TM - fc70l 2
TM - fc70l 2
TM - fc70l 2
SERIAL NUMBER_________________________________
TM-88463 REV. K
PUBLISHED BY FLOW TECHNOLOGY, INC. - AUGUST 2000
Thank you for selecting a FLOW TECHNOLOGY, INC. product for your flow
measurement application.
Virtually every major commercial, government, and scientific organization is making use
of our products, expertise and extensive technical support. This is a culmination of years
of refinement in our flowmeter and calibrator designs which has resulted in the
technological leadership in the flow measurements field which we enjoy.
We are proud of our quality products, our courteous service and welcome you, as a valued
customer, to our growing family.
i
WARRANTY
Limited Warranty. Seller warrants that In the event that goods are altered or repaired
goods delivered hereunder will at delivery be by the Buyer without prior written approval
free from defects in materials and by the Seller, all warranties are void.
workmanship and will conform to seller's Equipment and accessories not manufactured
operating specifications. Seller makes no by Seller are warranted only to the extent of
other warranties, express or implied, and and by the original manufacturer's warranty.
specifically makes NO WARRANTY OF Repair or replacement goods furnished
MERCHANTABILITY OR FITNESS FOR pursuant to the above warranty shall remain
A PARTICULAR PURPOSE. under warranty only for the unexpired portion
of the original warranty period.
Limitation of Liability. Seller's obligation
under the warranty shall be limited to Should Seller fail to manufacture or deliver
replacing or repairing at Seller's option, the goods other than standard products appearing
defective goods within twelve (12) months in Seller's catalog, Seller's exclusive liability
from the date of shipment, or eighteen (18) and Buyer's exclusive remedy shall be release
months from the date of shipment for of the Buyer from the obligation to pay
destination outside of the United States, purchase price therefor.
provided that Buyer gives Seller proper notice THE FORGOING WARRANTIES ARE IN
of any defect or failure and satisfactory proof LIEU OF ALL OTHER WARRANTIES
thereof. Defective goods must be returned to WHETHER ORAL, WRITTEN, EXPRESSED,
Seller's plant or to a designated Seller's IMPLIED OR STATUTORY. IMPLIED
service center for inspection. Buyer will WARRANTIES OF FITNESS AND
prepay all freight charges to return any MERCHANTABILITY SHALL NOT APPLY
products to Seller's plant, or other facility SELLER'S WARRANTY OBLIGATIONS
designated by Seller. Seller will deliver AND BUYER'S REMEDIES THEREUNDER
replacements for defective goods to Buyer (EXCEPT AS TO TITLE) ARE SOLELY AND
freight prepaid. The warranty on said EXCLUSIVELY AS STATED HEREIN. IN
replacements shall be limited to the unexpired NO CASE WILL SELLER BE LIABLE FOR
portion of the original warranty. Goods SPECIAL, INCIDENTAL OR
returned to Seller for which Seller provides CONSEQUENTIAL DAMAGE.
replacement under the above warranty shall The total liability of Seller (including its
become the property of the Seller. subcontractors) on any claim whether in
contract, tort (including negligence whether
The limited warranty does not apply to
sole or concurrent) or otherwise, arising out of
failures caused by mishandling or
or connected with, or resulting from the
misapplication. Seller's warranty obligations
manufacture, sales, delivery, resale, repair,
shall not apply to any goods which (a) are
replacement or use of any goods or the
normally consumed in operation or (b) have a
furnishing of any service hereunder shall not
normal life inherently shorter than the
exceed the price allocable to the product or
warranty period stated herein.
service or part thereof which gives rise to the
claim.
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TM-88463
REVISIONS
DATE REVISION ECO NUMBER APPROVAL
1991 A Initial Release S. Hope
11/15/94 B 11661, 11573 T. Roy
04/02/96 C 12341 T. Roy
09/30/96 D 12547 E. Knowles
01/22/97 E 12696 E. Knowles
06/03/97 F 12853 E. Knowles
06/26/97 G 12925 E. Knowles
08/19/98 H 13320, 13693 E. Knowles
8/22/2000 J 14676 T. ROY
02/21/03 K 16386 J. BLASIUS
iii
TABLE OF CONTENTS
SECTION TITLE PAGE
1.0 SCOPE 1
2.0 PURPOSE 1
