QC5600 Users Manual
QC5600 Users Manual
QC5600 Users Manual
QC5600
Handheld Computer
User’s Guide
Copyright © 2014 Cummins Inc. All rights reserved. No part of
this documentation may be reproduced or transmitted in any form
or by any means or used to make any derivative work (such as
translation, transformation, or adaptation) without express written
consent from Cummins Inc.
Windows CE is a registered trademark of Microsoft.
Cummins Inc. reserves the right to revise this documentation and
to make changes in content from time to time without obligation
on the part of Cummins Inc. to provide notification of such
revision or changes.
Cummins Inc. makes no representations or warranties that the
documentation is free of errors. The documentation is provided on
an ‘as is’ basis.
1
DISCLAIMER
POWERSPEC CE AND QUICKCHECK CE
SOFTWARE, REFERRED TO HEREAFTER AS
COVERED CODE, IS PROVIDED UNDER THIS
LICENSE ON AN ''AS IS'' BASIS, WITHOUT
WARRANTY OF ANY KIND, EITHER EXPRESSED
OR IMPLIED, INCLUDING, WITHOUT LIMITATION,
WARRANTIES THAT THE COVERED CODE IS FREE
OF DEFECTS, MERCHANTABLE, FIT FOR A
PARTICULAR PURPOSE OR NON-INFRINGING.
LICENSEE BEARS THE ENTIRE RISK AS TO THE
QUALITY AND PERFORMANCE OF THE COVERED
CODE. SHOULD ANY COVERED CODE PROVE
INEFFECTIVE IN ANY RESPECT, LICENSEE SHALL
ASSUME THE COST OF ANY NECESSARY
SERVICING, REPAIR OR CORRECTION. THIS
DISCLAIMER OF WARRANTY CONSTITUTES AN
ESSENTIAL PART OF THIS LICENSE. NO USE OF
ANY COVERED CODE IS AUTHORIZED
HEREUNDER EXCEPT UNDER THIS DISCLAIMER.
LICENSEE AGREES NOT TO TRANSLATE, REVERSE
ASSEMBLE, REVERSE COMPILE, ADAPT,
TRANSLATE, ALTAR, MODIFY, OR CHANGE IN ANY
WAY THE LICENSED SOFTWARE OR ANY UPDATE
THERETO WITHOUT THE PRIOR WRITTEN
AUTHORIZATION OF CUMMINS. LICENSEE
AGREES THAT UNDER NO CIRCUMSTANCES
SHALL LICENSOR BE RESPONSIBLE FOR ANY
DAMAGES, WHETHER DIRECT, INCIDENTAL,
CONSEQUENTIAL, EXEMPLARY OR PUNITIVE,
STEMMING FROM LOSS OF USE, DATA, PROFITS
OR OTHER LOSSES RESULTING IN WHOLE OR IN
PART FROM LICENSEE’S INSTALLATION OR USE
OF THE COVERED CODE. BY ITS INSTALLATION
OF THE COVERED CODE, LICENSEE AFFIRMS ITS
1
ACCEPTANCE OF THE ABOVE DISCLAIMER AND
RELEASES LICENSOR, ITS SUBSIDIARIES AND ITS
AFFILIATES FROM ANY AND ALL CLAIMS FOR
DAMAGE STEMMING EITHER FROM LICENSEE’S
INSTALLATION OR USE OF THE COVERED CODE.
2
Table of Contents
Caution ......................................................................................... 7
Welcome ...................................................................................... 8
Introduction to QC5600 Handheld............................................... 9
Starting a QC5600 Application....................................................... 9
Introduction to Windows CE ..................................................... 10
Command Bar ............................................................................... 11
Popup Menus ................................................................................ 11
Stylus and Taps ............................................................................. 11
Control Panel ................................................................................ 12
About Your QC5600 Handheld ................................................. 13
Touch Screen ................................................................................ 13
Stylus ............................................................................................ 14
LED’s............................................................................................ 14
Display .......................................................................................... 15
Speaker ......................................................................................... 16
Keypad .......................................................................................... 17
Reset Button ................................................................................. 18
USB Connector ............................................................................. 19
Battery Charging ........................................................................... 20
Windows Mobile Device Center................................................... 20
PC Requirements .......................................................................... 20
Installing QC5600 PC Software................................................. 21
Register PowerSpec PC ................................................................ 21
Licensing the QC5600 handheld device ....................................... 22
Introduction to PowerSpec CE ................................................... 24
Activating POWERSPEC CE ........................................................... 24
Main Menu Screen ........................................................................ 24
3
Trip Screen ................................................................................... 26
Read/ Reset Faults ........................................................................ 27
Read Feature Settings ................................................................... 28
Direct Engine Edit ........................................................................ 30
Edit Feature Settings ..................................................................... 30
Edit Data Plate .............................................................................. 31
Transfer HotSpec Option .............................................................. 31
Browse Engine Reports ................................................................ 34
Configuration Options .................................................................. 35
About Screen ................................................................................ 36
POWERSPEC CE Basic Tutorial .................................................. 37
Installation .................................................................................... 40
Data............................................................................................... 40
Formats ......................................................................................... 40
Introduction to QUICKCHECK CE .............................................. 41
Activating QUICKCHECK CE ........................................................ 41
Equipment Screen ......................................................................... 41
QuickCheck Fault Screen ............................................................. 45
QuickCheck Monitor Screen ........................................................ 47
QuickCheck Trip Screen............................................................... 48
QuickCheck Menu Options .......................................................... 48
About Screen ................................................................................ 51
QuickCheck Configurator .......................................................... 52
Faults Selector .............................................................................. 53
QC Configurator Menu Options ................................................... 54
About Screen ................................................................................ 55
Parameter Identifier Description Screen ....................................... 55
QUICKCHECK CE Basic Tutorial ............................................... 57
4
QC CONFIGURATOR Basic Tutorial ........................................... 61
PowerSpec Conduit .................................................................... 62
Transfer Mechanism ..................................................................... 63
Data............................................................................................... 63
Location ........................................................................................ 63
Formats ......................................................................................... 63
System Specifications ................................................................ 67
Physical ......................................................................................... 67
Environmental............................................................................... 67
Hardware ...................................................................................... 67
Battery .......................................................................................... 68
Troubleshooting and Technical Support .................................... 68
Warranty .................................................................................... 69
Products Warranted ...................................................................... 69
Warranty ....................................................................................... 69
Return Policy ............................................................................. 70
Appendix A: Maintaining Your QC5600 Handheld .................. 71
Datalink Cable Storage ................................................................. 71
Care............................................................................................... 71
Windows Mobile Device Center Problems ................................... 74
How to Fix the QuickCheck drivers .......................................... 75
POWERSPEC CE Installation Problems ...................................... 77
POWERSPEC CE Application Problems...................................... 78
QUICKCHECK CE Installation Problems .................................... 80
QUICKCHECK CE Hardware Problems ...................................... 81
QUICKCHECK CE Application Problems ................................... 82
Appendix C: Fault Codes .......................................................... 84
SAE J1587* and J1939 Failure Mode Identifiers (FMI)**........... 85
5
Appendix D: Glossary............................................................... 87
Appendix E: Connector Pin-outs .............................................. 91
6
Caution
Do not attempt to service the QC5600 Handheld
yourself. Do not disassemble, modify, drop,
puncture, mutilate, solder, or alter the device.
