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    1300 EC1986 Signed

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    Deepak Hole
    This document provides test results for 176 forged alloy steel parts. It includes: 1) Chemical composition and mechanical properties test results that meet specifications. 2) Hardness tests showing results within the required range of 277-331 HBW. 3) Confirmation that the parts have passed visual and MPI inspections.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    1300 EC1986 Signed

    Uploaded by

    Deepak Hole
    28 views4 pages
    This document provides test results for 176 forged alloy steel parts. It includes: 1) Chemical composition and mechanical properties test results that meet specifications. 2) Hardness tests showing results within the required range of 277-331 HBW. 3) Confirmation that the parts have passed visual and MPI inspections.

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    1300-EC1986-signed

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    This document provides test results for 176 forged alloy steel parts. It includes: 1) Chemical composition and mechanical properties test results that meet specifications. 2) Hardness tests showing results within the required range of 277-331 HBW. 3) Confirmation that the parts have passed visual and MPI inspections.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    28 views4 pages

    1300 EC1986 Signed

    Uploaded by

    Deepak Hole
    This document provides test results for 176 forged alloy steel parts. It includes: 1) Chemical composition and mechanical properties test results that meet specifications. 2) Hardness tests showing results within the required range of 277-331 HBW. 3) Confirmation that the parts have passed visual and MPI inspections.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    MATERIAL TEST CERTIFICATE

    AS PER STD EN 10204 TYPE 3.1

    Customer : TechnipFMC TC No. : EC1986 Date : 23.10.2023


    Invoice No.:WIF/EX/23-24/ Date :
    P.O. No.: 4500789133 Line Item: 00010 PO Date : 06.10.2023 Spec. Ref.: M25070 Rev. : F (Date:16.07.2021)
    P.O. Ver. 3
    Die No. Description Part No. Condition Forging Qty Material Melting Practice
    Drg. No. PSL Level Ratio Sr.No. Mill
    BODY FORGING, ULT PLUG Forged,
    1300 VALVE 2 ULT150 F/UNION P537156 Rev D Normalized 7.21 : 1 176 Nos AISI 4140 BF-EOF-LRF-VD-CCP
    ENDS AISI 4140 ALLOY STEEL Quenched &
    FMC SPEC M25070 Tempered, - JSW STEEL LTD
    Shot Blasted
    Heat Code: OTP DU500006672 Rev B
    CHEMICAL COMPOSITION ( % )
    Heat No :- C Mn Si S P Cr Mo Ni Grain Size
    F17881 0.40 0.91 0.20 0.007 0.012 1.05 0.22 0.22 7
    Specn. Min. 0.38 0.75 0.15 - - 0.80 0.15 - 6
    Max. 0.43 1.00 0.35 0.025 0.025 1.10 0.25 - -
    HEAT TREATMENT
    Procedure :- Q00025 Rev S

    Heat Treatment Furnace :- Continous Type Furnace (CHTF) Temperature Monitoring Method:- Side Thermocouples in the Working Zone ( Method A)

    HT Load No. of N :- AG-717 HT Batch No. of Q&T:- AG-718 Qty :- 176 Nos
    Test Piece Heat Treatment :- Along with job QTC location:- Sacrificial QTC Size- Actual Part
    Hot Working Normalising Time Hardening Time Quench Quench Bath Temp. 1st Temper Time
    Ratio Temp. Hrs. Temp. Hrs. Media Start End Temp. Hrs.
    QTC 7.21 : 1 900⁰C 3 Hrs 20 Min 870⁰C 3 Hrs 20 Min OIL 31°C 47°C 570°C 5 Hrs (Air Cool)
    Forging 7.21 : 1 900⁰C 3 Hrs 20 Min 870⁰C 3 Hrs 20 Min OIL 31°C 47°C 570°C 5 Hrs (Air Cool)
    Specn. Min. 870⁰C 840⁰C --- --- 540⁰C
    Max. 925⁰C 900⁰C --- 80⁰C 700⁰C
    MECHANICAL PROPERTIES
    QTC Test Specimen QTC Test UTS YS Elg RA Charpy Impact
    Specimen Orientation Hardness Temp. 0.2 % Offset Test ( Charpy ) J
    Location after H.T. ⁰C PSI PSI % % Temp. Requirement 1 2 3 Average

    Refer annexure for testing details


    Test Piece Orientation:- Longitudinal & Transverse Charpy 'V' notch
    Test Piece Size :- 8.75 mm Dia, 35 mm Gauge Length 10 mm X 10 mm X 55 mm LG
    Remarks : All the jobs have been visually examined and are free from bursts, laps, seams, cracks, porosity.
    All the jobs have been 100% checked for MPI test and found satisfactory.

    Enclosures: 1) Steel Mill TC 2) Hardness report 3) Dimensional Report 4) Testing Annexure


    Note :- We hereby guarantee no weld repairs performed.
    . We hereby certify that the above figures are correct as contained in the records of the company
    For Heat Treatment batch traceability point, heat treatment batch "AG-718" stamped near to Heat code.
    The above material meets the requirement of ASTM A788/A788M : 23
    Forging Method - Closed Die Forging

    Ajay Joshi (HEAD-MQC, HT & NDT)


    Authorised Signatory

    F-MQC-10 / Rev. 00 / 01-Apr-2016

    Works & Registered Office Tel : +91-02137-679819


    Gat No. 163, Hissa No.1, Pune-Nagar Road, Fax : +91-02137-679820
    Sanaswadi, Tal. Shirur, Pune- 412208 (INDIA) [email protected]
    www.westernindiaforgings.com CIN : U28910PN1981PTC024155
    HARDNESS TEST REPORT

