E238 Lesson 1 To 6 Combined
E238 Lesson 1 To 6 Combined
E238 Lesson 1 To 6 Combined
Lesson 01
The need to take human
factors into account
Aviation Legislation and Human Factors (E238)
Learning Outcomes
• Describe the 4 basic tasks relating to human factors
at workplace
• Explain the importance of human factors to be
applied in the workplace
• Examine the incidents attributable to human
factors/human error
• Elaborate Murphy’s law applicable to aviation human
factors
• Describe visual acuity, parts, and function of human
ears, and the effects on human performance
• Explain the impact of noise on hearing affecting
human performance
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Crossed Wires
https://www.youtube.com/watch?v=566P25kin2g
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Interactive Session
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In this context it can be seen that even simple errors such as gear
pins left in place, requiring a return to gate, can involve significant
costs. Even a small reduction in the frequency of maintenance
induced schedule disruptions can result in major savings.
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Efficiency
Safety
Well-being of
crew members
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• Error made by maintenance during their shift will have either had
an immediate impact or no impact at all.
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Schedule Maintenance
• Preventive and performed regularly
• Likelihood of “absent minded” mistakes
• No lack of knowledge or skills
Unscheduled Maintenance
• Corrective in nature
• require extensive system knowledge, problem
solving and specialised skills 11
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Incidents and accidents attributable to human
factors/human error
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Incidents and accidents attributable to human
factors/human error
The accident highlighted the potential for preventative maintenance
to introduce risk, and how a single error could be carried across
multiple systems.
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Incidents and accidents attributable to human
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factors/human error
• Excalibur Airways, Airbus A230, 1993
The misunderstanding was due, in part, to familiarity of the
engineers with other aircraft (mainly 757) and contributed to a
lack of adequate briefing on the status of the spoilers during the
shift handover.
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Interactive Session
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Incidents and accidents attributable to human
factors/human error
• There was an element of a ‘can-do’ attitude;
• Interruptions occurred;
• There was some failure to use approved data or company
procedures;
• Manuals were confusing;
• There was inadequate pre-planning, equipment or spares.
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Murphy’s Law
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Murphy’s Law
• A rule that states, “If something can go wrong, it will.” An addition to
this law reads, “and usually at the worst time.” The identity of “Murphy”
is unknown, but the saying was first used during the 1940s and may
have originated with members of the armed forces in World War 2.
References:
http://www.dictionary.com/browse/murphy-s-law
http://www.murphys-laws.com/murphy/murphy-true.html
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Murphy’s Law
• There is a tendency among human
beings towards complacency.
• Reference:
https://en.wikipedia.org/wiki/British_Airways_Flight_5
390
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Tasks
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Tasks
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Tasks
Physical work
Planning
Before commencing a task, an individual engineer, engineering team or
planner should ask themselves a number of questions.
These may include:
• Do I/we know exactly what is the task that has to be done?
• Are the resources available to do it effectively (safely, accurately and
within the time permitted)?
Where resources include:
• personnel;
• equipment/spares;
• documentation, information and guidance;
• facilities such as hangar space, lighting, etc.
• Do I/we have the skills and proficiency necessary to complete the task?
Job cards or task sheets
• Detail about information of task
• Scope of task (e.g. checks or inspection, repair, replacement, overhaul)
• details to aid the engineer (such as maintenance manual references,
part numbers, etc.)
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Tasks
Physical tasks
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Tasks
Repetitive tasks
Repetitive tasks can be tedious and reduce arousal (i.e. be boring).
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Tasks
Danger of repetitive tasks;
• Engineer may cease to consult the maintenance manual, or to use
job cards
• The engineer may not be aware of the change if something in the
task is changed.
• Can results in complacency whereby an engineer may skip steps or
fail to give due attention to steps in a procedure, especially if it is to
check something which is rarely found to be wrong, damaged or
out of tolerance.
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Tasks
Visual inspection
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Tasks
There are various steps that an engineer can take to help him
carry out a reliable visual inspection. The engineer should:
• Ensure that he understands the area, component or system he
has been asked to inspect (e.g. as specified on the work card);
• Locate the corresponding area, component or system on the
aircraft itself;
• Make sure the environment is conducive to the visual inspection
task (considering factors described in subsection 9.5, physical
environment, such as lighting, access, etc.);
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Tasks
• Conduct a systematic visual search, moving his eyes carefully in a
set pattern so that all parts are inspected;
• Examine thoroughly any potential degradation or defect that is seen
and decide whether it constitutes a problem;
• Record any problem that is found and continue the search a few
steps prior to where he left off.
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Tasks
Complex systems
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Tasks
Maintenance of complex system
• Attend system-specific training which would have furnished the
engineers with an understanding of how it works (and how it can
fail) and what it is made up of (and how components can fail);
• Engineer understands enough about the overall functioning of a
large, complex aircraft, but not so much that he is overwhelmed
by its complexity;
• Must have written procedures and reference material as an
important source of guidance.
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Tasks
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https://www.youtube.com/watch?v=_SSGJGHtMuY
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Performance Limitations
Vision
Anatomy of the eye:
Cornea
• Clear ‘window’ at the very front of the eye.
• Acts as a fixed focusing device.
• Responsible for 70% to 80% of light total focusing ability
The Lens
• Shape is changed by the muscles (cillary muscles) surrounding it
• Final focusing adjustment to place a sharp image onto the retina
• The change of shape of the lens is called accommodation
• Can be affected by factors such as fatigue or the ageing process
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Vision
The Retina
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Vision
The sense of vision is the most important
• The cones in the retina of the eye require good light to
resolve fine detail.
• Colour vision requires adequate light to stimulate the cones.
Vision
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Vision
Common eye defects:
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Vision
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Vision
Blind spot
• Occurs at the point where the optic nerve enters the retina
(between the rods and cones).
• Hold the picture away and focus on the circle with your right eye.
Move the page slowly towards your face and at some point the
triangle will disappear - the blind spot.