Always follow the installation instructions closely.
The only servicable part of the QC5600 handheld
device is the battery. If the battery has reached it’s
end of life one may be ordered through your
nearest distrubutor. The battery part number is
4919734.
Do not expose the device to temperatures in excess
of 60º C (140º F). When heated to excessive
temperatures, battery cell could explode or vent,
posing a risk of fire. While a recharging battery will
normally feel warm to the touch, a damaged pack
may produce extreme heat or give off a burning
odor. Use only the specified charger to charge the
battery.
Before you clean your QC5600 Handheld, disconnect
the device from the vehicle, electrical outlet power,
or person computer. Clean your handheld device
with a soft cloth dampened with water. Do not use
liquid or aerosol cleaners. Do not use abrasive
cleansers or materials on the screen - they may
cause scratches.
7
Welcome
We thank you for purchasing a Cummins QC5600 Handheld
Computer for Automotive diesel engine applications. It is our
hope that this device will add value to your already valuable
Cummins engine by giving you the ability to read engine and
vehicle subsystem information quickly and conveniently. It is not
intended to replace the Cummins INSITE™ tool. It has limited
functionality compared to INSITE™, but offers the advantage of
being more portable, affordable, and convenient for basic engine
and vehicle subsystem data gathering.
The QUICKCHECK CE application communicates with the engine
ECM (electronic control module) component, as well as other
vehicle subsystem components that broadcast on the SAE J1939 or
J1587 datalink. The POWERSPEC CE application communicates
with an engine ECM on the SAE J1939 or J1587 datalink(s). The
POWERSPEC CE application is designed to work with late-model
Cummins automotive engines PowerSpec's full functionality is
available to support all Cummins 2013 On-Highway engine
products (ISX15, ISX12, ISL9, and ISB6.7), 2010 engine products
(ISX15, ISX12, ISL9, ISC8.3 and ISB6.7), 2007 products (ISX,
ISM, ISL, ISC, ISB), some of the Natural Gas products (ISL G and
ISX12 G) and earlier products. It also supports fault codes and trip
information on Euro 3/4.5/5, ISBe, N14+ and M11+ CELECT Plus
engines. Other functionality is not available for the Euro 3/4.5/5,
ISBe and Celect Plus engines.
8
Introduction to QC5600 Handheld
When you first power on the Cummins QC5600 Handheld
Computer, the QC5600 User Interface screen will be launched.
launched
9
Introduction to Windows CE
The QC5600 Handheld Computer is powered by Microsoft®
Windows® CE, an operating system designed for mobile
devices. Windows PC users will find a familiar look and feel to
the user interface of Windows CE-based devices.
Popup
Menus
Taskbar
10
Command Bar
Use the command bar (also referred to as the taskbar) at
the bottom of the screen to perform tasks within
applications. The command bar includes menu names,
functions, and the Input Panel icon, when needed. To see
the name of an icon, tap and hold the stylus on the icon. To
cancel the action, drag the stylus off the icon.
Popup Menus
Tap and hold an item to see a pop-up menu containing a list of
actions that can be performed. Pop-up menus allow quick and
easy access to the most common actions. When the menu
appears, tap the action to be performed. To cancel the menu,
tap anywhere on the screen outside the menu.
11
Control Panel
The Windows CE Control Panel can be used to configure and
customize the settings of the QC5600 Handheld Computer.
Use the Control Panel for such tasks as changing the speaker
volume, adjusting the display, or monitoring the battery level.
12
About Your QC5600 Handheld
This section will introduce some of the basic components of the
QC5600 Handheld Computer, including its display, memory,
and keypad.
Touch Screen
Use the touch screen to enter information into the device.
13
Stylus
Use the stylus to draw or tap on the touch screen. To remove
the stylus, pull it straight up and out of the holder. Make sure
to return the stylus to its holder when not in use.
LED’s
The orange LED indicates the status of the battery-charging
circuitry. The green LED indicates the status of the datalink.
14
Display
The QC5600 Handheld Computer contains a 4” LCD display
with a resolution of 480 x 800 pixels.
ls. The device is a color
LCD. The backlight of the LCD D can be shut off to preserve
power. Press and hold the Power key for approximately one
second to toggle the backlight on and off.
Display Properties can also be adjusted by going to the
Settings then Control Panel and opening the Display
Properties.
15
Speaker
The QC5600 Handheld Computer includes a front-facing
facing
speaker with a sound pressure level of 70 dB. Use the Volume
& Sounds by navigating to Settings then the Control Panel to
configure the speaker settings. Move the slider to select the
desired volume level.
vel. The sounds associated with different
system events can also be adjusted.
16
Keypad
17
The Power key can be used to generate shortcuts to various
QC5600 Handheld Computer functions. These shortcuts are
as follows:
Toggle Backlight. Press and hold the Power key for
approximately one second to toggle the backlight on and off.
Adjust Contrast. Press the Shift and Power keys briefly to
launch the Contrast Control Panel.
Reset Button
A reset may become necessary when the device no longer
responds to a tap or button press. For example, the device
may require a reset after the battery power drops below a
critical level.