3.0 DESCRIPTION 1
4.0 INSTALLATION OF FC70A-L FLOW COMPUTER 5
4.1 INSPECTION UPON RECEIPT 5
4.2 INITIAL SETUP 5
4.3 WIRING 5
5.0 SPECIFICATIONS AND OPTION 16
5.1 BASE MODEL NUMBER SYSTEM 16
5.2 STANDARD OUTPUTS 17
5.3 POWER REQUIREMENTS 17
5.4 FLOWMETER INPUT 18
5.5 ENCLOSURES 18
5.6 GENERAL SPECIFICATIONS 18
5.6.1 ENVIRONMENTAL 18
5.6.2 CONTROL INPUTS 19
5.6.3 LINEARIZATION 19
5.6.4 DISPLAY 19
5.6.5 COMMUNICATIONS 19
6.0 POWER UP PROCEDURE 19
7.0 CALIBRATION AND SETUP 20
7.0.1 THEORY OF OPERATION 20
7.1 KEYS 21
7.1.1 VIEWING DATA 22
7.1.2 ENTERING SETPOINTS 23
7.1.3 2ND FUNCTION KEY 23
7.1.4 RESET KEY 23
7.2 FC70A-L FLOW COMPUTER OPERATION 26
7.2.1 PROGRAMMING OUTPUTS 26
7.2.2 ACCESSING PROGRAMMING MODE 26
7.2.3 ACCESSING PROGRAMMING MENUS 26
7.2.4 TO QUIT PROGRAMMING 26
7.2.5 RAPID ACCESS OF MENUS 27
7.3 PROGRAM MENUS 27
7.3.1 LINEARIZATION [1,1] 27
7.3.2 RATE MULTIPLIER [1,2] 29
7.3.3 4-20 mA OUTPUT CALIBRATION [1,3] 30
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TABLE OF CONTENTS
SECTION TITLE PAGE
7.3.4 RATE 4-20mA OUTPUT RANGE [1,4] 31
7.3.5 DIAGNOSTICS [1,5] 31
7.3.6 TOTALIZER CONTROL INPUTS [2,1] 31
7.3.7 SCALED PULSE [2,2] 32
7.3.8 OUTPUT SETPOINT [2,3] 32
7.3.9 RESET KEY [2,4] 32
7.3.10 DECIMAL POINT [2,5] 32
7.3.11 SMOOTHING [3,1] 32
7.3.12 RATEMETER CONTROL INPUTS [3,2] 33
7.3.13 HIGH/LOW OUTPUTS [3,3] 33
7.3.14 RESET KEY [3,4] 34
7.3.15 DECIMAL POINT [3,5] 34
7.3.16 RATE AT ZERO [3,7] 34
7.3.17 RATE HEADER [3,8] 34
7.3.18 SETPOINT LOCKS/LIMIT [4,1] 34
7.3.19 PASSWORD [4,2] 35
7.3.20 COMMUNICATIONS [4,3] 35
7.3.21 UNIT IDENTIFICATION/DELAY TIME [4,4] 35
7.4 FACTORY DEFAULTS 36
8.0 DIAGNOSTIC MESSAGES 37
9.0 CONTROL INPUTS 38
10.0 OPERATOR INTERFACE/INHIBIT MESSAGES 40
11.0 MAINTENANCE 41
11.1 SPARE PARTS LIST 41
11.2 TROUBLESHOOTING 41
12.0 RS485 COMMUNICATIONS PROTOCOL 43
12.1 ERROR CODES 44
12.2 FC70A-L CONTROL COMANDS 45
12.3 FC70A-L DATA QUERY COMMANDS 46
12.4 FC70A-L DATA LOAD COMMANDS 48
12.5 FC70A-L PROGRAM MODES COMMANDS 49
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TABLE OF CONTENTS (tables and figures)
SECTION TITLE PAGE
TABLE 1 DESCRIPTION OF KEYS 21
TABLE 2 RESET CONTROL FUNCTIONS 24
TABLE 3 LINEARIZATION TABLE 28
TABLE 4 CONTROL INPUTS 38
TABLE 5 FC70A-L CONTROL COMMANDS 45
TABLE 6 DATA QUERY COMMANDS 46
TABLE 7 DATA LOAD COMMANDS 48
TABLE 8 PROGRAM MODE COMMANDS 49
TABLE OF CONTENTS (tables and figures)
FIGURE 1 FC70A-L OUTLINE DRAWING 3
FIGURE 2 FC70A-L FRONT PANEL 4
FIGURE 3 AC AND DC POWER INPUT 6
FIGURE 4 FLOW INPUT SENSOR 7
FIGURE 5 ANALOG RATE OUTPUT (NON-ISOLATED) 8
FIGURE 6 ANALOG RATE OUTPUT (ISOLATED) 9
FIGURE 7 TYPICAL WIRING CONTROL INPUTS 10
FIGURE 8 WIRING DC LOADS TO TRANSISTOR OUTPUTS 11
FIGURE 9 WIRING DIAGRAM (FOR -7 ENCLOSURE) 12
FIGURE 10 WIRING DIAGRAM (FOR -6 ENCLOSURE) 13
FIGURE 11 COMPONENT LAYOUT FOR CA03 14
FIGURE 12 CA03 SIGNAL CONDITIONER SCHEMATIC 15
FIGURE 13 PROGRAM MENUS 25
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1.0 SCOPE
This manual provides information and guidance for personnel responsible for the installation,
operation, and maintenance of the FC70A-L Flow Computer manufactured by Flow Technology,
Inc., Phoenix, Arizona.
2.0 PURPOSE
The contents of this manual are for general information and to describe the operational
characteristics of the FC70A-L Flow Computer. This manual does not include instructions for
special applications or factory repairs.
3.0 DESCRIPTION
The FC70A-L Flow Computer is a microprocessor based controller that provides compensated fluid
flow measurement and totalization. The FC70A-L is fully field programmable through the front
panel or the RS485 port.
The FC70A-L linearizes flow rate using a table of K-factor values which are programmed for the
specific turbine flow meter in use. As many as 20 K-factor vs. frequency data points may be entered.
If only one K-factor data point is entered the unit will always use that K-factor.
The alarms can be programmed to trigger an open collector output when a setpoint is reached. The
high flow alarm will become active when the high alarm rate is exceeded, the low flow alarm will
activate when the flow rate falls below the low alarm rate. Open collector outputs for both alarms are
available at the back panel for remote sensing.
