00- -
R U N /S T O P Cooling
M E N U
Set
- 20.7°C -30.0°
C
D E FR O S T
P R E S E T ▲ ▼
F1 F2 F3 F4

Setting the preset temperature


Start the refrigeration unit. ( Page 33)

[In case of 2-compartment model] reset one selection


Press the “Preset” switch.

⇒ In the “Preset (Zone selection)” Back one one B


4 mode (Right figure), press “F2
F1 F2 F3 F4
(Zone A)” or “F3 (Zone B)” switch
to select the compartment of which the setting temperature is changed.
⇒ The display changes to the mode screen of Step below. Further proce-
dure is same as in the case of 1-compartment model.

[In case of 1-compartment model] Current setting


Press the “Preset” switch.

⇒ The display changes to the preset


setting screen. Right figure shows
F1 F2 F3 F4
the setting values at the shipping
from factory.

4 Press “F1 (~ F4)” switch. Current setting


Set
⇒ Desired preset temperature is set,
and the display returns to the
normal display screen.
F1 F2 F3 F4

4 [Preset registration of current


setting temperature]
Current setting
Register
Hold down “F1 (~ F4)” switch for
3 seconds.

⇒ The preset temperature is regis-


F1 F2 F3 F4

0 tered, and the display returns to the


normal display screen.

- -00
36 --
Manual defrost operation

RUN/STOP Cooling
MENU
Set
- 20.7°C -30.0°
C
DEFROST
PRESET ▲ ▼
F1 F2 F3 F4

Starting the manual defrost operation


Press the “DEFROST” switch once during cooling operation.
⇒ The defrost operation starts.

NOTE
4
● The defrost operation may not start when the inside container temperature is
higher.

Ending the manual defrost operation


If the defrost operation completes, it returns to the cooling operation.
If it is necessary to interrupt the defrost operation and to return to the cooling
operation, press the “DEFROST” switch once more.
If the “RUN/STOP” switch is turned “OFF”, it interrupts the defrost operation
and stops the operation of refrigeration unit.

NOTE
● The manual defrost operation can be made also during the thermostat OFF stop.
● The manual defrost operation cannot be made during the operation stop and the
heating operation.

-- 37
00- -
Setting the ON timer

RUN/STOP Set ON timer


MENU
ON timer enable

DEFROST
Back Enable Disable Set
PRESET

F1 F2 F3 F4

Press “MENU” switch.

⇒ The display changes to “Main menu” screen.

Press “F2 ( )” or “F3 ( )” switch


4
Main menu
till the display changes to ▲ Language
Sub-menu
“Sub-menu” screen (Right figure). ▼ Operating information
Back ▲ ▼ Select
F1 F2 F3 F4

Press “F4 (Select)” switch to Sub-menu


change to “Sub-menu” screen. ▲ Calendar and clock setting
Set ON Timer
Press “F2 ( )” or “F3 ( )” switch ▼ Set OFF Timer
till the display changes to “Set Back ▲ ▼ Select
ON Timer” screen (Right figure). F1 F2 F3 F4

4 Press “F4 (Select)” switch to


change to “ON timer enable”
Set ON timer
ON timer enable
mode (Right figure).
Back Enable Disable Set
⇒ If Enable is selected by pressing F1 F2 F3 F4
“F2 (Enable)” switch, go to Step .
⇒ When Disable has been selected by pressing “F3 (Disable)” switch, if “F4
(Set)” switch is pressed, the display returns to the screen of Step .

Press “F4 (Set)” switch. Set ON timer


21 Oct 20:25 Starting operation
⇒ Press “F2 ( )” or “F3 ( )” switch,

0
and set the time (Date) of Set ON Back ▲ ▼ Next
timer.
F1 F2 F3 F4

- -00
38 --
Press “F4 (Set)” switch. Set ON timer
22 Oct 20:25 Starting operation
⇒ Press “F2 ( )” or “F3 ( )” switch,
and set the time (Month) of Set Back ▲ ▼ Next
ON timer.
F1 F2 F3 F4

Press “F4 (Next)” switch. Set ON timer


22 Oct 23:25 Starting operation
⇒ Press “F2 ( )” or “F3 ( )” switch,
and adjust the time (Hour) of Set Back ▲ ▼ Next
ON timer.
F1 F2 F3 F4
NOTE

● Time is displayed in the 24-hour scale.


If it is “7 PM”, set as “19:00”.