This is comparable to restarting a Windows PC. It reboots
the operating system and preserves any saved data. To
perform a soft reset depress the down key while pressing
the reset button. Release the reset button, then release the
down arrow key
18
USB Connector
19
Battery Charging
The QC5600 Handheld Computer contains a removable
Lithium Ion soft-pack cell with built-in protection circuitry. It
has a battery life of approximately 14 hours (depending on
usage). Launch the Power Properties Control Panel to change
the settings which affect battery life. When connected to a PC
via the USB cable, the battery will recharge in eight hours. If
DC power is used, the battery will recharge in four hours.
The orange LED on the front of the unit will indicate when the
unit is charging.
PC Requirements
Windows Vista sp2, Windows 7 or Windows 8.
20
Installing QC5600 PC Software
To install your QC5600 PC Software, please follow the
instructions below:
DO NOT PLUG THE HANDHELD DEVICE INTO the
COMPUTER UNTIL the SOFTWARE INSTALLATION IS
COMPLETE.
Note: Licensing the QC5600 handheld device requires an Internet
connection, for traceability purposes. PowerSpec will remember
your licensed handheld devices, so you will only have to license
them once.
THE QUICKCHECK HANDHELD DEVICE IS NOW INTEGRATED
WITHIN POWERSPEC PC. POWERSPEC PC may be obtained from
our website at:
http://www.powerspec.cummins.com/site/home/download.ht
m
Find and run the latest installation file called:
PowerSpec_Installer_5.- 32Bit or PowerSpec_Installer_5.-
64Bit , depending on your computer operating system.
Follow the instructions on the screen
When the installation program has completed, please start the
application by navigating to
StartAll ProgramsCumminsPowerSpecPowerSpec 5.
After the PowerSpec PC installation is complete, you are ready
to synchronize the QC5600 device with the PC. Do this by
simply powering on your handheld device and connecting the
USB cable between the QC5600 device and the PC. This will
automatically start the Windows Mobile Device Center and
PowerSpec PC application, which will handle the
synchronization and possible updates of the QC5600 software.
Register PowerSpec PC
Complete the PowerSpec PC registration to receive updates and
notices regarding your PowerSpec software and QuickCheck
handheld device. The application will not activate until it is
registered.
21
Licensing the QC5600 handheld device
NOTE: Please contact your local Cummins distributor
with the PCID of the handheld and the following
personal information
First/Last Name
Email Address
Company Name
Zip Code
Phone Number
PCID (Located in PowerSpec CE “About” screen.
22
Click the
Obtain
button
23
Introduction to PowerSpec CE
The POWERSPEC CE application allows you to read and capture
select engine and subsystem data from your Cummins diesel-
diesel
powered vehicle. This data includes equipment identification
information, equipment configuration, fault information, current
operating parameters, and trip parameters.
Activating POWERSPEC CE
Once installation is complete, the POWERSPEC CE
application icon depicted at the right appearson the
application launcher. Tap the icon to launch the
POWERSPEC CE application.
Current
Screen Hot
Keys
Navigation
A single screen tap allows the user to easily select the desired
screen. This enables one to navigate to any other screen in a
convenient, intuitive fashion. Using the Up and Down arrow keys
will also navigate the main menu options.
Hot Keys
Hot keys allow the user to easily select the desired screen with a
key function. This enables one to navigate to any other screen in a
convenient, intuitive fashion. Selecting the numeric key value will
also change the viewing screens.
25
Exit Icon
This icon is used to exit the
POWERSPEC CE application.Tapping
this icon will display the “Are you
sure…”box shown in the figure to the
right. Clicking ‘Yes’will exit the
application. Clicking ‘No’ will return
the user to PowerSpec CE.
Trip Screen
The Trip screen is utilized to monitor
vehicle trip-related data, such as vehicle
distance, fuel consumed, and speed
settings. It also displays lifetime totals
of the engine and ECM. This is useful
for understanding the vehicle usage.
The units displayed can be converted to
the metric system by using the
Configuration Options. The trip data
may be saved in a report format using
the Reset Trip option. The trip data
‘must’ be reset in order for a trip report
to be created.
Reset Trip
If the
Engine
contain
sa
Reset
or
Master
passwo
rd, the
passwo
rd
26
must be entered before the trip data can be reset. The Reset
password can be pre-entered under the Configuration Menu
Engine
Info
Scroll Bar
Active
Faults
Reset
Faults Exit Icon
27
box provides more detailed information about the fault code. This
includes a description of the fault, the Parameter Identifier (PID),
Subsystem Identifier (SID), or Suspect Parameter Number (SPN),
the Failure Mode Identifier (FMI), and the fault occurrence count.
This information can be retrieved on current faults, as well as on
fault records that are stored on the handheld device. When finished
with the Fault Description information, exit this mode by tapping
the ‘Done’ button on the form.
Active-Inactive Faults
A fault can be either active, which indicates that the conditions
which trigger that fault are currently active, or it can be inactive,
which indicates that conditions have existed in the past to trigger
that fault code, but they no longer exist. Both active and inactive
types of faults can be monitored with the POWERSPEC CE
application. They are displayed in the Active or Inactive Faults
lists, respectively.
28
29
Direct Engine Edit
Select 'Direct Engine Edit' to have
POWERSPEC CE read and edit your
engine feature settings or Data Plate
information. and display a report. Tap
the Edit icon next to the parameter value
to open the Edit screen. If no changes
with to be made select 'Done' to close the
report. Unlike the other four options
above, POWERSPEC CE does not
generate a report for this operation.
30
Edit Data Plate
Select the 'Direct Engine Edit' icon, then the “+ Engine Info” to
have POWERSPEC CE modify your engine data plate information.
The Customer Name, Customer Location and Vehicle Unit
Number can be modified and written to the engine data plate. Then
select 'Ok' for POWERSPEC CE to write the changes to the data
plate engine. Unlike the other four options above, POWERSPEC CE
does not generate a report for this operation
Modifiable
fields Input
Keyboard
31
Register the QC5600 Handheld Computer
In the PC ID REGISTERATION FORM form, select the
Register PC ID button; enter a PC description (meaningful to you)
and the PC ID of each target (obtained from POWERSPEC CE’s
'About' menu on each QC5600 Handheld Computer).