The 4-20 mA rate output provides an isolated signal for remote monitoring of flow rate.
1
The totalizer, with an open collector output for remote totalizing can be programmed to totalize flow
and activate an open collector output when a programmable setpoint is reached.
Control inputs are provided for remote operation of flow computer functions. The five control inputs
are active low inputs which can be programmed to control totalizer and rate alarm functions.
The RS485 port allows for remote programming of all parameters and setpoints, as well as real time
updates of all measured flow parameters. More than one FC70A-L can be connected on the same
RS485 loop, provided that a different unit I.D. number is programmed into each unit.
Other features of the FC70A-L include; the ability to program the function reset key for user
configuration; the ability to view two parameters simultaneously at the front panel; and a password
lockout to prevent unauthorized entry of calibration data and setpoints.
The program mode steps the operator through the program menus in a straight forward manner; in
addition, all program menus contain a help message.
2
Figure 1. FC70A-L Outline Drawing.
3
Figure 2. FC70A-L Front Panel.
4
4.0 INSTALLATION OF FC70A-L FLOW COMPUTER
The unit shall be inspected upon receipt to insure that no damage has occurred during shipping. If
shipping damage is found, contact the carrier for insurance claims.
The FC70A-L Flow Computer is installed in two basic steps. First, the signal input leads are
connected, and second, the system is configured for the user's specific application. Refer to Figure 1
for an Outline Drawing of the Flow Computer.
The Flow Computer is designed to be free standing, mounted in an opening on a control panel or
mounted to a flowmeter.
4.3 WIRING
This section contains the wiring diagrams, Figures 3 through 13, for the FC70A-L Flow Computer.
4.3.3 Keep all signal lines as short as possible. Do not exceed 30 meters (100 ft) in length.
Do not allow signal lines to leave the building.
5
Fuse: T100 ma, 250 V
115/230 VAC
7
Figure 5. Analog Rate Output.
8
Figure 6. Analog Rate Output (Isolated).
9
Figure 7. Typical Control Input Wiring.
10
Figure 8. Wiring DC Loads To Transistor Outputs.
11
Figure 9. Wiring Diagram.
(for -7 enclosure)
12
FIGURE 10. Wiring Diagram
(for -6 enclosure)
13
FIGURE 11. Component Layout
14
FIGURE 12. CA03 Signal Conditioner Schematic
15
5.0 SPECIFICATIONS AND OPTIONS
A description of the model number system and the electrical specifications are included in this
section.
F C 7 0 A
VERSION
L = Linearizer
POWER REQUIREMENTS
1 = 115 Vac +10% -15% /24 VDC
2 = 230 Vac +10% -15% /24 VDC
FLOWMETER INPUT
A = Low Level (Magnetic Pickoff)
B = Pulse
C = RF Carrier 1
D = Other RF Carrier 1
ENCLOSURES
0 = Standard Panel Mounted NEMA 4X
6 = Field Mounted NEMA 4X Conduit Hubs
7 = Field Mounted NEMA 4X MS Connector
1
Available only with enclosure 6 or 7.
16
5.2 STANDARD OUTPUTS
Accessory Power:
Voltage: 24Vdc ±5%
Current: 100 mA maximum
Totalizer Setpoint:
Type: 1 open collector NPN transistor for detecting totalizer has reached
programmed setpoint value.
Rating: 150 mA maximum, 30 VDC blocking max.
Operation: Program selectable for latched or timed from 00.01 to 99.99 seconds.
(labeled SPT on back panel)
Rate Alarms:
Type: 2 open collector NPN transistors to indicate that the Rate has
exceeded the High or Low setpoint.
Rating: 150 mA maximum, 30 VDC blocking max.
Operation: Program selectable to follow, latch or timed from 00.01 to 99.99
seconds.
(labeled LO and HI on back panel)
Totalizer Pulse:
Type: 1 open collector NPN transistor for remote totalization.
Rating: 150 mA maximum, 30 VDC blocking max.
Operation: Outputs pulse for every increment of the internal totalizer.
(labeled TOT on back panel)
Output pulse width selectable from:
Fast - 250 mSec pulse width, 1.5 kHz max.
Med - 2 mSec.pulse width, 200Hz max.
Slow - 50 msec.pulse width, 10 Hz max.
Flow Rate:
Type: Analog 4-20mA current loop, optically isolated.
Voltage: Compliance Voltage 12-23 VDC
Response: 2 Hz
Accuracy: ±.1% @ 25°C ±.25% over temperature range.
17
5.4 FLOWMETER INPUT
Magnetic:
Type: Low level sine wave input.
Impedance: 40k Ohms
Voltage: 20 millivolts to 100 Vp-p
(sensor leads ungrounded)
Hysteresis: Adjustable 20 to 120 millivolts
Pulse:
Type: Ground referenced square wave pulse.
Impedance: 5.8k Ohms to +5 VDC
Voltage: Low 0.0 to 1.3 VDC, High 2.8 to 24 VDC
Response: 0 - 5 kHz minimum, pulse width 50 msec
RF Carrier:
Type: Modulated carrier wave pickoff output converted to ground reference
pulse by external amplifier.
(Available with enclosure 6 and 7.)
Carrier Frequency: Approximately 45 kHz sine wave.