Press “F4 (Next)” switch. Set ON timer 4


22 Oct 23:30 Starting operation
⇒ Press “F2 ( )” or “F3 ( )” switch,
and adjust the time (Minute) of Back ▲ ▼ Set
Set ON timer.
F1 F2 F3 F4

Press “F4 (Set)” switch.

⇒ The setting completes, and the display returns to the screen of Step ,
“Sub-menu”.

NOTE

● When operating the unit with the ON timer using commercial power supply, confirm
that the commercial power supply is connected to the refrigeration unit.
● Take note that the refrigeration unit starts the operation automatically at the setting
time when the ON timer is set.

-- 39
00- -
Setting the OFF timer

RUN/STOP Set OFF timer


MENU
OFF timer enable

DEFROST
Back Enable Disable Set
PRESET

F1 F2 F3 F4

Press “MENU” switch.

⇒ The display change to “Main menu” screen.

Press “F2 ( )” or “F3 ( )” switch


4
Main menu
till the display changes to ▲ Language
Sub-menu
“Sub-menu” screen (Right ▼ Operating information
figure). Back ▲ ▼ Select
F1 F2 F3 F4

Press “F4 (Select)” switch to Sub-menu


change to “Sub-menu” screen. ▲ Set ON Timer
Set OFF Timer
Press “F2 ( )” or “F3 ( )” switch ▼ Contrast setting
till the display changes to “Set Back ▲ ▼ Select
OFF Timer” screen (Right figure). F1 F2 F3 F4

4 Press “F4 (Select)” switch to


change to “Set OFF timer” mode
Set OFF timer
OFF timer enable
(Right figure).
Back Enable Disable Set
⇒ If Enable is selected by pressing F1 F2 F3 F4
“F2 (Enable)” switch, go to Step .
⇒ When Disable has been selected by pressing “F3 (Disable)” switch, if “F4
(Set)” switch is pressed, the display returns to the screen of Step .

Press “F4 (Set)” switch. Set OFF timer


21 Oct 20:25 Stopping operation
⇒ Press “F2 ( )” or “F3 ( )” switch,

0
and set the time (Date) of Set OFF Back ▲ ▼ Next
timer.
F1 F2 F3 F4

- -00
40 --
Press “F4 (Set)” switch. Set OFF timer
22 Oct 20:25 Stopping operation
⇒ Press “F2 ( )” or “F3 ( )” switch,
and set the time (Month) of Set Back ▲ ▼ Next
OFF timer.
F1 F2 F3 F4

Press “F4 (Next)” switch. Set OFF timer


22 Oct 23:25 Stopping operation
⇒ Press “F2 ( )” or “F3 ( )” switch,
and adjust the time (Hour) of Set Back ▲ ▼ Next
OFF timer.
F1 F2 F3 F4
NOTE

● Time is displayed in the 24-hpur scale.


If it is “7 PM”, set as “19:00”.

Press “F4 (Next)” switch. Set OFF timer 4


22 Oct 23:30 Stopping operation
⇒ Press “F2 ( )” or “F3 ( )” switch,
and adjust the time (Minute) of Back ▲ ▼ Set
Set OFF timer.
F1 F2 F3 F4

Press “F4 (Set)” switch.

⇒ The setting completes, and the display returns to the screen of Step ,
“Sub-menu”.

NOTE

● Take note that the refrigeration unit stops the operation automatically at the setting
time when the OFF timer is set.

-- 41
00- -
6 Loading
Preparation before loading

CAUTION 1
Before loading, cool down or heat up inside of the
container to the appropriate setting temperature for
the transportation of cargoes. Cargoes must be cooled
2
down or heated up to the designated temperature with
other refrigeration device in advance.
• Otherwise, it may cause damages of the cargoes or 3
deterioration of the quality. Or it may cause emergency stop of
the refrigeration unit.

4 4
Cargoes must be cooled down or heated up to the designated temperature
with other refrigeration device in advance.
5
Clean inside of the container.

Perform the inspection of the refrigeration unit and the body*. 6


( Refer to page 45)
* Check with the body manufacturer for the items to be inspected.

7
4 Set the right temperature for transportation of the cargo and cool down or
heat up inside of the container to the setting temperature.
( Refer to page 35)

8
NOTE

● The temperature inside of the closed container may reach 60°C under a
blazing sun. Loading in such a container causes damages or deterioration
of the quality. Be sure to cool down inside of the container to the setting 9
temperature before loading.
● When it is hardly cooled down, contact your nearest dealer before loading.

