EcoFasten ProductGuide

STEEP-SLOPE APPLICATIONS
GreenFasten
PRODUCT GUIDE
GreenFasten GF-1 Contents Exploded Product View Sec. 1 Installation Instructions Sec. 2 Bill of Materials Sec. 3 Cutsheets Sec. 4 Specifications Sec. 5 Lag Bolt Pull-Out Values Sec. 6 Leak Test Sec. 7
EcoFasten Solar
Committed to the Support of Renewable Energy
GREENFASTEN PRODUCT GUIDE GF-1

Exploded Product View
2
EcoFasten Solar 877-859-3947 Committed to the Support of Renewable Energy
*Note: Numbers correspond with B.O.M, Sec. 3-1

Sec.1-1
EcoFasten Solar All content protected under copyright. All rights reserved. 02/16/11

Installation Instructions
3 Instructions
* For detailed product illustration see previous page, for required tools see next page. 1. Locate the rafters and snap horizontal and vertical lines to mark the installation position for each GreenFasten Flashing. 2. Drill a pilot hole (1/4 diameter) for the lag bolt. Backfill with sealant.* 3. Insert the flashing so the top part is under the next row of shingles and pushed far enough up slope to prevent water infiltration through vertical joint in shingles. 4. Line up pilot hole with GreenFasten hole. 5. Insert the lag bolt through the EPDM washer, the top compression component (L-Bracket pictured) and the gasketed hole in the flashing and into the rafter. 6. Torque to 140 inch-pounds 5 6 Consult an engineer or go to www.ecofastensolar.com for engineering data. *EcoFasten recommends Geocel 2300
Sec.2-1

Bill of Materials Materials Needed for Assembly (see figure 1, Sec. 1-1)
Item No. Description of Material/Part 1 Lag Bolt 5/16
2 3 4
L-102-3 Bracket * (other options available)
Required Tools Quantity By Others

1 1 1
5/16 EPDM Bonded 18.8 SS Washer GF-1
Base Components Needed
#1
#2
#3
#4
Sec.3-1

GF1- L

Sec.4-1

GF1- L 812
Finish Options BLK = Matte Black BRZ = Medium Bronze MLL = Mill Finish
Sec.4-2

Bracket Options - CP Round
+.006 THRU ALL .377 - .002 .875.010 X 82
.31
1.75
.X = +/- .1 .XX = +/- .01 .XXX= +/- .005
Toll Free Phone 1.877.859.3947 Toll Free Fax 1.888.766.9994 web www.ecofastensolar.com e-mail [email protected]
289 Harrel Street Morrisville, VT 05661
Compression Plate
MATERIAL:
SCALE: 1:1
6000 Series Aluminum

9/3/2010
SHEET 1 OF 1
Sec.4-3

Bracket Options - CP-SQ
Compression Plate 2 X 2 Mill Aluminum

Sec.4-4

Bracket Options - F-111
2X R .06
2.25 2.04 1.00
ACC-AP: Use when mounting brackets wider than 2"

1.00 .88
.38 Unless Otherwise Noted all R .02 1.13 2.25 +.006 .377 THRU ALL - .002 .875.010 X 82 , NEAR SIDE
1.00 2.00
.X = +/- .1 .XX = +/- .01 .XXX= +/- .005
F-111
MATERIAL:
SCALE: 1:1

10/7/2010
SHEET 1 OF 1
Sec.4-5

Bracket Options - L-101-3"
.25
R.06
.41
3.00
2.25 R.13 .31 R.19 1.88 +.006 .377 THRU ALL - .002 .875.010 X 82 , NEAR SIDE 1.88 1.65
.75
.X = +/- .1 .XX = +/- .01 .XXX= +/- .005 EcoFasten Solar All content protected under copyright. All rights reserved. 02/16/11
Sec.4-6

REV. PRE
REVISIONS DESCRIPTION
DATE
APPROVED AGB/
2X .38
STANDARD NEW L-102 EXTRUSION

2X .50
1.13 .38 THRU .88 X 82 NEAR SIDE .94
2X .94 1.88
DRAWN BY
AGB PART NAME
CHECKED BY --NOTE: UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE IN INCHES TOLERANCE: .X = +/- .1 .XX = +/- .01 .XXX= +/- .005
New L-102
MATERIAL
SCALE: 1:1
1.13
2.25
6000 Series Aluminum 2/3/2011
SHEET 1 OF 1
Sec.4-7

.41
6.00
.38 1.49
5.25 3.65 3.09
3.00 1.50 1.00 .X = +/- .1 .XX = +/- .01 .XXX= +/- .005
2.00 +.006 THRU ALL .377 - .002 .875 .010 X 82 , NEAR SIDE
L-102
MATERIAL:
SCALE: 1:2

