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Illustrated Parts Manual

Model
1044C-54
Series II
S/N 0160009654 & After
including 0160008714

31200069

Revised
January 24, 2013

An Oshkosh Corporation Company


EFFECTIVITY PAGE

March 18, 2005 - A - Original Issue Of Manual


May 11, 2006 - B - Revised Manual
July 8, 2008 - C - Revised Manual, (Manual edited to - 0010667 Revision 18)
November 16, 2009 - D - Revised Manual
March 1, 2011 - E - Revised Manual
June 8, 2012 - F - Revised Manual
January 24, 2013 - G - Revised Manual

31200069 1044C-54 Series II i


EFFECTIVITY PAGE

ii 1044C-54 Series II 31200069


TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.

SECTION 1 –
FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Main Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Outrigger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

SECTION 2 –
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 Bearing Pads, Spacers & Shims, (First Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-3 Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
2-5 Third Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
2-6 Fourth Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
2-7 Transfer Carriage/Boom Cradle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
2-8 Quick Attach Group Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38

SECTION 3 –
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 Tilt Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-3 Swing Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-4 Utility Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-5 50 In Single Fork Positioning Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3-6 50 In Dual Fork Positioning Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3-7 Truss Boom Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3-8 12 Ft Truss Boom With Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
3-9 Carriage Assembly With 8 Ft Vertical Mast (Non-Tilt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
3-10 Carriage Assembly With 8 Ft Vertical Mast (Tilt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
3-11 8 Ft Vertical Mast Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
3-12 Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
3-13 Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
3-14 Sweeper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
3-15 Grapple Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
3-16 Fork Mounted Lifting Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
3-17 8 Ft Mast Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
3-18 Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50
3-19 Fork Pin Lock Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
3-20 Sheet Material Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54
3-21 50 in Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-56

SECTION 4 –
ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

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FIGURE NO. TITLE PAGE NO.

4-3 Radiator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22


4-4 Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
4-5 Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34

SECTION 5 –
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 Drive Train Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 Front Axle - Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 Front Axle - Limited Slip Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-5 Front Axle - Axle Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-6 Front Axle - M-Disc Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-7 Front Axle - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5-8 Front Axle - Joint Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-9 Front Axle - Planetary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5-10 Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5-11 Rear Axle - Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5-12 Rear Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5-13 Rear Axle - Axle Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
5-14 Rear Axle - M-Disc Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
5-15 Rear Axle - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
5-16 Rear Axle - Joint Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
5-17 Rear Axle - Planetary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
5-18 ZF Transmission - Converter & Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46
5-19 ZF Transmission - Gearbox Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48
5-20 ZF Transmission - Reversing Gear KV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
5-21 ZF Transmission - Reversing Gear KR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-52
5-22 ZF Transmission - Coupling Group K1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
5-23 ZF Transmission - Coupling Group K2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56
5-24 ZF Transmission - Coupling Group K3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
5-25 ZF Transmission - Coupling Group K4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60
5-26 ZF Transmission - Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62
5-27 ZF Transmission - Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-64
5-28 ZF Transmission - Gearshift System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-66
5-29 ZF Transmission - Oil Pump, Filter & Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-70
5-30 Drive Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-72
5-31 Tires and Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-74

SECTION 6 –
CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 Operators Compartment Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Cab Enclosure Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-3 Windshield Wiper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-4 Windshield Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6-5 Window Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

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6-6 Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14


6-7 Insulation Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6-8 Instrument Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6-9 Operator’s Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6-10 Heater & Air Conditioning System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24

SECTION 7 –
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 Frame Level and Outrigger Joystick Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7-3 Steer Column Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
7-4 Brake Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
7-5 Accelerator Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

SECTION 8 –
HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 Pump, Suction - Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 Boom Hydraulic Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
8-3 Hoist & Rear Carriage Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8-4 Second Auxiliary Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8-5 Transfer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
8-6 Outrigger Cylinder & Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8-7 Frame Level & Rear Axle Stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
8-8 Steering Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
8-9 Joystick Control Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
8-10 Service Brake Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
8-11 Park Brake Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30
8-12 Test Port Hydraulic Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32

SECTION 9 –
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-1 Front Carriage Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9-2 Rear Carriage Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
9-3 Frame Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
9-4 Hoist Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
9-5 Boom Extension Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
9-6 Transfer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
9-7 Outrigger Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
9-8 Rear Stabilizer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
9-9 Steering Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
9-10 Hydraulic Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
9-11 Tandem Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26
9-12 Accumulator Charge Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28
9-13 6-Port Circuit Selector Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30

31200069 1044C-54 Series II v


TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

9-14 Hydraulic Return Line Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32


9-15 Pressure Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
9-16 Inline Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36
9-17 Accumulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-38
9-18 Rear Axle Stabilizer Control Valve, (under cab) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40
9-19 Rear Axle Stabilizer Valve, (on rear axle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-42
9-20 Fuel/Hydraulic Tank Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-44
9-21 Boom Extend Lockout Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-46
9-22 Park Brake Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-48
9-23 Valve Plate Components Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-50
9-24 Side Tilt Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52
9-25 72” 90 Degree Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-54
9-26 Grapple Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-56
9-27 50 in Side Shift Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-58
9-28 Shuttle Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-60

SECTION 10 –
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-1 Frame Harness Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10-2 Outrigger/Boom Extend Lockout Harness Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
10-3 Engine Electrical Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
10-4 Transmission Harness Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
10-5 Operator’s Compartment Electrical Group Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
10-6 Fuses, Relays & Buzzer Mounting Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
10-7 Engine ECU Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20
10-8 ECM Power Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
10-9 Electrical Options Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24

SECTION 11 –
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1 Decal Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

SECTION 12 –
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
12-1 Worklight Option Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
12-2 Roadway Light Option Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8
12-3 Strobe/Rotating Beacon Light Option Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16
12-4 Tilting Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-20
12-5 Tower Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-22
12-6 Fork Positioning Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-24
12-7 Lockable Engine Side Panels Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-26
12-8 Battery Cold Start Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-28

vi 1044C-54 Series II 31200069


TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.

SECTION 13 –
RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

SECTION 14 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

31200069 1044C-54 Series II vii


TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

viii 1044C-54 Series II 31200069


SECTION 1
FRAME & ATTACHING PARTS

31200069 1044C-54 Series II


FRAME & ATTACHING PARTS

Figure 1-1 Main Frame Assembly

30 31
29
28 5 6
4 45 9
33 3
44
10
2
42 43 46
EARLIER PRODUCTION
32
32
32
27 39
43
13 11 26 22 18
19 11
12
14 23 34
11 19
23 23
17 11 13 12
36 16 14 14
22 14
21 17
12
13 20 13
16
12 47 15
15
37
1

35 25
38 7

40 24
41
8

25 K1

PAP14840

1-2 1044C-54 Series II 31200069


FRAME & ATTACHING PARTS

Figure 1-1 Main Frame Assembly


Item Part Number Qty. Description Rev.
1 2360719 1 MAIN FRAME, (S/N 0160009654 thru 0160040407 excluding 0160037824 &
0160038521)
1001096074 1 MAIN FRAME, (S/N 0160040413 & After including 0160037824 &
0160038521)
2 10700784 10 HEX HD CAPSCREW, 3/4-16X3-3/4, GR8, (Loctite & torque to 465 lb-ft)
3 3271501 4 HEX NUT, 5/16-18, GR8
4 10701309 4 LOCKWASHER, 5/16, (Before S/N 0160040413 excluding 0160037824 &
0160038521)
5 4711500 4 WASHER, 5/16
6 Ref DOWEL PIN, 3/4X2, (see Figure 9-6 for details)
7 90027473 20 HARDWASHER, 3/4
8 10701512 4 HEX NUT, 5/8-11
9 10700104 4 HEX HD CAPSCREW, 5/16-18X1, (Before S/N 0160040413 excluding
0160037824 & 0160038521)
0641507 4 HEX HD CAPSCREW, 5/16-18X7/8, GR4, (S/N 0160040413 & After including
0160037824 & 0160038521)
10 10236818 1 GRILLE, (S/N 0160009654 thru 0160040407 excluding 0160037824 &
0160038521), (with latch)
1001113283 1 GRILLE, (S/N 0160040413 & After including 0160037824 & 0160038521),
(without latch)
11 10116228 4 CYLINDER BUSHING
12 10732689 4 GREASE FITTING COVER
13 10716611 4 GREASE FITTING
14 4761800 4 WASHER, 1/2
15 3423197 2 FRAME TILT & OSCILLATION LOCK CYLINDER PIN, (lower)
16 3841709 2 LOCK PIN
17 0641810 2 HEX HD CAPSCREW, 1/2-13X1-1/4
18 10701312 8 LOCKWASHER, 1/2
19 10124732 2 FRAME TILT & OSCILLATION LOCK CYLINDER PIN, (upper)
20 10701508 4 HEX NUT, 3/8-16
21 10701310 4 LOCKWASHER, 3/8
22 0641832 2 HEX HD CAPSCREW, 1/2-13X4
23 10701510 10 HEX NUT, 1/2-13
24 3282201 10 HEX NUT, 3/4-16, GR8
25 4341026 1 SUBFRAME - 4 CYLINDER ENGINE, (S/N 0160009654 thru 0160040407)
1001096419 1 SUBFRAME - 4 CYLINDER ENGINE, (S/N 0160040413 & After including
0160037824 & 0160038521)
26 10338513 1 MIRROR BRACKET
27 10700205 4 HEX HD CAPSCREW, 3/8-16X1-1/4
28 10700107 1 HEX HD CAPSCREW, 5/16-16X1-3/4, (S/N 0160009654 thru 0160011418
including 0160008714)
29 10701309 1 LOCKWASHER, 5/16, (S/N 0160009654 thru 0160011418 including
0160008714)
30 10837299 1 END CAP PLUG, (S/N 0160009654 thru 0160011418 including 0160008714)
31 NSS Ref CONVEX MIRROR, (S/N 0160009654 thru 0160011418 including
0160008714), (no longer available, use Kit K1 for replacement)
32 8866348 1 CONVEX MIRROR, (S/N 0160011439 & After), (includes mounting hardware)
88521005 1 LOCKNUT, 5/16
88551010 2 LOCKWASHER, 5/16
33 10700404 8 HEX HD CAPSCREW, 1/2-13X1-1/2

31200069 1044C-54 Series II 1-3


FRAME & ATTACHING PARTS

Figure 1-1 Main Frame Assembly (Continued)


Item Part Number Qty. Description Rev.
34 Ref REAR STABILIZER CYLINDER, (see Figure 9-8 for details)
35 Ref FRONT AXLE ASSY, (see Figure 5-2 for details)
36 Ref FRAME TILT CYLINDER, (see Figure 9-3 for details)
37 Ref REAR AXLE ASSY, (see Figure 5-10 for details)
38 4341020 1 TRANSMISSION MOUNT WELDMENT
39 0642018 4 HEX HD CAPSCREW, 5/8-11X2-1/4, GR5
40 4752000 4 PLAIN WASHER, 5/8
41 4762000 4 LOCKWASHER, 5/8
42 Ref TANK SUPPORT MOUNT, (see Figure 9-20 for details)
43 0100071 AR LOCTITE® 262TM, (apply to item 2 & 39), (S/N 0160009654 thru 0160040407
excluding 0160037824 & 0160038521)
0100011 AR LOCTITE® 242TM, (apply to item 2 & 39), (S/N 0160040413 & After including
0160037824 & 0160038521)
44 10700703 2 HEX HD CAPSCREW, 3/4-10X2-1/4, GR5
45 10701315 2 LOCKWASHER, 3/4
46 10717809 2 CLAMP
47 Ref VALVE PLATE, (see Figure 9-23 for details)

K1 10732579S 1 CONVEX MIRROR SERVICE KIT, (includes item 32)

1-4 1044C-54 Series II 31200069


FRAME & ATTACHING PARTS

Figure 1-1 Main Frame Assembly (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 1-5


FRAME & ATTACHING PARTS

Figure 1-2 Outrigger Assembly

9
15
203 202
116
206 5
205 4
15 6
207
204
3
12
2
201 101 8
1 10
15 11
109
112 111
7

14
108 13
111
109
112 114 105

108
107
111
109
112 113
102
115
107 114
114
115
102
106 103

108
109
112 111
107

108 104
111
110

PAP14600

1-6 1044C-54 Series II 31200069


FRAME & ATTACHING PARTS

Figure 1-2 Outrigger Assembly


Item Part Number Qty. Description Rev.
1 3312201 1 HEX NUT, 3/4-10
2 4762200 1 WASHER, 3/4
3 3423213 1 CENTER SHAFT
4 0642256 1 HEX HD CAPSCREW, 3/4-10X7
5 10732689 1 GREASE FITTING COVER
6 10715272 1 GREASE FITTING, 1/8
7 10167750 1 BUSHING RETAINER
8 10139945 AR SHIM, 16 GA
10139946 AR SHIM, 20 GA
10139947 AR SHIM, 24 GA
9 8310475 12 HEX HD CAPSCREW, 3/4-10X10, GR8
10 0641608 2 HEX HD CAPSCREW, 3/8-16X3/4
11 4761600 2 WASHER, 3/8
12 3575851 2 MOUNTING PLATE
13 3272205 12 HEX NUT, 3/4-10, GR8
14 8307703 12 PLAIN WASHER, 3/4
15 0100011 AR LOCTITE® 242TM, (apply to item 2, 9 & 10)

4210021 Ref OUTRIGGER ASSY, (includes items 101 thru 116 & items 3, 4 & 24 on E
Figure 8-6)
101 4210020 1 OUTRIGGER FRAME
102 10116228 8 BUSHING
103 10239253 2 OUTRIGGER LEG ASSY, (includes item 102 & qty. 4 of item 114) AE
104 10266234 2 FOOT PAD
105 Ref OUTRIGGER CYLINDER, (see Figure 9-7 for details)
106 10165360 2 OUTRIGGER CYLINDER PIN
107 10165359 6 OUTRIGGER LEG & CYLINDER PIN
108 10232432 8 LOCK PIN
109 0642014 18 HEX HD CAPSCREW, 5/8-11X1-3/4, (torque to 140-145 lb-ft)
110 0642012 2 HEX HD CAPSCREW, 5/8-11X1-1/2
111 4762000 20 WASHER, 5/8
112 0100011 AR LOCTITE® 242TM, (apply to item 109)
113 10712339 2 GREASE FITTING, 45 DEGREES
114 10716611 6 GREASE FITTING
115 1101704 AR SHIM, 14 GA
116 0903209 2 OUTRIGGER STOP BRACKET ASSY, (includes items 201 thru 207) A
201 4220249 2 STOP WELDMENT
202 4220248 2 RUBBER PAD
203 0642019 4 HEX HD CAPSCREW, 5/8-11X2-3/8, (torque to 10-20 lb-ft)
204 4752000 4 PLAIN WASHER, 5/8
205 8305643 4 HEX LOCKNUT, 5/8-11
206 4712000 4 PLAIN WASHER, 5/8
207 0100011 AR LOCTITE® 242TM, (apply to item 205)

31200069 1044C-54 Series II 1-7


FRAME & ATTACHING PARTS

This Page Intentionally Left Blank

1-8 1044C-54 Series II 31200069


SECTION 2
BOOM

31200069 1044C-54 Series II


Before S/N 0160037900 excluding 0160037855
BOOM

Figure 2-1 First Boom Section

22
21 23
24
63 17
19 18
20
37

26
27
5 8
13 14 15 28
6 9 62
23 4 16
10
26 25
29 27
11 30
2 35 33
34
6 10 36
40 9 31
7 23
12 60 32
34
39

43
1 38
45 42
44 34
58
57 39
41 59
23 31
50
51
56 32
55 61 00
240608

54 46
-200 47
51
53 49
52 48

S/N 0160014713 THRU 0160033170 S/N 0160009654 THRU 0160014712


INCLUDING 0160008714

PAP14860

2-2 1044C-54 Series II 31200069


Before S/N 0160037900 excluding 0160037855
BOOM

Figure 2-1 First Boom Section


Item Part Number Qty. Description Rev.
1 10705000 1 HEX LOCKNUT, 1/4-20
2 8642237 4 RETAINING RING
3 7139416 2 ANCHOR CLEVIS
4 8124138 2 CHAIN CLEVIS PIN
5 10701658 2 HEX LOCKNUT, 3/8-16
6 10701254 4 FLAT WASHER, 1/2
7 10837753 2 SHOULDER BOLT, 1/2X1-3/4
8 10701662 1 HEX LOCKNUT, 5/8-11
9 10701257 2 FLAT WASHER, 3/4
10 10265729 2 CHAIN EQUALIZER
11 10238726 1 CHAIN ADJUSTMENT ANCHOR
12 10721439 1 SHOULDER BOLT, 3/4X2
13 10701567 1 HEX JAM NUT, 1-1/4-7
14 10701319 1 LOCKWASHER, 1-1/4
15 10701517 1 HEX NUT, 1-1/4-7
16 10438566 1 FIRST BOOM SECTION
17 10138806 2 LOCK PIN
18 10701314 2 LOCKWASHER, 5/8
19 10267799 2 BOOM PIVOT PIN
20 10700605 2 HEX CAPSCREW, 5/8-11X2-1/4
21 10239098 1 BOOM COVER
22 10701508 6 HEX NUT, 3/8-16
23 10701310 8 LOCKWASHER, 3/8
24 10701404 6 FLAT WASHER, 3/8
25 10136240 2 REAR CARRIAGE TILT CYLINDER PIN, (rod end)
26 3841203 4 LOCK PIN
27 10700403 4 HEX CAPSCREW, 1/2-13X1-1/4
28 10136907 2 HOIST CYLINDER PIN, (rod end)
29 10701446 AR FLAT WASHER
30 8050001 2 REAR CARRIAGE TILT CYLINDER BUSHING, (rod end)
31 10716611 4 GREASE FITTING
32 10732689 4 GREASE FITTING COVER
33 10701209 2 HEX NUT, 1-8, GR8
34 10701259 4 FLAT WASHER, 1
35 10139068 1 PROXIMITY MOUNTING PLATE, (S/N 0160009654 thru 0160032405
including 0160008714)
1001091370 1 PROXIMITY MOUNTING PLATE, (S/N 0160032406 & After)
36 10700202 2 HEX HD CAPSCREW, 3/8-16X3/4
37 0100011 AR LOCTITE® 242TM, (apply to item 20)
38 10718830 4 HOIST CYLINDER BUSHING, (rod end)
39 10700940 2 HEX HD CAPSCREW, 1-8X6-1/2, GR8
40 8127030 2 UPPER CHAIN, (197.25 in long)
41 10138374 1 ROD TENSIONER
42 10238512 1 EXTENSION CYLINDER BASE MOUNT
43 10138745 1 LOWER CHAIN, (167.25 in long)
44 10238723 1 ADJUSTMENT BLOCK CHAIN
45 10727310 1 SHOULDER BOLT, 1/2 DIAX2
46 10701430 2 FLAT WASHER, #8, (S/N 0160009654 thru 0160014713 including
0160008714)

31200069 1044C-54 Series II 2-3


Before S/N 0160037900 excluding 0160037855
BOOM

Figure 2-1 First Boom Section (Continued)


Item Part Number Qty. Description Rev.
47 10701354 2 STAR WASHER, #8, (S/N 0160009654 thru 0160014712 including
0160008714)
48 10702034 2 ROUND HD SLOTTED SCREW, #8-32X1/2, (S/N 0160009654 thru
0160014712 including 0160008714)
49 10238252 1 BOOM ANGLE INCLINOMETER, (S/N 0160009654 thru 0160014712
including 0160008714)
50 10703194 1 BUTTON HD SOCKET CAPSCREW, 1/4-20X1/2
51 4105262 1 BOOM ANGLE INDICATOR DECAL, (S/N 0160014713 & After)
52 7075611 1 BOOM ANGLE INDICATOR POINTER, (S/N 0160014713 thru 0160033170)
53 8305647 1 HEX LOCK NUT, 7/16-14, (S/N 0160014713 thru 0160033170)
54 8307113 3 PLAIN WASHER, 7/16, (S/N 0160014713 thru 0160033170)
55 1001098769 1 BOOM ANGLE INDICATOR POINTER, (S/N 0160033171 & After)
56 8305645 1 HEX LOCK NUT, 3/8-16, (S/N 0160033171 & After)
57 4711600 1 PLAIN WASHER, 3/8, (S/N 0160033171 & After)
58 1001096404 1 ANGLE INDICATOR SPACER, (S/N 0160033171 & After)
59 Ref BOOM EXTENSION CYLINDER, (see Figure 9-5 for details)
60 Ref REAR CARRIAGE TILT CYLINDER, (see Figure 9-2 for details)
61 Ref HOIST CYLINDER, (see Figure 9-4 for details)
62 10701312 4 LOCKWASHER, 1/2
63 10717554 4 CLAMP, 3/8

2-4 1044C-54 Series II 31200069


Before S/N 0160037900 excluding 0160037855
BOOM

Figure 2-1 First Boom Section (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 2-5


S/N 0160037900 & After including 0160037855
BOOM

Figure 2-1 First Boom Section

40
25 22 59

120
210 115
204
104

201
1 210 128
101 205 204
18 207
112
33 19 102 119
36
35 132
60 69 113
28 206
30 58 119 105
105 119
35
125

505
36 72
73
602 31 111
23
74 504 410
506
409
44 503 327
605 406
408
604
608 407
PV1920

2-6 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
BOOM

Figure 2-1 First Boom Section


Item Part Number Qty. Description Rev.
1 1001103578 Ref FIRST BOOM SECTION SUB ASSY, (Single Aux), (not available to order, see C
items 101 thru 132 for service)
1001103583 Ref FIRST BOOM SECTION SUB ASSY, (Dual Aux), (not available to order, see C
items 101 thru 132 for service)
18 3300143 2 WHEEL NUT
19 3313002 1 HEX JAM NUT, 1-1/4-7
22 4751600 6 FLAT WASHER, 3/8
23 4761400 1 LOCKWASHER, 5/16
25 4761600 6 LOCKWASHER, 3/8
28 4763000 1 LOCKWASHER, 1-1/4
30 Ref CHAIN & CLEVIS ASSY, (see Figure 2-5 for details)
31 Ref CHAIN & CLEVIS ASSY, (see Figure 2-5 for details)
33 8305643 1 LOCKNUT, 5/8-11
35 8307703 2 FLAT WASHER, 3/4
36 8310056 4 FLAT WASHER, 1/2
40 8310454 6 HEX NUT, 3/8-16
44 10138374 1 TENSIONER ASSY
58 10238726 1 EQUALIZER CHAIN ANCHOR
59 10239098 1 BOOM COVER
60 10265729 2 EQUALIZER BAR
69 10701517 1 HEX NUT, 1-1/4-7
72 10721439 1 SHOULDER BOLT, 3/4X2
73 10837753 2 SHOULDER BOLT, 1/2X2
74 88261014 1 BUTTON HD CAPSCREW, 1/4-20X1/2
101 10438566 1 FIRST BOOM SECTION WELDMENT
102 0641606 2 HEX HD CAPSCREW, 3/8-16X3/4, GR5
104 0642018 2 HEX HD CAPSCREW, 5/8-11X2-1/4, GR5
105 0682652 4 HEX HD CAPSCREW, 1/8X6-1/2, GR5
111 Ref BOOM EXTENTION CYLINDER, (see Figure 9-5 for details)
112 3272601 2 HEX NUT, 1-8
113 4761600 2 LOCKWASHER, 3/8
115 4762000 2 LOCKWASHER, 5/8
119 8310061 6 FLAT WASHER, 1
120 10138806 2 LOCK PIN, 3/4
125 10238512 1 CYLINDER SUPPORT LUG
128 10267799 2 FRONT SHEAVE CHAIN PIN
132 1001091370 1 PROXIMITY SWITCH MOUNT PLATE
201 10136240 2 TILT CYLINDER PIN
204 0641810 4 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5
205 10136907 2 HOIST CYLINDER PIN
206 Ref HOIST CYLINDER, (see Figure 9-4 for details)
207 4713400 AR FLAT WASHER, 1-1/2
210 3841203 4 ROD WIPER
327 Ref TILT CYLINDER, (see Figure 9-2 for details)
406 4105262 1 BOOM ANGLE INDICATOR DECAL
407 1001098769 1 BOOM ANGLE INDICATOR PLATE
408 8305645 1 HEX LOCKNUT, 3/8-16
409 4711600 1 FLAT WASHER, 3/8
410 1001096404 1 SPACER

31200069 1044C-54 Series II 2-7


S/N 0160037900 & After including 0160037855
BOOM

Figure 2-1 First Boom Section (Continued)


Item Part Number Qty. Description Rev.
503 10238723 1 CHAIN ANCHOR
504 10727310 1 BOLT, 5/16X2
505 10705000 1 LOCKNUT, 1/4-20
506 8522012 AR ANTI-SEIZE LUBE
602 7139416 2 ANCHOR CLEVIS
604 8124138 2 CHAIN CLEVIS PIN
605 8642237 4 RETAINING RING
608 8522012 AR ANTI-SEIZE LUBE

2-8 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
BOOM

Figure 2-1 First Boom Section (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 2-9


Before S/N 0160037900 excluding 0160037855
BOOM

Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section)

13

13
1
12

6
2 11
7

2
3
3
9 10
9 10
8 4
4
8

7
5

2 6

PV0560

2-10 1044C-54 Series II 31200069


Before S/N 0160037900 excluding 0160037855
BOOM

Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section)
Item Part Number Qty. Description Rev.
1 10701361 12 STAR WASHER,1/2
2 10701315 6 LOCKWASHER, 3/4
3 10700730 2 HEX HD CAPSCREW, 3/4-10X2-3/4
4 10700489 4 HEX HD CAPSCREW, 1/2-20X3-1/2, GR8
5 10138615 1 LH RETAINER BLOCK PAD
6 10138773 2 PAD RETAINER, ALUMINUM
7 10700700 2 HEX HD CAPSCREW, 3/4-10X1-1/2
8 10139023 6 BOOM SLIDE PAD, (9/16X2 wide)
9 10136329 AR SHIM, 16 GA, (.060X2 wide)
10 10701312 2 LOCKWASHER, 1/2
11 10138721 1 RH RETAINER BLOCK PAD
12 10139530 2 BOOM SLIDE PAD, (1X3 wide)
13 10703236 AR SOCKET BUTTON HD CAPSCREW, 1/2-20X3/4
10703237 AR SOCKET BUTTON HD CAPSCREW, 1/2-20X1
10703242 AR SOCKET BUTTON HD CAPSCREW, 1/2-20X1-1/4

31200069 1044C-54 Series II 2-11


S/N 0160037900 & After including 0160037855
BOOM

Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section)

66

34
36

43

49

66
34

43

49
51
1
45
46

27 48 21
6
26
27

9 64
PV01880

NOTE: USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS.

2-12 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
BOOM

Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section)
Item Part Number Qty. Description Rev.
1 Ref FIRST BOOM SECTION WELDMENT, (see Figure 2-1 for details)
6 0642212 2 HEX HD CAPSCREW, 3/4-10X1-1/2, GR5
9 0682222 4 HEX HD CAPSCREW, 3/4-10X2-3/4, GR8
21 4711800 2 FLAT WASHER, 1/2
26 4761800 2 LOCKWASHER, 1/2
27 4762200 6 LOCKWASHER, 3/4
34 8307028 12 LOCKWASHER, 1/2, (external tooth)
36 8310056 4 FLAT WASHER, 1/2
43 10136329 AR SHIM, (.06)
45 10138615 1 LH PAD SPACER
46 10138721 1 RH PAD SPACER
48 10138773 2 PAD RETAINER
49 10139023 6 BOOM PAD
51 10139530 2 BOOM PAD
64 10700489 2 HEX HD CAPSCREW, 1/2-20X1-1/2, GR8
66 10703236 12 BUTTON HD CAPSCREW, 1/2-20X3/4, GR8
10703237 12 BUTTON HD CAPSCREW, 1/2-20X1, GR8
10703242 12 BUTTON HD CAPSCREW, 1/2-20X1-1/4, GR8
101 0100011 AR LOCTITE® 242TM

31200069 1044C-54 Series II 2-13


Before S/N 0160037900 excluding 0160037855
BOOM

Figure 2-3 Second Boom Section

7
8
9
10 11
11
8
12
14
13 12
13 8 11
26 10
17 9
11
8
16
15
7

17
19
18

1
2
1 35 6

5
4
3
17
40

39 25
41 38
42 27
37 42 44
28
24
36 29 20
30
31
32 43
34 33
23
22
21

PAP14850

2-14 1044C-54 Series II 31200069


Before S/N 0160037900 excluding 0160037855
BOOM

Figure 2-3 Second Boom Section


Item Part Number Qty. Description Rev.
1 10165692 2 CHAIN ROLLER, GARLOCK BUSHING
2 10265755 1 CHAIN ROLLER
3 10701257 1 FLAT WASHER, 3/4
4 10701364 1 STAR WASHER, 3/4
5 10701232 1 HEX NUT, 3/4-16
6 10438565 1 SECOND BOOM SECTION, (rear)
7 10700218 2 HEX HD CAPSCREW, 3/8-16X5
8 10701277 4 FLAT WASHER, 3/8
9 10139849 2 ROLLER
10 10139838 2 PLASTIC BUSHING
11 10239832 4 HOSE GUIDE
12 10705002 2 HEX LOCKNUT, 3/8-16
13 10165723 2 CHAIN & HOSE ROLLER BUSHING, GARLOCK
14 1101674 1 CHAIN & HOSE ROLLER, (includes item 13)
15 10701560 1 HEX JAM NUT, 1/2-13
16 10702757 1 SQUARE HD SETSCREW, CUP PT., 1/2-13X1-3/4
17 10732689 5 GREASE FITTING COVER
18 10716611 2 GREASE FITTING, 1/8
19 10136174 1 CHAIN & HOSE ROLLER SHAFT
20 10165263 1 CHAIN ROLLER PIN
21 10700601 1 HEX HD CAPSCREW, 5/8-13X1-1/4
22 10701363 1 STAR WASHER, 5/8
23 10232432 1 LOCK PIN, 5/8
24 10727310 1 SHOULDER BOLT, 5/16 DIAX2
25 8127023 1 LEAF CHAIN, (165.75 in long)
26 10715367 2 GREASE FITTING, 45 DEGREES, 1/4
27 10705000 1 HEX LOCKNUT, 1/4-20
28 10238723 1 CHAIN ADJUSTMENT BLOCK
29 10113599 1 TOGGLE PLATE BOSS
30 10702612 2 SOCKET HD SETSCREW, CUP PT., 3/8-16X3/8
31 10116369 1 EXTENSION CYLINDER ROD NUT
32 10138374 1 CHAIN ADJUSTMENT ROD
33 10701308 1 LOCKWASHER, 1/4
34 10703194 1 SOCKET BUTTON HD CAPSCREW, 1/4-20X1/2
35 10720431 1 SPECIAL WASHER
36 8124138 1 CLEVIS PIN
37 10165712 1 LEAF CHAIN, (195.75 in long)
38 7139032 1 ANCHOR CLEVIS
39 10701586 1 JAM NUT, 3/4-16
40 10715272 1 GREASE FITTING, 1/8
41 8642237 1 RETAINING RING
42 8522012 AR ANTI-SEIZE LUBE, (apply to items 27 & 41)
43 1100417 2 LEAD BALL
44 Ref BOOM EXTENSION CYLINDER, (see Figure 9-5 for details)

31200069 1044C-54 Series II 2-15


S/N 0160037900 & After including 0160037855
BOOM

Figure 2-3 Second Boom Section

109 123

120
113

2 119 110
101

12
502 30
501

106
71 601 107
204 32
13 114
201
602 118
711 122
203 114
44 205 102
23 55 31 117
202 57 5 115
74 41 29 125
20 42 406
10 408
39
313 65
35
70
407 403

PAP14710

2-16 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
BOOM

Figure 2-3 Second Boom Section


Item Part Number Qty. Description Rev.
2 1001103579 Ref SECOND BOOM SECTION SUB ASSY, (Single Aux), (not available to order, C
see items 101 thru 125 for service)
1001103584 Ref SECOND BOOM SECTION SUB ASSY, (Dual Aux), (not available to order, see C
items 101 thru 125 for service)
5 0642010 1 HEX HD CAPSCREW, 5/8-11X1-1/4, GR5
10 1100417 2 LEAD BALL
12 1101672 1 CHAIN SHEAVE SUB ASSY, (includes items 501 and 502) B
13 2160002 1 GREASE FITTING, 1/8, (straight)
20 3951603 2 SET SCREW, 3/8X3/8
23 4761400 1 LOCKWASHER, 1/4
29 4792000 1 STAR WASHER, 5/8
30 Ref CHAIN & CLEVIS ASSY, (see Figure 2-5 for details)
31 Ref CHAIN & CLEVIS ASSY, (see Figure 2-5 for details)
32 7139775 1 CHAIN & CLEVIS ASSY, (includes items 201 thru 205) B
35 8307703 1 FLAT WASHER, 3/4
39 8310450 1 HEX NUT, 3/4-16
41 10113599 1 TOGGLE PLATE
42 10116369 1 SPECIAL HEX NUT
44 10138374 1 TENSIONER ASSY
55 10165263 1 CHAIN SHEAVE PIN
57 10232432 1 PIN LOCK
65 10701364 1 HEX NUT, 3/4-16
70 10701586 1 HEX JAM NUT, 3/4-16
71 10720431 AR SHIM WASHER
74 88261014 1 BUTTON HD CAPSCREW, 1/4-20X1/2
101 10438565 1 SECOND BOOM SECTION WELDMENT
102 0641640 2 HEX HD CAPSCREW, 3/8-16X5, GR5
106 1101674 1 CHAIN/HOSE ROLLER ASSY, (includes items 601 and 602) AA
107 3300143 2 WHEEL NUT
109 3311802 1 HEX JAM NUT, 1/2-13
110 3900316 4 SOCKET BUTTON HD CAPSCREW, 3-8-161
113 4791600 4 STAR WASHER, 3/8
114 8310054 4 FLAT WASHER, 3/8
115 10136174 1 PIN
117 10139838 2 PLASTIC BUSHING
118 10139849 2 HOSE SPACER
122 10239832 4 HOSE GUIDE
123 3951820 1 SET SCREW, 1/2X2X1/2
125 10716611 2 GREASE FITTING, 1/4-28, (straight)
201 8127023 1 RETRACT CHAIN, BL666
202 10238723 1 CHAIN ANCHOR
203 10727310 1 BOLT, 5/16X2
204 10705000 1 LOCKNUT, 1/4-20
205 8522012 AR ANTI-SEIZE LUBE
313 Ref CHAIN & CLEVIS ASSY, (see Figure 2-6 for details)
403 7139032 1 CHAIN ANCHOR
406 8124138 1 CHAIN CLEVIS PIN
407 8642237 2 RETAINING RING
408 8522012 AR ANTI-SEIZE LUBE

31200069 1044C-54 Series II 2-17


S/N 0160037900 & After including 0160037855
BOOM

Figure 2-3 Second Boom Section (Continued)


Item Part Number Qty. Description Rev.
501 10165692 2 BUSHING
502 10265755 1 CHAIN SHEAVE
601 10265837 1 CHAIN/HOSE ROLLER
602 10165723 2 BUSHING
711 Ref BOOM EXTENSION CYLINDER, (see Figure 9-5 for details)

2-18 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
BOOM

Figure 2-3 Second Boom Section (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 2-19


Before S/N 0160037900 excluding 0160037855
BOOM

Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)

2 10
11
5
4
1
9

8
8
9

6
12
15
14
13

8
9
18
2

17
20
3
18
19 9
8
9

16
7 6
7
6

PV0570

2-20 1044C-54 Series II 31200069


Before S/N 0160037900 excluding 0160037855
BOOM

Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)
Item Part Number Qty. Description Rev.
1 10138770 AR SHIM, 16 GA, (.060X3 wide)
2 10139594 2 BOOM SLIDE PAD, (3/4X3 wide)
3 10700700 2 HEX HD CAPSCREW, 3/4-10X1-1/2, GR5
4 10139809 2 PAD RETAINER, ALUMINUM
5 10701257 3 FLAT WASHER, 3/4
6 10139023 8 BOOM SLIDE PAD, (9/16X2 wide)
7 10136329 AR SHIM, 16 GA, (.060X2 wide)
8 10703236 AR SOCKET BUTTON HD CAPSCREW, 1/2-20X3/4
10703237 AR SOCKET BUTTON HD CAPSCREW, 1/2-20X1
10703242 AR SOCKET BUTTON HD CAPSCREW, 1/2-20X1-1/4
9 10701361 23 STAR WASHER, 1/2
10 10700701 2 HEX HD CAPSCREW, 3/4-10X1-3/4
11 10701315 4 LOCKWASHER, 3/4
12 10165243 AR SLIDE SHIM
13 10703227 4 SOCKET BUTTON HD CAPSCREW, 3/8-161
14 10701359 4 STAR WASHER, 3/8
15 10139863 2 BOTTOM SLIDE PAD
16 10700489 2 HEX HD CAPSCREW, 1/2-20X2, GR8
17 10138773 2 PAD RETAINER
18 10701437 8 FLAT WASHER, 1/2
19 10701254 2 FLAT WASHER, 1/2
20 10701308 1 LOCKWASHER, 1/4

31200069 1044C-54 Series II 2-21


S/N 0160037900 & After including 0160037855
BOOM

Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)

52

7
47
27 54
35
34
224
66 226

2 43
66
34
49

66
34
21

34

66
21
43

49

43
2
49
52
47 26
36

48 38
6 27 PV1890
®
NOTE: USE LOCTITE 242TM (0100011) ON ALL BOLT THREADS.

2-22 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
BOOM

Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)
Item Part Number Qty. Description Rev.
2 Ref SECOND BOOM SECTION WELDMENT, (see Figure 2-3 for details)
6 0642212 2 HEX HD CAPSCREW, 3/4-10X1-1/2, GR5
7 0642214 2 HEX HD CAPSCREW, 3/4-10X1-3/4, GR5
21 4711800 12 FLAT WASHER, 1/2
26 4761800 2 LOCKWASHER, 1/2
27 4762200 4 LOCKWASHER, 3/4
34 8307028 20 LOCKWASHER, 1/2, (external tooth)
35 8307703 2 FLAT WASHER, 3/4
36 8310056 2 FLAT WASHER, 1/2
38 8310084 2 HEX HD CAPSCREW, 1/2-20X2, GR8
43 10136329 AR SHIM, (.06)
47 10138770 AR SHIM, (.06)
48 10138773 2 RETAINER PAD
49 10139023 8 BOOM PAD
52 10139594 4 BOOM PAD
54 10139809 2 RETAINER PAD
66 10703236 20 BUTTON HD CAPSCREW, 1/2-20X3/4
10703237 20 BUTTON HD CAPSCREW, 1/2-20X1
10703242 20 BUTTON HD CAPSCREW, 1/2-20X1-1/4
101 0100011 AR LOCTITE® 242TM
224 10715367 2 GREASE FITTING, 45 DEGREES
226 10732689 2 GREASE COVER

31200069 1044C-54 Series II 2-23


Before S/N 0160037900 excluding 0160037855
BOOM

Figure 2-5 Third Boom Section

14
46 47
43 47
47
45
44 47
47 16
6
B 7 18 17
8
12
9
11 B 5
20
13 4
16 4
14 5 21
18 17 22
10
13
23
24
19 25
2
27
4 26
A
5
13 14 7 32
33
1 1
12 28 29 7
34
11
9 31 35
30 29
8 23 4
7 24
5 36 37
6 10 48 25
5 38
5 4
2 4 42
26
2 41 40 39
27 3 27 A
2
PV0481

2-24 1044C-54 Series II 31200069


Before S/N 0160037900 excluding 0160037855
BOOM

Figure 2-5 Third Boom Section


Item Part Number Qty. Description Rev.
1 8522012 AR ANTI-SEIZE LUBE, (apply to items 29 & 34)
2 10136329 AR SHIM, 16 GA, (.060X2 wide)
3 10139604 2 BOOM SLIDE PAD, (7/16X2 wide)
4 10703236 AR SOCKET BUTTON HD CAPSCREW, 1/2-20X3/4
10703237 AR SOCKET BUTTON HD CAPSCREW, 1/2-20X1
10703242 AR SOCKET BUTTON HD CAPSCREW, 1/2-20X1-1/4
5 10701361 22 STAR WASHER, 1/2
6 10700701 4 HEX HD CAPSCREW, 3/4-10X1-3/4
7 10701315 9 LOCKWASHER, 3/4
8 10701257 4 FLAT WASHER, 3/4
9 10139809 4 PAD RETAINER, ALUMINUM
10 10701254 6 FLAT WASHER, 1/2
11 10138770 AR SHIM, 16 GA, (.060X3 wide)
12 10139530 4 BOOM SLIDE PAD, (1X3 wide)
13 10732689 4 GREASE FITTING COVER
14 10715272 4 GREASE FITTING, 1/8 N.P.T.
16 10265833 2 CHAIN ROLLER
17 10720431 AR CHAIN ROLLER SHIM
18 10165715 2 CHAIN ROLLER BUSHING
19 10438564 1 MIDDLE BOOM, (forward)
20 10167073 2 HOSE FOLLOWER ROLLER
21 10267068 1 LH HOSE ROLLER WELDMENT
10267069 1 RH HOSE ROLLER WELDMENT
22 10715367 2 GREASE FITTING, 45 DEGREES, 1/4
23 10232432 2 LOCK PIN, 5/8
24 10701363 2 LOCKWASHER, 5/8
25 10700601 2 HEX HD CAPSCREW, 5/8-13X1-1/4
26 10165735 2 CHAIN ROLLER PIN
27 10139023 4 BOOM SLIDE PAD, (9/16X2 wide)
28 8127030 2 UPPER CHAIN, (197.25 in long)
29 10705001 2 HEX LOCKNUT, 5/16-18
30 10238661 1 UPPER CHAIN ANCHOR
31 10139379 1 CHAIN ANCHOR ROD
32 10700730 3 HEX HD CAPSCREW, 3/4-10X2-3/4, GR8
33 10700726 2 HEX HD CAPSCREW, 3/4-10X1-3/4, GR8
34 10705000 1 HEX LOCKNUT, 1/4-20
35 10138745 1 LOWER CHAIN, (167.25 in long)
36 10238724 1 LOWER CHAIN ANCHOR
37 10727310 1 SHOULDER BOLT, 5/16 DIAX2
38 10700133 2 HEX HD CAPSCREW, 5/16-18X1-1/2, GR8
39 10701309 2 LOCKWASHER, 5/16
40 10139287 2 HOSE REEL PIN
41 10701259 2 FLAT WASHER, 1
42 1101522 2 HOSE REEL
43 2220855 2 PIPE NIPPLE, 90 DEGREES, (S/N 0160032947 & After)
44 2221301 2 ADAPTER, 90 DEGREES, (S/N 0160032947 & After)
45 2221302 2 STRAIGHT ADAPTER, (S/N 0160032947 & After)
46 2200261 2 COUPLING, (S/N 0160032947 & After)
47 0100011 AR LOCTITE® 242TM, (apply to items 14, 43 thru 46), (S/N 0160032947 & After)

31200069 1044C-54 Series II 2-25


Before S/N 0160037900 excluding 0160037855
BOOM

Figure 2-5 Third Boom Section (Continued)


Item Part Number Qty. Description Rev.
48 10701437 8 FLAT WASHER, 1/2, (S/N 0160032947 & After)

2-26 1044C-54 Series II 31200069


Before S/N 0160037900 excluding 0160037855
BOOM

Figure 2-5 Third Boom Section (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 2-27


S/N 0160037900 & After including 0160037855
BOOM

Figure 2-5 Third Boom Section

513

112
103
202
102 27 7
54 56
105 51 34
110 36
47 66
201 61
35 62
112 3 34
109 104 101 111
66
106
43
66
34 49
21

107
108

43 53
36 3 9
34 101 407 403 27
43
66 406
408 303
30 8
49
401 27
51 36 31
34 305 301
47 304
35 54 66 306
302
7 27 16
104 13
14
112 17 11
15
37
24 63

103
202 109
102 50
105
201 110
112
32

PAP14720

2-28 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
BOOM

Figure 2-5 Third Boom Section


Item Part Number Qty. Description Rev.
3 1001103580 Ref THIRD BOOM SECTION SUB ASSY, (Single Aux), (Dual Aux), (not available to A
order, see items 101 thru 112 for service)
7 0642214 4 HEX HD CAPSCREW, 3/4-10X1-3/4, GR5
8 0682214 2 HEX HD CAPSCREW, 3/4-10X1-3/4, GR8
9 0682222 3 HEX HD CAPSCREW, 3/4-10X2-3/4, GR8
11 1101522 1 HOSE SHEAVE, (Single Aux)
1101525 1 HOSE SHEAVE, (Dual Aux)
13 2160002 2 GREASE FITTING, 1/8, (straight)
14 2200261 2 COUPLING
15 2220855 2 ELBOW, 90 DEGREES
16 2221301 2 ELBOW, 90 DEGREES
17 2221302 2 CONNECTOR
21 4711800 4 FLAT WASHER, 1/2
24 4761500 2 LOCKWASHER, 5/16
27 4762200 9 LOCKWASHER, 3/4
30 7139773 1 CHAIN & CLEVIS ASSY, (includes items 401, 403 & 406 thru 408) C
31 7139774 1 CHAIN & CLEVIS ASSY, (includes items 301 thru 306) B
32 Ref CHAIN & CLEVIS ASSY, (see Figure 2-3 for details)
34 8307028 18 LOCKWASHER, 1/2, (external tooth)
35 8307703 4 FLAT WASHER, 3/4
36 8310056 6 FLAT WASHER, 1/2
37 8310061 2 FLAT WASHER, 1
43 10136329 AR SHIM, (.06)
47 10138770 AR SHIM, (.06)
49 10139023 4 BOOM PAD
50 10139287 2 CHAIN SHEAVE PIN
51 10139530 4 BOOM PAD
53 10139604 2 BOOM PAD
54 10139809 4 RETAINER PAD
56 10167073 2 HOSE ROLLER
61 10267068 1 LH HOSE ROLLER WELDMENT
62 10267069 1 RH HOSE ROLLER WELDMENT
63 10700133 2 BUTTON HD CAPSCREW, 1/2-20X1
66 10703236 18 HEX HD CAPSCREW, 1/2-20X3/4
10703237 18 HEX HD CAPSCREW, 1/2-20X1
10703242 18 HEX HD CAPSCREW, 1/2-20X1-1/4
101 10438564 1 THIRD BOOM SECTION WELDMENT
102 0642010 2 HEX HD CAPSCREW, 5/8-11X1-1/4, GR5
103 1101673 2 CHAIN SHEAVE SUB ASSY, (includes items 201 and 202) B
104 2160002 2 GREASE FITTING, 1/8, (straight)
105 4792000 2 STAR WASHER, 5/8
106 8307028 2 LOCKWASHER, 1/2, (external tooth)
107 10136329 2 SHIM, (.06)
108 10139023 1 BOOM PAD
109 10165735 2 CHAIN SHEAVE PIN
110 10232432 2 LOCK PIN
111 10703236 2 BUTTON HD CAPSCREW, 1/2-20X3/4
112 10720431 AR SHIM WASHER
201 10165715 2 BUSHING

31200069 1044C-54 Series II 2-29


S/N 0160037900 & After including 0160037855
BOOM

Figure 2-5 Third Boom Section (Continued)


Item Part Number Qty. Description Rev.
202 10265833 2 CHAIN SHEAVE
301 10138745 1 RETRACTION CHAIN, BL666
302 10238724 1 CHAIN ANCHOR
303 10238723 1 CHAIN ANCHOR
304 10727310 2 BOLT, 5/16X2
305 10705000 2 LOCKNUT, 1/4-20
306 8522012 AR ANTI-SEIZE LUBE
401 8127030 2 EXTEND CHAIN, BL666
403 10238661 1 ANCHOR CHAIN
406 10139379 1 CHAIN ANCHOR ROD
407 10705001 2 LOCKNUT, 5/16-18
408 8522012 AR ANTI-SEIZE LUBE
513 Ref EXTEND CHAIN, (see Figure 2-3 for details)

2-30 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
BOOM

Figure 2-5 Third Boom Section (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 2-31


Before S/N 0160037900 excluding 0160037855
BOOM

Figure 2-6 Fourth Boom Section

10
5
8 9
31
7
6
5 30
4 31
3 12
2 28
A 14

11 29

14 13

16 15

17
14
18

19

22
25 26 21 22
20
23
27 25

27 33 24

25 25
22
32

PV0490

2-32 1044C-54 Series II 31200069


Before S/N 0160037900 excluding 0160037855
BOOM

Figure 2-6 Fourth Boom Section


Item Part Number Qty. Description Rev.
1 10438563 1 FOURTH BOOM SECTION
2 10139594 2 BOOM SLIDE PAD, (3/4X3 wide)
3 10139809 2 PAD RETAINER, ALUMINUM
4 10701257 2 FLAT WASHER, 3/4
5 10701315 4 LOCKWASHER, 3/4
6 10700701 2 HEX HD CAPSCREW, 3/4-10X1-3/4
7 8127029 1 LEAF CHAIN, (195.75 in long)
8 10705000 1 HEX LOCKNUT, 1/4-20
9 10238628 1 CHAIN ANCHOR, (rear)
10 10700728 2 HEX HD CAPSCREW, 3/4-10X2-1/4, GR8
11 7139032 1 ANCHOR CLEVIS
12 10727310 2 SHOULDER BOLT, 5/16 DIAX2
13 10703236 8 SOCKET BUTTON HD CAPSCREW, 1/2-20X3/4, (torque to 85 lb-ft)
14 10701312 13 LOCKWASHER, 1/2
15 10139023 4 BOOM SLIDE PAD, (9/16X2 wide)
16 10136329 2 SLIDE PAD SHIM
17 3841709 1 LOCK PIN
18 10700403 1 HEX HD CAPSCREW, 1/2-13X1-1/4
19 10136541 1 FRONT CARRIAGE TILT CYLINDER PIN, (base end)
20 2754547 2 GREASE HOSE
21 80623016 2 BULKHEAD ADAPTER
22 10732689 5 GREASE FITTING COVER
23 10715277 2 GREASE FITTING, 90 DEGREES, 1/8
24 10726600 2 ELBOW, 90 DEGREES
25 10116228 4 FRONT CARRIAGE TILT CYLINDER BUSHING
26 10716611 2 GREASE FITTING
27 10124257 2 QUICK ATTACH PIVOT BOOM BUSHING
28 10703237 4 SOCKET BUTTON HD CAPSCREW, 1/2-20X1
29 8124138 1 CHAIN CLEVIS PIN
30 8642237 2 RETAINING RING
31 8522012 AR ANTI-SEIZE LUBE, (apply to items 8 & 30)
32 10716611 1 GREASE FITTING
33 Ref FRONT CARRIAGE TILT CYLINDER, (see Figure 9-1 for details)

31200069 1044C-54 Series II 2-33


S/N 0160037900 & After including 0160037855
BOOM

Figure 2-6 Fourth Boom Section

113
202
205
111 102
204
75 208
201

32 52
76 35
105
7
124 27
108 34
120 54
110
66
4 117
101
118

114 115

125

129
136

133
134 132

135

PAP14640

2-34 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
BOOM

Figure 2-6 Fourth Boom Section


Item Part Number Qty. Description Rev.
4 1001103581 Ref FOURTH BOOM SECTION WELDMENT, (Single Aux), (not available to order, F
see items 101 thru 136 for service)
1001103585 Ref FOURTH BOOM SECTION WELDMENT, (Dual Aux), (not available to order, G
see items 101 thru 136 for service)
7 0642214 2 HEX HD CAPSCREW, 3/4-10X1-3/4, GR5
27 4762200 2 LOCKWASHER, 3/4
32 Ref CHAIN & CLEVIS ASSY, (see Figure 2-3 for details)
34 8307028 4 LOCKWASHER, 1/2, (external tooth)
35 8307703 2 FLAT WASHER, 3/4
52 10139594 2 BOOM PAD
54 10139809 2 RETAINER PAD
66 10703236 4 BUTTON HD CAPSCREW, 1/2-20X3/4
10703237 4 BUTTON HD CAPSCREW, 1/2-20X1
10703242 4 BUTTON HD CAPSCREW, 1/2-20X1-1/4
75 8305624 1 HEX LOCKNUT, 5/16-20
76 10727310 1 SHOULDER BOLT, 5/16-20
101 1001098665 1 FOURTH BOOM SECTION WELDMENT
102 0682218 2 HEX HD CAPSCREW, 3/4-10X2-1/4, GR8, (torque to 420 lb-ft)
105 2160020 2 90 DEGREE GREASE FITTING, 1/8
108 2754547 2 GREASE HOSE
110 4761800 8 LOCKWASHER, 1/2, (Single Aux)
4761800 6 LOCKWASHER, 1/2, (Dual Aux)
111 4762200 2 LOCKWASHER, 3/4
113 7139772 1 CHAIN & CLEVIS ASSY, (includes items 201 thru 208) C
114 10136329 2 SHIM, (.06)
115 10139023 4 BOOM PAD
117 10703236 4 BUTTON HD CAPSCREW, 1/2-20X3/4, (torque to 64 lb-ft lubricated, 85 lb-ft dry)
118 10703237 4 BUTTON HD CAPSCREW, 1/2-20X1
120 10726600 2 ELBOW, 90 DEGREES
124 80623016 2 BULKHEAD ADAPTER
125 0641848 1 HEX HD CAPSCREW, 1/2-13X6, GR5
129 1001109548 1 CYLINDER PIN
132 8307904 AR SHIM WASHER, (.042-.054)
133 8307918 AR SHIM WASHER, (.142-.126)
134 8310093 AR SHIM WASHER, (.082-.068)
135 Ref TILT CYLINDER, (see Figure 9-1 for details)
136 8305644 1 HEX LOCKNUT, 1/2-13
201 8127029 1 EXTEND CHAIN, BL666
202 10238628 1 ANCHOR CHAIN
204 10727310 1 BOLT, 5/16X2
205 10705000 1 LOCKNUT, 1/4-20
208 8522012 AR ANTI-SEIZE LUBE

31200069 1044C-54 Series II 2-35


BOOM

Figure 2-7 Transfer Carriage/Boom Cradle Assembly

2
3 4
5 6
7
8
1
9
10
11
19 12
18
20
2
2 40 21 15
17
2 5 16 14
18 41 13
42
17
22
39 23
38 21
5
37 36
41
33 24
35 29 28 25
34 31 30
41
5 32
21 17 2 27
26
13
14

PV0451

2-36 1044C-54 Series II 31200069


BOOM

Figure 2-7 Transfer Carriage/Boom Cradle Assembly


Item Part Number Qty. Description Rev.
1 10338244 1 TRANSFER CARRIAGE
2 10732689 8 GREASE FITTING COVER
3 10715272 2 GREASE FITTING, 1/8 N.P.T.
4 10700453 4 HEX HD CAPSCREW, 1/2-20X1-1/4
5 10701312 10 LOCKWASHER, 1/2
6 1101132 2 BOOM PIVOT BUSHING
7 10138394 AR SHIM, 0.06, (1.52mm)
8 10138395 AR SHIM, 0.12, (3.05mm)
9 10165110 AR SLIDE BLOCK SHIM, 11 GA, (.1196 in)
10118167 AR SLIDE BLOCK SHIM, 22 GA, (.0299 in)
10 10165950 2 SLIDE BLOCK, (rear)
11 10118329 AR SPACER WASHER
12 10118328 2 THRUST WASHER
13 10230339 4 TRANSFER ROLLER
14 10124257 4 ROLLER BUSHING
15 10265716 2 REAR ROLLER SPINDLE
16 10119920 2 REAR ROLLER SPINDLE NUT
17 10716611 5 GREASE FITTING
18 10702612 3 SOCKET HD SETSCREW, 3/8-16X1/2
19 8050001 2 REAR CARRIAGE TILT CYLINDER MOUNT BUSHING
20 10136464 2 REAR CARRIAGE TILT CYLINDER PIN, (lower)
21 3811709 6 LOCK PIN
22 10718830 2 HOIST CYLINDER BUSHING, (base end)
23 10136487 2 HOIST CYLINDER PIN, (base end)
24 10115972 2 SLIDE BLOCK, (front)
25 10700708 4 HEX HD CAPSCREW, 3/4-10X3-1/2
26 10117012 AR ROLLER SHIM
27 10117180 2 ROLLER SPACER
28 10116309 2 SCRAPER PLATE
29 10701403 4 FLAT WASHER, 5/16
30 10701309 4 LOCKWASHER, 5/16
31 10700102 4 HEX HD CAPSCREW, 5/16-183/4
32 10138090 2 FRONT ROLLER PIN
33 10265025 1 PLASTIC HOSE COVER
34 10701308 4 LOCKWASHER, 1/4
35 10700004 4 HEX HD CAPSCREW, 1/4-20X3/4
36 10701315 4 LOCKWASHER, 3/4
37 10701513 4 HEX NUT, 3/4-10
38 10116369 1 TRANSFER CYLINDER NUT
39 10115976 1 CYLINDER ROD BOSS
40 10715367 1 GREASE FITTING, 45 DEGREES, 1/4
41 10700403 10 HEX HD CAPSCREW, 1/2-13X1-1/4
42 1100417 1 LEAD BALL