0 10

- 42- -
- 43
6 Loading

Loading and unloading


Loading procedure

1 Stop the cooling operation. ( Refer to page 33)

Load the cargoes in the container.


2
Leave a space between the cargo and inner wall of the container as shown
in the following figure in order to circulate cool air.

3 More than 50 mm Evaporator Lower than supply air outlet Supply air outlet

More than 30 mm More than 30 mm

4
More than 50 - 100 mm

4
More than 75 – 150 mm More than 25 – 60 mm

5
Keep the top layer of the cargo as flat as possible.

6
CAUTION
Waterproof the cargoes if they need to be.
7 • Water may drip or splash from the evaporator unit.

When stacking cargos, secure safety.


8 When loading fragile cargos, use appropriate
protective materials.
• It could damage cargos or cause injury or accident.

9
4 When transporting any cargo to be protected from water damage,
cover the cargo placed under the evaporator unit or near its outlet with
waterproof sheet.
10 0
After completing loading, start the operation of the refrigeration unit.
( Refer to page 33)

- 43
- 44- -
6 Loading

Unloading
Stop the cooling operation. ( Refer to page 33)

Unload the cargoes. 1

NOTE 2
● Frost forms and accumulates on the evaporator coil while the refrigeration
unit is operated during loading or unloading.
● Since the inside container temperature rises (or falls during cold winter)
while the door is kept opened, load or unload as quickly as possible. 3
● A curtain helps to prevent ambient air from entering or inside air from
escaping during loading or unloading.

4 4

0 10

- 44- -
- 45
7 Inspection
Precautions for inspection
1 Always carry out the following inspections before the operation to prevent
any damages of the refrigeration unit before happening.

2 WARNING
Do not perform the inspection in the place where the
combustible gas leakage may happen.
3 • Otherwise, if the gas might leak out, it stays around the
refrigeration unit and may catch a fire.

Be sure to perform daily and periodic inspections.


4 • Otherwise, it may cause troubles of the refrigeration unit or 4
accidents.

The area must be well ventilated when performing the


5 inspection indoors.
• Otherwise, it may cause oxygen deficiency due to the exhaust
gas.

10 0

- 45
- 46- -
7 Inspection

CAUTION
Sufficient care must be taken for foothold when
working at a higher place on a stepladder.
• If you step off, you may fall down and get injured. 1
When leakage of the refrigerant is detected, contact
your nearest dealer immediately.
• Otherwise, it may cause blindness or frostbite. 2
Do not start maintenance immediately after stopping
operation.
• Refrigerant pipes are dangerously hot. There is risk of burn if
3
touched carelessly.

4 Before starting inspection, be sure to stop the 4


refrigeration unit turning the “RUN/STOP” switch
to OFF and disconnect connections to the battery
terminals.
• Otherwise, it may cause injury or an electric shock due to 5
unexpected start.

Apply the parking brake and put chocks under wheels


during inspection.
6
• If the vehicle moves, it could cause injury or accident.

0 10

- 46
- 47 - -
7 Inspection

Daily inspection
Inspection of moving sections

1 Compressor belt

3 Compressor

Magnet clutch
Compressor belt
4 Visually inspect the compressor belt for defects such as scratch, crack or
4
one-sided wear, etc.

5 Check the moving sections for interference with other parts.

NOTE

6 ● When there is any abnormal condition or any slack of the belts, surely
contact your nearest dealer.

7 Inspection of condenser coil


Check the coil for fouling with dust.

8 When the coil is fouled, wash it with a soft brush and water.

9 NOTE

● Dirty coil could deteriorate the refrigeration capacity or cause malfunction


of protective devices, which may disable the operation of refrigeration unit.
Clean the coil at regular intervals.

10 ● In case of the nose mount type condenser, you need to work at a higher
place. Work with sufficient care or consult the nearest service center.
0

- 47
- 48- -
7 Inspection

Periodic inspection
Please ask your nearest dealer to perform periodic inspection to ensure to
use the refrigeration unit in the best condition all the time.
Periodic inspection consists of the following items. 1
1. Inspection at commissioning
2. Monthly inspection
3. Inspection at every 6 months
2

Check the contents of inspection with the check sheet submitted after the
periodic inspection. 3

4 4

0 10

- 48- -
- 49
7 Inspection

Periodic inspection check sheet


Customer’s
Customer
signature
Serial No.
1 Inspection Compressor kit
Van maker
Delivery date
interval Refrigeration unit Inspection date