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Vision
Visual acuity
• Is the ability of the eye to discriminate sharp detail at varying
distances
Various factors can affect and limit the visual acuity of the eye:
• Physical factors
• influence of ingested foreign substances
• Environmental factors
• Factors associated with object being viewed
• Other visual problems
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Vision
Colour vision
Good colour vision for maintenance engineers is important for:
• recognizing components;
• distinguishing between wires;
• using various diagnostic tools;
• recognizing various lights on the airfield (e.g. warning lights).
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Hearing
Ears perform two function;
• Detect sounds by receiving vibrations in the air
• responsible for balance and sensing acceleration
• Outer ear
The outer part of the ear directs sounds down the auditory
canal, and on to the eardrum.
• Middle ear
transmits vibrations from the eardrum by way of three small
bones known as the ossicles,
protect the ear from sounds above 80 dB by means of the
acoustic or aural reflex, reducing the noise level by up to
20 dB.
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Hearing
• Inner ear
This contains a fine membrane (the basilar membrane)
covered in hair-like cells transmits vibration to the brain
via the auditory nerve
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Hearing
Performance and Limitation of ears
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Hearing
Hearing Impairment
• Depends on intensity of the noise
• Hearing loss can be temporary or permanent
• Volume (or intensity) of sound is measured in decibels (dB).
• Such damage is known as noise induced hearing loss
(NIHL)
Temporary loss
• caused by relatively short exposure to very loud sound
• Can last from a few seconds to a few days
• Additional exposure may lead to permanent hearing loss
Permanent loss
• Regular exposure to high levels of noise over a long period
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Hearing
UK ‘Noise at Work’ regulations stipulate
three levels of noise at which an
employer must act:
85 decibels:
• assess the risk to employees’ hearing
• tell the employees about the risks and
what precautions are proposed;
• Provide ear protection and explain their
use
90 decibels:
• Reduce expose to noise
• Mark zone where noise reach 2nd level
and provide sign to restrict entry
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Hearing
• The combination of duration and intensity of noise can be
described as noise dose.
• Exposure to any sound over 80 dB constitutes a noise dose,
and can be measured over the day as an eight-hour time-
weighted average sound level (TWA).
• recommended maximum TWA is 90 decibels. Permanent
hearing loss may occur if the TWA is above the recommended
maximum.
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Hearing
High and low tone deafness
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Hearing
Hearing protection
Presbycusis
• When one grows old, hearing deteriorates and it affects the ability
to hear high pitch sound first. When this natural decline is
exacerbated by noise induced hearing loss, it can obviously occur
rather sooner.
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Interactive Session
Auditory Structure
https://youtu.be/6GB_kcdVMQo
End of Week 1 57
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Lesson 2
Human Performance and
Limitations
Aviation Legislation and Human Factors (E238)
Learning Outcomes
• Explain the Human information process affecting
Attention and Perception
• Evaluate Situation Awareness (SA) affecting decision
making
• Explain individual and group responsibility in the
aerospace MRO environment;
• Describe the impact of motivation and de-motivation
in driving the performance of an individual ;
• Explain the Team Working, Peer Pressure, and
Cultural Challenges that build the Safety Culture in
the aerospace MRO environment.
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Information processing
Introduction to
“Information processing model”
https://www.youtube.com/watch?v=pMMRE4Q2FGk
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Information processing
This section examines the
way the information
gathered by the senses is
processed by the brain.
An information
processing model
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Information processing
Sensory receptors
Physical stimuli are received via the sensory receptors (eyes, ears,
etc.)
• Echoic memory
auditory sensory memory
retained for up to two seconds.
• Iconic memory
visual sensory memory,
retained only for about 0.5 second.
• Haptic memory
Touch sensory memory
retained only for about 10 second
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Information processing
Cognition
• The standard information processing model has 3 major
components:
sensory memory,
working memory (i.e., short-term memory), and
long-term memory.
Iconic – 0.5s
Duration Echoic – 2.0s 10 – 30s Lifetime
Haptic – 10s
Information processing
• Information is passed from
the sensory memory into
short-term memory via the
process of attention
• Attention is a cognitive
process that allows us to
focus on particular
environmental stimuli.
• Perception is the process of
recognizing different stimuli.
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Information processing
Attention and perception
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Information processing
Perception
Decision making
Confirmation bias
Once we have formed a mental model of a situation, we often seek information
which will confirm this model and, not consciously, reject information which
suggests that this model is incorrect.
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Information processing
Perception illusions
Importance of context
Visual illusions
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Interactive session
Lecturer will play the 1st 40 seconds of the clip & pause to allow
students share their responses.
2) https://www.youtube.com/watch?v=ubNF9QNEQLA
Lecturer will play the 1st 51 seconds of the clip & pause to allow
students share their responses.
Information processing
Attention and perception shortcomings
• To avoid forgetting;
• Use manual
• Use temporary aide-memoires
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Information processing
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Memory
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Memory
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Memory
Ultra Short Term memory
• Sensory information storage
• Duration up to 2 sec
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Memory
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Interactive session
Let’s play a memory quiz game
https://www.youtube.com/watch?v=l5wNel08clA
How many logos did you get it right because you actually
pay attention to their details?
Do you always remember what your teacher says and
revise in class?
Situation Awareness
Situation awareness is the synthesis of an accurate and up-to-date
‘mental model’ of one’s environment and state, and the
ability to use this to make predictions of possible future states.
Situation Awareness
Situation awareness for the aircraft maintenance engineer can
be summarized as:
• the status of the system the engineer is working on;
• the relationship between the reported defect and the intended
rectification;
• the possible effect on this work on other systems;
• the effect of this work on that being done by others and the
effect of their work on this work.
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Situation Awareness
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Fear of heights
• it is very important that appropriate use is made of harnesses and
safety ropes.
• Avoid such task if it can affect safety
END 23
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Social Psychology
(Responsibilities, Individual
Performance, and Safety
Culture)
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Interactive session
‘Social Psychology’
Overview of the topic this week
https://www.youtube.com/watch?v=iCs1-HTZJxk
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Social Psychology
• This section draws together issues relating to the social context
in which the aircraft maintenance engineer works. This includes
the organisation in which he works and how responsibilities
may be delegated, motivation, and aspects of team working,
supervision and leadership.