31200069 1044C-54 Series II 2-37


Before S/N 0160037900 excluding 0160037855
BOOM

Figure 2-8 Quick Attach Group Installation

4
5
3
17
6
7 8
14 2

9
13 3
10

12
11

18
19
23 17 15
22
21
16
20
PV0501

2-38 1044C-54 Series II 31200069


Before S/N 0160037900 excluding 0160037855
BOOM

Figure 2-8 Quick Attach Group Installation


Item Part Number Qty. Description Rev.
10465744 Ref QUICK ATTACH INSTALLATION, (not available to order, see items 1 thru 23 for J
service)
1 10136863 1 QUICK ATTACH PIVOT PIN
2 10700420 1 HEX HD CAPSCREW, 1/2-13X7
3 10701312 2 LOCKWASHER, 1/2
4 10701510 1 HEX NUT, 1/2-13
5 10136013 AR SHIM, 0.036, (.91mm)
10117012 AR SHIM, 0.075, (1.90mm)
6 10701200 2 HEX NUT, 1/4-20
7 10701308 2 LOCKWASHER, 1/4
8 10167213 1 ROD SUPPORT BRACKET
9 3841203 1 LOCK PIN
10 10700403 1 HEX HD CAPSCREW, 1/2-13X1-1/4
11 10165667 1 FRONT CARRIAGE TILT PIN, (rod end)
12 10265671 1 LOCK PLATE
13 10701411 2 FLAT WASHER, 1
14 10165668 1 LOCK PIVOT PLATE PIN
15 10866835 1 RELEASE SPRING
16 10167059 1 QUICK ATTACH RELEASE ROD
17 10703865 3 COTTER PIN, 3/16X1-1/2
18 10700008 2 HEX HD CAPSCREW, 1/4-20X1-3/4
19 10438176 1 QUICK ATTACH CASTING
20 10700209 1 HEX HD CAPSCREW, 3/8-16X2-1/4
21 3841708 1 LOCK PIN
22 10701310 1 LOCKWASHER, 3/8
23 10701508 1 HEX NUT, 3/8-16

31200069 1044C-54 Series II 2-39


S/N 0160037900 & After including 0160037855
BOOM

Figure 2-8 Quick Attach Group Installation

11 2

3
6
6

1
4 12 5

102
13
101

104
203

PV1870

202
201

2-40 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
BOOM

Figure 2-8 Quick Attach Group Installation


Item Part Number Qty. Description Rev.
1001108582 1 QUICK ATTACH INSTALLATION, (not available to order, see items 1 thru 13 for A
service)
1 0641808 1 HEX HD CAPSCREW, 1/2-13X1, GR5
2 0682244 1 HEX HD CAPSCREW, 3/4-10X5-1/2, GR8
3 2160002 2 GREASE FITTING, (straight)
4 4740003 1 FLAT WASHER
5 8307904 AR SHIM WASHER, (.048)
8310093 AR SHIM WASHER, (.075)
8307918 AR SHIM WASHER, (.134)
6 8307916 AR SHIM WASHER, (.075)
8307917 AR SHIM WASHER, (.134)
9 8310067 1 HEX LOCKNUT, 3/4-10
11 1001098233 1 QUICK ATTACH CARRIAGE PIVOT PIN
12 1001098492 1 QUICK ATTACH CYLINDER PIN WELDMENT
13 1001098770 1 QUICK ATTACH COUPLING ASSY, (includes items 101 thru 104) D
101 1001100756 1 QUICK ATTACH COUPLING
102 1001143692 1 POPPIN PIN
104 1001105441 1 QUICK ATTACH PIVOT LOCK PIN, (includes items 201 thru 203) B
201 8310266 1 HEX NUT, 1/2-13
202 8310276 1 WASHER
203 1001105440 1 QUICK ATTACH LOCK PIN

31200069 1044C-54 Series II 2-41


BOOM

This Page Intentionally Left Blank

2-42 1044C-54 Series II 31200069


SECTION 3
ATTACHMENTS

31200069 1044C-54 Series II


Before S/N 0160037900 excluding 0160037855
ATTACHMENTS

Figure 3-1 Carriage Assembly

2 1

9
5

PV1171

3-2 1044C-54 Series II 31200069


Before S/N 0160037900 excluding 0160037855
ATTACHMENTS

Figure 3-1 Carriage Assembly


Item Part Number Qty. Description Rev.
48040 1 50 IN STANDARD CARRIAGE ASSY, (includes items 1 thru 5 & item 10) 3
48042 1 74 IN FRAMERS CARRIAGE ASSY, (includes items 1 thru 5 & item 10) 3
1 NSS 1 CARRIAGE WELDMENT, (50 in)
NSS 1 CARRIAGE WELDMENT, (74 in)
2 10138066 2 FORK SHAFT WASHER
3 10703906 2 COTTER PIN, 3/8X3
4 10223049 1 FORK SHAFT, (50 in)
10124495 1 FORK SHAFT, (74 in)
5 10224752 2 CARRIAGE SAFETY DECAL
8 Ref QUICK ATTACH GROUP, (see Figure 2-8 for details)
9 Ref FORK, (see Figure 3-12 for details)
10 NSS 1 S/N PLATE, (not shown)

31200069 1044C-54 Series II 3-3


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-1 Carriage Assembly

5
3

PY0430

3-4 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-1 Carriage Assembly


Item Part Number Qty. Description Rev.
1170021 1 50 IN TILT CARRIAGE, (includes all items) D
1170024 1 60 IN TILT CARRIAGE, (includes all items) D
1170027 1 72 IN TILT CARRIAGE, (includes items 1 thru 6), (Before S/N 0160042910) E
1001132514 1 72 IN TILT CARRIAGE, (includes items 1 thru 6), (S/N 0160042910 & After) A
1 0642032 2 HEX HD CAPSCREW, 5/8-11X4, GR5
2 NSS 1 TILT CARRIAGE
3 3300240 2 LOCKNUT, 5/8-11
4 3423275 1 FORK PIN, (50 in)
3423242 1 FORK PIN, (60 in)
3423276 1 FORK PIN, (72 in)
5 90200003 2 COLLAR
6 NSS 1 S/N PLATE

31200069 1044C-54 Series II 3-5


Before S/N 0160037900 excluding 0160037855
ATTACHMENTS

Figure 3-2 Tilt Carriage Assembly

11

9 10
5 6 4

5 9 12
6 13
14
3 15
1 2 8 16

17
23 20
19

18

17

22

23 6 5 7 17
5
25 21
23
24

PV1190

3-6 1044C-54 Series II 31200069


Before S/N 0160037900 excluding 0160037855
ATTACHMENTS

Figure 3-2 Tilt Carriage Assembly


Item Part Number Qty. Description Rev.
48041 1 50 IN TILT CARRIAGE ASSY, (includes items 1 thru 19, 21 thru 24 & 26) 4
48043 1 74 IN FRAME TILT CARRIAGE ASSY, (includes items 1 thru 19, 21 thru 24 & 5
26)
1 NSS 1 TILT CARRIAGE WELDMENT, (50 in)
NSS 1 TILT CARRIAGE WELDMENT, (74 in)
2 Ref TILT CARRIAGE CYLINDER, (includes items 3 & 4),
(see Figure 12-4 for details)
3 10116228 1 CYLINDER BUSHING, (rod end)
4 10116227 1 CYLINDER BUSHING, (base end)
5 10732689 5 GREASE FITTING COVER
6 11160110 4 GREASE FITTING
7 11160140 1 GREASE FITTING, 90 DEGREES
8 10116323 1 SPECIAL WASHER
9 2220501 2 ELBOW, 45 DEGREES, (includes o-ring)
10 10837863 2 HOSE ASSY, (o-rings ends)
11 10866136 2 MALE QUICK COUPLER, (includes o-ring)
10730518 AR DUST CAP
12 14994050 1 HEX HD CAPSCREW, 1/2-13X1-1/4
13 11009080 1 LOCKWASHER, 1/2
14 10135707 1 LOCK PIN
15 10138014 1 TILT CYLINDER PIN
16 10138065 1 CARRIAGE BOLT
17 10703906 4 COTTER PIN, 3/8X3
18 10338004 1 INNER CARRIAGE
19 10138013 1 PIVOT SLEEVE
20 Ref QUICK ATTACH GROUP ASSY, (see Figure 2-8 for details)
21 10837794 1 CASTLE HEX NUT, 2-12
22 10223049 1 FORK SHAFT, (50 in)
10124495 1 FORK SHAFT, (74 in)
23 10138066 3 FORK SHAFT WASHER
24 10224752 2 CARRIAGE SAFETY DECAL
25 Ref FORKS, (see Figure 3-12 for details)
26 NSS 1 S/N PLATE, (not shown)

31200069 1044C-54 Series II 3-7


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-2 Tilt Carriage Assembly

5 6

12
2
13
16 18
3 23 11
15
27 10
8

9
19 9
20

7
4

28
31 29
26
24

30
25 21
14 22

3 17

26

21
22

PAP2970

3-8 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-2 Tilt Carriage Assembly


Item Part Number Qty. Description Rev.
1170054 1 50 IN SIDE TILT CARRIAGE, (includes all items) H
1001101956 1 60 IN SIDE TILT CARRIAGE, (includes all items) H
1170057 1 72 IN SIDE TILT CARRIAGE, (includes all items) H
1 0641612 4 HEX HD CAPSCREW, 3/8-16X1-1/2
2 0642032 2 HEX HD CAPSCREW, 5/8-11X4
3 0681810 3 HEX HD CAPSCREW, 1/2-13X1-1/4
4 NSS 1 CARRIAGE BASE
5 NSS 1 S/N PLATE
6 NSS 1 CARRIAGE, SIDE TILT
7 2110606 2 CONNECTOR
8 2172106 2 CONNECTOR, 90 DEGREES
9 2110808 2 CONNECTOR, (50 in)
2110608 2 CONNECTOR, (60 in)
2110808 2 CONNECTOR, (72 in)
10 3300240 2 LOCK NUT, 5/8-11
11 3423275 1 FORK PIN, (50 in)
3423242 1 FORK PIN, (60 in)
3423276 1 FORK PIN, (72 in)
12 3423307 2 PIN
13 3841203 2 KEEPER
14 4891800 1 WASHER, 1/2
15 8420053 1 DUST CAP
16 8420055 1 DUST PLUG
17 88671001 1 GREASE FITTING
18 90200003 2 COLLAR
19 91403413 1 CONNECTOR
20 91403414 1 CONNECTOR
21 1001090063 2 WEAR PAD
22 1001090064 AR SHIM
23 Ref SIDE TILT CARRIAGE CYLINDER, (see Figure 9-24 for details)
24 1001090140 1 BEARING
25 1001099113 1 PIN
26 1001099115 2 SLEEVE
27 1001102378 2 HOSE ASSY, 3/8X39
28 0100011 AR LOCTITE® 242TM, (apply to item 29)
29 0741610 6 FLAT HEAD SOCKET SCREW, 3/8-16
30 1001120914 1 BEARING RETAINER SHIM
31 1001120915 1 BEARING RETAINER PLATE

31200069 1044C-54 Series II 3-9


Before S/N 0160037900 excluding 0160037855
ATTACHMENTS

Figure 3-3 Swing Carriage Assembly

3-10 1044C-54 Series II 31200069


Before S/N 0160037900 excluding 0160037855
ATTACHMENTS

Figure 3-3 Swing Carriage Assembly


Item Part Number Qty. Description Rev.
1100532 1 72 IN WIDE SWING CARRIAGE ASSY, (includes items 1 thru 31) D
1 NSS 1 SWING CARRIAGE
2 NSS 1 SWING FRAME
3 7029710 1 FORK PIN
4 7029690 2 FORK PIN RETAINER WELDMENT
5 90554020 4 LOCKWASHER, 1/2
6 7029691 4 HEX HD CAPSCREW, 1/2-20X1-1/4
7 7029693 1 SWING POST WELDMENT
8 7029714 4 LUBE FITTING, 1/8
9 7029694 2 BEARING
10 7029695 2 THRUST WASHER
11 7029713 1 CASTLE NUT, 1-1/2
12 7029700 1 COTTER PIN, 1/4X2-1/2
13 7029697 6 HEX HD CAPSCREW, 3/4-16X3
14 7029698 6 LOCKNUT, 3/4-16
15 7029590 2 CYLINDER ASSY
16 7029702 4 LOCKING PIN
17 7029703 4 FLAT WASHER, 3/8
18 90554042 4 LOCKWASHER, 3/8
19 7029704 4 HEX HD CAPSCREW, 3/8-24X1
20 7029705 1 ELBOW, 90 DEGREES
21 90554065 3 ELBOW, 90 DEGREES
22 7029706 2 HOSE ASSY
23 7029707 2 HOSE ASSY
24 7029708 2 TEE, (includes nut)
25 7029709 2 HOSE ASSY
26 7029692 2 MALE QUICK COUPLER
27 7029711 1 HIGH PRESSURE WARNING DECAL
28 7029699 2 MAJOR DECAL, (small)
7029701 1 MAJOR DECAL, (large)
29 90554016 1 USA DECAL
30 90554018 2 PINCH POINT DANGER DECAL
31 7029712 6 GREASE DECAL
32 Ref FORKS, (see Figure 3-12 for details)
33 Ref LOAD CHART, (not shown), (see Figure 11-1 for details)
34 NSS 1 S/N Plate, (not shown)

K1 70021452 1 CYLINDER SEAL KIT

31200069 1044C-54 Series II 3-11


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-3 Swing Carriage Assembly

27 15
17
12 21
22
14 21
18
20
18
20

18
20
14
28 17
27

36

5
6
1
11 35
11
2
31 19
37
30
3 38
4 18
25 3 32
34 4
26 6
33 7
28 20

13

29
24
6
16 11
23 1
11 2 5
29
31

PAP3360

3-12 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-3 Swing Carriage Assembly


Item Part Number Qty. Description Rev.
1001095418 1 72 IN 90 DEGREE SWING CARRIAGE, (includes all items) K
1 2220415 4 CONNECTOR
2 2220473 2 CONNECTOR, 90 DEGREES
3 2220609 2 CONNECTOR
4 2220628 2 CONNECTOR, 90 DEGREES
5 Ref 72 IN 90 DEGREE SWING CARRIAGE CYLINDER,
(see Figure 9-25 for details)
6 2717287 2 HOSE ASSY, 1/4X58
7 3423276 1 PIN
11 6604662 2 HOSE ASSY, 1/4X40.5
12 7062922 1 WASHER
13 NSS 1 PIVOT WELDMENT
14 7110702 2 PIVOT PIN
15 7110712 1 PIN
16 7110722 2 PIN
17 8065062 2 BUSHING
18 8303634 5 HEX HD CAPSCREW, 5/8-11X4, GR5
19 8303715 3 HEX HD CAPSCREW, 5/16-18X1.5, GR5
20 8305643 5 HEX NUT, 5/8-11
21 8307904 AR SHIM
22 8307918 AR SHIM
23 8310160 AR SHIM
24 8310161 AR SHIM
25 8420053 1 DUST CAP
26 8420055 1 DUST PLUG
27 8580315 2 PLUG
28 8584001 5 TIE WRAP
29 8642207 4 RETAINING RING
30 8769132 2 CLAMP
31 8770016 2 CONNECTOR
32 90200003 2 COLLAR
33 91403413 1 CONNECTOR
34 91403414 1 CONNECTOR
35 NSS 1 CARRIAGE FRAME
36 NSS 1 S/N PLATE
37 1001110704 1 WARNING CRUSH HAZARD DECAL
38 1001111190 2 WARNING DECAL

31200069 1044C-54 Series II 3-13


Before S/N 0160037900 excluding 0160037855
ATTACHMENTS

Figure 3-4 Utility Bucket

7 6

4
5

PV1311

3-14 1044C-54 Series II 31200069


Before S/N 0160037900 excluding 0160037855
ATTACHMENTS

Figure 3-4 Utility Bucket


Item Part Number Qty. Description Rev.
1101435 1 UTILITY BUCKET ASSY, 1.25 CU. YD., (includes all items) C
1 10439995 1 UTILITY BUCKET WELDMENT
2 10239973 1 CAUTION DECAL, (not shown), (apply to inside back cover of operators
manual)
3 10867583 2 HITCH PIN
4 10168505 2 PIN
5 10867584 2 PIN ATTACHMENT CABLE
6 10700202 2 HEX HD CAPSCREW, 3/8-16X3/4
7 10701404 2 FLAT WASHER, 3/8

31200069 1044C-54 Series II 3-15


Before S/N 0160037900 excluding 0160037855
ATTACHMENTS

Figure 3-5 50 In Single Fork Positioning Carriage Assembly

25 26 16
23 22 21
21
1 7
22
10 22
13 15
20 24
21
11
11 3
14

27
28

19
29
2
12
9
6

4 8
17
6 18

PAP0010

3-16 1044C-54 Series II 31200069


Before S/N 0160037900 excluding 0160037855
ATTACHMENTS

Figure 3-5 50 In Single Fork Positioning Carriage Assembly


Item Part Number Qty. Description Rev.
1100469 1 50 IN DUAL FORK POSITIONING CARRIAGE ASSEMBLY, (includes all items) C
1 10465660 1 CARRIAGE ASSY
2 10165685 1 FORK SHAFT
3 Ref FORK POSITIONING CYLINDER, (see Figure 12-6 for details)
4 10238569 1 RH 48 IN PALLET FORK
5 1100439 1 LH 48 IN PALLET FORK
6 10727322 2 INTERNAL SNAP RING
7 10138493 1 SPACER
8 10701419 1 FORK SHAFT WASHER
9 10703906 1 COTTER PIN, 3/8X3
10 10700411 1 HEX HD CAPSCREW, 1/2-13X3-1/4
11 10705004 3 HEX LOCKNUT, 1/2-13, GRC
12 10705034 1 HEX LOCKNUT, 1-1/4, GRC
13 10700409 2 HEX HD CAPSCREW, 1/2-13X2-3/4
14 2230024 2 BULKHEAD UNION
15 2220371 1 CONNECTOR, (includes o-ring)
16 10837863 2 HOSE ASSY
17 10165693 1 BUSHING
18 10224752 2 CARRIAGE SAFETY DECAL
19 10716611 1 GREASE FITTING
20 10717810 2 HOSE CLAMP
21 10701201 3 HEX NUT, 5/16-18, GR8
22 10701309 3 LOCKWASHER, 5/16
23 10717553 1 HOSE CLAMP
24 2220501 1 ELBOW, 45 DEGREES, (includes o-ring)
25 10719736 1 HOSE ASSY
26 10837523 1 HOSE ASSY
27 NSS 1 S/N PLATE
28 10837315 4 METAL TACK
29 10732689 1 GREASE FITTING COVER

31200069 1044C-54 Series II 3-17


Before S/N 0160037900 excluding 0160037855
ATTACHMENTS

Figure 3-6 50 In Dual Fork Positioning Carriage Assembly

5
3 4 2 9
6 7 8
8
1
7
11 7 10
23 17
6 16
8 8
17 7
14
14
18
14
13
30 12
29 19 23

25 29
26 19
22
28
25 21

15 20
26
25 24

27

PV1271

3-18 1044C-54 Series II 31200069


Before S/N 0160037900 excluding 0160037855
ATTACHMENTS

Figure 3-6 50 In Dual Fork Positioning Carriage Assembly


Item Part Number Qty. Description Rev.
10448045 1 50 IN DUAL FORK POSITIONING CARRIAGE ASSEMBLY, (includes all items) G
1 10465660 1 CARRIAGE ASSY
2 10837517 1 HOSE ASSY
3 10719736 1 HOSE ASSY
4 10837523 1 HOSE ASSY
5 10837519 1 HOSE ASSY
6 10717810 3 HOSE CLAMP
7 10701309 4 LOCKWASHER, 5/16
8 10701201 4 HEX NUT, 5/16-18, GR8
9 10837863 2 HOSE ASSY
10 10717553 1 HOSE CLAMP
11 10700411 4 HEX HD CAPSCREW, 1/2-13X3-1/4
12 10138493 2 SPACER
13 Ref FORK POSITIONING CYLINDER, (see Figure 12-6 for details)
14 10705004 5 HEX LOCKNUT, 1/2-13, GRC
15 10365686 1 RH 42 IN PALLET FORK
16 2220501 1 ELBOW, 45 DEGREES, (includes o-ring)
17 2220371 3 CONNECTOR, (includes o-ring)
18 10725302 2 BULKHEAD TEE
19 10732689 2 GREASE FITTING COVER
20 10701419 2 FORK SHAFT WASHER
21 10703906 2 COTTER PIN, 3/8X3
22 10165685 1 FORK SHAFT
23 10700409 4 HEX HD CAPSCREW, 1/2-13X2-3/4
24 10224752 2 CARRIAGE SAFETY DECAL
25 10727322 4 INTERNAL SNAP RING
26 10165693 2 BUSHING
27 10365687 1 LH 42 IN PALLET FORK
28 10705034 2 HEX LOCKNUT, 1-1/4, GRC
29 10716611 2 GREASE FITTING
30 NSS 1 S/N PLATE

31200069 1044C-54 Series II 3-19


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-6 50 In Dual Fork Positioning Carriage Assembly

20
3

2
20
12
22
1 18
8 19
21
23
25 13
4
28 30 14
20
15
21 16
25 17
30
27 28
29 4
31
9 32 30
10
23
5
11 3

24 2
8 20

1
7
26
34

6 9
5
11

33

PAP2400

3-20 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-6 50 In Dual Fork Positioning Carriage Assembly


Item Part Number Qty. Description Rev.
7301568 1 50 IN DUAL FORK POSITIONING CARRIAGE ASSY, (includes items 1 thru 32) H
1 2717283 2 FORK POSITIONING CYLINDER
8036733 1 SEAL KIT
2 2717160 2 HOSE ASSY
3 2717161 2 HOSE ASSY
4 2717162 2 HOSE ASSY
5 90200003 2 LOCKING HUB
6 90451058 1 FORK SHAFT
7 7301569 1 50 IN CARRIAGE WELDMENT
8 7301579 2 FORK ADAPTER WELDMENT
9 8303634 2 HEX HD CAPSCREW, 5/8-11X4, GR5
10 8303658 4 HEX HD CAPSCREW, 1/2-13X2, GR5
11 8305643 2 HEX LOCKNUT, 5/8-11
12 8420053 1 DUST CAP
13 8420055 1 DUST PLUG
14 91403413 1 FEMALE QUICK DISCONNECT, (includes items 15 thru 17)
15 8640029 1 NOSE SEAL
16 8640028 1 COUPLER BODY SEAL
17 8640032 1 COUPLER BODY SEAL BACK-UP RING
18 91403414 1 MALE QUICK DISCONNECT, (includes item 19)
19 8640029 1 NOSE SEAL
20 2130606 6 ELBOW, 90 DEGREES
21 2130608 2 ELBOW, 90 DEGREES
22 8310302 4 HEX LOCKNUT, 1/2-13
23 10705034 2 HEX LOCKNUT
24 4110473 1 HOSE ROUTE WARNING DECAL
25 7139918 2 DISC ORIFICE
26 8305624 2 HEX LOCKNUT, 1/4-20
27 8310435 2 HEX HD CAPSCREW, 1/4-20X3-1/4, GR5
28 8630003 2 O-RING
29 4641502 1 VALVE ASSY, (Includes items 30 thru 32)
30 2110606 4 ADAPTER
31 4641501 1 VALVE BODY
32 2130606 2 CONNECTOR
33 7301408 2 PALLET FORK, 60X100X1220mm
34 NSS 1 S/N PLATE

31200069 1044C-54 Series II 3-21


Before S/N 0160037900 excluding 0160037855
ATTACHMENTS

Figure 3-7 Truss Boom Assembly

BEFORE S/N 0160032406

PV1291

3-22 1044C-54 Series II 31200069


Before S/N 0160037900 excluding 0160037855
ATTACHMENTS

Figure 3-7 Truss Boom Assembly


Item Part Number Qty. Description Rev.
10338932 1 10 FT TRUSS BOOM ASSY, (includes all items) F
1 NSS 1 TRUSS BOOM WELDMENT
2 8382017 1 PINTLE HOOK, (Before S/N 0160032406)
3 10705029 4 HEX LOCKNUT, 1/2-20, (torque to 90 lb-ft), (Before S/N 0160032406)
4 NSS 1 S/N PLATE
6 4110412 2 LENGTH & CAPACITY DECAL
7 4110422 2 SWING LOAD DANGER DECAL

31200069 1044C-54 Series II 3-23


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-7 Truss Boom Assembly

PY1540

3-24 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-7 Truss Boom Assembly


Item Part Number Qty. Description Rev.
1001099902 1 12 FT TRUSS BOOM, (includes all items) A
1001099901 1 15 FT TRUSS BOOM, (includes all items) A
1 4110422 2 DANGER SWINGING LOADS DECAL
2 NSS 1 S/N PLATE
3 NSS 1 TRUSS BOOM

31200069 1044C-54 Series II 3-25


Before S/N 0160037900 excluding 0160037855
ATTACHMENTS

Figure 3-8 12 Ft Truss Boom With Winch

15

14
7
4

11

19 3 21
13

12

8 1
16 10 20
17
7
18
21 2

3
9

BEFORE S/N 0160032406

PV1301

3-26 1044C-54 Series II 31200069


Before S/N 0160037900 excluding 0160037855
ATTACHMENTS

Figure 3-8 12 Ft Truss Boom With Winch


Item Part Number Qty. Description Rev.
10338933 1 10 FT TRUSS BOOM ASSEMBLY WITH WINCH, (includes all items) H
1 NSS 1 TRUSS BOOM WELDMENT
2 8382017 1 PINTLE HOOK, (Before S/N 0160032406)
3 10705029 10 HEX LOCKNUT, 1/2-20, (torque to 90 lb-ft), (Before S/N 0160032406)
10705029 6 HEX LOCKNUT, 1/2-20, (S/N 0160032406 & After)
4 NSS 1 S/N PLATE
6 10700484 6 HEX HD CAPSCREW, 1/2-20X2-1/4, GR8
7 10727770 1 TRUSS BOOM WINCH
70021573 1 WINCH MOTOR
8 10267585 1 HOOK ASSY
9 10727327 1 CABLE SHEAVE
10 10125085 1 PIN
11 1012355 1 WIRE ROPE
12 10721556 1 THIMBLE, 3/8 IN
13 10721557 3 WIRE CLIP, 3/8
14 2220374 2 STRAIGHT ADAPTER
15 10837865 2 HYDRAULIC HOSE, 1/2X60 IN
16 10716611 1 GREASE FITTING, 1/4-28
17 10700009 1 HEX HD CAPSCREW, 1/4-20X2
18 10705000 1 HEX NUT, 1/4-20
19 4110412 2 LENGTH & CAPACITY DECAL
20 4110422 2 DANGER SWINGING LOADS DECAL
21 4110252 4 PINCH POINT DECAL

31200069 1044C-54 Series II 3-27


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-8 12 Ft Truss Boom With Winch

22
1

2
2

4 7
25 8
23 5
6 8
24
9

10
22 12
11
21
13

20

19
17
16
18

15

PAP3440

3-28 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-8 12 Ft Truss Boom With Winch


Item Part Number Qty. Description Rev.
1001099351 1 12 FT TRUSS BOOM WITH WINCH, (includes all items) F
1 NSS 1 TRUSS BOOM FRAME
2 90554016 1 USA DECAL
3 NSS 1 S/N PLATE
4 70021349 4 HEX HD CAPSCREW, 3/8X1
90554042 4 LOCK WASHER, 3/8
5 70021921 1 TRUSS BOOM WINCH MOTOR
6 NSS 2 HEX HD CAPSCREW, 1/2X1.75
90554020 2 LOCK WASHER, 1/2
90554054 2 HEX NUT, 1/2
7 70021415 2 CONNECTOR
8 70021977 2 HOSE ASSY, 3/8X32
9 NSS 1 ELBOW, 90 DEGREES
10 7029692 1 MALE QUICK COUPLER
11 90554062 1 DUST CAP
12 70021342 1 FEMALE QUICK COUPLER
13 90554076 1 DUST COVER
15 70021978 1 BALL SWIVEL WITH SAFETY HOOK
16 70021979 1 SOCKET ASSY, (includes items 17 & 18)
17 NSS 1 PIN
18 NSS 1 COTTER PIN
19 NSS 2 CLAMP
20 70021935 1 PULLEY
21 70022028 1 CABLE
22 4110422 2 WARNING SWINGING LOADS DECAL
23 NSS 1 PIN
24 NSS 2 FLAT WASHER, 1
25 NSS 2 SNAP RING

31200069 1044C-54 Series II 3-29


Before S/N 0160037900 excluding 0160037855
ATTACHMENTS

Figure 3-9 Carriage Assembly With 8 Ft Vertical Mast (Non-Tilt)

13
1

6
2
3

5
4
11
12
14 6
7
10
9
8

PV1230

3-30 1044C-54 Series II 31200069


Before S/N 0160037900 excluding 0160037855
ATTACHMENTS

Figure 3-9 Carriage Assembly With 8 Ft Vertical Mast (Non-Tilt)


Item Part Number Qty. Description Rev.
48056 1 CARRIAGE ASSY WITH 8 FT VERTICAL MAST, (non-tilt), (includes items 1 thru 3
14)
1 NSS 1 TOWER CARRIAGE
2 10226150 4 TOWER ROLLER
3 10719110 4 TOWER ROLLER BUSHING
4 10703906 2 COTTER PIN, 3/8X3
5 10138064 1 FORK SHAFT
6 10138066 2 FORK SHAFT WASHER
7 10224752 1 CARRIAGE SAFETY DECAL
8 14994040 16 HEX HD CAPSCREW, 1/2X1
9 11009080 16 LOCKWASHER, 1/2
10 10226146 4 TOWER ROLLER PIN
11 10732689 4 GREASE FITTING COVER
12 11160110 4 GREASE FITTING
13 Ref VERTICAL MAST ASSY, (see Figure 3-11 for details)
14 Ref FORKS, (see Figure 3-12 for details)

31200069 1044C-54 Series II 3-31


Before S/N 0160037900 excluding 0160037855
ATTACHMENTS

Figure 3-10 Carriage Assembly With 8 Ft Vertical Mast (Tilt)

19
5 6 20 24
21
40 39
41 33 22
43 5 8 18
6
42 10
4 17 23
5
6 9 18
12 11 15
3 16
2 7
14 13 25 44

1 26

37
29 32
5
26 6
27
26
28 12
11 31
34
6 36 26 30
37 5
45 38

35

37

PAP14870

3-32 1044C-54 Series II 31200069


Before S/N 0160037900 excluding 0160037855
ATTACHMENTS

Figure 3-10 Carriage Assembly With 8 Ft Vertical Mast (Tilt)


Item Part Number Qty. Description Rev.
48057 1 CARRIAGE ASSY WITH 8 FT VERTICAL MAST, (tilt), (includes items 1 thru 38) 4
1 NSS 1 TOWER CARRIAGE
2 Ref TILT CARRIAGE CYLINDER, (includes items 3 & 4),
(see Figure 12-4 for details)
3 10116228 1 CYLINDER BUSHING, ROD END
4 10116227 1 CYLINDER BUSHING, BASE END
5 10732689 8 GREASE FITTING COVER
6 11160110 8 GREASE FITTING
7 10116323 1 SPECIAL WASHER
8 2220501 2 ELBOW, 45 DEGREES, (includes o-ring)
9 8770189 2 BULKHEAD ELBOW, 45 DEGREES
10 10836590 2 HYDRAULIC HOSE ASSY
11 14994040 16 HEX HD CAPSCREW, 1/2X1
12 11009080 16 LOCKWASHER, 1/2
13 10135707 1 LOCK PIN
14 10138014 1 TILT CYLINDER PIN
15 10226150 4 TOWER ROLLER
16 10719110 4 TOWER ROLLER BUSHING
17 10837535 2 HYDRAULIC HOSE ASSY
18 11016150 6 FLAT WASHER, 5/8
19 10216114 1 SHEAVE SUPPORT
20 11009060 2 LOCKWASHER, 3/8
21 11261060 2 HEX NUT, 3/8-16
22 10116117 1 SHEAVE SHAFT
23 11133050 1 COTTER PIN, 1/8X1-1/4
24 11143040 2 HEX HD CAPSCREW, 3/8-16X1
25 10138065 1 CARRIAGE PIVIOT BOLT
26 10703906 4 COTTER PIN, 3/8X3
27 10226146 4 TOWER ROLLER PIN
28 10438873 1 INNER CARRIAGE
29 10138013 1 PIVOT SLEEVE
30 2230043 2 BULKHEAD ELBOW, 90 DEGREES
31 10837864 2 HYDRAULIC HOSE ASSY
32 10866136 2 MALE QUICK COUPLER, (includes o-ring)
10730518 2 DUST CAP
33 10216115 1 TOWER SHEAVE
34 10138064 1 FORK SHAFT
35 10224752 1 CARRIAGE SAFETY DECAL
36 11160140 1 GREASE FITTING, 90 DEGREES
37 10138066 4 PIVOT WASHER
38 10837794 1 HEX CASTLE NUT, 2-12
39 2220657 1 SWIVEL ELBOW, 45 DEGREES
40 10135420 1 SPECIAL ADAPTER
41 10138114 1 ORIFICE
42 10718943 1 PIPE ELBOW, 45 DEGREES
43 10266336 1 CYLINDER REPLACEMENT KIT, (includes items 2, 3, 4 & 9)
44 Ref VERTICAL MAST ASSY, (see Figure 3-11 for details)
45 Ref FORK, (see Figure 3-12 for details)

31200069 1044C-54 Series II 3-33


Before S/N 0160037900 excluding 0160037855
ATTACHMENTS

Figure 3-11 8 Ft Vertical Mast Assembly

3 3
16
2 2
15
15 17
1 4 14
5 13
6 13

9
7
33 8
18
38
10 12
25
19
20
37
21

18

25 24
11 21
26 20
5 23 2
19
27 3
35 30 28
36 34 22
29
32
21
20 31
19

13
17
15

PV1210

3-34 1044C-54 Series II 31200069


Before S/N 0160037900 excluding 0160037855
ATTACHMENTS

Figure 3-11 8 Ft Vertical Mast Assembly


Item Part Number Qty. Description Rev.
48060 1 VERTICAL MAST ASSY, (includes all items) 3
1 10326137 1 PULLEY HOUSING
2 11009100 6 LOCKWASHER, 5/8
3 11894070 6 HEX HD CAPSCREW, 5/8-11X1-3/4
4 10700203 2 HEX HD CAPSCREW, 3/8-16X7/8
5 11009060 8 LOCKWASHER, 3/8
6 10126161 2 LOCK PIN
7 10126143 2 CHAIN PULLEY WELDMENT PIN
8 11160110 2 GREASE FITTING
9 10732689 2 GREASE FITTING COVER
10 10239382 1 8 FT TOWER DECAL
11 10438860 1 OUTER TUBE WELDMENT
12 Ref TOWER CYLINDER, (see Figure 12-5 for details)
13 10703115 16 FLAT SOCKET HD CAPSCREW, 1/2-13X1
14 10728504 1 GROOVED TOWER SLIDE PAD
15 101261521 AR TOWER SHIM, 11 GA
101261522 AR TOWER SHIM, 14 GA
101261523 AR TOWER SHIM, 20 GA
16 10438852 1 UPRIGHT ASSEMBLY FRAME
17 10728503 7 TOWER SLIDE PAD
18 10226141 2 CHAIN ANCHOR
19 11486100 6 HEX JAM NUT, 5/8-18
20 10701363 6 STAR WASHER, 5/8
21 11129100 6 HEX NUT, 5/8-18
22 10239047 1 COVER PLATE
23 11016130 6 FLAT WASHER, 3/8
24 11143030 6 HEX HD CAPSCREW, 3/8-16X1
25 10837866 2 HYDRAULIC HOSE ASSY
26 2220619 1 SWIVEL REDUCER
27 2220579 1 BRANCH SWIVEL TEE
28 10721617 1 HYDRAULIC HOSE ASSY
29 11047270 4 HEX HD CAPSCREW, 5/16-18X2
30 10726324 1 COUNTERBALANCE VALVE
31 2220628 1 ELBOW, 90 DEGREES
32 2220775 1 ELBOW, 90 DEGREES
33 10720365 2 BUSHING
34 10727971 4 SHOULDER BOLT, 5/16-20X1
35 10215055 2 ANCHOR CHAIN
36 11170040 4 HEX LOCKNUT, 1/4-20
37 10138898 2 8 FT TOWER LIFT CHAIN
38 10214979 2 PULLEY

31200069 1044C-54 Series II 3-35


ATTACHMENTS

Figure 3-12 Forks

PV1551

NOTE:
FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE'S CAPACITY DECREASES CAPACITY OF THE ATTACHMENT OR
MACHINE TO THAT OF THE FORKS.
FORKS RATED MORE THAN THE ATTACHMENT OR MACHINE'S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE'S
CAPACITY.
PLEASE CONSULT JLG PARTS DEPARTMENT TO DETERMINE THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC
CARRIAGE ASSEMBLY AND APPLICATION.

3-36 1044C-54 Series II 31200069


ATTACHMENTS

Figure 3-12 Forks


Item Part Number Qty. Description Rev.
10238118 2 48 IN CUBING FORK, 2X2, 4,000 LB, (S/N 0160009654 thru 0160035580 E
including 0160008714)
1001099845 2 48 IN CUBING FORK, 2X2, 4,000 LB, (S/N 0160035581 thru 0160037900 B
excluding 0160037855)
2340037 2 48 IN CUBING FORK, 2X2, 3,880 LB, (S/N 0160037900 & After including A
0160037855)
10239894 Ref 48 IN PALLET FORK, 4X2.25, 10,000 LB, (S/N 0160009654 thru 0160035580 B
including 0160008714), (no longer available, use a set of 1001099847 for
replacement)
1001099847 2 48 IN PALLET FORK, 4X2.25, 10,000 LB, (S/N 0160035581 thru 0160037900 A
excluding 0160037855)
2340045 2 48 IN PALLET FORK, 4X2.36, 10,950 LB, (S/N 0160037900 & After including A
0160037855)
10238569 Ref 48 IN PALLET FORK, 5X2, 10,000 LB, (S/N 0160009654 thru 0160035580 C
including 0160008714), (no longer available, use a set of 1001099846 for
replacement)
1001099846 2 48 IN PALLET FORK, 5X2, 10,000 LB, (S/N 0160035581 thru 0160037900 A
excluding 0160037855)
2340038 2 48 IN PALLET FORK, 5X2.36, 13,700 LB, (S/N 0160037900 & After including A
0160037855)
10238570 Ref 60 IN PALLET FORK, 5X2, 10,000 LB, (S/N 0160009654 thru 0160035580 B
including 0160008714), (no longer available, use a set of 1001099848 for
replacement)
1001099848 2 60 IN PALLET FORK, 5X2, 10,000 LB, (S/N 0160035581 thru 0160037900 A
excluding 0160037855)
10239095 Ref 60 IN PALLET FORK, 7X1-3/4, 10,000 LB, (S/N 0160009654 thru 0160035580 B
including 0160008714), (no longer available, use a set of 1001099849 for
replacement)
1001099849 2 60 IN PALLET FORK, 7X1-3/4, 10,000 LB, (S/N 0160035581 thru 0160037900 A
excluding 0160037855)
10239969 2 60 IN LUMBER FORK, 1-3/4X7, (Before S/N 0160037900 excluding AA
0160037855), (use with swing carriage only)
10238025 Ref 48 IN PALLET FORK, 2X4, 8,000 LB, (S/N 0160009654 thru 0160035580 C
including 0160008714), (use with tower only), (no longer available, use a set of
1001099850 for replacement)
1001099850 2 48 IN PALLET FORK, 2X4, 8,000 LB, (S/N 0160035581 thru 0160037900 A
excluding 0160037855), (use with tower only)
10239970 2 60 IN PALLET FORK, 2X5, (Before S/N 0160037900 excluding 0160037855), AA
(use with swing carriage only)
2340046 2 60 IN DUAL TAPER FORK, 1-3/4X7, 10,800 LB, (S/N 0160037900 & After A
including 0160037855)
2340039 2 60 IN DUAL TAPER FORK, 2-23/64X6, 16,300 LB, (S/N 0160037900 & After A
including 0160037855)
1001092391 2 72 IN DUAL TAPER FORK, 2X6, 11,300 LB, (S/N 0160037900 & After A
including 0160037855)

1001137512 2 90 IN FORK EXTENSION, (includes items 1 thru 3) A


1 70024306 1 PIN
2 70024307 1 CLIP
3 NSS 1 WELDMENT

31200069 1044C-54 Series II 3-37


ATTACHMENTS

Figure 3-13 Fork Mounted Platform

4
101 BEFORE S/N 2009005-1
7 102
111 107
109 6
3
154 8
5

113
155
105

110 103
106
113

114

112

108
2

104
106
1

7 4
111 101 S/N 2009005-1 & AFTER
201
209 6
214 3
8
203 154
210
212
155

5
103
105 206

218

110
108
2

104
106
1 PY6770

3-38 1044C-54 Series II 31200069


ATTACHMENTS

Figure 3-13 Fork Mounted Platform


Item Part Number Qty. Description Rev.
1001092280 Ref FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (ASME), E
(no longer available, order 1001103637 for replacement or items 1 thru 8 for
service)
1001103637 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ASME), D
(includes items 1 thru 8)
1001096306 Ref FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (ISO), C
(no longer available, order 1001103730 for replacement or items 1 thru 8 for
service)
1001103730 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ISO), D
(includes items 1 thru 8)
1001097072 Ref FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (ASME - FRENCH), C
(no longer available, order 1001103736 for replacement or items 1 thru 8 for
service)
1001103736 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ASME - FRENCH), D
(includes 1 thru 8)
1 1702773 2 JLG DECAL
2 1704885 1 WEBSITE DECAL
3 1706892 1 PLATFORM WARNING DECAL, (ASME)
1001096025 1 PLATFORM WARNING DECAL, (ISO)
1001096024 1 PLATFORM WARNING DECAL, (ASME - FRENCH)
4 31200160 1 OPERATION & SAFETY MANUAL, (ASME)
31200387 1 OPERATION & SAFETY MANUAL, (ISO - SPANISH)
31200388 1 OPERATION & SAFETY MANUAL, (ISO - PORTUGUESE)
31200386 1 OPERATION & SAFETY MANUAL, (ASME - FRENCH)
5 1001092481 1 WARNING DECAL, (ASME)
1001096021 1 WARNING DECAL, (ISO)
1001096019 1 WARNING DECAL, (ASME - FRENCH)
6 1001092482 1 CAPACITY DECAL, (ASME)
1001096023 1 CAPACITY DECAL, (ISO)
1001096020 1 CAPACITY DECAL, (ASME - FRENCH)
7 NSS 1 FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (includes items 101 B
thru 114)
NSS 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (includes items J
101, 103 thru 106, 108, 110, 111, 154, 155, 201 thru 218)
8 NSS 1 S/N PLATE
101 0860520 1 MANUAL STORAGE BOX
102 2080044 4 RIVNUT FASTENER, 1/4-20
103 2600281 2 HINGE
104 2940074 1 LATCH
105 3520198 21 PLUG, (Before S/N 2009005-1)
3520072 10 PLUG, (S/N 2009005-1 & After)
106 3820020 20 POP RIVET, (Before S/N 2009005-1)
3820020 4 POP RIVET, (S/N 2009005-1 & After)
107 4751400 4 WASHER, 1/4
108 4846452 1 GATE WELDMENT
109 80263012 4 SCREW WHIZ-LOCK, 1/4-20X1/2
110 1001093140 1 GATE WELDMENT, (Before S/N 2009005-1)
1001095810 1 GATE WELDMENT, (S/N 2009005-1 & After)
111 NSS 1 PLATFORM WELDMENT
112 1001093171 2 PIN

31200069 1044C-54 Series II 3-39


ATTACHMENTS

Figure 3-13 Fork Mounted Platform (Continued)


Item Part Number Qty. Description Rev.
113 1001097168 2 SAFETY SNAP PIN WITH LANYARD
114 1001098582 2 LYNCH PIN 3/16 WITH LANYARD
154 1701509 1 MANUAL DECAL
155 1704277 8 LANYARD ATTACH DECAL, (Before S/N 2009005-1)
1704277 3 LANYARD ATTACH DECAL, (S/N 2009005-1 & After)
201 0641405 4 HEX HD CAPSCREW, 1/4-20X5/8
203 1060379 2 6 IN LANYARD CABLE
206 2080040 16 FASTENER
209 3311405 4 HEX NUT, 1/4-20
210 3421453 2 PIN
212 3760170 4 RING
214 4711400 8 WASHER, 1/4
218 1001102813 2 HITCH PIN

3-40 1044C-54 Series II 31200069


ATTACHMENTS

Figure 3-13 Fork Mounted Platform (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 3-41


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-14 Sweeper Assembly

3-42 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-14 Sweeper Assembly


Item Part Number Qty. Description Rev.
0274719 1 SWEEPER ASSY C
10266970 1 SWEEPER WITH BUCKET

31200069 1044C-54 Series II 3-43


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-15 Grapple Bucket

3-44 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-15 Grapple Bucket


Item Part Number Qty. Description Rev.
0930020 1 GRAPPLE BUCKET, (includes all items) G
1 NSS 1 BUCKET
70021387 4 HOSE CLAMP
2 70021391 1 RIGHT GRAPPLE HOOK
3 70021392 1 LEFT GRAPPLE HOOK
4 70021358 4 BUSHING
5 70021359 2 SPACER
6 70021360 4 BUSHING
7 7029714 4 GREASE FITTING
8 70021361 2 OUTER PIVOT PIN
9 70021362 2 INNER PIVOT PIN
10 Ref GRAPPLE BUCKET CYLINDER, (see Figure 9-26 for details)
11 70021364 2 PIN
12 70021365 2 PIN
13 70021366 4 HEX HD CAPSCREW, 3/8X2.75
70021367 4 LOCK NUT, 3/8
14 70021399 4 HEX HD CAPSCREW, 3/8X2.25
70021367 4 LOCK NUT, 3/8
15 90554065 4 ELBOW, 90 DEGREES
16 70021980 2 HOSE ASSY, 3/8X73 IN
17 70020562 2 TEE FITTING
18 70021981 2 HOSE ASSY, 3/8X46 IN
19 70021982 2 HOSE ASSY, 3/8X34 IN
20 70022527 2 ELBOW, 90 DEGREES
21 7029692 1 MALE QUICK COUPLER
22 90554062 1 DUST COVER
23 70021342 1 FEMALE QUICK COUPLER
24 90554076 1 DUST COVER
25 90554016 1 USA DECAL
26 NSS 1 S/N PLATE
27 90554017 2 DANGER PINCH POINT DECAL
28 90554018 1 HIGH PRESSURE WARNING DECAL

31200069 1044C-54 Series II 3-45


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-16 Fork Mounted Lifting Hook

NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE


LOAD RATING MUST BE USED.

3 5

PAL4560

3-46 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-16 Fork Mounted Lifting Hook


Item Part Number Qty. Description Rev.
91565094 1 FORK MOUNTED LIFTING HOOK, (includes all items) F
1 7029520 2 HAIRPIN CLIP
2 1001093171 2 PIN
3 70020555 1 SPRING BUSHING
4 90554080 1 SLING HOOK
5 7029521 1 CHAIN SHACKLE, 12,000 LB
6 NSS 1 LIFTING HOOK
7 NSS 1 S/N PLATE

31200069 1044C-54 Series II 3-47


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-17 8 Ft Mast Assembly

PV1950

3-48 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-17 8 Ft Mast Assembly


Item Part Number Qty. Description Rev.
1001108668 1 8 FT MAST ASSY, (4500 LB), (includes items 1 & 2) B
1001108670 1 8 FT MAST ASSY WITH SIDE TILT, (4500 LB), (includes items 1 & 2) B
1 NSS 1 S/N PLATE
2 1001111190 2 WARNING DECAL

31200069 1044C-54 Series II 3-49


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-18 Buckets

3-50 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-18 Buckets


Item Part Number Qty. Description Rev.
1001100822 1 72 IN BUCKET, 1.0 ³ YARD B
1001100823 1 96 IN BUCKET, 1.5 ³ YARD B
1001100824 1 102 IN BUCKET, 2.0 ³ YARD B

31200069 1044C-54 Series II 3-51


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-19 Fork Pin Lock Installation

1
2 4

5
3

PY1650

3-52 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-19 Fork Pin Lock Installation


Item Part Number Qty. Description Rev.
1001093465 1 FORK PIN LOCK INSTALLATION, (not available to order, see items 1 thru 5 for B
service)
1 0240156 1 LH FORK PIN LOCK
2 1001093273 1 RH FORK PIN LOCK
3 1001093377 2 HITCH PIN
4 1001094830 4 CLAMP
5 1001094330 2 LANYARD

31200069 1044C-54 Series II 3-53


ATTACHMENTS

Figure 3-20 Sheet Material Handler

2
3
4

5
107 106

6 101

102
103
104
105

PY1510

3-54 1044C-54 Series II 31200069


ATTACHMENTS

Figure 3-20 Sheet Material Handler


Item Part Number Qty. Description Rev.
1001100227 1 SHEET MATERIAL HANDLER ASSY, (includes items 1 thru 7) A
1 7112642 2 BACKREST EXTENSION
2 8303626 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
3 8305012 4 HEX NUT, 1/2-13
4 8307007 4 LOCK WASHER, 1/2
5 1001093377 2 HITCH PIN
6 1001101115 1 RH FORK SUPPORT ASSY, (includes items 101 thru 107) A
7 1001101116 1 LH FORK SUPPORT ASSY, (includes items 101 thru 107) B
101 7114941 1 LOCK BAR
102 8303626 1 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
103 8305644 1 HEX LOCK NUT, 1/2-13
104 8307007 1 LOCK WASHER, 1/2
105 8307112 1 WASHER, 1/2
106 NSS 1 FORK SUPPORT RH, (not shown)
NSS 1 FORK SUPPORT LH, (shown)
107 NSS 1 S/N PLATE

31200069 1044C-54 Series II 3-55


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-21 50 in Side Shift Carriage

11

18 12
7 1 15
12 12
10
3 6

12 11

16
19
10
7 11

16 11
17
7
2
18

19
24

26
25 22

5
26
23
5 4
5 14
8 21
4

9
13
20
20

10
11 13 5 21

10 14 21
11 13
PV2031 20

3-56 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
ATTACHMENTS

Figure 3-21 50 in Side Shift Carriage


Item Part Number Qty. Description Rev.
1001142790 1 50 IN SIDE SHIFT CARRIAGE, (includes all items) B
1 NSS 1 WELDMENT
2 70024535 1 SHAFT
3 70024536 2 COLLAR
4 70024123 2 ADAPTER, 90 DEGREES, (includes o-ring)
5 70024537 2 HOSE ASSEMBLY
6 NSS 1 S/N PLATE
7 70024538 3 WARNING DECAL
8 NSS 1 WELDMENT
9 Ref 50 IN SIDE SHIFT CYLINDER, (see Figure 9-27 for details)
10 70024540 4 BUSHING
11 70024541 8 CIRCLIP
12 70024542 4 GREASE FITTING
13 70024543 4 RETAINER
14 70024544 2 SHAFT
15 NSS 1 S/N PLATE
16 70024551 4 LOCKWASHER, 16mm
17 70024552 4 HEX HD CAPSCREW, M16X45, GR10.9
18 70024553 2 HEX NUT, M16, GR8
19 70024554 2 HEX HD CAPSCREW, M16X100, GR10.9
20 70022997 8 LOCKWASHER, 12mm
21 70024555 8 HEX HD CAPSCREW, M12X35, GR10.9
22 91403413 1 FEMALE QUICK DISCONNECT
23 8420055 1 DUST PLUG
24 91403414 1 MALE QUICK DISCONNECT
25 8420053 1 DUST CAP
26 70024550 2 ADAPTER, 90 DEGREES, (includes o-ring)

K1 70024545 1 HYDRAULIC REPAIR KIT, (includes items 5, 22 thru 26) B


K2 70024546 1 RETAINER KIT, (includes items 13, 20 & 21) B

31200069 1044C-54 Series II 3-57


ATTACHMENTS

This Page Intentionally Left Blank

3-58 1044C-54 Series II 31200069


SECTION 4
ENGINE & ATTACHING PARTS

31200069 1044C-54 Series II


S/N 0160009654 thru 0160018506
ENGINE & ATTACHING PARTS including 0160008714

Figure 4-1 Engine Installation

25
28
4 27 29 19
5
13
62
63
64

56
50 23 14
37 25 20 27 34
55 38 26 21 12
49 27
57 33
3 36
48 37
74 73 A
38
35

52

39
41
12
31
A 32 43
51 42 30
52 44
44 45
54 45 43
44 46
45
46

14
58

PV1740
VIEW A-A

4-2 1044C-54 Series II 31200069


S/N 0160009654 thru 0160018506
including 0160008714 ENGINE & ATTACHING PARTS

Figure 4-1 Engine Installation (Continued)

36
75 16
76 36 1 17
25 72 15
12 66
47 18 67
59 2 68
60 69
40 10
11 6
12 8
9
12
7
22
12 65
12 70
13 71
14

129 128
119 132

112
113

123
131 132 121 120
122 122
K1
VIEW OF K2 VIEW OF
PV1752
TRANSMISSION ENGINE MOUNT
MOUNT

31200069 1044C-54 Series II 4-3


S/N 0160009654 thru 0160018506
ENGINE & ATTACHING PARTS including 0160008714

Figure 4-1 Engine Installation


Item Part Number Qty. Description Rev.
0274396 Ref ENGINE INSTALLATION, (not available to order, see items 1 thru 71 & 73 thru I
76 for service)
1 Ref JOHN DEERE ENGINE, (see Figure 4-2 for details)
2 Ref ZF TRANSMISSION, (see Figure 5-18 for details)
3 2720550 1 AIR INTAKE HOSE COUPLING
4 3460480 1 AIR INTAKE HOSE
5 91553057 1 INTAKE GASKET
6 0642022 2 HEX HD CAPSCREW, 5/8-11X2-3/4
7 10265156 1 ENGINE MOUNT
8 10701314 4 LOCKWASHER, 5/8
9 10701512 2 HEX NUT, 5/8-11
10 10704303 2 SOCKET HD CAPSCREW, M16X2.0X40, GR8.8
11 10704611 2 LOCKWASHER, M16
12 0100011 AR LOCTITE® 242TM
13 0711014 13 HEX HD CAPSCREW, M10X30, (torque to 53-58 lb-ft)
14 4812000 16 WASHER, 10mm
15 0080270 1 FAN SPACER
16 0700822 4 HEX HD CAPSCREW, M8X70
17 4811900 4 WASHER, 8mm
18 10728734 1 FAN
19 2220408 2 CONNECTOR, (includes o-ring)
88591206 2 O-RING
20 2180858 1 CONNECTOR, 1/8 NPT TO 3/4 ORB
21 10719472 1 OIL TEMP SENDER
22 5251016 1 HEX HD CAPSCREW, M10X40, FLNG
23 8130647 2 LOCKWASHER, M8
25 8405009 4 HOSE CLAMP
26 80373025 1 PUSH-LOCK FITTING
27 82092118 17 ft HOSE, 5/16 IN
28 90028660 1 LOOP CLAMP
29 91083218 1 FUEL STRAINER
30 4341019 1 TRANSMISSION MOUNT WELDMENT
31 8307049 4 LOCKWASHER, M16
32 0701617 4 HEX HD CAPSCREW, M16X45
33 0641506 2 HEX HD CAPSCREW, 5/16-18X3/4
34 0711015 1 HEX HD CAPSCREW, M10X35, (torque to 53-58 lb-ft)
35 0903245 1 INTAKE TUBE SUPPORT BRACKET
36 8406101 4 HOSE CLAMP
37 3271501 4 HEX NUT, 5/16
38 4711500 8 WASHER, 5/16
39 0903213 1 UPPER PUMP SUPPORT BRACKET
40 NSS 1 VALVE & PUMP ASSY
Ref ACCUMULATOR CHARGE VALVE, (see Figure 9-12 for details)
3931648 4 SOCKET HD CAPSCREW, 3/8-16X3, (Accum Charge Valve to Pump)
Ref TANDEM PUMP, (see Figure 9-11 for details)
41 10239839 1 LOWER PUMP SUPPORT BRACKET
42 10700205 2 HEX HD CAPSCREW, 3/8-16X1-1/4
43 10700207 5 HEX HD CAPSCREW, 3/8-16X1-3/4
44 10701277 7 HARDENED FLAT WASHER, 3/8 IN

4-4 1044C-54 Series II 31200069


S/N 0160009654 thru 0160018506
including 0160008714 ENGINE & ATTACHING PARTS

Figure 4-1 Engine Installation (Continued)


