KIET Group of Institutions, Ghaziabad

Mechanical Engineering

Internship Report
on

Designing & Fabrication

Summer Internship at Balbir Engineers and Fabricators, Duhai

(Duration)
(21-08-23 to 07-09-23)

Submitted By:
Manik Sharma
5th Sem Sec B
University Roll No.-2100290400036
 INDEX

1. Acknowledgement

2. Certificate

3. Industry Profile

4. Abstract

5. Introduction

6. Details of task/s assigned

7. Details of Technical learning during delivery of task

8. Conclusion or Outcome of Internship

9. Future scope of work

10. Internship Completion Certificate

11. Certificate of MOOCs

12. Attach literature review report

13. Attach Daily Log report/supervisor report.

 ACKNOWLEDGEMENT

I’ve got this golden opportunity to express my kind gratitude and sincere thanks to my Head
of Institution, KIET Group of Institutions of Engineering and Technology, and Head of
Department of Mechanical Engineering for their kind support and necessary counselling in
the preparation of this project report. I’m also indebted to each and every person responsible
for the making up of this project directly or indirectly.

I must also acknowledge or deep debt of gratitude each one of my colleague who led this
project come out in the way it is. It’s my hard work and untiring sincere efforts and mutual
cooperation to bring out the project work. Last but not the least, I would like to thank my
parents for their sound counselling and cheerful support. They have always inspired us and
kept our spirit up.

Name of Student- Manik Sharma

Course and Branch- B.Tech Mechanical Engineering
Semester- 5th
University Roll No: 2100290400036
 CERTIFICATE

This is to certify that the internship project report entitled "Designing and Fabrication"
submitted by Mr. Manik Sharma in the Department of Mechanical Engineering of KIET
Group of Institutions, Ghaziabad, affiliated to Dr. A. P. J. Abdul Kalam Technical University,
Lucknow, Uttar Pradesh, India, is a record of candidate summer internship. He/She has
successfully completeted his/her internship under my supervision and guidance and is worthy
of consideration for the same.

Signature of Supervisor:
Supervisor’s Name:
Date:
 INDUSTRY PROFILE

Company Name: Balbir Engineers and Fabricators

Profile:

Balbir Engineering Company is a well-established manufacturing firm with expertise in

producing precision-engineered components and systems for a range of industries. The
company prides itself on delivering high-quality, tailor-made solutions to meet the
specific requirements of its diverse clientele.

Key Features:

1. Specialization and Products:

Balbir Engineering Company specializes in manufacturing a wide array of components
and products, including:
- Precision machined parts
- Mechanical assemblies
- Customized machinery and equipment

2. Industry Sectors:
The company caters to various industry sectors, such as:
- Automotive
- Aerospace
- Industrial machinery
- Electronics and technology
- Energy and power

3. Quality Assurance:
Balbir Engineering Company places a strong emphasis on quality control and assurance
throughout the manufacturing process. Stringent quality checks and compliance with
industry standards are integral to their operations.

4. Technological Capabilities:
The company utilizes state-of-the-art manufacturing technologies, CNC machining,
automated assembly lines, and advanced tooling to ensure precision and efficiency in
production.

5. Customer Focus:
Balbir Engineering Company prioritizes customer satisfaction by providing
personalized solutions and efficient customer service. They work closely with clients to
understand their specific needs and deliver products that align with those requirements.

6. Sustainability and Responsibility:

 Balbir Engineering Company is committed to sustainable manufacturing practices and
responsible resource utilization, ensuring minimal environmental impact in its operations

ABSTRACT

The "Storage Tank Fabrication" project encompasses the design, fabrication, and
implementation of robust and efficient storage tanks tailored to meet specific industrial
and commercial storage needs. The project involves comprehensive analysis, precision
engineering, and utilization of high-quality materials to construct storage tanks with
optimal capacity, structural integrity, and safety features. The fabrication process employs
advanced manufacturing techniques to ensure durability, leak-proofing, and compliance
with industry standards. The project aims to deliver reliable storage solutions that
accommodate a range of substances, including liquids, gases, and bulk materials,
contributing to efficient operations and secure storage in various industrial sectors. The
implementation of this project addresses the critical need for reliable storage
infrastructure, ultimately enhancing safety, sustainability, and productivity across
different industries.
 INTRODUCTION

The Storage Tank Fabrication Internship project offers an immersive and hands-on
experience in the field of industrial manufacturing, focusing on the design and fabrication
of storage tanks. This internship provides an invaluable opportunity for aspiring engineers
and technicians to gain practical insights into the intricate processes involved in creating
reliable storage solutions for diverse industries.