32
Transfer HotSpec
Tap the ‘Transfer HotSpec’ option or
press the ‘5’ key on the QC5600
Handheld Computer. The files are
transferred to the Handheld and the list
is automatically update. If a newly
transferred HotSpec does not appear in
the Tranfer HotSpec window exit the
PowerSpec application and return to
the Transfer HotSpec option. This
allows the feature database to be
updated.
33
Browse Engine Reports
Browse Engine Reports is used to view data records that have been
stored on the handheld unit. For the POWERSPEC CE application,
the only information that is stored is Trip Information, Fault,
Feature Settings and Feature Settings Change Report. In order to
view previously saved Engine Reports, simply select File from the
main menu and select Browse Engine Reports. Records that are
saved on the handheld device remain there until they are deleted or
until they are synchronized to the PC, at which point they are no
longer available on the QC5600 Handheld Computer.
Equipment Pull
Down
Report
Categories
Equipment Pull-Down
The Equipment Pull-Down is used to classify records according to
the vehicles they were extracted from. The items on this list
correspond to the unique Vehicle Unit Number that was entered for
a particular vehicle. The engine serial number is displayed next to
the Vehicle Unit Number, for each of the vehicle engines in this
list will be unique.
Record List
The Record List will show all records saved for that vehicle.
Remember that, once the handheld devive is syncedto the PC,
these records are archived to the PC. The desired vehicle is
selected from the Equipment Pull-Down; select the desired record
by report type, sorted by extraction date.
34
Deleting Records
Records can be deleted by utilizing the delete icon or tapping the
word ‘Delete’ to the right of the record to be deleted. This will
erase the current record from memory. Once erased, this record
can be neither viewed nor transferred to the PC during a
synchronization process. Note that deleting records on your
handheld does not affect files already stored on your PC.
Configuration Options
The Configuration Options screen allows the user to select the Unit
of Measure, Pre-Enter Reset Password, and Datalink connections.
To change the Unit of Measure, select English or Metric by
tapping the desired radio button. Enter the Reset password by
tapping the ‘abc’ button next to the password text box and typing
the correct Reset password. Tap the ‘abc’ button again to close the
input keyboard. Tap OK to save and exit the screen. When you
open the POWERSPEC CE application, it will start in Auto Detect
mode and make a default connection to the J1939 datalink if it is
available, or it will select the J1708 datalink if the J1939 datalink
is not active. Select the appropriate datalink and press OK. The
application will be “forced” to use only the selected datalink
throughout the duration of its execution. This only changes the
datalink selection for this session. This selection will not be saved
once the POWERSPEC CE application is closed.
Unit of
Measure
Keyboard
Reset Password Input
Datalink
Selection
35
About Screen
The About screen displays information about the POWERSPEC CE
software such as the current version and build date. It also contains
the PC ID that must be used when creating a HotSpec. Activate the
About screen via the Help menu item and selecting ‘About’.
Software
Version PC ID
Number
Registration
Status
36
POWERSPEC CE Basic Tutorial
This section describes a typical data-gathering session. It begins
with collecting (scanning) the data, saving data, reviewing
previously collected data, then downloading the saved data to the
PC using the Windows Mobile Device Center and PowerSpec PC.
This tutorial assumes the following:
The handheld device will be connected to a vehicle that it has not
been previously connected to.
The user is familiar with handheld organizer standard operations.
The cables and handheld device have all been properly connected.
37
Fault Screen Next choose Fault Codes by
tapping the Fault Code or
pressing the ‘2’ on the keypad.
This screen shows current
engine faults and inactive
faults. Select Reset Faults to
remove any inactive faults
from the engine. If faults are
present, you will see them
listed in the Faults List box
located on the Fault screen.
Selecting any fault takes you
immediately to a pop-up that
displays more details about the
selected fault.
38
Deleting Records Previously stored data can be
deleted while Browsing
Engine Reports. Choose the
equipment from the pull-down
list and select either the
‘Delete’ icon or tap Delete on
the device screen. Deleting
the record will only remove
the currently viewed date/time
record from the record pull-
down list.
39
Installation
The installation of the POWERSPEC CE is described in the QC5600
Installation of PC software section.
Data
The conduit transfers five types of information from the handheld
organizer to the PC— engine information, trip, faults, feature
settings, and feature settings change reports. It creates and
maintains four “globally accessible” files, one for each type of
data. By default the files are placed in:
C:\ProgramData\Cummins\PowerSpec5\Reports\
The four reports are placed in a directory under the engine serial
number. The engine information is contained in the engInfo.xml
under the engine serial number directory.
An additional copy of the trip information is placed in:
C:\ProgramData\Cummins\Common\Reports
To be used by the PowerSpec PC software.
Upon a successful synchronization of POWERSPEC CE data, the
conduit instructs the handheld device to remove the downloaded
fault, trip, feature settings and feature settings change reports from
the handheld organizer, freeing disk space for future downloads or
other application data. As a result, all fault, trip, and equipment
data older than the last synchronization is not available to be
examined on the handheld device—only on the PC.
Formats
The conduit writes in spreadsheet-compatible XML file format.
Each entry or record is a single line with multiple fields. This
allows files to be easily imported into a program such as Microsoft
Excel for further analysis.
40
Introduction to QUICKCHECK CE
The QUICKCHECK CE application in conjunction with the QC
CONFIGURATOR program, allows you to read and capture
select engine and subsystem data from your diesel-powered
vehicle. This data includes equipment identification
information, equipment configuration, fault information,
current operating parameters, and trip parameters.
With QUICKCHECK CE, you can:
Read and store engine configuration information
Read and store both active and inactive engine and
subsystem faults
Monitor engine and subsystem operating parameters,
such as engine rpm, coolant temperature, and
transmission output shaft speed readings
Read engine trip data, such as idle parameters and
vehicle distance
Clear Inactive faults from the ECM.
Activating QUICKCHECK CE
The QUICKCHECK CE application icon depicted
at the right appears on the application launcher.
Tap the icon to launch the QUICKCHECK CE
application.
Equipment Screen
Once the QUICKCHECK CE icon is tapped, the Equipment
screen appears. This screen, along with the Monitor and Trip
screens described later, is considered to be a data display
screen. Each data display screen contains a connection status
display, an exit icon and a menu. This allows certain
information and functionality to be available in multiple
places in the application. This section serves to document the
repeated information for all screens. A fourth screen, the
Fault screen, is discussed later. The Equipment screen
contains several screen objects—each pointed out in the
picture below and described in the paragraphs that follow.