• The various factors within a system in which Aircraft
Maintenance Engineer works can range from:
• knowledge, skills and abilities
• environment in which he works
• culture of the organisation for which he works
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Social Psychology
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Social Psychology
Responsibility: individual and group
• If someone is considered responsible, they are liable to be
called to account as being in charge or control of, or
answerable for something.
• responsibility should be spread across all those who play a part
in the activity.
Individual responsibility
Advantage:
• Will mostly do well for a given task
Disadvantage:
• overlook the importance of working together as a cohesive
team or group to achieve goals.
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Social Psychology
Group or team responsibility
Advantage:
• Ownership as a group. May involve cross checking others work
Disadvantage:
• Diffusion of responsibility. A notion of “someone else will do it”.
• May act against safety.
Intergroup conflict:
• rivalries may arise between this team and others.
• implications in terms of responsibility, with teams failing to share
responsibility between them.
Group polarisation
• tendency for groups to make decisions that are more extreme than the
individual members’ initial positions. This is known as risky shift
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Social Psychology
Social loafing
• tendency for some individuals to work less hard on a task when
they believe others are working on it.
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Social Psychology
Motivation and de-motivation
Motivation can be thought of as a basic human drive that arouses,
directs and sustains all human behaviour. Generally, we say a
person is motivated if he is taking action to achieve something.
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Social Psychology
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Social Psychology
Maslow’s hierarchy of needs
humans are driven by two different sets of motivational forces:
• those that ensure survival by satisfying basic physical and psychological
needs;
• those that help us to realize our full potential in life known as self-
actualization needs (fulfilling ambitions, etc.).
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Social Psychology
Social Psychology
Extrinsic vs. Intrinsic Motivation: Which Is Best?
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Social Psychology
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Social Psychology
Peer pressure
• Peer pressure is the actual or perceived pressure which an individual may feel,
to conform to what he believes that his peers or colleagues expect.
• Peer pressure thus falls within the area of conformity. Conformity is the tendency
to allow one’s opinions, attitudes, actions and even perceptions to be affected by
prevailing opinions, attitudes, actions and perceptions.
Susceptibility
View of individual can be affected by conformity or peer pressure which include:
• Culture
• Gender (men tend to conform less than women);
• self-esteem (a person with low self-esteem is likely to conform more);
• familiarity of the individual with the subject matter
• the expertise of the group members
• the relationship between the individual and group members
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Social Psychology
Culture issues
The culture of an organisation can be described as ‘the way we do
things here’. It is a group or company norm.
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Social Psychology
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Social Psychology
Safety culture
Social culture
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Social Psychology
Culture: a workable definition
Shared values (what is important) and beliefs (how things work)
that interact with an organisation’s structure and control systems to
produce behavioural norms (the way we do things around here).
Significant of Cultures:
• Defences, barriers and safeguards take many different form
• organisational culture has far reaching effects on defences (for
good or ills).
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Social Psychology
Engineering a safety culture
Safety culture = informed culture
• An informed culture means not forgetting to be afraid in the
absence of bad accidents.
• An informed culture means collecting data about incidents
and near misses.
• An informed culture is one in which those who manage the
system know where the ‘edge’ is without falling over it.
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Social Psychology
The blame cycle
Answer lies in two parts:
• fundamental attribution error – attributes to person’s character or
ability
• illusion of free will – People are assumed to be the least constrained
factor causing an accident.
Social Psychology
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Social Psychology
Engineering a just culture
Line should be drawn between acceptable and unacceptable actions,
between blameworthy and blameless behaviour.
• A ‘no blame’ culture is neither feasible nor desirable.
• Some unsafe acts deserve sanctions.
• A ‘just’ culture depends on:
− the trust of the workforce
− knowing the difference between acceptable and unacceptable
behaviour.
The law
The law identifies two kinds of actions: those that are merely negligent and
those that are reckless. The latter clearly deserve some kind of sanction,
even dismissal.
• Negligence: involves bringing about a bad consequence that a
‘reasonable and prudent person’ would have foreseen and avoided.
Actions do not need to be intended. Mainly an issue for civil law.
• Recklessness: involves taking a deliberate and unjustifiable risk. Mainly
an issue for criminal law. 45
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Social Psychology
The substitution test
After an unsafe act has been committed, the perpetrator’s peers are asked
whether or not it could have happened to them. We all recognise human
fallibility. We all know that we have made mistakes in the past. If the peers
say it could have happened to them, then the act is probably blameless.
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Social Psychology
Personality types
Accident prone
Accident proneness is associated with unstable extroverts.
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Social Psychology
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Social Psychology
Team working
Social Psychology
Important elements of team working
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Social Psychology
Management, supervision and leadership
Management, supervision and leadership are all skills that a team leader
requires
Characteristics of a leader
A leader in a given situation is a person whose ideas and actions influence
the thought and the behaviour of others.
Social Psychology
• Demonstrating by example;
• personal understanding of the activities and goals of the team
• establishes a good safety culture within a team through his attitude
and actions
• Maintaining the group;
• Encourage ‘team spirit’ where the team members support each
other and feel responsible for the work
• recognize and resolve disputes
• Fulfilling a management role.
• responsible for coordinating the activities of the team on a day-to-
day basis, which includes allocation of tasks and delegation of
duties.
End of Lesson 02 52
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Interactive session
https://www.youtube.com/watch?v=nGcbivj3wqg
Team Activities:
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Lesson 3
Social Psychology (Dirty
Dozen)
Aviation Legislation and Human Factors (E238)
Learning Outcomes
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LACK OF COMMUNICATION
This is simply the failure to exchange information. The training
should focus on not only how this comes to happen, but also what
safety net will prevent it. Very simply, in good communication, “the
mental pictures must match.”
• Safety Nets
• Use logbooks to communicate, to remove doubt.
• Discuss work to be done and what has been completed to
the one taking over from you.
• Never assume anything, always check.
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Safety Nets
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LACK OF KNOWLEDGE
With constantly changing technology, this contributor to an error is
more common than we think. Add to that the fact that the average
human only retains about 20 percent of what they learn, unless
they use it often. Training is one of the best safety nets we have to
help avoid human error.
