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    Crosscut Sled Plan

    Uploaded by

    Rj Namffoh
    This document provides instructions for building a cross-cut sled for a table saw. It includes a cut list of materials needed, such as MDF, purple heart and white oak wood. It also lists recommended tools. Diagrams show the layout and dimensions of the sled parts. Directions describe how to attach the runner board and cut the mitered edges before screwing on the front and back supports.

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    © All Rights Reserved
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    Crosscut Sled Plan

    Uploaded by

    Rj Namffoh
    87 views6 pages
    This document provides instructions for building a cross-cut sled for a table saw. It includes a cut list of materials needed, such as MDF, purple heart and white oak wood. It also lists recommended tools. Diagrams show the layout and dimensions of the sled parts. Directions describe how to attach the runner board and cut the mitered edges before screwing on the front and back supports.

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    Not mine

    Original Title

    Crosscut-Sled-Plan-

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    This document provides instructions for building a cross-cut sled for a table saw. It includes a cut list of materials needed, such as MDF, purple heart and white oak wood. It also lists recommended tools. Diagrams show the layout and dimensions of the sled parts. Directions describe how to attach the runner board and cut the mitered edges before screwing on the front and back supports.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    87 views6 pages

    Crosscut Sled Plan

    Uploaded by

    Rj Namffoh
    This document provides instructions for building a cross-cut sled for a table saw. It includes a cut list of materials needed, such as MDF, purple heart and white oak wood. It also lists recommended tools. Diagrams show the layout and dimensions of the sled parts. Directions describe how to attach the runner board and cut the mitered edges before screwing on the front and back supports.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    2 1 CROSSCUT SLED

    IN

    JOHNMALECKI.COM/Cross-Cut-Sled
    CUT LIST RECOMMENDED
    RECOMMENDED TOOLS
    CUT LIST TOOLS
    3/4” MDF
    A - (1) : 20” X 16” WOODWORKING TOOLS
    https://kit.com/JohnMaleckiBuilds/woodworking-tools

    Purple Heart
    (Substitute for a dense hardwood) POWER TOOLS
    B - (1) : 16” x 3/4” x 3/8” - TABLE SAW
    - JOINTER
    White Oak - PLANER
    (Substitute with any solid wood) - IMPACT DRIVER
    C - (1) : 20” x 1.5” x .75”
    - DRILL
    D - (1) : 22” x 1.5” x 1.5”
    - SANDER
    - SPINDLE SANDER
    - BANDSAW
    - MITRE SAW
    - JIGSAW
    - DRILL PRESS

    HAND TOOLS
    - BLOCK PLANE
    - JACK PLANE
    - JAPANESE CUTOFF SAW
    - F STYLE CLAMP
    - PARALLEL CLAMP
    - HAMMER
    PARTS LIST
    PART DESCRIPTION QUANTITY DIMENSION MATERIAL

    A MDF Base Panel 1 20” x 16” 3/4” MDF

    B Hardwood Runner 1 3/4” x 16” 3/8” Purpleheart

    C Hardwood Backer 1 20” x 1-1/2’ 3/4” White Oak

    D Hardwood Front 1 22” x 1-1/2’ 1-1/2” White Oak

    Note* - All materials can be exchanged for shop scraps and available materials. Only
    suggestions is a dense hardwood on the side grain for the runner. It should expand up and
    down not side to side.

    1 1/2"
    1 1/2"
    20”

    3/4"
    22”

    A
    20”

    16"
    16”

    B C D
    Layout & Pre-Drill For Runner
    6 1/2"

    Layout the position of your runner on the bottom of your base (A). Then add some
    overhang to cut the miter edge at 45*. For my saw this measurement is 6 1/2”.
    1"

    4 1/2"

    Predrill from the top to attach


    the rail (B). Use a countersink
    bit and fasten by hand using a
    8"

    screw driver. Be sure to not


    over tighten or strip the MDF.

    A
    4 1/2"
    1"
    Attach Runner & Cut Miter

    A
    B
    6 1/8"

    Once the rail is attached in the


    proper location. Go ahead and run
    the whole bottom panel through the
    saw with the miter at 45* and mark
    the front and back. This will make it
    easier for the next step.
    Pre-Drill & Attach Front & Back
    7/8"

    1" 1"
    5" 4 3/8"
    8 1/8"
    1' 1/8"

    A
    B
    1"

    Pre drill the bottom of the sled in order to mount the front and back supports. I start by
    mounting the back with a 1/2” gap to the edge, using 1- 1/4” screws and the same for the
    front. I mount the front flush

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