Project Objective:
The primary objective of this internship project is to impart practical knowledge and
skills related to storage tank fabrication. Interns will be exposed to the entire fabrication
process, from initial design and material selection to welding, testing, and quality
assurance. Through this, they will develop a comprehensive understanding of the key
elements that ensure a storage tank's efficiency, safety, and compliance with industry
standards.

Scope and Inclusions:

During the internship, participants will engage in various activities that contribute to their
professional development. These include:
1. Design and Planning:
Understanding the fundamental principles of storage tank design, drafting, and
planning, ensuring optimal functionality and safety.

2. Material Selection:
Learning about the selection of appropriate materials based on the tank's purpose,
including considerations for structural integrity, durability, and compatibility with
stored substances.

3. Fabrication Techniques:
Hands-on experience in utilizing manufacturing techniques, such as welding, cutting,
and assembling, to construct storage tanks according to specifications.

4. Quality Control:
Gaining insights into quality control procedures, non-destructive testing, and
compliance verification to guarantee the tank's reliability and longevity.

5. Safety Protocols:
Understanding and implementing safety measures and protocols essential in a
manufacturing environment, emphasizing a safe working environment.
 DETAILS OF TASKS ASSIGNED

During the Storage Tank Fabrication Internship, participants will be assigned a range of
tasks to enhance their understanding of storage tank design, fabrication, and quality
control. These tasks are carefully curated to provide a comprehensive learning experience
and hands-on exposure to the various aspects of storage tank manufacturing. Here are the
details of the tasks that may be assigned during the internship:

1. Design Review and Analysis:

- Study and review storage and service tank designs, including structural drawings and
specifications.
- Analyze design parameters, such as dimensions, material requirements, and load
distribution.

2. Material Selection and Procurement:

- Research and identify suitable materials based on the tank's purpose and contents,
considering factors like material strength, corrosion resistance, and cost-effectiveness.
- Assist in the procurement process, interacting with suppliers and ensuring timely
material delivery.

3. Cutting and Preparation:

- Participate in the preparation of materials by assisting in cutting and shaping metal
sheets according to design requirements.
- Learn about cutting techniques and tools used in tank fabrication.

4. Welding and Fabrication:

- Work alongside experienced fabricators to understand welding techniques and best
practices.
- Assist in welding components, seams, and joints to assemble the storage tank.

5. Assembly and Fitting:

- Learn to assemble various tank components, ensuring a proper fit and alignment.
- Gain hands-on experience in fitting nozzles, vents, valves, and other accessories.

6. Quality Control and Testing:

 - Participate in quality control procedures by conducting visual inspections and ensuring
compliance with industry standards and project specifications.
- Assist in non-destructive testing (e.g., X-ray, ultrasonic) to detect flaws or defects.

7. Documentation and Record-keeping:

- Maintain detailed records of the fabrication process, including materials used, welding
parameters, and quality inspection results.
- Assist in creating project documentation, summarizing the fabrication process and
outcomes.

8. Safety Compliance:
- Adhere to safety protocols and guidelines, ensuring a safe working environment for
oneself and team members.
- Learn to identify and mitigate potential hazards associated with storage tank
fabrication.

9. Project Coordination:
- Collaborate with team members, project managers, and engineers to ensure tasks are
completed on schedule and within quality standards.
- Communicate effectively to address any issues or challenges encountered during the
internship.

By completing these assigned tasks, interns will gain practical skills, knowledge, and
firsthand experience essential for a successful career in storage tank fabrication and the
broader manufacturing industry.
 CONCLUSION

The Storage Tank Fabrication internship provided an enriching and hands-on experience,
immersing participants in the world of industrial manufacturing. Through this internship,
we aimed to equip aspiring engineers and technicians with the essential skills and
knowledge required to excel in the fabrication of storage tanks. The internship
encompassed a variety of tasks and activities, each designed to provide a comprehensive
understanding of storage tank design, fabrication techniques, and quality control
practices.

Key Learning Outcomes:

1. Understanding Design Principles:

Interns gained insights into storage tank design, analyzing dimensions, structural
drawings, and other crucial parameters to comprehend the fundamentals of designing a
safe and efficient storage tank.

2. Material Selection and Processing:

Participants learned the importance of material selection, considering factors like
material strength, corrosion resistance, and cost-effectiveness. They were actively
involved in material procurement, preparation, and cutting.

3. Mastering Fabrication Techniques:

Hands-on experience in welding and fabrication allowed interns to apply various
techniques and methodologies involved in creating storage tanks. They gained
proficiency in welding seams, joints, and other components.