Safety Nets
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Safety Nets
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Safety Nets
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Safety Nets
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Safety Nets
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Safety Nets
• Be sure the pressure isn’t self-induced.
• Communicate your concerns.
• Request for assistance.
• Just say No.
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Safety Nets
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Safety Nets
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Safety Nets
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Lesson 04
Factors Affecting
Performance
Aviation Legislation and Human Factors (E238)
Learning Outcomes
By end of the lesson, the students should be able to :
• Describe the effects on individuals from different physical
working environments
• Explain the effects of drugs, alcohol, caffeine, and medication on
individual performance
• Evaluate the impact of the seven (7) performance factors that
affect individuals performing the MRO activities
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Interactive Session
https://www.youtube.com/watch?v=FNsXpG4J8AQ
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Pre-employment disposition
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• Stress can be defined as any force, that when applied to a system, causes some
significant modification of its form, where forces can be physical, psychological or
due to social pressures.
• From a human viewpoint, stress results from the imposition of any demand or set
of demands which require us to react, adapt or behave in a particular manner in
order to cope with or satisfy them.
• From these we can get acute stress (typically intense but of short duration) and
chronic stress (frequent recurrence or of long duration) respectively.
• A stress problem can manifest itself by signs of;
• irritability,
• forgetfulness,
• sickness
• absence,
• mistakes, or
• alcohol or drug abuse
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Stress management
• Respond to stress;
• Defence
• Coping
• Exercise/sports
• Fresh air
• Diversions/hobbies.
• Relaxation therapy and meditation
• Sex
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Nature of task can depends on; The person and states depends on;
• Physical demands • Skills
• Mental demands • Experience
• Standard of performance required • Current health and fitness
• Time available to complete task • Emotional state
• Perceived control of the task
• Environmental factors
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Underload
• Under aroused
• Deterioration in
performance
• Increase in errors
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What is Sleep?
5 stages of sleep;
• 1st stage: Transitional phase between sleeping and waking. Easy to
wake someone up
• 2nd stage: Deeper level of sleep. Fairly easy to wake someone up.
• 3rd stage: Sleep is even deeper and the sleeper is now quite
unresponsive to external stimuli and so is difficult to wake
• 4th stage: deepest stage of sleep and it is very difficult to wake
someone up
• Rapid eye movement or REM sleep: even more difficult to awaken
than stage 4. It is therefore also known as paradoxical sleep.
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Effects of caffeine
• Caffeine is a stimulant. It can be considered as the
world’s most widely used psychoactive drug.
• Found in coffee, tea, cola drinks, chocolate, energy drinks
such as Red Bull.
• People often perceive the stimulating effects of
caffeine as beneficial for boosting energy and
alertness
• Some experience unpleasant side effects.
• Caffeinism refers to an overindulgence in caffeine
• Five or more cups of coffee (at least 500 milligrams) each day
• Mood changes, anxiety, and sleep disruption, insomnia,
irritability, headaches, ringing ears, dry mouth, increased
blood pressure, and digestive problems
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Interactive Session
Watch the video
https://www.youtube.com/watch?v=KzBMKQFYB3k
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Physical
Environment
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Physical Environment
Noise
• Noise can be thought of as any unwanted sound, especially if it is
loud, unpleasant and annoying.
• It is very important that aircraft maintenance engineers remain
aware of the extent of the noise around them. It is likely that some
form of hearing protection should be carried with them at all times
and, as a rule of thumb, used when remaining in an area where
normal speech cannot be heard clearly at two metres.
• It is important that noise does not impair their ability to
communicate, as this could obviously have a bearing on the
successful completion of the task (i.e. safety).
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Physical Environment
Fumes
• Fumes can cause problems for engineers mainly as a result of
inhalation, but they can also cause other problems, such as eye
irritation.
• May be exacerbated in aircraft maintenance engineering by the
confined spaces.
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Physical Environment
Illumination
• For work safety and efficiency, proper lighting is essential for the
eye to resolve fine detail.
• Poor lighting leads to mistakes in work tasks or can increase the
time required to do the work.
• Avoid direct or reflected glare as both glare are a distraction from
the task and may cause mistakes.
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Physical Environment
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Physical Environment
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Physical Environment
Motion and vibration
• Any sensation of unsteadiness may distract an engineer, as he may
concentrate more on keeping his balance than the task.
• it is vitally important that engineers use mobile access platforms properly
in order to avoid serious injury.
• Vibration in aircraft maintenance engineering is usually associated with
the use of rotating or percussive tools and ancillary equipment, such as
generators.
• The range between 50 to 150 Hz is most troublesome for the hand and
is associated with vibratory-induced white finger syndrome (VWF).
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Physical Environment
Aircraft maintenance
engineers often make use of
staging and mobile access
platforms to reach various
parts of an aircraft. As these
get higher, they tend to
become less stable.
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Physical Environment
Confined spaces
• Engineers should ideally work with a colleague who would assist
their ingress into and egress out of the confined space.
• Good illumination and ventilation within the confined space will
reduce any feelings of discomfort.
Working environment
It comprises the;
• Physical environment,
• Social environment;
• Tasks that need to be carried.
Each of these three components of the working environment
interact, for example:
• engineers are trained to perform various tasks;
• successful task execution requires a suitable physical
environment;
• an unsuitable or unpleasant physical environment is likely to be
de-motivating.
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Physical Environment
Physical environment include:
• workplace layout and the cleanliness and general
tidiness of the workplace (e.g. storage facilities for
tools, manuals and information, a means of checking
that all tools have been retrieved from the aircraft,
etc.);
• the proper provision and use of safety equipment and
signage (such as non-slip surfaces, safety harnesses,
etc.);
• the storage and use of toxic chemical and fluids (as
distinct from fumes) (e.g. avoiding confusion between
similar looking canisters and containers by clear
labelling or storage in different locations, etc.).
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Physical Environment
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Lesson 05
Communication &
Hazards in the Workplace
E238 Aviation Legislation and Human Factors
Learning Outcomes
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Communications
(Processes & Information,
Types, and Effective
Communications)
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Communications
Opening Activity
Activity 1
Verbal communication exercise
• All students in class is to get a sheet of letter size/A4 paper.
• Lecturer will select an object drawing for a student to describe to class.