Item Part Number Qty. Description Rev.
45 10701310 7 LOCKWASHER, 3/8
46 10701508 5 HEX NUT, 3/8-16
47 10718602 1 O-RING
48 10723222 1 WATER TEMP SENDER
49 4761500 2 LOCKWASHER, 5/16
50 10723217 1 OIL PRESSURE SENDER
51 72071980 1.5 ft NYLON HOSE, 3/8 IN
52 86883074 2 ELBOW, 90 DEGREE, 1/8 NPT TO 3/8 TUBE
54 88711570 1 PIPE ADAPTER
55 91081388 1 TAPPED BAR
56 91563122 1 OIL PRESSURE SWITCH
57 0641518 2 HEX HD CAPSCREW, 5/16-18X2-1/4
58 0761012 4 HEX HD CAPSCREW, M10X25
59 0701216 2 HEX HD CAPSCREW, M12X40
60 4832100 2 SPRING LOCKWASHER, M12
62 Ref ENGINE ECU HARNESS, (see Figure 10-3 for details)
63 Ref TRANSMISSION SOLENOID HARNESS, (see Figure 10-4 for details)
64 10720496 2 TIE WRAP
65 1033820006 1 JUMPER WIRE, 26 IN
66 0641408 2 HEX HD CAPSCREW, 1/4-20X1
67 3311405 2 HEX LOCKNUT, 1/4-20
68 4711400 4 WASHER, 1/4
69 91561291 2 MOUNT PLATE
70 1320239 1 CLAMP, 1-3/4
71 0701210 1 HEX HD CAPSCREW, M12X20
72 Ref DIODE HARNESS, (supplied with engine), (see Figure 10-3 for details)
73 8405209 1 T-BOLT CLAMP
74 91403265 1 REDUCER, 14mm
75 8303784 1 HEX HD CAPSCREW, M10X1.5X20mm, PC8.8
76 8307221 1 PLAIN WASHER, M10
77 10837776 1 BLOCK HEATER, 120V, (not shown)
112 10732961 2 CENTER BONDED MOUNT
113 10718181 1 CENTER BONDED ISOLATOR
119 10115616 2 MOUNT WASHER
120 4792000 1 STAR WASHER, 5/8
121 10701535 1 HEX NUT, 5/8-18
122 10701585 3 JAM NUT, 5/8-18
123 10115618 1 SNUBBING WASHER
128 10700690 1 HEX HD CAPSCREW, 5/8-18X3-3/4, GR8
129 10700693 2 HEX HD CAPSCREW, 5/8-18X5, GR8
131 10701314 2 LOCKWASHER, 5/8
132 10701408 3 WASHER, 5/8

K1 2915065 1 250 HOUR FILTER KIT, (includes engine oil filter, primary fuel filter, inline fuel
filter, primary air filter & safety air filter)
K2 2915066 1 1000 HOUR FILTER KIT, (includes engine oil filter, primary fuel filter, inline fuel
filter, primary air filter, safety air filter, transmission oil filter, hydraulic oil filter &
breather filter)

31200069 1044C-54 Series II 4-5


S/N 0160018507 thru 0160040407 excluding
ENGINE & ATTACHING PARTS 0160037824 & 0160038521

Figure 4-1 Engine Installation

25
4 28
5 29 19
13 27
62
63
64

56
50 23 14
37 20 27 34
55 25
38 26 21 12
49 27
57
33
36
48 3 37
A
74 73 38

35

52

39
41
12
31
32
30 43
51 A 44
52 42 43 45
54 44 44 46
45 45
46

14
58

PV1602
VIEW A-A

4-6 1044C-54 Series II 31200069


S/N 0160018507 thru 0160040407 excluding
0160037824 & 0160038521 ENGINE & ATTACHING PARTS

Figure 4-1 Engine Installation (Continued)

36 16
75
25 76 36 1 72 15 17

12
47 18 66
59 2 67
60 68
69
40
10 6
11 8
12 9
12
7
22
65
12
12 70
13 71
14

129 128
119 132

112
113

123
131 132 121 120
122 122
VIEW OF VIEW OF
TRANSMISSION MOUNT ENGINE MOUNT

K1
K2

PAP14910

31200069 1044C-54 Series II 4-7


S/N 0160018507 thru 0160040407 excluding
ENGINE & ATTACHING PARTS 0160037824 & 0160038521

Figure 4-1 Engine Installation


Item Part Number Qty. Description Rev.
0274396 Ref ENIGINE INSTALLATION, (not available to order, see items 1 thru 71 & 73 thru M
76 for service)
1 Ref JOHN DEERE ENGINE, (see Figure 4-2 for details)
2 Ref ZF TRANSMISSION, (see Figure 5-18 for details)
3 2720550 1 AIR INTAKE HOSE COUPLING
4 3460480 1 AIR INTAKE HOSE
5 91553057 1 INTAKE GASKET
6 0642022 2 HEX HD CAPSCREW, 5/8-11X2-3/4
7 10265156 1 ENGINE MOUNT
8 10701314 4 LOCKWASHER, 5/8
9 10701512 2 HEX NUT, 5/8-11
10 10704303 2 SOCKET HD CAPSCREW, M16X2.0X40, GR8.8
11 10704611 2 LOCKWASHER, M16
12 0100011 AR LOCTITE® 242TM
13 0711014 13 HEX HD CAPSCREW, M10X30, (torque to 53-58 lb-ft)
14 4812000 16 WASHER, 10mm
15 0080270 1 FAN SPACER
16 0700822 4 HEX HD CAPSCREW, M8X70
17 4811900 4 WASHER, 8mm
18 10728734 1 FAN
19 2220408 2 CONNECTOR, (includes o-ring)
88591206 2 O-RING
20 2180858 1 CONNECTOR, 1/8 NPT TO 3/4 ORB
21 10719472 1 OIL TEMP SENDER
22 5251016 1 HEX HD CAPSCREW, M10X40, FLNG
23 8310647 2 LOCKWASHER, M8
25 8405009 4 HOSE CLAMP
26 80373025 1 PUSH-LOCK FITTING
27 82092118 17 ft HOSE, 5/16 IN
28 90028660 1 LOOP CLAMP
29 91083218 1 FUEL STRAINER
30 4341019 1 TRANSMISSION MOUNT WELDMENT
31 8307049 4 LOCKWASHER, M16
32 0701617 4 HEX HD CAPSCREW, M16X45
33 0641506 2 HEX HD CAPSCREW, 5/16-18X3/4
34 0711015 1 HEX HD CAPSCREW, M10X35, (torque to 53-58 lb-ft)
35 0903245 1 INTAKE TUBE SUPPORT BRACKET
36 8406101 4 HOSE CLAMP
37 3271501 4 HEX NUT, 5/16
38 4711500 8 WASHER, 5/16
39 0903213 1 UPPER PUMP SUPPORT BRACKET
40 NSS 1 VALVE & PUMP ASSY
Ref ACCUMULATOR CHARGE VALVE, (see Figure 9-12 for details)
3931648 4 SOCKET HD CAPSCREW, 3/8-16X3, (Accum Charge Valve to Pump)
Ref TANDEM PUMP, (see Figure 9-11 for details)
41 10239839 1 LOWER PUMP SUPPORT BRACKET
42 10700205 2 HEX HD CAPSCREW, 3/8-16X1-1/4
43 10700207 5 HEX HD CAPSCREW, 3/8-16X1-3/4
44 10701277 7 HARDENED FLAT WASHER, 3/8 IN

4-8 1044C-54 Series II 31200069


S/N 0160018507 thru 0160040407 excluding
0160037824 & 0160038521 ENGINE & ATTACHING PARTS

Figure 4-1 Engine Installation (Continued)


Item Part Number Qty. Description Rev.
45 10701310 7 LOCKWASHER, 3/8
46 10701508 5 HEX NUT, 3/8-16
47 10718602 1 O-RING
48 10723222 1 WATER TEMP SENDER
49 4761500 2 LOCKWASHER, 5/16
50 10723217 1 OIL PRESSURE SENDER
51 72071980 1.5 ft NYLON HOSE, 3/8 IN
52 86883074 2 ELBOW, 90 DEGREE, 1/8 NPT TO 3/8 TUBE
54 88711570 1 PIPE ADAPTER
55 91081388 1 TAPPED BAR
56 91563122 1 OIL PRESSURE SWITCH
57 0641518 2 HEX HD CAPSCREW, 5/16-18X2-1/4
58 0761012 4 HEX HD CAPSCREW, M10X25
59 0701216 2 HEX HD CAPSCREW, M12X40
60 4832100 2 SPRING LOCKWASHER, M12
62 Ref ENGINE ECU HARNESS, (see Figure 10-3 for details)
63 Ref TRANSMISSION SOLENOID HARNESS, (see Figure 10-4 for details)
64 10720496 2 TIE WRAP
65 1033820006 1 JUMPER WIRE, 26 IN
66 0641408 2 HEX HD CAPSCREW, 1/4-20X1
67 3311405 2 HEX LOCKNUT, 1/4-20
68 4711400 4 WASHER, 1/4
69 91561291 2 MOUNT PLATE
70 80673023 1 SUPPORT CLAMP
71 0701210 1 HEX HD CAPSCREW, M12X20
72 Ref DIODE HARNESS, (supplied with engine), (see Figure 10-3 for details)
73 8405209 1 T-BOLT CLAMP
74 91403265 1 REDUCER, 14mm
75 8303784 1 HEX HD CAPSCREW, M10X1.5X20mm, PC8.8
76 8307221 1 PLAIN WASHER, M10
77 10837776 1 BLOCK HEATER, 120V, (not shown)
112 10732961 2 CENTER BONDED MOUNT
113 10718181 1 CENTER BONDED ISOLATOR
119 10115616 2 MOUNT WASHER
120 4792000 1 STAR WASHER, 5/8
121 10701535 1 HEX NUT, 5/8-18
122 10701585 3 JAM NUT, 5/8-18
123 10115618 1 SNUBBING WASHER
128 10700690 1 HEX HD CAPSCREW, 5/8-18X3-3/4, GR8
129 10700693 2 HEX HD CAPSCREW, 5/8-18X5, GR8
131 10701314 2 LOCKWASHER, 5/8
132 10701408 3 WASHER, 5/8

K1 2915065 1 250 HOUR FILTER KIT, (includes engine oil filter, primary fuel filter, inline fuel
filter, primary air filter & safety air filter)
K2 2915066 1 1000 HOUR FILTER KIT, (includes engine oil filter, primary fuel filter, inline fuel
filter, primary air filter, safety air filter, transmission oil filter, hydraulic oil filter &
breather filter)

31200069 1044C-54 Series II 4-9


S/N 0160040413 & After including
ENGINE & ATTACHING PARTS 0160037824 & 0160038521

Figure 4-1 Engine Installation

VIEW A-A
A A 64 49
301 37
39 2
30 22
66 70
47

13
24
35 69
16
13
17
44 24
36

67 5
20 19
9
201 21
47 202 7 C
203 25
11
28 C

46
14
25
9 14
23 45 41
25
68

VIEW C-C

53 52
54
56
60
50 63

61
55
59 51
K1 57
K2 58
PV1774

4-10 1044C-54 Series II 31200069


S/N 0160040413 & After including
0160037824 & 0160038521 ENGINE & ATTACHING PARTS

Figure 4-1 Engine Installation (Continued)

31200069 1044C-54 Series II 4-11


S/N 0160040413 & After including
ENGINE & ATTACHING PARTS 0160037824 & 0160038521

Figure 4-1 Engine Installation


Item Part Number Qty. Description Rev.
1001096071 Ref ENGINE INSTALLATION, (not available to order, see items 1 thru 70 for service) K
1 0100011 AR LOCTITE® 242TM
2 0641610 4 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
3 0641614 5 HEX HD CAPSCREW, 3/8-16X1-3/4, GR5
5 8310645 4 HEX HD CAPSCREW, M10X100, GR8.8, (torque to 34-61 lb-ft)
7 0701216 2 HEX HD CAPSCREW, M12X40, GR8.8
8 0701617 4 HEX HD CAPSCREW, M16X45, GR8.8
9 0711014 12 HEX HD CAPSCREW, M10X30, GR10.9
11 0760810 4 HEX HD CAPSCREW, M8X20, GR8.8
12 0761012 4 HEX HD CAPSCREW, M10X25, GR8.8
13 0761214 6 HEX HD CAPSCREW, M12X30, GR8.8
14 0761215 4 HEX HD CAPSCREW, M12X35, GR8.8
15 0903213 1 PUMP UPPER SUPPORT BRACKET
16 2060045 1 FAN
17 2180858 1 CONNECTOR
18 2220408 2 CONNECTOR
19 3575947 2 FAN HUB PLATE
20 3600427 1 VALVE & PUMP ASSEMBLY, (includes items 201 thru 203) B
21 Ref TRANSMISSION ASSEMBLY, (see Figure 5-18 for details)
22 4761600 9 LOCKWASHER, 3/8
23 4812000 16 FLAT WASHER, 10mm
24 4812100 6 FLAT WASHER, 12mm
25 4832100 6 SPRING LOCKWASHER, 12mm
28 5240800 4 HARDENED WASHER, 8mm
29 8307049 4 LOCKWASHER, 16mm
30 8410013 4 GEAR CLAMP, (torque to 16-20 lb-ft)
32 10239839 1 PUMP LOWER SUPPORT BRACKET
33 10701277 7 FLAT WASHER, 3/8
34 10701508 5 HEX NUT, 3/8-16
35 10718602 1 O-RING
36 10719472 1 OIL TEMPERATURE SENDER
37 1001093891 1 HOSE COUPLING
38 1001093892 1 HOSE COUPLING
39 1001093944 2 SEALING WASHER
40 Ref CUMMINS ENGINE, (see Figure 4-2 for details)
41 1001096073 1 ENGINE MOUNT WELDMENT
42 1001096412 1 TRANSMISSION MOUNT WELDMENT
44 1001097579 1 OIL FILTER BRACKET MOUNT
45 1001099493 1 OIL CHANGER PLUG
46 1001103406 1 FUEL RETURN HOSE
47 1001103407 1 FUEL SUPPLY HOSE
49 Ref ECU ENGINE HARNESS, (see Figure 10-3 for details)
50 91563122 1 OIL PRESSURE SWITCH
51 91561291 2 MOUNT PLATE
52 91081388 1 TAPPED BAR
53 10723217 1 ENGINE OIL PRESSURE SENDER
54 8310647 2 LOCKWASHER, 8mm
55 4761500 2 LOCKWASHER, 5/16
56 4711500 4 FLAT WASHER, 5/16

4-12 1044C-54 Series II 31200069


S/N 0160040413 & After including
0160037824 & 0160038521 ENGINE & ATTACHING PARTS

Figure 4-1 Engine Installation (Continued)


Item Part Number Qty. Description Rev.
57 4711400 4 FLAT WASHER, 1/4
58 3311405 2 HEX LOCKNUT, 5/16-18, GR8
59 3271501 2 HEX NUT, 5/16-18, GR8
60 0641518 2 HEX HD CAPSCREW, 5/16-18X2-1/4, GR5
61 0641408 2 HEX HD CAPSCREW, 1/4-20X1, GR5
62 8770064 1 CONNECTOR
63 2220574 1 CONNECTOR
64 1001113262 1 HOSE ASSY
66 Ref TRANSMISSION SOLENOID HARNESS, (see Figure 10-4 for details)
67 10723222 1 WATER TEMPERATURE SENDER
68 1001114191 1 STARTER EXTENSION HARNESS
69 1001118512 1 FUEL FILTER BRACKET
70 4711600 2 FLAT WASHER, 3/8
101 0100011 AR LOCTITE® 242TM
107 0692040 2 HEX HD CAPSCREW, 5/8-18X5, GR8
114 4752000 4 FLAT WASHER, 5/8
116 4762000 2 LOCKWASHER, 5/8
117 4792000 1 STAR WASHER, 5/8
118 10115616 2 LORD MOUNT WASHER
119 10115618 1 SNUBBING WASHER
120 10700690 1 HEX HD CAPSCREW, 5/8-18X3-3/4, GR8
123 10701535 1 HEX NUT, 5/8-18
124 10701585 2 JAM NUT, 5/8-18
125 10732961 2 CENTER BONDED MOUNT
133 1001096418 1 ENGINE CENTER BONDED MOUNT
201 Ref ACCUMULATOR VALVE ASSEMBLY, (see Figure 9-12 for details)
202 3931648 4 SOCKET HD CAPSCREW, 3/8-16X3, (torque to 35 lb-ft)
203 Ref TANDEM PUMP ASSEMBLY, (see Figure 9-11 for details)
301 Ref DASH HARNESS, (see Figure 10-5 for details)

K1 1001128966 1 250 HOUR FILTER KIT, (includes engine oil filter, primary fuel filter, secondary
fuel filter, primary air filter & safety air filter)
K2 1001128965 1 1000 HOUR FILTER KIT, (includes engine oil filter, primary fuel filter, secondary
fuel filter, primary air filter, safety air filter, transmission oil filter, hydraulic oil filter,
hydraulic pressure filter, hydraulic inline filter & breather filter)

31200069 1044C-54 Series II 4-13


S/N 0160009654 thru 0160018506
ENGINE & ATTACHING PARTS including 0160008714

Figure 4-2 Engine

PV1621

4-14 1044C-54 Series II 31200069


S/N 0160009654 thru 0160018506
including 0160008714 ENGINE & ATTACHING PARTS

Figure 4-2 Engine


Item Part Number Qty. Description Rev.
2000294 1 JOHN DEERE ENGINE, 115 HP, (includes all items) C
91404257 1 GASKET, VALVE COVER
91404256 4 PLUG, VALVE COVER
91404259 4 O-RING, VALVE COVER PLUG
91404258 1 FILLER CAP, (includes packing)
91404255 1 PACKING, FILLER CAP
91404253 2 GASKET, OIL FILLER
91404251 1 SEAL, FLYWHEEL HOUSING
7029210 1 FLYWHEEL, (includes ring gear)
80374031 1 RING GEAR
7029211 1 FUEL INJECTION PUMP
7026918 1 AIR INLET GASKET
91553057 1 AIR INLET GASKET
7026927 1 THERMOSTAT COVER GASKET
91404242 1 OIL PAN GASKET
7026920 1 THERMOSTAT
91404086 1 BELT
80374047 1 IDLER
91404237 1 SPACER, IDLER
91404238 1 SLEEVE, IDLER
91404236 1 SCREW, IDLER
91404234 4 GASKET, EXHAUST MANIFOLD
7026921 1 STARTER MOTOR
7026922 1 ALTERNATOR
80474020 1 PULLEY, ALTERNATOR
91474631 1 STRAP, ALTERNATOR
91534004 1 FUEL FILTER ELEMENT
80374050 1 FUEL FILTER KIT
80374054 1 FUEL FILTER KIT
80374154 1 SEAL KIT, FUEL FILTER
91404262 1 FUEL PUMP, (includes o-ring)
7026923 1 O-RING, FUEL PUMP
91404085 1 DIPSTICK
91554032 1 DIPSTICK TUBE
80374126 1 WATER PUMP, (includes seal)
91404264 1 SEAL, WATER PUMP
91404232 1 GASKET, WATER PUMP
91404229 1 O-RING, WATER PUMP INLET
7029212 1 TURBOCHARGER
91404267 1 GASKET, TURBOCHARGER
91404268 1 HOSE ASSY
91404223 1 PULLEY, BELT TENSIONER, (includes bolt)
91404221 1 BOLT, BELT TENSIONER PULLEY
91404222 1 SCREW, BELT TENSIONER PULLEY
91534005 1 OIL FILTER
80374036 1 GASKET, OIL FILTER HEAD
91474506 1 DRAIN PLUG, OIL FILTER, (includes o-ring)
80374020 1 O-RING, DRAIN PLUG

31200069 1044C-54 Series II 4-15


S/N 0160018507 thru 0160040407 excluding
ENGINE & ATTACHING PARTS 0160037824 & 0160038521

Figure 4-2 Engine

PV1620

4-16 1044C-54 Series II 31200069


S/N 0160018507 thru 0160040407 excluding
0160037824 & 0160038521 ENGINE & ATTACHING PARTS

Figure 4-2 Engine


Item Part Number Qty. Description Rev.
2000381 1 JOHN DEERE ENGINE, 115 HP, (includes all items) A
91404257 1 GASKET, VALVE COVER
91404256 4 PLUG, VALVE COVER
91404259 4 O-RING, VALVE COVER PLUG
91404258 1 FILLER CAP, (includes packing)
91404255 1 PACKING, FILLER CAP
91404253 2 GASKET, OIL FILLER
91404251 1 SEAL, FLYWHEEL HOUSING
7026915 1 FLYWHEEL, (includes ring gear)
80374031 1 RING GEAR
7029211 1 FUEL INJECTION PUMP
70022289 1 INJECTION NOZZLE, (pkg of 4)
7026918 1 GASKET, AIR INLET
91553057 1 GASKET, AIR INLET
7026927 1 GASKET, THERMOSTAT COVER
70023458 1 OIL PAN
91404242 1 GASKET, OIL PAN
7026920 1 THERMOSTAT
70021491 1 BELT
80374047 1 IDLER
91404237 1 SPACER, IDLER
91404238 1 SLEEVE, IDLER
91404236 1 SCREW, IDLER
91404234 4 GASKET, EXHAUST MANIFOLD
7026921 1 STARTER MOTOR
7026922 1 ALTERNATOR
80474020 1 PULLEY, ALTERNATOR
91474631 1 STRAP, ALTERNATOR
91534004 1 FUEL FILTER ELEMENT
80374050 1 FUEL FILTER KIT
80374054 1 FUEL FILTER KIT
80374154 1 FUEL FILTER SEAL KIT
91404262 1 FUEL PUMP, (includes o-ring)
7026923 1 O-RING, FUEL PUMP
91404085 1 DIPSTICK
91554032 1 DIPSTICK TUBE
80374126 1 WATER PUMP, (includes seal)
91404264 1 SEAL, WATER PUMP
91404232 1 GASKET, WATER PUMP
91404229 1 O-RING, WATER PUMP INLET
70021492 1 TURBOCHARGER
91404267 1 GASKET, TURBOCHARGER
70021493 1 HOSE ASSY, TURBOCHARGER, (requires turbocharger hose o-ring)
91404266 2 O-RING, TURBOCHARGER HOSE
80374051 1 OIL LINE, TURBOCHARGER
91404265 1 GASKET, TURBOCHARGER OIL LINE
70023461 4 SCREW, M10X25, (turbocharger)
91404223 1 PULLEY, BELT TENSIONER, (includes bolt)
91404221 1 BOLT, BELT TENSIONER PULLEY

31200069 1044C-54 Series II 4-17


S/N 0160018507 thru 0160040407 excluding
ENGINE & ATTACHING PARTS 0160037824 & 0160038521

Figure 4-2 Engine (Continued)


Item Part Number Qty. Description Rev.
91404222 1 SCREW, BELT TENSIONER PULLEY
91534005 1 OIL FILTER
80374036 1 GASKET, OIL FILTER HEAD
91474506 1 DRAIN PLUG, OIL FILTER, (includes o-ring)
80374020 1 O-RING, DRAIN PLUG
70021899 1 PULLEY, FAN
70021897 1 AIR INTAKE SENSOR
80374019 1 O-RING, (use with air intake sensor)

4-18 1044C-54 Series II 31200069


S/N 0160018507 thru 0160040407 excluding
0160037824 & 0160038521 ENGINE & ATTACHING PARTS

Figure 4-2 Engine (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 4-19


S/N 0160040413 & After including
ENGINE & ATTACHING PARTS 0160037824 & 0160038521

Figure 4-2 Engine

PV1790

4-20 1044C-54 Series II 31200069


S/N 0160040413 & After including
0160037824 & 0160038521 ENGINE & ATTACHING PARTS

Figure 4-2 Engine


Item Part Number Qty. Description Rev.
1001095708 1 CUMMINS ENGINE, 110 HP QSB4.5, (includes all items), (S/N 0160040413 E
thru 0160044029 including 0160044121 & excluding 0160043949,
0160044016, 0160044029)
1001137645 1 CUMMINS ENGINE, 110 HP QSB4.5, (includes all items), (S/N 0160044054 & A
After including 0160043949, 0160044016, 160044029 & excluding
0160044121)
70021793 1 VALVE COVER GASKET
70022633 1 FUEL PUMP
70022634 1 FLYWHEEL
70023736 1 RING GEAR, FLYWHEEL
70021796 1 ENGINE OIL COOLER
70022635 1 ENGINE OIL COOLER GASKET
70021798 1 OIL LEVEL DIPSTICK
70021799 1 DIPSTICK TUBE
70021800 1 LUBRICATION OIL PUMP
70021801 1 OIL PAN
70022636 1 OIL PAN GASKET
70021803 1 OIL PAN PLUG
70022637 1 OIL PAN PLUG GASKET
70021805 1 WATER PUMP
70021806 1 WATER PUMP GASKET
70021807 1 FAN BELT
70022638 1 INJECTOR
70021809 1 BELT TENSIONER
70022639 1 OIL FILLER CAP
70023287 1 ALTERNATOR
1322158 1 PULLEY, ALTERNATOR
70023289 1 ALTERNATOR SUPPORT
70023288 1 ALTERNATOR BRACE
70023286 1 MOUNTING SPACER
70022640 1 STARTER
70020356 1 THEMOSTAT
70020349 1 PRIMARY FUEL FILTER
70020348 1 SECONDARY FUEL FILTER
70022641 1 FUEL FILTER HEAD WITH FITTINGS
70020358 1 OIL FILTER
77384830 1 BAND CLAMP
91044340 1 EXHAUST OUTLET
70023443 1 ENGINE HEATER, (includes o-ring)
70023444 1 ENGINE HEATER CABLE

31200069 1044C-54 Series II 4-21


S/N 0160018507 thru 0160040407 excluding
ENGINE & ATTACHING PARTS 0160037824 & 0160038521

Figure 4-3 Radiator Assembly

106
122 121

111

5 113
11 115
10
6 9

6 22

9
108 7 8
112 13
101
20

105 13
117 112 114
4 114109
3
104 2 23
116
1
116 7 8 12
117
114 101
114
114 112
112 108
108
21 109
15 112
16 14
105
224
226
18
17 225
107 117 19 227 117
119

FROM
117 TRANSMISSION
103
117 118
120
TO
TRANSMISSION

TO RETURN
MANIFOLD,
(SEE FIGURE 8-1)
123

TO MAIN
CONTROL VALVE, PV1642
(SEE FIGURE 8-1)

4-22 1044C-54 Series II 31200069


S/N 0160018507 thru 0160040407 excluding
0160037824 & 0160038521 ENGINE & ATTACHING PARTS

Figure 4-3 Radiator Assembly


Item Part Number Qty. Description Rev.
63231 1 RADIATOR ASSY, (includes items 1 thru 23) G
1 10465024 1 FAN SHROUD
2 10700102 6 HEX HD CAPSCREW, 5/16-18X3/4, GR5
3 10701358 6 STAR WASHER, 5/16
4 10701403 6 FLAT WASHER, 5/16
5 0641544 4 HEX HD CAPSCREW, 5/16-18X5-1/2
6 8180315 2 TRANSMISSION OIL COOLER
7 10136429 2 MOUNTING STRAP
8 10705322 4 FLAT HD CAPSCREW, 5/16-18X3/4, GR5
9 10726312 8 RUBBER MOUNTING BLOCK
10 10701453 4 FENDER WASHER, 5/16
11 10701309 4 LOCK WASHER, 5/16
12 2220498 1 ELBOW, 45 DEGREE
13 2220578 2 ELBOW, 90 DEGREE
14 10724306 2 RUBBER GROMMET, 3/8
15 10724305 2 BUSHING
16 10265701 2 RADIATOR SUPPORT
17 10701312 2 LOCKWASHER, 1/2
18 10701279 2 FLAT WASHER, 1/2
19 10701510 2 HEX NUT, 1/2-13
20 1101083 1 RADIATOR
8180318 1 RADIATOR CAP, 10PSI
7029214 1 DRAIN COCK
21 80383368 4 ft GASKET TAPE
22 10133344 4 SPACER
23 2220451 1 ADAPTER, (includes o-ring)

0274432 Ref RADIATOR INSTALLATION, (not available to order, see items 101 thru 123 for D
service)
101 0903204 2 RADIATOR SUPPORT, (tank side)
103 2720546 1 LOWER RADIATOR HOSE
104 2720547 1 UPPER RADIATOR HOSE
105 10215845 2 RUBBER GROMMET
106 10236491 1 COOLANT RECOVERY TANK
7026726 1 TANK CAP
107 10238470 1 FAN GUARD
108 10700202 6 HEX HD CAPSCREW, 3/8-16X3/4, GR5
109 10700204 2 HEX HD CAPSCREW, 3/8-16X1, GR5
111 10701308 2 LOCKWASHER, 1/4
112 10701310 8 LOCKWASHER, 3/8
113 10701402 2 FLAT WASHER, 1/4
114 10701404 8 FLAT WASHER, 3/8
115 10701506 2 HEX NUT, 1/4-20
116 10701508 2 HEX NUT, 3/8-16
117 10710601 4 HOSE CLAMP, 1-3/4X2
118 10720496 3 TIE CLAMP
119 10732420 1 HOSE ASSY
120 10837604 1 HOSE ASSY
121 1016712935 1 HOSE, 5/16X35

31200069 1044C-54 Series II 4-23


S/N 0160018507 thru 0160040407 excluding
ENGINE & ATTACHING PARTS 0160037824 & 0160038521

Figure 4-3 Radiator Assembly (Continued)


Item Part Number Qty. Description Rev.
122 1016712947 1 HOSE, 5/16X47
123 10837649 2 OIL COOLER HOSE
224 10700205 4 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
225 10701310 4 LOCKWASHER, 3/8
226 10701404 8 FLAT WASHER, 3/8
227 10701508 4 HEX NUT, 3/8-16

4-24 1044C-54 Series II 31200069


S/N 0160018507 thru 0160040407 excluding
0160037824 & 0160038521 ENGINE & ATTACHING PARTS

Figure 4-3 Radiator Assembly (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 4-25


S/N 0160040413 & After including
ENGINE & ATTACHING PARTS 0160037824 & 0160038521

Figure 4-3 Radiator Assembly

142
101 113
102
144
151
117 116
143
4
125
129
101
102 113
120
116
128
117 132
129
117

124 107

3
117 121
127 139 121 107
121
117 107
1
112
121 139
101 114 111 110
103 106
137
135
140
2 121
134 FROM
145 215 TRANSMISSION 141
212 121 5
134 201 107
133
204 106
236
118
146
133 7
149 6 8
101
130 131 104
114
150 138
112
109
105
TO
TRANSMISSION 119
TO
MAIN 119
CONTR OL TO 122 119
VALVE RETURN
108 146 119
(SEE FIG 8-1) MANIFOLD 123
(SEE FIG 8-1)

145 131
148 PAP14800

4-26 1044C-54 Series II 31200069


S/N 0160040413 & After including
0160037824 & 0160038521 ENGINE & ATTACHING PARTS

Figure 4-3 Radiator Assembly


Item Part Number Qty. Description Rev.
1001098968 1 RADIATOR ASSEMBLY, (includes items 1 thru 8) C
1 70022539 1 RADIATOR
70022544 1 RADIATOR CAP, 15PSI
2 70022540 1 SHROUD ASSEMBLY
3 70022541 1 SURGE TANK ASSEMBLY
4 70022542 1 CHARGE AIR COOLER
5 70022543 1 HOT OIL COOLER
6 NSS 10 HEX HD BOLT, 5/16-18X3/4, GR5
7 NSS 10 FLAT WASHER, 5/16
8 NSS 10 LOCKWASHER, 5/16

1001098955 Ref RADIATOR INSTALLATION, (not available to order, see items 101 thru 151 for H
service)
101 0100011 AR LOCTITE® 242TM
102 0641406 15 HEX HD CAPSCREW, 1/4-20X3/4, GR5
103 0641608 4 HEX HD CAPSCREW, 3/8-16X1, GR5
104 0641610 4 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
105 10701508 4 HEX NUT, 3/8-16
106 2172112 2 ELBOW, 90 DEGREES, (includes o-ring)
107 2180467 5 FITTING, 90 DEGREES
108 2220655 1 ELBOW, 90 DEGREES
109 3271805 2 HEX NUT, 1/2-13, GR8
110 3311508 2 HEX NUT, 5/16-18
111 4751500 2 FLAT WASHER, 5/16
112 4751600 12 FLAT WASHER, 3/8
113 4761400 15 LOCKWASHER, 1/4
114 4761600 8 LOCKWASHER, 3/8
116 4891400 15 WASHER, 1/4
117 8405212 6 HEAVY DUTY BAND CLAMP
118 8405007 2 GEAR CLAMP
119 8405104 4 GEAR CLAMP
120 8405306 2 T-BOLT CLAMP
121 8410013 6 GEAR CLAMP
122 1001098958 1 LOWER RADIATOR HOSE
123 1001098959 1 UPPER RADIATOR HOSE
124 1001098960 1 TUBE
125 1001098961 1 TUBE
127 1001098971 1 ELBOW, 45 DEGREES
128 1001098973 1 ELBOW, 30 DEGREES
129 1001099251 2 HOSE
130 1001103383 1 HOSE ASSY
131 1001103384 1 HOSE ASSY
132 1001131588 1 INTAKE WELDMENT
133 1001103393 1 HOSE ASSY
134 1001103394 1 HOSE ASSY
135 1001103961 2 ISOLATOR, UPPER
137 1001103991 2 STABILIZER BRACKET
138 1001103992 2 RADIATOR MOUNTING BRACKET
139 1001105000 2 RADIATOR HOSE

31200069 1044C-54 Series II 4-27


S/N 0160040413 & After including
ENGINE & ATTACHING PARTS 0160037824 & 0160038521

Figure 4-3 Radiator Assembly (Continued)


Item Part Number Qty. Description Rev.
140 1001105001 1 RADIATOR HOSE
141 1001105002 1 RADIATOR HOSE
142 1001113176 1 AIR BAFFLE TOP
143 1001131582 1 LEFT BAFFLE PLATE
144 1001131585 1 RIGHT BAFFLE PLATE
145 8303757 2 HEX HD CAPSCREW, 5/16-18X2-1/2, GR5
146 8750025 2 COVER PLATE
148 8750040 2 CLAMP SET
149 1001114803 2 ISOLATER MOUNT
150 4740274 4 WASHER
151 90206196 AR PVC VINYL EDGE TRIM
201 0100011 AR LOCTITE® 242TM
204 0641506 4 HEX HD CAPSCREW, 5/16-18X3/4, GR5
212 4711500 4 FLAT WASHER, 5/16
215 4761500 4 LOCKWASHER, 5/16
236 1001098963 1 FAN GUARD

4-28 1044C-54 Series II 31200069


S/N 0160040413 & After including
0160037824 & 0160038521 ENGINE & ATTACHING PARTS

Figure 4-3 Radiator Assembly (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 4-29


S/N 0160018507 thru 0160040407 excluding
ENGINE & ATTACHING PARTS 0160037824 & 0160038521

Figure 4-4 Air Cleaner Installation

8
101
11 103
104

13

18 102
1
11 17

5
16
4
10
2
7

9
15
6 11
9

12 3

14
9

PV0220

4-30 1044C-54 Series II 31200069


S/N 0160018507 thru 0160040407 excluding
0160037824 & 0160038521 ENGINE & ATTACHING PARTS

Figure 4-4 Air Cleaner Installation


Item Part Number Qty. Description Rev.
0274409 Ref AIR CLEANER INSTALLATION, (not available to order, see items 1 thru 18 for E
service)
1 0080269 1 RUBBER REDUCER HUMP
2 0811510 4 SCREW, 5/16-18X1-1/4
3 3271505 4 HEX LOCKNUT, 5/16-18
4 3311602 2 HEX JAM NUT, 3/8-16
5 4569244 1 INTAKE TUBE, (air cleaner to bulkhead)
6 4569245 1 INTAKE TUBE, (bulkhead to engine)
7 4791600 2 STAR WASHER, 3/8
8 8273257 1 AIR INLET HOOD
9 10710553 5 HOSE CLAMP
10 10717169 1 MUFFLER CLAMP, 3 IN
11 10719267 3 HOSE CLAMP
12 91083128 1 RUBBER ELBOW, 90 DEGREES
13 77383154 1 SERVICE INDICATOR
14 91083129 1 REDUCER ELBOW
15 91403244 1 RUBBER HUMP, STRAIGHT
16 10268516 2 AIR CLEANER MOUNTING BAND
17 8273029 1 AIR CLEANER, 9 IN, (includes items 101 thru 104) B
18 77383790 1 BAND CLAMP
101 91364023 1 COVER ASSY
102 80373094 1 VACTUATOR
103 1101312 1 MAIN ELEMENT, (outer)
104 1101313 1 SAFETY ELEMENT, (inner)

31200069 1044C-54 Series II 4-31


S/N 0160040413 & After including
ENGINE & ATTACHING PARTS 0160037824 & 0160038521

Figure 4-4 Air Cleaner Installation

101 105
4 102

103
16

17 107
7
9
104
7
12
11
10
5
5 15
8 2
14 13
1
3

7
5

PV1831

4-32 1044C-54 Series II 31200069


S/N 0160040413 & After including
0160037824 & 0160038521 ENGINE & ATTACHING PARTS

Figure 4-4 Air Cleaner Installation


Item Part Number Qty. Description Rev.
1001096080 Ref 10 IN AIR CLEANER INSTALLATION, (not available to order, see items 1 thru 17 D
for service)
1 0641508 4 HEX HD CAPSCREW, 5/16-18X1, GR5
2 3271505 4 HEX LOCKNUT, 5/16-18
3 4751500 4 WIDE WASHER, 5/16
4 8273257 1 AIR INLET HOOD
5 8405307 3 T-BOLT CLAMP
6 09523572 1 AIR INTAKE FITTING, 90 DEGREES
7 77383790 4 HEAVY DUTY BAND CLAMP
8 80293007 1 ELBOW, 90 DEGREES
9 80973107 1 STRAIGHT HUMP COUPLING
10 91403239 1 HOSE HUMP REDUCER
11 8405305 1 BAND CLAMP
12 1001091068 1 AIR CLEANER ASSY, 10 IN, (includes items 101 thru 107) A
13 1001091069 2 AIR CLEANER MOUNTING BAND
14 1001096081 1 AIR INTAKE PIPE
15 1001096082 1 AIR INTAKE PIPE
16 10719267 1 HOSE CLAMP
17 77383154 1 INDICATOR SERVICE
101 80373090 1 DUST CUP COVER
102 80373091 1 PRIMARY FILTER
103 80373092 1 SAFETY FILTER
104 80373093 1 GASKET COVER
105 80373095 1 LATCH
107 80373094 1 VACUATOR VALVE

31200069 1044C-54 Series II 4-33


S/N 0160009654 thru 0160040407 excluding
ENGINE & ATTACHING PARTS 0160037824 & 0160038521

Figure 4-5 Exhaust Installation

11 16
15 18
21 3
5 17 18
12
6
23 13 13
10
3 4 18
16
1 18
7 14
8
17
22
15

PV1662

4-34 1044C-54 Series II 31200069


S/N 0160009654 thru 0160040407 excluding
0160037824 & 0160038521 ENGINE & ATTACHING PARTS

Figure 4-5 Exhaust Installation


Item Part Number Qty. Description Rev.
10041066 Ref EXHAUST INSTALLATION, (not available to order, see items 1 thru 23 for AA
service)
1 10165161 1 EXHAUST MANIFOLD PIPE
3 10837475 2 EXHAUST SEAL CLAMP
4 10136405 1 EXHAUST CLAMP BRACKET
5 10700205 2 HEX HD CAPSCREW, 3/8-16X1-1/4
6 10701404 2 FLAT WASHER, 3/8
7 10701310 2 LOCKWASHER, 3/8
8 10701508 2 HEX NUT, 3/8-16
9 10136402 1 EXHAUST PIPE
10 10136412 1 TAIL PIPE
11 10717169 2 MUFFLER CLAMP
12 10732982 2 RUBBER EXHAUST HANGER
13 10139922 4 HANGER SUPPORT LINK
14 10732697 1 MUFFLER
15 10139876 2 MUFFLER MOUNTING RING, (includes one each of items 16 & 17)
16 10700158 4 HEX HD CAPSCREW, 5/16-24X2
17 10701680 4 HEX LOCKNUT, 5/16-24
18 10701276 8 FLAT WASHER, 5/16
21 10837750 1 EXHAUST PIPE CLAMP
22 4100109 2 FIBER GLASS SLEEVE
23 90028488 2 T-BOLT CLAMP

31200069 1044C-54 Series II 4-35


S/N 0160040413 & After including
ENGINE & ATTACHING PARTS 0160037824 & 0160038521

Figure 4-5 Exhaust Installation

101

1
2 6
12
4
1
3 2 6

201 3

10
11

10 14 18
97 17
19
8 15
5 10

13 18

16
101

PV1800

4-36 1044C-54 Series II 31200069


S/N 0160040413 & After including
0160037824 & 0160038521 ENGINE & ATTACHING PARTS

Figure 4-5 Exhaust Installation


Item Part Number Qty. Description Rev.
1001097143 Ref EXHAUST INSTALLATION, (not available to order, order items 1 thru 19 for D
service)
1 0651516 4 HEX HD CAPSCREW, 5/16-24X2, GR5
2 3281505 4 HEX LOCKNUT, 5/16-24
3 10139876 2 MOUNTING RING
4 10139922 4 EXHAUST HANGER LINK
5 0641610 2 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
6 10701276 4 HARDENED WASHER, 5/16
7 4761600 2 LOCK WASHER, 3/8
8 4751600 2 FLAT WASHER, 3/8
9 10701508 2 HEX NUT, 3/8-16
10 10717169 3 MUFFLER CLAMP
11 10732697 1 MUFFLER ASSY
12 10732982 2 RUBBER EXHAUST HANGER
13 10837475 2 EXHAUST CLAMP
14 1001097145 1 EXHAUST PIPE
15 1001097146 1 TAIL PIPE
16 1001097148 1 EXHAUST MANIFOLD PIPE
17 1001097573 1 EXHAUST CLAMP BRACKET
18 8405203 2 HEAVY DUTY BAND CLAMP
19 1001101193 34 in FIBER GLASS SLEEVE
101 Ref MAIN FRAME, (see Figure 1-1 for details)
201 Ref ENGINE ASSEMBLY, (see Figure 4-1 for details)

31200069 1044C-54 Series II 4-37


ENGINE & ATTACHING PARTS

This Page Intentionally Left Blank

4-38 1044C-54 Series II 31200069


SECTION 5
DRIVE TRAIN

31200069 1044C-54 Series II


DRIVE TRAIN

Figure 5-1 Drive Train Components

1
11
101
2 12

8 7

9
2

6 9

12

13

2
3
10
5

PV1402

5-2 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-1 Drive Train Components


Item Part Number Qty. Description Rev.
1 10700941 8 HEX HD CAPSCREW, 1-8X7, GR8, (torque to 680 lb-ft)
2 10701259 16 FLAT WASHER, 1
3 3272601 8 HEX NUT, 1-8
4 Ref TIRE & RIM ASSY, (see Figure 5-31 for details)
5 8786572 40 LUG NUT, (torque to 450-470 lb-ft), (not required with Firestone 400/75-28)
91403193 40 WHEEL NUT, (torque to 430-470 lb-ft), (if equipped with Firestone 400/75-28)
6 Ref FRONT AXLE ASSY, (see Figure 5-2 for details)
7 Ref REAR AXLE ASSY, (see Figure 5-10 for details)
8 Ref ZF TRANSMISSION, (see Figure 5-18 for details)
9 Ref DRIVE SHAFTS, (see Figure 5-30 for details)
10 8786573 40 WASHER, (not required with Firestone 400/75-28)
11 0641710 2 HEX HD CAPSCREW, 7/16-14X2, GR5
12 4711700 4 FLAT WASHER, 7/16
13 3311705 2 LOCKNUT, 7/16-14
101 0100011 AR LOCTITE® 242TM

31200069 1044C-54 Series II 5-3


DRIVE TRAIN

Figure 5-2 Front Axle Assembly

2
3 2

1
3

PV1390

5-4 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-2 Front Axle Assembly


Item Part Number Qty. Description Rev.
0280191 1 FRONT AXLE ASSY, (includes all items) D
1 8050001 1 SELF ALIGN BEARING
2 2220628 2 ELBOW, 90 DEGREES
3 2220472 4 ELBOW, 90 DEGREES
4 0280189 1 FRONT AXLE
Ref FRONT AXLE - INPUT, (see Figure 5-3 for details) E
Ref FRONT AXLE - LIMITED SLIP DIFFERENTIAL, (see Figure 5-4 for details)
Ref FRONT AXLE - AXLE CASING, (see Figure 5-5 for details)
Ref FRONT AXLE - M-DISC BRAKE, (see Figure 5-6 for details)
Ref FRONT AXLE - BRAKE, (see Figure 5-7 for details)
Ref FRONT AXLE - JOINT HOUSING, (see Figure 5-8 for details)
Ref FRONT AXLE - PLANETARY DRIVE, (see Figure 5-9 for details)

31200069 1044C-54 Series II 5-5


DRIVE TRAIN

Figure 5-3 Front Axle - Input

4
5

PU1950

5-6 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-3 Front Axle - Input


Item Part Number Qty. Description Rev.
1 7028967 1 GEAR SET BEVEL
2 1321213 1 ROLLER BEARING
3 1321187 AR SHIM, 1.5mm
8035871 AR SHIM, 0.9mm
8035872 AR SHIM, 0.95mm
8035873 AR SHIM, 1.0mm
1321186 AR SHIM, 1.05mm
8035874 AR SHIM, 1.1mm
8035875 AR SHIM, 1.15mm
1321185 AR SHIM, 1.2mm
8035876 AR SHIM, 1.25mm
8035877 AR SHIM, 1.3mm
1321189 AR SHIM, 0.7mm
8035878 AR SHIM, 0.75mm
8035879 AR SHIM, 0.8mm
1321190 AR SHIM, 0.85mm
4 8035881 AR RING, 11.30mm
8035882 AR RING, 11.33mm
8035883 AR RING, 11.36mm
8035884 AR RING, 11.39mm
8035885 AR RING, 11.42mm
8035886 AR RING, 11.45mm
1321196 AR RING, 11.48mm
8035887 AR RING, 11.51mm
8035888 AR RING, 11.54mm
8035889 AR RING, 11.57mm
8035890 AR RING, 11.60mm
8035891 AR RING, 11.63mm
1321197 AR RING, 11.66mm
8035892 AR RING, 11.69mm
8035893 AR RING, 11.72mm
8035894 AR RING, 11.75mm
8035895 AR RING, 11.78mm
8035896 AR RING, 11.81mm
1321198 AR RING, 11.84mm
8035897 AR RING, 11.87mm
8035898 AR RING, 11.90mm
8035899 AR RING, 11.93mm
8035900 AR RING, 11.96mm
8035901 AR RING, 11.99mm
8035902 AR RING, 12.02mm
1321199 AR RING, 12.05mm
8035903 AR RING, 12.08mm
8035904 AR RING, 12.11mm
8035905 AR RING, 12.14mm
8035906 AR RING, 12.17mm
8036841 AR RING, 12.20mm
8035907 AR RING, 12.23mm
8035908 AR RING, 12.26mm

31200069 1044C-54 Series II 5-7


DRIVE TRAIN

Figure 5-3 Front Axle - Input (Continued)


Item Part Number Qty. Description Rev.
8035909 AR RING, 12.29mm
8035910 AR RING, 12.32mm
8035911 AR RING, 12.35mm
1321201 AR RING, 12.38mm
8035912 AR RING, 11.27mm
1321204 AR RING, 11.24mm
8035913 AR RING, 11.21mm
8035914 AR RING, 11.18mm
8035915 AR RING, 11.15mm
8035916 AR RING, 11.12mm
1321203 AR RING, 11.09mm
8035917 AR RING, 11.06mm
8035918 AR RING, 11.03mm
8035919 AR RING, 11.00mm
8035920 AR RING, 10.97mm
1321202 AR RING, 10.94mm
5 1321212 1 ROLLER BEARING
6 1321210 1 COMBINATION RING
7 1321248 1 END YOKE
8 1321194 1 WASHER
9 8035921 1 HEXAGON NUT

5-8 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-3 Front Axle - Input (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 5-9


DRIVE TRAIN

Figure 5-4 Front Axle - Limited Slip Differential

7
8

6
4 5

3 9
2
1 8
7

10

12
11

7 10

9
3 13

5 4
6
8

PU1970

5-10 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-4 Front Axle - Limited Slip Differential


Item Part Number Qty. Description Rev.
7027230 1 LIMITED SLIP DIFFERENTIAL ASSY, (includes items 1 thru 12)
1 8035923 12 CAPSCREW
2 1321184 12 WASHER
3 1321215 1 DIFFERENTIAL CASE
4 1321219 10 O. CLUTCH DISC, 1.2mm
1321220 10 O. CLUTCH DISC, 1.3mm
1321221 10 O. CLUTCH DISC, 1.4mm
5 1321217 2 PRESSURE DISC
6 7027225 2 AXLE BEVEL GEAR
7 1319415 4 THRUST WASHER
8 8036753 4 DIFFERENTIAL BEVEL GEAR
9 1321225 2 DIFFERENTIAL AXLE
10 1321218 8 I. CLUTCH DISC
11 1321153 4 SLOTTED PIN
12 1321154 4 SLOTTED PIN
13 Ref GEAR SET BEVEL, (see Figure 5-3 for details)

31200069 1044C-54 Series II 5-11


DRIVE TRAIN

Figure 5-5 Front Axle - Axle Casing

11 12

2 3
10
8
4
5 25 9
6 14 13
26
1 7
15

16
20 11
6
22 5
24 4 2
23

21 3
1

8
12 11
9
19
18
17

13 14
25

11
16 PAP14880

5-12 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-5 Front Axle - Axle Casing


Item Part Number Qty. Description Rev.
1 1319423 2 GREASE FITTING
2 1319441 4 CENTERING BUSHING
3 8035933 2 BRACKET
4 1319439 2 O-RING
5 1319440 2 V-RING
6 8036419 2 FLANGE BUSHING
7 7027227 Ref AXLE DRIVE HOUSING, (no longer available, order 70021111 for replacement)
70021111 1 AXLE DRIVE HOUSING
8 8036313 6 STUD
9 1319425 2 O-RING
10 1319436 1 VENT VALVE
11 8036312 30 WASHER, (only used with 7027227 axle drive housing)
12 1319429 8 HEX NUT
13 7027211 2 SHAFT SEAL
14 1319433 2 BUSHING
15 8035924 1 RIGHT FRONT AXLE CASING
16 8035927 30 HEX SCREW, (used with 7027227 axle drive housing)
8035927 28 HEX SCREW, (used with 70021111 axle drive housing)
17 8035925 1 LEFT FRONT AXLE CASING
18 8036331 1 O-RING
19 1319506 1 SCREW PLUG
20 1321148 2 TRACK ROD, (includes items 21 thru 24)
21 8036758 1 LOCKING NUT
22 8036756 1 BALL JOINT W/PIPE COUPLING
23 8036759 1 HEX NUT
24 8036757 1 AXIAL JOINT COUPLING
25 Ref BRAKE HOUSING, (see Figure 5-6 for details)
26 Ref STEERING CYLINDER, (see Figure 9-9 for details)

31200069 1044C-54 Series II 5-13


DRIVE TRAIN

Figure 5-6 Front Axle - M-Disc Brake

28
15
24 14
10
13
11 12

5 4

1
3
6
2
1

6 7
7 9
8
29 30

25
22
27

27

23
19 21 22
20 26
18 26
17 26
16 26
26

PV1321

5-14 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-6 Front Axle - M-Disc Brake


Item Part Number Qty. Description Rev.
1 1319531 AR SHIM, 0.1mm
8035945 AR SHIM, 0.15mm
1319530 AR SHIM, 0.2mm
8035946 AR SHIM, 0.25mm
1319529 AR SHIM, 0.3mm
8035947 AR SHIM, 0.35mm
8035951 AR SHIM, 0.4mm
1319543 AR SHIM, 0.45mm
1319527 AR SHIM, 0.5mm
1321158 AR SHIM, 0.55mm
1319526 AR SHIM, 0.6mm
1319532 AR SHIM, 0.65mm
1319533 AR SHIM, 0.7mm
1319534 AR SHIM, 0.75mm
1319525 AR SHIM, 0.8mm
1319535 AR SHIM, 0.85mm
1319536 AR SHIM, 0.9mm
1319537 AR SHIM, 0.95mm
1319524 AR SHIM, 1.0mm
1319545 AR SHIM, 1.05mm
1319538 AR SHIM, 1.10mm
1319539 AR SHIM, 1.15mm
1319523 AR SHIM, 1.20mm
1319540 AR SHIM, 1.25mm
1319541 AR SHIM, 1.30mm
1319542 AR SHIM, 1.35mm
1319522 AR SHIM, 1.40mm
1319521 AR SHIM, 1.45mm
1319520 AR SHIM, 1.50mm
1319519 AR SHIM, 1.55mm
1319518 AR SHIM, 1.60mm
1319517 AR SHIM, 1.65mm
1319510 AR SHIM, 2.0mm
1321159 AR SHIM, 1.47mm
8035948 AR SHIM, 1.63mm
1319515 AR SHIM, 1.75mm
1319516 AR SHIM, 1.70mm
1319514 AR SHIM, 1.80mm
1319513 AR SHIM, 1.85mm
1319512 AR SHIM, 1.90mm
1319511 AR SHIM, 1.95mm
2 8036445 2 ROLLER BEARING
3 8036447 2 ROLLER BEARING
4 8036444 2 SHAFT SEAL
5 1319425 2 O-RING
6 1319491 12 O-RING
7 8036331 4 O-RING
8 1319431 2 SCREW PLUG
9 1319506 2 SCREW PLUG

31200069 1044C-54 Series II 5-15


DRIVE TRAIN

Figure 5-6 Front Axle - M-Disc Brake (Continued)


Item Part Number Qty. Description Rev.
10 1319505 2 VENT VALVE
11 8035936 Ref BRAKE HOUSING, (right side), (Before Axle S/N 679304), (no longer available,
see note, order 70020483 for replacement)
70020483 1 BRAKE HOUSING, (right side), (Axle S/N 679304 & After)
8035939 1 BRAKE HOUSING, (left side), (Before Axle S/N 679304), (no longer available,
see note, order 70020484 for replacement)
70020484 1 BRAKE HOUSING, (left side), (Axle S/N 679304 & After)
12 1321151 2 SUPPORT RING
13 1321162 2 U-RING
14 1321163 2 U-RING
15 1321152 2 SUPPORT RING
16 1319496 16 PIN
17 1319497 16 COMPRESSION SPRING
18 8036305 2 WASHER
19 8036304 2 PISTON
20 1319499 16 CRESCENT RING
21 1319504 2 SNAP RING
22 10731949 4 RETAINING RING
23 1321174 2 DISC CARRIER, (Before Axle S/N 823786)
70020409 1 DISC CARRIER, (Axle S/N 823786 & After)
24 7027217 2 O-RING
25 1319500 4 O. CLUTCH DISC, 2.0mm, (Before Axle S/N 679304)
70020485 4 O. CLUTCH DISC, 2.0mm, (Axle S/N 679304 & After)
1319501 4 O. CLUTCH DISC, 2.5mm, (Before Axle S/N 679304)
70020486 4 O. CLUTCH DISC, 2.5mm, (Axle S/N 679304 & After)
1319502 4 O. CLUTCH DISC, 3.0mm, (Before Axle S/N 679304)
70020487 4 O. CLUTCH DISC, 3.0mm, (Axle S/N 679304 & After)
26 1321150 10 I. CLUTCH DISC, (Before Axle S/N 823786)
70020408 5 I. CLUTCH DISC, (Axle S/N 823786 & After)
27 1319502 8 O. CLUTCH DISC, 3.0mm, (Before Axle S/N 679304)
70020487 8 O. CLUTCH DISC, 3.0mm, (Axle S/N 679304 & After)
28 1319666 2 SCREW PLUG
29 Ref LIMITED SLIP DIFFERENTIAL, (see Figure 5-4 for details)
30 Ref GEAR SET BEVEL, (see Figure 5-3 for details)

N1 Note Ref PARTS ARE NO LONGER AVAILABLE; ORDER BRAKE HOUSINGS


70020483 & 70020484, QUANTITY REQUIRED OF OUTER DISCS 70020485,
70020486 & 70020487, QUANTITY 2 OF 70020413 END PLATES.