4. Quality Control and Assurance:

Interns understood the significance of quality control in storage tank fabrication. They
actively participated in visual inspections, non-destructive testing, and compliance
verification to ensure the fabricated tanks met industry standards.

5. Safety and Compliance:

Safety was paramount throughout the internship. Interns became adept at recognizing
potential hazards, implementing safety protocols, and maintaining a secure working
environment.

The Storage Tank Fabrication internship successfully provided a platform for interns to
bridge the gap between theoretical knowledge and practical application. It instilled
confidence, nurtured critical thinking, and fostered teamwork, preparing participants for a
promising career in the field of storage tank manufacturing. We believe that the skills
acquired during this internship will serve as a solid foundation, empowering individuals
to make significant contributions to the manufacturing industry and drive innovation in
the realm of storage solutions.
 FUTURE SCOPE

The future scope of storage tank fabrication is promising and expected to evolve in
response to advancements in technology, environmental sustainability goals, safety
regulations, and growing demand across various industries. Here are key aspects shaping
the future of storage tank fabrication:

Integration of advanced materials and coatings to enhance tank longevity, corrosion

resistance, and reduce maintenance costs. Innovations like nanocoatings and composite
materials will revolutionize tank fabrication, ensuring higher durability and performance.

Adoption of Industry 4.0 technologies, such as IoT (Internet of Things), robotics, and AI
(Artificial Intelligence), to optimize manufacturing processes. Automated welding, real-
time monitoring, predictive maintenance, and data analytics will increase efficiency,
precision, and overall productivity.

A growing focus on energy-efficient tank designs and sustainable manufacturing practices

to minimize environmental impact. Integration of renewable energy sources, energy
recovery systems, and efficient insulation techniques to reduce energy consumption
during tank operation.

Increasing demand for customized storage solutions tailored to specific industrial

requirements. Modular tank designs that allow for easy expansion, relocation, and
adaptation to changing needs, offering cost-effective and efficient storage solutions.

Utilization of digital twin technology for virtual prototyping, simulation, and testing of
tank designs before actual fabrication. This ensures optimal designs, reduced errors, and
efficient utilization of resources.

Rising demand for storage tanks to manage water resources, stormwater, and wastewater
effectively. Development of specialized tanks for rainwater harvesting, water treatment,
and sustainable water management.

With growing industrialization and urbanization in emerging economies, the global

market for storage tank fabrication is expected to expand. Opportunities in regions
experiencing rapid infrastructure development will lead to increased demand for storage
tanks in various sectors.

The future of storage tank fabrication is aligned with advancements in technology,

sustainable practices, safety enhancements, and adaptability to changing industry needs.
Those involved in the field need to stay updated with these trends and embrace innovative
approaches to ensure that storage tank fabrication remains efficient, sustainable, and
highly functional.
INTERNSHIP CERTIFICATE
MOOC CERTIFICATE
 LITERATURE REVIEW

1. "Friction Stir Processing: A Comprehensive Review on Processing Parameters and

Microstructural Evolution"

This review delves into the critical processing parameters of FSP, such as rotational
speed, traverse speed, and tool geometry. It also examines how these parameters
influence the microstructural evolution and resulting material properties.

2. "Enhanced Mechanical and Thermal Properties through Friction Stir Processing: A

Literature Review"

This review focuses on the improvements in mechanical and thermal properties achieved
through FSP. It discusses the impact of FSP on factors like hardness, tensile strength,
fatigue resistance, and thermal conductivity, emphasizing the potential for advanced
material applications.

3. "Microstructural Characterization and Phase Transformation in Friction Stir Processed

Alloys: A Review"

Highlighting the microstructural changes induced by FSP, this review explores the
alterations in grain structure, texture, and phase transformations within various alloys. It
discusses the implications of these changes on material properties.

4. "Friction Stir Processing for Surface Modification and Coating: A Review"

Focusing on surface modification using FSP, this review provides an overview of how
FSP can be utilized for creating coatings, improving surface hardness, and enhancing
wear resistance. It discusses the different coating materials and their effectiveness.