41
Exit Icon
Menu Icon
Current
Screen
Engine
Information
Connection
Status
Current Screen
This label is an indicator of the currently active screen: Equipment,
Fault, Monitor, or Trip. It changes as the Navigation Tabs are used
to change between screens.
Navigation Tabs
Navigation Icons are available on all QUICKCHECK CE screens.
These allow the user to easily select the desired screen with a
single screen tap. This enables one to navigate to any other screen
in a convenient, intuitive fashion. Using the Left and Right arrow
keys will also change the viewing screens.
Engine Information
The Equipment screen displays information about the engine and
its configuration. If QUICKCHECK CE has been configured by QC
CONFIGURATOR to read another vehicle subsystem’s faults,
component identification information for this subsystem is
displayed at the bottom of the screen. Equipment information
uniquely identifies a vehicle and can be used to distinguish one set
42
of data from another. With the exception of Total Engine Hours
(which is found underneath the Software ID on the equipment list),
all data on this screen is static and should remain the same each
time the vehicle is connected to QUICKCHECK CE. When more
data parameters for a screen are available than can fit on the
display, a scroll bar appears, which the user can utilize to move the
display list up and down (alternatively, the Up and Down arrows
on the handheld device can be used to scroll up and down the list).
Equipment ID
The Equipment ID is a unique item in that it is a label that is
established by the user and will be associated with subsequent
connections to that vehicle, as well as being used to identify that
vehicle’s data. Once the Equipment ID is established for a
particular vehicle, it will automatically be retrieved on subsequent
connections to that vehicle. This feature allows the user to connect
and save data from multiple vehicles. In order to establish an
Equipment ID, the user must first connect to the desired vehicle. If
an Equipment ID has already been defined, it will appear in the
Equipment ID field; otherwise that field will be blank. In order to
set or modify that field, simply tap the stylus on the field and an
entry box will appear on the screen (as shown in the Figure on the
right). The user may then utilize the Input Panel keyboard to edit
the field. When finished, simply tap anywhere or use the exit
button to close the Equipment ID box. A save must be performed
the first time an Equipment ID is entered for a new vehicle so that
it can be retrieved in future connections.
43
Zoom Box
Some data plate fields may contain
strings of information that will not fit
in the allocated display area. For
these fields, an expanded display
zoom box allows you to view the
entire field. To activate the zoom
box, simply tap the stylus on the
field. Alternatively you may use the
Up and Down arrows to highlight
individual rows (as VIN is in the
figure shown to the right) and then
press the Enter key to activate the
zoom box. If it is supported for that
row, the box will automatically
appear. Tap the Exit icon to close it.
Connection Status
This message field contains information about either the
connection status or the data-saving status. Messages such as
J1939, J1587, No Adapter, Communicating, Datalink Down! and
Saving are phrases displayed in this area of the screen. When
using QUICKCHECK CE, glance at this portion of the screen for an
idea of the current overall status of the application.
44
Exit Icon
The Exit icon at the top of the screen
is used to close the QUICKCHECK CE
application. Tapping this icon will
display the “Are you sure…” box
shown in the figure to the right.
Clicking ‘Yes’ will exit the
application. Clicking ‘No’ will return
the user to QUICKCHECK CE.
Active
Fault List
45
Faults Subsystem Selection
Tapping the Fault Subsystem will expand
to show all of the available subsystems
from which faults may be read.
46
Active-Inactive Faults
A fault can be either active, which indicates that the conditions
which trigger that fault are currently active, or it can be inactive,
which indicates that conditions have existed in the past to trigger
that fault code, but they no longer exist. Both active and inactive
types of faults can be monitored with the QUICKCHECK CE
application. They are displayed in the Active or Inactive Faults
lists respectively.
47
QuickCheck Trip Screen
The Trip screen is utilized to monitor vehicle
trip-related data, such as vehicle distance,
fuel consumed, and speed settings. This is
useful for understanding the vehicle usage.
The units displayed can be converted to the
metric system tapping the Menu Icon at
the top of the screen, then selecting Unit of
Measure
Menu Icon
Open File
Open File displays the list of the
Configuration files that have been saved
from the QC Configurator.The QC5600
has the ability to save 15 different
configurations.
48
Save Data Record
Save Data Records saves the data of the currently connected
vehicle. The Equipment, Fault and Trip screen will be saved and
available using the Review Mode.
Delete Equipment
In order to Delete a vehicle, select the Review Mode from the
Menu, then select the desired vehicles Engine Serial Number from
the drop down list and select Delete Equipment from the Menu
Option. Select “Yes: on the Delete Equipment message box.
Review
Mode
Screen tabs
Vehicle list by
Engine Serial Record
number List
Delete Record
In order to Delete a vehicle, select the Review Mode from the
Menu Options, then select the desired vehicles Engine Serial
Number from the drop down list, selected the desired record and
select Delete Record from the Menu Option. Select “Yes”: on the
Delete Record message box.
Exit
This menu item closes the Menu.
49
Live Mode
When selecting Live mode, the QuickCheck CE application is
actively connected to an Electronic Control Module(ECM). The
screen will display four tabs; Equipment, Fault, Monitor and Trip.
Review Mode
Review mode is used to view data records that have been stored on
the handheld unit. For the QUICKCHECK CE application, the only
information that is stored is equipment, fault, and trip information.
In order to enter Review mode, simply use and select Review
under the Menu.. The Connection Status display is replaced with a
pair of record selection controls. These controls are used to
retrieve the desired record from storage on the handheld device.
Records that are saved on the handheld device remain there until
they are deleted or until they are synced
ed to a PC, at which point
they are no longer available on the handheld device. a PC, at which
point they are no longer available on the handheld device.
Equipment Pull-Down
The Equipment Pull-DownDown is used to classify records
according to the vehicles they were extracted from. The
items on this list correspond to the unique Equipment ID
that was entered for a particular vehicle. That is, the
serial number for each of the vehicle engines in this list
will be unique.
Record
Pull-
Down
50
Record Pull-Down
The Record Pull-Down will show all records saved for that
vehicle. Remember that, once the QC5600 handheld device is
synchronized, these records are archived to the PC. Once the
desired vehicle is selected from the Equipment Pull-Down, use the
Record Pull-Down to load the desired record, identified by date
and time. The dataplate associated with that vehicle and the fault
information associated with that record can then be reviewed.