Frequency Response: 0.5 - 3500 Hz
Inductance: 1 milli-henry coil
RF Carrier:
Type: Modulated carrier wave pickoff output converted to ground reference
pulse by external amplifier.
(Available with enclosure 6 and 7.)
Carrier Frequency: Approximately 45 kHz sine wave.
Frequency Response: 0.5 - 3500 Hz
Inductance: 330 micro-henry coil
5.5 ENCLOSURES
The Flow Computer is secured in an enclosure by two brackets, one located on each side. There are
two (2) screws which are used to secure the Flow Computer to the enclosure. A Flow Computer,
housed in a NEMA 4X enclosure with three conduit hubs, can be mounted onto a flowmeter. The
enclosure is also available with MS connectors for cable connections.
The following sections describe the general specifications for the FC70A-L Flow Computer.
5.6.1 Environmental
18
5.6.2 Control Inputs
5.6.3 Linearization
Points: 20
Resolution: Kpv = .001 to 999,999;
F = .01 to 9999;
Response: 40 msec.
Method: Straight line interpolation between points.
Frequency: 1.1 to 5000 Hz.
5.6.4 Display
5.6.5 Communications
Once the FC70A-L Flow Computer is plugged into 115 Vac or 230 Vac, the Flow Computer is ON.
There are no other electrical connections to power up the Flow Computer.
19
7.0 CALIBRATION AND SETUP
The FC70A-L is a K-factor linearizing device designed to compensate for the inherent non-
linearities of turbine flow meters near the low end of the flow range where viscosity, bearing drag,
and pickoff forces have significant effects on the performance. (K-factor is defined as flowmeter
pulses per whole unit of volume, i.e. 1000 pulses/gallon)
METER FREQUENCY
FLOW RATE = ----------------------------------- * RATE MULTIPLIER
K-FACTOR
where:
METER FREQUENCY is in (Hz.)
K-FACTOR is in (pulses/volume unit)
RATE MULTIPLIER is in (time units in sec/rate resolution)
The K-factor is calculated based on a lookup table of K-factor vs. frequency values which are
specific to the turbine flowmeter in use. The frequency of the flow meter input is determined and
then used to find the corresponding K-factor from the lookup table. Linear interpolation is used to
calculate K-factor values when the frequency value falls between points in the table.
The rate multiplier is a programmable parameter which is selected to give the desired time units and
resolution for flow indication. For example: if a desired resolution of .01 gallons per minute is
desired the rate multiplier will be
RATE DISPLAY
The rate indicator provides 6 digits of flow indication and up to three characters for rate units. A rate
smoothing function allows dampening of the flow meter input for more stable readings. High and
low alarm setpoints can be entered to activate an open collector output when the flow rate exceeds
the high alarm setpoint or falls below the low alarm setpoint. The 4-20 mA output is scaled to the
rate display value, the zero and span flow rates are programmable.
20
TOTALIZER DISPLAY
The totalizer provides up to 10 digits of indication. An open collector output is provided which will
activate each time the total is incremented. The pulse width of the totalizer output is programmable.
An open collector setpoint output is provided which will activate when the totalizer value reaches
the programmed setpoint value.
7.1 KEYS
All of the functions of the Flow Computer can be controlled through the keypad. Most of the keys
have dual functions. In the Program Mode, the primary function of each key is indicated by the
white lettering on the keys. These functions are normally active and are initiated by pressing the key.
In the Run Mode, the primary function of each key is indicated by the red lettering on the keys.
Table 1 describes the FC70A keys and their function. Refer to Figure 11 for the Program Menus.
TABLE 1
DESCRIPTION OF KEYS
KEY DESCRIPTION
ENT Enters input data into temporary memory. This key will also display
the “HELP” message for each program menu, if pressed when there
is no data pending.
RESET Resets the function. (program selectable)
CLR Clears the data field.
^ Up Arrow moves the user through the program menus. Also
functions as the shift key for 2nd function keys.
> Use the Right Arrow key to move within the program from menu to
menu.
< Use the Left Arrow key to move within the program from menu to
menu. Also functions as decimal point key during numeric data
entry.
0 THRU 9 Number keys for entering data and used to view setpoints and
displays in run mode. (red lettered keys)
21
7.1.1 Viewing Data
Press the following keys in any order to display the desired parameter.
The Display key is programmable and can be programmed to display two parameters at the same
time. The parameters are identified with the first letter of the full identifier. Pressing the DP key
momentarily will display the full identifiers for both values being displayed for about 1 second. The
parameters displayed by the Display key can be changed by pressing and holding down the DP key
until the left side of the display starts to blink. Use the Up Arrow key to scroll through the
parameters that can be displayed stopping at the desired item. Use the > key to select the right data
display and use the Up Arrow key to select the data to be displayed. Return to the normal display by
pressing the DISPLAY or any numeric key. (This is the default display on power up)
Any two of the following parameters can be viewed by pressing the Display key.
TOTAL/RATE T 10.00
RATE R 5.0 GPM
LO RATE L 1.00
HI RATE H 4.50
ANALOG OUTPUT (Percent) A 00.0
Kpv (K-factor) K 9999
INPUT FREQUENCY (Calculated) F 5000
Next Lower Point On LIN. Curve P 15
22
7.1.2 Entering Setpoints
TOTAL SETPOINT
LO RATE
HI RATE
To enter data (run mode only) select the setpoint to be changed by pressing the desired key. The
setpoint identifier and data should now be shown on the display. To modify setpoint press CLR, key
in the new number (0 to 9), and press the ENT key. The new value for the setpoint is now entered
into the Flow Computer. Additionally, Setpoints can be locked out (see section 7.3.33) from within
the program menus.