5-16 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-6 Front Axle - M-Disc Brake (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 5-17


DRIVE TRAIN

Figure 5-7 Front Axle - Brake

14
13
12
9 11
10
8
7
6
2 4 5
3
1

18
19

17
16
15
15
15
15

K1
PV1331

5-18 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-7 Front Axle - Brake


Item Part Number Qty. Description Rev.
1 8036848 2 END SHIM, (Before Axle S/N 679304)
70020413 2 END SHIM, (Axle S/N 679304 & After)
2 1321206 2 SNAP RING
3 8036321 6 CAP SCREW
4 1321244 6 PRESSURE PIN
5 8036862 6 O-RING
6 8036861 6 U-RING
7 8036849 2 SEALING WASHER
8 8036320 2 O-RING
9 1321208 2 CUP SPRING
10 8036855 2 BACK-UP RING
11 8036854 2 U-RING
12 8036859 6 BACK-UP RING
13 7027212 2 PISTON
14 8036852 2 U-RING
15 1321207 8 CUP SPRING
16 8035958 2 SPACING WASHER
17 8036856 2 OIL DAM
18 1319666 2 SCREW PLUG
19 7027217 2 O-RING

K1 7029104 AR BRAKE UPGRADE KIT, (Before Axle S/N 679304), (contains quantity of 1 each
of items 1, 2, 7 thru 11, 13, 14, 17; quantity of 3 each of items 3 thru 6, 12 and
quantity of 1 of 1319425 o-ring)

31200069 1044C-54 Series II 5-19


DRIVE TRAIN

Figure 5-8 Front Axle - Joint Housing

15
16
27
26
17

13 14
11 12
9 10
7 18
8
1 7
2 3
5 6 16
4 29 28
15

30
20
2 23 22 31 19
21
1 24
21
25

PV1340

5-20 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-8 Front Axle - Joint Housing


Item Part Number Qty. Description Rev.
1 1319447 4 SHAFT SEAL
2 1319445 4 ROLLER BEARING
3 1321175 2 DRIVESHAFT UNIVERSAL COUPLING, (includes items 4 thru 9)
4 8035973 1 BUSHING
5 8035974 1 SCREEN SHEET
6 8035972 1 JOINT COUPLING FORK
7 8035970 1 JOINT FORK, (Before Axle S/N 755298)
70021790 1 JOINT FORK, (Axle S/N 755298 & After)
8 8035969 1 CENTRAL PIECE, (Before Axle S/N 755298)
70021789 1 CENTRAL PIECE, (Axle S/N 755298 & After)
9 8035971 1 JOINT FORK
10 1321228 2 RETAINING RING
11 7028977 2 SHAFT SEAL
12 1319210 2 RETAINING RING
13 1321157 2 BALL BEARING
14 80304405 2 RETAINING RING
15 1319464 16 HEX SCREW
16 1319462 4 BEARING PIN
17 1321249 AR SHIM, 0.2mm
8035959 AR SHIM, 0.3mm
8035960 AR SHIM, 0.4mm
8035961 AR SHIM, 0.5mm
8035962 AR SHIM, 0.6mm
1321250 AR SHIM, 0.7mm
8035963 AR SHIM, 0.8mm
8035964 AR SHIM, 1.0mm
8035965 AR SHIM, 1.2mm
8035966 AR SHIM, 1.4mm
1321251 AR SHIM, 1.6mm
8035967 AR SHIM, 1.8mm
8035968 AR SHIM, 2.0mm
18 1321256 1 JOINT HOUSING, (right side)
1321257 1 JOINT HOUSING, (left side)
19 8036866 20 HEX SCREW
20 1321155 2 O-RING
21 1319472 4 ROLLER BEARING
22 Ref WASHER, (see Figure 5-1 for details)
23 1321254 2 HUB
24 8036434 20 WHEEL BOLT
25 80304173 2 SHAFT SEAL
26 1319475 2 STOP SCREW
27 1319477 2 NUT
28 7026664 2 SPACER TUBE
29 8036330 2 STOP SCREW
30 Ref RING GEAR, (see Figure 5-9 for details)
31 Ref LUG NUT, (see Figure 5-1 for details)

31200069 1044C-54 Series II 5-21


DRIVE TRAIN

Figure 5-9 Front Axle - Planetary Drive

5
2
3
4
3 6
1 2

7
8

10

11

PU2040

5-22 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-9 Front Axle - Planetary Drive


Item Part Number Qty. Description Rev.
1 80304227 3 RETAINING RING
2 1321205 6 SNAP RING
3 1321191 6 WASHER
4 1321214 3 ROLLER BEARING
5 1321233 3 PLANETARY GEAR
6 8035977 2 CAP SCREW
7 1319506 1 SCREW PLUG
8 8036331 1 O-RING
9 1321232 1 PLANETARY CARRIER
10 1321255 1 SUN GEAR SHAFT
11 1321258 1 RING GEAR

31200069 1044C-54 Series II 5-23


DRIVE TRAIN

Figure 5-10 Rear Axle Assembly

3
3 4

PV1380

5-24 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-10 Rear Axle Assembly


Item Part Number Qty. Description Rev.
0280190 1 REAR AXLE ASSY, (includes all items) D
1 0280188 1 REAR AXLE
Ref REAR AXLE - INPUT, (see Figure 5-11 for details)
Ref REAR AXLE - DIFFERENTIAL, (see Figure 5-12 for details)
Ref REAR AXLE - AXLE CASING, (see Figure 5-13 for details)
Ref REAR AXLE - M-DISC BRAKE, (see Figure 5-14 for details)
Ref REAR AXLE - BRAKE, (see Figure 5-15 for details)
Ref REAR AXLE - JOINT HOUSING, (see Figure 5-16 for details)
Ref REAR AXLE - PLANETARY DRIVE, (see Figure 5-17 for details)
2 8050001 1 SELF ALIGN BEARING
3 2220472 2 ELBOW, 90 DEGREES
4 2220628 2 ELBOW, 90 DEGREES

31200069 1044C-54 Series II 5-25


DRIVE TRAIN

Figure 5-11 Rear Axle - Input

1
2 3

6
7

PU2050

5-26 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-11 Rear Axle - Input


Item Part Number Qty. Description Rev.
1 8035983 1 HEX NUT
2 1319406 1 WASHER
3 1321237 1 END YOKE
4 1321211 1 COMBINATION RING
5 1319444 1 ROLLER BEARING
6 1319354 1 RING, 15.1mm
1319355 1 RING, 15.2mm
1319356 1 RING, 15.3mm
1319357 1 RING, 15.4mm
1319358 1 RING, 15.5mm
1319359 1 RING, 15.6mm
1319360 1 RING, 15.7mm
1319361 1 RING, 15.8mm
1319362 1 RING, 15.9mm
1319363 1 RING, 16.0mm
1319364 1 RING, 16.1mm
1319365 1 RING, 16.2mm
1319366 1 RING, 16.3mm
1319367 1 RING, 16.4mm
8035982 1 RING, 16.26mm
1319369 1 RING, 16.23mm
1319370 1 RING, 16.16mm
1319371 1 RING, 16.13mm
1319372 1 RING, 16.06mm
1319373 1 RING, 16.03mm
1319374 1 RING, 15.96mm
1319375 1 RING, 15.93mm
1319376 1 RING, 15.86mm
1319377 1 RING, 15.83mm
1319378 1 RING, 15.76mm
1319379 1 RING, 15.73mm
1319380 1 RING, 15.66mm
1319381 1 RING, 15.63mm
1319382 1 RING, 15.56mm
1319383 1 RING, 15.53mm
1319384 1 RING, 15.46mm
1319385 1 RING, 15.43mm
1319386 1 RING, 15.36mm
1319387 1 RING, 15.33mm
1319388 1 RING, 15.26mm
1319389 1 RING, 15.38mm
1319390 1 RING, 15.48mm
1319391 1 RING, 15.58mm
1319392 1 RING, 15.68mm
1319393 1 RING, 15.69mm
1319394 1 RING, 15.72mm
1319395 1 RING, 15.78mm
1319396 1 RING, 15.81mm
1319397 1 RING, 15.84mm

31200069 1044C-54 Series II 5-27


DRIVE TRAIN

Figure 5-11 Rear Axle - Input (Continued)


Item Part Number Qty. Description Rev.
1319398 1 RING, 15.88mm
1319399 1 RING, 15.89mm
1319400 1 RING, 15.91mm
1319401 1 RING, 15.94mm
1319402 1 RING, 15.97mm
7 1319333 AR WASHER, 1.0mm
1319334 AR WASHER, 1.05mm
1319335 AR WASHER, 1.1mm
1319336 AR WASHER, 1.15mm
1319337 AR WASHER, 1.2mm
1319338 AR WASHER, 1.25mm
1319339 AR WASHER, 1.3mm
1319340 AR WASHER, 1.35mm
1319341 AR WASHER, 1.4mm
1319342 AR WASHER, 1.45mm
1319343 AR WASHER, 1.5mm
1319344 AR WASHER, 1.55mm
1319345 AR WASHER, 1.6mm
1319346 AR WASHER, 0.9mm
1319347 AR WASHER, 0.95mm
1319348 AR WASHER, 0.65mm
1319349 AR WASHER, 0.70mm
1319350 AR WASHER, 0.75mm
1319351 AR WASHER, 0.85mm
1319352 AR WASHER, 0.80mm
8 1319353 1 ROLLER BEARING
9 7028974 1 GEAR SET BEVEL

5-28 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-11 Rear Axle - Input (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 5-29


DRIVE TRAIN

Figure 5-12 Rear Axle - Differential

8 8
7
7 9

6 7
5
4 8
3
2 9
1

12 10
11
3

4
5
6

PU2060

5-30 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-12 Rear Axle - Differential


Item Part Number Qty. Description Rev.
7028976 1 DIFFERENTIAL ASSY, (includes items 1 thru 11)
1 1321154 4 SLOT PIN
2 1321153 4 SLOT PIN
3 1321215 1 DIFFERENTIAL CASE
4 1321260 2 DIFFERENTIAL RING, 13.7mm, (Before Axle S/N 708692)
8035984 2 DIFFERENTIAL RING, 13.6mm, (Before Axle S/N 708692)
1321259 2 DIFFERENTIAL RING, 13.5mm, (Before Axle S/N 708692)
5 1319412 2 THRUST WASHER
6 8036752 2 AXLE BEVEL GEAR
7 8036753 4 DIFFERENTIAL BEVEL GEAR, (Before Axle S/N 708692)
1319414 4 DIFFERENTIAL BEVEL GEAR, (Axle S/N 708692 & After)
8 1319415 4 THRUST WASHER
9 1321225 2 DIFFERENTIAL AXLE
10 8035923 12 CAPSCREW
11 1321184 12 WASHER
12 Ref GEAR SET BEVEL, (see Figure 5-11 for details)

31200069 1044C-54 Series II 5-31


DRIVE TRAIN

Figure 5-13 Rear Axle - Axle Casing

11
8
1 10
9
2 4 13 14
5 12
3 6
15
16

26
27
7 18 17

14 13 23
25 20
21
22 19
13
24
1
17 18
27 6
22 2
21 5
4 3

13
19

PU2070

5-32 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-13 Rear Axle - Axle Casing


Item Part Number Qty. Description Rev.
1 1319441 4 CENTERING BUSHING
2 8035933 2 BRACKET
3 1319423 2 GREASE FITTING
4 1319439 2 O-RING
5 1319440 2 V-RING
6 8036419 2 FLANGE BUSHING
7 7027227 Ref AXLE DRIVE HOUSING, (no longer available, order 70021111 for replacement)
70021111 1 AXLE DRIVE HOUSING
8 1321148 2 TRACK ROD, (includes items 9 thru 12)
9 8036757 2 AXIAL JOINT COUPLING
10 8036759 2 HEX NUT
11 8036756 2 BALL JOINT W/PIPE COUPLING
12 8036758 2 LOCKING NUT
13 8036312 30 WASHER, (if required), (only used with 7027227 axle drive housing)
14 1319429 8 HEX NUT
15 1319506 1 SCREW PLUG
16 8036331 1 O-RING
17 7027211 2 SHAFT SEAL
18 1319433 2 BUSHING
19 8035927 30 HEX SCREW, (used with 7027227 axle drive housing)
8035927 28 HEX SCREW, (used with 70021111 axle drive housing)
20 8035987 1 AXLE CASING, (right rear)
21 1319425 2 O-RING
22 8036606 2 END SHIM, (Before Axle S/N 679469)
70020413 2 END SHIM, (Axle S/N 679469 & After)
23 8036313 8 STUD
24 8035986 1 AXLE CASING, (left rear)
25 1319436 1 VENT VALVE
26 Ref STEERING CYLINDER, (see Figure 9-9 for details)
27 Ref BRAKE HOUSING, (see Figure 5-14 for details)

31200069 1044C-54 Series II 5-33


DRIVE TRAIN

Figure 5-14 Rear Axle - M-Disc Brake

11 17
16
9 12
10 15
8 14

4
5

1
29 3

2
1 6
13
6
30 7 27
26 24
8
26
26

25
21 23 24
28
20
28

28
18 19

22

PU2080

5-34 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-14 Rear Axle - M-Disc Brake


Item Part Number Qty. Description Rev.
1 1319531 AR SHIM, 0.1mm
8035945 AR SHIM, 0.15mm
1319530 AR SHIM, 0.2mm
8035946 AR SHIM, 0.25mm
1319529 AR SHIM, 0.3mm
8035947 AR SHIM, 0.35mm
8035951 AR SHIM, 0.4mm
1319543 AR SHIM, 0.45mm
1319527 AR SHIM, 0.5mm
1321158 AR SHIM, 0.55mm
1319526 AR SHIM, 0.6mm
1319532 AR SHIM, 0.65mm
1319533 AR SHIM, 0.7mm
1319534 AR SHIM, 0.75mm
1319525 AR SHIM, 0.8mm
1319535 AR SHIM, 0.85mm
1319536 AR SHIM, 0.9mm
1319537 AR SHIM, 0.95mm
1319524 AR SHIM, 1.0mm
1319545 AR SHIM, 1.05mm
1319538 AR SHIM, 1.10mm
1319539 AR SHIM, 1.15mm
1319523 AR SHIM, 1.20mm
1319540 AR SHIM, 1.25mm
1319541 AR SHIM, 1.30mm
1319542 AR SHIM, 1.35mm
1319522 AR SHIM, 1.40mm
1319521 AR SHIM, 1.45mm
1319520 AR SHIM, 1.50mm
1319519 AR SHIM, 1.55mm
1319518 AR SHIM, 1.60mm
8035948 AR SHIM, 1.63mm
1319517 AR SHIM, 1.65mm
1319510 AR SHIM, 2.0mm
1321159 AR SHIM, 1.47mm
1319516 AR SHIM, 1.70mm
1319515 AR SHIM, 1.75mm
1319514 AR SHIM, 1.80mm
1319513 AR SHIM, 1.85mm
1319512 AR SHIM, 1.90mm
1319511 AR SHIM, 1.95mm
2 8036447 2 ROLLER BEARING
3 8036445 2 ROLLER BEARING
4 8036444 2 SHAFT SEAL
5 1319425 2 O-RING
6 1319491 12 O-RING
7 8036331 4 O-RING
8 1319431 2 SCREW PLUG
9 1319506 2 SCREW PLUG

31200069 1044C-54 Series II 5-35


DRIVE TRAIN

Figure 5-14 Rear Axle - M-Disc Brake (Continued)


Item Part Number Qty. Description Rev.
10 1319505 2 VENT VALVE
11 1319666 2 SCREW PLUG
12 7027217 2 O-RING
13 8035936 Ref BRAKE HOUSING, (right side), (Before Axle S/N 679469), (no longer available,
see note, order 70020483 for replacement)
70020483 1 BRAKE HOUSING, (right side), (Axle S/N 679469 & After)
8035939 1 BRAKE HOUSING, (left side), (Before Axle S/N 679469), (no longer available,
see note, order 70020484 for replacement)
70020484 1 BRAKE HOUSING, (left side), (Axle S/N 679469 & After)
14 1321151 2 SUPPORT RING
15 1321162 2 U-RING
16 1321163 2 U-RING
17 1321152 2 SUPPORT RING
18 1319496 16 PIN
19 1319497 16 COMPRESSION SPRING
20 8036305 2 WASHER
21 8036304 2 PISTON
22 1319499 16 CRESCENT RING
23 1319504 4 SNAP RING
24 10731949 2 RETAINING RING
25 1321174 2 DISC CARRIER, (Before Axle S/N 824742)
70020409 1 DISC CARRIER, (Axle S/N 824742 & After)
26 1319502 16 O. CLUTCH DISC, 3.0mm, (Before Axle S/N 679469)
70020486 8 O. CLUTCH DISC, 2.5mm, (Axle S/N 679469 & After)
70020487 8 O. CLUTCH DISC, 3.0mm, (Axle S/N 679469 & After)
27 1319500 4 O. CLUTCH DISC, 2.0mm, (Before Axle S/N 679469)
70020485 4 O. CLUTCH DISC, 2.0mm, (Axle S/N 679469 & After)
1319501 4 O. CLUTCH DISC, 2.5mm, (Before Axle S/N 679469)
70020486 4 O. CLUTCH DISC, 2.5mm, (Axle S/N 679469 & After)
1319502 4 O. CLUTCH DISC, 3.0mm, (Before Axle S/N 679469)
70020487 4 O. CLUTCH DISC, 3.0mm, (Axle S/N 679469 & After)
28 1321150 6 I. CLUTCH DISC, (Before Axle S/N 824742)
70020408 3 I. CLUTCH DISC, (Axle S/N 824742 & After)
29 Ref GEAR SET BEVEL, (see Figure 5-11 for details)
30 Ref DIFFERENTIAL ASSY, (see Figure 5-12 for details)

N1 Note Ref PARTS ARE NO LONGER AVAILABLE; ORDER BRAKE HOUSINGS


70020483 & 70020484, QUANTITY REQUIRED OF OUTER DISCS 70020485,
70020486 & 70020487, QUANTITY 2 OF 70020413 END PLATES.

5-36 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-14 Rear Axle - M-Disc Brake (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 5-37


DRIVE TRAIN

Figure 5-15 Rear Axle - Brake

PU2090

5-38 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-15 Rear Axle - Brake


Item Part Number Qty. Description Rev.
1 1321172 2 OIL DAM
2 1321178 2 RETAINING RING

31200069 1044C-54 Series II 5-39


DRIVE TRAIN

Figure 5-16 Rear Axle - Joint Housing

19

20

18 21
17
22

15 16
13 14
35
11
9
10
1 9

2 5 23
7 8
6
24
33
32

4 28 31 12 26 34
25
30

29 27

27

PV1350

5-40 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-16 Rear Axle - Joint Housing


Item Part Number Qty. Description Rev.
1 8036338 2 MULTI SEAL RING
2 1319444 2 ROLLER BEARING
3 1319445 2 ROLLER BEARING
4 1319447 2 SHAFT SEAL
5 7028979 Ref DRIVE SHAFT UNIVERSAL COUPLING, (Before Axle S/N 720124),
(not maintenance free), (no longer available, use 70022052 for replacement),
(includes items 6 thru 11),
70022052 2 DRIVE SHAFT UNIVERSAL COUPLING, (Axle S/N 720125 & After),
(maintenance free), (includes items 6 thru 11)
6 8035973 2 BUSHING
7 8035996 2 SCREEN SHEET
8 8035995 2 JOINT COUPLING FORK
9 8035993 2 JOINT CROSS, (Before Axle S/N 720124)
70021554 2 JOINT CROSS, (Axle S/N 720125 & After)
10 8035992 2 CENTRAL PIECE, (Before Axle S/N 720124)
70021553 2 CENTRAL PIECE, (Axle S/N 720125 & After)
11 8035994 2 JOINT FORK, (Before Axle S/N 720124)
8035994 2 JOINT FORK, (Axle S/N 720125 & After)
12 Ref LUG NUT, (see Figure 5-1 for details)
13 7028977 2 SHAFT SEAL, (when installing item 13 it is recommended by vendor to use
Driver Handle 7029740 & Seal Driver 7029738)
14 1319210 2 RETAINING RING
15 1321157 2 BALL BEARING
16 80304405 2 RETAINING RING
17 1319476 2 STOP SCREW
18 7026664 2 SPACER TUBE
19 1319463 8 HEX SCREW
20 1319461 2 BEARING PIN
21 1319448 AR SHIM, 0.2mm
1319449 AR SHIM, 0.3mm
1319450 AR SHIM, 0.4mm
1319451 AR SHIM, 0.6mm
1319452 AR SHIM, 0.8mm
1319453 AR SHIM, 1.0mm
1319454 AR SHIM, 1.2mm
1319455 AR SHIM, 1.4mm
1319456 AR SHIM, 1.6mm
1319457 AR SHIM, 1.8mm
1319458 AR SHIM, 2.0mm
1319459 AR SHIM, 0.7mm
1319460 AR SHIM, 0.5mm
22 1321245 1 JOINT HOUSING, (left side)
1321246 1 JOINT HOUSING, (right side)
23 1319462 2 BEARING PIN
24 1319464 8 HEX SCREW
25 8035997 20 HEX SCREW
26 1321155 2 O-RING
27 1319472 4 ROLLER BEARING
28 1321239 2 HUB

31200069 1044C-54 Series II 5-41


DRIVE TRAIN

Figure 5-16 Rear Axle - Joint Housing (Continued)


Item Part Number Qty. Description Rev.
29 80304173 2 CASSETTE RING
30 8036434 20 WHEEL BOLT
31 Ref WASHER, (see Figure 5-1 for details)
32 1319475 2 STOP SCREW
33 1319477 2 HEX NUT
34 Ref RING GEAR, (see Figure 5-17 for details)
35 1321226 2 RETAINING RING

N1 Note Ref IF REPLACING BOTH 8035992 CENTRAL PIECE 8035993 JOINT CROSS
(NOT MAINTENANCE FREE) CAN REPLACE WITH 70021553 CENTRAL
PIECE & 70021554 JOINT CROSS (MAINTENANCE FREE).

5-42 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-16 Rear Axle - Joint Housing (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 5-43


DRIVE TRAIN

Figure 5-17 Rear Axle - Planetary Drive

3
2
1
8

10
9

PV1360

5-44 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-17 Rear Axle - Planetary Drive


Item Part Number Qty. Description Rev.
1 1319485 8 SNAP RING
2 1319484 8 INNER RING BEARING
3 1321231 8 PLANETARY GEAR
4 1319483 8 INNER RING BEARING
5 1321247 2 RING GEAR
6 1321242 2 SUN GEAR SHAFT
7 8036414 2 PLANETARY CARRIER
8 8035977 4 CAPSCREW
9 8036331 2 O-RING
10 1319506 2 SCREW PLUG

31200069 1044C-54 Series II 5-45


DRIVE TRAIN

Figure 5-18 ZF Transmission - Converter & Input

PV1370

5-46 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-18 ZF Transmission - Converter & Input


Item Part Number Qty. Description Rev.
4540013 Ref ZF TRANSMISSION, (see Figure 5-18 thru Figure 5-29 for details) C
1 7026744 4 HEX SCREW
2 7026745 8 WASHER
3 1319229 2 DIAPHRAGM
4 8036022 1 CONVERTER
5 1319557 1 STATOR SHAFT
6 1319558 1 BEARING BUSH
7 8036023 1 TURBINE SHAFT
8 1319563 1 BALL BEARING
9 80304405 1 RETAINING RING
10 10731913 1 SNAP RING
11 7026749 1 PISTON RING
12 1319566 1 CENTRAL SHAFT

31200069 1044C-54 Series II 5-47


DRIVE TRAIN

Figure 5-19 ZF Transmission - Gearbox Housing

PV1410

5-48 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-19 ZF Transmission - Gearbox Housing


Item Part Number Qty. Description Rev.
1 1319585 11 CAPSCREW
2 1319584 6 FIXING PLATE
3 1319583 6 O-RING
4 1319586 1 PIPE
5 1319587 1 PIPE
6 8036027 1 PIPE
7 8036026 1 SUCTION TUBE
8 1319582 2 CAPSCREW
9 1319581 1 O-RING
10 1319571 2 CYLINDRICAL PIN
11 1319590 1 BRACKET
12 7026794 6 HEX SCREW
13 80304394 59 HEX SCREW
14 1319573 1 SCREW PLUG
15 NSS 1 TYPE PLATE
16 1319578 1 SCREW PLUG
17 1319576 1 SHAFT SEAL
18 1319574 1 CONVERTER BELL
19 10731744 1 BREATHER
20 1319575 1 BEARING BUSH
21 8036024 1 HOUSING
22 Ref STATOR SHAFT, (see Figure 5-18 for details)
23 1319577 6 CAPSCREW
24 1319585 11 CAPSCREW
25 8036028 1 SCREEN SHAFT
26 8036025 1 HOUSING

31200069 1044C-54 Series II 5-49


DRIVE TRAIN

Figure 5-20 ZF Transmission - Reversing Gear KV

PV1420

5-50 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-20 ZF Transmission - Reversing Gear KV


Item Part Number Qty. Description Rev.
1 1319615 1 ROLLER BEARING
2 7026761 2 PISTON RING
3 1319637 1 COUPLING
4 8036575 1 PISTON
5 1319595 7 CUP SPRING
6 7026758 11 LIN. CLUTCH DISC
7 7026759 11 O. CLUTCH DISC
8 7026760 1 END SHIM
9 1319600 AR SNAP RING, 3.5
1319601 AR SNAP RING, 3.5
1319602 AR SNAP RING, 3.0
1319603 AR SNAP RING, 2.5
1319604 AR SNAP RING, 2.0
10 1319617 1 SUPPORT SHIM
11 1319618 1 ROLLER BEARING
12 1319638 1 DISC CARRIER
13 1319620 1 ROLLER BEARING
14 1319621 AR RETAINING RING, 3.20
1319622 AR RETAINING RING, 3.10
1319623 AR RETAINING RING, 3.00
1319624 AR RETAINING RING, 2.90
1319625 AR RETAINING RING, 2.80
1319626 AR RETAINING RING, 2.70
1319627 AR RETAINING RING, 2.60
15 1319636 1 ROLLER BEARING

31200069 1044C-54 Series II 5-51


DRIVE TRAIN

Figure 5-21 ZF Transmission - Reversing Gear KR

PV1430

5-52 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-21 ZF Transmission - Reversing Gear KR


Item Part Number Qty. Description Rev.
1 1319608 1 ROLLER BEARING
2 7026761 2 PISTON RING
3 1319639 1 COUPLING
4 8036575 1 PISTON
5 1319595 7 CUP SPRING
6 7026758 11 LIN. CLUTCH DISC
7 7026759 11 O. CLUTCH DISC
8 7026760 1 END SHIM
9 1319600 AR SNAP RING, 3.5
1319601 AR SNAP RING, 3.5
1319602 AR SNAP RING, 3.0
1319603 AR SNAP RING, 2.5
1319604 AR SNAP RING, 2.0
10 1319617 1 SUPPORT SHIM
11 1319618 1 ROLLER BEARING
12 1319638 1 DISC CARRIER
13 1319620 1 ROLLER BEARING
14 1319621 AR RETAINING RING, 3.20
1319622 AR RETAINING RING, 3.10
1319623 AR RETAINING RING, 3.00
1319624 AR RETAINING RING, 2.90
1319625 AR RETAINING RING, 2.80
1319626 AR RETAINING RING, 2.70
1319627 AR RETAINING RING, 2.60
15 1319636 1 ROLLER BEARING

31200069 1044C-54 Series II 5-53


DRIVE TRAIN

Figure 5-22 ZF Transmission - Coupling Group K1

PV1440

5-54 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-22 ZF Transmission - Coupling Group K1


Item Part Number Qty. Description Rev.
1 7026761 2 PISTON RING
2 1319608 1 ROLLER BEARING
3 1319591 1 COUPLING
4 8036575 1 PISTON
5 1319595 5 CUP SPRING
6 1319596 1 SHIM
7 10731845 2 RETAINING RING
8 7026758 12 LIN. CLUTCH DISC
9 7026759 12 O. CLUTCH DISC
10 7026760 1 END SHIM
11 1319600 AR SNAP RING, 3.5
1319601 AR SNAP RING, 3.5
1319602 AR SNAP RING, 3.0
1319603 AR SNAP RING, 2.5
1319604 AR SNAP RING, 2.0
12 1319606 2 ROLLER CAGE
13 1319607 1 DISC CARRIER
14 7029532 1 OUTER RING
7029533 1 INNER RING

31200069 1044C-54 Series II 5-55


DRIVE TRAIN

Figure 5-23 ZF Transmission - Coupling Group K2

PV1450

5-56 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-23 ZF Transmission - Coupling Group K2


Item Part Number Qty. Description Rev.
1 1319615 1 ROLLER BEARING
2 7026761 2 PISTON RING
3 1319613 1 COUPLING
4 8036575 1 PISTON
5 1319595 5 CUP SPRING
6 1319596 1 SHIM
7 10731845 2 RETAINING RING
8 7026759 8 O. CLUTCH DISC
9 7026758 8 LIN. CLUTCH DISC
10 7026760 1 END SHIM
11 1319600 AR SNAP RING, 3.5
1319601 AR SNAP RING, 3.5
1319602 AR SNAP RING, 3.0
1319603 AR SNAP RING, 2.5
1319604 AR SNAP RING, 2.0
12 1319606 2 ROLLER CAGE
13 1319614 1 DISC CARRIER
14 7029532 1 OUTER RING
7029533 1 INNER RING

31200069 1044C-54 Series II 5-57


DRIVE TRAIN

Figure 5-24 ZF Transmission - Coupling Group K3

PV1460

5-58 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-24 ZF Transmission - Coupling Group K3


Item Part Number Qty. Description Rev.
1 7029532 1 OUTER RING
7029533 1 INNER RING
2 1319621 AR RETAINING RING, 3.20
1319622 AR RETAINING RING, 3.10
1319623 AR RETAINING RING, 3.00
1319624 AR RETAINING RING, 2.90
1319625 AR RETAINING RING, 2.80
1319626 AR RETAINING RING, 2.70
1319627 AR RETAINING RING, 2.60
3 1319620 1 ROLLER BEARING
4 1319619 1 DISC CARRIER
5 1319618 1 ROLLER BEARING
6 1319617 1 SUPPORT SHIM
7 1319595 5 CUP SPRING
8 1319600 AR SNAP RING, 3.5
1319601 AR SNAP RING, 3.5
1319602 AR SNAP RING, 3.0
1319603 AR SNAP RING, 2.5
1319604 AR SNAP RING, 2.0
9 7026760 1 END SHIM
10 7026758 8 LIN. CLUTCH DISC
11 7026759 8 O. CLUTCH DISC
12 8036575 1 PISTON
13 7026761 2 PISTON RING
14 1319616 1 COUPLING
15 1319633 1 ROLLER BEARING

31200069 1044C-54 Series II 5-59


DRIVE TRAIN

Figure 5-25 ZF Transmission - Coupling Group K4

PV1470

5-60 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-25 ZF Transmission - Coupling Group K4


Item Part Number Qty. Description Rev.
1 1319615 1 ROLLER BEARING
2 7026761 2 PISTON RING
3 1319634 1 COUPLING
4 8036575 1 PISTON
5 1319595 5 CUP SPRING
6 10731845 2 RETAINING RING
7 1319596 1 SHIM
8 7026759 8 O. CLUTCH DISC
9 7026758 8 LIN. CLUTCH DISC
10 7026760 1 END SHIM
11 1319600 AR SNAP RING, 3.5
1319601 AR SNAP RING, 3.5
1319602 AR SNAP RING, 3.0
1319603 AR SNAP RING, 2.5
1319604 AR SNAP RING, 2.0
12 1319606 2 ROLLER CAGE
13 1319635 1 DISC CARRIER
14 1319636 1 ROLLER BEARING

31200069 1044C-54 Series II 5-61


DRIVE TRAIN

Figure 5-26 ZF Transmission - Output

PV1480

5-62 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-26 ZF Transmission - Output


Item Part Number Qty. Description Rev.
1 10731959 4 HEX SCREW
2 1319649 2 TAB WASHER
3 1319648 2 WASHER
4 10839156 2 O-RING
5 1319642 2 OUTPUT FLANGE
6 1319647 2 SCREEN SHEET
7 1319641 2 SHAFT SEAL
8 NSS 1 ROLLER BEARING ASSY
70020430 1 CUP
70020431 1 CONE
9 8036031 1 SCREEN SHEET
10 1319646 7 CAPSCREW
11 7029532 1 OUTER RING
7029533 1 INNER RING
12 8036032 1 INTERM. SHAFT
13 1319633 1 ROLLER BEARING
14 7029029 1 OUTPUT SHAFT
15 NSS 1 ROLLER BEARING ASSY
70020430 1 CUP
70020431 1 CONE

31200069 1044C-54 Series II 5-63


DRIVE TRAIN

Figure 5-27 ZF Transmission - Control Unit

PV1490

5-64 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-27 ZF Transmission - Control Unit


Item Part Number Qty. Description Rev.
1 1319650 1 GASKET
2 7029035 1 DUCT PLATE
3 8036034 1 INTERM. SHEET, (previous design)
70020425 1 INTERM. SHEET, (current design)
4 1319661 19 WASHER
5 7029037 19 HEX SCREW
6 7029036 43 TORX SCREW
7 8036035 1 INTERM. SHEET, (previous design)
70020426 1 INTERM. SHEET, (current design)
8 1319661 15 WASHER
9 1321265 15 HEX SCREW
10 10732072 1 COMPRESSION SPRING
11 10732071 1 BALL
12 1319652 1 ORIFICE

31200069 1044C-54 Series II 5-65


DRIVE TRAIN

Figure 5-28 ZF Transmission - Gearshift System

PV1500

5-66 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-28 ZF Transmission - Gearshift System


Item Part Number Qty. Description Rev.
1 1319693 6 HEX SCREW
2 1319661 10 WASHER
3 7029037 4 HEX SCREW
4 1319670 1 SCREW PLUG
5 10731709 1 O-RING
6 8036039 1 COVER
7 1319705 1 GASKET
8 1319707 1 RETAINING CLAMP
9 1319704 1 WIRING HARNESS
10 8036038 1 COMPRESSION SPRING
11 1319673 1 COMPRESSION SPRING
12 7029039 1 PISTON
13 1319690 1 PISTON
14 1319685 AR WASHER, 2.0
1319686 AR WASHER, 1.0
1319687 AR WASHER, 0.5
1319688 AR WASHER, 0.3
1319689 AR WASHER, 0.2
15 1319683 1 COMPRESSION SPRING
16 7029052 1 ORIFICE
17 1319702 3 SOLENOID VALVE
18 1319703 3 CAPSCREW
19 10732063 3 FIXING PLATE
20 10732064 3 WASHER
21 1319694 1 VALVE
22 1319695 1 PISTON
23 1319696 1 COMPRESSION SPRING
24 1319700 1 PLUG
25 1319701 1 FIXING PLATE
26 1319699 1 SPACER SLEEVE
27 1319698 1 COMPRESSION SPRING
28 1319697 1 PISTON
29 1319671 1 VALVE HOUSING
30 10731709 7 O-RING
31 1319670 7 SCREW PLUG
32 1319674 1 PISTON
33 1319675 AR SPACER RING, 3.6
1319676 AR SPACER RING, 3.2
1319677 AR SPACER RING, 2.8
1319678 AR SPACER RING, 2.4
1319679 AR SPACER RING, 2.0
34 1319680 1 COMPRESSION SPRING
35 1319691 1 GASKET
36 1319692 1 COVER
37 1319684 1 COMPRESSION SPRING
38 1319681 1 CONTROL PISTON

31200069 1044C-54 Series II 5-67


DRIVE TRAIN

Figure 5-28 ZF Transmission - Gearshift System

PV1510

5-68 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-28 ZF Transmission - Gearshift System


Item Part Number Qty. Description Rev.
1 1319714 9 HEX SCREW
2 1319715 9 WASHER
3 1319713 1 COVER
4 1319712 1 GASKET
5 1319702 3 SOLENOID VALVE
6 10732063 3 FIXING PLATE
7 1319703 3 CAPSCREW
8 1319710 3 PISTON
9 1319696 3 COMPRESSION SPRING
10 70020427 1 VALVE BLOCK
11 10731709 3 O-RING
12 1319670 3 SCREW PLUG
13 1319711 1 WIRING HARNESS
14 1319707 1 RETAINING

31200069 1044C-54 Series II 5-69


DRIVE TRAIN

Figure 5-29 ZF Transmission - Oil Pump, Filter & Dipstick

PV1520

5-70 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-29 ZF Transmission - Oil Pump, Filter & Dipstick


Item Part Number Qty. Description Rev.
1 1319723 1 STOP SLEEVE
2 1319722 1 ANGLE DISC
3 1319721 1 AX. NEEDLE CAGE
4 1319720 1 AXIAL WASHER
5 1319724 1 O-RING
6 1319719 2 O-RING
7 80304214 4 CAPSCREW
8 7029074 1 PUMP
9 7029914 1 OIL DIPSTICK
10 1319585 1 CAPSCREW
11 1319582 2 CAPSCREW
12 7029913 1 OIL TUBE
13 1319581 1 O-RING
14 1319726 1 FILTER

31200069 1044C-54 Series II 5-71


DRIVE TRAIN

Figure 5-30 Drive Shaft

7
2
3

6
7

8
9

PV1531

5-72 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-30 Drive Shaft


Item Part Number Qty. Description Rev.
1 Ref REAR AXLE ASSEMBLY, (see Figure 5-10 for details)
2 91473027 10 BEARING STRAP
3 91473028 20 STRAP BOLT, (torque to 55-60 lb-ft),
(must replace when removed, do not re-torque)
4 4040282 1 DRIVESHAFT, (includes item 7)
5 Ref TRANSMISSION, (see Figure 5-18 for details)
6 91563209 1 REAR DRIVESHAFT, (includes item 7)
7 7026911 2 UNIVERSAL JOINT KIT
8 91473151 1 FRONT DRIVESHAFT, (includes item 9)
9 91474035 1 UNIVERSAL JOINT KIT

31200069 1044C-54 Series II 5-73


DRIVE TRAIN

Figure 5-31 Tires and Rims

2
52

251
1
4 53

5 101
102

PV1544

5-74 1044C-54 Series II 31200069


DRIVE TRAIN

Figure 5-31 Tires and Rims


Item Part Number Qty. Description Rev.
4520400 2 LH TIRE ASSY, HYDRO FILLED, 14X24 12 PLY, (includes items 2 thru 4) B
4520401 2 RH TIRE ASSY, HYDRO FILLED, 14X24 12 PLY, (includes items 2 thru 4) B
4520398 2 LH TIRE ASSY, FOAM FILLED, 14X24 12 PLY, (includes items 2 thru 4) B
4520399 2 RH TIRE ASSY, FOAM FILLED, 14X24 12 PLY, (includes items 2 thru 4) B
4520396 4 TIRE ASSY, FOAM FILLED, 14X24 RADIAL, (includes items 1 thru 3) B
4520397 4 TIRE ASSY, FOAM FILLED, 14X24 RADIAL, (includes items 1 thru 3) B
4520500 4 TIRE ASSY, HYDRO FILLED, 14X24 RADIAL, (includes items 2, 3 & 5) A
4520502 4 TIRE ASSY, FOAM FILLED, 14X24 RADIAL, (includes items 2, 3 & 5) A
1001126344 1 TIRE & RIM ASSY, 400/75-28, 16PLY, (includes items 3, 52 & 53) A
1001121104 1 TIRE & RIM ASSY, 400/75-28, 16PLY, FOAM FILLED, 570 LB, (includes items 3, A
52 & 53)
1 91363215 1 TIRE, 14X24 RADIAL, BRIDGESTONE
2 7301054 1 RIM, 9X24X9mm, 1.06 OFFSET
3 8786514 1 VALVE
4 91043084 1 TIRE, 14X24, FIRESTONE
5 91543002 1 GRADER TIRE, 14X24
52 1001100009 1 RIM, 28X12, 1.18 OFFSET
53 1001120179 1 TIRE, 400/75-28, 16PLY
101 1001105779 2 RH SOLID TIRE & WHEEL ASSY, 14X24
102 1001105778 2 LH SOLID TIRE & WHEEL ASSY, 14X24
251 Ref WHEEL NUT, (see Figure 5-1 for details)

N1 Note Ref QUANTITIES SHOWN ARE FOR ONE TIRE ONLY.


N2 Note Ref ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200069 1044C-54 Series II 5-75


DRIVE TRAIN

This Page Intentionally Left Blank

5-76 1044C-54 Series II 31200069


SECTION 6
CAB

31200069 1044C-54 Series II


CAB

Figure 6-1 Operators Compartment Assembly

14
1 13 12
12 15
11
2

3 9
10
8 8
262 16 35
303 3 34
3 6
33 32
5 13
28 7
302
27 8
30
26
301 304
18 3
25 8
17
42
26 19 3
29
25

31 41
24 26 34

8 36 4
39 27 40 8 17
16 121
3
37
8
147 38
3
21 20
23 22

401 402
403
404 PV0415

6-2 1044C-54 Series II 31200069


CAB

Figure 6-1 Operators Compartment Assembly


Item Part Number Qty. Description Rev.
10467146 Ref OPEN CAB ASSY, (includes items 1 thru 23 & item 42) H
10467361 Ref ENCLOSED CAB ASSY, (includes items 5 thru 24, 262, 301 thru 304 & all items J
on Figure 6-2)
1 1012354 1 RUBBER LOCKING CHANNEL
2 10339390 1 SLIDE SCREEN
3 10727829 24 PHILLIPS TRUSS HD SCREW, 5/16-18X3/4
4 10267147 1 STORAGE BOX
5 Ref INSTRUMENT PANEL, (see Figure 6-8 for details)
6 10265863 1 RIGHT SEAT MOUNT
7 10265862 1 LEFT SEAT MOUNT
8 10701403 20 FLAT WASHER, 5/16
9 10336383 1 WELDMENT, (Before S/N 0160048698)
1001143667 1 WELDMENT, (S/N 0160048698 & After)
10 10236436 1 CONTROL PANEL SIDE COVER
11 10700234 2 HEX HD CAPSCREW, 3/8-16X1-3/4, GR8
12 10701404 4 FLAT WASHER, 3/8
13 10701658 4 HEX LOCKNUT, 3/8-16
14 10336887 1 OVERHEAD GUARD
15 10700245 2 HEX HD CAPSCREW, 3/8-16X5, GR8
16 10700102 7 HEX HD CAPSCREW, 5/16-18X3/4
17 10701507 6 HEX NUT, 5/16-18
18 10236381 1 REAR COVER
19 10439443 1 CAB WELDMENT, (open cab)
10467366 1 CAB WELDMENT, (enclosed cab)
20 10236955 1 OPERATORS STEP
21 10837113 3 PHILLIPS TRUSS HD SCREW, 5/16-18X1-1/2, (open cab)
10337113 3 PHILLIPS TRUSS HD SCREW, 5/16-18X1-3/4, (enclosed cab)
22 10236849 1 SIDE COVER
23 10236958 1 FRONT COVER
24 10236542 1 MOUNTING PLATE DECAL
25 10705006 4 HEX LOCKNUT, 5/8-11
26 10733152 4 TWO PIECE RUBBER MOUNT
27 10136262 4 SNUBBING WASHER
28 10700642 2 HEX HD CAPSCREW, 5/8-1X4-1/2, GR8
29 8305906 4 NUT
30 10705103 2 FLANGE NUT, (S/N 0160009654 thru 0160014307 including 0160008714)
31 10138718 1 3-RING HANGER FLIP CARD
32 10702034 2 ROUND HD SLOTTED SCREW, #8-32X1/2, (S/N 0160009654 thru
0160014307 including 0160008714)
33 NSS Ref LEVEL INDICATOR, (S/N 0160009654 thru 0160014307 including
0160008714), (no longer available, use 8466306 for replacement)
8466306 1 LEVEL INDICATOR, (S/N 0160014308 & After), (with adhesive)
34 107012533 4 FLAT WASHER, 7/16
35 10700303 2 HEX HD CAPSCREW, 7/16-14X1-1/4
36 10705003 2 HEX LOCKNUT, 7/16-14
37 10700202 4 HEX HD CAPSCREW, 3/8-16X3/4
38 10701310 4 LOCKWASHER, 3/8
39 10732958 4 ALUMINUM POP-RIVET, 1/8X.33 LONG
40 10700641 2 HEX HD CAPSCREW, 5/8-11X4, GR8

31200069 1044C-54 Series II 6-3


CAB

Figure 6-1 Operators Compartment Assembly (Continued)


Item Part Number Qty. Description Rev.
41 10115616 2 WASHER
42 10705107 1 HEX NUT, 5/16-18
121 10236427 1 FRESH AIR FILTER
147 10867157 2 RUBBER GROMMET
262 1100139 1 MANUAL WIPER ASSY, (includes items 301 thru 304) AA
301 1100140 1 WIPER HANDLE
302 1100141 1 WIPER HEX NUT
303 1100142 1 ADJUSTABLE WIPER ARM
304 1100143 1 WIPER BLADE

1001115153 Ref LH CAB MIRROR INSTALLATION, (not available to order, see items 401 thru C
404 for service)
401 0700610 2 HEX HD CAPSCREW, 6X20mm, GR8.8
402 1001148177 1 MIRROR
403 8307024 2 LOCKWASHER, 6mm
404 1001114675 1 MIRROR ARM

6-4 1044C-54 Series II 31200069


CAB

Figure 6-1 Operators Compartment Assembly (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 6-5


CAB

Figure 6-2 Cab Enclosure Kit

1
4

PV1090

6-6 1044C-54 Series II 31200069


CAB

Figure 6-2 Cab Enclosure Kit


Item Part Number Qty. Description Rev.
10436476 1 CAB ENCLOSURE KIT, (includes all items) B
1 Ref WINDSHIELD W/WIPER, MOLDING & HARDWARE,
(see Figure 6-3 for details)
2 Ref DOOR ASSY W/HINGED GLASS, (see Figure 6-6 for details)
3 Ref CAB WINDOWS, (see Figure 6-5 for details)
4 Ref CAB INSULATION, (see Figure 6-7 for details)

31200069 1044C-54 Series II 6-7


CAB

Figure 6-3 Windshield Wiper Assembly

28

25
24
7

6 20

22 23
21
20 26
19
27
8 18
5

13
12
11
10 17
9 16
15
4
3
14

1
2

PV1070

6-8 1044C-54 Series II 31200069


CAB

Figure 6-3 Windshield Wiper Assembly


Item Part Number Qty. Description Rev.
10337401 1 WINDSHIELD WIPER ASSY, (includes items 1 thru 28 & all items on Figure 6-4)
1 10701400 1 FLAT WASHER,
2 10791581 1 ACORN NUT, #10-24
3 10791583 1 ACORN NUT
4 10791584 1 FLAT WASHER
5 10837390 1 DUAL WIPER ARM
6 10791577 1 SLOTTED SCREW, #4-40X7/8
7 10732558 1 WIPER BLADE
8 10701650 1 HEX LOCKNUT, #4-40
9 10791585 1 DRIVER
10 10791586 1 RUBBER CAP
11 10791581 1 HEX NUT
12 10791588 1 STEEL WASHER
13 10791589 1 PLASTIC WASHER
14 10837399 2 HEX HD CAPSCREW, 1/4-28X3/4
15 10732556 1 PANTOGRAPHIC ADAPTER
16 10791579 1 GASKET
17 10139222 2 PLASTIC SLEEVE
18 10139223 1 WIPER MOTOR GASKET
19 10791601 2 SPRING CLIP
20 10791600 2 FLAT WASHER
21 10791599 1 LINK
22 10701531 1 HEX NUT, 3/8-24
23 10732555 1 DRIVER ARM
24 10732554 1 PIVOT SHAFT
25 10732551 1 WIPER MOTOR, (includes bracket)
26 10238366 1 WIPER MOTOR CABLE
27 10791598 3 SCREW
28 Ref WINDSHIELD ASSY, (see Figure 6-4 for details)

31200069 1044C-54 Series II 6-9


CAB

Figure 6-4 Windshield Assembly

8
7
6

3
4

3
15
2 14
11
11

7 7
9

12
11
13 10

17
1
16
9

PV1060

6-10 1044C-54 Series II 31200069


CAB

Figure 6-4 Windshield Assembly


Item Part Number Qty. Description Rev.
1 10837393 4 ROUND HD SLOTTED SCREW, 1/4-20X1
2 10837397 4 ROUND HD SLOTTED SCREW, 1/4-20X1
3 10837389 2 FLAT HINGE
4 10336317 1 HINGED GLASS WINDSHIELD
5 91344031 1 WINDSHIELD SEAL
6 10837398 4 FLAT WASHER, 1/4
7 70021038 4 HEX LOCKNUT, 1/4-20
8 10136480 4 ACORN CAP
9 10837395 5 FLAT WASHER, 3/16
10 10837391 2 ROUND HD SLOTTED SCREW, 1/4-20X3/4
11 10837392 2 FIBER FLAT WASHER
12 10238848 2 WINDOW STAY BRACKET
13 10139225 2 RUBBER GASKET
14 10238849 2 WINDOW STAY
15 10837396 2 KNOB
16 10139222 4 WINDOW SLEEVE
17 10139224 4 RUBBER WASHER

31200069 1044C-54 Series II 6-11


CAB

Figure 6-5 Window Assembly

4 6
1
5

13

14

12

11
PV1041

6-12 1044C-54 Series II 31200069


CAB

Figure 6-5 Window Assembly


Item Part Number Qty. Description Rev.
1 10867540 1 RIGHT SIDE GLASS, SLIDING
2 1012354 1 RIGHT SIDE SEAL
3 10236318 1 SKYLIGHT GLASS
4 10867150 1 ROOF SEAL, (self stick)
5 1012362 1 REAR SEAL
6 10239478 1 REAR GLASS, (fixed)
7 1012361 1 LEFT SIDE SEAL, (rear)
8 10236500 1 LEFT SIDE GLASS, (rear)
9 10339176 1 GLASS DOOR
11 10236499 1 LEFT SIDE GLASS, (front)
12 1012360 1 LEFT SIDE SEAL, (front)
13 91344031 1 WINDSHIELD SEAL
14 Ref HINGED GLASS WINDSHIELD, (see Figure 6-4 for details)

31200069 1044C-54 Series II 6-13


CAB

Figure 6-6 Door Assembly

154
159
160
161 11

20
4

1 2

12 13 14
24
23
40

25
15

16
17
2 26
18 27
154 28
155 29
156
157
158 PV1051

6-14 1044C-54 Series II 31200069


CAB

Figure 6-6 Door Assembly


Item Part Number Qty. Description Rev.
10466041 1 DOOR ASSY, (includes items 2, 11 thru 18, 20, 23, 26 thru 28 and item 40) AA
1 10837413 1 STRIKER MOUNT
2 10701402 6 FLAT WASHER, 1/4
4 10700005 2 HEX HD CAPSCREW, 1/4- 20X1
11 1012365 1 DOOR SEAL
12 10702057 4 ROUND HD SLOTTED SCREW, #10-24X3/4
13 10701400 4 FLAT WASHER, #10
14 10837414 1 LATCH COVER
15 Ref DOOR INSULATION, (see Figure 6-7 for details)
16 10837412 1 ROTARY LATCH
17 10701656 2 HEX LOCKNUT, 1/4-20
18 10700007 2 HEX HD CAPSCREW, 1/4- 20X1-1/2
20 10338913 1 DOOR
23 10837241 1 STRAP
24 10700212 2 HEX HD CAPSCREW, 3/8-16X3, GR5
25 10701658 2 HEX LOCKNUT, 3/8-16
26 10837411 1 LATCH SEAL
27 10791534 1 CONNECTING LINK
28 10791533 2 SPRING PIN
29 91484028 1 PADDLE HANDLE ASSY
8342813 1 KEY
40 Ref HINGED GLASS DOOR, (see Figure 6-5 for details)
154 10167749 1 DOOR HOLDER
155 10137410 1 DOOR HOLDER GLASS MOUNT
156 10704057 1 CAPSCREW, 6-1X35mm, GR8.8
157 10704606 1 LOCKWASHER, 6mm
158 10704706 1 NUT, 6-1mm
159 10701308 1 LOCKWASHER, 1/4
160 10867541 1 SCREW, 1/4-20X1/2
161 10701506 1 HEX NUT, 1/4-20

31200069 1044C-54 Series II 6-15


CAB

Figure 6-7 Insulation Installation

8
7

PV1080

6-16 1044C-54 Series II 31200069


CAB

Figure 6-7 Insulation Installation


Item Part Number Qty. Description Rev.
1 10238766 1 RIGHT FRONT INSULATION
2 10238767 1 RIGHT SIDE INSULATION
3 10238764 1 ROOF INSULATION, (S/N 0160009654 thru 0160016827 including
0160008714)
4 10238771 1 REAR INSULATION
5 10236765 1 LOWER LEFT REAR INSULATION
6 10238870 1 LOWER DOOR INSULATION
7 10238772 1 SEAT DECK INSULATION
8 10238768 1 LOWER RIGHT FRONT INSULATION

31200069 1044C-54 Series II 6-17


CAB

Figure 6-8 Instrument Panel Assembly

1
S/N 0160040413 & After 2
3 Before S/N 0160049803
S/N 0160049803 & After
4
7
5
23
1 6
23
32 8
33 9

10

11
12
18 17 144
146
20
15 16
24

14

13 21 25

22
26

27
30
19

28

29

31

PAP14831

6-18 1044C-54 Series II 31200069


CAB

Figure 6-8 Instrument Panel Assembly


Item Part Number Qty. Description Rev.
1 3911012 4 ROUND HD MACHINE SCREW, #10-24X3/4
1810003 1 CLUSTER GAUGE, (includes items 2 thru 12), (S/N 0160009654 thru A
0160040407 excluding 0160038521)
1001113368 1 CLUSTER GUAGE, (includes items 2 thru 12), (S/N 0160038521) D
1001118559 1 CLUSTER GUAGE, (includes items 32 & 33), (S/N 0160040413 & After) A
2 11236830 1 CLUSTER GAUGE PANEL
3 NSS 1 BEZEL
4 10837331 1 FUEL GAUGE
5 10837332 1 WATER TEMPERATURE GAUGE
6 10837333 1 OIL PRESSURE GAUGE
7 10837334 1 VOLTMETER GAUGE
8 2120185 1 INDICATOR LIGHT LENS, (S/N 0160009654 thru 0160040407 excluding
0160038521)
1001113367 1 INDICATOR LIGHT LENS, (S/N 0160038521)
9 10238221 1 INDICATOR LIGHT LENS
10 NSS 1 CLUSTER GAUGE BODY
11 NSS 6 LIGHT SOCKET
12 NSS 2 LIGHT SOCKET
13 10701310 4 LOCKWASHER, 3/8
14 8303621 4 HEX HD CAPSCREW, 3/8-16X1-1/2
15 10732575 4 GROMMET
16 10138094 1 ROCKER SWITCH, (transmission declutch)
17 4360608 1 ROCKER SWITCH, (engine fault reset), (S/N 0160009654 thru 0160040407
excluding 0160038521)
1001114082 1 INDICATOR, (S/N 0160038521)
18 10166982 1 TRANSMISSION OIL TEMP GAUGE
19 10836804 1 HOURMETER GAUGE
20 10836512 5 HOLE PLUG
21 3380579 1 INSTRUMENT PANEL
22 1101202 1 IGNITION SWITCH, (includes 2 keys)
1101203 2 KEY
23 10718141 1 HORN BUTTON, (Before S/N 0160049803)
7138878 1 HORN BUTTON, (S/N 0160049803 & After)
24 10713009 1 STEERING NUT, (Before S/N 0160049803)
8305916 1 STEERING NUT, (S/N 0160049803 & After)
25 10728704 1 STEERING WHEEL, (Before S/N 0160049803)
7138836 1 STEERING WHEEL, (S/N 0160049803 & After)
26 10134667 1 RUBBER MOUNTING PAD
27 8223049 1 ELECTRIC SHIFT CONTROL
28 Ref STEERING COLUMN, (see Figure 7-3 for details)
29 Ref STEER MOTOR, (see Figure 8-8 for details)
30 Ref PARK BRAKE VALVE, (see Figure 8-11 for details)
31 4923242 1 CIRCUIT BOARD & SHIFTER HARNESS
32 94104335 6 BULB
33 70021231 1 4-IN-1 GAUGE
144 10836511 1 ROCKER SWITCH, (windshield washer), (enclosed cab)
146 10837308 1 SWITCH, (enclosed cab)

31200069 1044C-54 Series II 6-19


S/N 0160009654 thru 0160013146
CAB including 0160008714

Figure 6-9 Operator’s Seat

4
3
2

PV1700

6-20 1044C-54 Series II 31200069


S/N 0160009654 thru 0160013146
including 0160008714 CAB

Figure 6-9 Operator’s Seat


Item Part Number Qty. Description Rev.
1 NSS Ref OPERATORS SEAT, (no longer available, use seat Kit 2915171 for replacement
see Figure 6-9 S/N 0160013147 & After)
NSS Ref OPERATORS SUSPENSION SEAT, (if equipped), (no longer available, use
seat Kit 2915171 for replacement see Figure 6-9 S/N 0160013147 & After)
2 10239367 1 2 IN SEAT BELT
10725464 1 3 IN SEAT BELT
3 10705107 4 HEX LOCKNUT, 5/16-18
4 Ref BRACKETS & MOUNTING HARDWARE, (see Figure 6-1 for details)

31200069 1044C-54 Series II 6-21


S/N 0160013147 & After
CAB

Figure 6-9 Operator’s Seat

10

11
13 12

S/N 0160016827 & AFTER

2
1

3
4

K1
K2
9

8 8
9
PAP14650

6-22 1044C-54 Series II 31200069


S/N 0160013147 & After
CAB

Figure 6-9 Operator’s Seat


Item Part Number Qty. Description Rev.
3980039 1 SUSPENSION SEAT, (S/N 0160009654 thru 0160034246 including C
0160008714), (includes items 1 thru 7)
1001101085 1 SUSPENSION SEAT, (S/N 0160034247 & After), (includes items 1 thru 7) B
1 7026900 1 BACK CUSHION KIT
2 7026902 1 BACK PANEL KIT
3 7026905 1 SEAT BELT KIT
91563164 1 SEAT BELT, 3 IN, (California Only), (not included with seat)
4 7026906 1 TETHER KIT
5 7026901 1 SEAT CUSHION KIT
6 7026799 1 KNOB KIT
7 7026798 1 SLIDE KIT
8 8305626 4 HEX LOCKNUT, 5/16-18
9 8307106 4 PLAIN WASHER, 5/16
10 0860520 1 MANUAL STORAGE BOX, (S/N 0160016827 & After)
11 0641406 4 HEX HD CAPSCREW, 1/4-20X3/4, (S/N 0160016827 & After)
12 4751400 4 PLAIN WASHER, 1/4, (S/N 0160016827 & After)
13 0100011 AR LOCTITE® 242TM, (apply to item 11), (S/N 0160016827 & After)

K1 2915171 1 SUSPENSION SEAT REPLACEMENT KIT, (includes seat p/n 3980039 & items
8 & 9)
K2 70023139 1 SEAT BELT KIT, 3 IN, (California Only), (includes retractor & female ends)

31200069 1044C-54 Series II 6-23


Before S/N 0160040413 excluding 0160037824 &
CAB 0160038521

Figure 6-10 Heater & Air Conditioning System

2 112
101 111 110

106

116
104 107

117
115 114
102
109

105

103 107
113

3 108
201
1
203

202
31

PV1731

6-24 1044C-54 Series II 31200069


Before S/N 0160040413 excluding 0160037824 &
0160038521 CAB

Figure 6-10 Heater & Air Conditioning System


Item Part Number Qty. Description Rev.
2902501 1 HEATER/AIR CONDITIONING KIT, (S/N 0160009654 thru 0160033762 C
including 0160008714), (includes all items excluding items 8 & 31 thru 36)
1001096356 1 HEATER/AIR CONDITIONING KIT, (S/N 0160033763 thru 0160040407 A
excluding 0160037824 & 0160038521), (includes items 1 thru 36)
1 70020177 1 CONDENSER GUARD
2 7029793 1 HEATER & A/C UNIT, (includes items 101 thru 117)
3 70020178 1 CONDENSER ASSY, (includes items 201 thru 203)
4 70020179 1 COMPRESSOR, (S/N 0160033763 thru 0160040407 excluding 0160037824
& 0160038521), (not shown)
5 70020180 1 DRIER, (not shown)
6 70023165 1 PRESSURE SWITCH, (not shown)
7 70020181 1 WIRE HARNESS
8 1001099112 1 COMPRESSOR MOUNT, (S/N 0160033763 thru 0160040407 excluding
0160037824 & 0160038521)
9 NSS 1 DRIER BRACKET, (not shown)
10 NSS 1 CONDENSER MOUNT, (not shown)
11 NSS 1 CONDENSER MOUNT, (not shown)
12 70023161 1 HOSE ASSY, EVAP/DRIER, (not shown)
13 70023162 1 HOSE ASSY, COND/DRIER, (not shown)
14 70023163 1 HOSE ASSY, COND/COMP, (not shown)
15 70023164 1 HOSE ASSY, EVAP/COMP, (not shown)
16 NSS 22 ft HEATER HOSE, 5/8, (not shown)
17 NSS 2 ft DRAIN TUBE, (not shown)
18 NSS 4 HOSE CLAMP, (not shown)
19 NSS 1 BARBED TEE FITTING, (not shown)
20 NSS 1 ELBOW, 90 DEGREES, (not shown)
21 NSS 4 CONDENSER FAN GUARD SPACER, (not shown)
22 NSS 8 TIE WRAP, (not shown)
23 NSS 35 TIE WRAP, (not shown)
24 70020182 1 BELT, (not shown)
25 NSS 3 HEX HD CAPSCREW, 3/8-16X1-1/2, (not shown)
26 NSS 3 LOCKWASHER, 3/8, (not shown)
27 NSS 3 HEX NUT, 3/8-16, (not shown)
28 NSS 4 HEX HD CAPSCREW, 1/4-20X1-3/4, (not shown)
29 NSS 4 LOCKWASHER, 7/16, (not shown)
30 NSS 4 HEX NUT, 1/4-20, (not shown)
31 1001098038 1 ALTERNATOR BRACKET, (S/N 0160033763 thru 0160040407 excluding
0160037824 & 0160038521), (not shown)
32 NSS 1 HEX HD CAPSCREW, 10X90mm, GR8.8, (S/N 0160033763 thru
0160040407 excluding 0160037824 & 0160038521), (not shown)
33 70023167 1 IDLER PULLEY, (S/N 0160033763 thru 0160040407), (not shown)
34 91404238 1 SLEEVE, (not shown), (S/N 0160033763 thru 0160040407)
35 70023166 1 PULLEY SPACER, (S/N 0160033763 thru 0160040407), (not shown)
36 1001097697 1 COMPRESSOR MOUNTING PLATE, (S/N 0160033763 thru 0160040407
excluding 0160037824 & 0160038521), (not shown)
101 7029794 1 HOUSING
102 7029795 1 HEATER COIL
103 7029796 1 FITTING, 90 DEGREES
104 7029797 3 DIFFUSER
105 7029798 2 BULK HEAD

31200069 1044C-54 Series II 6-25


Before S/N 0160040413 excluding 0160037824 &
CAB 0160038521

Figure 6-10 Heater & Air Conditioning System (Continued)


Item Part Number Qty. Description Rev.
106 7029799 1 CONTROL CABLE
107 7029800 2 CONTROL KNOB
108 7029801 2 HEATER HOSE
109 7029802 1 THERMOSTAT
110 7029803 1 WATER VALVE
111 7029804 1 HEATER/COOL SWITCH
112 7029805 1 FAN SWITCH
113 7029806 1 MINI BLOWER
114 7029807 1 A/C COIL
115 7029808 1 EXPANSION VALVE
116 7029809 1 HOSE ASSY
117 7029810 1 HOSE ASSY
201 70020183 1 PULLER FAN
202 70020184 1 CONDENSER COIL
203 70020185 1 FAN/COIL SHROUD

6-26 1044C-54 Series II 31200069


Before S/N 0160040413 excluding 0160037824 &
0160038521 CAB

Figure 6-10 Heater & Air Conditioning System (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 6-27


S/N 0160040413 & After including 0160037824 &
CAB 0160038521

Figure 6-10 Heater & Air Conditioning System

211 203

205
206

201

2
207 6
7
4
208

204
8
6
210
202 7
5

123

7
7 5

PAP14810

6-28 1044C-54 Series II 31200069


S/N 0160040413 & After including 0160037824 &
0160038521 CAB

Figure 6-10 Heater & Air Conditioning System


Item Part Number Qty. Description Rev.
1001104456 Ref CAB HEATER INSTALLATION, (not available to order, see items 1 thru 8 for C
service)
2 2220282 1 REDUCER
4 1001103995 1 SUPPLY HOSE
5 1001103996 1 RETURN HOSE
6 1001104685 2 BARBED FITTING
7 8405007 4 GEAR CLAMP
8 1001117214 1 ADAPTER
123 10268997 1 HEATER ASSY, (includes items 201 thru 211) AA
201 1100790 1 HOUSING
202 7029806 1 BLOWER
203 7029797 3 LOUVERS
204 1100794 1 ANGLE MOUNT
205 1100792 1 CONTROL CABLE
206 70023117 1 SWITCH
207 1100796 1 STUD MOUNT
208 1100795 1 HEATER BOX PAD
209 1100797 1 WIRE HARNESS, (not shown)
210 1100793 1 HEAT CORE
211 7029803 1 WATER VALVE

31200069 1044C-54 Series II 6-29


CAB

This Page Intentionally Left Blank

6-30 1044C-54 Series II 31200069


SECTION 7
CONTROLS

31200069 1044C-54 Series II


Before S/N 0160048698
CONTROLS

Figure 7-1 Joystick

2
15
1 3
25
16
13 4
5 17

26

12 16 27
6
19 18
11
10 24
23
9
7
1 6
8

28
21
20
14 22 29

30
K1
K2 PV0772

7-2 1044C-54 Series II 31200069


Before S/N 01600484698
CONTROLS

Figure 7-1 Joystick


Item Part Number Qty. Description Rev.
10239817 Ref JOYSTICK, (no longer available, use 1001141420 for replacement or items 1
thru 30 for service)
10732693 1 HANDLE ASSEMBLY, (includes items 1 thru 13)
1 10733095 2 HALF HANDLE
2 10731489 1 CAP
3 10732206 1 PUSH BUTTON
4 10731598 1 SWITCH
5 NSS 2 GUIDE
6 10731481 4 HEX NUT, M3
7 NSS 1 LEVER JOINT
8 NSS 1 STEM
9 10731483 1 HEX JAM NUT, M10X1.0
10 10731482 1 SETSCREW, M4X4
11 NSS 2 SEAL
12 10731488 2 SOCKET HD CAPSCREW, M3X10
13 10731486 2 SOCKET HD CAPSCREW, M3X16
14 10731477 1 BOOT
15 10733094 1 CAM
16 10731472 6 SOCKET HD CAPSCREW
17 10732204 1 RETAINER
18 10732205 4 CLIP
19 10731473 1 FLANGE
20 10731462 4 GUIDE ASSEMBLY
21 Use Kit K2 1 O-RING
22 10731475 3 SOCKET HD CAPSCREW
23 10732203 1 MANIFOLD
24 Use Kit K2 1 O-RING
25 10732201 4 SPRING PACK
26 10731474 4 SPRING
27 NSS 1 BODY
28 Use Kit K2 4 O-RING
29 Use Kit K2 4 O-RING
30 10732202 4 PORTED GUIDE

K1 10166255 1 JOYSTICK HANDLE HARDWARE KIT, (includes items 6, 9, 10, 12 & 13)
K2 10732578 1 SEAL KIT, (includes items 21, 24, 28 & 29)

N1 Note Ref QUANTITIES SHOWN ARE FOR ONE JOYSTICK ONLY.