Monitor parameters and the subsystem dataplate are not stored and
are displayed as Unavailable. This is due to the fact that the record
is a single sample, which is typically not useful for analysis. Units
Selector
The Units selector has two options: English or Metric. Tapping
this pull-down list allows changing the units that are displayed by
QUICKCHECK CE for ALL parameters.
About Screen
The About screen displays information about the QUICKCHECK CE
software such as the current version and build date. It also
contains information about the built-in INLINE 4 datalink adapter,
such as the adapter firmware version and supported protocols. The
About screen can be viewed by selecting the Menu icon and
selecting ‘About’.
Software Version
Number
Software
Build Date
51
QuickCheck Configurator
The QC CONFIGURATOR is launched from the QUICKCHECK CE
Menu icon . The Display screen contains several screen objects,
each pointed out in the picture below and described in the
paragraphs that follow.
Exit
Menu Icon
Subsystem
Screens
Parameter
List Scroll Bar
Parameter List
The parameter list table has a much larger set of parameters to
choose from than the subset of base parameters that are available
with the stand-alone QUICKCHECK CE application. The parameter
list does NOT contain all of the available SAE parameters on the
J1587 or J1939 datalinks. The parameter list has two columns.
The left column has checkboxes, which are used to select or
deselect a parameter; located in the right column are the parameter
names. Changing a parameter's subsystem source address and
viewing a detailed parameter description are possible by tapping
the row of the desired parameter, as described later. Note that a
maximum of 35 QC Configurator parameters can be configured to
be displayed on the QUICKCHECK CE Monitor screen.
Subsystem Screens
The subsystem screens can be navigated through by use of the four
tabs located near the top of the screen, labeled: Engine, Trans.,
Brakes, and Vehicle. Each tab has associated with it a number of
52
parameters that pertain to that label. For example, parameters
associated with a transmission will be found on the Trans. screen.
Open File
Configurator subsystem files can be accessed
without leaving the QUICKCHECK CE
application. Using the Menu icon, and
selecting Open File Records will display the
Configurator subsystem files.
Parameter List
The parameter list table has a much larger set of parameters to
choose from than the subset of base parameters that are available
with the stand-alone QUICKCHECK CE application. The parameter
list does NOT contain all of the available SAE parameters on the
J1587 or J1939 datalinks. The parameter list has two columns.
The left column has checkboxes, which are used to select or
deselect a parameter; located in the right column are the parameter
names. Changing a parameter's subsystem source address and
viewing a detailed parameter description are possible by tapping
the row of the desired parameter, as described later. Note that a
maximum of 35 QC Configurator parameters can be configured to
be displayed on the QUICKCHECK CE Monitor screen.
Faults Selector
The Faults selector controls the faults displayed on the
QUICKCHECK CE Fault Screen. The Default list configuration is
set to view the faults from Engine #1. In order to view the faults
from a different subsystem, such as a Transmission or Brakes, tap
the Faults selector pull-down list to select that subsystem. Note
that component ID information (i.e., Make, Model, and Serial No.)
will also appear at the bottom of the QUICKCHECK CE Equipment
screen when selecting a subsystem other than Engine #1 to read
faults (Engine #1 component ID information always appears near
the top of the QUICKCHECK CE Equipment screen).
Subsystem Screens
The subsystem screens can be navigated through by use of the four
tabs located near the top of the screen, labeled: Engine, Trans.,
53
Brakes, and Vehicle. Each tab has associated with it a number of
parameters that pertain to that label. For example, parameters
associated with a transmission will be found on the Trans. screen.
Save List
If a modified Default list is currently open, then selecting
Save List will prompt a pop-up box to be displayed ‘Save
As’ a new file name. If the new configuration had already
been saved under a user-defined name, then the old
configuration is overwritten with the new changes for that
file. QuickCheck Configurator has the ability to save 15
different configurations.
Save List As
This menu item saves the current configuration with a
different file name.
Delete
This menu item removes a configuration from the
handheld device.
Exit
This menu item exits the program without saving any
changes.
54
About Screen
The About screen displays the QC CONFIGURATOR current
software version. Activate the About screen via the Menu icon
and selecting ‘About’.
Configuration
File Name
SAE Standard
J1587 Description
Parameter
Number
Subsystem
List
55
This pop-up contains subsystems with parameters that may be
broadcast1. In order to change the subsystem source of a
parameter, tap the Subsystem pop-up list, select the desired
subsystem, and save any changes you have made to update the
QuickCheck CE databases with the new configuration. The
application will read from the selected subsystems for each
parameter configured on either datalink.
Note that the combination of the faults subsystem and parameter
subsystems you can configure with the QC Configurator program
is limited to a maximum of 3. If you select more subsystems than
that for a configuration, you must remove one or more subsystems
from your configuration; otherwise, QuickCheck CE will not
properly read some of the messages you have just tried to
configure it to read.
Note: When QC CONFIGURATOR is closed, QUICKCHECK CE is
automatically updated with the new set of parameters selected
from QC CONFIGURATOR.
1
A parameter may not be broadcast from every subsystem listed.
Even the more common engine or vehicle subsystem parameters
may be supported on some subsystem makes and models, but not
on others.
56
QUICKCHECK CE Basic Tutorial
This section describes a typical data-gathering session. It begins
with collecting (scanning) the data, saving data, reviewing
previously collected data, then downloading the saved data to the
PC using the Windows Mobile Device synchronization process,
and finally how to remove QUICKCHECK CE stored data from the
handheld.
This tutorial assumes the following:
The handheld device will be connected to a vehicle that it has not
been previously connected to.
The user is familiar with handheld device standard operations.
The QUICKCHECK CE cables, adapter, and handheld device have
all been properly connected.
57
Step3: When a successful connection is established,
QUICKCHECK CE displays the status “J1939” or
Equipment 2
“J1587.” If the vehicle is communicating with
ID QUICKCHECK CE, the fields on the Equipment
screen are filled in as information is scanned,
but the Equipment ID field is blank. This field
is populated by the user the first time a vehicle
is scanned. Touch to the right of the
Equipment ID label to enter the desired text.
