KEB Clutch
KEB Clutch
KEB Clutch
2
RELIABLE BRAKES AND CLUTCHES FOR YOUR DRIVE
KEB’s success story began over 50 years ago in the field of brakes and clutches, and the safety and reliability of our products have been impressing
customers around the world ever since.
In addition to our standard range of safety brakes, safety clutches and corresponding electronic accessories, we work with you to adapt the products to
your requirements and needs.
In the process, we manufacture the products in accordance with the valid ISO 9001 quality guidelines and, for our automotive customers, also in
accordance with IATF 16949.
SOFTWARE
IIOT
CLOUD
ROUTER
CONNECT ROUTER
RESET POWER
HMI
RUN / REMOTE
COM Rx COM Tx STOP CONNECT
COM Rx COM Tx
LAN
ETH 1
LAN
ETH 1
WAN
ETH 2
WAN
ETH 2
COM
COM
PWR
UPS
CONTROL
HDD
OT/LB
WD
PLC
BUS
Embedded Control Remote I/O Safety PLC Box IPC Book Mount IPC
DRIVES
Input AC 3PH 50/60 Hz
400V XXXXXX
Output: AC3PH 0…U XXXXXXX
XXXkVA / XXXX
Mat.No. 0000000-0000
Cust.No.
CAUTION
Risk of Electrical Shock
Capacitors discharge time is 5 minutes.
A fault protective switch is not permissible
as the only protective measure!
F1 F2 F3 F4
ENTER ESC
F1 F2 F3 F4
ENTER ESC
MOTORS
3
PRODUCT OVERVIEW
SPRING-APPLIED BRAKES
(Power-off safety brakes)
COMBISTOP 38
Standard spring-applied brake with modular system 3 – 2,000 Nm from page 10
For dynamic and static applications with varied standard options
COMBISTOP 38D
Redundant double brake 2x3 - 2x2,000 Nm from page 12
For dynamic and static applications with the requirement of redundancy respectively double safety
COMBISTOP S1
NEW
High performance holding brake 0.25 – 60 Nm from page 14
Holding brake with emergency stop function especially for servo applications
4
PERMANENT MAGNET BRAKES AND CLUTCHES
(Power-off brakes and clutches)
COMBIPERM P1
Standard permanent magnet brake 0.15 – 194 Nm from page 18
Backlash-free brake for static applications with emergency stop function
COMBIPERM P2
NEW
High performance permanent magnet brake 3 – 75 Nm from page 20
Backlash-free brake with improved emergency stop function and temperatures up to -40°C
COMBIPERM PC
permanent magnet clutch 1.5 – 120 Nm from page 22
Safety clutch: In case of an emergency the drive and output are coupled
COMBINORM B
Electromagnetic brake 0.5 – 1,250 Nm from page 24
For precise positioning and reliable holding
COMBINORM C
Electromagnetic clutch 0.5 – 1,250 Nm from page 26
For simple controlled switching on and off of functional parts in synchronised processes
COMBINORM T
Electromagnetic tooth clutch 31 – 390 Nm from page 32
For torsional backlash-free and positive transmission of torque
COMBITRON 98
POWERBOX ECO / fast-acting rectifier up to 94% energy saving from page 35
CUSTOMIZED SOLUTIONS
Individual designs and customized development, testing and production from a single source from page 36
5
COMBISTOP 08 - MINI BRAKE
The COMBISTOP 08 is KEB’s mini-series of closed-current spring-
applied brakes. This brake solution is characterised by a particularly
compact construction, and is designed for small loads.
OPTIONS:
• Manual release
• Flange
• Sealing plug
• CCV - Cold Climate Version (-40 to +60°)
• Modified braking torque
• Customized voltages
• Connector assembly
• Certificate 2.1 / acceptance test certificate 3.1
AREAS OF APPLICATION: SERVO MOTORS | MEDICAL TECHNOLOGY | ROBOTICS AND AUTOMATION | INDUSTRIAL TRUCKS & AGVS
MATERIAL HANDLING | DOOR AND GATE OPERATORS | E-MOBILITY
1 2 3 4 5
HIGHLIGHTS
• Two sizes • CSA/CUS-certified
• Ready to install, adjusted air gap • Designed for S1 operation or 100 % duty cycle
• Used as a service brake or holding brake • Standard voltages 24 / 105 / 180 / 205V
• Iso class B in accordance with VDE 0580
6
0.3 - 2 Nm
Rated torque is reached after pairing conditioning of the friction partners *Holding brake with emergency stop function
Assembly situation Without options With shaft sealing ring* or sealing plug Customized solution
*The protection class of the shaft sealing ring depends on the respective of the manufacturer
L2
L
H
0M
0 dmax
0D
7
COMBISTOP 28 – SEALED BRAKE
The brake can be used as a service brake for dynamic applications, and as
a holding brake with an emergency stop function for static applications.