Seven different parameters can be viewed by using the second function key. The selected item is
shown for five seconds and then the display is returned to the default display. To use the second
function key, press the Up Arrow key followed by one of the number keys.
The Reset key is programmable to perform different tasks for the Totalizer and Rate Meter functions
of the unit. The Reset key can performs up to two tasks. The keys can be programmed to perform
only one task under each of the major functions shown below. Table 2 lists the tasks that can be
selected (Menus [2,4] and [3,4]).
23
TABLE 2
UNLATCH OUTPUT
24
Figure 13. Program Menus.
25
7.2 PROGRAM MODE OPERATION
The FC70A operates in two modes, the run mode and the program mode. In the run mode the unit is
calculating flow rate, batch, and total and all inputs and outputs operate as programmed. In the run
mode the user may change the setpoints (red letters on keys). In the program mode the user can step
through a menu structure and program the flow computer for any of the following: flowmeter data,
calibration of the 4-20mA input and output, configuration of the inputs and outputs, setting decimal
points for displays, configuring the RS485 interface, and perform diagnostics. When in the program
mode all inputs and outputs are disabled, except the 4-20mA output when in the calibration menu
[1,3] .
Pressing the < and > keys down at the same time causes the display to prompt the user for a
PASSWORD. The password is not displayed but an underscore is shown for each digit entered.
When the correct password is entered, the unit enters into the program mode. The factory password
is 000000. When the password is set to zeros, the unit enters the program mode directly after
pressing of the < and > keys.
The program menus are arranged into 4 rows. Each row is started with a title menu which describes
that row's functionality. Title menus are easy to identify since they are the only menus which contain
the word "PROG."
WHEN A TITLE MENU IS DISPLAYED (MENU THAT CONTAINS THE WORD PROG) USE
THE UP ARROW KEY (^) TO MOVE TO A NEW PROGRAM ROW.
Continuing to press the Up Arrow key will move through all five program rows and back to the
"PROGRAM?" menu. After a menu row has been selected, use the > key to move through the
menus located in the row (see Fig. # 10).
Each menu item contains a help message that explains how that particular item is programmed. Use
the < or > key to move from menu to menu as needed.
USE THE < OR > KEY TO MOVE FROM MENU TO MENU ON A PROGRAM ROW. PRESS
THE HELP KEY FOR INFORMATION ON HOW TO PROGRAM A MENU ITEM.
Press the < and > keys at the same time, display should read, "PROGRAM?", then press the RESET
key.
26
7.2.5 Rapid Access of Menus
Pressing both < and > keys down together any place in the program menus will select menu
"PROGRAM?". Press the 0-9 keys to enter in the two-digit number for the row and column of the
desired menu, row first then column. Figure 10 shows all of the menus with a row and column
number for each menu.
Up to 20 points of Kpv (K-factor) versus frequency may be programmed into the Flow Computer.
Points are numbered 1 through 20 and can be entered in any order. The points will be sorted by
frequency after exiting the program mode.
Kpv (K-factor) is the number of flowmeter pulses per WHOLE unit of volume.
or
The "K D.P. LOC" screen is automatically selected when entering the Linearization Menu [1,1].
This screen determines the decimal point for all subsequent Kpv entries. Use the 0-3 key to enter the
Kpv decimal point.
Use the Up Arrow key to enter the Kpv vs Frequency Table. Press the Right Arrow key once to
enter the Kpv value for the first point (K flashing). Press the Right Arrow key again to enter the
corresponding Frequency value for the first point (F flashing). Use the Up Arrow key again to cycle
to the second point. Decimal point entries for the frequency entries are valid.
1 K 000000 F 0000
27
TABLE 3
LINEARIZATION TABLE
28
7.3.2 Rate Multiplier [Menu 1,2]
The rate multiplier (Rm) is equal to the measurement period in seconds. For Example:
If a display resolution of .1, .01, or .001 GPM is required, multiply Rm by 10, 100, or 1000
respectively. For Example: If the top flow = 3 GPM and a display of 3.000 GPM is required (.001
resolution), multiply the rate multiplier by 1000.
NOTE : The decimal point for rate display is fixed, and is set in Menu [3,5].
When the K-factor and rate multiplier are entered as described above, the totalizer will increment in
whole units of volume. At a given flow rate, the rate display reads 3.000 GPM, the totalizer will
increment 3 times every minute. The rate multiplier has no affect on totalizer counts.
Example:
If it is desired to change the totalizer resolution in the previous example from 1 gallon to .1 gallon,
perform the following Steps:
1. Shift the K-factor decimal point one space to the left, [Menu 1,1], this will cause the flow
computer to count ten times faster at a given frequency input.
29
2. To adjust for the increase in the totalizer count rate shift the total display decimal point one
space to the left. [Menu 2,5].
3. To adjust for the unwanted increase in the rate display value shift the rate multiplier decimal
point one space to the left. [Menu 1,2].
In the previous example the desired totalizer resolution was .1 gallons, and all of the decimal points
were shifted one place to the left. If the desired resolution was .01 or .001 gallons, shift all of the
decimal points 2 or 3 places to the left respectively.