Using standard Input Panel text methods enter a
name or label that is logical, user friendly, and
easy to remember.
You should still be looking at the Equipment
screen where the engine Make, Model, and
Serial No are listed, along with the VIN,
Software ID, and Total Eng Hrs (engine
hours). If the QC CONFIGURATOR program was
used to configure QUICKCHECK CE to read
subsystem faults or display the Rated Eng Pwr
(engine power) parameter, not all fields will be
visible on the screen at the same time, but they
can be seen by scrolling down through the list.
If a field is displayed as Initial, Unavailable, or
Disconnected after 30 seconds, QUICKCHECK
CE i indicating that this particular piece of
information has not been received on the
datalink or the built-in INLINE 4 may not be
connected correctly. Check your connections to
be sure that this is not the problem.
2
The vehicle's key switch must be in the ON position.
58
Step 4: Next choose Monitor by tapping the Monitor
tab. This screen shows current engine (or
Monitor Screen
subsystem) operating information (sensor
information such as engine speed, coolant
temperature, and oil pressure) in real time, as
they are broadcast. Parameters that are not
supported by a particular ECM version
typically are displayed as ‘Unavailable’ all the
time.
Step 5: Choose the Trip screen (tap the ‘Trip’ tab) and
vehicle trip information will be displayed (for
Trip Screen
example, Maximum Road Speed, Total Fuel
Used, etc.).
3
Step 6: If faults are present, you will see them listed in
Fault Screen the Faults List box located on the Fault screen.
Selecting any fault takes you immediately to a
pop-up that displays more details about the
selected fault.
You can switch between the Equipment, Fault,
Monitor, and Trip screens at any time.
Note: The Equipment screen contains mostly
non-changing information, while the other
screens are continuously updated.
3
The faults shown depend on the setting (Active or Inactive) of the
fault pull-down.
59
Step 7: At this time, tap the icon then Save Data
.
Saving Record menu item Doing this will initiate the
data-saving mechanism of QUICKCHECK CE.
Data The application saves the current values for the
equipment and fault information. This
information is time-stamped and can be viewed
later, even when QUICKCHECK CE is not
connected to the engine.
61
Exiting Program After the "Saving…Please
Wait" message is gone, you
can quit the program, either
by tapping Exit option in
the Menu Options or tapping
the Exit Icon key in the left
area of your QC5600
handheld display to exit the
program. When you
subsequently bring up the
QUICKCHECK CE
application, it will be
configured with the changes
you just saved using the QC
CONFIGURATOR.
PowerSpec Conduit
The PowerSpec Conduit is part of the PowerSpec PC application
that is handling synchronization between the PC and the QC5600
handheld device. It is automatically started once the device is
connected to the PC using the USB cable.
Cummins SyncReport handles the following:
• Checks the device operating system version and
makes an update if needed.
• Check the version of the POWERSPEC CE and
QUICKCHECK CE and updates to the same version
the PC has installed.
• Moved all reports from the device stores them
under the PC folders:
• Adjust the date and time of the device to be same
as the PC
• Moves all HotSpecs from PC the matches the device
PCID to the device.
62
o QUICKCHECK CE reports are copied to:
C:\ProgramData\Cummins\Common\Quick
Check\Reports\
o POWERSPEC CE reports are copied to:
C:\ProgramData\Cummins\PowerSpec5\reports
Transfer Mechanism
When the QC5600 Handheld Computer is connected to the PC
(using the USB cable), synchronization is executed and data is
transferred from the handheld device to the PC.
Data
QUICKCHECK CE stores information in the form of an XML file.
Each XML file is named after the Serial Number of the Engine
(ex., 034535986.xml). If the file already exists on the PC, then the
new information is appended to the existing XML file. A new
time stamp tag is created in the XML file and information (Trip
and Faults) is added under this tag.
Upon a successful synchronization of QUICKCHECK CE data, the
conduit instructs the QC5600 handheld device to remove the
downloaded records from the handheld device, freeing memory
for future downloads or other application data. As a result, all fault
and trip data older than the last synchronization is not available to
be examined on the handheld device – only on the PC.
Location
The location of the Reports output files is as follows:
C:\ProgramData\Cummins\Common\QuickCheck\Reports
Formats
The PowerSpec conduit outputs files in XML format. All information is
saved in a tagged format. The root tag contains the Engine information,
which is common to all other data contained within that file. Fault and
63
Trip information is saved under a Time Stamp tag. The format is shown
below:
Engine Description
Information Tag
Name
64
Faults
Faults Description
Information Tag
Name
Trip
Trip Information Description
Tag Name
65
Trip Information Description
Tag Name
66
System Specifications
Physical
Length: 7.71 in. (196 mm)
Weight: 16 oz.
Environmental
Operating -10° to 50° C (14° to 122° F)
Temperature:
Hardware
Processor: Samsung ARM, S3C2410, 203 MHz
RAM: 64 MB SDRAM
67
Battery
The QC5600 Handheld Computer uses a specially designed
Lithium-Ion battery pack. Proper care and usage of the battery
pack will allow it to hold a charge longer and lengthen its overall
life. The battery life varies in each pack according to storage,
operating conditions and environment.
The battery life is limited and its capacity drops little by little with
use and with time. If the remaining battery time is considerably
shortened, the probable cause is that the battery pack is reaching
the end of its life.
68
Warranty
Products Warranted
This warranty applies to New QC5600 Handheld Computers, sold
by Cummins Inc. (hereinafter ‘Cummins’) and delivered to the first
user on or after January 1, 2007.
Warranty
Cummins Inc. warrants to the original purchaser (“Customer”) that
this product (Hardware) will be free from defects in workmanship
and materials, under normal use, for ninety (90) days from the date
of original purchase from Cummins Inc. or its authorized retailer.
If this product does not operate as warranted above during the
applicable warranty period, Cummins Inc. may, at its option and
expense, replace the defective product or part, or, if neither
replacement nor repair is reasonably available, refund the customer
the purchase price of the defective product or part. Proof of date of
original purchase will be required. Replacement products or parts
may be new or reconditioned. Cummins Inc. will warrant replaced
or repaired products or parts and hardware upgrades to which
Customer is entitled by agreement between Customer and
Cummins Inc. for a period of thirty (30) days from shipment of
such product, part, or upgrade or through the end of the original
warranty, whichever is longer. All products or parts that are
replaced become the property of Cummins Inc. Cummins Inc.
shall not be liable under this warranty if its testing and examination
disclose that the alleged defect in the product does not exist or was
caused by Customer’s or any third person’s misuse, neglect,
improper installation or testing, unauthorized attempts to repair or
modify, or any other cause beyond the range of the intended use.