    Customer:- TechnipFMC TC No: EC1986


    P.O. No.:- 4500789133 Line Item: 00010 PO Date : 06.10.2023 Date : 23.10.2023
    BODY FORGING, ULT PLUG VALVE 2
    Item : ULT150 F/UNION ENDS AISI 4140 ALLOY Material : AISI 4140
    STEEL FMC SPEC M25070

    Part No : P537156 Rev D Heat No. : F17881


    Drawing No.: DU500006672 Rev B Ambient Temp : 26°C
    Die No.: 1300 Hardness Range:- 277 - 331 HBW
    Qty.: 176 Nos Test Method : Brinell Hardness Test
    Vendor Sr.No.: - Equipment Used: Brinell Hardness Tester
    HT Load No.: N: AG-717 QT: AG-718 Sr No.: 09/2021-036
    Reference Standard: ASTM E10 Machine Make: SAROJ
    Load Applied: 3000 Kgs Calibration Agency: MTMS
    Type of Penetrator: Dia 10 mm Carbide Ball Certificate No.: MATRIX/CAL/2022-23/12/4205

    Std Block Details: SH-2831/23 (Hardness value - 304.0 HBW) Calibrated On: 09.12.2022

    Entity Performing Test: WIF Sanaswadi Calibration Due On: 08.12.2023


    Hardness
    Q03006 Rev. AC / Q03009 Rev. X Date of Test :- 11 & 14.10.2023
    Procedure :-
    Precise Measuring Method of HBW Impression : Type B : Hand-Held Microscope with fixed measuring lines.

    Qty. Hardness in HBW


    176 Nos 285-321 HBW

    Test Performed By Reviewed By Approved By :


    Atul Jedhe Satish Gadgil (Sr.Manager HT) Ajay Joshi (HEAD-MQC, HT & NDT)

    F-HT-10 / Rev. 00 / 01-Apr-2016


    CERTIFICATE OF COMPLIANCE
    Customer : TechnipFMC TC No.: EC1986
    Date: 23.10.2023
    Die No. : 1300 Heat Code : OTP
    PO No : 4500789133 Line Item No : 00010
    Offer Qty. : 176 Nos
    Part No/ Rev : P537156 Rev D Drg No / Rev : DU500006672 Rev B
    BODY FORGING, ULT PLUG VALVE
    Part Name : Serial No. : -
    2 ULT150 F/UNION ENDS AISI 4140
    ALLOY STEEL FMC SPEC M25070

    I. Material
    A. Material Type : AISI 4140
    B. Material Spec/ Rev. : As per Spec no : M25070 Rev No. F (Date:16.07.2021)
    C. Material Test Report No : Mill Heat No : F17881

    II. Dimensional
    A. AQL : AS PER QUALITY PLAN B. Sample Size : 8 Nos.
    III. Secondary Process : Heat Treatment
    A. Process Name : Normalised
    Heat Lot No. : AG-717 Process Spec : Q00025 Rev S

    B. Process Name : QT
    Heat Lot No. : AG-718 Process Spec : Q00025 Rev S

    IV. NDE
    A. Process Name : MPI
    Certificate No : NA Process Spec : NA

    B. Process Name : UT
    Certificate No : NA Process Spec : NA

    This is certified that subjected material is manufactured from material mentioned above &
    verified by us as per written sample size & found conforming to requirements.
    For Heat Treatment batch traceability point, heat treatment batch "AG-718" stamped near to Heat
    code.
    The above material meets the requirement of ASTM A788/A788M : 23
    Sign with Stamp
    Ajay Joshi (HEAD-MQC, HT & NDT)
    Mechanical Test Annexure
    Die No.: 1300 Material Grade: AISI 4140

    Heat No.: F17881 HT Lot No. : AG-718

    Heat Code: OTP TC No. : EC1986

    TENSILE TEST

    QTC Test QTC Hardness after UTS YS Elg RA


    Test Temp. NABL Lab Sample
    Specimen 4710045571 H.T. 0.2 % Offset
    (⁰C) Report No. No.
    Location HBW KSI KSI % %

    0.5" below
    L 311, 321 Ambient G-23-1105-P 1 146.22 126.54 21.11 64.49
    HT Surface

    277 - 331 Spec. Min. 120.00 100.00 16.00 35.00

    IMPACT TEST

    QTC Test
    Specimen Requirement Test Temp. NABL Lab Sample
    Specimen 1 2 3 Average
    Orientation (⁰C) Report No. No.
    Location
    Avg. - 42 J Min
    86 70 70 75.33
    Single - 32 J Min
    LE - 0.51 mm Min -29°C G-23-1106-P 1.00 0.86 0.87 0.91

    %Shear - Report 60 55 55 56.67


    L 1
    Avg. - 27 J Min
    56 50 42 49.33
    Single - 20 J Min
    LE - Report -40°C G-23-1107-P 0.67 0.61 0.52 0.60

    %Shear - Report 45 40 35 40.00


    0.5" below
    HT Surface Avg. - 28 J Min
    56 52 38 48.67
    Single - 18.7 J Min
    LE - Report
    -29°C G-23-1108-P 0.78 0.72 0.51 0.67

    %Shear - Report 45 45 30 40.00


    T 1
    Avg. - 20 J Min
    48 32 48 42.67
    Single - 14 J Min
    LE - Report -40°C G-23-1109-P 0.62 0.47 0.61 0.57

    %Shear - Report 40 25 40 35.00

    Ajay Joshi (HEAD-MQC, HT & NDT)


    Authorised Signatory

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