INPUT FREQUENCY
FLOW RATE = * RATE MULTIPLIER
K-FACTOR
To calibrate the analog output signal, turn all power to the Flow Computer OFF. Connect the analog
output "+" terminal to the 24 VDC out terminal of the Flow Computer. Connect the analog output
"-" terminal to the positive side of a current meter and connect the negative side of the current meter
to the 24 VDC ground terminal. Turn the power to the Flow Computer ON and select menu 1,3.
Press the CLR key to start the calibration process. Use the Left/Right Arrow keys to adjust the
current to 4mA and press the ENT key to enter the 4mA calibration point. Use the Up Arrow key to
select the 20mA setpoint. Press the CLR key to start the calibration process. Use the Left/Right
Arrow keys to adjust the current to 20mA and press the ENT key to enter the 20mA calibration
point.
30
7.3.4 Rate 4-20mA Output Range [Menu 1,4]
The Rate output range is programmed at both the 4mA and 20mA points. This permits analog rate
indications from 0 to full scale of the digitally displayed Rate or to select a portion of the Rate range.
Use the Up Arrow key to select the 4mA or 20mA setpoints and then use the CLR, 0-9 and the ENT
keys to enter a Rate value at each setpoint (the decimal point is set in [Menu 3,5]).
The unit currently contains a memory test to check ROMs and RAMs in the system. The diagnostics
are as follows:
Checked Continually -
Software WATCHDOG - Process STOPPED
Any of the five rear terminal control inputs can be programmed to perform a function on the
Totalizing operation of this Flow Computer. An input is selected by pressing front panel keys 1, 2, 3,
4, or 5. Key 1 selects input 1, key 2 selects input 2 etc. When an input terminal has been selected it is
shown on the left hand side of the display and its function is shown on the right hand side of the
display. The function that an input terminal performs can be changed by pressing the Up Arrow key.
The functions that can be assigned to an input are: None, Reset Count (Totalizer count only),
Unlatch output, or Reset Count & Unlatch Output. The "Unlatch output" selection will work only if
the Totalizer output is programmed to be a setpoint output in Menu 2,3.
31
7.3.7 Scaled Pulse [Menu 2,2]
The totalizer has an output transistor which can be programmed to provide a pulse output for remote
totalizing applications. The pulse output can be programmed for Fast (125 mSec), Medium (2
msec), Slow (50 msec) pulse widths or No Pulse Out.
The Output Setpoint Menu controls the way in which the setpoint output, located on the back panel,
operates. The setpoint output becomes active when the totalizer value equals the value programmed
into the totalizer setpoint (Key 2).
The output can be programmed to Time out from .01 to 99.99 seconds. The timer can be disabled by
setting a time value of 00.00. When the timer is disabled the output remains latched until an input or
keyboard command unlatches the output. To enter a timer value in the Setpoint Mode of operation,
press the CLR key, press the 0 through 9 keys and then press the ENT key.
The Reset key can be programmed to perform various functions on the Totalizing operation. The
function this key performs can be changed by pressing the Up Arrow key. The Reset key functions
which can be selected are: None, Reset Count, Unlatch Output, Reset Count and Unlatch Output.
The Totalizer display can have a decimal point set in any of 5 positions. Use the 0 - 5 keys to select
the desired decimal point position. The decimal point selected here is shown in the Total count,
Totalizer setpoint.
The smoothing function allows the Rate Meter to average rate readings from .5 seconds to 7.5
seconds in .5 second steps. There is no smoothing when programmed for 0.5 seconds. Use the Up
Arrow key to select the amount of smoothing desired. The averaging is restarted on power up and on
Rate Zero time-out.
32
7.3.12 Rate Meter Control Inputs [Menu 3,2]
Any of the five rear terminal inputs can be programmed to perform a function on the Rate Meter
operation of the Flow Computer. An input is selected by pressing the front panel keys 1, 2, 3, 4, or 5.
Key 1 selects input 1, key 2 selects input 2 etc. When an input terminal has been selected, it is shown
on the left hand side of the display and its function is shown on the right hand side of the display.
The function that an input terminal performs can be changed by pressing the Up Arrow key. The
functions that can be assigned to an input are: None or Unlatch HI/LO output Alarms.
NOTE
An input assigned to perform a function to the Rate Meter can also be assigned to perform
additional functions to the Totalizer Control Program Menu rows.
Table 4 provides a method of recording the tasks each input has been assigned.
The rate high and low setpoints (set in the Run Mode using keys 4 and 5) are used to set the rate
values at which the rate output alarms will turn on. The high output is turned on if the rate is greater
than the Hi setpoint, the low output is turned on if the rate is lower than the Lo setpoint. The outputs
can be programmed to follow, to time out, or to latch until a key is pressed or an input signal is
received. In the outputs follow mode of operation, the rate is compared to the Hi and Lo setpoints
after each rate update. If an output is turned on, it remains on until the next rate update occurs and
then the output is either left on or turned off depending on the comparison of the new rate reading
with the setpoints.
In the time out mode of operation, the outputs can be programmed to turn on for .01 to 99.99
seconds. Programming a value of 0.00 disables the timer and causes the outputs to latch until
unlatched by the keyboard or input signal. Use the Up Arrow key to select the output mode of
operation and use the CLR, 0-9 and the ENT keys to enter timer values.