• Each student will draw the object onto the A4 paper in 3 mins
• All Students are not allowed to ask questions.
• After 3 mins students will show their drawing and compare the drawing and see
how it looks like.
Activity 2
Non-Verbal communication
https://www.youtube.com/watch?v=0cIo0PkBs2c
Communications
Opening Activity
Activity 1
Reflection:
• Does the drawing looks different from the one drawn on the
whiteboard? What does this mean?
• Would the result could have been better if questions were allowed?
Activity 2
Reflection:
• How did he end up walking away with so much items?
• What could have caused this to happen?
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Communication
Within and between teams
Normally involve two person; Sender and Recipient. A response is always expected
and it constitutes a feedback.
A response can be a simple acknowledgement or a detailed reply. 6
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Communication
Form of Communication
• Verbal/spoken; e.g. a single word, a phrase or sentence, a grunt.
• Written/textual; e.g. printed words and/or numbers on paper or on a screen, hand
written notes.
• Non-verbal;
• Graphic; e.g. pictures, diagrams, hand drawn sketches, indications on a cockpit
instrument.
• Symbolic; e.g. ‘thumbs up’, wave of the hand, nod of the head.
• Body language; e.g. facial expressions, touch such as a pat on the back, posture.
Transactional analysis (TA)
Based on two concepts;
• 3 Parts or Ego states to our personality – Parents, Adults and Child.
• Communication(Transaction).
Child;
• Natural
Parents;
• Curious and Exploring, Little professor
• Nurturing
• Adaptive
• Controlling
Adults;
• A grown up rational person. 7
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Communication
Communication(Transaction)
• When two people communicate, each exchange is a transaction.
• Problem come when the transaction are unsuccessful.
Conflict
• When people are thinking in the same level, communication is easy.
• Problem arises when there is a cross transaction where people think
at a different level.
https://www.youtube.com/watch?v=3_dAkDsBQyk
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Communication
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Communication
The Freudian approach
• Understanding personality and communication.
Communication
Id
• Has no perception of reality.
• Seek to satisfy its needs through primary
process e.g. Baby crying when hungry.
Ego
• Aware of reality and hence operates via
the reality principle. It recognises
behaviour has its consequences.
• Uses secondary processes (perception,
recognition, judgment and memory) that
are developed during childhood.
• Controls higher mental processes such as
reasoning and problem-solving.
Superego
• Contains our values and social morals.
• Is a counterbalance to the id. 11
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Communication
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Communication
Communication channels
In Maintenance communication can be in a form of oral-speech; written documentation;
non-verbal (wordless) cues; and physical cues.
• Speech;
• Those conveying the message need to make sure the message has been understood, and
those receiving it must listen, confirm that they have received the message, and ask
questions if they have any doubts.
• Documentation;
• Communication via written material i.e. maintenance manuals and parts catalogues.
• Few opportunities to clarify or query the message once it is ‘sent’.
• Non verbal cues;
• Use where speech cannot be used, such as in noisy environments, or where people are
wearing hearing protection.
• Includes facial expression, tone of voice and body language.
• Physical cues;
• Placement of tools and parts and the location of ground servicing equipment, tags or lockout
devices, signing off a logbook entry, or referring to a maintenance manual.
• Can be an informal cues i.e. An open cowl, or the position of a work stand.
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Communication
Verbal and written communication
For a spoken or written message to be understood, the sender has to make sure that the
receiver:
• Is using the same channel of communication;
• Recognises and understands his language;
• Is able to make sense of the message’s meaning.
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Communication
What can we understand from these pictures?
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Communication
To extract meaning to message, the engineer has to;
• Understand the content of the message.
• This means that it has to be clear and unambiguous.
• The message must also be appropriate to the context of the workplace
and preferably be compatible with the receiver’s expectations.
• Where any ambiguity exists, the engineer must seek clarification.
Non-verbal communication
• Smiling during face to face communication.
• Sketches, nodding of the head; use in noisy environment.
Synchronous communication
• Both the sender and the receiver are present at the same time.
• Does not necessarily require the sender and the recipient to be face to
face, or in the same room, at the same time. A two-way telephone
conversation, or even and online chat, can be synchronous. 16
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Communication
Asynchronous communication
• Sender transmits the information to be communicated, but the recipient does not receive the
information immediately.
• E.g. written information (e.g. manual), email.
Explicit communication
• Refers to the things we say or write, often messages intended to influence the behaviour of
others. “Do this” and “Don’t do that” count as examples of explicit communication.
• They leave as little room as possible for interpretation or ambiguity.
• Explicit communication is intentional.
Implicit communication
• Refers to the things we do, individually or collectively, usually without regard to the messages
others receive.
• Such communication is often given off, much depends on the recipient or observer of the
message.
• Implicit communication may or may not be intentional.
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Communication
Applying this idea: We always need to be
concerned about the consistency between our
words and our actions. Remember that
actions do speak as loudly as words, as the
old axiom tells us.
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Communication
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Communication
Communication Errors
Errors by sender
• Partial message not sent - sender has a hidden agenda, and keeps partial
information to themselves.
• Incomplete or ambiguous message sent - sender uses inappropriate method
(message left on phone, face-to-face communication not used for
important/sensitive messages).
• Inconsistency between oral and non-verbal cues - sender’s attitude/body language
does not reinforce an urgent, safety-critical message.
Errors by sender and receiver
• Failure to reach clear understanding-shared meaning.
• Wrong mode used (e.g. oral message when documentation required, or email sent
assuming it would be read).
Errors by receiver
• Message not received.
• Message understood incorrectly.
• Message not clarified when necessary.
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Communication
Why does communication fail in aviation maintenance?
• Lack of assertiveness
It is direct and open, without being either aggressive or excessively polite.
• Passive listening
A receiver who does not repeat, (or paraphrase) the message cannot be sure that
they have completely understood it. E.g. Pizza Hut sales person reading back your
order.
• Expectancy errors
Our expectations set the context for communication and influence the messages we
receive. E.g. If you expect you are about to be told about an oil leak, but are told about
a fuel leak instead, you may unconsciously continue to think about an oil leak.