Rear evaporator unit


Refrigeration
2
Every six months

Every one month

Inspection
Installation trial

Model
Vehicle Serial No. unit installation company
operation

company Inspector
Inspection
Inspection items result Remarks

Inspection for seal sections of van where refrigeration unit passes

3 through
Inspection for appropriate piping clamps
Inspection for secure drain hose connections and adequate clamps

Inspection for belt slack, parallelism (alignment), and damage


4 Inspection for contact with other parts (compressor, pulley, belt,
piping, wiring)
4
Tightening of installation bolts (refrigeration unit, compressor,
compressor head, bracket, magnet clutch, tension pulley, fan
motor, fan)
5 Inspection for incorrect wiring and for adequate clamps
Inspection for electrical wiring terminal looseness, wiring, sheath
damage

6
Relay contact inspection
Cleaning of refrigeration unit and drain discharge ports

Inspection for refrigerant system gas leaks (oil leaks)


Inspection for abnormal noise and abnormal vibration (compressor,

7 magnet clutch, motor, fan, piping)


Inspection of refrigerant sight glass color and degree of flush
Confirmation of compressor and magnet clutch start/stop, and
condenser fan start/stop with thermostat

8 Cooling inspection (indication of digital display temperature, high/


low pressure inspection)
Confirmation of defrosting operation
Confirmation of high pressure switch operation

9 Daily
inspection
Operation check

Seasonal
Cleaning of condenser coil
inspection

10 0

- 49
- 50- -
7 Inspection

Refrigerant and refrigerating machine oil


TDJS��DAE TDJS��JE

Refrigerant R404A R452A


1
Compressor oil Diamond Freeze MA32R Diamond Freeze MA32R

4 4

0 10

- 50- -
- 51
8 Cautions for use
When operating at a low inside container temperature for a long
1 period of time:
If the refrigeration unit is operated for a long period time with the inside
container temperature below 10°C, ice will grow on the drain pan, etc. Stop

2 the operation of refrigeration unit once or twice every week and open up
the door on the vehicle body to return the inside of container to ordinary
temperature and melt grown ice.

3 CAUTION
Park the vehicle at a flat place and operate the
refrigeration unit.
4 • Otherwise, the evaporator becomes unable to drain and water 4
overflows in the container, damaging cargoes with water.

5
When stopping the refrigeration unit for a long period of time:
To prevent troubles by stopping for prolonged time, operate the refrigeration
6 unit for 15 minutes once every 3 to 4 days.

10 0

- 51
- 52- -
9 For emergency
9 For emergency 4 初期設定

Alarm display
Alarm display
When any trouble occurs, the warning icon
If anylights
error(backlight
occurs, the abnor-
blinks) or blinks. Abnormal display
1
mal display lights or blinks
● Check the alarm code displayed in the Alarm code Alarm content
on the LCD (the backlight
digital display area. lights
E010 bnormall ig
or blinks).
When no alarm codes are displayed in the
Check the alarm code displayed Set 2
digital display area, switch the screen to
at the right-hand side of the 7 °
C - 20.
-30.0°
C
the "Current alarm display" manually
abnormal display. (If it is a light in
the following
error, the alarmprocedure,
content atandthe check the
contents.
right-hand side of the alarm code is not displayed.) 3
When no error code is displayed at the LCD, change to the alarm display as
described below, and check the alarm content.
Switching "Normal display" and "Current alarm display"
4
4 Switching "Normal display" and "Alarm display"

R U N /S T O P larm
E010 16 Jan 2018 07:10 M E N U
5
E016 15 Jan 2018 08:15
E013 30 Nov 2017 10:30
D E FR O S T
P R E S E T Back Clear
F1 F2 F3 F4

6
Switching from "Normal display screen" to "Alarm display mode"
Press once each on the [MENU] switch, [F3( )] switch and [F4(Select)] switch. 7
(The display returns to the "Normal display screen" 20 seconds later.)

Switching from "Alarm display mode" to "Normal display screen"


Press the [F1(Back)] switch 2 times on the extended display of "Alarm display
mode". (The screen changes to "Normal display screen" in 20 seconds in case
of 1 press.) or hold down [MENU] switch.

0
- 53 -
- 52 -
9 For emergency

Countermeasures
Refer to "List of alarm codes" for the contents of each alarm code and its
countermeasure. ( Refer to pages 56 to 57)
1
CAUTION
Surely follow the instructions of this operation manual
2 for the countermeasures of the troubles.
• Otherwise, it may cause injury or an electric shock due to
unexpected start.