Thanks to its modular system, the COMBISTOP can be easily assembled
according to individual requirements.
OPTIONS:
• Manual release
• Microswitch to monitor performance or wear and tear.
• Flange / centering flange
• Shaft sealing ring / sealing plug
• CCV - Cold Climate Version (-40 to +60 °C)
• Threaded holes on the back for encoder attachment
• Modified braking torque
• Flat design
• Customized voltages
• Connector assembly
• Certificate 2.1 / acceptance test certificate 3.1
• Corrosion protection class up to C4
AREAS OF APPLICATION: CRANES AND HOISTS | MEDICAL TECHNOLOGY | WIND ENERGY | INDUSTRIAL TRUCKS & AGVS
MATERIAL HANDLING | AGRICULTURE | MINING AND MUNICIPAL MACHINERY
1 2 3 4 5 6 7 8
1. Flange 2. Friction lining 3. Hub 4. Magnet system 5. Micro switch 6. Shaft sealing ring 7. Sealing plug 8. Manual release
HIGHLIGHTS
• Ten sizes • Protection class up to IP67
• Ready to install, adjusted air gap • Designed for S1 operation or 100 % duty cycle
• Used as a service brake or holding brake • Up to 7 million switching cycles as standard
• Up to Iso class H in accordance with VDE 0580 • Standard voltages 24 / 105 / 180 / 205V
• CSA / CUS-certified
8
3 – 2,000 Nm
L
H
0M
0 dmax
0D
9
COMBISTOP 38 – STANDARD SPRING-APPLIED BRAKE
The brake can be used both as a service brake for dynamic applications,
and as a holding brake with an emergency stop function for static
applications. Thanks to its modular system, the COMBISTOP can be easily
assembled according to individual requirements in terms of braking
torque and varied options.
OPTIONS:
• Manual release
• Microswitch to monitor performance or wear and tear
• Flange / friction disc
• Dust protection ring
• Shaft sealing ring / sealing plug
• CCV - Cold Climate Version (-40 to +60 °C)
• Threaded holes on the back for encoder attachment
• Modified braking torque
• Flat design
• Customized voltages
• Connector assembly
• Certificate 2.1 / acceptance test certificate 3.1
AREAS OF APPLICATION: MATERIAL HANDLING | WIND ENERGY | MEDICAL TECHNOLOGY | ROBOTIC AND AUTOMATION
INDUSTRIAL TRUCKS & AGVS | CRANES AND HOISTS
1 2 3 4 5
6 7 8 9 10
1. Dust protection ring 2.Flange 3. Friction disc 4. Friction lining 5. Hub 6. Magnet system
7. Micro switch 8. Shaft sealing ring 9. Sealing plug 10. Manual release
HIGHLIGHTS
• Ten sizes • Protection class up to IP54
• Ready to install, adjusted air gap • Designed for S1 operation or 100 % duty cycle
• Used as a service brake or holding brake • Up to 7 million switching cycles as standard
• Up to Iso class H in accordance with VDE 0580 • Standard voltages 24 / 105 / 180 / 205V
• CSA/CUS-certified
10
3 – 2,000 Nm
Braking torque tolerance ±25% after pairing conditioning of the friction partners *Holding brake with emergency stop function
0M H
0 dmax
0D
11
COMBISTOP 38D – REDUNDANT DOUBLE BRAKE
The 38D double brake doubles the safety level and covers a range that is
prepared for tasks with redundant brake circuits.
The mechanical design with two safety spring-applied brakes, which are
completely independent of each other, meets the requirements according
to DIN 56950 (BGV C1). The redundant brake system is delivered ready for
use and adjusted by KEB.