31200069 1044C-54 Series II 7-3


S/N 0160048698 & After
CONTROLS

Figure 7-1 Joystick

101

K1 PV2040

7-4 1044C-54 Series II 31200069


S/N 0160048698 & After
CONTROLS

Figure 7-1 Joystick


Item Part Number Qty. Description Rev.
1001141420 1 JOYSTICK, (includes items 1 thru 8) A
1 83664129 1 MOUNTING PLATE ASSEMBLY,
(includes valve, mounting plates and hardware)
2 Use Kit K1 1 HANDLE ASSEMBLY, (includes hardware)
3 Use Kit K1 1 SWITCH ASSEMBLY
4 Use Kit K1 1 CIRCLIP
5 Use Kit K1 1 CAP
6 Use Kit K1 1 TIE-STRAP, (not shown)
7 Use Kit K1 1 NUT
8 Use Kit K1 1 BELLOW
101 10721702 2 FEMALE TERMINAL

K1 70024557 1 HANDLE REPAIR KIT, (includes 2 thru 8)

31200069 1044C-54 Series II 7-5


Before S/N 0160048698
CONTROLS

Figure 7-2 Frame Level and Outrigger Joystick Assembly

201

202

101 203

102
204

205
103

206

207
104
105
106
208

109
1 209 210

2
107
108

3
211

110 4
110 212
213

114 214

112 115 K1
215 K2
K3
116 K4
113 PV0833

7-6 1044C-54 Series II 31200069


Before S/N 0160048698
CONTROLS

Figure 7-2 Frame Level and Outrigger Joystick Assembly


Item Part Number Qty. Description Rev.
10266929 Ref 3 HANDLE SINGLE AXIS CONTROL VALVE, (no longer available, use Kit K4 for C
replacement or items 1 thru 4 for service)
1 10732548 12 CAPSCREW
2 10732549 12 WASHER
3 NSS 1 BODY
4 10725691 1 PLUG
10731444 Ref OUTRIGGER CONTROL VALVE ASSEMBLY, (no longer available, use Kit K4 for
replacement or items 101 thru 116 for service)
101 10732543 1 KNOB
102 10732211 1 LEVER, (includes nut)
10732212 1 METRIC NUT
103 10732544 1 RUBBER BOOT
104 10732208 1 CAM
105 10732213 2 METRIC JAM NUT
106 10732214 2 CAPSCREW
107 10731463 1 PIVOT PIN, (includes item 108)
108 10731464 2 CIRCLIP
109 10732210 1 FLANGE
110 10731462 1 GUIDE ASSEMBLY
111 Use Kit K2 1 O-RING
112 10732201 1 SPRING PACK
113 10732215 1 SPRING
114 Use Kit K2 1 O-RING
115 Use Kit K2 1 O-RING
116 10732202 1 PORTED GUIDE
10731407 Ref FRAME TILT CONTROL VALVE ASSEMBLY, (no longer available, use Kit K4 for
replacement or items 201 thru 215 for service)
201 10732543 1 KNOB
202 10732545 1 LEVER ASSEMBLY
203 10732544 1 RUBBER BOOT
204 10732546 1 CAM, (includes item 205)
205 10732547 1 PIN
206 10731463 1 PIVOT PIN, (includes item 207)
207 10731464 2 CIRCLIP
208 NSS 1 FLANGE
209 10731462 2 GUIDE ASSEMBLY
210 Use Kit K3 1 O-RING
211 10732201 2 SPRING PACK
212 10732215 1 SPRING
213 Use Kit K3 2 O-RING
214 Use Kit K3 2 O-RING
215 10732202 2 PORTED GUIDE

K1 10732207 1 OUTRIGGER LEVER KIT, (includes items 102 thru 106)


K2 10733168 1 OUTRIGGER SEAL KIT, (includes items 111, 114 & 115)
K3 10733168 1 FRAME TILT SEAL KIT, (includes items 210, 213 & 214)
K4 1001144067 1 OUTRIGGER AND FRAME LEVEL REPLACEMENT KIT, (104 thru 124 & 203
on Figure 8-6, 208 thru 303 on Figure 8-7 & 1001142352 on page 7-8)

31200069 1044C-54 Series II 7-7


S/N 0160048698 & After
CONTROLS

Figure 7-2 Frame Level and Outrigger Joystick Assembly

26

25

24

23 18

22

20
19

21

9 8 3
11
12

14 16
13
7
4 2
17
10 1 3
6 15
5
8

K1
K2
K3 PV2090

7-8 1044C-54 Series II 31200069


S/N 0160048698 & After
CONTROLS

Figure 7-2 Frame Level and Outrigger Joystick Assembly


Item Part Number Qty. Description Rev.
1001142352 1 FRAME LEVEL AND OUTRIGGER JOYSTICK ASSEMBLY, (includes all items) A
1 70024560 4 O-RING
2 Use Kit K2 3 TIE-ROD
3 70024559 6 NUT
4 70024570 3 MOUNTING PLATE ASSEMBLY, (includes items 5 & 6) A
5 NSS 1 MOUNTING PLATE
6 70024561 2 SCREW
7 70024562 3 LEVER ASSEMBLY, (includes items 8 thru 13) A
8 70024563 2 CIRCLIP
9 NSS 1 AXLE PIVOT
10 NSS 1 PIN
11 NSS 2 NUT
12 NSS 2 SCREW
13 70024564 2 SCREW
14 Use Kit K1 1 O-RING
15 Use Kit K1 1 O-RING
16 Use Kit K1 1 PLUG
17 Use Kit K1 1 PLUG
18 70024565 2 BALL HANDLE
19 Use Kit K3 2 LEVER HANDLE
20 70024568 3 BELLOW
21 70024569 3 NUT
22 NSS 1 LEVER HANDLE
23 NSS 1 CLIP
24 NSS 1 BRACKET
25 NSS 1 LEVER RELEASE
26 NSS 1 CAP

K1 70024571 1 PLUG KIT, (includes items 14 thru 17)


K2 70024558 1 TIE-ROD KIT, (includes items 2 & 3)
K3 70024666 1 LEVER HANDLE KIT, (includes items 18 thru 21)

31200069 1044C-54 Series II 7-9


Before S/N 0160049803
CONTROLS

Figure 7-3 Steer Column Assembly

4
2

1 3

PV0430

7-10 1044C-54 Series II 31200069


Before S/N 0160049803
CONTROLS

Figure 7-3 Steer Column Assembly


Item Part Number Qty. Description Rev.
10239045 1 STEER COLUMN ASSEMBLY, (includes all items)
1 10718740 1 BRUSH ASSEMBLY, (includes item 3)
2 NSS 2 SCREW
3 NSS 1 TUBE ASSEMBLY
4 NSS 1 SHAFT ASSEMBLY
5 NSS 1 SHAFT RETAINER
6 10718738 1 TUBE CAP

31200069 1044C-54 Series II 7-11


S/N 0160049803 & After
CONTROLS

Figure 7-3 Steer Column Assembly

PV2020

7-12 1044C-54 Series II 31200069


S/N 0160049803 & After
CONTROLS

Figure 7-3 Steer Column Assembly


Item Part Number Qty. Description Rev.
1 7138833 1 STEER COLUMN ASSEMBLY

31200069 1044C-54 Series II 7-13


CONTROLS

Figure 7-4 Brake Valve Assembly

11
1
17

18
2
12
8
3 19

13
9
4
10
20
5 14
8
24 6
15
21
25 16
7 22

23

26 K1 PV0891

7-14 1044C-54 Series II 31200069


CONTROLS

Figure 7-4 Brake Valve Assembly


Item Part Number Qty. Description Rev.
10266988 1 BRAKE VALVE ASSEMBLY, (includes items 1 thru 23)
7029130 1 VALVE ASSEMBLY, (includes items 11 thru 23)
1 NSS 1 BRAKE PEDAL
2 NSS 1 CAM PIN
3 NSS 1 CAM
4 NSS 1 PEDAL MOUNTING PIN
5 Use Kit K1 2 HEX HD CAPSCREW
6 NSS 2 FLAT WASHER
7 NSS 1 ACTUATOR BASE
8 NSS 4 C-CLIP
9 NSS 1 HEX HD CAPSCREW
10 NSS 1 HEX NUT
11 Use Kit K1 1 RUBBER BOOT
12 NSS 1 PISTON
13 NSS 1 SPRING
14 NSS 1 SPRING
15 NSS AR SHIM
16 NSS 1 SPRING SEAT
17 Use Kit K1 1 CUP
18 Use Kit K1 1 SEAL
19 NSS 1 BODY
20 NSS 1 SPOOL
21 NSS 1 SPOOL RETURN SPRING
22 Use Kit K1 1 O-RING
23 NSS 1 PLUG
24 10700207 3 HEX HD CAPSCREW, 3/8-16X1-3/4, GR5
25 10701310 3 LOCKWASHER, 3/8
26 10701508 3 HEX NUT, 3/8-16

K1 10837080 REPAIR KIT, (includes items 5, 11, 17, 18 & 22)

31200069 1044C-54 Series II 7-15


CONTROLS

Figure 7-5 Accelerator Pedal

2
3

3
4

18
19 7

6
10
5 11
16
17 9

2
12
3 13
14
15
3

4
8

PV1561

7-16 1044C-54 Series II 31200069


CONTROLS

Figure 7-5 Accelerator Pedal


Item Part Number Qty. Description Rev.
1 0903201 1 ACCELERATOR BRACKET
2 3900370 7 BUTTON HD SCREW, 5/16-18X1-1/4
3 4711500 14 PLAIN WASHER, 5/16
4 3271505 7 HEX LOCKNUT, 5/16-18
5 0641408 2 HEX HD CAPSCREW, 1/4-20X1, GR5
6 4711400 2 PLAIN WASHER, 1/4
7 Ref ENGINE ECU HARNESS, (see Figure 10-3 for details)
8 3380581 1 COVER PLATE
9 91563044 1 ACCELERATOR PEDAL, (includes items 10 thru 17), (Before S/N 0160040407 B
excluding 0160037824 & 0160038521)
7026485 1 SENSOR KIT, (includes items 10 & 11), (Before S/N 0160040407 excluding
0160037824 & 0160038521)
80383410 1 ACCELERATOR PEDAL, (includes items 10 thru 19), (S/N 0160040413 & After 1
including 0160037824 & 0160038521)
70020551 1 SENSOR KIT, (includes items 10 & 11), (S/N 0160040413 & After including
0160037824 & 0160038521)
10 NSS 2 SCREW
11 NSS 1 SENSOR
12 70023325 1 PEDAL KIT, (includes items 13 & 15)
13 NSS 1 PEDAL SPRING
14 7026481 1 PEDAL ARM
15 NSS 1 PEDAL PIN
16 NSS 1 CLAMP
17 NSS 2 SCREW
18 NSS 2 SCREW
19 NSS 1 BRACKET

31200069 1044C-54 Series II 7-17


CONTROLS

This Page Intentionally Left Blank

7-18 1044C-54 Series II 31200069


SECTION 8
HYDRAULIC CIRCUITS

31200069 1044C-54 Series II


HYDRAULIC CIRCUITS

Figure 8-1 Pump, Suction - Return

17

1
18 15
2

16
3 6

11
2 9
6 8
15
5 16
9
14 22
13
20
21
10 19
26 22
25 12

23
24
4

PAP14610

8-2 1044C-54 Series II 31200069


HYDRAULIC CIRCUITS

Figure 8-1 Pump, Suction - Return


Item Part Number Qty. Description Rev.
1 Ref TANDEM PUMP, (see Figure 9-11 for details)
2 10701312 8 LOCKWASHER, 1/2
3 Ref ACCUMULATOR CHARGE VALVE, (see Figure 9-12 for details)
4 Ref HYDRAULIC CONTROL VALVE ASSEMBLY, (see Figure 9-10 for details)
5 Ref FUEL/HYDRAULIC TANK ASSEMBLY, (see Figure 9-20 for details)
6 10712971 2 O-RING
7 2754331 1 SUCTION HOSE
8 10265485 1 RETURN MANIFOLD
9 10720485 2 CUSHION CLAMP
10 Ref BRAKE VALVE ASSEMBLY, (see Figure 7-4 for details)
11 10730177 1 HOSE ASSEMBLY
12 10837605 1 HOSE ASSEMBLY
13 Ref OIL COOLER HOSE, (see Figure 4-3 for details)
14 10837606 1 HOSE ASSEMBLY
15 8546407 4 FLANGE HALF
16 10700404 8 HEX HD CAPSCREW, 1/2-13X1-1/2
17 2220578 1 ELBOW, 90 DEGREES, (includes o-ring)
18 2220451 1 REDUCER
19 2220999 1 TEE
20 1012358 1 RETURN HOSE
21 2220493 1 ELBOW, 90 DEGREES
22 8405102 2 HOSE CLAMP
23 10139537 1 ADAPTER TUBE, (includes o-ring)
24 2220408 1 STRAIGHT ADAPTER
25 2220371 1 CONNECTOR, (includes o-ring)
26 10265275 1 MODIFIED ADAPTER

31200069 1044C-54 Series II 8-3


HYDRAULIC CIRCUITS

Figure 8-2 Boom Hydraulic Cylinder

11

14 21
13 11
12
11 15 11

10 11
22
9 3
16 20 39 40
11 24
43
8 19
27 37
5 23 32
28 31 38
17 18
7 25 26 34
29 36
6 24 3
11
43 27 28
5 3 35
4 24
2 19
16 5 26
3 29

122
229 24 41
SEE FIGURE 8-3 FOR
3 44 CONTINUATION
OF CIRCUIT
237 42
8
238 228
137
9

2
3
112
112
128
127 PAP14700

S/N 0160037900 & AFTER


INCLUDING 0160037855

8-4 1044C-54 Series II 31200069


HYDRAULIC CIRCUITS

Figure 8-2 Boom Hydraulic Cylinder


Item Part Number Qty. Description Rev.
2 Ref FRONT CARRIAGE TILT CYLINDER, (see Figure 9-1 for details)
3 2220947 18 CONNECTOR, (includes o-ring)
4 1102074 1 QUICK COUPLER, (Before S/N 0160037900 excluding 0160037855),
(includes dust cap & o-ring)
5 4761800 9 LOCKWASHER, 1/2
6 10700404 1 HEX HD CAPSCREW, 1/2-13X1-1/2
7 10701510 1 HEX NUT, 1/2-13
8 10837289 2 HOSE ASSEMBLY, (Before S/N 0160037900 excluding 0160037855)
10837289 1 HOSE ASSEMBLY, (S/N 0160037900 & After including 0160037855)
9 10868104 2 HOSE ASSEMBLY, (Before S/N 0160037900 excluding 0160037855)
1001099891 2 HOSE ASSEMBLY, (S/N 0160037900 & After including 0160037855)
10 1101513 4 SPLIT SHAFT COLLAR
11 1001131575 12 CUSHION CLAMP
12 10238747 4 TUBE ASSEMBLY
13 1100379 12 HEATER HOSE
14 10717989 12 TIE WRAP
15 1101505 4 HOSE ASSEMBLY
16 10165944 4 HYD MANIFOLD
17 2220887 8 PLUG, (includes o-ring)
18 4711800 4 FLAT WASHER, 1/2
19 0641818 8 HEX HD CAPSCREW, 1/2-13X2-1/4
20 10238757 4 TUBE ASSEMBLY
21 10720496 AR TIE WRAP
22 10167485 2 HOSE HOLD DOWN
23 1101511 2 NYLON SLEEVE, (2 hose)
24 10138930 8 TUBE CLAMP
25 1100990 4 HOSE ASSEMBLY
26 10701452 4 FENDER WASHER, 1/4X1-1/4
27 3311602 4 LOCKNUT, 3/8-16
28 1101518 4 HOSE CLAMP SPACER
29 8305624 4 HEX NUT, 1/4-20
31 10265086 2 TUBE ASSEMBLY
32 10265087 2 TUBE ASSEMBLY
34 90207463 2 CUSHION CLAMP
35 10238133 1 TUBE ASSEMBLY
36 10238132 1 TUBE ASSEMBLY
37 10837522 1 HOSE ASSEMBLY
38 10837521 1 HOSE ASSEMBLY
39 10837186 2 HOSE ASSEMBLY
40 10837189 2 HOSE ASSEMBLY
41 2220578 2 ELBOW, 90 DEGREES, (includes o-ring)
42 Ref BOOM EXTENSION CYLINDER, (see Figure 9-5 for details)
43 4791600 8 STAR WASHER, 3/8
44 8305645 2 HEX LOCKNUT, 3/8-16
112 2180849 2 ADAPTER, (S/N 0160037900 & After including 0160037855)
122 1001112955 1 HOSE ASSEMBLY, (S/N 0160037900 & After including 0160037855)
127 91403413 1 QUICK DISCONNECT, (S/N 0160037900 & After including 0160037855),
(female)

31200069 1044C-54 Series II 8-5


HYDRAULIC CIRCUITS

Figure 8-2 Boom Hydraulic Cylinder (Continued)


Item Part Number Qty. Description Rev.
128 91403414 1 QUICK DISCONNECT, (S/N 0160037900 & After including 0160037855),
(male)
137 2220973 1 ELBOW, 90 DEGREES, (S/N 0160037900 & After including 0160037855)
228 1001112953 1 HOSE ASSEMBLY, (S/N 0160037900 & After including 0160037855), (Second
Aux)
229 10837289 1 HOSE ASSEMBLY, (S/N 0160037900 & After including 0160037855), (Second
Aux)
237 1001099891 1 HOSE ASSEMBLY, (S/N 0160037900 & After including 0160037855), (Second
Aux)
238 1001112699 1 HOSE ASSEMBLY, (S/N 0160037900 & After including 0160037855), (Second
Aux)

8-6 1044C-54 Series II 31200069


HYDRAULIC CIRCUITS

Figure 8-2 Boom Hydraulic Cylinder (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 8-7


HYDRAULIC CIRCUITS

Figure 8-3 Hoist & Rear Carriage Tilt

7
10

6
9
14
8
5 7 13
13 12
6
4 5
1 2
11
7
6
15
16 6
1 17
5 8
7 18
19 4
20 5
2

39
38
21 23
24 22
7
22 23 25
33

32
34
26
35
27
31
30 28
37
29
36

40 PV0511

8-8 1044C-54 Series II 31200069


HYDRAULIC CIRCUITS

Figure 8-3 Hoist & Rear Carriage Tilt


Item Part Number Qty. Description Rev.
1 10723866 2 HOSE ASSEMBLY
2 2221050 4 ELBOW, 45 DEGREES, (includes o-ring)
4 Ref HOIST CYLINDER, (see Figure 9-4 for details)
5 2220500 4 ELBOW, 45 DEGREES, (includes o-ring)
6 10837151 4 HOSE ASSEMBLY
7 90207463 16 CUSHION CLAMP
8 Ref REAR CARRIAGE TILT CYLINDER, (see Figure 9-2 for details)
9 10236295 1 TUBE ASSEMBLY
10 10236294 1 TUBE ASSEMBLY
11 10236293 1 TUBE ASSEMBLY
12 10236292 1 TUBE ASSEMBLY
13 2220700 2 SWIVEL TEE
14 2220682 2 SWIVEL BRANCH TEE
15 10239736 2 TUBE ASSEMBLY
16 10239734 1 TUBE ASSEMBLY
17 10239735 1 TUBE ASSEMBLY
18 10239733 2 TUBE ASSEMBLY
19 10139731 1 TUBE ASSEMBLY
20 10139732 1 TUBE ASSEMBLY
21 10837150 2 HOSE ASSEMBLY
22 10701310 4 LOCKWASHER, 3/8
23 10703227 4 SOCKET BUTTON HD CAPSCREW, 3/8-16X1
24 10138559 1 ROLL-BACK HOSE TRAY
25 10701404 2 FLAT WASHER, 3/8
26 4341059 1 HOSE TRAY SUPPORT BRACKET
27 10700414 2 HEX HD CAPSCREW, 1/2-13X4
28 10701312 2 LOCKWASHER, 1/2
29 10701510 2 HEX NUT, 1/2-13
30 10701506 3 HEX NUT, 1/4-20
31 10701308 3 LOCKWASHER, 1/4
32 10238560 1 HOSE MOUNT
33 10837574 3 SOCKET BUTTON HD CAPSCREW, 1/4-20X3
34 10837194 2 HOSE ASSEMBLY
35 10837195 2 HOSE ASSEMBLY
36 88662037 4 CONNECTOR, (includes o-ring), (Long)
37 2220451 4 CONNECTOR, (includes o-ring)
38 10837513 2 HOSE ASSEMBLY
39 10731059 2 HOSE ASSEMBLY
40 Ref HYDRAULIC CONTROL VALVE ASSEMBLY, (see Figure 9-10 for details)

31200069 1044C-54 Series II 8-9


HYDRAULIC CIRCUITS

Figure 8-4 Second Auxiliary Circuit

7
28
9
6 18
5
17
4
3 10
2
11 20
1
16
15 3
12
8 19
14 29
13
21
39 41 11
37 25 26 27
8 11 40
24
38 12 23
15 3 31 30
13 8
32
25 23
21
24
30
21
11 22

139 33
35
34
139
135
133 36

108 42
134
135
S/N 0160037900 & AFTER
INCLUDING 0160037855
PV1102

8-10 1044C-54 Series II 31200069


HYDRAULIC CIRCUITS

Figure 8-4 Second Auxiliary Circuit


Item Part Number Qty. Description Rev.
1 10868104 2 HOSE ASSEMBLY, (Before S/N 0160037900 excluding 0160037855)
2 1101513 2 SPLIT SHAFT COLLAR
3 1001131575 6 CUSHION CLAMP
4 10238747 2 TUBE ASSEMBLY
5 1100379 6 HEATER HOSE
6 10717989 6 TIE WRAP
7 10703237 2 SOCKET BUTTON HD CAPSCREW, 1/2-20X1
8 4761800 9 LOCK WASHER, 1/2
9 8406105 2 CLAMP, 5/8
10 1101505 2 HOSE ASSEMBLY
11 2220947 8 CONNECTOR, (includes o-ring)
12 10165945 4 HYD MANIFOLD, (six port)
13 2220887 4 PLUG, (includes o-ring)
14 4711800 4 FLAT WASHER, 1/2
15 0641818 8 HEX HD CAPSCREW, 1/2-13X2-14
16 10238757 2 TUBE ASSEMBLY
17 1100990 2 HOSE ASSEMBLY
18 10720469 AR TIE WRAP
19 1101510 2 NYLON SLEEVE, (3 hose)
20 10167485 2 HOSE HOLD DOWN ROD
21 10138930 8 TUBE CLAMP
22 8305645 2 LOCKNUT, 3/8-16
23 8305624 4 HEX LOCKNUT
24 10701452 4 FENDER WASHER, 1/4X1-1/2
25 1101518 4 HOSE CLAMP SPACER
26 10265086 1 TUBE ASSEMBLY
27 10265087 1 TUBE ASSEMBLY
28 8307028 2 STAR WASHER, 1/2
29 10866717 2 HOSE ASSEMBLY
30 10720467 4 CUSHION CLAMP, 1/2
31 10239738 1 TUBE ASSEMBLY
32 10239739 1 TUBE ASSEMBLY
33 10727404 1 HOSE ASSEMBLY
34 10721981 1 HOSE ASSEMBLY
35 10728200 2 CUSHION CLAMP
36 2220374 2 CONNECTOR, (includes o-ring)
37 10701510 1 HEX NUT, 1/2-13, (Before S/N 0160037900 excluding 0160037855)
38 1102074 2 QUICK COUPLER, (Before S/N 0160037900 excluding 0160037855),
(includes dust cap & o-ring)
39 10700404 2 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5, (Before S/N 0160037900 excluding
0160037855)
40 3311602 4 HEX NUT, 3/8-16
41 4791600 8 STAR WASHER, 3/8
42 Ref HYDRAULIC CONTROL VALVE ASSEMBLY, (see Figure 9-10 for details)
108 2230044 2 BULKHEAD ADAPTER, (S/N 0160037900 & After including 0160037855)
133 91403413 1 QUICK DISCONNECT, (S/N 0160037900 & After including 0160037855),
(female)
134 91403414 1 QUICK DISCONNECT, (S/N 0160037900 & After including 0160037855),
(male)

31200069 1044C-54 Series II 8-11


HYDRAULIC CIRCUITS

Figure 8-4 Second Auxiliary Circuit (Continued)


Item Part Number Qty. Description Rev.
135 91513106 2 SWIVEL ELBOW, (S/N 0160037900 & After including 0160037855)
139 1001102994 2 HOSE ASSEMBLY, (S/N 0160037900 & After including 0160037855)

8-12 1044C-54 Series II 31200069


HYDRAULIC CIRCUITS

Figure 8-4 Second Auxiliary Circuit (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 8-13


HYDRAULIC CIRCUITS

Figure 8-5 Transfer Cylinder

4
2
5

7 6
8
10

PV0540

8-14 1044C-54 Series II 31200069


HYDRAULIC CIRCUITS

Figure 8-5 Transfer Cylinder


Item Part Number Qty. Description Rev.
1 Ref TRANSFER CYLINDER, (see Figure 9-6 for details)
2 2220373 1 CONNECTOR, (includes o-ring)
3 2220596 1 ELBOW, 90 DEGREES, (includes o-ring)
4 10720467 2 CUSHION CLAMP
5 10236322 1 TUBE ASSEMBLY
6 10720496 AR TIE WRAP
7 10837264 1 HOSE ASSEMBLY
8 2220374 2 CONNECTOR, (includes o-ring)
9 10837629 1 HOSE ASSEMBLY
10 Ref HYDRAULIC CONTROL VALVE ASSEMBLY, (see Figure 9-10 for details)

31200069 1044C-54 Series II 8-15


HYDRAULIC CIRCUITS

Figure 8-6 Outrigger Cylinder & Joystick

S/N 0160048698 & AFTER

21

118
119

301

FO
RW
AR
D

121 203
117
110
105 123
21
120
13
113 24 201
201
124 112
108
201

13
122 201 24
124 108 109
112
108 BEFORE S/N 0160048698

201 109
201

21

20 13
24
23 19
18
8
1
5 9
6
12
7 22 16
3 10
24
14 13
24
5
4 6 15
7 D
AR
11 W
FOR
3
24
4 PV0823

8-16 1044C-54 Series II 31200069


HYDRAULIC CIRCUITS

Figure 8-6 Outrigger Cylinder & Joystick


Item Part Number Qty. Description Rev.
1 Ref OUTRIGGER CYLINDER, (see Figure 9-7 for details)
3 2220500 4 ADAPTER, 45 DEGREES, (includes o-ring)
4 10168441 2 DIFFERENTIAL PRESSURE SWITCH
5 0641606 2 HEX HD CAPSCREW, 3/8-16X3/4
6 4761600 2 LOCKWASHER, 3/8
7 10837368 2 HOSE CLAMP
8 2754414 1 HOSE ASSEMBLY
9 2754413 1 HOSE ASSEMBLY
10 2754412 1 HOSE ASSEMBLY
11 2754411 1 HOSE ASSEMBLY
12 2220374 4 STRAIGHT FITTING, (includes o-ring)
13 2220582 6 STRAIGHT FITTING, (includes o-ring)
14 2220472 2 ADAPTER, 90 DEGREES, (includes o-ring)
15 10837646 2 HOSE ASSEMBLY
16 10837645 2 HOSE ASSEMBLY
18 10701404 2 WASHER, 3/8
19 Ref HOSE ASSEMBLY, (see Figure 8-7 for details)
20 Ref STRAIGHT FITTING, (includes o-ring), (see Figure 8-7 for details)
21 Ref 3 HANDLE SINGLE AXIS CONTROL VALVE ASSEMBLY,
(see Figure 7-2 for details)
22 Ref HYDRAULIC CONTROL VALVE ASSEMBLY, (see Figure 9-10 for details)
23 Ref REAR AXLE STABILIZER CONTROL VALVE, (under cab),
(see Figure 9-18 for details)
24 0100027 AR LOCTITE® 542TM
25 10837115 1 PROXIMITY SWITCH, (not shown)
104 Ref SHUTTLE VALVE, (see Figure 9-28 for details)
105 1001142245 1 BRACKET, (S/N 0160048698 & After)
108 1001143709 3 HOSE ASSEMBLY, (S/N 0160048698 & After)
109 1001143710 1 HOSE ASSEMBLY, (S/N 0160048698 & After)
110 2220472 1 ADAPTER, 90 DEGREES, (includes o-ring), (S/N 0160048698 & After)
112 2220605 4 TEE FITTING, (includes o-ring), (S/N 0160048698 & After)
113 2220371 5 STRAIGHT FITTING, (includes o-ring), (S/N 0160048698 & After)
117 2220237 5 PLUG, (includes o-ring), (S/N 0160048698 & After)
118 10703196 6 BUTTON HD CAPSCREW, 1/4-20X3/4, (S/N 0160048698 & After)
119 10701357 6 STAR WASHER, 1/4, (S/N 0160048698 & After)
120 8310382 6 NUT, 1/4, (S/N 0160048698 & After)
121 8303107 2 HEX HD CAPSCREW, 3/8-16X3-1/4, GR5, (S/N 0160048698 & After)
122 8310522 2 HEX LOCKNUT, 3/8-16, (S/N 0160048698 & After)
123 8307110 2 WASHER, 3/8, (S/N 0160048698 & After)
124 0641509 2 HEX HD CAPSCRW, 5/16-18X1.13, GR5, (S/N 0160048698 & After)
201 Ref FRAME LEVEL COMPONENTS, (see Figure 8-7 for details)
203 1001142506 1 BRACKET, (S/N 0160048698 & After)
301 3900210 4 BUTTON HD CAPSCREW, 5/16-18X3/4

31200069 1044C-54 Series II 8-17


HYDRAULIC CIRCUITS

Figure 8-7 Frame Level & Rear Axle Stabilizer


S/N 0160048698 & AFTER

44
301

301
FO
RW
AR
D

44
303
302

301 20

301 212
213

208 208

BEFORE S/N 0160048698

23 22

1 30 104 110
31
103
44 25 109
107
20 108
20
105 106
41 39 102
24
26 101
19
4 13 40
3 42
19
5 14 15 18
11 111
43 112
6 16 34 113
7 35
8 15
10

14 37
9 AR
D
13
9 RW
17 FO
21 13
11

10

PV0724
12

8-18 1044C-54 Series II 31200069


HYDRAULIC CIRCUITS

Figure 8-7 Frame Level & Rear Axle Stabilizer


Item Part Number Qty. Description Rev.
1 Ref FRAME TILT CYLINDER, (see Figure 9-3 for details)
3 2220375 2 CONNECTOR, (includes o-ring)
4 10701508 1 HEX NUT, 3/8-16
5 10701310 1 LOCKWASHER, 3/8
6 10837368 1 HOSE CLAMP
7 10837516 1 HOSE ASSEMBLY
8 10866706 1 HOSE ASSEMBLY
9 2221033 2 CONNECTOR, (includes o-ring)
10 2220473 2 ADAPTER, 90 DEGREES, (includes o-ring)
11 2220371 2 CONNECTOR, (includes o-ring)
12 10837537 1 HOSE ASSEMBLY
13 10729156 1 HOSE ASSEMBLY
14 2220466 3 ADAPTER, 90 DEGREES, (includes o-ring)
15 2220415 3 STRAIGHT FITTING, (includes o-ring)
16 10866716 1 HOSE ASSEMBLY
17 2221034 1 TEE FITTING, (includes o-ring)
18 10866708 1 HOSE ASSEMBLY
19 10837610 2 HOSE ASSEMBLY
20 2220582 3 STRAIGHT FITTING, (includes o-ring)
21 Ref HYDRAULIC CONTROL VALVE ASSEMBLY, (see Figure 9-10 for details)
22 10703196 6 SOCKET BUTTON HD CAPSCREW, 1/4-20X3/4
23 10701357 6 STAR WASHER, 1/4
24 2220999 1 TEE FITTING, (includes o-ring)
25 10837613 1 HOSE ASSEMBLY
26 10723848 1 CHECK VALVE
30 10837615 1 HOSE ASSEMBLY
31 10837614 1 HOSE ASSEMBLY
34 10700442 3 HEX HD CAPSCREW, 1/2-13X4-1/2, GR8
35 10701254 3 WASHER, 1/2
37 Ref REAR STABILIZER CYLINDER, (see Figure 9-8 for details)
39 10729956 2 HOSE ASSEMBLY
40 10730584 1 HOSE ASSEMBLY
41 Ref TANDEM PUMP, (see Figure 9-11 for details)
42 Ref ACCUMULATOR CHARGE VALVE, (see Figure 9-12 for details)
43 Ref REAR AXLE STABILIZER CONTROL VALVE, (under cab),
(see Figure 9-18 for details)
44 Ref 3 HANDLE SINGLE AXIS CONTROL VALVE ASSEMBLY,
(see Figure 7-2 for details)
45 10701404 1 WASHER, 3/8

10265859 Ref STABILIZER VALVE INSTALLATION, (not available to order, see items 101 thru F
113 for service)
101 Ref REAR AXLE STABILIZER VALVE, (on rear axle), (see Figure 9-19 for details)
102 10723848 1 CHECK VALVE
103 2220473 1 ADAPTER, 90 DEGREES, (includes o-ring)
104 2220819 1 ADAPTER, 90 DEGRESS, (includes o-ring), (Long)
105 2220502 3 ADAPTER, 45 DEGREES, (includes o-ring)
106 2220651 1 SWIVEL CONNECTOR
107 Ref INLINE FILTER, (see Figure 9-16 for details)

31200069 1044C-54 Series II 8-19


HYDRAULIC CIRCUITS

Figure 8-7 Frame Level & Rear Axle Stabilizer (Continued)


Item Part Number Qty. Description Rev.
108 2220373 1 ADAPTER
109 2220635 1 TEE FITTING
110 1102026 1 HOSE ASSEMBLY
111 1102023 1 RELIEF VALVE
112 8430036 1 DIAGNOSTIC NIPPLE
113 8430032 1 DUST PLUG
208 1001143709 1 HOSE ASSEMBLY, (S/N 0160048698 & After)
212 2220605 1 STRAIGHT FITTING, (includes o-ring), (S/N 0160048698 & After)
213 2220371 1 STRAIGHT FITTING, (includes o-ring), (S/N 0160048698 & After)
301 Ref OUTRIGGER COMPONENTS, (see Figure 8-6 for details)
302 Ref SHUTTLE VALVE, (see Figure 9-28 for details)
303 Ref JOYSTICK COMPONENTS, (see Figure 8-9 for details)

8-20 1044C-54 Series II 31200069


HYDRAULIC CIRCUITS

Figure 8-7 Frame Level & Rear Axle Stabilizer (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 8-21


HYDRAULIC CIRCUITS

Figure 8-8 Steering Cylinder

3
11
12

1 4
9 10
42 8
14 6
11
12

13 30
20
16 17 29 32 31
15
21
20 28
38
39
22
36 22 R 2
T 1 P
24 29
L
27 29
41
P
9 R
LS 15
8 40 33
27 33
37
6 34
7 18
23
33 26
16
5 17
21
25 24 35
18
19

K1

PAP14670

8-22 1044C-54 Series II 31200069


HYDRAULIC CIRCUITS

Figure 8-8 Steering Cylinder


Item Part Number Qty. Description Rev.
1 Ref RETURN MANIFOLD, (see Figure 8-1 for details)
2 Ref FRONT AXLE ASSEMBLY, (see Figure 5-2 for details)
3 Ref REAR AXLE ASSEMBLY, (see Figure 5-10 for details)
4 Ref TANDEM PUMP, (see Figure 9-11 for details)
5 2753315 2 HOSE ASSEMBLY
6 2230043 4 ELBOW, 90 DEGREES
7 0903187 1 FRONT HOSE SUPPORT BRACKET
8 0641606 2 HEX HD CAPSCREW, 3/8-16X1/4
9 4761600 2 FLAT WASHER, 3/8
10 10124186 1 REAR HOSE SUPPORT BRACKET
11 91083217 2 CUSHION CLAMP, 5/8
12 2753476 2 HOSE ASSEMBLY
13 2221034 1 RUN TEE, (includes o-ring)
14 2220500 1 ELBOW, 45 DEGREES
15 10836591 2 HOSE ASSEMBLY
16 10837622 1 HOSE ASSEMBLY
17 10837623 1 HOSE ASSEMBLY
18 10837175 1 HOSE ASSEMBLY
19 10724624 1 HOSE ASSEMBLY
20 10837621 1 HOSE ASSEMBLY
21 10837507 1 HOSE ASSEMBLY
22 10728616 2 HOSE ASSEMBLY
23 2754321 1 HOSE ASSEMBLY
24 2752474 1 HOSE ASSEMBLY
25 10719473 1 HOSE ASSEMBLY
26 10727123 1 HOSE ASSEMBLY
27 2750790 1 HOSE ASSEMBLY
28 10729100 1 STEER SELECTOR VALVE
29 2220371 5 CONNECTOR, (includes o-ring)
30 3931612 4 SOCKET HD CAPSCREW, 3/8-16X3/4
31 10701310 4 LOCKWASHER, 3/8
32 10718085 1 STEER SELECTOR HANDLE
33 8770189 4 BULKHEAD ELBOW, 45 DEGREES
34 2230031 1 BULKHEAD ELBOW, 45 DEGREES
35 2220657 1 ELBOW, 45 DEGREES, (swivel nut)
36 10239751 1 STEER MOTOR
37 2220596 1 ELBOW, 90 DEGREES, (includes o-ring)
38 10837053 2 CONNECTOR, (includes o-ring)
39 10719414 1 CHECK VALVE
40 2220466 1 ELBOW, 90 DEGREES, (includes o-ring)
41 2220490 1 UNION TEE
42 Ref ACCUMULATOR CHARGE VALVE, (see Figure 9-12 for details)

K1 2902422 1 HYDRAULIC HOSE 4D COMMON KIT

31200069 1044C-54 Series II 8-23


HYDRAULIC CIRCUITS

Figure 8-9 Joystick Control Circuit

1 1
3 3
D 2 2 BEFORE S/N 0160048698
AR
W
FOR
7
29

32 5
5
4 4
5 5
4 4 9
10 6

15 14 12
13
7 11 10
33 11 10
25 9

31 7 4 34
27 26
16 28 21
5
17 20 21
13 18
16 14

35
16 22
30

18 14 24
19 14 23
19

S/N 0160048698 & AFTER

29
201

FO
RW 201
AR
D

29

111

113
116
PV2060

8-24 1044C-54 Series II 31200069


HYDRAULIC CIRCUITS

Figure 8-9 Joystick Control Circuit

2 AUX OPTION

3 3

13
13
16 37 38
20 21

38 30
17 31 21
19 PV2070

36

31200069 1044C-54 Series II 8-25


HYDRAULIC CIRCUITS

Figure 8-9 Joystick Control Circuit


Item Part Number Qty. Description Rev.
1 10703196 8 SOCKET BUTTON HD CAPSCREW, 1/4-20X3/4
2 10701357 8 STAR WASHER, 1/4
3 Ref JOYSTICK, (see Figure 7-1 for details)
4 2220371 5 STRAIGHT FITTING, (includes o-ring)
5 2220582 9 STRAIGHT FITTING, (includes o-ring)
6 2220635 2 TEE FITTING, (includes o-ring)
7 2220606 4 TEE FITTING, (includes o-ring)
9 10729155 2 HOSE ASSEMBLY
10 10724641 2 HOSE ASSEMBLY
11 10720460 2 HOSE ASSEMBLY
12 10718856 1 HOSE ASSEMBLY
13 10837505 2 HOSE ASSEMBLY
14 10733052 2 HOSE ASSEMBLY
15 10719890 1 HOSE ASSEMBLY
16 2220472 4 ADAPTER, 90 DEGREES, (includes o-ring), (Single Aux)
2220472 1 ADAPTER, 90 DEGREES, (includes o-ring), (Dual Aux)
17 2220473 3 ADAPTER, 90 DEGREES, (includes o-ring), (Single Aux)
2220473 2 ADAPTER, 90 DEGREES, (includes o-ring), (Dual Aux)
18 10837607 1 HOSE ASSEMBLY, (Single Aux)
19 10837536 2 HOSE ASSEMBLY, (Single Aux)
10837536 1 HOSE ASSEMBLY, (Dual Aux)
20 10837295 2 HOSE ASSEMBLY, (Single Aux)
10837295 1 HOSE ASSEMBLY, (Dual Aux)
21 2220415 4 STRAIGHT FITTING, (includes o-ring), (Single Aux)
2220415 2 STRAIGHT FITTING, (includes o-ring), (Dual Aux)
22 10732416 1 HOSE ASSEMBLY
23 2220366 1 ADAPTER, 90 DEGREES, (includes o-ring)
24 10723862 1 HOSE ASSEMBLY
25 10866709 1 HOSE ASSEMBLY
26 Ref CHECK VALVE, (see Figure 9-21 for details)
27 2220605 1 TEE FITTING, (includes o-ring)
28 10837524 1 HOSE ASSEMBLY
29 Ref 3 HANDLE SINGLE AXIS CONTROL VALVE, (see Figure 7-2 for details)
30 Ref 6 PORT CIRCUIT SELECTOR VALVE, (see Figure 9-13 for details)
31 Ref HYDRAULIC CONTROL VALVE ASSEMBLY, (see Figure 9-10 for details)
32 Ref FUEL/HYDRAULIC TANK ASSEMBLY, (see Figure 9-20 for details)
33 Ref REAR AXLE STABILIZER CONTROL VALVE, (under cab),
(see Figure 9-18 for details)
34 Ref BOOM EXTEND LOCKOUT VALVE, (see Figure 9-21 for details)
35 Ref PRESSURE FILTER/ACCUMULATOR, (see Figure 9-17 for details)
36 10837537 1 HOSE ASSEMBLY, (Dual Aux)
37 10837639 1 HOSE ASSEMBLY, (Dual Aux)
38 2220603 3 STRAIGHT FITTING, (Dual Aux)
111 2220472 1 ADAPTER, 90 DEGREES, (includes o-ring), (S/N 0160048698 & After)
113 2220371 1 STRAIGHT FITTING, (includes o-ring), (S/N 0160048698 & After)
116 2220635 2 ADAPTER, 90 DEGREES, (includes o-ring), (S/N 0160048698 & After)
201 Ref OUTRIGGER COMPONENTS, (see Figure 8-6 for details)

8-26 1044C-54 Series II 31200069


HYDRAULIC CIRCUITS

Figure 8-9 Joystick Control Circuit


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 8-27


HYDRAULIC CIRCUITS

Figure 8-10 Service Brake Circuit

22
23

26 21
2

10 24
13
11
14 19
9 7
21
18

12 4 2

25 7
8

19 15
3
18
5
4 6 13

3 16
1 20
17

PV0880

8-28 1044C-54 Series II 31200069


HYDRAULIC CIRCUITS

Figure 8-10 Service Brake Circuit


Item Part Number Qty. Description Rev.
1 Ref FRONT AXLE ASSEMBLY, (see Figure 5-2 for details)
2 91083216 2 CUSHION CLAMP, 1/2
3 2752908 2 HOSE ASSEMBLY
4 10726099 2 BULKHEAD TEE
5 10837261 1 HOSE ASSEMBLY
6 10837515 1 HOSE ASSEMBLY
7 2220371 2 CONNECTOR, (includes o-ring)
8 10165644 1 TEE, (includes o-ring)
9 10728616 1 HOSE ASSEMBLY
10 Ref ACCUMULATOR, (see Figure 9-17 for details)
11 8760268 1 ELBOW, 90 DEGREES, (includes o-ring)
12 2220819 1 ELBOW, 90 DEGREES, (includes o-ring), (long)
13 Ref PUMP, SUCTION - RETURN CIRCUIT, (see Figure 8-1 for details)
14 10837252 1 HOSE ASSEMBLY
15 10727667 1 HOSE ASSEMBLY
16 2220606 1 SWIVEL TEE, (includes o-ring)
17 Ref BRAKE VALVE ASSEMBLY, (see Figure 7-4 for details)
18 10701404 2 FLAT WASHER, 3/8
19 Ref BRACKET & MOUNTING HARDWARE, (see Figure 8-8 for details)
20 2220899 1 BRANCH TEE, (includes o-ring)
21 2752983 2 HOSE ASSEMBLY
22 Ref TANDEM PUMP, (see Figure 9-11 for details)
23 Ref ACCUMULATOR CHARGE VALVE, (see Figure 9-12 for details)
24 Ref REAR AXLE ASSEMBLY, (see Figure 5-10 for details)
25 Ref REAR AXLE STABILIZER CONTROL VALVE, (under cab),
(see Figure 9-18 for details)
26 2220473 1 ELBOW, 90 DEGREES

31200069 1044C-54 Series II 8-29


HYDRAULIC CIRCUITS

Figure 8-11 Park Brake Circuit

15 20
14 18
16 17 19
12 22

34

26 21
35
23

7
8
25
9

24 10
6 11

4 13
3

1
2 25

1
26

27

28
29
31 30

31

32

PAP14750

8-30 1044C-54 Series II 31200069


HYDRAULIC CIRCUITS

Figure 8-11 Park Brake Circuit


Item Part Number Qty. Description Rev.
1 8770189 2 BULKHEAD ELBOW, 45 DEGREES
2 10727185 1 HOSE ASSEMBLY
3 10719891 1 HOSE ASSEMBLY
4 10719414 1 CHECK VALVE
5 10720857 1 HOSE ASSEMBLY
6 10165649 1 CHECK VALVE
7 10700102 2 HEX HD CAPSCREW, 5/16-18X3/4
8 10701309 2 LOCKWASHER, 5/16
9 Ref PARKING BRAKE VALVE, (see Figure 9-22 for details)
10 10166940 1 ELBOW, 90 DEGREES, (includes o-ring)
11 10166941 1 PRESSURE SWITCH
12 Ref REAR AXLE STABILIZER CONTROL VALVE, (under cab),
(see Figure 9-18 for details)
13 10837508 1 HOSE ASSEMBLY
14 2754334 1 HOSE ASSEMBLY
15 Ref PRESSURE FILTER/ACCUMULATOR, (see Figure 9-17 for details)
16 2220415 1 ADAPTOR, (includes o-ring)
17 2220221 1 ADAPTOR, (includes o-ring)
18 2220606 1 SWIVEL TEE
19 10729167 1 HOSE ASSEMBLY
20 2221034 1 TEE, (includes o-ring)
21 Ref ACCUMULATOR CHARGE VALVE, (see Figure 9-12 for details)
22 Ref TANDEM PUMP, (see Figure 9-11 for details)
23 10718942 1 BULKHEAD UNION TEE
24 Ref STEERING HYDRAULIC CIRCUIT, (see Figure 8-8 for details)
25 2754335 1 HOSE ASSEMBLY
26 2754333 1 HOSE ASSEMBLY
27 2220654 1 ELBOW, 90 DEGREES, (swivel nut)
28 Ref BRACKET & MOUNTING HARDWARE, (see Figure 8-8 for details)
29 10701404 1 FLAT WASHER, 3/8
30 10726099 1 BRANCH TEE
31 2752908 2 HOSE ASSEMBLY, (not shown)
32 Ref FRONT AXLE ASSEMBLY, (see Figure 5-2 for details)
33 10724679 1 HOSE ASSEMBLY, (not shown)
34 2220473 1 ELBOW, 90 DEGREES, (includes o-ring), (not shown)
35 2220466 1 ELBOW, 90 DEGREES, (includes o-ring), (not shown)

31200069 1044C-54 Series II 8-31


HYDRAULIC CIRCUITS

Figure 8-12 Test Port Hydraulic Assembly

14
15
13

22

9
1
15
23
26
11

1
12 12
17

24 9
18
19

20 16

8
10
5
6 20
4 21
25 20 2
7

20
3 21
2 PV0741

8-32 1044C-54 Series II 31200069


HYDRAULIC CIRCUITS

Figure 8-12 Test Port Hydraulic Assembly


Item Part Number Qty. Description Rev.
1 2220415 2 CONNECTOR, (includes o-ring)
2 8430032 8 DUST CAP
3 2220899 1 BRANCH TEE, (includes o-ring)
4 2220606 1 RUN TEE, (includes o-ring)
5 2220472 1 ELBOW, 90 DEGREES, (includes o-ring)
6 10837821 1 HOSE ASSEMBLY
7 10837173 1 HOSE ASSEMBLY
8 10725239 1 HOSE ASSEMBLY
9 10727151 2 HOSE ASSEMBLY
10 10701253 2 FLAT WASHER, 7/16
11 10837166 1 HOSE ASSEMBLY
12 10837619 2 HOSE ASSEMBLY
13 2220619 1 REDUCER ADAPTER
14 2220999 1 BRANCH TEE, (includes o-ring)
15 2221034 2 RUN TEE, (includes o-ring)
16 Ref OPERATORS STEP, (see Figure 6-1 for details)
17 10166680 1 PRESSURE SWITCH - D.P.S.T NORMALLY CLOSED, LOW BRAKE
PRESSURE, (850 psi)
18 10166679 1 PRESSURE SWITCH - S.P.S.T NORMALLY OPEN, SERVICE BRAKE,
(250 psi)
19 10728823 2 BULKHEAD CONNECTOR TEE
20 2230021 6 BULKHEAD CONNECTOR
21 8430036 8 NIPPLE END TUBE
22 Ref TANDEM PUMP ASSEMBLY, (see Figure 9-11 for details)
23 Ref ACCUMULATOR CHARGE VALVE, (see Figure 9-12 for details)
24 Ref HYDRAULIC CONTROL VALVE ASSEMBLY, (see Figure 9-10 for details)
25 Ref BRAKE VALVE ASSEMBLY, (see Figure 7-4 for details)
26 Ref REAR AXLE STABILIZER CONTROL VALVE, (under cab),
(see Figure 9-18 for details)

31200069 1044C-54 Series II 8-33


HYDRAULIC CIRCUITS

This Page Intentionally Left Blank

8-34 1044C-54 Series II 31200069


SECTION 9
HYDRAULIC COMPONENTS

31200069 1044C-54 Series II


Before S/N 0160037900
HYDRAULIC COMPONENTS excluding 0160037855

Figure 9-1 Front Carriage Tilt Cylinder

12
24 11

1 2
5

4
1

1 10

3
1 21
18 19 20
16 17
22 15 16
14 13
7

23
K1
PV0582

9-2 1044C-54 Series II 31200069


Before S/N 0160037900
excluding 0160037855 HYDRAULIC COMPONENTS

Figure 9-1 Front Carriage Tilt Cylinder


Item Part Number Qty. Description Rev.
2717046 1 FRONT CARRIAGE TILT CYLINDER, (includes all items) D
1 10719106 4 BUSHING
2 1071661 1 GREASE FITTING
3 10715367 1 GREASE FITTING, 45 DEGREES
4 7029132 1 BARREL WELDMENT
5 8036536 1 SPECIAL NUT, (torque to 2600-2800 lb-ft)
6 8036539 1 ROD WELDMENT
7 7029133 1 GUIDE
8 7029134 1 TUBE
9 7029135 1 PISTON
10 8036811 1 SET SCREW, 1/4-20X3/8
11 8036538 2 NYLON BALL
12 8036537 2 SET SCREW, 3/8-16X3/8
13 7029136 1 O-RING
14 Use Kit K1 1 O-RING
15 Use Kit K1 1 PISTON SEAL
16 Use Kit K1 2 O-RING
17 Use Kit K1 1 BACK-UP RING
18 Use Kit K1 1 ROD BUFFER
19 Use Kit K1 1 O-RING
20 Use Kit K1 1 SEAL
21 Use Kit K1 1 ROD WIPER
22 Use Kit K1 1 WEAR RING
23 Use Kit K1 2 WEAR RING
24 10729947 1 CARTRIDGE, COUNTERBALANCE VALVE
2900770 1 SEAL KIT

K1 8036562 1 SEAL KIT, (includes items 14 thru 23)

31200069 1044C-54 Series II 9-3


S/N 0160037900 & After
HYDRAULIC COMPONENTS including 0160037855

Figure 9-1 Front Carriage Tilt Cylinder

2
21 3

101 103
1

9
101

101 14

10

102
101

11

19
20
17 17

16
15
18
4 5 6 12 13 12 14

K1 PV1941

9-4 1044C-54 Series II 31200069


S/N 0160037900 & After
including 0160037855 HYDRAULIC COMPONENTS

Figure 9-1 Front Carriage Tilt Cylinder


Item Part Number Qty. Description Rev.
1001103643 1 FRONT CARRIAGE TILT CYLINDER, (includes all items) C
1 8036536 1 SPECIAL NUT, 1-3/4-12
2 8036537 1 HEX SOCKET SCREW, 3/8-16X3/8
3 8036538 1 NYLON BALL
4 Use Kit K1 1 WEAR RING
5 Use Kit K1 1 O-RING
6 Use Kit K1 1 T-SEAL PISTON
7 7029135 1 PISTON
8 70022749 1 TUBE
9 70022750 1 CYLINDER BODY
10 70022751 1 ROD
11 7029133 1 GUIDE
12 Use Kit K1 2 O-RING
13 Use Kit K1 1 BACK-UP RING
14 8036811 1 HEX SOCKET SCREW, 1/4-20X3/8
15 Use Kit K1 1 WIPER
16 7029136 1 O-RING
17 Use Kit K1 2 WEAR RING
18 Use Kit K1 1 O-RING
19 Use Kit K1 1 ROD BUFFER
20 Use Kit K1 1 Z-SEAL
21 10729947 1 COUNTERBALANCE VALVE
101 70022763 4 BUSHING
102 70022764 1 GREASE FITTING, 45 DEGREES
103 8036823 1 GREASE FITTING, STRAIGHT

K1 8036562 1 SEAL KIT, (includes items 4 thru 6, 12, 13, 15 & 17 thru 20)

31200069 1044C-54 Series II 9-5


HYDRAULIC COMPONENTS

Figure 9-2 Rear Carriage Tilt Cylinder

3 4

18
5
2

8
17 13 9
11 10
14 16 11
6 15 19

12

K1
PV0521

9-6 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-2 Rear Carriage Tilt Cylinder


Item Part Number Qty. Description Rev.
2717045 2 REAR CARRIAGE TILT CYLINDER, (includes all items) AB
1 88671025 1 GREASE FITTING
2 8050001 1 SELF-ALIGNED BUSHING
3 7029142 1 BARREL WELDMENT
4 7029140 1 SPECIAL NUT, (torque to 930-1000 lb-ft)
5 7029143 1 ROD WELDMENT
6 7029144 1 GUIDE
7 7029141 1 PISTON
8 Use Kit K1 1 WIPER
9 Use Kit K1 1 SEAL
10 Use Kit K1 1 BACK-UP RING
11 Use Kit K1 2 O-RING
12 Use Kit K1 2 WEAR RING
13 Use Kit K1 1 O-RING
14 Use Kit K1 1 WEAR RING
15 Use Kit K1 1 O-RING
16 Use Kit K1 1 PISTON SEAL
17 Use Kit K1 1 ROD BUFFER
18 7017283 1 SET SCREW, 1/4-20X3/8
19 7029145 1 O-RING

K1 8036561 1 SEAL KIT, (includes items 8 thru 17)

N1 Note Ref QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY.