Interactive Session
Watch the Video:
https://www.youtube.com/watch?v=18AMnxnk8HQ
Team Activity:
Discuss in your teams and choose either:
1) Make a class presentation on the 3 different ways to improve communication in aviation
maintenance providing examples
or
2) Perform a 3 to 5 mins skit on 1 of the way to improve communication in aviation
maintenance
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Case Study
https://en.wikipedia.org/wiki/Continental_Express_Flight_2574
Youtube: https://www.youtube.com/watch?v=4f5TKSu9BZo
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Communication
Communication within teams
Individual aircraft maintenance engineers need to communicate:
• Before starting a task – to find out what to do;
• During a task – to discuss work in progress, ask colleagues questions, confirm actions
or intentions, or to ensure that others are informed of the maintenance state at any
particular time;
• At the end of a task – to report its completion and highlight any problems.
Spoken communication makes up a large proportion of day-to-day communication within
teams in aircraft maintenance. It relies both on clear transmission of the message (i.e.
not mumbled or obscured by background noise) and the ability of the recipient of the
message to hear it (i.e. active listening followed by accurate interpretation of the
message). Good communication within a team helps to maintain group cohesion.
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Communication
Communication between teams
It is the means by which one team passes on tasks to another team. This
usually occurs at shift handover. The information conveyed will include:
• Tasks that have been completed;
• Tasks in progress, their status, any problems encountered, etc.;
• Tasks to be carried out;
• General company and technical information.
Usually involved;
• Written report of task passed from one shift supervisor to another. E.g. (maintenance
cards, procedures, work orders, logs, etc.) and warning flags/placards provide a record
of work completed and work yet to be completed – in other words, they provide
traceability.
• Spoken details passed between supervisors and, where appropriate, individual
engineers. Preferably outgoing engineers brief incoming engineers.
• Information communicated at shift handover ensures good continuity.
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Communication
Shift handover
Concepts
Effective shift handover depends on three basic elements:
• The outgoing person’s ability to understand and communicate the important elements of the job or
task being passed over to the incoming person.
• The incoming person’s ability to understand and assimilate the information being provided by the
outgoing person.
• A formalised process for exchanging information between outgoing and incoming people and a
place for such exchanges to take place.
Communication
Barriers to effective communication at shift handover
• Key information can be lost if the message also contains irrelevant, unwanted
information
• The language we use in everyday life is inherently ambiguous.
Reduce ambiguity by:
• Carefully specifying the information to be communicated e.g. by specifying the
actual component, tooling or document;
• Facilitating two-way communication which permits clarification of any ambiguity
(e.g. do you mean the inboard or outboard wing flap?).
• Misunderstandings are a natural and inevitable feature of human communication.
Communication therefore has to be two-way to achieve full and accurate information
thus reducing misunderstanding.
• People and organisations frequently refer to communication as unproblematic,
implying that successful communication is easy and requires little effort. This leads to
over-confidence and complacency. Organisations need to expend effort to address
complacency by:
• emphasising the potential for miscommunication and its possible consequences;
• developing the communication skills of people who are involved in shift
handovers. 27
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Communication
Guidelines
Apply for operations that are manned on multiple shifts to allow for continuous 24-hour
maintenance.
• Shift handover meetings
• An important aspect related to individual shift handover is when it actually begins.
• Throughout their shift people should be thinking about, and recording, what
information should be included in their handover to the next person or shift.
• Walkthroughs
• The most effective way to communicate this information is for the affected incoming
and outgoing personnel to go over the task issues while examining the actual jobs
on the hangar floor or at the workplace.
• Task handover
• Handing over a task directly to another person – Face to face using verbal and
written communication.
• Handing over a task for somebody to complete at a later stage - Face-to-face
communication is not possible therefore total reliance has to be placed on written
communication, a single medium with no redundancy and opportunity to question
and test a true understanding by the person expected to finish the job.
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Communication
Scheduled tasks
• The paperwork normally associated with scheduled tasks are the task cards.
• Additional written information must be used to clearly identify the point of exit from the
task and what is required to complete the job and restore serviceability when there is a
deviation from task cards.
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Communication
Non-scheduled tasks
• Complex or lengthy non-scheduled tasks should always be broken down in to a
number of discrete steps using stage or process sheets.
• It is vital that time is taken by the person leaving the job to comprehensively record
what activities have taken place and what is required to complete the job.
Communication
Work logging and recording
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Communication
Keeping up-to-date, currency
Responsibility for maintaining currency lies with both the individual engineer
and the maintenance organisation for which he works.
Communication
Dissemination of information
• Good dissemination of information within an organisation forms part of
its safety culture.
• Part of engineers work planning should include checking that all
information relating to the task has been gathered and understood.
This includes checking to see if there is any information highlighting a
change associated with the task (e.g. the way something should be
done, the tools to be used, the components or parts involved).
• Communication is an active process whereby both the organisation
and engineer have to play their part.
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The health and safety policy might include statements applicable to the organisation
such as the need to:
• Carry out assessments of work including inspections to determine Health and Safety
risks;
• Provide safe working practices and procedures for plant, machinery, work equipment,
materials and substances;
• Inform employees and other persons including temporary workers of any risk;
• Provide suitable training and/or instruction to meet any health and safety risks;
• Develop and introduce practices and procedures to reduce risks to health and safety
including the provision of special protective devices and personal protective equipment;
• Provide for the welfare of employees;
• Discuss with and consult employee representatives on health and safety matters.
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The sign should also detail how to avoid or manage the risk;
• CAUTION signs are generally yellow and black.
• DANGER signs use red, black and white. 39
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In an aircraft maintenance organisation, the health and safety policy might include statements
applicable to engineers such as the need to:
• Take reasonable care of the health and safety of themselves and others who may be affected by
their acts or omissions at work;
• Co-operate with the maintenance organisation to ensure that statutory requirements concerning
health and safety at work are met;
• Work in accordance with any safety instruction and/or training received;
• Inform their supervisor or management of work situations that represent an immediate or potential
danger to health and safety at work and any shortcomings in protection arrangements;
• Not interfere intentionally or recklessly with, nor misuse, anything provided in the interests of health
and safety.