OPTIONS:
• Manual release
• Microswitch to monitor performance or wear and tear
• Flange / friction disc
• Dust protection ring
• Shaft sealing ring / sealing plug
• CCV - Cold Climate Version (-40 to +60 °C)
• Threaded holes on the back for encoder attachment
• Modified braking torque
• Flat design
• Customized voltages
• Connector assembly
• Certificate 2.1 / acceptance test certificate 3.1
1 2 3 4 5 6 9
1 4 5 6 7 8 9
1. Dust protection ring 2. Flange 3. Friction disc 4. Friction lining 5. Hub 6. Magnet system 7. Shaft sealing ring 8. Sealing plug 9. Manual release
HIGHLIGHTS
• Ten sizes • CSA/CUS-certified
• Two redundant brake circuits • Protection class up to IP67
• Ready to install, adjusted air gap • Designed for S1 operation or 100 % duty cycle
• Used as a service brake or holding brake • Up to 7 million switching cycles as standard
• Up to Iso class H in accordance with VDE 0580 • Standard voltages 24 / 105 / 180 / 205V
12
2 X 3 – 2 X 2,000 Nm
L
H
0D 0M
0 dmax
13
COMBISTOP S1 – HIGH PERFORMANCE HOLDING BRAKE
The new S1 high-performance holding brake impresses with a new,
patented friction system. This results in a significantly higher braking
torque compared to conventional spring-applied brakes. NEW Braking torque on par with PM brakes
OPTIONS:
• Felt ring
• CCV - Cold Climate Version (-40 to +60 °C)
• Modified braking torque
• Customized voltages
• Connector assembly
Samples available in 2024
• Certificate 2.1 / acceptance test certificate 3.1
AREAS OF APPLICATION: SERVO MOTORS | MEDICAL TECHNOLOGY | ROBOTICS AND AUTOMATION | INDUSTRIAL TRUCKS & AGVS
E-MOBILITY | MATERIAL HANDLING
1 2
1. Hub 2. Brake
HIGHLIGHTS
• Nine sizes • Used as a service brake or holding brake
• High permissible emergency stop friction energy • Integrated cable slots
• Stable brake torque • Up to Iso class H in accordance with VDE 0580
• High temperature resistance • Designed for S1 operation or 100 % duty cycle
• Ready to install, adjusted air gap • Standard voltage 24V
14
0.25 - 60 Nm
0M
0 dmax
0D
15
WE START WHERE OTHERS STOP
16
e individual economical solutions -
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COMBIPERM P1 – STANDARD PERMANENT MAGNET BRAKE
The COMBIPERM P1 is a powerful permanent magnet brake with a friction-
ally engaged, backlash-free effect. In the energised state, the magnetic
field of the permanent magnet is cancelledand the connected component
can rotate without residual torque. In the event of an emergency stop or if
the power is switched off, the afety brake engages, brakes and holds the
drive safely in position.
Thanks to the short switching times and the compact design,these brakes
are ideal for servo motors and the medical industry.
OPTIONS:
• VdS- monitoring
• Cable protection plate
• Felt ring
• Customized flange
• Customized voltage
• Customized plug
• Certificate 2.1 / acceptance test certificate 3.1
AREAS OF APPLICATION: SERVO MOTORS | MEDICAL TECHNOLOGY | ROBOTIC AND AUTOMATION | INDUSTRIAL TRUCKS & AGV´S
ELECTROMOBILTITY | INTRALOGISTICS
1 2 3 4
HIGHLIGHTS
• Ten sizes • CSA/CUS certification
• Backflash free • Designed for S1 operation or 100% duty cycle
• Frictional engagement • Up to ten million switching cycles as standard
• Release without residual torque • Up to 10,000 rpm
• ISO class F in accordance with VDE 0580 • Standard voltage 24V
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0.1 - 194 Nm
OVERVIEW OF VARIANTS
0D
0 D3
0 D2
0M
0 M2
0M
0L 0 L2 0 L3
0 dmax
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COMBIPERM P2 – HIGH-PERFORMANCE PERMANENT MAGNET BRAKE
The COMBIPERM P2 is a very compact and powerful permanent magnet
brake with frictionally engaged, backlash-free action.
NEW up to -40°C
Compared to the COMBIPERM P1, the brake is smaller in the installation
space and requires less power with increased performance. In addition,
due to its design, it can be used down to -40°C.
OPTIONS:
• Cable-protection
• Customized flange and hub
• Customised storage process
• Customized bolt cyrcle
• Customized plugs
• Certificate 2.1 / acceptance test certificate 3.1
AREAS OF APPLICATION: SERVO MOTORS | MEDICAL TECHNOLOGY | ROBOTIC AND AUTOMATION | INDUSTRIAL TRUCKS & AGV´S
ELECTROMOBILTITY | INTRALOGISTICS
1 2 3
HIGHLIGHTS
20
3 - 75 Nm
Rated torque after running in process *Standard screw connection, customized screw conection on request
0M
0 dmax hub
0D
21
COMBIPERM PC – PERMANENT MAGNET CLUTCH
Our COMBIPERM PC is a permanent magnet clutch that transmits torque
frictionally when de-energised. High torques can thus be reliably trans-
mitted in a small installation space.