33
7.3.14 Reset Key [Menu 3,4]
The Reset key can be programmed to perform various functions on the Rate Meter. This function
can be changed by pressing the Up Arrow key. The Reset key function which can be selected are:
None or Unlatch HI/LO alarms.
NOTE
Keys assigned to perform a function to the Rate Meter Operation of the Flow
Computer can also be assigned to perform additional functions to the Totalizer
Operations in the Totalizer Program Menu rows.
Table 4 provides a method of recording the tasks each key has been assigned.
The Rate Meter display can have a decimal point set in any of 5 positions. Use the 0 - 5 keys to
select the desired decimal point position. The decimal point selected here is shown in the Rate
display, the Rate HI/LO setpoints and the 4-20mA rate menu.
The Rate Meter displays zero rate when the time interval between input pulses exceed the
programmed Rate Zero time. The timer can be set from 1 to 15 seconds. Use the CLR, 0-9 and ENT
keys to enter a new timer value.
The Rate units of measure (up to three characters) can be programmed into the unit and will be
shown along with the rate value and rate setpoints on the display. If the Rate data exceeds four
digits, the rate header will be shifted off the display in the dual display mode of viewing data.
The Total and Rate Hi/Lo setpoints can be selectively Locked to their current value in the program
mode. Use number keys 2, 4, and 5 to select a setpoint. Use the Up Arrow key to select if the
setpoint should be locked to its current value or left open for operator changeability.
34
7.3.19 Password [Menu 4,2]
A password can be programmed into the unit to provide password access to the program mode. The
unit as it comes from the factory does not require the entry of a password to gain access to the
program mode. This is accomplished by programming zero into the password data field. Entering a
number from 1 to 6 digits in length into the password data field activates the password access to the
program mode.
Baud rate and parity are set in this menu. Enter a baud rate of 1200, 2400, 4800 or 9600 by using the
CLR, 0-9 and ENT keys. Enter EVEN, ODD, or SPACE parity by using the Up Arrow key.
Unit identification number is set in this menu. Each unit on the communication bus must have a
unique identifying number 1 through 255. Enter the unit's ID by using the CLR, 0-9, and the ENT
keys. The length of time before the Flow Computer responds to the communication requests can be
set to accommodate various types of computer equipment. Delay times of 0, 10, 100 and 500
milliseconds can be selected by using the Up Arrow key.
35
7.4 FACTORY DEFAULTS
ROW COLUMN
1- CALIBRATION 1 K-FACTOR 1000.00 - POINT 1
2 R FACTOR 60.0000
3 ANALOG OUTPUT ADJUST
4 4 mA RATE = 0.00, 20 mA RATE = 10.00
5 DIAGNOSTIC
2 - TOTALIZER 1 CTRL 1, 2, 3, 4, 5, - NONE
2 OUTPUT PULSE FST (XSTR 1)
2 OUTPUT STPT. 0.00 (XSTR 2)
3 RESET - RESET & UNL TOTAL XSTR
4 DEC. PT. - 000000
3 - RATE METER 1 SMOOTHING - 0, 5
2 CTRL 1, 2, 3, 4, 5 - NONE
3 OUTPUT FOLLOWS
4 RESET - NONE
5 DEC. PT. - 0000.00
6 LO ALARM DELAY - 1.0
7 RATE AT ZERO - 1
8 RATE HEADER - GPM
4 - OTHER 1 KEY 2, 4, 5 - OPEN
2 PASSWORD - 000000
3 BAUD - 4800, SPACE
4 ID - 0, TIME - 0
36
8.0 DIAGNOSTIC MESSAGES
ROM_ERROR16 Bit ROM Checksum is tested at power up. There is no recovery from this error.
Turn the power OFF and then back ON. If this message re-appears, return the
unit to the factory for repair.
RAM_ERRORInternal RAM Bit Test is tested at power up. There is no recovery from this error.
Turn the power OFF and then back ON. If this message re-appears, return the
unit to the factory for repair.
EXT_RAM_ERROR External RAM Bit Test is tested at power up. There is no recovery from this
error. Turn the power OFF and then back ON. If this message re-appears,
return the unit to the factory for repair.
STORE_ERROR External RAM Checksum tested at power up. Press the stop key for
recovery. Display should read:
WATCHDOG_TIMEOUT
The Watchdog Timer must be reset every 2 milliseconds or
the program will timeout. Timeout will put the unit in the
Stop Mode and will display the error message. This error is
recoverable by pressing the Stop Key. The display should
then read:
LOW VOLTAGE The unit constantly checks the supply voltage for a power fail
condition. Should the supply voltage drop below the unit's supply
voltage range, the unit will suspend all operations and prepare itself
for loss of power. This is the low voltage condition. If power is
completely removed, there will be no display at all. If the incoming
power is at some intermediate state, such as a "brown-out" condition,
the unit may display this error message. This condition will last until
the input voltage comes up into the unit's operating range.
37
9.0 CONTROL INPUTS
There are 5 Control Inputs which can be programmed to any of the functions shown in Table 4. An
input can be assigned up to two tasks but only one task can be assigned under the RATE and
TOTAL columns.