Individuals who display an anti authority attitude, are impulsive, or reckless are a danger in aircraft
maintenance.
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Propellers
Always avoid walking within the arc of an aircraft propeller.
Overhead hazards
Leading and trailing edges on the wing, protruding antennas, wing struts, temperature probes and
lowered flaps are just a few of the items which can cause a nasty bump on the head or worse.
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Interactive Session
Team Activity
Video: https://www.youtube.com/watch?v=slq1nAhZuqE
Watch the video above on Hazard Identification, Risk Assessment, and Risk
Control (HIRARC) also known as HIRA.
Based on the video, the lesson today, or further reading as required, in your
team you are to do as follows:
1) Select one activity that you will perform in the Classroom.
2) Perform HIRA on this activity and present it in Learning Phase 3.
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Human Error
(Types of Behaviours and
Errors & Violations)
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Interactive Session
‘Human Error’
Let’s watch the 2 videos below
and
Human Error
Introduction
The following quotation illustrates how aircraft
maintenance engineers play a key role in keeping
modern aircraft reliable: “Because civil aircraft are
designed to fly safely for unlimited time provided
defects are detected and repaired, safety becomes
a matter of detection and repair rather than one of
aircraft structure failure. In an ideal system, all
defects which could affect flight safety will have
been predicted in advance, located positively
before they become dangerous, and eliminated by
effective repair. In one sense, then, we have
changed the safety system from one of physical
defects in
aircraft to one of errors in complex human-centred
systems”.
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Human Error
Error models and theories
• Design- versus operator-induced errors
• A flaw in its original design may lead to operational safety being compromised.
• Flawed procedures put in place by airline, maintenance organisation or air traffic
control management may also lead to operational problems.
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Human Error
• Reversible versus irreversible errors
• Reversible errors can be recovered e.g. if a pilot miscalculates the fuel he should carry, he
may have to divert to a closer airfield.
• Irreversible errors cannot be recovered e.g. if a pilot if he accidentally dumps his fuel, he may
not have many options open to him.
• A well designed system or procedure like duplicate inspection should be done after critical
system on aircraft has been disturbed.
Human Error
Slips typically occur at the task execution stage, lapses at the storage (memory)
stage and mistakes at the planning stage.
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Human Error
Skill-rule and knowledge-based behaviours
• Skill-based behaviours
• Rely on stored routines or motor programmes that have been learned with practice
and may be executed without conscious thought.
• Skill-based errors
• Action slips - same as slips, i.e. an action not carried out as intended.
• Environmental capture. E.g. an engineer used to carrying out a certain
maintenance adjustment on an Airbus A300, may inadvertently carry out this
adjustment on the next A300 he works on, even if it is not required.
• Reversion - occur once a certain pattern of behaviour has been established,
primarily because it can be very difficult to abandon or unlearn it when it is no
longer appropriate.
• Rule-based behaviours
• Are those for which a routine or procedure has been learned. The components of a
rule based behaviour may comprise a set of discrete skills.
• Fairly robust and this is why the use of procedures and rules is emphasised in
aircraft maintenance. 55
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Human Error
• Rule based errors can arise from:
• Misapplication of good rules;
• Application of bad rules;
• Non-application of good rules (violations).
• Knowledge-based behaviours
• Are those for which no procedure has been established. These
require the [aircraft maintenance engineer] to evaluate information,
and then use his knowledge and experience to formulate a plan for
dealing with the situation.
• Knowledge-based mistakes
• Are more varied.
• They arise when people have to improvise in a novel situation.
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Human Error
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Human Error
Recognition failures
Human Error
Memory failures (forgetting)
There are three basic memory processes:
• Encoding – taking information into memory.
• Storage – keeping it there.
• Retrieval – calling information to mind when it is needed.
Input failures
1st kind of input failures - forgetting names. Due to failure of attention.
2nd kind of input failures – forgetting previous actions. Due to failure of
attention.
Human Error
Storage failures
Memory for intentions is called prospective memory, and it is particularly prone to
forgetting or side-tracking, so that the action is not carried out as intended.
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Human Error
Retrieval failures
• Fail to recall something you know you know - often a name, a word or a fact;
• Frequently, the memory search is blocked by some other word or name that you know to
be wrong, but which keeps coming to mind;
• ‘Tip-of-the-tongue’ states ended by further search, pop-ups (just comes to mind later) or
external prompts.
Attentional failures
• Attention is a limited resource.
• Direct it to one thing and it is withdrawn
from another (attentional capture).
• The attentional investment is necessary
to direct actions along their currently
intended pathways.
• Too much attention given to these
automatic runs of action can be highly
disruptive.
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Human Error
Attentional Failures
Human Error
Violations
Four types of violations
• Routine violations;
• Normal way of doing something’ within the person’s work group.
• They can become routine for a number of reasons: engineers may believe that
procedures may be over prescriptive and violate them to simplify a task (cutting
corners), to save time and effort.
• Situational violations;
• Due to the particular factors that exist at the time. Factors such as time pressure,
high workload, unworkable procedures, inadequate tooling, poor working
conditions.
• Optimising violations;
• Breaking the rules for ‘kicks’.
• The person just uses the opportunity to satisfy a personal need.
• Exceptional violations;
• Typified by particular tasks or operating circumstances that make violations
inevitable, no matter how well intentioned the engineer might be. 63
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Human Error
Violations
• Violations are deliberate acts.
• People weigh up the perceived risks against the perceived benefits.
• When the benefits exceed the possible costs they are likely to violate.
Human Error
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Human Error
Reasons for not following procedures
These are some the reasons given why workers for not following
procedures. These are universal reasons for not following procedures
and manuals. Any attempt at improving compliance must address
these problems;
• If followed to the letter, job wouldn’t get done;
• People are not aware that procedure exists;
• People prefer to rely on own skills and experience;
• People assume they know what is in the procedure.
Violation types
This is a breakdown of violation types:
• Corner-cutting violations (Routine violation);
• Thrill-seeking violations (Optimising violation);
• Violations to get job done (Situational violation).
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Human Error
Applying bad rules
Bad rules can become established as part of our normal behaviour for a number of
reasons:
• No one corrects us at the time;
• Applying the bad rule seems to get the job done;
• And most of the time, there are no bad consequences.