OPTIONS:
• Customized flange
• CSA / CUS Certificate customized voltage
• Customized plugs
• Connector assemblies
• Certificate 2.1 / acceptance test certificate 3.1
1 2 3 4
HIGHLIGHTS
22
1.5 - 120 Nm
Rated torque is reached after pairing conditioning of the friction partners * Quantity dependent project solution
L L2
0M
0 dmax 0 dmax
0D
23
COMBINORM B – ELECTROMAGNETIC BRAKE
The operating current brake COMBINORM B opens when the power supply
is switched off or in the event of a power failure. The electromagnetic
brake is particularly suitable for precise positioning and reliable holding.
It is also used in safety and access technology, e.g. in the area of access
barriers or fire doors. The electromagnetic brake is designed for a 100 %
duty cycle and can optionally be certified to VdS. The electromagnetic
brake has a torque range of 0.5 to 500 Nm.
OPTIONS:
• Customized flange
• CSA / CUS Certification
• Customized voltage
• Customized plug
• Certificate 2.1 / acceptance test certificate 3.1
• Anti-remanence
• Interlocking toothed version for torque increase
AREAS OF APPLICATION: MEDICAL TECHNOLOGY | DOOR AND GATE OPERATOR | WOOD WORKING MACHINES
ELECTROMOBILTITY | ROBOTIC AND AUTOMATION | PACKAGING MACHINES AND FOOD TECHNOLOGY
AGRAR- MINING- AND MUNICIPAL MACHINERY
1 2 3 4 5 6
1. Armature version 30 2. Armature version 20 3. Armature version 10 4. Magnet flange mounted 5. Armature shaft mounted 6. Magnet shaft mounted
HIGHLIGHTS
• Thirteen sizes • ISO class B in accordance with VDE 0580
• Short switching times • Wide temperature and voltage range
• Positioning accuracy and functional reliability • Continuously adjustable torque
• Designed for S1 operation or 100% duty cycle • Standard voltage 24V
24
0.5 - 1,250 Nm
OPTIONS:
• Customized flange
• CSA / CUS certificate
• Customized voltage
• Customized plugs
• Certificate 2.1 / acceptance test certificate 3.1
AREAS OF APPLICATION: MEDICAL TECHNOLOGY | DOOR AND GATE OPERATOR | WOOD WORKING MACHINES
ELECTROMOBILTITY | ROBOTIC AND AUTOMATION | PACKAGING MACHINES AND FOOD TECHNOLOGY
AGRAR- MINING- AND MUNICIPAL MACHINERY
1 2 3 4
HIGHLIGHTS
• Thirteen sizes • ISO class B in accordance with VDE 0580
• Short switching times • Wide temperature and voltage range
• Positioning accuracy and functional reliability • Continuously adjustable torque
• Designed for S1 operation or 100% duty cycle • Standard voltage 24V
26
VARIANTS 110 / 130 0.5 – 1,250 Nm
L L2
27
COMBINORM C – VARIANTS 210 / 230 / 810
Rated torque is reached after pairing conditioning of the friction partners *More customized max. diameter on request
L L2 L3
1 2 3 4 5 6
1. Armature version 30 2. Armature version 10 3. Rotor for bearing 4. Rotor 5. Magnet 6. Bearing
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COMBINORM C – VARIANTS 610 / 630 / 640
1 2 3 4 5 6
1. Armature with plain-bearing version 40 2. Armature version 30 3. Aramture version 10 4. Rotor for bearing 5. Plain-bearing 6. Magnet
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COMBINORM C – VARIANTS 710 / 730 / 810
Rated torque is reached after pairing conditioning of the friction partners *More customized max. diameter on request
**Quantity dependent project solution
0D 0 dmax Rotor
0 dmax Hub
1 2 3 4 5 6
1.Armature version 30 2. Armature version 10 3. Rotor for bearing 4. Rotor 5. Magnet 6. Bearing
30
COMBINORM C – VARIANT 840
0M
0 dmax Hub
0D 0 D2
0 dmax Rotor
Shaft-mounted Flange-mounted
(Size 08-12) (Size 06-07)
1 2 3 4 5 6
1. Elastic clutch 2.Armature 3. Rotor 4. Magnet ( shaft-mounted size 08-12) 5. Magnet (Flange- mounted size 06-07) 6.Bearing
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COMBINORM T – ELECTROMAGNETIC TOOTH CLUTCH
Like the COMBINORM C, the operating current clutch COMBINORM T
engages when electrically powered. However, this device is designed
as an electromagnetically operated tooth clutch. Through the positive
connection, particularly large torques are transmitted in both directions
within a small space by restricting the speed of incidence.