3
Changing the fuse

CAUTION
4 4
Use the designated fuse.
• If any other fuses are used, it may cause a fire or an electric
shock.
5
Stop the operation of refrigeration unit with the “RUN/STOP”
switch before replacing fuse. Disconnect connections to
battery terminals and unplug the power cable.
6 • Otherwise, it may cause injury or an electric shock due to
unexpected start.

7 Fuses are mounted in the control box.


■Single compartment model

F2: 10 A (Magnet clutch)

8 F7: 10 A (Load power supply)


F11, 12: 15 A (Evaporator fan motor)
T 3 (L )
A R
M

F7
T1 (B)

F31, 32: 15 A (Condenser fan motor)


F 7
T 1 8 (G B )

T19 (G)

F61: 15A (Drain hose heater)


T 1 6 (G W )

T17 (G)

9
T2 (G)

T15 (RB) A R F M 22 F 3 2 F32


T14 (B)

T13 (RW) A R F M 21 F 3 1
F31
T12 (B)

T11 (TR) A R D H -F F 6 1
F61
T10 (B)

T9 (LR) A R R T S F 2 F2
T8 (B)

F12

10 0
T7 (LB) A R F M 1F 2 F 1 2
T6 (B)

T2 (G)
T1 (B)
T5 (LW)
A R F 1 1 F11
T4 (B)

F M 1F 1

- 53
- 54- -
F72 : 10 A (Load power supply) 4

■2-compartment model
5
<TDJS35/50�E-M>

F2 10A (Magnet clutch)


F7 F7 10A (Load power supply) 6
F11, 12 15A (Front room evaporator fan motor)
F32
F31, 32 15A (Condenser fan motor)
F62
F31 F41 44 15A (Rear room evaporator fan motor)
F44
F61
F2
F43
F42
F61 15A (Front room drain hose heater)
F62 15A (Rear room drain hose heater)
7
F12
F41
F11

8
<TDJS70�ZE-M>

4 9
F7 F2 10A (Magnet clutch)
F33 F7 10A (Load power supply)
F32
F11 14 15A (Front room drain hose heater)
F31
F61
F31 33 15A (Condenser fan motor)
F62
F2 F41 44 15A (Front room evaporator fan motor)
F44
F14
F13
F43
F42
F61 15A (Front room drain hose heater)
F62 15A (Rear room drain hose heater)
10
F12
F41
F11

- 55 -

- 54 -
9 For emergency

When you contact your nearest dealer


When you contact your nearest dealer for the trouble occurred during
operation of the refrigeration unit, give them the following information.

1 ● Company name ● Kind of cargo


● Customer’s name ● Setting temperature
● Company telephone number ● Present inside container
● Number of the plate temperature
2 ● Type of the refrigeration unit ● Specific condition of trouble
● Present location of the vehicle ● Alarm code displayed in the
● Destination digital display area.
3
Resuming operation after an emergency stop
4 If a remark "Unit stops" is written in the same column, start the operation in usual 4
procedure after removing causes of the troubles.

Resuming operation after an emergency stop


5 ● Press the [RUN/STOP] switch on the cabin controller to stop the unit.
(Confirm that the LCD display is turned off.)
● Press the [RUN/STOP] switch once more to resume the operation of the
6 unit.

7 CAUTION
If the unit stops by the same trouble immediately after
the operation is resumed, stop the operation and
contact your nearest dealer.
8 • Otherwise, it may cause serious damages or accidents.

10 0

- 55
- 56- -
9 For emergency

List of alarm codes


Alarm Alarm Unit
Code Trouble Countermeasure Lamp Condition
Magnet clutch Magnet clutch fuse F2* is blown. Inspect and
E003 fuse break replace if necessary the fuse F2* in the control box.
On Unit stops.

E006
Load drive circuit
Load power supply relay fuse F7* is blown.
Inspect and replace if necessary the fuse F7* in On Unit stops.
1
fuse break the control box.
High-pressure switch has tripped.
(1) Check if the condenser fan is running. If it is not,
E010 HP abnormally high
check the fuse F3*- or for disconnected wires in
the control box.
On Unit stops. 2
(2) Inspect if the condenser coil is fouled with dirt or
mud. If it is, wash it with a soft brush and water.
Discharge gas temperature is abnormal. Check
E013 Td abnormally high for bubbles in the sight glass. If bubbles are On Unit stops.
observed, ask a service shop for inspection. 3
Refrigerant Refrigerant quantity is insufficient. Ask a service
E014 shortage shop for inspection. On Unit stops.