5. "Friction Stir Processing of Composite Materials: A Comprehensive Literature

Review"

This review focuses on the application of FSP in composite materials, evaluating the
effects on fiber dispersion, interfacial bonding, and overall mechanical properties. It
discusses advancements in optimizing FSP parameters for enhanced performance in
composite materials.
 Format for Evaluation of B.tech. II/III Year Intern
(To be attached with report ofProject Work/Internship as first page before presentation in
the department)
Student Name: _____________________________________Date of Presentation: ________________
Roll No:_____________________________ Branch:________________ Semester_________________
Title of Project Work/Internship___________________________________________________
______________________________________________________________________________
Dates of Project/Internship: From ___________________________ to ________________________
(Please Tick in appropriate Column)

Maximu Good Excellent Final

S.No. Parameters Satisfactory
m Marks Marks
(8-9 (10
(5-7 Marks)
Marks) Marks)

1 Quality of work in report

(Formatting etc.) 10

2 Presentation Skills
10

Quality of Content of
3
Project Work/Internship 10

4 Technical knowledge
10

5 Query
10

50 Grand
Total

Overall performance of student intern (circle one):

(Needs improvement/ Satisfactory/__________________Good/ _______________Excellent)

Additional comments, if any:

Signature of Evaluator 1/ Signature of Evaluator 2

Student’s Daily Diary/Daily Log

Name of Student Manik Sharma

Roll No. 2100290400036

Name of Course B. Tech

Date of Commencement of Training: 21-08-2023

Date of Completion of Training: 07-09-2023

Superviso
S.No. Please specify the learning of the day Date
r's Sign

Day 1: Project Kickoff and Planning

- Held a project kickoff meeting to introduce the team to the

objectives and scope of the storage tank fabrication project.
August
1 - Discussed the project timeline, goals, roles, responsibilities, and key 21, 2023
deliverables.

- Initiated initial planning activities, including resource allocation and

procurement planning.

Days 2-5: Design and Material Selection

- Engaged in detailed discussions and brainstorming sessions to

finalize the design of the storage tank.
August
2 - Conducted research on suitable materials for the storage tank 22-25,
considering factors like durability, corrosion resistance, and cost- 2023
effectiveness.

- Collaborated with designers and engineers to create the final design

specifications and material procurement lists.

Days 6-9: Material Procurement and Preparation

- Initiated the procurement process for the selected materials,

communicating with suppliers and obtaining price quotations. August
3 - Verified the quality and specifications of procured materials upon 26-29,
2023
delivery.

- Began material preparation activities, including cutting and shaping

in preparation for fabrication.

4 Days 10-13: Welding and Assembly August

30 -
- Commenced the welding and assembly phase of the storage tank Septemb
fabrication process.
 - Implemented welding techniques and procedures to join the
prepared components securely.
er 2, 2023
- Ensured alignment, precision, and structural integrity of the tank
during the welding and assembly process.

Days 14-16: Quality Control and Testing*

- Conducted thorough visual inspections and non-destructive testing

(NDT) to detect any defects or imperfections. Septemb
5 - Rectified identified issues and discrepancies in alignment, welding, er 3-5,
2023 -
or structure to meet quality standards.

- Ensured compliance with industry regulations and internal quality

control benchmarks.

Days 17-18: Finalization and Documentation*

- Completed the fabrication process and finalized the storage tank

assembly. Septemb
6 - Documented the entire fabrication process, including specifications, er 6-7,
2023 -
techniques used, quality control results, and material usage.

- Conducted a final review to ensure that all project objectives were

met and prepared for client handover.
 STUDENT FEEDBACK OF INTERNSHIP
(To Be Filled By Students after Internship Completion)

StudentName:_____________________________________Date:_______________________________
Title:_________________________________________________________________________________
Internship is: ______Paid_____ Unpaid_______
Organization:_____________________________________________________________________
InternshipAddress:___________________________________________________________________
FacultyCoordinator:______________________Department:_ ___________________________
Dates of Internship: From _____________________________To_______________________________
(Please fill out the above in full detail)

Give a brief description of your internship work related at all Indicate the degree to
which you agree or disagree with the following statements:

Strongl
No
S.N Strongl Agre Disagre y
This experience has: Opinio
o y Agree e e Disagre
n
e

Given me the opportunity to explore a

1
career field

Allowed me to apply classroom theory

2
to practice

Helped me develop my decision-

3
making & problem-solving skills

Expanded my knowledge about the

4 work world prior to permanent
employment

Helped me develop my written & oral

5
communication skills

Provided a chance to use leadership

skills (influence others, develop ideas
6
with others, stimulate decision-making
& action)

Expanded my sensitivity to the ethical

7
implications of the work involved

Made it possible for me to be more

8
confident in new situations

9 Given me a chance to improve my

interpersonal skills
 Helped me learn to handle
10 responsibility & use my use my time
wisely

Helped me discover new aspects of

11
myself that I didn't know existed before

Helped me develop new interests &

12
abilities

13 Helped me clarify my career goals

Provided me with contacts which may

14
lead to future employment

Allowed me to acquire information

15 &/or use equipment not available at my
Institute