OPTIONS:
• Customized flange
• CSA / CUS certificate
• Customized voltage
• Customized plugs
• Factory certificate 2.1 / inspaction certificate 3.1
AREAS OF APPLICATION: MEDICAL TECHNOLOGY | DOOR AND GATE OPERATOR | WOOD WORKING MACHINES
PACKAGING MACHINES AND FOOD TECHNOLOGY | INTRALOGISTICS
1 2 3 4
HIGHLIGHTS
32
21 - 390 Nm
L L2
0M
0D
33
COMBITRON 91 – RECTIFIER
COMBITRON 91 rectifiers are half-wave or bridge rectifiers for supplying
electromagnets with a supply voltage of up to max. 720 V AC for DC or AC
side switching in accordance with the 73/231/EEC Low Voltage Directive.
Input voltage max. Input voltage max. Cut-off voltage Switching mode Nominal voltage Type of rectifier
magnet
Uin [V AC] Uin max [V AC] [V] [V DC]*
48 275 450 Half wave 20 0291010-CE07
Full wave 42 0291020-CE07
110 275 450 Full wave 105 0291020-CE07
220 / 230 275 450 Half wave 105 0291010 - CE07
Full wave 205 0291020 - CE07
Half wave with EMC protection 105 0291010 - CEMV
380 / 400 500 900 Half wave 180 0491010 - CE07
Full wave 380 0491020 - CE07
380 / 400 600 1000 Half wave on request 0591010 - CE09
600 / 690 720 1600 Half wave on request 0691010 - CE09
HIGHLIGHTS
• Half-wave or bridge rectifier • Compact design in plastic housing
• Up to 720 V • DC-side and AC-side switching
• UL-certified
34
COMBITRON 98 – POWERBOX ECO/FAST-ACTING RECTIFIER
With the COMBITRON 98, KEB offers a fast-acting rectifier with overex-
citation for optimum activation or deactivation times for spring-applied
brakes and electromagnets. Two powerbox designs in rigid housing for
fitting on DIN rails or as a screw-on version complete the range.
1)
different values (U, A) when used under conditions of UL
HIGHLIGHTS
• Two versions • UL-certified
• Up to 94 % power reduction • Compact design in plastic housing
• Overexcitation possibility • Low level of intrinsic heating
• Up to 300 V • DC-side and AC-side switching
35
CUSTOMISED BRAKES AND CLUTCHES
IF THE STANDARD VERSION DOES NOT DO WHAT YOU NEED, WE CAN DEVELOP A SOLUTION FOR YOU
Implementing customer-specific product solutions is one of KEB Automation’s core competencies thanks to decades of experience, in-depth expertise
and a high level of in-house vertical integration.
We work in partnership with you to develop high-quality, customised solutions in the area of spring-applied brakes, permanent magnet brakes
and clutches, as well as electromagnetic clutches and brakes. By individually analysing your requirements and needs, we design the right product
for your application.
Double brake with additional Spring-applied brake with Bistable spring applied
single surface brake lockable hand release brake for energy saving
HIGHLIGHTS
36
EXAMPLE MODIFICATIONS PERMANENT MAGNET BRAKES
37
RELIABLE, SAFE AND ECONOMICAL
Electricity and magnetism cannot be separated from each other. Electromagnetism is considered one of the four elemental forces, through which one of
the most important power transmissions in modern drive technology is available.
KEB uses this force sensibly and purposefully. Switching machine segments on and off, safely stopping and holding loads or dynamic positioning...
Electromagnetic assemblies offer the designer economical, robust, safe and reliable options for the individual solution.
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THE PRODUCTION PLANTS FOR BRAKES AND CLUTCHES:
KEB Automation KG P. R. China | KEB Power Transmission Technology (Shanghai) Co. Ltd.
Südstraße 38 No. 435 QianPu Road Chedun Town Songjiang District
32683 Barntrup 201611 Shanghai P. R. China
Germany Phone: +86 21 37746688 E-Mail: [email protected]
KEB WORLDWIDE
Austria | KEB Automation GmbH Poland | KEB Automation KG
Ritzstraße 8 4614 Marchtrenk Austria Phone: +48 604 077 727
Phone: +43 7243 53586-0 E-Mail: [email protected] E-Mail: [email protected] Web: keb-automation.com
https://www.keb-automation.com/company/company-group
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© KEB 0000000-5MAG 11.2023 Subject to technical alterations!