9/17/2010
SHEET 1 OF 1
Sec.4-8

.63
Bracket Options - Z-101
.38
.41 .19
1.25 .19
2.75
4X R.10
.31 1.50 +.006 .377 THRU ALL - .002 .875.010 X 82 , NEAR SIDE
1.50 .75 .X = +/- .1 .XX = +/- .01 .XXX= +/- .005
.75
Z-101
Sec.4-9

Specifications
PART 1 GENERAL
1.1 SUMMARY A. WORK INCLUDES 1. GreenFasten solar attachment bracket that attaches directly to the roof deck. 2. Provide appropriate bracket and fasteners for the roof system. B. RELATED SECTIONS 1. Section 07600: Flashing and Sheet Metal 2. Section 07500: Roofing 3. Division 1: Administrative and procedural 4. Division 7:Thermal and Moisture Protection
EcoFasten Solar 877-859-3947 Committed to the Support of Renewable Energy requirements
1.3 A. B. C. D.
SUBMITTAL Submit manufacturers written specifications. Submit standard product cut sheets. Submit installation instructions. Submit product specific load test data, showing ultimate and allowable load values.
B.
Fasteners (may be supplied by others) to be compatible with chosen roof application and meet specified pull out values as shown in load test data.
C. Base flashing is .032 gauge aluminum embossed to accept EPDM bushing. D. E. Bushing is EPDM. Stainless steel bonded washer is 302 stainless and EPDM.
1.4 QUALITY ASSURANCE Installer to be experienced in the installation of specified roofing material and snowguards for no less than 5 years in the area of the project. 1.5 DELIVERY / STORAGE / HANDLING Inspect material upon delivery. Notify manufacturer within 24 hours of any missing or defective items. Keep material dry, covered, and off the ground until installed.
2.3 FINISH Mill Finish

A. Bracket is mill finish aluminum B. Base flashing (choose one) 1. Mill Finish 2. Black - kynar painted 3. Dark Bronze - kynar painted
1.2 SYSTEM DESCRIPTION

A. COMPONENTS: 1. GreenFasten system consists of aluminum flashing with integral EPDM bushing and one bonded stainless steel and EPDM washer. 2. Fasteners A. To be of metal compatible with aluminum GreenFasten components. B. Fasteners should be selected for compatibility with the roof deck. C. Fastener strength should exceed or be equal to that of the allowable load of the system. See test data at www.ecofastensolar.com 3. Sealant (if required by roof manufacturer): to be roof manufacturer approved. 4. Aluminum attachment bracket DESIGN REQUIREMENTS: 1. Bracket spacing to be recommended by project engineer. 2. Install a minimum of one fastener assembly. 3. It is important to design new structures or assess existing structures to make sure that they can withstand retained loads.
PART 2 - PRODUCTS
2.1 MANUFACTURER EcoFasten Solar 289 Harrel St. Morrisville, VT. 05661 (877) 859-3947 www.ecofastensolar.com. 2.2- MATERIALS A. Attachment Bracket 6000 Series Aluminum (choose one) 1. 2. 3. 4. 5. 6. 7. 8. F-111 L-101-3 L-102-3 CP-R CP-SQ SL-102-6 Z-101 Custom
PART 3 - EXECUTION
3.1 EXAMINATION A. Substrate: Inspect structure on which brackets are to be installed and verify that it will withstand any additional loading that it may incurred. Notify General Contractor of any deficiencies before installing EcoFasten Solar brackets. B. Verify that roofing material has been installed correctly prior to installing solar attachment brackets. 3.2 INSTALLATION A. Comply with architectural drawings and project engineers recommendations for location of system. Comply with Manufacturers written installation instructions for installation and layout.
B.
Sec.5-1

American Wood Council Lag Bolt Pull-Out Values
Lag pull-out (withdrawal) capacities (lbs) in typical roof lumber (ASD)

Table 12. Lag pull-out (withdrawal) capacities (lbs) in typical roof lumber (ASD) Lag screw specifications Lag screw specications Specific 5/16 shaft* 5 16 shaft,* Specic Gravity gravity per inch thread depth per inch thread depth
Douglas Fir, Larch DouglasFir, Larch Douglas Fir, South DouglasFir, South EngelmannSpruce, Lodgepole PinePine Engelmann Spruce, lodgepole (MSR 1650 f higher) (MSR1650 f & & higher) Hem, Fir, Redwod (close grain) Hem,Fir, Redwood (close grain) Hem,Fir (North) Hem, Fir (North) SouthernPine Southern Pine Spruce,Pine, Fir Spruce, Pine, Fir Spruce, Pine, Fir Spruce, Pine, Fir (E of 22million psiPSI and higher (E of million and higher grades of MSR and MEL) gradesof MSR and MEL) 0.50 .50 0.46 .46 266 235
266 235 235 212 235 Thread 307 Thread depth Depth 205 266
.46
0.46 0.43 .43 235 212 235 307 205
.46 0.46 .55 0.55 .42 0.42 .50