Broken wire or short-circuit on the low-pressure Unit operation


E016 LPT failure Blinking

4
sensor. Ask a service shop for inspection. continues.

E017 HPT failure


Broken wire or short-circuit on the high-pressure
Blinking Unit operation 4
sensor. Ask a service shop for inspection. continues.
DCS2 shortcircuit Short-circuit on the abnormal stop output circuit.
Unit operation
E040 (Abnormal stop Ask a service shop for inspection. Ask a service Blinking
continues.
shop for inspection.
5
output)
DCS1 shortcircuit Short-circuit on the operation output circuit. Ask a service Unit operation
E041 (Operation output) shop for inspection. Ask a service shop for inspection.
Blinking continues.
DCS3 shortcircuit Short-circuit on the out of range inside container
Unit operation
E042 (Out of range inside temperature output circuit. Ask a service shop Blinking continues.
6
container) for inspection.
Short-circuit or poor connector connec-
Lo tion on the inside container temperature On, or Unit stops.
(*1) blinking if (Or continuous
sensor. Ask a service shop for inspection. setting cooling operation
E050 TH sensor failure
Short-circuit on the inside container temperature if setting
Hi is lower temperature is
7
temperature sensor. Ask a service shop
(*1) than -10˚C. lower than -10˚C.)
for inspection.
Broken wire or short-circuit on the evaporator exit Unit operation
E057 EVT sensor failure
temperature sensor. Ask a dealer for inspection.
Blinking
continues.
Broken wire or short-circuit on the discharge gas
Unit operation
E063
8
Td sensor failure temperature sensor at the engine side Ask a Blinking continues.
dealer for inspection.
Broken wire or short-circuit on the discharge gas
Td sensor failure Unit operation
E067 (Motor side)
temperature sensor at the motor side Ask a Blinking continues.
service shop for inspection.

9
Controller Cabin controller cannot communicate properly.
E099 communication failure Ask a service shop for inspection.
On Unit stops.

*: Indicates the smallest digit of fuse No.


*1: Lo or Hi is indicated on the temperature display.

0
In case of 2-compartment model, which of the parts that controls compartment is faulty is
indicated with the A or B compartment operation indicator. 10

- 56- -
- 57
9 For emergency

Alarm Alarm Unit


Code Trouble Countermeasure Lamp Condition
Evaporator fan motor fuse F1* is blown. Inspect
and replace if necessary the fuse F1* in the
Evaporator fan control box. In case of 2-compartment model, if Unit operation
E101 motor fuse break the evaporator fan motor fuse at second
Blinking continues.
compartment is abnormal, inspect and replace if
necessary the fuse F4* in the control box.
Condenser fan motor fuse F3* is blown. Inspect
Condenser fan Unit operation
E102 motor fuse break
and replace if necessary the fuse F3* in the Blinking
continues.
control box.
Drain hose heater fuse F6* is blown. Inspect and
Drain hose Unit operation
E104 heater fuse break
replace if necessary the fuse F6* in the control Blinking
continues.
box.
Economizer SV
Short-circuit on the economizer solenoid valve Unit operation
E160 shortcircuit
SV6 circuit. Ask a service shop for inspection. Blinking continues.
(TDJS70*ZE only)
Economizer SV Short-circuit on the fluid line solenoid valve SV5F
E161 shortcircuit circuit. Ask a service shop for inspection.
On Unit stops.

E163 Hot gas line SV


shortcircuit
Short-circuit on the hot gas solenoid valve SV1
circuit. Ask a service shop for inspection. Blinking Unit operation
continues. 4
Condenser outlet Short-circuit on the condenser exit solenoid valve SV3
E167 SV shortcircuit circuit. Ask a service shop for inspection.
On Unit stops.

Liquid bypass Short-circuit on the fluid bypass solenoid valve Unit operation
E168 SV shortcircuit SV2 circuit. Ask a service shop for inspection.
Blinking
continues.
*: Indicates the smallest digit of fuse No.
In case of 2-compartment model, which of the parts that controls compartment is faulty is
indicated with the A or B compartment operation indicator.

10 0

- 57 - -
- 58
TRANSPORTATION REFRIGERATION DEPARTMENT
3-1, ASAHI, NISHIBIWAJIMA-CHO, KIYOSU, AICHI, 452-8561, JAPAN
Phone : 052-503-9312

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