How violations differ from errors
Errors are unintended. Violations are deliberate(the act not the occasional bad
consequences).
The distinction between errors and violations depends upon the following factors:
• Intentionality:
• Error is unintentional while violations are. However they may not result occasionally in bad
consequences.
• Only saboteurs intend both the act and its bad consequences.
• Information versus motivation:
• Errors arise from informational problems and are generally corrected by improving the
information, either in the person’s head or in the workplace.
• Violations arise largely from motivational factors, from beliefs, attitudes, norms and from the
67
organisational culture at large.
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Human Error
Demographics:
• Men violate more than women and the young violate more than the old.
• The same does not apply to errors.
Errors due to individual practices and habits
• Often, a ‘good’ rule or principle is one that has been used successfully in
the past.
• Problems occur when the rule or principle is wrongly applied.
E.g. This may have been a factor in an A320 locked spoiler incident,
where subtle differences between the operation of the spoilers on the
A320 and those of the B767 (with which the engineers were more
familiar) meant that actions which would have been appropriate on
the B767 were inappropriate in the case of the A320.
• Engineers may pick up some ‘bad rules’, leading to bad habits during
their working life.
68
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Human Error
69
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Human Error
Errors associated with visual inspection
Two particular types of error :
• Type 1
• Error occurs when a good item is incorrectly identified as faulty.
• Not a safety concern per se except that it means that resources are
not being used most effectively.
• Time being wasted on further investigation of items which are not
genuine faults.
• Type 2
• Error occurs when a faulty item is missed.
• Safety concern if the fault (such as a crack) remains undetected, it
can have serious consequences.
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Q&A
71
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Lesson 06
Human Error (Swiss Cheese & SHEL)
E238 Aviation Legislation and Human Factors
Learning Outcomes
2
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3
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(7)
4
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Latent Conditions
• May lie dormant within the system for many years before they combine with active failures and
local triggers to create an accident opportunity.
• Can be identified and remedied before an adverse event occurs.
• May be introduced at the time an aircraft was designed or may be associated with a
management decision.
6
OFFICIAL (CLOSED) \ NON-SENSITIVE
7
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Interactive Session
Team activity:
Apply the model to the following the road accident scenario.
https://www.youtube.com/watch?v=Dlr_Jpk-8mQ
https://www.youtube.com/watch?v=lKbcsULIEO0
Present to the class using the Swiss Cheese model on how it could have been prevented.
8
OFFICIAL (CLOSED) \ NON-SENSITIVE
Human Error
Types of error in maintenance tasks
As aircraft maintenance engineers are human, errors in the
industry are inevitable.
9
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Human Error
Implications of errors (i.e., accidents)
In the worst cases, human errors in aviation maintenance can and do cause aircraft
accidents. However, as portrayed in Figure 27, accidents are the observable
manifestations of error. Like an iceberg which has most of its mass beneath the water line,
most errors do not result in actual accidents.
Errors that do not cause accidents but still cause problem are known as incidents.
10
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Human Error
• The engineer may detect his own error, or it may be picked up by colleagues, supervisors
or quality control. In these cases, the engineer involved should (it is hoped) learn from his
error and therefore (it is hoped) be less likely to make the same error again.
11
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Human Error
Avoiding and managing errors
Error management seeks to:
• Prevent errors from occurring.
• Eliminate or mitigate the bad effects of errors.
12
OFFICIAL (CLOSED) \ NON-SENSITIVE
Human Error
Error management: What do you aim for?
13
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Human Error
Comprehensive error management, however, prefers to focus most of its efforts on:
• Identifying and correcting error-prone tasks;
• Improving error-producing work situations;
• Identifying and correcting latent organisational conditions.
14
OFFICIAL (CLOSED) \ NON-SENSITIVE
Human Error
15
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Human Error
Changing the future means…
• Learning the right lessons from past incidents:
• Not ‘who’s to blame?’ but what were the task, workplace and organisational
factors that contributed to the incident?
• Identifying task, workplace and organisational problems that could combine to
cause some future incident or accident?
• Being proactive as well as reactive.
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• The maintenance error decision aid (MEDA) process offered by Boeing continues to
help operators of airplanes identify what causes maintenance errors and how to prevent
similar errors in the future. Because MEDA is a tool for investigating the factors that
contribute to an error, maintenance organizations can discover exactly what led to an
error and remedy those factors.
• By using MEDA, operators can avoid the rework, lost revenue, and potential safety
problems related to events caused by maintenance errors.
17
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MEDA
18
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• The SHEL model is named after the initial letters of its components [Software, Hardware,
Environment, Liveware (human)].
• The SHEL model is a conceptual model of human factors that clarifies the scope of aviation
human factors and assists in understanding the human factor relationships between aviation
system resources/environment (the flying subsystem) and the human component in the aviation
system (the human subsystem).
• Since liveware is at the centre of the model, all other aspects (software, hardware and
environment) must be designed or adapted to assist his performance and respect his
limitations.
• The SHEL model was first developed by Edwards in 1972 and later modified into a 'building block'
structure by Hawkins in 1984.
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L-S L-E
Liveware 20
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Examples of software
• e.g. maintenance procedures, maintenance manuals,
checklist layout, etc.
Examples of mismatch
• Insufficient / inappropriate procedures.
• Confusing or ambiguous symbols and checklists.
21
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Examples of hardware
• Example tools, test equipment, the physical structure of
aircraft, design of flight decks, positioning and operating
sense of controls and instruments, etc.
Examples of mismatch
• Poorly designed equipment.
• Badly located or coded instruments and control devices.
22
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Examples of mismatch
• Visual illusions during aircraft approach/landing at night time.
• Irregular work-sleep patterns.
23
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Examples of liveware
• That is the person or people at the centre of the model,
including maintenance engineers, supervisors, planners,
managers, etc.
Examples of mismatch
• Miscommunications.
• Imbalanced authority relationships.
24
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25
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26
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Team Presentation
Each team will present the assigned topics of CA2 (Powerpoint)
Other teams can pose questions to the presenting teams ( peer critique &
collaborative learning)