TABLE 4
CONTROL INPUTS
CONTROL
INPUT RATE TOTAL
1 NONE NONE
UNLATCH OUTPUT
2 NONE NONE
UNLATCH OUTPUT
3 NONE NONE
UNLATCH OUTPUT
38
TABLE 4 CONTROL INPUTS (CONTINUED)
CONTROL
INPUT RATE TOTAL
4 NONE NONE
UNLATCH OUTPUT
5 NONE NONE
UNLATCH OUTPUT
39
10.0 OPERATOR INTERFACE/INHIBIT MESSAGES
ANA OUTPUT ERROR The 4mA output rate is greater than the
20mA output rate.
40
11.0 MAINTENANCE
Under normal operation there is no periodic maintenance required on the FC70A-L Flow Computer.
The accuracy of the unit output functions should be checked at one year intervals. If calibration is
necessary, the unit may be returned to the factory for recalibration. The troubleshooting guide is
provided to the user to determine if a section of the Flow Computer has failed. The only user
replaceable electronic components in the flow computer are shown in the spare parts list. All other
service problems should be referred to the factory.
The recommended spare parts for the FC70A-L are terminal strips and mounting brackets. The Flow
Technology , Inc. part numbers are TBD.
11.2 TROUBLESHOOTING
If a problem appears in the operation of the Flow Computer, the user may wish to perform some
simple steps to determine if the problem can be corrected by the user before returning the Flow
Computer to the factory for repair. Refer to Section 7.3.9 for the Diagnostics. If proper flow through
the flowmeter has been verified, use the steps below to troubleshoot the FC70A-L.
For Pulse Input FC70A-L: If there is flow, check the flowmeter input at the flow computer with an
oscilloscope. Insure that the flowmeter pulses are in the low state (0.0 to 1.3 VDC) for at least 50
microseconds and the high state (2.4 to 24 VDC) for at least 50 microseconds. If the levels are not
met because of either flowmeter/flow computer incompatibility or damage to either or both units, the
flow computer will not count.
For Mag Input FC70A-L: The sensitivity of the Mag Input FC70A-L is adjustable for a minimum
signal between 20-120mV (p-p). It may be necessary to adjust the sensitivity for either of the
following two reasons:
41
If the above steps verify the proper flowmeter input signal, check the unit's calculated Kmf by
pressing the up arrow and then pressing the 3 key. Press the "Up Arrow" and "9" key to display
measured frequency in. Remember that each pulse is multiplied by Kmf and if Kmf is very a small
number, it will take very many pulses into the flow computer to increment the display. Check
programming submenu [1,1] linearization.
If enough pulses have been put into the flow computer to have incremented the display at the
calculated Kmf and the display has not incremented, return the flow computer to the factory for
repair.
42
12.0 RS485 COMMUNICATIONS PROTOCOL
The RS485 communications protocol consists of a start character (">"), 2 character unit number, 3
character command, data, if applicable for the command, 2 character checksum, and termination
character. The unit number and checksum are in ASCII Hex and have a range of 00 thru FF. All Hex
characters A thru F must be in uppercase. The termination character may be an ASCII carriage
return or an ASCII decimal point. Decimal points within the data field are indicated by an ASCII
comma.
Example:
> 01 RST 1 8B Í
START CHARACTER
UNIT NUMBER
3 CHARACTER COMAND
DATA
CHECKSUM
The sum of the ASCII values of the characters,
not including the start character, converted to
hexadecimal (least two hex values only).
TERMINATION CHARACTER
(Carriage Return or Decimal Point)
43
The following is an example of the response from the FC70A-L:
A 12 6000.00 D5 Í
ACKNOWLEDGE
PROGRAM MENU
DESIGNATOR
SPACE
DATA
CHECKSUM
The sum of the ASCII values of the
characters, not including acknowledge
character, converted to hexadecimal
(last two hex values only).
TERMINATION CHARACTER
(Carriage Return or Decimal Point)
01 - Invalid Command
02 - Communication Checksum Error
03 - Buffer Overrun Error
05 - Data Format Error
08 - Parity Or Framing Error
10 - In Run Mode, Command Not Allowed
12 - In Program Mode, Command Not Allowed
13 - Mode Already Active, Command Not Allowed
21 - Data Out Of Range
44
12.2 FC70A-L CONTROL COMMANDS
All commands in the following table is preceded by the START ( > ) character, the unit number and
succeeded by the two (2) character checksum and a carriage return.
TABLE 5
45
12.3 FC70A-L DATA QUERY COMMANDS
All commands in the following table is preceded by the START ( > ) character, the unit number and
succeeded by the two (2) character checksum and a carriage return.
TABLE 6
46
COMMAND RESPONSE DESCRIPTION
47
12.4 FC70A-L DATA LOAD COMMANDS
All commands in the following table is preceded by the START ( > ) character, the unit number and
succeeded by the two (2) character checksum and a carriage return.
TABLE 7
48
12.5 FC70A-L PROGRAM MODE COMMANDS
All commands in the following table is preceded by the START ( > ) character, the unit number and
succeeded by the two (2) character checksum and a carriage return. Decimal points are not required
by the command except for those program blocks which allow for a floating decimal point. All other
program blocks will insert the decimal point in the correct location.
TABLE 8
or
50
COMMAND RESPONSE DESCRIPTION
OR
a = 1 - Outputs Follow
OR
a = 1 - Outputs Follow
54
COMMAND RESPONSE DESCRIPTION
55