0.50
266
Sources: American Wood Council, NDS 2005,Table 11.2A, 11.3.2A. Notes: (1) Thread must be embedded in the side grain of a rafter or other structural member integral with the building structure. (2) Lag bolts must be located in the middle third of the structural member. (3) These values are not valid for wet service. (4) This table does not include shear capacities. If necessary, contact a local engineer to speciy lag bolt size with regard to shear forces. (5) Install lag bolts with head and washer ush to surface (no gap). Do not over-torque. (6) Withdrawal design values for lag screw connections shall be multiplied by applicable adjustment factors if necessary. See Table 10.3.1 in the American Wood Council NDS for Wood Construction. *Use at washers with lag screws.
Sec.6-1

GreenFasten Leak Test
Woodblocking Leak Test EcoFasten Solar tested the GreenFasten roof mount system so you can be sure your roof penetrations wont leak, even when under standing water. Our test apparatus encapsulates the entire bracket and seals against the flashing which allows us to flood the bracket and pressurize the system. After the apparatus is flooded its pressurized to 30psi and left to stand for over 10 minutes. This is equivalent to nearly 70ft of standing water.

Sec.7-1

GreenFasten Leak Test
Woodblocking Leak Test If there were a leak, an oversized hole in the roof deck and notch in the rafter would allow unrestricted flow to two paper towels that are stuffed around the fastener. To make it clear if there was a leak, the water is dyed green. Neither of the paper towels show any indication of leaking. The GreenFasten system is 100% water tight.

Sec.7-2

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STEEP-SLOPE APPLICATIONS

GREENFASTEN PRODUCT GUIDE GF-1

*Note: Numbers correspond with B.O.M, Sec. 3-1

GREENFASTEN PRODUCT GUIDE GF-1

EcoFasten Solar 877-859-3947 Committed to the Support of Renewable Energy

GREENFASTEN PRODUCT GUIDE GF-1

Required Tools Quantity By Others

5/16 EPDM Bonded 18.8 SS Washer GF-1

Base Components Needed

EcoFasten Solar 877-859-3947 Committed to the Support of Renewable Energy

GREENFASTEN PRODUCT GUIDE GF-1

EcoFasten Solar 877-859-3947 Committed to the Support of Renewable Energy

GREENFASTEN PRODUCT GUIDE GF-1

EcoFasten Solar 877-859-3947 Committed to the Support of Renewable Energy

GREENFASTEN PRODUCT GUIDE GF-1

EcoFasten Solar 877-859-3947 Committed to the Support of Renewable Energy

+.006 THRU ALL .377 - .002 .875.010 X 82

.X = +/- .1 .XX = +/- .01 .XXX= +/- .005

289 Harrel Street Morrisville, VT 05661

6000 Series Aluminum

GREENFASTEN PRODUCT GUIDE GF-1

EcoFasten Solar 877-859-3947 Committed to the Support of Renewable Energy

Compression Plate 2 X 2 Mill Aluminum

GREENFASTEN PRODUCT GUIDE GF-1

2.25 2.04 1.00

ACC-AP: Use when mounting brackets wider than 2"

.X = +/- .1 .XX = +/- .01 .XXX= +/- .005

289 Harrel Street Morrisville, VT 05661

6000 Series Aluminum

GREENFASTEN PRODUCT GUIDE GF-1

GREENFASTEN PRODUCT GUIDE GF-1

STANDARD NEW L-102 EXTRUSION

1.13 .38 THRU .88 X 82 NEAR SIDE .94

AGB PART NAME

GREENFASTEN PRODUCT GUIDE GF-1

EcoFasten Solar 877-859-3947 Committed to the Support of Renewable Energy

5.25 3.65 3.09

289 Harrel Street Morrisville, VT 05661

6000 Series Aluminum

GREENFASTEN PRODUCT GUIDE GF-1

Bracket Options - Z-101

1.50 .75 .X = +/- .1 .XX = +/- .01 .XXX= +/- .005

GREENFASTEN PRODUCT GUIDE GF-1

2.3 FINISH Mill Finish

1.2 SYSTEM DESCRIPTION

GREENFASTEN PRODUCT GUIDE GF-1

Lag pull-out (withdrawal) capacities (lbs) in typical roof lumber (ASD)

EcoFasten Solar 877-859-3947 Committed to the Support of Renewable Energy

.46 0.46 .55 0.55 .42 0.42 .50

GREENFASTEN PRODUCT GUIDE GF-1

EcoFasten Solar 877-859-3947 Committed to the Support of Renewable Energy

GREENFASTEN PRODUCT GUIDE GF-1

EcoFasten Solar 877-859-3947 Committed to the Support of Renewable Energy

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