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    Abhijeet Ankush
    The document provides information on various raw materials including their typical composition, melting point, size range, and physical properties. It includes data on metal wires such as 18-5 stainless steel, 410 stainless steel, aluminum, and aluminum bronze. It also lists properties of powders composed of materials like alumina-titania, aluminum-graphite composite, chromium carbide, and tungsten carbide. Physical characteristics such as hardness, density, coating weight and bond strength are specified for the materials.

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    Raw Material

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    Abhijeet Ankush
    14 views14 pages
    The document provides information on various raw materials including their typical composition, melting point, size range, and physical properties. It includes data on metal wires such as 18-5 stainless steel, 410 stainless steel, aluminum, and aluminum bronze. It also lists properties of powders composed of materials like alumina-titania, aluminum-graphite composite, chromium carbide, and tungsten carbide. Physical characteristics such as hardness, density, coating weight and bond strength are specified for the materials.

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    The document provides information on various raw materials including their typical composition, melting point, size range, and physical properties. It includes data on metal wires such as 18-5 stainless steel, 410 stainless steel, aluminum, and aluminum bronze. It also lists properties of powders composed of materials like alumina-titania, aluminum-graphite composite, chromium carbide, and tungsten carbide. Physical characteristics such as hardness, density, coating weight and bond strength are specified for the materials.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    14 views14 pages

    Raw Material

    Uploaded by

    Abhijeet Ankush
    The document provides information on various raw materials including their typical composition, melting point, size range, and physical properties. It includes data on metal wires such as 18-5 stainless steel, 410 stainless steel, aluminum, and aluminum bronze. It also lists properties of powders composed of materials like alumina-titania, aluminum-graphite composite, chromium carbide, and tungsten carbide. Physical characteristics such as hardness, density, coating weight and bond strength are specified for the materials.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 14

    Material Characteristics

    Raw Material Raw Material Category Typical Composition Melting Point Wire Size

    Carbon 0.15%
    Phosphorous 0.06%
    Sulfur 0.03%
    Manganese 0.8.5%
    Nickel 5.0%
    Chromium 18%
    Silicon 1%
    Wire (Metalized) 18-5 Stainless Steel Wire Iron Balance 2600° F

    An alloyed wire of 85%


    zinc and 15%
    85-15 Zinc-Aluminum aluminum by weight 440° C 2.0 MM

    Carbon 0.35%
    Phosphorous 0.02%
    Sulfur 0.02%
    Manganese 0.35%
    Nickel 0.5%
    Chromium 13%
    Silicon 0.5%
    410 Stainless Steel Wire Iron Balance 2600° F Not Available
    99.5% (min)
    Aluminum Aluminum 1215°F

    Copper 90%
    Aluminum 9%
    Aluminum Bronze Iron 1% 1615-1900°F

    Antimony 7.5%
    Copper 3.5%
    Babbitt Tin Balance 695°F

    Molybdemum
    15%Chrome 15%
    Iron 5%
    Tungsten 4%
    Cobalt 2.5% max
    Manganese 1% max
    Carbon 0.01% max
    Vanadium 0.35% max
    Phosphorous 0.04%
    max
    Sulfur 0.03% max
    Si 0.08% max
    Hastelloy C Nickel BALANCE 2500°F
    Carbon 0.4%
    Phosphorous 0.03%
    Sulfur 0.03%
    Manganese 2%
    Nickel 4%
    Chromium 1.5%
    Molybdenum 1.5%
    Low Shrink Steel Iron Balance 2600°F

    Nickel 67%
    Carbon 0.25% max
    Sulphur Trace
    Iron 2% max
    Manganese 1.5% max
    Silicon 0.25% max
    Aluminum 0.10% max 2400°F
    Monel Copper 27%
    Nickel 80%
    Nickel-Aluminide Aluminum 20%

    Silicon 1.6%
    Chromium 29%
    Manganese 1.65%
    Boron 3.75
    Ultra-Hard Iron Balance 2200°F
    Zinc 99% Zinc 787°
    Physical Properties
    Deposite Efficiency Surface Finish: Ground (MCoating Macrohardness Density (g/cc)

    32 Rc 25-30 6.5

    70% Rb 73 4.97

    Not Available 32 RC 33 6.74

    Rh 55-60 2.3

    32 Rb82 7.06

    400-600 6.3

    32
    Excellent Rc22 6.78

    Rb 80-84 7.67

    Rc22 6

    6.7
    200-350 ra (as sprayed) Rh 46 6.36
    l Properties
    Coating Weight (lb/ft2/.001″) Coating Bond Strength (PSI) Thickness Limitation

    0.045 8500 0.040"

    0.0484 25.4 MPA 200-350 Ra

    0.045 40,000 High

    5,000 psi

    0.045 29,000 High

    0.3 1200 >0.200”

    0.045 High
    33,000

    0.04 4,310 High

    0.045 4,230

    0.0625 5,775
    Suitable For (Method) Suitable For (Component)
    corrosion-resistance characteristics, Monel provides protection for machine elements where the
    machine elements where the hardness is sufficient for steam valve components, shafts (propeller, tail, crank, etc.), pump plungers, sea
    crank, etc.), pump plungers, seal rings, hydraulic pumps
    Material Characteristics

    Raw Material Raw Material Category Typical Composition Typical Size Range

    Titanium Dioxide (13%) (-)270 mesh +15


    Aluminum Oxide microns-53 +15
    Powder Alumina-Titania (Balance) microns
    Powder Aluminum-Graphite Composite
    Powder Aluminum-Polyester
    Powder Chromium Carbide
    Powder Chromium Oxide
    Powder Chromium Oxide-Silica
    Powder Molybdenum-Nickel-Aluminum
    Powder Nano Alumina-Titania
    Powder Nickel-Iron-Aluminum
    Powder Premium Grade White Alumina
    Powder Titanium Dioxide
    Powder Tungsten Carbide
    Powder White Alumina
    Powder Zirconia, Titania, Yttria Composite
    teristics Physical P
    Texture as Sprayed Finish, ground
    Melting Point (Microinches aa) (microinches aa) Finish, Lapped (microinches aa)

    1840°C (3340°F)250-350 10 to 20 2–4


    Physical Properties

    Coating Macrohardness Density (g/cc) Coating Weight (lb/ft2/.001″) Coating Bond Strength (PSI)

    Rc63 3.5 0.018


    Suitable For (Method) Suitable For (Component)

    Thickness Limitation

    0.5mm – 0.63mm

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