31200069 1044C-54 Series II 9-7


HYDRAULIC COMPONENTS

Figure 9-3 Frame Tilt Cylinder

18

18

6 4
1

101

15

219

17

11

K1
PV1841

2 3 2 5 9 10 12 9 13 14

9-8 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-3 Frame Tilt Cylinder


Item Part Number Qty. Description Rev.
1684460 1 FRAME TILT CYLINDER, (includes items 1 thru 18) D
1 8036825 1 LOCKNUT, 1-1/2-12
2 Use Kit K1 2 WEAR RING
3 Use Kit K1 1 PISTON T-SEAL
4 7029149 1 PISTON
5 NSS 1 O-RING
6 7029150 1 BARREL WELDMENT
7 70022612 1 ROD WELDMENT
8 7029152 1 ROD GUIDE
9 Use Kit K1 2 O-RING
10 Use Kit K1 1 BACK-UP RING
11 Use Kit K1 2 WEAR RING
12 Use Kit K1 1 Z-SEAL
13 Use Kit K1 1 CANNED WIPER
14 7029153 1 O-RING
15 7017283 1 SET SCREW, 1/4-20
17 7029154 1 TUBE
18 10729947 2 COUNTERBALANCE VALVE
2900770 1 SEAL KIT
101 10116228 2 BUSHING
219 10715367 1 GREASE FITTING

K1 8036557 1 SEAL KIT, (includes items 2, 3, 5 & 9 thru 13)

31200069 1044C-54 Series II 9-9


HYDRAULIC COMPONENTS

Figure 9-4 Hoist Cylinder

10
11

2
3
22
4

1 2

6 1
5

20
17 18 19
15 16
13 14 15
12 9
7

21

K1
PV0532

9-10 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-4 Hoist Cylinder


Item Part Number Qty. Description Rev.
2717042 2 HOIST CYLINDER, (includes all items) C
1 10718830 2 SELF-ALIGNED BUSHING
2 10716611 2 GREASE FITTING
3 7029146 1 BARREL WELDMENT
4 8036536 1 SPECIAL NUT, (torque to 2600-2800 lb-ft)
5 8036540 1 ROD WELDMENT
6 7017283 1 SET SCREW, 1/4-20X3/8
7 7029147 1 GUIDE
8 7029135 1 PISTON
9 7029148 1 O-RING
10 8036537 1 SET SCREW, 3/8-16X3/8
11 8036538 1 NYLON BALL
12 Use Kit K1 1 O-RING
13 Use Kit K1 1 WEAR RING
14 Use Kit K1 1 PISTON SEAL
15 Use Kit K1 2 O-RING
16 Use Kit K1 1 BACK-UP RING
17 Use Kit K1 1 ROD BUFFER
18 Use Kit K1 1 O-RING
19 Use Kit K1 1 SEAL
20 Use Kit K1 1 ROD WIPER
21 Use Kit K1 2 WEAR RING
22 10729947 1 CARTRIDGE, COUNTERBALANCE VALVE
2900770 1 SEAL KIT

K1 7028622 1 SEAL KIT, (includes items 11 thru 21)

N1 Note Ref QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY.

31200069 1044C-54 Series II 9-11


HYDRAULIC COMPONENTS

Figure 9-5 Boom Extension Cylinder

4
3
2

23

24

14 15 16
11 12 17
19
10 10 13 22

18 20
K1 21
PV1181

9-12 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-5 Boom Extension Cylinder


Item Part Number Qty. Description Rev.
2717047 1 BOOM EXTENSION CYLINDER, (includes all items) C
1 7029157 1 BARREL WELDMENT
2 8036536 1 SPECIAL NUT, (torque to 1735-1885 lb-ft)
3 8036538 2 NYLON BALL
4 8036537 2 SET SCREW, 3/8-16X3/8
5 7029155 1 PISTON
6 7029156 1 TUBE
7 7029160 1 GUIDE
8 7017283 1 SET SCREW, 1/4-20X3/8
9 7029158 1 ROD WELDMENT
10 Use Kit K1 2 WEAR RING
11 Use Kit K1 1 PISTON SEAL
12 Use Kit K1 1 EXP SQUARE
13 Use Kit K1 1 O-RING
14 Use Kit K1 1 O-RING
15 Use Kit K1 1 BACK-UP RING
16 Use Kit K1 1 O-RING
17 Use Kit K1 1 ROD BUFFER
18 Use Kit K1 2 WEAR RING
19 Use Kit K1 1 U CUP LIP
20 Use Kit K1 1 WIPER RING
21 Use Kit K1 1 O-RING
22 7029159 1 O-RING
23 10730444 1 COUNTERBALANCE VALVE CARTRIDGE
10740491 1 SEAL KIT
24 10727827 1 COUNTERBALANCE VALVE CARTRIDGE
10730927 1 SEAL KIT

K1 8036563 1 SEAL KIT, (includes items 10 thru 21)

31200069 1044C-54 Series II 9-13


HYDRAULIC COMPONENTS

Figure 9-6 Transfer Cylinder

4
7

2
3

5
1

14
13

8 9 10 9 11 12 15 12 16

K1 17
PV0552

9-14 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-6 Transfer Cylinder


Item Part Number Qty. Description Rev.
1102018 1 TRANSFER CYLINDER ASSY, (includes all items) AA
1 10837143 1 DOWEL PIN, 0.75X2
2 1102022 1 TRANSFER CYLINDER, (includes items 3 thru 17)
3 7029167 1 BARREL WELDMENT
4 7029168 1 SPECIAL NUT
5 7029169 1 HEAD
6 7029170 1 ROD WELDMENT
7 7029171 1 SELF-TAPPING SET SCREW
8 7029172 1 PISTON
9 Use Kit K1 2 WEAR RING
10 Use Kit K1 1 PISTON SEAL
11 Use Kit K1 1 O-RING
12 Use Kit K1 2 WEAR RING
13 Use Kit K1 1 O-RING
14 Use Kit K1 1 BACK-UP RING
15 Use Kit K1 1 ROD SEAL
16 Use Kit K1 1 CANNED WIPER
17 Use Kit K1 1 O-RING

K1 1102019 1 SEAL KIT, (includes items 9 thru 17)

31200069 1044C-54 Series II 9-15


HYDRAULIC COMPONENTS

Figure 9-7 Outrigger Cylinder

17
1

1
7
1
6

1
12 13

9
8 8 14 11
15 16
5 10

K1
PV0852
11

9-16 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-7 Outrigger Cylinder


Item Part Number Qty. Description Rev.
1102015 2 OUTRIGGER CYLINDER, (includes all items) C
1 10116228 4 BUSHING
2 7029175 1 BARREL WELDMENT
3 7029176 1 SPECIAL NUT
4 7029177 1 PISTON
5 7029178 1 HEAD
6 7029171 1 SELF TAPPING SET SCREW
7 7029179 1 ROD WELDMENT
8 Use Kit K1 2 WEAR RING
9 Use Kit K1 1 PISTON SEAL
10 Use Kit K1 1 O-RING
11 Use Kit K1 2 WEAR RING
12 Use Kit K1 1 O-RING
13 Use Kit K1 1 BACK-UP RING
14 Use Kit K1 1 BUFFER SEAL
15 Use Kit K1 1 ROD SEAL
16 Use Kit K1 1 WIPER
17 10837450 2 COUNTERBALANCE VALVE CARTRIDGE
2900770 1 SEAL KIT

K1 1102016 1 SEAL KIT, (includes items 8 thru 16)

N1 Note Ref QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY.

31200069 1044C-54 Series II 9-17


HYDRAULIC COMPONENTS

Figure 9-8 Rear Stabilizer Cylinder

7
1

101

15
8

219

4 K1

5
12

2 3 2 10 11 13 10 16 14 PV1851

9-18 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-8 Rear Stabilizer Cylinder


Item Part Number Qty. Description Rev.
1684461 1 REAR STABILIZER CYLINDER, (includes items 1 thru 16) C
1 8036825 1 HEX LOCKNUT, 1-1/2-12
2 Use Kit K1 2 WEAR RING
3 Use Kit K1 1 PISTON T-SEAL
4 7029149 1 PISTON
5 Use Kit K1 1 O-RING
6 7029161 1 TUBE
7 7029162 1 BARREL WELDMENT
8 70022604 1 ROD WELDMENT
9 7029152 1 GUIDE
10 Use Kit K1 2 O-RING
11 Use Kit K1 1 BACK-UP RING
12 Use Kit K1 2 WEAR RING
13 Use Kit K1 1 Z-SEAL
14 7029153 1 O-RING
15 7017283 1 SET SCREW
16 Use Kit K1 1 CANNED WIPER
101 10116228 2 BUSHING
219 10715367 1 GREASE FITTING

K1 8036557 1 SEAL KIT, (includes items 2, 3, 5, 10 thru 13 & 16)

31200069 1044C-54 Series II 9-19


HYDRAULIC COMPONENTS

Figure 9-9 Steering Cylinder

3
7
6

2
6

7
6
5 6
4

PU2302

9-20 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-9 Steering Cylinder


Item Part Number Qty. Description Rev.
1321149 Ref STEERING CYLINDER, (Before Front Axle S/N 958841 & Rear Axle S/N
955235), (no longer available, use 70021617 for replacement), (includes items 1
thru 6)
70021617 1 STEERING CYLINDER, (Front Axle S/N 958841 & After & Rear Axle S/N
955235 & After), (includes items 1 thru 8)
1 NSS 1 PISTON ROD, (Before Front Axle S/N 958841 & Rear Axle S/N 955235)
70021568 1 PISTON ROD, (Front Axle S/N 958841 & After & Rear Axle S/N 955235 &
After)
2 NSS 1 GUIDE PIECE, (Before Front Axle S/N 958841 & Rear Axle S/N 955235)
70021569 1 GUIDE PIECE, (Front Axle S/N 958841 & After & Rear Axle S/N 955235 &
After)
3 NSS 1 L-RING, (Before Front Axle S/N 958841 & Rear Axle S/N 955235)
70021571 1 L-RING, (Front Axle S/N 958841 & After & Rear Axle S/N 955235 & After)
4 NSS 1 CYLINDER TUBE
5 8035998 1 SLOTTED NUT, (Before Front Axle S/N 958841 & Rear Axle S/N 955235)
70021570 1 SLOTTED NUT, (Front Axle S/N 958841 & After & Rear Axle S/N 955235 &
After)
6 8035981 1 SEAL KIT, (Before Front Axle S/N 958841 & Rear Axle S/N 955235)
70021495 1 SEAL KIT, (Front Axle S/N 958841 & After & Rear Axle S/N 955235 & After)
7 70021726 2 RETAINING RING, (Front Axle S/N 958841 & After & Rear Axle S/N 955235
& After)
8 70022610 1 SLOTTED PIN, (Front Axle S/N 958841 & After & Rear Axle S/N 955235 &
After)

31200069 1044C-54 Series II 9-21


HYDRAULIC COMPONENTS

Figure 9-10 Hydraulic Control Valve Assembly

1 7
2 5
8
9 20
10
11
9
13
3 14
4
14
15
16
13
17
19

OM
BO ION
S
T EN
EX IST
HO
OM
BO
ILT 21
MET 22
RA X2
F AU
X 1
AU
ER 16
N SF
T RA ILT
R KT .
FO R.H 23
R
GE . 24
RIG R L.H
OU
T GE 18
IG
TR
OU PV1810

9-22 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-10 Hydraulic Control Valve Assembly


Item Part Number Qty. Description Rev.
10239053 Ref 8 SECTION MID-INLET VALVE ASSY, (Single Aux), (no longer available, use B
1001104020 for replacement), (includes items 1 thru 11, 6 of 12, 13, 2 of item 14
& 15 thru 24)
1001104020 1 8 SECTION MID-INLET VALVE ASSY, (Single Aux), (includes items 1 thru 11, 6 A
of 12, 13, 2 of item 14 & 15 thru 24)
10239054 Ref 9 SECTION MID-INLET VALVE ASSY, (Dual Aux), (no longer available, use B
1001104021 for replacement), (includes all items)
1001104021 1 9 SECTION MID-INLET VALVE ASSY, (Dual Aux), (includes all items) A
1 8035347 1 SPECIAL NUT
2 70022614 1 TIE ROD
3 8035381 2 SPECIAL NUT
4 70022615 2 TIE ROD
5 10837902 1 OUTLET SECTION
6 8034697 3 O-RING, (located between Hoist & Extension valve sections), (not shown)
7 70022616 1 BOOM EXTENSION VALVE SECTION ASSY
70022617 2 SOCKET HD CAPSCREW
70022618 1 SPOOL CAP
8035362 1 SOCKET HD SHOULDER BOLT
70022619 2 SPRING SEAT
8035355 1 SPRING
70022620 1 O-RING
8903014 1 SPOOL CAP RETAINER
10791781 2 O-RING
70022621 1 SPOOL CAP
70022622 2 SOCKET HD CAPSCREW
10791783 1 SPRING
10791784 1 POPPET
8 70022623 1 BOOM HOIST VALVE SECTION ASSY
70022617 2 SOCKET HD CAPSCREW
70022618 1 SPOOL CAP
8035362 1 SOCKET HD SHOULDER BOLT
70022619 2 SPRING SEAT
8035355 1 SPRING
70022620 1 O-RING
8903014 1 SPOOL CAP RETAINER
10791781 2 O-RING
70022621 1 SPOOL CAP
70022622 2 SOCKET HD CAPSCREW
10791783 1 SPRING
10791784 1 POPPET
9 10837953 2 SHUT-OFF PLUG
10 70022624 1 MID-INLET SECTION
11 70022625 1 RELIEF VALVE ASSY, (3100-3000 psi)
12 10837923 8 O-RING, (located between Frame Tilt/Outrigger/Aux/Transfer/Fork Tilt valve
sections), (not shown)
13 10837904 3 FRAME TILT/OUTRIGGER VALVE SECTION ASSY
8035359 6 SOCKET HD CAPSCREW
8036286 3 SPOOL CAP
10837964 3 SPOOL END
70022626 6 SPRING SEAT

31200069 1044C-54 Series II 9-23


HYDRAULIC COMPONENTS

Figure 9-10 Hydraulic Control Valve Assembly (Continued)


Item Part Number Qty. Description Rev.
8035356 3 SPRING
8035374 3 SPOOL CAP RETAINER, (includes back-up ring)
70022627 3 SPOOL CAP
8035373 3 SEAL PLATE
8037088 6 SOCKET HD CAPSCREW
10837937 3 POPPET
10837927 3 SPRING
14 10837905 3 AUX/TRANSFER VALVE SECTION ASSY
8035359 6 SOCKET HD CAPSCREW
8036286 3 SPOOL CAP
10837964 3 SPOOL END
70022626 6 SPRING SEAT
8035356 3 SPRING
8035374 3 SPOOL CAP RETAINER, (includes back-up ring)
70022627 3 SPOOL CAP
8035373 3 SEAL PLATE
8037088 6 SOCKET HD CAPSCREW
10837937 3 POPPET
10837927 3 SPRING
15 10837906 1 FORK TILT VALVE SECTION ASSY
8035359 2 SOCKET HD CAPSCREW
8036286 1 SPOOL CAP
10837964 1 SPOOL END
70022626 2 SPRING SEAT
8035356 1 SPRING
8035374 1 SPOOL CAP RETAINER, (includes back-up ring)
70022627 1 SPOOL CAP
8035373 1 SEAL PLATE
8037088 2 SOCKET HD CAPSCREW
10837937 1 POPPET
10837927 1 SPRING
16 8033412 2 RELIEF VALVE ASSY, (2900-2800 psi)
17 70022628 1 PLUG
18 70022629 1 RELIEF VALVE ASSY, (3225-3125 psi)
19 10837900 1 INLET SECTION
20 70022630 2 PLUG
21 70022631 1 TIE ROD, (Single Aux)
7029205 1 TIE ROD, (Dual Aux)
22 8035346 1 SPECIAL NUT
23 70022632 2 TIE ROD, (Single Aux)
7029206 2 TIE ROD, (Dual Aux)
24 8035348 2 SPECIAL NUT

9-24 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-10 Hydraulic Control Valve Assembly (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 9-25


HYDRAULIC COMPONENTS

Figure 9-11 Tandem Pump

6
5
2
3
4
21

7
4
3
2
6
5
24
1

15
16 13
23
20
26
17 12 11
25

18 5
19 2
3
4
10
6
8
4
3
2
5
6
22 9

K1

14

PAP14760

9-26 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-11 Tandem Pump


Item Part Number Qty. Description Rev.
10439693 1 TANDEM PUMP, (includes all items) E
1 7029185 1 FRONT COVER
2 Use Kit K1 4 E-RING SEAL
3 Use Kit K1 4 E-RING RETAINER
4 7029186 4 WEAR PLATE
5 Use Kit K1 4 O-RING
6 7029187 8 BUSHING
7 7029188 1 DRIVEN GEAR
8 7029189 1 DRIVEN GEAR, 13 GPM
9 7029190 1 REAR DRIVE GEAR, 13 GPM
10 7029191 1 CENTER SECTION
11 7029192 1 REAR COVER
12 Use Kit K1 1 PLUG
13 7029202 1 RELIEF VALVE CARTRIDGE
14 7029204 1 PLUG
15 Use Kit K1 1 INNER SEAL SHAFT
16 Use Kit K1 1 OUTER SEAL SHAFT
17 7029193 1 SNAP RING
18 7029194 6 STUD, 7/16-14X8-1/4
19 7029195 6 LOCKWASHER, 7/16
20 7029196 6 NUT, 7/16-20, GR8
21 7029197 1 CENTER SECTION
22 7029198 1 PORT SECTION
23 7029199 2 HEX HD CAPSCREW, 7/16-14X9-3/4
24 7029200 1 DRIVE GEAR
25 7029201 1 CHECK VALVE CARTRIDGE
26 7029203 1 ORIFICE DISC

K1 8036481 1 SEAL KIT, (includes items 2, 3, 5, 12, 15 & 16)

31200069 1044C-54 Series II 9-27


HYDRAULIC COMPONENTS

Figure 9-12 Accumulator Charge Valve

7
1

8
7
2

4
3

PV1581

9-28 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-12 Accumulator Charge Valve


Item Part Number Qty. Description Rev.
1102027 1 ACCUMULATOR CHARGE VALVE, (includes items 1 thru 6) AA
1 NSS 1 VALVE BODY
2 7022391 1 CHECK VALVE
7012998 1 SEAL KIT
3 8036564 1 FILTER ASSY
4 8036566 1 VALVE CARTRIDGE, (UP)
7012518 1 SEAL KIT
5 8036455 1 RELIEF CARTRIDGE, (RV)
7012998 1 SEAL KIT
6 8036460 1 COMPENSATOR, (EC)
8036493 1 SEAL KIT
7 8630008 2 O-RING
8 8640017 1 O-RING

31200069 1044C-54 Series II 9-29


HYDRAULIC COMPONENTS

Figure 9-13 6-Port Circuit Selector Valve Assembly

5
3
4

PV0610

9-30 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-13 6-Port Circuit Selector Valve Assembly


Item Part Number Qty. Description Rev.
10339076 1 6-PORT CIRCUIT SELECTOR VALVE ASSY, (includes all items) AA
1 10740662 1 NUT
2 10138329 1 COIL
3 10837352 1 SOLENOID VALVE
4 10837355 1 SEAL KIT
5 10727933 2 HOLLOW HEX O-RING PLUG
6 10837571 2 ORIFICE PLUG

31200069 1044C-54 Series II 9-31


HYDRAULIC COMPONENTS

Figure 9-14 Hydraulic Return Line Filter Assembly

15
12
2

13
3
11
16
4

14
5
10

6 17

7 9

K1 PV0691

9-32 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-14 Hydraulic Return Line Filter Assembly


Item Part Number Qty. Description Rev.
10265514 1 RETURN FILTER ASSY, (includes all items) C
1 NSS 1 COVER
2 10837117 1 O-RING
3 NSS 1 SPRING
4 10704773 1 HEX LOCKNUT, M8-1.25
5 NSS 1 TRESTLE
6 10704630 1 FLAT WASHER, M8
7 10837118 1 O-RING
8 1100778 1 O-RING
9 Use Kit K1 1 RUBBER GASKET
10 10724981 1 INDICATOR GAUGE
11 2200221 2 HEX SOCKET PLUG
12 NSS 1 TIE ROD
13 NSS 4 FLANGE HEX NUT, M8-1.25
14 NSS 1 HEAD
15 10727810 1 FILTER ELEMENT
16 NSS 1 BYPASS SPRING
17 NSS 1 DIFFUSER

K1 10837120 1 GASKET & O-RING KIT, (includes items 2, 7 & 9)

31200069 1044C-54 Series II 9-33


HYDRAULIC COMPONENTS

Figure 9-15 Pressure Filter Assembly

4
2

PV0701

9-34 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-15 Pressure Filter Assembly


Item Part Number Qty. Description Rev.
10266450 1 PRESSURE FILTER ASSY, (includes all items) A
1 1100341 1 FILTER HEAD, 12 PITCH THREAD, NO BYPASS
2 10866416 1 FILTER
3 1100343 2 BOWL SEAL
4 NSS 1 BOWL, 12 PITCH THREAD

31200069 1044C-54 Series II 9-35


HYDRAULIC COMPONENTS

Figure 9-16 Inline Filter Assembly

PV0760

9-36 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-16 Inline Filter Assembly


Item Part Number Qty. Description Rev.
1100963 1 INLINE FILTER ASSY, (includes all items) AA
1 1100988 1 SPRING GUIDE HEX PLUG
2 10728957 1 O-RING, #12
3 1100989 1 BYPASS SPRING, 50 P.S.I.
4 1100987 1 FILTER ELEMENT
5 NSS 1 FILTER BODY

31200069 1044C-54 Series II 9-37


HYDRAULIC COMPONENTS

Figure 9-17 Accumulator Assembly

7
6

3
2
9

6
4

10
1

11

12

11 K1

PAP14770

9-38 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-17 Accumulator Assembly


Item Part Number Qty. Description Rev.
10731556 1 ACCUMULATOR ASSY, (includes all items) A
1 10700229 2 HEX HD CAPSCREW, 3/8-16X3/4, GR8
2 10791946 1 VALVE GUARD
3 10791947 1 GAS VALVE
4 Use Kit K1 1 O-RING
5 NSS 1 GAS END CAP
6 Use Kit K1 2 O-RING
7 Use Kit K1 2 TEFLON RING
8 10791952 1 PISTON
9 NSS 1 END CAP
10 NSS 1 ACCUMULATOR BODY
11 Use Kit K1 2 BACK-UP WASHER
12 Use Kit K1 1 O-RING

K1 10729122 1 ACCUMULATOR SEAL KIT, (includes items 4, 6, 7, 11 & 12)

31200069 1044C-54 Series II 9-39


HYDRAULIC COMPONENTS

Figure 9-18 Rear Axle Stabilizer Control Valve, (under cab)

2
1

5
6

2 7

4
14

5 8
13

6
12 9

10
11

PV0730

9-40 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-18 Rear Axle Stabilizer Control Valve, (under cab)


Item Part Number Qty. Description Rev.
1102050 1 REAR AXLE STABILIZER CONTROL VALVE, (includes all items) AA
1 10867163 1 CARTRIDGE VALVE, (PC3)
1100034 1 SEAL KIT
2 10867164 2 PILOTED CARTRIDGE VALVE, (3-way), (PD1 & PD4)
10837005 2 SEAL KIT
3 10837575 1 SEQUENCE VALVE, (PS1)
10837011 1 SEAL KIT
4 10867162 2 PILOTED CARTRIDGE VALVE, (2-way), (PD2 & PD3)
1100035 2 SEAL KIT
5 10740662 2 NUT
6 10138329 2 COIL
7 10837352 1 SOLENOID VALVE, (2 position 3-way), (SV2)
10837355 1 SEAL KIT
8 10837580 1 SHUTTLE CARTRIDGE VALVE, (S1)
10837014 1 SEAL KIT
9 2220885 1 HEX PLUG, #6
10 10727933 3 HEX PLUG, #4
11 80384373 34 HEX PLUG, #2
12 10867165 1 SOLENOID VALVE, (2 position 4-way), (SV1)
10868902 1 SEAL KIT
13 10837010 1 ORIFICE KIT, 0.040, (PD1)
14 1102051 1 SEQUENCE VALVE, (PS2)
8036572 1 SEAL KIT

31200069 1044C-54 Series II 9-41


HYDRAULIC COMPONENTS

Figure 9-19 Rear Axle Stabilizer Valve, (on rear axle)

1
2
4 5
3

6
7
4
9 19 17
7
16

20

18
15

14

8
11
12
13 11

9
10

PV0750

9-42 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-19 Rear Axle Stabilizer Valve, (on rear axle)


Item Part Number Qty. Description Rev.
10366194 1 REAR AXLE STABILIZER VALVE, (includes all items) D
1 7022390 1 NUT
2 10138329 1 COIL
3 10867167 1 SOLENOID VALVE, (SV3)
10868086 1 SEAL KIT
4 2220885 2 HOLLOW HEX O-RING PLUG, #6
5 10867168 1 COUNTER BALANCE VALVE CARTRIDGE, (CB)
2900770 1 SEAL KIT
6 10867169 2 PO CHECK VALVE, (PC1 & PC2)
2900770 2 SEAL KIT
7 10867170 3 ORIFICE PLUG, 0.040
8 10710547 2 O-RING
9 2220883 3 HOLLOW HEX O-RING PLUG, #4
10 2220887 1 HOLLOW HEX O-RING PLUG, #10
11 NSS 2 BACK-UP RING
12 NSS 1 O-RING
13 10837354 2 CHECK VALVE CARTRIDGE, (CV3 & CV4)
14 10837360 2 PISTON ASSY, (includes items 11 & 12), (CV3 & CV4)
7029791 1 SEAL KIT, (includes items 11 & 12)
15 10837353 1 PRESSURE REDUCING VALVE CARTRIDGE, (PR)
7021632 1 SEAL KIT
16 10867166 2 CHECK VALVE, (CV1 & CV2)
10868086 2 SEAL KIT
17 10837361 1 ORIFICE PLUG, 0.030
18 2220881 1 HOLLOW HEX O-RING PLUG, #2
19 10867171 1 ORIFICE PLUG, 0.080
20 1102025 1 ORIFICE DISC, 0.130

31200069 1044C-54 Series II 9-43


HYDRAULIC COMPONENTS

Figure 9-20 Fuel/Hydraulic Tank Assy

9
5 10

6
101
13
14

16
21 7

4
20
104
103
24
22
25

12
11
23

2
23 102
105
1

15

17

18 PV1632

9-44 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-20 Fuel/Hydraulic Tank Assy


Item Part Number Qty. Description Rev.
10439785 1 FUEL/HYDRAULIC TANK ASSY, (includes items 1 thru 25) K
1 10438944 1 FUEL/HYDRAULIC TANK, (includes items 101 thru 105) AB
2 10238912 1 HYDRAULIC OIL STRAINER, (includes o-ring) AB
1101888 1 O-RING
4 10139022 1 BREATHER FILTER
5 10700204 4 HEX HD CAPSCREW, 3/8-16X1, (torque to 7.2 lb-ft)
6 10701310 4 LOCKWASHER, 3/8
7 Ref HYDRAULIC RETURN LINE FILTER ASSY, (see Figure 9-14 for details)
9 2220518 1 HEX CAP
10 2220451 1 CONNECTOR, (includes o-ring)
11 2220385 1 SWIVEL TEE
12 10723848 1 CHECK VALVE
13 10728819 1 CONNECTOR, (includes o-ring)
14 Ref PRESSURE GAUGE, (see Figure 9-14 for details)
15 10267141 1 TANK SUPPORT BRACKET
16 10236181 2 TANK STRAP
17 10701312 4 LOCKWASHER, 1/2
18 10701510 4 HEX NUT, 1/2-13
20 10139619 1 HYDRAULIC BREATHER DECAL
21 10120988 1 HYDRAULIC OIL ONLY DECAL
22 10120989 1 DIESEL FUEL ONLY DECAL
23 10167139 2 FUEL/HYDRAULIC TANK BELTING
24 10716673 1 STRAIGHT FITTING, (Before S/N 0160040407 excluding 0160037824 &
0160038521)
2220767 1 STRAIGHT FITTING, (S/N 0160040413 & After including 0160037824 &
0160038521)
25 10728873 1 ADAPTER, 90 DEGREES
101 10727809 1 SIGHT GAUGE
102 10729317 1 FUEL SENDER
103 10712182 1 FUEL CAP
104 10730418 1 WITHDRAWAL TUBE
105 10715446 2 HEX PLUG, (includes o-ring)

31200069 1044C-54 Series II 9-45


HYDRAULIC COMPONENTS

Figure 9-21 Boom Extend Lockout Valve Assembly

3
2

3
4

PAP14780

9-46 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-21 Boom Extend Lockout Valve Assembly


Item Part Number Qty. Description Rev.
10139949 1 BOOM EXTEND LOCKOUT VALVE ASSY, (includes all items) AA
1 10727936 1 HOLLOW HEX O-RING PLUG
2 1 BODY
3 10719414 2 CHECK VALVE
4 10837684 1 O-RING
5 70002955 1 SOLENOID VALVE
6 10837246 1 SEAL KIT
7 10138329 1 COIL
8 10740662 1 NUT

31200069 1044C-54 Series II 9-47


HYDRAULIC COMPONENTS

Figure 9-22 Park Brake Valve Assembly

5
6
7

6
5

3
2

K1
PV0911

9-48 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-22 Park Brake Valve Assembly


Item Part Number Qty. Description Rev.
10740135 1 PARK BRAKE VALVE ASSY, (includes all items)
1 10791764 1 CONTROL KNOB
2 10701310 1 LOCKWASHER, 3/8
3 10727980 2 SNAP RING
4 NSS 1 VALVE SPOOL
5 10791765 2 BACK-UP RING, (teflon)
6 Use Kit K1 2 O-RING
7 1 VALVE HOUSING

K1 10740467 1 SEAL KIT, (includes items 3, 5 & 6)

31200069 1044C-54 Series II 9-49


HYDRAULIC COMPONENTS

Figure 9-23 Valve Plate Components Assembly

32

11

28
4 9
30
29
15
16
15
10
5 14
8 9 17
18
1 13
16
3
7 19

6
2 20

21
22 23

15
24
31
20
22
3 26
9
18 20
27 23
12 25

20 24

25
24

PAP14790

9-50 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-23 Valve Plate Components Assembly


Item Part Number Qty. Description Rev.
1 Ref 8 SECTION HYDRAULIC CONTROL VALVE ASSY, (Single Aux),
(see Figure 9-10 for details)
Ref 9 SECTION HYDRAULIC CONTROL VALVE ASSY, (Dual Aux),
(see Figure 9-10 for details)
2 10438545 1 VALVE PLATE
3 10700403 5 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5, (torque to 52-58 lb-ft)
4 10238557 1 FRONT HOSE TRAY SUPPORT BRACKET
5 Ref REAR AXLE STABILIZER CONTROL VALVE, (under cab),
(see Figure 9-18 for details)
6 10701279 1 FLAT WASHER, 1/2
7 10700411 1 HEX HD CAPSCREW, 1/2-13X3-1/4, GR5
8 10700001 4 HEX HD CAPSCREW, 1/4-20X1/2, GR5
9 10701308 9 LOCKWASHER, 1/4
10 10700006 1 HEX HD CAPSCREW, 1/4-20X1-1/4, GR5
11 Ref ACCUMULATOR, (see Figure 9-17 for details)
12 10701506 2 HEX NUT, 1/4-20
13 10720902 AR LOOM, 3/8x1
14 10139360 1 HOSE GUIDE, (includes 1 each items 15 & 16)
15 10701508 4 HEX NUT, 3/8-16
16 10701404 2 FLAT WASHER, 3/8
17 10238549 1 ACCUMULATOR & PRESSURE FILTER MOUNTING BRACKET
18 10700204 4 HEX HD CAPSCREW, 3/8-16X1, GR5
19 Ref PRESSURE FILTER, (see Figure 9-15 for details)
20 10701312 9 LOCKWASHER, 1/2
21 10700452 3 HEX HD CAPSCREW, 1/2-20X1, GR5
22 10701310 4 LOCKWASHER, 3/8
23 10700015 2 HEX HD CAPSCREW, 1/4-20X3-1/2, GR5, (Single Aux)
10700023 2 HEX HD CAPSCREW, 1/4-20X7, GR5, (Dual Aux)
24 Ref CIRCUIT SELECTOR VALVE, (see Figure 9-13 for details)
25 10701510 3 HEX NUT, 1/2-13
26 10701309 2 LOCKWASHER, 5/16
27 10700103 2 HEX HD CAPSCREW, 5/16-18X7/8, GR5
28 10700009 3 HEX HD CAPSCREW, 1/4-20X2, GR5
29 Ref BOOM EXTEND LOCKOUT VALVE, (see Figure 9-21 for details)
30 10705000 1 HEX LOCKNUT, 1/4-20
31 10701406 3 FLAT WASHER, 1/2
32 10717593 2 HOSE CLAMP

31200069 1044C-54 Series II 9-51


HYDRAULIC COMPONENTS

Figure 9-24 Side Tilt Carriage Cylinder

8 1 6
8

5 3 4 2

K1
PY1581

9-52 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-24 Side Tilt Carriage Cylinder


Item Part Number Qty. Description Rev.
1001090134 1 SIDE TILT CARRIAGE CYLINDER, (includes all items) B
1 70022038 1 BARREL ASSY
2 70022039 1 ROD ASSY
3 70022040 1 PISTON
70022042 1 SEAL KIT
4 70021908 1 ROD BEARING
70022043 1 SEAL KIT
5 90022230 1 HEX NUT
6 7029760 1 CAPSCREW
7 4640438 2 CHECK VALVE
2900770 1 SEAL KIT
8 91044080 2 GREASE FITTING

K1 70022041 1 SEAL KIT, (contains 70022042 & 70022043)

31200069 1044C-54 Series II 9-53


HYDRAULIC COMPONENTS

Figure 9-25 72” 90 Degree Swing Carriage Cylinder

5
22 6

18
1 14 2 11 19 12 15 16 13
20 17 3 21
4

K1
8 9 7

PAP11180

9-54 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-25 72” 90 Degree Swing Carriage Cylinder


Item Part Number Qty. Description Rev.
1001103182 1 SWING CARRIAGE CYLINDER, (includes items 1 thru 22) B
1 70022044 1 TUBE ASSY
2 8035863 1 PISTON
3 8035862 1 HEAD GLAND
4 70022045 1 ROD ASSY
5 70022046 1 BEARING
6 8035536 2 SET SCREW, 5/16-18X1/2
7 70020428 1 RELIEF VALVE, (preset to 2000 psi)
7024574 1 SEAL KIT
8 8033786 1 COUNTER BALANCE VALVE, (preset to 3000 psi)
8205655 1 SEAL KIT
9 70021812 1 TAMPERPROOF CAP
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 O-RING
13 Use Kit K1 1 O-RING
14 Use Kit K1 1 SQUARE RING
15 Use Kit K1 1 BACKUP RING
16 Use Kit K1 1 SEAL
17 Use Kit K1 1 PISTON SEAL
18 Use Kit K1 1 ROD WIPER
19 Use Kit K1 2 WEARBAND
20 Use Kit K1 1 WEARBAND
21 Use Kit K1 2 INSERT
22 Use Kit K1 2 INSERT

K1 2915023 1 SEAL KIT, (includes items 11 thru 22)

31200069 1044C-54 Series II 9-55


HYDRAULIC COMPONENTS

Figure 9-26 Grapple Bucket Cylinder

9-56 1044C-54 Series II 31200069


HYDRAULIC COMPONENTS

Figure 9-26 Grapple Bucket Cylinder


Item Part Number Qty. Description Rev.
70021393 1 GRAPPLE BUCKET CYLINDER, (includes all items)
1 70021465 1 CYLINDER TUBE
2 70021448 2 BUSHING
3 70021464 2 VALVE CARTRIDGE
4 90554045 2 GREASE FITTING
5 70021440 1 HEX NUT
6 Use Kit K1 1 PISTON RING
7 Use Kit K1 1 O-RING
8 70021451 1 PISTON
9 Use Kit K1 1 O-RING
10 70021444 1 WASHER
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 BACK-UP WASHER
13 Use Kit K1 1 O-RING
14 70021446 1 CYLINDER GLAND
15 Use Kit K1 1 POLY-PAK SEAL
16 Use Kit K1 1 ROD WIPER
17 70021466 1 PISTON ROD
18 70021447 1 BUSHING

K1 70021452 1 SEAL KIT, (includes items 6, 7, 9, 11 thru 13, 15 & 16)

31200069 1044C-54 Series II 9-57


S/N 0160037900 & After including 0160037855
HYDRAULIC COMPONENTS

Figure 9-27 50 in Side Shift Carriage Cylinder

4
3
2

2
3
4
5

K1 PV2080

9-58 1044C-54 Series II 31200069


S/N 0160037900 & After including 0160037855
HYDRAULIC COMPONENTS

Figure 9-27 50 in Side Shift Carriage Cylinder


Item Part Number Qty. Description Rev.
70024539 1 50 IN SIDE SHIFT CARRIAGE CYLINDER, (includes all items) B
2 Use Kit K1 2 ROD SEAL
3 70024547 2 O-RING
4 Use Kit K1 2 ROD WIPER SEAL
5 70024548 2 RETAINER SEAL
6 NSS 1 ROD
7 NSS 1 BARREL

K1 70024549 1 SEAL KIT, (includes items 2 & 4)

31200069 1044C-54 Series II 9-59


S/N 0160048698 & After
HYDRAULIC COMPONENTS

Figure 9-28 Shuttle Valve

K1
K2
PV2050

9-60 1044C-54 Series II 31200069


S/N 0160048698 & After
HYDRAULIC COMPONENTS

Figure 9-28 Shuttle Valve


Item Part Number Qty. Description Rev.
1001142244 1 SHUTTLE VALVE, (includes items 1) B
1 NSS 3 PLUG

K1 10837580 1 CARTRIDGE KIT


K2 10837580 1 SEAL KIT

31200069 1044C-54 Series II 9-61


HYDRAULIC COMPONENTS

This Page Intentionally Left Blank

9-62 1044C-54 Series II 31200069


SECTION 10
ELECTRICAL

31200069 1044C-54 Series II


S/N 0160009654 thru 0160017144
ELECTRICAL including 0160008714

Figure 10-1 Frame Harness Installation

15

13
11

1 12

14

A 8
2 7
11 10
14
A 9

3 4
5

7
2
8
6

K1
PV0963

10-2 1044C-54 Series II 31200069


S/N 0160009654 thru 0160017144
including 0160008714 ELECTRICAL

Figure 10-1 Frame Harness Installation


Item Part Number Qty. Description Rev.
1 Ref FUEL/HYDRAULIC TANK ASSY, (see Figure 9-20 for details)
2 10468666 1 INTERMEDIATE CIRCUIT BOARD WIRE HARNESS
3 10701507 1 HEX NUT, 5/16-18
4 10701309 1 LOCKWASHER, 5/16
5 10268663 1 HORN
6 10700102 1 HEX HD CAPSCREW, 5/16-18X3/4
7 10701506 4 HEX NUT, 1/4-20
8 10701308 4 LOCKWASHER, 1/4
9 10167789 1 STARTER RELAY
10 10701275 2 HARD WASHER
11 10700003 4 HEX HD CAPSCREW, 1/4-20X3/4
12 NSS Ref BACK-UP ALARM, (no longer available, use Kit K1 for replacement)
13 1101857 1 PROXIMITY SWITCH HARNESS
14 10165923 1 PROXIMITY SWITCH WIRE HARNESS
15 1101780 2 PROXIMITY SWITCH

K1 2915184 1 BACK-UP ALARM SERVICE KIT

31200069 1044C-54 Series II 10-3


S/N 0160017145 & After
ELECTRICAL

Figure 10-1 Frame Harness Installation

S/N 0160038521 & AFTER


INCLUDING 0160037824

142
15
2
13
11

1 12

11 14
10
A 8 16
2 18 7

14
A 9

3 4
5

7
2
8
FRAME REF.
6

K1

PAP14660

10-4 1044C-54 Series II 31200069


S/N 0160017145 & After
ELECTRICAL

Figure 10-1 Frame Harness Installation


Item Part Number Qty. Description Rev.
1 Ref FUEL/HYDRAULIC TANK ASSY, (see Figure 9-20 for details)
2 4923407 1 INTERMEDIATE CIRCUIT BOARD WIRE HARNESS, C
(Before S/N 0160040407 excluding 0160037824 & 0160038521)
1001114326 1 INTERMEDIATE CIRCUIT BOARD WIRE HARNESS, B
(S/N 0160040413 & After including 0160037824 & 0160038521)
3 10701507 1 HEX NUT, 5/16-18
4 10701309 1 LOCKWASHER, 5/16
5 10268663 1 HORN
6 10700102 1 HEX HD CAPSCREW, 5/16-18X3/4
7 8305624 4 HEX NUT, 1/4-20
8 4711400 4 WASHER, 1/4
9 10167789 1 STARTER RELAY
10 10701275 2 HARD WASHER
11 0641406 4 HEX HD CAPSCREW, 1/4-20X3/4, GR5
12 8270621 1 BACK-UP ALARM
13 1101857 1 PROXIMITY SWITCH HARNESS, (S/N 0160017145 thru 0160032364) B
1001091643 1 PROXIMITY SWITCH HARNESS, (S/N 0160032364 & After) A
14 10165923 1 PROXIMITY SWITCH WIRE HARNESS
15 1101780 2 PROXIMITY SWITCH, (S/N 0160017145 thru 0160032364)
16 3576433 1 MOUNTING BAR
18 4791400 2 STAR WASHER, 1/4
19 103382003 1 GROUND CABLE, (cab to frame ground), (not shown)
20 10701310 2 LOCKWASHER, 3/8, (not shown)
21 10701558 2 JAM NUT, 3/8-16, (not shown)
22 10701402 4 WASHER, 1/4, (not shown)
142 Ref HEX NUT, #10-24, GR5, (see Figure 10-3 for details)

K1 2902550 1 CONNECTOR REPLACEMENT KIT

31200069 1044C-54 Series II 10-5


ELECTRICAL

Figure 10-2 Outrigger/Boom Extend Lockout Harness Installation

3
5
4

S/N 0160009654 THRU 0160032405


INCLUDING 0160008714

7
6 3
1
6
2

PAP14890

10-6 1044C-54 Series II 31200069


ELECTRICAL

Figure 10-2 Outrigger/Boom Extend Lockout Harness Installation


Item Part Number Qty. Description Rev.
1 10168441 2 DIFFERENTIAL PRESSURE SWITCH
2 10366809 1 LOWER BOOM EXTEND WIRE HARNESS
3 10139351 1 PROXIMITY SWITCH BOOM EXTEND WIRE HARNESS
4 10138231 1 PROXIMITY SWITCH CONNECTION WIRE, (S/N 0160009654 thru
0160032405 including 0160008714)
5 1101780 1 PROXIMITY SWITCH, (S/N 0160009654 thru 0160032405 including
0160008714)
6 1001091371 1 PROXIMITY SWITCH HARNESS, (S/N 0160032406 & After)
7 Ref BOOM EXTEND LOCKOUT VALVE, (see Figure 9-21 for details)
8 Ref ELECTRICAL MOUNTING PANEL, (see Figure 10-6 for details)

31200069 1044C-54 Series II 10-7


Before S/N 0160040407 excluding 0160037824 &
ELECTRICAL 0160038521

Figure 10-3 Engine Electrical Group

14

19

14
15
12 16
13
17
18
1

10 11

9 10

3 8
20

5
5 4
6 4 6
23 6 7
2 24 12 7
25 22
21
17
18 PV0981

10-8 1044C-54 Series II 31200069


Before S/N 0160040407 excluding 0160037824 &
0160038521 ELECTRICAL

Figure 10-3 Engine Electrical Group


Item Part Number Qty. Description Rev.
1 Ref JOHN DEERE ENGINE, 115HP, (see Figure 4-2 for details)
2 4923232 1 ENGINE ECU HARNESS
3 4923247 1 DIODE HARNESS
4 10729694 2 CIRCUIT BREAKER
5 10702057 4 RD HD MACHINE SCREW, #10-24X3/4, GR5
6 4761000 5 WASHER, #10
7 10701504 4 HEX NUT, #10-24
8 103382004 1 BATTERY GROUND CABLE
9 10701508 3 HEX NUT, 3/8-16
10 10701310 3 LOCKWASHER, 3/8
11 10837368 2 BATTERY CABLE CLAMP
12 10700003 8 HEX HD CAPSCREW, 1/4-20X3/4
13 10701402 6 FLAT WASHER, 1/4
14 10266935 1 BATTERY BOX, (includes cover & strap)
15 10135646 1 POSITIVE BATTERY CABLE
16 10165724 1 NEGATIVE BATTERY CABLE
17 10701308 8 LOCKWASHER, 1/4
18 10701506 8 HEX NUT, 1/4-20
19 10740075 1 BATTERY, 12 VOLT, BCI GROUP 31, 925 CCA
20 10867571 2 CIRCUIT BREAKER COVER
21 10167789 1 STARTER RELAY
22 10701275 2 HARD WASHER
23 10701528 1 HEX NUT, #10-32
24 10701309 2 LOCKWASHER, 5/16
25 10701507 2 HEX NUT, 5/16-18

31200069 1044C-54 Series II 10-9


S/N 0160040413 & After including 0160037824 &
ELECTRICAL 0160038521

Figure 10-3 Engine Electrical Group

203 82
301 85
77 ST PWR

BATT +
201
5
6 BATT - STRT - 201
78 83
201 84
22 5 79 202

6
64 71
83 81
70
6
82 71
12 99
70
66 3
98 98
89 67
85 1 6 11 6

76 84
75
5
78

99
25 74 81
46 93
100 79
91 78 12
91 97 85
86 93
92 94
96
140
72 87
168 84
73

149 4
58
149 54 69 95

86 40 63
41
149 93 82
94 33
38 96 89
90 36
45
54
88
88 31
55
26

36
33 30

61 PAP14820
89

10-10 1044C-54 Series II 31200069


S/N 0160040413 & After including 0160037824 &
0160038521 ELECTRICAL

Figure 10-3 Engine Electrical Group


Item Part Number Qty. Description Rev.
1 0641410 2 HEX HD CAPSCREW, 1/4-20X1-1/4, GR5
3 3271405 2 HEX LOCKNUT, 1/4-20, GR8
4 3271601 1 HEX NUT, 3/8-16
5 3311508 4 HEX NUT, 5/16-18
6 4711400 12 FLAT WASHER, 1/4
11 1001096404 2 ANGLE INDICATOR SPACER
12 1001101043 2 BATTERY, 12 VOLT, BCI GROUP 31, 700 CCA
25 0761215 1 HEX HD CAPSCREW, 12X35mm, GR8.8, (fully threaded)
26 3271501 2 HEX NUT, 5/16-18, GR8
30 8225122 1 RELAY
31 8229260 1 FUSE HOLDER
33 8303545 4 HEX HD CAPSCREW, 6X1X14mm
36 8307219 4 WASHER, 6mm
38 10167789 1 STARTER RELAY
40 10700003 2 HEX HD CAPSCREW, 1/4-20X3/4, GR5
41 10701275 2 WASHER, 5/16X47/64X1/16
42 10701504 1 HEX NUT, #10-24, GR5
45 10729694 2 CIRCUIT BREAKER, (Before S/N 0160044252)
46 83191010 1 LOCKWASHER, 12mm
54 3911010 5 ROUND HD CAPSCREW, 10-24X5/8, (Before S/N 0160044252)
3911010 1 ROUND HD CAPSCREW, 10-24X5/8, (S/N 0160044252 & After)
55 1001095536 1 FUSE
58 4761600 1 LOCKWASHER, 3/8
61 Ref INTERMEDIATE CIRCUIT BOARD HARNESS, (see Figure 10-1 for details)
63 1001115107 1 ELECTRIC PANEL PLATE
64 1001119682 1 BATTERY COVER WELD
66 8305047 1 HEX NUT, 6X1.0mm
67 8310687 1 TOOTHED LOCKWASHER, 6mm
68 0791504 2 SCREW, 5/16-18X1/2
69 4711000 1 WASHER, 10mm
70 2540020 5 INSULATION GROMMET
71 2560141 2 THUMB SCREW
72 0761012 1 HEX HD CAPSCREW, M10X25, GR 8.8
73 83191013 1 WASHER,10mm
74 8769122 1 TWIN CLAMP SET
75 8769123 1 TWIN COVER PLATE
76 0641511 1 HEX HD CAPSCREW, 5/16-18X1-3/8, GR 5
77 1001119681 1 BATTERY COVER
78 1001118480 4 BATTERY HOLD DOWN STUD
79 91401281 2 BATTERY HOLD DOWN BRACKET
81 0791404 2 SCREW, 1/4-20X1/2
82 1001127038 1 POSITIVE BATTERY CABLE, (includes items 201 & 203) C
83 1001127039 1 NEGATIVE JUMPER BATTERY CABLE, (includes items 201 & 202) C
84 1001127040 1 NEGATIVE BATTERY CABLE, (includes items 201 & 202) C
85 1001127041 1 POSITIVE BATTERY CABLE, (includes items 201 & 203) B
86 1001128164 1 STARTER RELAY CABLE
8220114 2 TERMINAL RING, 5/16, 6 AWG
87 1001128165 1 FUSE POWER CABLE
8220114 2 TERMINAL RING, 5/16, 6 AWG

31200069 1044C-54 Series II 10-11


S/N 0160040413 & After including 0160037824 &
ELECTRICAL 0160038521

Figure 10-3 Engine Electrical Group (Continued)


Item Part Number Qty. Description Rev.
88 1001128166 1 FUSE SOLENOID POWER CABLE
8220114 2 TERMINAL RING, 5/16, 6 AWG
89 1001128167 1 SOLENOID POWER CABLE
90 1001128200 1 FRAME GROUND CABLE
1001117116 2 TERMINAL RING, 3/8, 2 AWG
91 1001128201 1 ENGINE GROUND CABLE
1001117116 2 TERMINAL RING, 3/8, 2 AWG
92 1001128241 1 BRACKET
93 0641610 4 HEX HD CAPSCREW, 3/8-16X1-1/4, GR 5
94 4711600 3 WASHER, 3/8
95 6621412 1 BRACKET
96 88521206 3 LOCKNUT, 3/8-16
97 7310012 1 FUSEABLE LINK, 150 AMP
98 Ref ECM POWER HARNESS, (see Figure 10-8 for details)
99 8406112 4 CLIP
100 10837368 1 DOUBLE TUBE CLAMP
140 Ref ENGINE ASSY, (see Figure 4-1 for details)
149 Ref ECU ENGINE HARNESS, (see Figure 10-7 for details)
168 1001114191 1 STARTER EXTENSION HARNESS
201 4461270 6 TERMINAL RING, 3/8, 2 AWG
202 8270147 2 NEGATIVE BATTERY CLAMP ASSY, (includes hardware & cover)
203 4461265 2 POSITIVE BATTERY TERMINAL ASSY, (includes item 301 & hardware)
301 4461233 2 POSITIVE BATTERY COVER

10-12 1044C-54 Series II 31200069


S/N 0160040413 & After including 0160037824 &
0160038521 ELECTRICAL

Figure 10-3 Engine Electrical Group (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 10-13