This warranty is made to the first Owner in the chain of
distribution, and Coverage continues until the end of the period of
coverage.
69
Return Policy
All returned merchandise must be in saleable condition with
manufacture’s original packaging. Cummins Inc. and its
authorized retailer will accept returns within (30) days of your
original receipt. Proof of date of original purchase will be
required. All returns must be submitted to the point of purchase.
No refund will be granted on items that have been installed, used,
modified or that are not in saleable condition in their original
packaging.
70
Appendix A: Maintaining Your QC5600
Handheld
Care
Treat the datalink adapter with care, just as you would do with any
other handheld organizer. Even though the QuickCheck 5600 is a
rugged device (subject to temperature extremes and moisture) the
screen is still susceptible to damage if not properly cared for.
71
Appendix B: Frequently Asked Questions
Before contacting your local Cummins distributor for support,
please experiment a bit to reproduce and isolate the problem. If
you find it necessary to contact your distributor, please be ready to
provide the following information:
• The version of the Windows operating system you are
using on your PC
• The actual error message or state that you are
experiencing
72
To find Windows Mobile Device Center Version information on
the PC:
• Click the icon in the Windows system tray on the bottom
right side of your computer screen in the Taskbar
• Click Windows Mobile Device Center
• Click Help then About
73
Windows Mobile Device Center Problems
I tried to do a synchroniztion Verify that the Windows
operation, but it did not Mobile Device Center is
complete successfully. running. If the Windows
Mobile Device Center is
running, exit and restart it.
Make sure the USB cable is
connected securely.
Review the QC5600
Handbook, including its
Frequently Asked Questions.
Verify that the QC5600
Handheld Computer is turned
on and the USB connections
are secure on the device and
the PC.
Verify that PowerSpec PC is
running if not unplug the
handheld device from the PC
and start PowerSpec PC, then
plug the QC5600 back into
the PC.
74
How to Fix the QuickCheck drivers
If the QC5600 will not
connect to the PC,
navigate to the Control
Panel then Device
Manager. Expand the
Device manager. The
handheld device may
appear under “Other
Devices when not
properly installed, Right
Click the USB Serial icon
in the Device Manager and select “Update Driver Software”
75
Scroll down to you see
Microsoft then select
Microsoft USB SYNC
Microsoft Corporation. Select
“Next”
76
POWERSPEC CE Installation Problems
I’m having problems installing my Review the Windows Mobile
Device Center Problems
Desktop organizer software.
section, including its
Frequently Asked Questions.
77
POWERSPEC CE Hardware Problems
78
application.
79
QUICKCHECK CE Installation Problems
I’m having problems Review the Windows Mobile
installing my Desktop Device Center Problems
organizer software. section, including its
Frequently Asked Questions.
80
I am using Desktop organizer Install the Cummins
software other than the PowerSpec PC software which
Windows Mobile Device includes the Windows Mobile
Center software and my Device Center, then activate
Cummins PowerSpec PC the Desktop software that you
software would not install. use. The latest version of the
Windows Mobile Device
Center software can be
downloaded without cost at the
Microsoft web site:
http://www.microsoft.com
81
connector of the QC5600 device.
Verify the correct datalink adapter is
selected in the configuration options
Verify the keyswitch is in the ON
position.
82
User’s Manual. Information about your local Cummins distributor
can be found at our web site: http://www.cummins.com.
83
Appendix C: Fault Codes
This section provides information about the engine and vehicle
subsystem fault codes that you may receive from your vehicle.
PID is the parameter identifier. SPN is the suspect parameter
number. SID is the subsystem identifier. FMI is the failure mode
identifier. Each PID, SPN, SID, and FMI is identified by a
number. You may notice some numbers missing from the
following tables, as NOT all numbers have been defined.
84
SAE J1587* and J1939 Failure Mode Identifiers
(FMI)**
FMI Description
0 Data valid but above normal operational range
1 Data valid but below normal operational range
2 Data erratic, intermittent or incorrect
3 Voltage above normal or shorted high
4 Voltage below normal or shorted low
5 Current below normal or open circuit
6 Current above normal or grounded circuit
7 Mechanical system NOT responding properly
8 Abnormal frequency, pulse width or period
9 Abnormal update rate
10 Abnormal rate of change
11 Failure mode NOT identifiable
12 Bad intelligent device or component
13 Out of calibration
14 Special instructions
15 Data valid but above normal operational range (least severe)
16 Data valid but above normal operational range (moderately
severe)
17 Data valid but below normal operational range (least severe)
18 Data valid but below normal operational range (moderately
severe)
19 Received network data in error
20 Reserved for future assignment
21 Reserved for future assignment
22 Reserved for future assignment
23 Reserved for future assignment
85
24 Reserved for future assignment
25 Reserved for future assignment
26 Reserved for future assignment
27 Reserved for future assignment
28 Reserved for future assignment
29 Reserved for future assignment
30 Reserved for future assignment
31 Not available or condition exists
* - J1587 FMI numbers run from only 0 to 15.
** - FMI descriptions always follow the PID, SPN, or SID
descriptions in the detailed Fault Description zoom box.
86
Appendix D: Glossary
Accel Ped Pos the ratio of the current accelerator pedal
position to the maximum
position (in percentage)
87
Equipment ID field containing the user's name of each
vehicle entered into the handheld organizer
88
Output Torque the amount of torque available at the
engine flywheel (in foot-pounds of force)
89
Total Veh Dist accumulated distance traveled by the
vehicle during operation
(in miles or kilometers)
90
Appendix E: Connector Pin-outs
Cable 3165160
A 3 J1587 +
B 4 J1587 -
C 25 Power +
E 23 Ground
Cable 3165159
91
H - NC
J - NC
F 3 J1587 +
G 4 J1587 -
C 6 J1939 +
E 7 J1939 Shield
D 8 J1939 -
A 23 Ground
B 25 Power +
92