ELECTRICAL

Figure 10-4 Transmission Harness Installation

1
9
11 12
8
10 4
6

7
8 3
10
9
5
2

10

PV0950

10-14 1044C-54 Series II 31200069


ELECTRICAL

Figure 10-4 Transmission Harness Installation


Item Part Number Qty. Description Rev.
1 0641406 4 HEX HD CAPSCREW, 1/4-20X3/4
2 2540048 1 RUBBER GROMMET
3 2540049 1 RUBBER GROMMET
4 3311001 4 HEX NUT, #10-24
5 3311401 4 HEX NUT, 1/4-20
6 3380583 1 MODULE COVER
7 3931012 4 SOCKET HD CAPSCREW, #10-24X3/4
8 4711000 8 PLAIN WASHER, #10
9 4751400 8 PLAIN WASHER, 1/4
10 4923246 1 TRANSMISSION RELAY HARNESS
11 4923243 1 TRANSMISSION SOLENOID HARNESS
12 Ref ZF TRANSMISSION, (see Figure 5-18 for details)

31200069 1044C-54 Series II 10-15


ELECTRICAL

Figure 10-5 Operator’s Compartment Electrical Group Installation

7
8
9
10 11 12
7
21
22

20 16 GROUND
WIRES
FROM
6 DASH
HARNESS

17

4
5

19

1
3
2

7
7
23
18
9 14 15 12
14 11
13

10
8

PV0933

10-16 1044C-54 Series II 31200069


ELECTRICAL

Figure 10-5 Operator’s Compartment Electrical Group Installation


Item Part Number Qty. Description Rev.
1 10166906 1 FOOT SWITCH HARNESS, DLO
2 10727600 3 TIE WRAP MOUNT
3 10727600 3 TIE WRAP
4 10166941 1 PRESSURE SWITCH - D.P.S.T NORMALLY CLOSED, PARK BRAKE
5 10138471 1 JOYSTICK POWER WIRE HARNESS
6 10239510 1 JOYSTICK SOLENOID WIRE HARNESS
7 4923233 1 DASH HARNESS, (S/N 0160009654 thru 0160040407 excluding 0160037824
& 0160038521)
1001114170 1 DASH HARNESS, (S/N 0160040413 & After including 0160037824 &
0160038521)
8 Ref TEST PORT HYDRAULIC CIRCUIT, (see Figure 8-12 for details)
9 10866830 2 HEX NUT, 1/4-20
10 10700010 2 HEX HD CAPSCREW, 1/4-20X2-1/4
11 10700003 2 HEX HD CAPSCREW, 1/4-20X3/4
12 10266453 1 FOOT SWITCH WELDMENT
13 10866446 1 FOOT SWITCH, DLO
14 10701308 4 LOCKWASHER, 1/4
15 10701506 2 HEX NUT, 1/4-20
16 Ref INSTRUMENT PANEL ASSY, (see Figure 6-8 for details)
17 Ref JOYSTICK CONTROL HYDRAULIC CIRCUIT, (see Figure 8-9 for details)
18 4923253 1 JUMPER WIRE
19 3740149 1 PARK BRAKE RELAY
20 10367788 1 FRONT WIPER & HEATER HARNESS C
21 3911008 1 ROUND HD MACHINE SCREW, #10-24X1/2
22 10705104 1 NUT, #10-24
23 10720496 5 TIE WRAP

31200069 1044C-54 Series II 10-17


ELECTRICAL

Figure 10-6 Fuses, Relays & Buzzer Mounting Panel

BOOM 40 BOOM 20 4TH SPEED LOCKOUT

3 SPEED
JUMPER

2
The 3 Speed Jumper must be cut and removed
for use with 4 Speed Transmission.
A
3

5
3
4 2

13
A
11
6 12
7
8

10

PV0940

10-18 1044C-54 Series II 31200069


ELECTRICAL

Figure 10-6 Fuses, Relays & Buzzer Mounting Panel


Item Part Number Qty. Description Rev.
10367205 1 CIRCUIT BOARD ASSY, (includes items 1 thru 9) AB
1 10266950 1 CIRCUIT BOARD MOUNTING PANEL
2 10867173 18 ROUND HD SLOTTED SCREW, #8-32X1/4
3 10701305 18 LOCKWASHER, #8
4 10867159 9 STAND-OFF, FEMALE RD., #8-32X1/2
5 10366891 1 CIRCUIT BOARD
6 10866827 1 FUSE, BLADE TYPE - 7.5 AMP, (Brown)
7 10866828 3 FUSE, BLADE TYPE - 10 AMP, (Red)
8 10866829 2 FUSE, BLADE TYPE - 15 AMP, (Blue)
9 10866820 10 RELAY
10 10138251 3 THUMB SCREW, 1/4-20
11 10701402 4 FLAT WASHER, 1/4
12 10138327 4 STAND-OFF, 3 1/4 LONG HEX
13 10238319 1 ELECTRICAL PANEL COVER, PLASTIC

31200069 1044C-54 Series II 10-19


S/N 0160040413 & After including 0160037824 &
ELECTRICAL 0160038521

Figure 10-7 Engine ECU Harness

S
1
2
3 7
4 13
Q 14
J2 15
5 8 D
6 9
10
K

10
11
12

S_0

23
24

14
15
16
EBG
17
18
22
A

7
V

EC A EC B
CP
19 19
20 28
20
29

26

G_1
S_1
27
CB
W
CB
W 25

PAP14690

10-20 1044C-54 Series II 31200069


S/N 0160040413 & After including 0160037824 &
0160038521 ELECTRICAL

Figure 10-7 Engine ECU Harness


Item Part Number Qty. Description Rev.
1001127037 1 ENGINE ECU HARNESS, (includes all items) D
1 4460590 1 CONNECTOR
2 8220124 1 TERMINAL
3 4460608 1 TERMINAL SEAL
4 1001116727 1 PLUG
5 1001117021 1 CONNECTOR
6 4460746 1 TERMINAL
4460458 1 TERMINAL SEAL
7 4460042 3 TERMINAL RING
8 4460539 1 CONNECTOR
77363244 1 WEDGE LOCK
9 4460944 1 CONTACT
10 4460466 2 PLUG
11 1001116975 1 HOUSING
12 4460943 1 CONTACT
13 1001116821 1 CONNECTOR
14 1001116694 3 TERMINAL
15 4460518 3 PLUG
16 1001116962 2 CONNECTOR
17 4460465 2 TERMINAL
18 4460509 2 CONTACT
19 1001117018 2 CONNECTOR, (includes 25 amp fuse)
20 1001116735 2 FEMALE TERMINAL
22 4460256 1 TERMINAL RING
23 1001116966 1 CONNECTOR
24 91143340 1 TERMINAL
25 8220045 3 TERMINAL RING
26 4460043 1 TERMINAL RING
27 4460247 1 TERMINAL RING
28 1001117060 1 CONNECTOR
29 1001116738 1 TERMINAL

31200069 1044C-54 Series II 10-21


S/N 0160040413 & After including 0160037824 &
ELECTRICAL 0160038521

Figure 10-8 ECM Power Harness

1 3
2 3

4
5

PV1980

10-22 1044C-54 Series II 31200069


S/N 0160040413 & After including 0160037824 &
0160038521 ELECTRICAL

Figure 10-8 ECM Power Harness


Item Part Number Qty. Description Rev.
1001127042 1 ECM POWER HARNESS, (includes all items) C
1 1001116810 1 PLUG
2 4460509 1 CONTACT
3 4460142 2 TERMINAL RING, 3/8
4 1001117070 1 SEALED CONNECTOR, (includes fuse cap & 30 amp fuse)
5 1001116735 1 CONNECTOR

31200069 1044C-54 Series II 10-23


S/N 0160032761 & After
ELECTRICAL

Figure 10-9 Electrical Options Harness

B E

CONN WIRE GA
DESIGNATION COLOR TO
POS & TYPE
1 STARTER RELAY GND GRN CONN WIRE GA
12 GA M (1) DESIGNATION COLOR TO
POS & TYPE
1 ROAD LIGHT BRN 12 GA SPLICE A (2)
A

CONN WIRE GA G
DESIGNATION COLOR TO
POS & TYPE
1 J7 PWR RED 12 GA N (1)

CONN WIRE GA
C POS
DESIGNATION COLOR
& TYPE
TO

1 HEAT AIR BLK 12 GA SPLICE A (2)

CONN WIRE GA N
DESIGNATION COLOR TO
POS & TYPE
1 WIPER/WASHER WHT 12 GA SPLICE A (2)
CONN WIRE GA
DESIGNATION COLOR TO
POS & TYPE
F 1 J7 PWR RED 12 GA A (1)

D
CONN WIRE GA
DESIGNATION COLOR TO
POS & TYPE
1 BEACON ORG 12 GA SPLICE A (2)
CONN WIRE GA
DESIGNATION COLOR TO
POS & TYPE
M 1 WORK LIGHT BLUE 12 GA SPLICE A (2)

CONN WIRE GA
DESIGNATION COLOR TO
POS & TYPE
P
1 STARTER RELAY GND GRN 12 GA B (1)

CONN WIRE GA
DESIGNATION COLOR TO
POS & TYPE
1 OPTIONAL PWR RED 4 GA SPLICE A (2)

G 2
1
F
1
E
1
D 4
1
M
N
1
C
3 3
B 5 A PV2010

10-24 1044C-54 Series II 31200069


S/N 0160032761 & After
ELECTRICAL

Figure 10-9 Electrical Options Harness


Item Part Number Qty. Description Rev.
1001097109 1 ELECTRICAL OPTIONS HARNESS, (includes all items) E
1 80963056 5 CONNECTOR
80963069 1 TERMINAL
80963067 1 SEAL
2 4460443 1 TERMINAL RING
3 4460312 2 TERMINAL RING
4 4460142 1 TERMINAL RING
5 4460315 1 TERMINAL RING

31200069 1044C-54 Series II 10-25


ELECTRICAL

This Page Intentionally Left Blank

10-26 1044C-54 Series II 31200069


SECTION 11
DECALS

31200069 1044C-54 Series II


DECALS

Figure 11-1 Decal Group

2 3 4
1
A
A B C D

80

80
60

60
40
20
0 20

40
20
20
0

54

53

VIEW A-A

6
WARNING
Do not disconnect or byp
ass
proximity switches.

Bypassing proximity switches


may result in serious personal
injury or death.

See operator's manual for


instructions.

CAUTION
DISCONNECT BATTERY
BEFORE SERVICING
P30846

7 55
VIEW OF
BATTERY BOX

10 11 18 19

8
FT FT

200 cm 190 cm 6 180 cm 170 cm 160 cm 5 150 cm

TIRE BALLAST
REQUIRED
REFER TO LUBRICATION SCHEDULE

DON'T BE
! CARELESS

SHUT DOWN ENGINE


BEFORE ANY SERVICE

TIRE BALLAST
REQUIRED
REFER TO LUBRICATION SCHEDULE

9 9

20

9 40 41

42
TIRE BALLAST
REQUIRED
REFER TO LUBRICATION SCHEDULE

24
43

VIEW OF FRAME BEHIND


VIEW RADIATOR
FRONT, RIGHT TIRE
SURGE TANK VIEW OF AIR CLEANER
PAP14630

11-2 1044C-54 Series II 31200069


DECALS

Figure 11-1 Decal Group (Continued)

23
FRONT WHEEL S TEE R
OBLIQUE S TEE R ROUND STEER

51 21 22

44 35
50 B
49
VIEW B-B

27 28
47 29
46

48 45

52

PRESSURE TEST PORTS

34
REAR OSC. REAR OSC.
PUMP 1 PUMP 2 BRAKES STEERING PILOT ACCUM.
LOCK (G1) LOCK (G2)

VIEW OF
INSTRUMENT 32 31 30 33 14
RIGHT
FRAME

TILT

PANEL
FRAME

LEFT
TILT

36 37

! CAUTION
DO NOT OPERATE MACHINE WHEN FOR
K TILT
DOW
N
TRA
NSF
OUT
ER

ILIA
RY
P3166
8

15
LOW BRAKE PRESSURE LIGHT IS ON. NSF
TRA IN
ER
AUX

16
Y
ILIA R UP ION
AUX
K TILT Y FUNCT
7
P3166
FOR N FORAUXILIAR
BUTTO
AND
HOLD N
PRESS
M DOW
BOO M OUT
BOO RY
ILIA
Carry load in low position. M IN
AUX

BOO RY
ILIA M UP ION
AUX
BOO XILIARY FUNCT

17
N FORAU

M OUT
BUTTO
HOLD
AND
PRESS BOO RY
ILIA
AUX

WARNING! Consult operator's manual before


using drive lockout override switch. BOO
M IN
AUX
ILIA
RY
RIGH
T
LOW
ER

ER
E LOW
RAIS 101389
29

38
LEFT
E
RAIS

STABILIZER SYSTEM OPERA


TION

AXLE OSCILLATES FREELY.

Transmission is limited to first or second gear


.
Rear axle is in restricted oscillation mode.
Frame tilt function operates at reduced speed at any boom

Transmission is locked out and rear axle oscillation is locked


frame.
to
Frame tilt function still operates at reduced speed.

Transmission is limited to first gear


.
Rear axle is in very restricted oscillation mode.
*Fully depressing brake pedal locks rear axle in any boom
TRANSMISSION VIEW OF
39 DECLUTCH
JOYSTICK CONTROL
PANEL
PULL TO APPLY
PARKING BRAKE
PUSH TO RELEASE

117 OPTIONAL
13 SWITCH
DECALS
12
K1
K2
K3

PAP14681

31200069 1044C-54 Series II 11-3


DECALS

Figure 11-1 Decal Group


Item Part Number Qty. Description Rev.
1 1706100 2 10 DECAL
2 10239784 1 BOOM EXTENSION DECAL
3 1706103 2 LULL BOOM DECAL
4 1706101 2 JLG DECAL
5 10116346 2 SMALL ARROW DECAL
6 10267807 1 PROXIMITY SWITCHES WARNING DECAL
7 10135092 2 DISCONNECT BATTERY DECAL
8 10438305 1 FRAME TRANSFER SCALE DECAL
9 10124751 4 TIRE BALLAST REQUIRED DECAL
10 10121319 2 DON’T BE CARELESS DECAL
11 1706400 2 1044C-54 SERIES II DECAL
12 10135193 1 PARKING BRAKE DECAL
13 10135082 1 TRANSMISSION DECLUTCH DECAL
14 10130487 1 FRAME TILT DECAL
15 10135091 1 FORK TILT, TRANSFER & AUX DECAL
16 10135090 1 BOOM HOIST/EXTEND & AUX DECAL
17 10138929 1 OUTRIGGER CONTROL DECAL
18 10718992 2 YELLOW REFLECTOR, (S/N 0160009654 thru 0160028941 including
0160008714)
7301380 2 ORANGE REFLECTOR, (S/N 0160028942 & After)
19 10718991 2 RED REFLECTOR, (S/N 0160009654 thru 0160028941 including
0160008714)
7301379 2 RED REFLECTOR, (S/N 0160028942 & After)
20 1706511 1 LULL LOGO DECAL
21 1012350 1 NON-SKID SURFACE STRIP
22 10139087 1 SAFETY TREAD
23 10112750 1 STEER SELECT PLATE
24 NSS Ref S/N PLATE
27 10438304 1 CAB TRANSFER SCALE DECAL
28 1706502 1 SERVICE/LUBRICATION FLIP CARD, (Before S/N 0160037787)
1001103932 1 SERVICE/LUBRICATION FLIP CARD, (S/N 0160037787 & After)
29 1001105327 1 CAPACITY CHART, (Before S/N 0160037900) 2
10239982 1 SWING CARRIAGE CAPACITY CHART, (Before S/N 0160037900)
1001106009 1 CAPACITY CHART, (S/N 0160037900 & After) 2
1001110409 1 SUPPLEMENTAL CAPACITY CHART BOOKLET, (S/N 0160037900 & After) B
30 10139033 1 OUTRIGGER CAUTION DECAL
31 10339962 1 DIAGNOSTIC PORTS DECAL
32 1702962 1 CALIFORNIA PROPOSITION 65 WARNING DECAL
33 10220964 1 CAUTION DECAL
34 3251813 1 USA DECAL
35 1705687 1 JLG WEBSITE DECAL
36 10167809 1 LOW LOAD DECAL
37 10124906 1 LOW BRAKE PRESSURE WARNING DECAL
38 10167810 1 WARNING CONSULT MANUAL DECAL
39 10167808 1 STABILIZER SYSTEM OPERATION DECAL
40 1001109053 1 SLOW FILL DECAL, (S/N 0160040413 & After including 0160037824 &
0160038521)
41 1706300 1 NO ETHER DECAL, (S/N 0160040413 & After including 0160037824 &
0160038521)

11-4 1044C-54 Series II 31200069


DECALS

Figure 11-1 Decal Group (Continued)


Item Part Number Qty. Description Rev.
42 1001131271 1 PATENT TELEHANDLERS DECAL
43 1706301 1 MOVING PARTS DECAL
44 1701640 1 MANUAL DECAL
45 1706851 1 WARNING DO NOT JUMP DECAL, (ANSI)
46 1706304 1 RUN OVER DECAL, (ANSI)
47 1706303 1 READ MANUAL DECAL, (ANSI)
48 1706767 1 MACHINE ROLL DECAL, (ANSI)
49 1706306 1 TIP OVER DECAL
50 1706299 1 ELECTROCUTION HAZARD DECAL
51 1706850 1 CRUSH HAZARD WARNING DECAL
52 1706768 1 NO RIDERS DECAL
53 1706298 1 CARRY PERSONNEL DECAL
54 1706302 2 PINCH POINT DECAL
55 1706296 2 BATTERY WARNING DECAL
117 10138410 1 WINDSHIELD WASHER DECAL, (enclosed cab)

K1 2915193 1 DECAL KIT, (includes items 1 thru 17, 20 thru 23, 27, 30 thru 55 & items 51 & 55
thru 58 on Figure 2-1)
K2 1001115205 1 RIGHT SIDE DASH DECAL KIT, (includes items 45 thru 48)
K3 1001115208 1 DECALS CAB KIT, (ANSI), (includes items 34 & 49 thru 52)

31200069 1044C-54 Series II 11-5


DECALS

This Page Intentionally Left Blank

11-6 1044C-54 Series II 31200069


SECTION 12
OPTIONS

31200069 1044C-54 Series II


S/N 0160009654 thru 0160019929
OPTIONS including 0160008714

Figure 12-1 Worklight Option Installation

5
18 2
17 14
16 1 15 22
14 21 21 3
15 4 29
16 10
17 21 28
17 18 7 18 16
A 30
14 16 A
5 17
7
15 21 24 18
5 14
15
21
22 2

29
17 10
16
18 28
4 3 30
13
12
8
31
26 24 1
25
27
26
23 25 27 6

PV1130

12-2 1044C-54 Series II 31200069


S/N 0160009654 thru 0160019929
including 0160008714 OPTIONS

Figure 12-1 Worklight Option Installation


Item Part Number Qty. Description Rev.
10567238 Ref WORKLIGHT OPTION INSTALLATION, (not available to order, see items 1 thru AC
31 for service)
1 10265501 1 REAR WIRE HARNESS
2 10165536 4 FLOOD LIGHT
3 10236518 4 LIGHT MOUNT
4 10837318 4 CLAMP, 3/8
5 10265500 1 BOOM WIRE HARNESS
6 10367239 1 UNDER DASH WIRE HARNESS
7 10138431 1 ELECTRIC WIRING TUBE
8 10138409 1 WORK LIGHTS DECAL
10 10701312 4 FLAT WASHER, 1/2
12 10837308 1 OFF-ON-ON SWITCH, (work lights)
13 10837309 1 ACTUATOR SWITCH
14 10837141 15 STUD, 3/8-16X1
15 10837142 15 FERRULE, 3/8-16
16 10701404 15 FLAT WASHER, 3/8
17 10701310 15 LOCKWASHER, 3/8
18 10701508 15 HEX NUT, 3/8-16
21 10717554 15 CLAMP, 3/8
22 10701403 4 FLAT WASHER, 5/16
23 10167013 1 AUX WIRE HARNESS
24 10165550 1 TRANSFER CARRIAGE WIRE HARNESS
25 10701306 6 LOCKWASHER, #10
26 10701400 6 FLAT WASHER, #10
27 10702054 6 MS SCREW, #10
28 8310474 4 WELD STUD, 1/2-13X1-1/2
29 8307007 4 LOCKWASHER, 1/2
30 8305012 4 HEX NUT, 1/2-13
31 10167871 4 FUSE HOLDER ASSY

31200069 1044C-54 Series II 12-3


S/N 0160019929 thru 0160030844
OPTIONS

Figure 12-1 Worklight Option Installation

14
1 15 3
16 21 16
21 17
16 28
17 18
18 21
14
5 5 15
19 24
16
21 18 2 17 18

16 4 29
10
3 16 7
20 17
28
13
12
8
31
26 24 1
25
27
26
23 25 27 6

PV1131

12-4 1044C-54 Series II 31200069


S/N 0160019929 thru 0160030844
OPTIONS

Figure 12-1 Worklight Option Installation


Item Part Number Qty. Description Rev.
10567238 Ref WORKLIGHT OPTION INSTALLATION, (not available to order, see items 1 thru D
31 for service)
1 10265501 1 REAR WIRE HARNESS
2 10165536 4 FLOOD LIGHT
3 10236518 4 LIGHT MOUNT
4 10837318 4 CLAMP, 3/8
5 10265500 1 BOOM WIRE HARNESS
6 10367239 1 UNDER DASH WIRE HARNESS
7 0641806 2 HEX HD CAPSCREW, 1/2-13X3/4
8 10138409 1 WORK LIGHTS DECAL
10 10701312 2 FLAT WASHER, 1/2
12 10837308 1 OFF-ON-ON SWITCH, (work lights)
13 10837309 1 ACTUATOR SWITCH
14 10837141 6 STUD, 3/8-16X1
15 10837142 6 FERRULE, 3/8-16
16 10701404 9 FLAT WASHER, 3/8
17 10701310 5 LOCKWASHER, 3/8
18 10701508 5 HEX NUT, 3/8-16
19 10720496 10 TIE WRAP
20 0641608 3 HEX HD CAPSCREW, 3/8-16X1
21 10717554 9 CLAMP, 3/8
23 10167013 1 AUX WIRE HARNESS
24 10165550 1 TRANSFER CARRIAGE WIRE HARNESS
25 10701306 6 LOCKWASHER, #10
26 10701400 6 FLAT WASHER, #10
27 10702054 6 MS SCREW, #10
28 8305630 4 HEX LOCK NUT, M10X1.5
29 8307007 2 LOCKWASHER, 1/2
31 10167871 1 FUSE HOLDER ASSY

31200069 1044C-54 Series II 12-5


S/N 0160030845 & After
OPTIONS

Figure 12-1 Worklight Option Installation

1
3
2
16
17
18 16 3

5 5
24 33
19 28
16
18 2 17
18

16 4 29
10
3 16 7
20 17
28

13
12 4
10 24 1
8 31
34
26
25 13
27 12
26 8
6 202 31
25 27 205 26
201 25
27
102 107 26
23 25 27 6
103 104 105
101
PAP14731

S/N 0160032761 & AFTER S/N 0160030845 THRU 0160032760

12-6 1044C-54 Series II 31200069


S/N 0160030845 & After
OPTIONS

Figure 12-1 Worklight Option Installation


Item Part Number Qty. Description Rev.
10567238 Ref WORKLIGHT OPTION INSTALLATION, (not available to order, see items 1 thru I
34 for service)
1 10265501 1 REAR WIRE HARNESS
2 10165536 4 FLOOD LIGHT
3 10236518 4 LIGHT MOUNT
4 10837318 4 CLAMP, 3/8
5 10265500 1 BOOM WIRE HARNESS
6 10367239 1 UNDER DASH WIRE HARNESS
7 0641806 2 HEX HD CAPSCREW, 1/2-13X3/4
8 10138409 1 WORK LIGHTS DECAL
10 10701312 2 FLAT WASHER, 1/2
12 10837308 1 ON-OFF SWITCH, (work lights)
13 10837309 1 ACTUATOR SWITCH
16 10701404 13 FLAT WASHER, 3/8
17 10701310 5 LOCKWASHER, 3/8
18 10701508 5 HEX NUT, 3/8-16
19 10720496 18 TIE WRAP
20 0641608 3 HEX HD CAPSCREW, 3/8-16X1
23 10167013 1 AUX WIRE HARNESS, (S/N 0160030845 thru 0160032760)
24 10165550 1 TRANSFER CARRIAGE WIRE HARNESS
25 10701306 2 LOCKWASHER, #10
26 10701400 2 FLAT WASHER, #10
27 10702054 2 MS SCREW, #10
28 8305630 4 HEX LOCK NUT, M10X1.5
29 8307007 2 LOCKWASHER, 1/2
31 10167871 1 FUSE HOLDER ASSY
33 0641616 4 HEX HD CAPSCREW, 3/8-16X2
34 8229235 1 FUSE, 20 AMP, (S/N 0160032761 & After), (yellow)

1001097106 Ref ELECTRICAL HARNESS ASSY, (S/N 0160032761 & After), (not available to A
order, see items 101 thru 107 for service)
101 0641406 2 HEX HD CAPSCREW, 1/4-20X3/4
102 3271405 2 HEX LOCKNUT, 1/4-20, GR8
103 3740067 1 RELAY, SOLENOID
104 4711400 2 WASHER, 1/4
105 4791400 2 STAR WASHER, 1/4
106 Ref ELECTRICAL OPTIONS HARNESS, (see Figure 10-9 for details)
107 1001097134 1 FUSED HARNESS, (includes items 201 thru 205) B
201 4461034 1 TERMINAL, 2 POSITION, CONNECTOR
202 4461035 1 TERMINAL, 2 POSITION, HOUSING
203 4461037 2 WIRE SEAL, (not shown)
204 4461038 2 SPADE, (not shown)
205 1001097129 1 60 AMP FUSE

31200069 1044C-54 Series II 12-7


S/N 0160009654 thru 0160032760 including
OPTIONS 0160008714

Figure 12-2 Roadway Light Option Installation

7 32

18
43
11
16
33 17
34

4
16
17 16
2 18
19
18
32
8

16 20 44
4
17 17
14 18
15 19
34 33
9 3 10
23 45
24 6

24
23 1

PV1141

12-8 1044C-54 Series II 31200069


S/N 0160009654 thru 0160032760 including
0160008714 OPTIONS

Figure 12-2 Roadway Light Option Installation (Continued)

30
36 40
37
39
13 42
41
22
12 40

26
28
21

29

40 27

36
38 36
25
38
39
40 39 42 41

39
42
41
5
5

PV1150

31200069 1044C-54 Series II 12-9


S/N 0160009654 thru 0160032760 including
OPTIONS 0160008714

Figure 12-2 Roadway Light Option Installation


Item Part Number Qty. Description Rev.
1101844 Ref ROADWAY LIGHT OPTION INSTALLATION, (not available to order, see items 1 AC
thru 43 for service)
1 1001141639 1 LH HEAD LIGHT/TURN SIGNAL
2 1001141640 1 RH HEAD LIGHT/TURN SIGNAL
3 10236518 2 LIGHT MOUNT
4 10717554 7 CLAMP, 3/8, (S/N 0160009654 thru 0160030559 including 0160008714)
10837465 4 CLAMP, 5/8, (S/N 0160030560 & After)
5 1101845 1 UNDER DASH WIRE HARNESS
6 1101853 1 LIGHTS WIRE HARNESS
7 10338454 1 RH BRAKE LIGHT/TURN SIGNAL
8 10338456 1 LH BRAKE LIGHT/TURN SIGNAL
9 10700404 2 HEX HD CAPSCREW, 1/2-13X1-1/2
10 10239083 1 LH TAIL LIGHT MOUNT
11 10239088 1 RH TAIL LIGHT MOUNT
12 10837308 1 OFF-ON-ON SWITCH, (roadway lights)
13 10837309 2 SWITCH ACTUATOR
14 10837141 3 STUD, 3/8-16X1
15 10837142 3 FERRULE, 3/8-16
16 10701404 10 FLAT WASHER, 3/8
17 10701310 10 LOCKWASHER, 3/8
18 10701508 10 HEX NUT, 3/8-16
19 0641616 6 HEX HD CAPSCREW, 3/8-16X1-7/8
20 10167062 1 BRAKE LIGHT SWITCH
21 10138459 1 ROADWAY LIGHT DECAL
22 10836509 1 ON-OFF SWITCH, (hazard lights)
23 10701312 2 LOCKWASHER, 1/2
24 10701510 2 HEX NUT, 1/2-13
25 103382001 1 JUMPER WIRE
26 10138460 1 HAZARD LIGHTS DECAL
27 10719190 1 FLASHER, 12V
28 10727600 2 TIE WRAP MOUNT
29 10717989 2 TIE WRAP
30 1101846 1 MODIFIED TURN SIGNAL SWITCH
32 10702130 12 ROUND HD SLOTTED SCREW, 1/4-20X3/4
33 10701308 12 LOCKWASHER, 1/4
34 10701506 12 HEX NUT, 1/4-20
36 10730799 3 FUSE, 20 AMP, (yellow)
37 10730800 1 FUSE, 30 AMP, (green)
38 10167870 2 DUAL AUXILIARY POWER WIRE HARNESS
39 10701400 6 FLAT WASHER, #10
40 10167871 4 FUSE HOLDER ASSY
41 10702054 6 SCREW
42 10701306 6 LOCKWASHER, #10
43 0641612 1 HEX HD CAPSCREW, 3/8-16X1-1/2
44 Ref BOOM EXTEND LOCKOUT VALVE, (see Figure 9-21 for details)
45 Ref REAR AXLE STABILIZER CONTROL VALVE, (under cab),
(see Figure 9-18 for details)

12-10 1044C-54 Series II 31200069


S/N 0160009654 thru 0160032760 including
0160008714 OPTIONS

Figure 12-2 Roadway Light Option Installation (Continued)


Item Part Number Qty. Description Rev.

31200069 1044C-54 Series II 12-11


S/N 0160032761 & After
OPTIONS

Figure 12-2 Roadway Light Option Installation

7 32

11
46
33
34

19
43 16
17 47
17 19
18 4 16
16 32
18 8
2
17 47 10
34 33 46
18

16 20 44
4
17
14 18
47 15
9 3
23 45
24 6

24
23 1

PAP0060

12-12 1044C-54 Series II 31200069


S/N 0160032761 & After
OPTIONS

Figure 12-2 Roadway Light Option Installation (Continued)

36 40
30
42
41
39
13 36
22 39
40
12 41
42
26

21

29
28
27

25
38
36

40 39 42 41

39
42
41
5
31 5
202
205
106 201

102
105
104 107
K1
K2 103 101
PAP14741

31200069 1044C-54 Series II 12-13


S/N 0160032761 & After
OPTIONS

Figure 12-2 Roadway Light Option Installation


Item Part Number Qty. Description Rev.
1101844 Ref ROADWAY LIGHT OPTION INSTALLATION, (not available to order, see items 1 J
thru 43 for service)
1 1001141597 1 LH HEAD LIGHT/TURN SIGNAL
2 1001141598 1 RH HEAD LIGHT/TURN SIGNAL
3 10236518 2 LIGHT MOUNT
4 10837465 4 CLAMP, 5/8
5 1001097169 1 UNDER DASH WIRE HARNESS
6 1001097385 1 LIGHTS WIRE HARNESS
7 10338454 1 RH BRAKE LIGHT/TURN SIGNAL
8 10338456 1 LH BRAKE LIGHT/TURN SIGNAL
9 10700404 2 HEX HD CAPSCREW, 1/2-13X1-1/2
10 10239083 1 LH TAIL LIGHT MOUNT
11 10239088 1 RH TAIL LIGHT MOUNT
12 10837308 1 ON-OFF SWITCH, (roadway lights)
13 10837309 2 SWITCH ACTUATOR
14 10837141 3 STUD, 3/8-16X1
15 10837142 3 FERRULE, 3/8-16
16 10701404 10 FLAT WASHER, 3/8
17 10701310 10 LOCKWASHER, 3/8
18 10701508 10 HEX NUT, 3/8-16
19 0641616 6 HEX HD CAPSCREW, 3/8-16X1-7/8
20 10167062 1 BRAKE LIGHT SWITCH
21 10138459 1 ROADWAY LIGHT DECAL
22 10836509 1 ON-OFF SWITCH, (hazard lights)
23 10701312 2 LOCKWASHER, 1/2
24 10701510 2 HEX NUT, 1/2-13
25 103382001 1 JUMPER WIRE
26 10138460 1 HAZARD LIGHTS DECAL
27 10719190 1 FLASHER, 12V
28 10727600 2 TIE WRAP MOUNT
29 10717989 2 TIE WRAP
30 1101846 1 MODIFIED TURN SIGNAL SWITCH
31 10720496 30 TIE WRAP
32 10702130 12 ROUND HD SLOTTED SCREW, 1/4-20X3/4
33 10701308 12 LOCKWASHER, 1/4
34 10701506 12 HEX NUT, 1/4-20
36 10730799 6 FUSE, 20 AMP, (yellow)
38 10167870 1 DUAL AUXILIARY POWER WIRE HARNESS
39 10701400 6 FLAT WASHER, #10
40 10167871 6 FUSE HOLDER ASSY
41 10702054 6 SCREW
42 10701306 6 LOCKWASHER, #10
43 0641612 1 HEX HD CAPSCREW, 3/8-16X1-1/2
44 Ref BOOM EXTEND LOCKOUT VALVE, (see Figure 9-21 for details)
45 Ref REAR AXLE STABILIZER CONTROL VALVE, (under cab),
(see Figure 9-18 for details)
46 8310002 4 STAR WASHER,1/4
47 10701361 8 STAR WASHER,1/2

12-14 1044C-54 Series II 31200069


S/N 0160032761 & After
OPTIONS

Figure 12-2 Roadway Light Option Installation (Continued)


Item Part Number Qty. Description Rev.
1001097106 Ref ELECTRICAL HARNESS INSTALLATION, (not available to order, see items 101 A
thru 107 for service)
101 0641406 2 HEX HD CAPSCREW, 1/4-20X3/4
102 3271405 2 HEX LOCKNUT, 1/4-20, GR8
103 3740067 1 RELAY, SOLENOID
104 4711400 2 WASHER, 1/4
105 4791400 2 STAR WASHER, 1/4
106 Ref ELECTRICAL OPTIONS HARNESS, (see Figure 10-9 for details)
107 1001097134 1 FUSED HARNESS, (includes items 201 thru 205) B
201 4461034 1 TERMINAL, 2 POSITION, CONNECTOR
202 4461035 1 TERMINAL, 2 POSITION, HOUSING
203 4461037 2 WIRE SEAL, (not shown)
204 4461038 2 SPADE, (not shown)
205 1001097129 1 60 AMP FUSE

K1 1001141639 1 LH ROADLIGHT REPLACEMENT KIT, (includes item 1, plug, terminal ring & A
replacement instructions)
K2 1001141640 1 RH ROADLIGHT REPLACEMENT KIT, (includes item 2, plug, terminal ring & A
replacement instructions)

31200069 1044C-54 Series II 12-15


S/N 0160009654 thru 0160032760 including
OPTIONS 0160008714

Figure 12-3 Strobe/Rotating Beacon Light Option Installation

1
2
4 4
5
12 6 5
11

A
7
15
5
14
13
8

1
2 9
3 10

A 11
8
8
A

PV1160

12-16 1044C-54 Series II 31200069


S/N 0160009654 thru 0160032760 including
0160008714 OPTIONS

Figure 12-3 Strobe/Rotating Beacon Light Option Installation


Item Part Number Qty. Description Rev.
10268727 Ref STROBE LIGHT OPTION INSTALLATION, (not available to order, see items 1 AA
thru 15 for service)
10268728 Ref ROTATING BEACON LIGHT OPTION INSTALLATION, (not available to order, AA
see items 1 thru 15 for service)
1 10837309 1 SWITCH ACTUATOR
2 10836509 1 ON-OFF SWITCH, (beacon/strobe light)
3 10139648 1 BEACON LIGHT DECAL, (10268728 only)
10138377 1 STROBE LIGHT DECAL, (10268727 only)
4 10702082 3 ROUND HD SLOTTED SCREW, #10-32X3/4
5 10701306 7 LOCKWASHER, #10
6 10238353 1 LIGHT STROBE, AMBER
7 10239647 1 ROTATING BEACON LIGHT, AMBER
8 10238356 1 WIRE HARNESS
9 10717989 4 TIE WRAP
10 10727600 4 TIE WRAP MOUNT
11 10730797 1 FUSE, 10 AMP, (red), (10268727 only)
10730798 1 FUSE, 15 AMP, (blue), (10268728 only)
12 10167871 1 FUSE HOLDER ASSY
13 10167013 1 AUXILIARY POWER WIRE HARNESS
14 10702054 2 ROUND HD SLOTTED SCREW, #10-24X1/2
15 10701400 2 FLAT WASHER, #10

31200069 1044C-54 Series II 12-17


S/N 0160032761 & After
OPTIONS

Figure 12-3 Strobe/Rotating Beacon Light Option Installation

1
2
3

12

A
11
8 15
5
14 202
205
201
106
7
102 107
104 105
103
101
8
16

17 10

8
17
A
PAP0051

12-18 1044C-54 Series II 31200069


S/N 0160032761 & After
OPTIONS

Figure 12-3 Strobe/Rotating Beacon Light Option Installation


Item Part Number Qty. Description Rev.
10268727 Ref STROBE LIGHT OPTION INSTALLATION, (not available to order, see items 1 AA
thru 17 for service)
10268728 Ref ROTATING BEACON LIGHT OPTION INSTALLATION, (not available to order, D
see items 1 thru 17 for service)
1 10837309 1 SWITCH ACTUATOR
2 10836509 1 ON-OFF SWITCH, (beacon/strobe light)
3 10139648 1 BEACON LIGHT DECAL, (10268728 only)
10138377 1 STROBE LIGHT DECAL, (10268727 only)
5 10701306 2 LOCKWASHER, #10
7 8500066 1 ROTATING BEACON LIGHT, AMBER
8 1001097623 1 WIRE HARNESS
9 10717989 10 TIE WRAP
10 10727600 4 TIE WRAP MOUNT
11 10730797 1 FUSE, 10 AMP, (red), (10268727 only)
10730798 1 FUSE, 15 AMP, (blue), (10268728 only)
12 10167871 1 FUSE HOLDER ASSY
14 10702054 2 ROUND HD SLOTTED SCREW, #10-24X1/2
15 10701400 2 FLAT WASHER, #10
16 8526035 AR SEALANT
17 8096D097 4.6 ft DUCT, WIRING

1001097106 Ref ELECTRICAL HARNESS INSTALLATION, (not available to order, see items 101 A
thru 107 for service)
101 0641406 2 HEX HD CAPSCREW, 1/4-20X3/4
102 3271405 2 HEX LOCKNUT, 1/4-20, GR8
103 3740067 1 RELAY, SOLENOID
104 4711400 2 WASHER, 1/4
105 4791400 2 STAR WASHER, 1/4
106 Ref ELECTRICAL OPTIONS HARNESS, (see Figure 10-9 for details)
107 1001097134 1 FUSED HARNESS, (includes items 201 thru 205)
201 4461034 1 TERMINAL, 2 POSITION, CONNECTOR
202 4461035 1 TERMINAL, 2 POSITION, HOUSING
203 4461037 2 WIRE SEAL, (not shown)
204 4461038 2 SPADE, (not shown)
205 1001097129 1 60 AMP FUSE

31200069 1044C-54 Series II 12-19


OPTIONS

Figure 12-4 Tilting Carriage Cylinder

1 4

7
8
14 13 12 11 10 9

K1
PV1201

12-20 1044C-54 Series II 31200069


OPTIONS

Figure 12-4 Tilting Carriage Cylinder


Item Part Number Qty. Description Rev.
10266218 1 TILTING CARRIAGE CYLINDER, (includes all items) AB
1 10836752 1 BARREL WELDMENT
2 10719217 1 LOCKNUT
3 10837051 1 PISTON
4 10116228 1 BUSHING
5 10725297 1 ROD WELDMENT
6 10723778 1 RETAINER, ROD BEARING
7 10723788 1 ROD BEARING
8 10116227 1 BUSHING
9 Use Kit K1 1 WIPER
10 Use Kit K1 1 SEAL
11 Use Kit K1 1 BACK UP RING
12 Use Kit K1 1 O-RING
13 Use Kit K1 1 O-RING
14 Use Kit K1 1 PISTON SEAL

K1 10837050 1 SEAL KIT, (includes items 9 thru 14)

31200069 1044C-54 Series II 12-21


OPTIONS

Figure 12-5 Tower Cylinder

13 12 11 10 9 8 7
6

K1
PV1251

12-22 1044C-54 Series II 31200069


OPTIONS

Figure 12-5 Tower Cylinder


Item Part Number Qty. Description Rev.
10234833 1 TOWER CYLINDER, (includes all items) B
1 10732242 1 BARREL WELDMENT
2 10719217 1 LOCKNUT
3 10733799 1 PISTON
4 10732321 1 ROD WELDMENT
5 10732332 1 END GLAND
6 10732343 1 STROKE BLOCK
7 Use Kit K1 1 WIPER
8 Use Kit K1 1 SEAL
9 Use Kit K1 1 BACK-UP RING
10 Use Kit K1 1 O-RING
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 PISTON SEAL
13 Use Kit K1 1 WEAR RING

K1 10732311 1 SEAL KIT, (includes items 7 thru 13)

31200069 1044C-54 Series II 12-23


OPTIONS

Figure 12-6 Fork Positioning Cylinder

5
13 12 11 10 9 8 7

K1
PV1281

12-24 1044C-54 Series II 31200069


OPTIONS

Figure 12-6 Fork Positioning Cylinder


Item Part Number Qty. Description Rev.
10238500 2 FORK POSITIONING CYLINDER, (includes all items) AA
1 10732238 1 BARREL WELDMENT
2 10725290 1 LOCKNUT
3 10732360 1 PISTON
4 10732355 1 ROD WELDMENT
5 10732356 1 END GLAND
6 10732340 1 STROKE BLOCK
7 Use Kit K1 1 WIPER
8 Use Kit K1 1 SEAL
9 Use Kit K1 1 BACK-UP RING
10 Use Kit K1 1 O-RING
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 PISTON SEAL
13 Use Kit K1 1 WEAR RING

K1 10732371 1 SEAL KIT, (includes items 7 thru 13)

N1 Note Ref QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY.

31200069 1044C-54 Series II 12-25


OPTIONS

Figure 12-7 Lockable Engine Side Panels Installation

10 10
11 11
13 13
14 14
15 5 15 6

1 4 9 2 3

7 9

PV1690

12-26 1044C-54 Series II 31200069


OPTIONS

Figure 12-7 Lockable Engine Side Panels Installation


Item Part Number Qty. Description Rev.
10467043 Ref LOCKABLE ENGINE PANELS INSTALLATION, (not available to order, see items AB
1 thru 15 for service)
1 10267044 1 SIDE COVER, (front side of cylinder)
2 10267049 1 SIDE COVER, (rear end of cylinder)
3 10338951 3 SIDE COVER, (left rear & right side)
4 10267051 1 PIN WELDMENT PLATE, (front left)
5 10267053 1 UPPER MOUNTING STRIP, (front left)
6 10239714 3 UPPER MOUNTING STRIP
7 10239113 3 PIN WELDMENT PLATE
9 10837386 13 RUBBER CUSHION & SEALING WASHER
10 10837553 10 RUBBER BUMPERS
11 10837552 10 DRILL JIG BUSHINGS
13 10702003 10 SLOTTED ROUND HD MACHINE SCREW
14 10701500 10 NUT
15 10701302 10 LOCKWASHER

31200069 1044C-54 Series II 12-27


OPTIONS

Figure 12-8 Battery Cold Start Installation

12

13

10

5 8

2
4
101
14

1 1

15
4
11 2

1 3
4 7

2 9
K1
34
2 Pv1991

12-28 1044C-54 Series II 31200069


OPTIONS

Figure 12-8 Battery Cold Start Installation


Item Part Number Qty. Description Rev.
1001094494 Ref BATTERY COLD START INSTALLATION, (not available to order, see items 1 B
thru 15 for service)
1 0681608 4 HEX HD CAPSCREW, 3/8-16X1
2 3271601 4 HEX NUT, 3/8-16
3 4711600 2 WASHER, 3/8
4 4761600 4 LOCKWASHER, 3/8
5 10266935 1 BATTERY BOX, (includes cover & strap)
6 10700003 4 HEX HD CAPSCREW, 1/4-20X3/4
7 10701308 4 LOCKWASHER, 1/4
8 10701402 4 FLAT WASHER, 1/4
9 10701506 4 HEX NUT, 1/4-20
10 10740075 1 12V BATTERY
11 1001094493 1 ANGLE, BATTERY TRAY SUPPORT
12 10135646 1 POSITIVE BATTERY CABLE
13 10165724 1 NEGATIVE BATTERY CABLE
14 1001094682 1 TRAY, BATTERY BOX
15 1001116024 1 ECU JUMPER HARNESS, (not shown)
101 1001094492 2 TAB, BATTERY TRAP MOUNT

K1 1001094491 Ref BATTERY COLD START KIT, (includes items 1 thru 15 & 101) B

31200069 1044C-54 Series II 12-29


OPTIONS

This Page Intentionally Left Blank

12-30 1044C-54 Series II 31200069


SECTION 13
RECOMMENDED SPARE PARTS
RECOMMENDED SPARE PARTS

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine


Boom
10837289 Tilt Cylinder Hose, (Before S/N 0160037900 excluding 0160037855), (see Figure 8-2) 2
10837289 Tilt Cylinder Hose, (S/N 0160037900 & After including 0160037855), (see Figure 8-2) 1
10868104 Auxiliary Hose, (Before S/N 0160037900 excluding 0160037855), (see Figure 8-2 & 2
Figure 8-4)
1001099891 Auxiliary Hose, (S/N 0160037900 & After including 0160037855), (see Figure 8-2) 2
1001099891 Auxiliary Hose, (S/N 0160037900 & After including 0160037855), (Second Aux), 1
(see Figure 8-2)
10139023 Boom Slide Pad, 9/16X2, (see Section 2) 22
10139530 Boom Slide Pad, 1X3, (see Section 2) 4
10139594 Boom Slide Pad, 3/4X3, (see Section 2) 6
10139604 Boom Slide Pad, 7/16X2, (see Section 2) 2
10139863 Bottom Slide Pad, (see Section 2) 2
10136329 Shim, 0.060X2, (see Section 2) AR
10138770 Shim, 0.060X3, (see Section 2) AR
10167059 Quick Attach Release Rod, (Before S/N 0160037900 excluding 0160037855), 1
(see Figure 2-8)
1001105440 Quick Attach Lock Pin, (S/N 0160037900 & After including 0160037855), 1
(see Figure 2-8)

Engine
2915065 Engine Filter Kit, 250 Hour, (S/N 0160009654 thru 0160040407), (see Figure 4-1) 1
1001128966 Engine Filter Kit, 250 Hour, (S/N 0160040413 & After), (see Figure 4-1) 1
2915066 Engine Filter Kit, 1000 Hour, (S/N 0160009654 thru 0160040407), (see Figure 4-1) 1
1001128965 Engine Filter Kit, 1000 Hour, (S/N 0160040413 & After), (see Figure 4-1) 1
10712182 Fuel Cap, (see Figure 9-20) 1
10728734 Fan, (S/N 0160009654 thru 0160040407), (see Figure 4-1) 1
2060045 Fan, (S/N 0160040413 & After), (see Figure 4-1) 1
0080270 Fan Spacer, (S/N 0160009654 thru 0160040407), (see Figure 4-1) 1
70021491 Fan Belt, (S/N 0160018507 thru 0160040407 excluding 0160037824 & 0160038521), 1
(see Figure 4-2)
70021807 Fan Belt, (S/N 0160040413 & After including 0160037824 & 0160038521), 1
(see Figure 4-2)

Drive Train
8223049 Selector Transmission Control, (see Figure 6-8) 1
1319726 Transmission Filter, (see Figure 5-29) 1
1319433 Wheel End Bushing, (see Section 5) 4
7027211 Wheel End Seal, (see Section 5) 4
80304173 Wheel Hub Seal, (see Section 5) 4
1319472 Wheel Hub Bearing, (see Section 5) 8
1321155 Front Axle Wheel Hub O-Ring, (see Figure 5-8) 2
1321155 Rear Axle Wheel Hub O-Ring, (see Figure 5-16) 2
8035981 Steer Cylinder Seal Kit, (Before Front Axle S/N 958841 & Rear Axle S/N 955235), 2
(see Figure 9-9)
70021495 Steer Cylinder Seal Kit, (Front Axle S/N 958841 & After & Rear Axle S/N 955235 & 2
After), (see Figure 9-9)
7026911 Universal Joint Kit, (see Figure 5-30) 2

31200069 1044C-54 Series II 13-1


RECOMMENDED SPARE PARTS

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine


91474035 Universal Joint Kit, (see Figure 5-30) 1

Hydraulic System
10239817 Joystick, (see Figure 7-1), (Before S/N 0160048698) 2
1001141420 Joystick, (see Figure 7-1), (S/N 0160048698 & After) 2
10732693 Joystick Handle Assy, (see Figure 7-1), (Before S/N 0160048698) 2
70024556 Base Assembly, (see Figure 7-1), (S/N 0160048698 & After) 2
8036562 Front Carriage Tilt Cylinder Seal Kit, (see Figure 9-1) 1
8036561 Rear Carriage Tilt Cylinder Seal Kit, (see Figure 9-2) 2
8036557 Frame Tilt Cylinder Seal Kit, (see Figure 9-3) 1
7028622 Hoist Cylinder Seal Kit, (see Figure 9-4) 2
8036563 Boom Extension Cylinder Seal Kit, (see Figure 9-5) 1
1102019 Transfer Cylinder Seal Kit, (see Figure 9-6) 1
1102016 Outrigger Cylinder Seal Kit, (see Figure 9-7) 2
8036557 Rear Stabilizer Cylinder Seal Kit, (see Figure 9-8) 1
10266450 Pressure Filter Element, (see Figure 9-15) 1
1100987 Inline Filter Element, (see Figure 9-16) 1
10727810 Hydraulic Filter Element, (see Figure 9-14) 1
10238912 Tank Strainer, (see Figure 9-20) 1
10139022 Filler/Breather Cap, (see Figure 9-20) 1
10727809 Fluid Level Sight Gauge, (see Figure 9-20) 1

Electrical
10723222 Engine Water Temp Sender, (see Figure 4-1) 1
10719472 Engine Oil Temp Sender, (see Figure 4-1) 1
91563122 Engine Oil Pressure Switch, (see Figure 4-1) 1
10723217 Engine Oil Pressure Sender, (see Figure 4-1) 1
10729317 Fuel Level Sender, (see Figure 9-20) 1
8270621 Backup Alarm, (see Figure 10-1) 1
1101202 Ignition Switch, (see Figure 6-8) 1
7026922 Alternator, (S/N 0160009654 thru 0160040407), (see Figure 4-2) 1
70023287 Alternator, (S/N 0160040413 & After), (see Figure 4-2) 1
7026921 Starter, (S/N 0160009654 thru 0160040407), (see Figure 4-2) 1
70022640 Starter, (S/N 0160040413 & After), (see Figure 4-2) 1
10268663 Horn, (see Figure 10-1) 1

Miscellaneous
1101203 Ignition Key, (see Figure 6-8) 1
8342813 Door Key, (see Figure 6-6) 1
80904003 Hydraulic Test Kit 1
31200070 Operator & Safety Manual, (Before S/N 0160037900) 1
31200608 Operation & Safety Manual, (S/N 0160037900 & After) 1
31200079 Service Manual 1
31200069 Parts Manual 1

13-2 1044C-54 Series II 31200069


SECTION 14 PART NUMBER INDEX

PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0080269 ......................... 4-31 0681818 ........................... 8-5 1001095418 ................... 3-13 1001099115 ..................... 3-9
0080270 ....................4-4, 4-8 0682214 ......................... 2-29 1001095536 ................. 10-11 1001099251 ................... 4-27
0100011 .. 1-4, 1-7, 2-3, 2-13, 0682218 ......................... 2-35 1001095708 ................... 4-21 1001099351 ................... 3-29
2-23, 2-25, 3-9, 0682222 ................ 2-13, 2-29 1001095810 ................... 3-39 1001099493 ................... 4-12
4-4, 4-8, 4-12, 0682244 ......................... 2-41 1001096019 ................... 3-39 1001099845 ................... 3-37
4-13, 4-27, 4-28, 0682652 ........................... 2-7 1001096020 ................... 3-39 1001099846 ................... 3-37
5-3, 6-23 0692040 ......................... 4-13 1001096021 ................... 3-39 1001099847 ................... 3-37
0100027 ......................... 8-17 0700610 ........................... 6-4 1001096023 ................... 3-39 1001099848 ................... 3-37
0100071 ........................... 1-4 0700822 .................... 4-4, 4-8 1001096024 ................... 3-39 1001099849 ................... 3-37
0240156 ......................... 3-53 0701210 .................... 4-5, 4-9 1001096025 ................... 3-39 1001099850 ................... 3-37
0274396 ....................4-4, 4-8 0701216 ........... 4-5, 4-9, 4-12 1001096071 ................... 4-12 1001099891 .............. 8-5, 8-6
0274409 ......................... 4-31 0701617 ........... 4-4, 4-8, 4-12 1001096073 ................... 4-12 1001099901 ................... 3-25
0274432 ......................... 4-23 0711014 ........... 4-4, 4-8, 4-12 1001096074 ..................... 1-3 1001099902 ................... 3-25
0274719 ......................... 3-43 0711015 .................... 4-4, 4-8 1001096080 ................... 4-33 1001100009 ................... 5-75
0280188 ......................... 5-25 0741610 ........................... 3-9 1001096081 ................... 4-33 1001100227 ................... 3-55
0280189 ........................... 5-5 0760810 ......................... 4-12 1001096082 ................... 4-33 1001100756 ................... 2-41
0280190 ......................... 5-25 0761012 4-5, 4-9, 4-12, 10-11 1001096306 ................... 3-39 1001100822 ................... 3-51
0280191 ........................... 5-5 0761214 ......................... 4-12 1001096356 ................... 6-25 1001100823 ................... 3-51
0641405 ......................... 3-40 0761215 .............. 4-12, 10-11 1001096404 .. 2-4, 2-7, 10-11 1001100824 ................... 3-51
0641406 ......4-27, 6-23, 10-5, 0791404 ....................... 10-11 1001096412 ................... 4-12 1001101043 ................. 10-11
10-15, 12-7, 0791504 ....................... 10-11 1001096418 ................... 4-13 1001101085 ................... 6-23
12-15, 12-19 0811510 ......................... 4-31 1001096419 ..................... 1-3 1001101115 ................... 3-55
0641408 . 4-5, 4-9, 4-13, 7-17 0860520 ................ 3-39, 6-23 1001097072 ................... 3-39 1001101116 ................... 3-55
0641410 ....................... 10-11 0903187 ......................... 8-23 1001097106 .......12-7, 12-15, 1001101193 ................... 4-37
0641506 ...........4-4, 4-8, 4-28 0903201 ......................... 7-17 12-19 1001101956 ..................... 3-9
0641507 ........................... 1-3 0903204 ......................... 4-23 1001097109 ................. 10-25 1001102378 ..................... 3-9
0641508 ......................... 4-33 0903209 ........................... 1-7 1001097129 .......12-7, 12-15, 1001102813 ................... 3-40
0641509 ......................... 8-17 0903213 ........... 4-4, 4-8, 4-12 12-19 1001102994 ................... 8-12
0641511 ....................... 10-11 0903245 .................... 4-4, 4-8 1001097134 .......12-7, 12-15, 1001103182 ................... 9-55
0641518 ...........4-5, 4-9, 4-13 0930020 ......................... 3-45 12-19 1001103383 ................... 4-27
0641544 ......................... 4-23 09523572 ....................... 4-33 1001097143 ................... 4-37 1001103384 ................... 4-27
0641606 .........2-7, 8-17, 8-23 1001090063 ..................... 3-9 1001097145 ................... 4-37 1001103393 ................... 4-27
0641608 1-7, 4-27, 12-5, 12-7 1001090064 ..................... 3-9 1001097146 ................... 4-37 1001103394 ................... 4-27
0641610 ......4-12, 4-27, 4-37, 1001090134 ................... 9-53 1001097148 ................... 4-37 1001103406 ................... 4-12
10-12 1001090140 ..................... 3-9 1001097168 ................... 3-40 1001103407 ................... 4-12
0641612 .....3-9, 12-10, 12-14 1001091068 ................... 4-33 1001097169 ................. 12-14 1001103578 ..................... 2-7
0641614 ......................... 4-12 1001091069 ................... 4-33 1001097385 ................. 12-14 1001103579 ................... 2-17
0641616 ...12-7, 12-10, 12-14 1001091370 .............. 2-3, 2-7 1001097573 ................... 4-37 1001103580 ................... 2-29
0641640 ......................... 2-17 1001091371 ................... 10-7 1001097579 ................... 4-12 1001103581 ................... 2-35
0641710 ........................... 5-3 1001091643 ................... 10-5 1001097623 ................. 12-19 1001103583 ..................... 2-7
0641806 ................12-5, 12-7 1001092280 ................... 3-39 1001097697 ................... 6-25 1001103584 ................... 2-17
0641808 ......................... 2-41 1001092391 ................... 3-37 1001098038 ................... 6-25 1001103585 ................... 2-35
0641810 ....................1-3, 2-7 1001092481 ................... 3-39 1001098233 ................... 2-41 1001103637 ................... 3-39
0641818 ......................... 8-11 1001092482 ................... 3-39 1001098492 ................... 2-41 1001103643 ..................... 9-5
0641832 ........................... 1-3 1001093140 ................... 3-39 1001098582 ................... 3-40 1001103730 ................... 3-39
0641848 ......................... 2-35 1001093171 .......... 3-39, 3-47 1001098665 ................... 2-35 1001103736 ................... 3-39
0642010 ................2-17, 2-29 1001093273 ................... 3-53 1001098769 ..............2-4, 2-7 1001103932 ................... 11-4
0642012 ........................... 1-7 1001093377 .......... 3-53, 3-55 1001098770 ................... 2-41 1001103961 ................... 4-27
0642014 ........................... 1-7 1001093465 ................... 3-53 1001098955 ................... 4-27 1001103991 ................... 4-27
0642018 ....................1-4, 2-7 1001093891 ................... 4-12 1001098958 ................... 4-27 1001103992 ................... 4-27
0642019 ........................... 1-7 1001093892 ................... 4-12 1001098959 ................... 4-27 1001103995 ................... 6-29
0642022 ....................4-4, 4-8 1001093944 ................... 4-12 1001098960 ................... 4-27 1001103996 ................... 6-29
0642032 ....................3-5, 3-9 1001094330 ................... 3-53 1001098961 ................... 4-27 1001104020 ................... 9-23
0642212 ................2-13, 2-23 1001094491 ................. 12-29 1001098963 ................... 4-28 1001104021 ................... 9-23
0642214 .......2-23, 2-29, 2-35 1001094492 ................. 12-29 1001098968 ................... 4-27 1001104456 ................... 6-29
0642256 ........................... 1-7 1001094493 ................. 12-29 1001098971 ................... 4-27 1001104685 ................... 6-29
0651516 ......................... 4-37 1001094494 ................. 12-29 1001098973 ................... 4-27 1001105000 ................... 4-27
0681608 ....................... 12-29 1001094682 ................. 12-29 1001099112 ................... 6-25 1001105001 ................... 4-28
0681810 ........................... 3-9 1001094830 ................... 3-53 1001099113 ..................... 3-9 1001105002 ................... 4-28

31200069 1044C-54 Series II 14-1


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1001105327 ................... 11-4 1001127038..................10-11 10119920 ....................... 2-37 10138094....................... 6-19
1001105440 ................... 2-41 1001127039..................10-11 10120988 ....................... 9-45 10138114....................... 3-33
1001105441 ................... 2-41 1001127040..................10-11 10120989 ....................... 9-45 10138231....................... 10-7
1001105778 ................... 5-75 1001127041..................10-11 10121319 ....................... 11-4 10138251..................... 10-19
1001105779 ................... 5-75 1001127042..................10-23 1012350 ......................... 11-4 10138327..................... 10-19
1001106009 ................... 11-4 1001128164..................10-11 1012354 .................. 6-3, 6-13 10138329.... 9-31, 9-41, 9-43,
1001108582 ................... 2-41 1001128165..................10-11 1012355 ......................... 3-27 9-47
1001108668 ................... 3-49 1001128166..................10-12 1012358 ........................... 8-3 10138374 2-3, 2-7, 2-15, 2-17
1001108670 ................... 3-49 1001128167..................10-12 1012360 ......................... 6-13 10138377.......... 12-17, 12-19
1001109053 ................... 11-4 1001128200..................10-12 1012361 ......................... 6-13 10138394....................... 2-37
1001109548 ................... 2-35 1001128201..................10-12 1012362 ......................... 6-13 10138395....................... 2-37
1001110409 ................... 11-4 1001128241..................10-12 1012365 ......................... 6-15 10138409..... 12-3, 12-5, 12-7
1001110704 ................... 3-13 1001128965....................4-13 10124186 ....................... 8-23 10138410....................... 11-5
1001111190 .......... 3-13, 3-49 1001128966....................4-13 10124257 .............. 2-33, 2-37 10138431....................... 12-3
1001112699 ..................... 8-6 1001131271....................11-5 10124495 .................. 3-3, 3-7 10138459.......... 12-10, 12-14
1001112953 ..................... 8-6 1001131575............ 8-5, 8-11 10124732 ......................... 1-3 10138460.......... 12-10, 12-14
1001112955 ..................... 8-5 1001131582....................4-28 10124751 ....................... 11-4 10138471..................... 10-17
1001113176 ................... 4-28 1001131585....................4-28 10124906 ....................... 11-4 10138493.............. 3-17, 3-19
1001113262 ................... 4-13 1001131588....................4-27 10125085 ....................... 3-27 10138559......................... 8-9
1001113283 ..................... 1-3 1001132514......................3-5 10126143 ....................... 3-35 10138615.............. 2-11, 2-13
1001113367 ................... 6-19 1001137512....................3-37 101261521 ..................... 3-35 10138718......................... 6-3
1001113368 ................... 6-19 1001137645....................4-21 101261522 ..................... 3-35 10138721.............. 2-11, 2-13
1001114082 ................... 6-19 1001141420......................7-5 101261523 ..................... 3-35 10138745....... 2-3, 2-25, 2-30
1001114170 ................. 10-17 1001141597..................12-14 10126161 ....................... 3-35 10138770.... 2-21, 2-23, 2-25,
1001114191 ........ 4-13, 10-12 1001141598..................12-14 10130487 ....................... 11-4 2-29
1001114326 ................... 10-5 1001141639...... 12-10, 12-15 10133344 ....................... 4-23 10138773.... 2-11, 2-13, 2-21,
1001114675 ..................... 6-4 1001141640...... 12-10, 12-15 10134667 ....................... 6-19 2-23
1001114803 ................... 4-28 1001142244....................9-61 10135082 ....................... 11-4 10138806.................. 2-3, 2-7
1001115107 ................. 10-11 1001142245....................8-17 10135090 ....................... 11-4 10138898....................... 3-35
1001115153 ..................... 6-4 1001142352......................7-9 10135091 ....................... 11-4 10138929....................... 11-4
1001115205 ................... 11-5 1001142506....................8-17 10135092 ....................... 11-4 10138930................ 8-5, 8-11
1001115208 ................... 11-5 1001142790....................3-57 10135193 ....................... 11-4 10139022....................... 9-45
1001116024 ................. 12-29 1001143667......................6-3 10135420 ....................... 3-33 10139023.... 2-11, 2-13, 2-21,
1001116694 ................. 10-21 1001143692....................2-41 10135646 ............ 10-9, 12-29 2-23, 2-25, 2-29,
1001116727 ................. 10-21 1001143709.......... 8-17, 8-20 10135707 ................ 3-7, 3-33 2-33, 2-35
1001116735 ...... 10-21, 10-23 1001143710....................8-17 10136013 ....................... 2-39 10139033....................... 11-4
1001116738 ................. 10-21 1001144067......................7-7 10136174 .............. 2-15, 2-17 10139068......................... 2-3
1001116810 ................. 10-23 1001148177......................6-4 10136240 .................. 2-3, 2-7 10139087....................... 11-4
1001116821 ................. 10-21 10041066........................4-35 10136262 ......................... 6-3 10139222................ 6-9, 6-11
1001116962 ................. 10-21 10112750........................11-4 10136329 ....2-11, 2-13, 2-21, 10139223......................... 6-9
1001116966 ................. 10-21 10113599.............. 2-15, 2-17 2-23, 2-25, 2-29, 10139224....................... 6-11
1001116975 ................. 10-21 10115616.. 4-5, 4-9, 4-13, 6-4 2-33, 2-35 10139225....................... 6-11
1001117018 ................. 10-21 10115618......... 4-5, 4-9, 4-13 10136402 ....................... 4-35 10139287.............. 2-25, 2-29
1001117021 ................. 10-21 10115972........................2-37 10136405 ....................... 4-35 10139351....................... 10-7
1001117060 ................. 10-21 10115976........................2-37 10136412 ....................... 4-35 10139360....................... 9-51
1001117070 ................. 10-23 10116117........................3-33 10136429 ....................... 4-23 10139379.............. 2-25, 2-30
1001117116 ................. 10-12 10116227..... 3-7, 3-33, 12-21 10136464 ....................... 2-37 10139530.... 2-11, 2-13, 2-25,
1001117214 ................... 6-29 10116228. 1-3, 1-7, 2-33, 3-7, 10136480 ....................... 6-11 2-29
1001118480 ................. 10-11 3-33, 9-9, 9-17, 10136487 ....................... 2-37 10139537......................... 8-3
1001118512 ................... 4-13 9-19, 12-21 10136541 ....................... 2-33 10139594.... 2-21, 2-23, 2-33,
1001118559 ................... 6-19 10116309........................2-37 10136863 ....................... 2-39 2-35
1001119681 ................. 10-11 10116323................ 3-7, 3-33 10136907 .................. 2-3, 2-7 10139604.............. 2-25, 2-29
1001119682 ................. 10-11 10116346........................11-4 10137410 ....................... 6-15 10139619....................... 9-45
1001120179 ................... 5-75 10116369..... 2-15, 2-17, 2-37 10138013 ................ 3-7, 3-33 10139648.......... 12-17, 12-19
1001120914 ..................... 3-9 10117012.............. 2-37, 2-39 10138014 ................ 3-7, 3-33 10139731......................... 8-9
1001120915 ..................... 3-9 10117180........................2-37 10138064 .............. 3-31, 3-33 10139732......................... 8-9
1001121104 ................... 5-75 10118167........................2-37 10138065 ................ 3-7, 3-33 10139809.... 2-21, 2-23, 2-25,
1001126344 ................... 5-75 10118328........................2-37 10138066 3-3, 3-7, 3-31, 3-33 2-29, 2-33, 2-35
1001127037 ................. 10-21 10118329........................2-37 10138090 ....................... 2-37 10139838.............. 2-15, 2-17

14-2 1044C-54 Series II 31200069


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
10139849 .............. 2-15, 2-17 12-17, 12-19 10238661 ..............2-25, 2-30 10265701 ....................... 4-23
10139863 ....................... 2-21 10168441 .............. 8-17, 10-7 102387232-3, 2-8, 2-15, 2-17, 10265716 ....................... 2-37
10139876 .............. 4-35, 4-37 10168505 ....................... 3-15 2-30 10265729 .................. 2-3, 2-7
10139922 .............. 4-35, 4-37 10214979 ....................... 3-35 10238724 ..............2-25, 2-30 10265755 .............. 2-15, 2-18
10139945 ......................... 1-7 10215055 ....................... 3-35 10238726 ..................2-3, 2-7 10265833 .............. 2-25, 2-30
10139946 ......................... 1-7 10215845 ....................... 4-23 10238747 ................8-5, 8-11 10265837 ....................... 2-18
10139947 ......................... 1-7 10216114 ....................... 3-33 10238757 ................8-5, 8-11 10265859 ....................... 8-19
10139949 ....................... 9-47 10216115 ....................... 3-33 10238764 ....................... 6-17 10265862 ......................... 6-3
10165110 ....................... 2-37 10220964 ....................... 11-4 10238766 ....................... 6-17 10265863 ......................... 6-3
10165161 ....................... 4-35 10223049 .................. 3-3, 3-7 10238767 ....................... 6-17 10266218 ..................... 12-21
10165243 ....................... 2-21 102247523-3, 3-7, 3-17, 3-19, 10238768 ....................... 6-17 10266234 ......................... 1-7
10165263 .............. 2-15, 2-17 3-31, 3-33 10238771 ....................... 6-17 10266336 ....................... 3-33
10165359 ......................... 1-7 10226141 ....................... 3-35 10238772 ....................... 6-17 10266450 ....................... 9-35
10165360 ......................... 1-7 10226146 .............. 3-31, 3-33 10238848 ....................... 6-11 10266453 ..................... 10-17
10165536 .....12-3, 12-5, 12-7 10226150 .............. 3-31, 3-33 10238849 ....................... 6-11 10266929 ......................... 7-7
10165550 .....12-3, 12-5, 12-7 10230339 ....................... 2-37 10238870 ....................... 6-17 10266935 ............ 10-9, 12-29
10165644 ....................... 8-29 10232432 ...... 1-7, 2-15, 2-17, 10238912 ....................... 9-45 10266950 ..................... 10-19
10165649 ....................... 8-31 2-25, 2-29 10239045 ....................... 7-11 10266970 ....................... 3-43
10165667 ....................... 2-39 10234833 ..................... 12-23 10239047 ....................... 3-35 10266988 ....................... 7-15
10165668 ....................... 2-39 10236181 ....................... 9-45 10239053 ....................... 9-23 10267044 ..................... 12-27
10165685 .............. 3-17, 3-19 10236292 ......................... 8-9 10239054 ....................... 9-23 10267049 ..................... 12-27
10165692 .............. 2-15, 2-18 10236293 ......................... 8-9 10239083 ..........12-10, 12-14 10267051 ..................... 12-27
10165693 .............. 3-17, 3-19 10236294 ......................... 8-9 10239088 ..........12-10, 12-14 10267053 ..................... 12-27
10165712 ....................... 2-15 10236295 ......................... 8-9 10239095 ....................... 3-37 10267068 .............. 2-25, 2-29
10165715 .............. 2-25, 2-29 10236318 ....................... 6-13 10239098 ..................2-3, 2-7 10267069 .............. 2-25, 2-29
10165723 .............. 2-15, 2-18 10236322 ....................... 8-15 10239113 ..................... 12-27 10267141 ....................... 9-45
10165724 ............ 10-9, 12-29 10236381 ......................... 6-3 10239253 ......................... 1-7 10267147 ......................... 6-3
10165735 .............. 2-25, 2-29 10236427 ......................... 6-4 10239367 ....................... 6-21 10267585 ....................... 3-27
10165923 .............. 10-3, 10-5 10236436 ......................... 6-3 10239382 ....................... 3-35 10267799 .................. 2-3, 2-7
10165944 ......................... 8-5 10236491 ....................... 4-23 10239478 ....................... 6-13 10267807 ....................... 11-4
10165945 ....................... 8-11 10236499 ....................... 6-13 10239510 ..................... 10-17 10268516 ....................... 4-31
10165950 ....................... 2-37 10236500 ....................... 6-13 10239647 ..................... 12-17 10268663 .............. 10-3, 10-5
10166255 ......................... 7-3 10236518 .... 12-3, 12-5, 12-7, 10239714 ..................... 12-27 10268727 .......... 12-17, 12-19
10166679 ....................... 8-33 12-10, 12-14 10239733 ......................... 8-9 10268728 .......... 12-17, 12-19
10166680 ....................... 8-33 10236542 ......................... 6-3 10239734 ......................... 8-9 10268997 ....................... 6-29
10166906 ..................... 10-17 10236765 ....................... 6-17 10239735 ......................... 8-9 10326137 ....................... 3-35
10166940 ....................... 8-31 10236818 ......................... 1-3 10239736 ......................... 8-9 10336317 ....................... 6-11
10166941 ............ 8-31, 10-17 10236849 ......................... 6-3 10239738 ....................... 8-11 10336383 ......................... 6-3
10166982 ....................... 6-19 10236955 ......................... 6-3 10239739 ....................... 8-11 10336887 ......................... 6-3
10167013 ....12-3, 12-5, 12-7, 10236958 ......................... 6-3 10239751 ....................... 8-23 10337113 ......................... 6-3
12-17 10238025 ....................... 3-37 10239784 ....................... 11-4 10337401 ......................... 6-9
10167059 ....................... 2-39 10238118 ....................... 3-37 10239817 ......................... 7-3 10338004 ......................... 3-7
10167062 .......... 12-10, 12-14 10238132 ......................... 8-5 10239832 ..............2-15, 2-17 1033820006 .............. 4-5, 4-9
10167073 .............. 2-25, 2-29 10238133 ......................... 8-5 10239839 ........ 4-4, 4-8, 4-12 103382001 ........ 12-10, 12-14
1016712935 ................... 4-23 10238221 ....................... 6-19 10239894 ....................... 3-37 103382003 ..................... 10-5
1016712947 ................... 4-24 10238252 ......................... 2-4 10239969 ....................... 3-37 103382004 ..................... 10-9
10167139 ....................... 9-45 10238319 ..................... 10-19 10239970 ....................... 3-37 10338244 ....................... 2-37
10167213 ....................... 2-39 10238353 ..................... 12-17 10239973 ....................... 3-15 10338454 .......... 12-10, 12-14
10167485 ................ 8-5, 8-11 10238356 ..................... 12-17 10239982 ....................... 11-4 10338456 .......... 12-10, 12-14
10167749 ....................... 6-15 10238366 ......................... 6-9 10265025 ....................... 2-37 10338513 ......................... 1-3
10167750 ......................... 1-7 10238470 ....................... 4-23 10265086 ................8-5, 8-11 10338913 ....................... 6-15
10167789 ....10-3, 10-5, 10-9, 10238500 ..................... 12-25 10265087 ................8-5, 8-11 10338932 ....................... 3-23
10-11 10238512 .................. 2-3, 2-7 10265156 ..................4-4, 4-8 10338933 ....................... 3-27
10167808 ....................... 11-4 10238549 ....................... 9-51 10265275 ......................... 8-3 10338951 ..................... 12-27
10167809 ....................... 11-4 10238557 ....................... 9-51 10265485 ......................... 8-3 10339076 ....................... 9-31
10167810 ....................... 11-4 10238560 ......................... 8-9 10265500 .... 12-3, 12-5, 12-7 10339176 ....................... 6-13
10167870 .......... 12-10, 12-14 10238569 .............. 3-17, 3-37 10265501 .... 12-3, 12-5, 12-7 10339390 ......................... 6-3
10167871 ....12-3, 12-5, 12-7, 10238570 ....................... 3-37 10265514 ....................... 9-33 10339962 ....................... 11-4
12-10, 12-14, 10238628 .............. 2-33, 2-35 10265671 ....................... 2-39 10365686 ....................... 3-19

31200069 1044C-54 Series II 14-3


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
10365687 ....................... 3-19 4-35 2-39, 4-23, 6-15, 10701500..................... 12-27
10366194 ....................... 9-43 10700207......... 4-4, 4-8, 7-15 8-9, 9-51, 10-3, 10701504............ 10-9, 10-11
10366809 ....................... 10-7 10700209........................2-39 10-9, 10-17, 10701506...... 4-23, 6-15, 8-9,
10366891 ..................... 10-19 10700212........................6-15 12-10, 12-14, 9-51, 10-3, 10-9,
10367205 ..................... 10-19 10700218........................2-15 12-29 10-17, 12-10,
10367239 ..... 12-3, 12-5, 12-7 10700229........................9-39 10701309 ......1-3, 2-25, 2-37, 12-14, 12-29
10367788 ..................... 10-17 10700234..........................6-3 3-17, 3-19, 4-23, 107015076-3, 10-3, 10-5, 10-9
10436476 ......................... 6-7 10700245..........................6-3 8-31, 9-51, 10-3, 10701508. 1-3, 2-3, 2-39, 4-5,
10438176 ....................... 2-39 10700303..........................6-3 10-5, 10-9 4-9, 4-12, 4-23,
10438304 ....................... 11-4 10700403...... 2-3, 2-33, 2-37, 10701310 1-3, 2-3, 2-39, 4-5, 4-24, 4-27, 4-35,
10438305 ....................... 11-4 2-39, 9-51 4-9, 4-23, 4-24, 4-37, 7-15, 8-19,
10438545 ....................... 9-51 10700404. 1-3, 8-3, 8-5, 8-11, 4-35, 6-3, 6-19, 9-51, 10-9, 12-3,
10438563 ....................... 2-33 12-10, 12-14 7-15, 8-9, 8-19, 12-5, 12-7,
10438564 .............. 2-25, 2-29 10700409.............. 3-17, 3-19 8-23, 9-45, 9-49, 12-10, 12-14
10438565 .............. 2-15, 2-17 10700411..... 3-17, 3-19, 9-51 9-51, 10-5, 10-9, 107015101-3, 2-39, 4-23, 8-5,
10438566 .................. 2-3, 2-7 10700414..........................8-9 12-3, 12-5, 12-7, 8-9, 8-11, 9-45,
10438852 ....................... 3-35 10700420........................2-39 12-10, 12-14 9-51, 12-10,
10438860 ....................... 3-35 10700442........................8-19 107013121-3, 2-4, 2-11, 2-33, 12-14
10438873 ....................... 3-33 10700452........................9-51 2-37, 2-39, 4-23, 10701512........... 1-3, 4-4, 4-8
10438944 ....................... 9-45 10700453........................2-37 8-3, 8-9, 9-45, 10701513....................... 2-37
10439443 ......................... 6-3 10700484........................3-27 9-51, 12-3, 12-5, 10701517.................. 2-3, 2-7
10439693 ....................... 9-27 10700489..... 2-11, 2-13, 2-21 12-7, 12-10, 10701528....................... 10-9
10439785 ....................... 9-45 10700601.............. 2-15, 2-25 12-14 10701531......................... 6-9
10439995 ....................... 3-15 10700605..........................2-3 10701314 .. 2-3, 4-4, 4-5, 4-8, 10701535......... 4-5, 4-9, 4-13
10448045 ....................... 3-19 10700641..........................6-3 4-9 10701558....................... 10-5
10465024 ....................... 4-23 10700642..........................6-3 10701315 ......1-4, 2-11, 2-21, 10701560....................... 2-15
10465660 .............. 3-17, 3-19 10700690......... 4-5, 4-9, 4-13 2-25, 2-33, 2-37 10701567......................... 2-3
10465744 ....................... 2-39 10700693.................. 4-5, 4-9 10701319 ......................... 2-3 10701585......... 4-5, 4-9, 4-13
10466041 ....................... 6-15 10700700.............. 2-11, 2-21 10701354 ......................... 2-4 10701586.............. 2-15, 2-17
10467043 ..................... 12-27 10700701..... 2-21, 2-25, 2-33 10701357 .....8-17, 8-19, 8-26 10701650......................... 6-9
10467146 ......................... 6-3 10700703..........................1-4 10701358 ....................... 4-23 10701656....................... 6-15
10467361 ......................... 6-3 10700708........................2-37 10701359 ....................... 2-21 10701658......... 2-3, 6-3, 6-15
10467366 ......................... 6-3 10700726........................2-25 10701361 ....2-11, 2-21, 2-25, 10701662......................... 2-3
10468666 ....................... 10-3 10700728........................2-33 12-14 10701680....................... 4-35
10567238 ..... 12-3, 12-5, 12-7 10700730.............. 2-11, 2-25 10701363 .....2-15, 2-25, 3-35 10702003..................... 12-27
1060379 ......................... 3-40 10700784..........................1-3 10701364 .............. 2-15, 2-17 10702034.................. 2-4, 6-3
10700001 ....................... 9-51 10700940..........................2-3 10701400 ......6-9, 6-15, 12-3, 10702054.... 12-3, 12-5, 12-7,
10700003 .. 10-3, 10-9, 10-11, 10700941..........................5-3 12-5, 12-7, 12-10, 12-14,
10-17, 12-29 10701200........................2-39 12-10, 12-14, 12-17, 12-19
10700004 ....................... 2-37 10701201.............. 3-17, 3-19 12-17, 12-19 10702057.............. 6-15, 10-9
10700005 ....................... 6-15 10701209..........................2-3 10701402 ....4-23, 6-15, 10-5, 10702082..................... 12-17
10700006 ....................... 9-51 10701232........................2-15 10-9, 10-19, 10702130.......... 12-10, 12-14
10700007 ....................... 6-15 10701253........................8-33 12-29 10702612.............. 2-15, 2-37
10700008 ....................... 2-39 107012533........................6-3 107014032-37, 4-23, 6-3, 12-3 10702757....................... 2-15
10700009 .............. 3-27, 9-51 107012542-3, 2-21, 2-25, 8-19 10701404 ......2-3, 3-15, 4-23, 10703115....................... 3-35
10700010 ..................... 10-17 10701257...... 2-3, 2-15, 2-21, 4-24, 4-35, 6-3, 10703194................ 2-4, 2-15
10700015 ....................... 9-51 2-25, 2-33 8-9, 8-17, 8-19, 10703196..... 8-17, 8-19, 8-26
10700023 ....................... 9-51 10701259......... 2-3, 2-25, 5-3 8-29, 8-31, 9-51, 10703227................ 2-21, 8-9
10700102 ...... 2-37, 4-23, 6-3, 10701275.... 10-3, 10-5, 10-9, 12-3, 12-5, 12-7, 10703236.... 2-11, 2-13, 2-21,
8-31, 10-3, 10-5 10-11 12-10, 12-14 2-23, 2-25, 2-29,
10700103 ....................... 9-51 10701276.............. 4-35, 4-37 10701406 ....................... 9-51 2-33, 2-35
10700104 ......................... 1-3 10701277 2-15, 4-4, 4-8, 4-12 10701408 .................. 4-5, 4-9 10703237.... 2-11, 2-13, 2-21,
10700107 ......................... 1-3 10701279.............. 4-23, 9-51 10701411 ....................... 2-39 2-23, 2-25, 2-29,
10700133 .............. 2-25, 2-29 10701302......................12-27 10701419 .............. 3-17, 3-19 2-33, 2-35, 8-11
10700158 ....................... 4-35 10701305......................10-19 10701430 ......................... 2-3 10703242.... 2-11, 2-13, 2-21,
10700202 2-3, 3-15, 4-23, 6-3 10701306.... 12-3, 12-5, 12-7, 10701437 .............. 2-21, 2-26 2-23, 2-25, 2-29,
10700203 ....................... 3-35 12-10, 12-14, 10701446 ......................... 2-3 2-35
10700204 ..... 4-23, 9-45, 9-51 12-17, 12-19 10701452 ................ 8-5, 8-11 10703865....................... 2-39
10700205 .1-3, 4-4, 4-8, 4-24, 10701308.... 2-15, 2-21, 2-37, 10701453 ....................... 4-23 107039063-3, 3-7, 3-17, 3-19,

14-4 1044C-54 Series II 31200069


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
3-31, 3-33 10718942 ....................... 8-31 10727185 ....................... 8-31 10731477 ......................... 7-3
10704057 ....................... 6-15 10718943 ....................... 3-33 107273102-3, 2-8, 2-15, 2-17, 10731481 ......................... 7-3
10704303 .................. 4-4, 4-8 10718991 ....................... 11-4 2-25, 2-30, 2-33, 10731482 ......................... 7-3
10704606 ....................... 6-15 10718992 ....................... 11-4 2-35 10731483 ......................... 7-3
10704611 .................. 4-4, 4-8 10719106 ......................... 9-3 10727322 ..............3-17, 3-19 10731486 ......................... 7-3
10704630 ....................... 9-33 10719110 .............. 3-31, 3-33 10727327 ....................... 3-27 10731488 ......................... 7-3
10704706 ....................... 6-15 10719190 .......... 12-10, 12-14 10727404 ....................... 8-11 10731489 ......................... 7-3
10704773 ....................... 9-33 10719217 .......... 12-21, 12-23 10727600 .........10-17, 12-10, 10731556 ....................... 9-39
107050002-3, 2-8, 2-15, 2-17, 10719267 .............. 4-31, 4-33 12-14, 12-17, 10731598 ......................... 7-3
2-25, 2-30, 2-33, 10719414 ..... 8-23, 8-31, 9-47 12-19 10731709 .............. 5-67, 5-69
2-35, 3-27, 9-51 10719472 ......... 4-4, 4-8, 4-12 10727667 ....................... 8-29 10731744 ....................... 5-49
10705001 .............. 2-25, 2-30 10719473 ....................... 8-23 10727770 ....................... 3-27 10731845 ..... 5-55, 5-57, 5-61
10705002 ....................... 2-15 10719736 .............. 3-17, 3-19 10727809 ....................... 9-45 10731913 ....................... 5-47
10705003 ......................... 6-3 10719890 ....................... 8-26 10727810 ....................... 9-33 10731949 .............. 5-16, 5-36
10705004 .............. 3-17, 3-19 10719891 ....................... 8-31 10727827 ....................... 9-13 10731959 ....................... 5-63
10705006 ......................... 6-3 10720365 ....................... 3-35 10727829 ......................... 6-3 10732063 .............. 5-67, 5-69
10705029 .............. 3-23, 3-27 10720431 .... 2-15, 2-17, 2-25, 10727933 ..............9-31, 9-41 10732064 ....................... 5-67
10705034 .....3-17, 3-19, 3-21 2-29 10727936 ....................... 9-47 10732071 ....................... 5-65
10705103 ......................... 6-3 10720460 ....................... 8-26 10727971 ....................... 3-35 10732072 ....................... 5-65
10705104 ..................... 10-17 10720467 .............. 8-11, 8-15 10727980 ....................... 9-49 10732201 .................. 7-3, 7-7
10705107 ................ 6-4, 6-21 10720469 ....................... 8-11 10728200 ....................... 8-11 10732202 .................. 7-3, 7-7
10705322 ....................... 4-23 10720485 ......................... 8-3 10728503 ....................... 3-35 10732203 ......................... 7-3
10710547 ....................... 9-43 10720496 . 4-5, 4-9, 4-23, 8-5, 10728504 ....................... 3-35 10732204 ......................... 7-3
10710553 ....................... 4-31 8-15, 10-17, 10728616 ..............8-23, 8-29 10732205 ......................... 7-3
10710601 ....................... 4-23 12-5, 12-7, 10728704 ....................... 6-19 10732206 ......................... 7-3
10712182 ....................... 9-45 12-14 10728734 ..................4-4, 4-8 10732207 ......................... 7-7
10712339 ......................... 1-7 10720857 ....................... 8-31 10728819 ....................... 9-45 10732208 ......................... 7-7
10712971 ......................... 8-3 10720902 ....................... 9-51 10728823 ....................... 8-33 10732210 ......................... 7-7
10713009 ....................... 6-19 10721439 .................. 2-3, 2-7 10728873 ....................... 9-45 10732211 ......................... 7-7
107152721-7, 2-15, 2-25, 2-37 10721556 ....................... 3-27 10728957 ....................... 9-37 10732212 ......................... 7-7
10715277 ....................... 2-33 10721557 ....................... 3-27 10729100 ....................... 8-23 10732213 ......................... 7-7
10715367 ....2-15, 2-23, 2-25, 10721617 ....................... 3-35 10729122 ....................... 9-39 10732214 ......................... 7-7
2-37, 9-3, 9-9, 10721702 ......................... 7-5 10729155 ....................... 8-26 10732215 ......................... 7-7
9-19 10721981 ....................... 8-11 10729156 ....................... 8-19 10732238 ..................... 12-25
10715446 ....................... 9-45 10723217 ......... 4-5, 4-9, 4-12 10729167 ....................... 8-31 10732242 ..................... 12-23
1071661 ........................... 9-3 10723222 ......... 4-5, 4-9, 4-13 10729317 ....................... 9-45 10732311 ..................... 12-23
10716611 1-3, 1-7, 2-3, 2-15, 10723778 ..................... 12-21 10729694 ............10-9, 10-11 10732321 ..................... 12-23
2-17, 2-33, 2-37, 10723788 ..................... 12-21 10729947 . 9-3, 9-5, 9-9, 9-11 10732332 ..................... 12-23
3-17, 3-19, 3-27, 10723848 .............. 8-19, 9-45 10729956 ....................... 8-19 10732340 ..................... 12-25
9-11 10723862 ....................... 8-26 10730177 ......................... 8-3 10732343 ..................... 12-23
10716673 ....................... 9-45 10723866 ......................... 8-9 10730418 ....................... 9-45 10732355 ..................... 12-25
10717169 .....4-31, 4-35, 4-37 10724305 ....................... 4-23 10730444 ....................... 9-13 10732356 ..................... 12-25
10717553 .............. 3-17, 3-19 10724306 ....................... 4-23 10730518 ................3-7, 3-33 10732360 ..................... 12-25
10717554 ......2-4, 12-3, 12-5, 10724624 ....................... 8-23 10730584 ....................... 8-19 10732371 ..................... 12-25
12-10 10724641 ....................... 8-26 10730797 ..........12-17, 12-19 10732416 ....................... 8-26
10717593 ....................... 9-51 10724679 ....................... 8-31 10730798 ..........12-17, 12-19 10732420 ....................... 4-23
10717809 ......................... 1-4 10724981 ....................... 9-33 10730799 ..........12-10, 12-14 10732543 ......................... 7-7
10717810 .............. 3-17, 3-19 10725239 ....................... 8-33 10730800 ..................... 12-10 10732544 ......................... 7-7
10717989 ....8-5, 8-11, 12-10, 10725290 ..................... 12-25 10730927 ....................... 9-13 10732545 ......................... 7-7
12-14, 12-17, 10725297 ..................... 12-21 10731059 ......................... 8-9 10732546 ......................... 7-7
12-19 10725302 ....................... 3-19 10731407 ......................... 7-7 10732547 ......................... 7-7
10718085 ....................... 8-23 10725464 ....................... 6-21 10731444 ......................... 7-7 10732548 ......................... 7-7
10718141 ....................... 6-19 10725691 ......................... 7-7 10731462 ..................7-3, 7-7 10732549 ......................... 7-7
10718181 .................. 4-5, 4-9 10726099 .............. 8-29, 8-31 10731463 ......................... 7-7 10732551 ......................... 6-9
10718602 .........4-5, 4-9, 4-12 10726312 ....................... 4-23 10731464 ......................... 7-7 10732554 ......................... 6-9
10718738 ....................... 7-11 10726324 ....................... 3-35 10731472 ......................... 7-3 10732555 ......................... 6-9
10718740 ....................... 7-11 10726600 .............. 2-33, 2-35 10731473 ......................... 7-3 10732556 ......................... 6-9
10718830 .......2-3, 2-37, 9-11 10727123 ....................... 8-23 10731474 ......................... 7-3 10732558 ......................... 6-9
10718856 ....................... 8-26 10727151 ....................... 8-33 10731475 ......................... 7-3 10732575 ....................... 6-19

31200069 1044C-54 Series II 14-5


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
10732578 ......................... 7-3 10837051......................12-21 10837398 ....................... 6-11 10837904....................... 9-23
10732579S....................... 1-4 10837053........................8-23 10837399 ......................... 6-9 10837905....................... 9-24
10732689 .1-3, 1-7, 2-3, 2-15, 10837080........................7-15 10837411 ....................... 6-15 10837906....................... 9-24
2-23, 2-25, 2-33, 10837113..........................6-3 10837412 ....................... 6-15 10837923....................... 9-23
2-37, 3-7, 3-17, 10837115........................8-17 10837413 ....................... 6-15 10837927....................... 9-24
3-19, 3-31, 3-33, 10837117........................9-33 10837414 ....................... 6-15 10837937....................... 9-24
3-35 10837118........................9-33 10837450 ....................... 9-17 10837953....................... 9-23
10732693 ......................... 7-3 10837120........................9-33 10837465 .......... 12-10, 12-14 10837964.............. 9-23, 9-24
10732697 .............. 4-35, 4-37 10837141.. 12-3, 12-5, 12-10, 10837475 .............. 4-35, 4-37 10839156....................... 5-63
10732958 ......................... 6-3 12-14 10837505 ....................... 8-26 10866136................ 3-7, 3-33
10732961 ......... 4-5, 4-9, 4-13 10837142.. 12-3, 12-5, 12-10, 10837507 ....................... 8-23 10866416....................... 9-35
10732982 .............. 4-35, 4-37 12-14 10837508 ....................... 8-31 10866446..................... 10-17
10733052 ....................... 8-26 10837143........................9-15 10837513 ......................... 8-9 10866706....................... 8-19
10733094 ......................... 7-3 10837150..........................8-9 10837515 ....................... 8-29 10866708....................... 8-19
10733095 ......................... 7-3 10837151..........................8-9 10837516 ....................... 8-19 10866709....................... 8-26
10733152 ......................... 6-3 10837166........................8-33 10837517 ....................... 3-19 10866716....................... 8-19
10733168 ......................... 7-7 10837173........................8-33 10837519 ....................... 3-19 10866717....................... 8-11
10733799 ..................... 12-23 10837175........................8-23 10837521 ......................... 8-5 10866820..................... 10-19
10740075 ............ 10-9, 12-29 10837186..........................8-5 10837522 ......................... 8-5 10866827..................... 10-19
10740135 ....................... 9-49 10837189..........................8-5 10837523 .............. 3-17, 3-19 10866828..................... 10-19
10740467 ....................... 9-49 10837194..........................8-9 10837524 ....................... 8-26 10866829..................... 10-19
10740491 ....................... 9-13 10837195..........................8-9 10837535 ....................... 3-33 10866830..................... 10-17
10740662 ..... 9-31, 9-41, 9-47 10837241........................6-15 10837536 ....................... 8-26 10866835....................... 2-39
10791533 ....................... 6-15 10837246........................9-47 10837537 .............. 8-19, 8-26 10867150....................... 6-13
10791534 ....................... 6-15 10837252........................8-29 10837552 ..................... 12-27 10867157......................... 6-4
10791577 ......................... 6-9 10837261........................8-29 10837553 ..................... 12-27 10867159..................... 10-19
10791579 ......................... 6-9 10837264........................8-15 10837571 ....................... 9-31 10867162....................... 9-41
10791581 ......................... 6-9 10837289.................. 8-5, 8-6 10837574 ......................... 8-9 10867163....................... 9-41
10791583 ......................... 6-9 10837295........................8-26 10837575 ....................... 9-41 10867164....................... 9-41
10791584 ......................... 6-9 10837299..........................1-3 10837580 .............. 9-41, 9-61 10867165....................... 9-41
10791585 ......................... 6-9 10837308.... 6-19, 12-3, 12-5, 10837604 ....................... 4-23 10867166....................... 9-43
10791586 ......................... 6-9 12-7, 12-10, 10837605 ......................... 8-3 10867167....................... 9-43
10791588 ......................... 6-9 12-14 10837606 ......................... 8-3 10867168....................... 9-43
10791589 ......................... 6-9 10837309.... 12-3, 12-5, 12-7, 10837607 ....................... 8-26 10867169....................... 9-43
10791598 ......................... 6-9 12-10, 12-14, 10837610 ....................... 8-19 10867170....................... 9-43
10791599 ......................... 6-9 12-17, 12-19 10837613 ....................... 8-19 10867171....................... 9-43
10791600 ......................... 6-9 10837315........................3-17 10837614 ....................... 8-19 10867173..................... 10-19
10791601 ......................... 6-9 10837318..... 12-3, 12-5, 12-7 10837615 ....................... 8-19 10867540....................... 6-13
10791764 ....................... 9-49 10837331........................6-19 10837619 ....................... 8-33 10867541....................... 6-15
10791765 ....................... 9-49 10837332........................6-19 10837621 ....................... 8-23 10867571....................... 10-9
10791781 ....................... 9-23 10837333........................6-19 10837622 ....................... 8-23 10867583....................... 3-15
10791783 ....................... 9-23 10837334........................6-19 10837623 ....................... 8-23 10867584....................... 3-15
10791784 ....................... 9-23 10837352.............. 9-31, 9-41 10837629 ....................... 8-15 10868086....................... 9-43
10791946 ....................... 9-39 10837353........................9-43 10837639 ....................... 8-26 10868104................ 8-5, 8-11
10791947 ....................... 9-39 10837354........................9-43 10837645 ....................... 8-17 10868902....................... 9-41
10791952 ....................... 9-39 10837355.............. 9-31, 9-41 10837646 ....................... 8-17 1100034......................... 9-41
10836509 ......... 12-10, 12-14, 10837360........................9-43 10837649 ....................... 4-24 1100035......................... 9-41
12-17, 12-19 10837361........................9-43 10837684 ....................... 9-47 1100139........................... 6-4
10836511 ....................... 6-19 10837368.... 8-17, 8-19, 10-9, 10837750 ....................... 4-35 1100140........................... 6-4
10836512 ....................... 6-19 10-12 10837753 .................. 2-3, 2-7 1100141........................... 6-4
10836590 ....................... 3-33 10837386......................12-27 10837776 .................. 4-5, 4-9 1100142........................... 6-4
10836591 ....................... 8-23 10837389........................6-11 10837794 ................ 3-7, 3-33 1100143........................... 6-4
10836752 ..................... 12-21 10837390..........................6-9 10837821 ....................... 8-33 1100341......................... 9-35
10836804 ....................... 6-19 10837391........................6-11 10837863 .......3-7, 3-17, 3-19 1100343......................... 9-35
10837005 ....................... 9-41 10837392........................6-11 10837864 ....................... 3-33 1100379.................. 8-5, 8-11
10837010 ....................... 9-41 10837393........................6-11 10837865 ....................... 3-27 1100417....... 2-15, 2-17, 2-37
10837011 ....................... 9-41 10837395........................6-11 10837866 ....................... 3-35 1100439......................... 3-17
10837014 ....................... 9-41 10837396........................6-11 10837900 ....................... 9-24 1100469......................... 3-17
10837050 ..................... 12-21 10837397........................6-11 10837902 ....................... 9-23 1100532......................... 3-11

14-6 1044C-54 Series II 31200069


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1100778 ......................... 9-33 11143040 ....................... 3-33 1319378 ......................... 5-27 1319475 ................ 5-21, 5-42
1100790 ......................... 6-29 111601103-7, 3-31, 3-33, 3-35 1319379 ......................... 5-27 1319476 ......................... 5-41
1100792 ......................... 6-29 11160140 ................ 3-7, 3-33 1319380 ......................... 5-27 1319477 ................ 5-21, 5-42
1100793 ......................... 6-29 11170040 ....................... 3-35 1319381 ......................... 5-27 1319483 ......................... 5-45
1100794 ......................... 6-29 11236830 ....................... 6-19 1319382 ......................... 5-27 1319484 ......................... 5-45
1100795 ......................... 6-29 11261060 ....................... 3-33 1319383 ......................... 5-27 1319485 ......................... 5-45
1100796 ......................... 6-29 11486100 ....................... 3-35 1319384 ......................... 5-27 1319491 ................ 5-15, 5-35
1100797 ......................... 6-29 1170021 ........................... 3-5 1319385 ......................... 5-27 1319496 ................ 5-16, 5-36
11009060 .............. 3-33, 3-35 1170024 ........................... 3-5 1319386 ......................... 5-27 1319497 ................ 5-16, 5-36
11009080 .......3-7, 3-31, 3-33 1170027 ........................... 3-5 1319387 ......................... 5-27 1319499 ................ 5-16, 5-36
11009100 ....................... 3-35 1170054 ........................... 3-9 1319388 ......................... 5-27 1319500 ................ 5-16, 5-36
1100963 ......................... 9-37 1170057 ........................... 3-9 1319389 ......................... 5-27 1319501 ................ 5-16, 5-36
1100987 ......................... 9-37 11894070 ....................... 3-35 1319390 ......................... 5-27 1319502 ................ 5-16, 5-36
1100988 ......................... 9-37 1319210 ................ 5-21, 5-41 1319391 ......................... 5-27 1319504 ................ 5-16, 5-36
1100989 ......................... 9-37 1319229 ......................... 5-47 1319392 ......................... 5-27 1319505 ................ 5-16, 5-36
1100990 ..................8-5, 8-11 1319333 ......................... 5-28 1319393 ......................... 5-27 1319506 ...... 5-13, 5-15, 5-23,
1101083 ......................... 4-23 1319334 ......................... 5-28 1319394 ......................... 5-27 5-33, 5-35, 5-45
1101132 ......................... 2-37 1319335 ......................... 5-28 1319395 ......................... 5-27 1319510 ................ 5-15, 5-35
1101202 ......................... 6-19 1319336 ......................... 5-28 1319396 ......................... 5-27 1319511 ................ 5-15, 5-35
1101203 ......................... 6-19 1319337 ......................... 5-28 1319397 ......................... 5-27 1319512 ................ 5-15, 5-35
1101312 ......................... 4-31 1319338 ......................... 5-28 1319398 ......................... 5-28 1319513 ................ 5-15, 5-35
1101313 ......................... 4-31 1319339 ......................... 5-28 1319399 ......................... 5-28 1319514 ................ 5-15, 5-35
1101435 ......................... 3-15 1319340 ......................... 5-28 1319400 ......................... 5-28 1319515 ................ 5-15, 5-35
1101505 ..................8-5, 8-11 1319341 ......................... 5-28 1319401 ......................... 5-28 1319516 ................ 5-15, 5-35
1101510 ......................... 8-11 1319342 ......................... 5-28 1319402 ......................... 5-28 1319517 ................ 5-15, 5-35
1101511 ........................... 8-5 1319343 ......................... 5-28 1319406 ......................... 5-27 1319518 ................ 5-15, 5-35
1101513 ..................8-5, 8-11 1319344 ......................... 5-28 1319412 ......................... 5-31 1319519 ................ 5-15, 5-35
1101518 ..................8-5, 8-11 1319345 ......................... 5-28 1319414 ......................... 5-31 1319520 ................ 5-15, 5-35
1101522 ................2-25, 2-29 1319346 ......................... 5-28 1319415 ................5-11, 5-31 1319521 ................ 5-15, 5-35
1101525 ......................... 2-29 1319347 ......................... 5-28 1319423 ................5-13, 5-33 1319522 ................ 5-15, 5-35
11016130 ....................... 3-35 1319348 ......................... 5-28 13194255-13, 5-15, 5-33, 5-35 1319523 ................ 5-15, 5-35
11016150 ....................... 3-33 1319349 ......................... 5-28 1319429 ................5-13, 5-33 1319524 ................ 5-15, 5-35
1101672 ......................... 2-17 1319350 ......................... 5-28 1319431 ................5-15, 5-35 1319525 ................ 5-15, 5-35
1101673 ......................... 2-29 1319351 ......................... 5-28 1319433 ................5-13, 5-33 1319526 ................ 5-15, 5-35
1101674 ................2-15, 2-17 1319352 ......................... 5-28 1319436 ................5-13, 5-33 1319527 ................ 5-15, 5-35
1101704 ........................... 1-7 1319353 ......................... 5-28 1319439 ................5-13, 5-33 1319529 ................ 5-15, 5-35
1101780 .......10-3, 10-5, 10-7 1319354 ......................... 5-27 1319440 ................5-13, 5-33 1319530 ................ 5-15, 5-35
1101844 ............12-10, 12-14 1319355 ......................... 5-27 1319441 ................5-13, 5-33 1319531 ................ 5-15, 5-35
1101845 ....................... 12-10 1319356 ......................... 5-27 1319444 ................5-27, 5-41 1319532 ................ 5-15, 5-35
1101846 ............12-10, 12-14 1319357 ......................... 5-27 1319445 ................5-21, 5-41 1319533 ................ 5-15, 5-35
1101853 ....................... 12-10 1319358 ......................... 5-27 1319447 ................5-21, 5-41 1319534 ................ 5-15, 5-35
1101857 ................10-3, 10-5 1319359 ......................... 5-27 1319448 ......................... 5-41 1319535 ................ 5-15, 5-35
1101888 ......................... 9-45 1319360 ......................... 5-27 1319449 ......................... 5-41 1319536 ................ 5-15, 5-35
1102015 ......................... 9-17 1319361 ......................... 5-27 1319450 ......................... 5-41 1319537 ................ 5-15, 5-35
1102016 ......................... 9-17 1319362 ......................... 5-27 1319451 ......................... 5-41 1319538 ................ 5-15, 5-35
1102018 ......................... 9-15 1319363 ......................... 5-27 1319452 ......................... 5-41 1319539 ................ 5-15, 5-35
1102019 ......................... 9-15 1319364 ......................... 5-27 1319453 ......................... 5-41 1319540 ................ 5-15, 5-35
1102022 ......................... 9-15 1319365 ......................... 5-27 1319454 ......................... 5-41 1319541 ................ 5-15, 5-35
1102023 ......................... 8-20 1319366 ......................... 5-27 1319455 ......................... 5-41 1319542 ................ 5-15, 5-35
1102025 ......................... 9-43 1319367 ......................... 5-27 1319456 ......................... 5-41 1319543 ................ 5-15, 5-35
1102026 ......................... 8-20 1319369 ......................... 5-27 1319457 ......................... 5-41 1319545 ................ 5-15, 5-35
1102027 ......................... 9-29 1319370 ......................... 5-27 1319458 ......................... 5-41 1319557 ......................... 5-47
1102050 ......................... 9-41 1319371 ......................... 5-27 1319459 ......................... 5-41 1319558 ......................... 5-47
1102051 ......................... 9-41 1319372 ......................... 5-27 1319460 ......................... 5-41 1319563 ......................... 5-47
1102074 ..................8-5, 8-11 1319373 ......................... 5-27 1319461 ......................... 5-41 1319566 ......................... 5-47
11047270 ....................... 3-35 1319374 ......................... 5-27 1319462 ................5-21, 5-41 1319571 ......................... 5-49
11129100 ....................... 3-35 1319375 ......................... 5-27 1319463 ......................... 5-41 1319573 ......................... 5-49
11133050 ....................... 3-33 1319376 ......................... 5-27 1319464 ................5-21, 5-41 1319574 ......................... 5-49
11143030 ....................... 3-35 1319377 ......................... 5-27 1319472 ................5-21, 5-41 1319575 ......................... 5-49

31200069 1044C-54 Series II 14-7


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1319576 ......................... 5-49 1319666....... 5-16, 5-19, 5-36 1321158 ................ 5-15, 5-35 1321257......................... 5-21
1319577 ......................... 5-49 1319670................ 5-67, 5-69 1321159 ................ 5-15, 5-35 1321258......................... 5-23
1319578 ......................... 5-49 1319671..........................5-67 1321162 ................ 5-16, 5-36 1321259......................... 5-31
1319581 ................ 5-49, 5-71 1319673..........................5-67 1321163 ................ 5-16, 5-36 1321260......................... 5-31
1319582 ................ 5-49, 5-71 1319674..........................5-67 1321172 ......................... 5-39 1321265......................... 5-65
1319583 ......................... 5-49 1319675..........................5-67 1321174 ................ 5-16, 5-36 1322158......................... 4-21
1319584 ......................... 5-49 1319676..........................5-67 1321175 ......................... 5-21 14994040.............. 3-31, 3-33
1319585 ................ 5-49, 5-71 1319677..........................5-67 1321178 ......................... 5-39 14994050......................... 3-7
1319586 ......................... 5-49 1319678..........................5-67 1321184 ................ 5-11, 5-31 1684460........................... 9-9
1319587 ......................... 5-49 1319679..........................5-67 1321185 ........................... 5-7 1684461......................... 9-19
1319590 ......................... 5-49 1319680..........................5-67 1321186 ........................... 5-7 1701509......................... 3-40
1319591 ......................... 5-55 1319681..........................5-67 1321187 ........................... 5-7 1701640......................... 11-5
1319595 ......5-51, 5-53, 5-55, 1319683..........................5-67 1321189 ........................... 5-7 1702773......................... 3-39
5-57, 5-59, 5-61 1319684..........................5-67 1321190 ........................... 5-7 1702962......................... 11-4
1319596 ....... 5-55, 5-57, 5-61 1319685..........................5-67 1321191 ......................... 5-23 1704277......................... 3-40
1319600 ......5-51, 5-53, 5-55, 1319686..........................5-67 1321194 ........................... 5-8 1704885......................... 3-39
5-57, 5-59, 5-61 1319687..........................5-67 1321196 ........................... 5-7 1705687......................... 11-4
1319601 ......5-51, 5-53, 5-55, 1319688..........................5-67 1321197 ........................... 5-7 1706100......................... 11-4
5-57, 5-59, 5-61 1319689..........................5-67 1321198 ........................... 5-7 1706101......................... 11-4
1319602 ......5-51, 5-53, 5-55, 1319690..........................5-67 1321199 ........................... 5-7 1706103......................... 11-4
5-57, 5-59, 5-61 1319691..........................5-67 1321201 ........................... 5-8 1706296......................... 11-5
1319603 ......5-51, 5-53, 5-55, 1319692..........................5-67 1321202 ........................... 5-8 1706298......................... 11-5
5-57, 5-59, 5-61 1319693..........................5-67 1321203 ........................... 5-8 1706299......................... 11-5
1319604 ......5-51, 5-53, 5-55, 1319694..........................5-67 1321204 ........................... 5-8 1706300......................... 11-4
5-57, 5-59, 5-61 1319695..........................5-67 1321205 ......................... 5-23 1706301......................... 11-5
1319606 ....... 5-55, 5-57, 5-61 1319696................ 5-67, 5-69 1321206 ......................... 5-19 1706302......................... 11-5
1319607 ......................... 5-55 1319697..........................5-67 1321207 ......................... 5-19 1706303......................... 11-5
1319608 ................ 5-53, 5-55 1319698..........................5-67 1321208 ......................... 5-19 1706304......................... 11-5
1319613 ......................... 5-57 1319699..........................5-67 1321210 ........................... 5-8 1706306......................... 11-5
1319614 ......................... 5-57 1319700..........................5-67 1321211 ......................... 5-27 1706400......................... 11-4
1319615 ....... 5-51, 5-57, 5-61 1319701..........................5-67 1321212 ........................... 5-8 1706502......................... 11-4
1319616 ......................... 5-59 1319702................ 5-67, 5-69 1321213 ........................... 5-7 1706511......................... 11-4
1319617 ....... 5-51, 5-53, 5-59 1319703................ 5-67, 5-69 1321214 ......................... 5-23 1706581......................... 11-5
1319618 ....... 5-51, 5-53, 5-59 1319704..........................5-67 1321215 ................ 5-11, 5-31 1706767......................... 11-5
1319619 ......................... 5-59 1319705..........................5-67 1321217 ......................... 5-11 1706768......................... 11-5
1319620 ....... 5-51, 5-53, 5-59 1319707................ 5-67, 5-69 1321218 ......................... 5-11 1706850......................... 11-5
1319621 ....... 5-51, 5-53, 5-59 1319710..........................5-69 1321219 ......................... 5-11 1706892......................... 3-39
1319622 ....... 5-51, 5-53, 5-59 1319711..........................5-69 1321220 ......................... 5-11 1810003......................... 6-19
1319623 ....... 5-51, 5-53, 5-59 1319712..........................5-69 1321221 ......................... 5-11 2000294......................... 4-15
1319624 ....... 5-51, 5-53, 5-59 1319713..........................5-69 1321225 ................ 5-11, 5-31 2000381......................... 4-17
1319625 ....... 5-51, 5-53, 5-59 1319714..........................5-69 1321226 ......................... 5-42 2060045......................... 4-12
1319626 ....... 5-51, 5-53, 5-59 1319715..........................5-69 1321228 ......................... 5-21 2080040......................... 3-40
1319627 ....... 5-51, 5-53, 5-59 1319719..........................5-71 1321231 ......................... 5-45 2080044......................... 3-39
1319633 ................ 5-59, 5-63 1319720..........................5-71 1321232 ......................... 5-23 2110606.................. 3-9, 3-21
1319634 ......................... 5-61 1319721..........................5-71 1321233 ......................... 5-23 2110608........................... 3-9
1319635 ......................... 5-61 1319722..........................5-71 1321237 ......................... 5-27 2110808........................... 3-9
1319636 ....... 5-51, 5-53, 5-61 1319723..........................5-71 1321239 ......................... 5-41 2120185......................... 6-19
1319637 ......................... 5-51 1319724..........................5-71 1321242 ......................... 5-45 2130606......................... 3-21
1319638 ................ 5-51, 5-53 1319726..........................5-71 1321244 ......................... 5-19 2130608......................... 3-21
1319639 ......................... 5-53 1320239............................4-5 1321245 ......................... 5-41 2160002....... 2-17, 2-29, 2-41
1319641 ......................... 5-63 1321148................ 5-13, 5-33 1321246 ......................... 5-41 2160020......................... 2-35
1319642 ......................... 5-63 1321149..........................9-21 1321247 ......................... 5-45 2172106........................... 3-9
1319646 ......................... 5-63 1321150................ 5-16, 5-36 1321248 ........................... 5-8 2172112......................... 4-27
1319647 ......................... 5-63 1321151................ 5-16, 5-36 1321249 ......................... 5-21 2180467......................... 4-27
1319648 ......................... 5-63 1321152................ 5-16, 5-36 1321250 ......................... 5-21 2180849........................... 8-5
1319649 ......................... 5-63 1321153................ 5-11, 5-31 1321251 ......................... 5-21 2180858........... 4-4, 4-8, 4-12
1319650 ......................... 5-65 1321154................ 5-11, 5-31 1321254 ......................... 5-21 2200221......................... 9-33
1319652 ......................... 5-65 1321155................ 5-21, 5-41 1321255 ......................... 5-23 2200261................ 2-25, 2-29
1319661 ................ 5-65, 5-67 1321157................ 5-21, 5-41 1321256 ......................... 5-21 2220221......................... 8-31

14-8 1044C-54 Series II 31200069


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
2220237 ......................... 8-17 2221301 ................ 2-25, 2-29 31200386 ....................... 3-39 3931648 ........... 4-4, 4-8, 4-13
2220282 ......................... 6-29 2221302 ................ 2-25, 2-29 31200387 ....................... 3-39 3951603 ......................... 2-17
2220366 ......................... 8-26 2230021 ......................... 8-33 31200388 ....................... 3-39 3951820 ......................... 2-17
22203713-17, 3-19, 8-3, 8-17, 2230024 ......................... 3-17 3251813 ......................... 11-4 3980039 ......................... 6-23
8-19, 8-20, 8-23, 2230031 ......................... 8-23 3271405 . 10-11, 12-7, 12-15, 4040282 ......................... 5-73
8-26, 8-29 2230043 ................ 3-33, 8-23 12-19 4100109 ......................... 4-35
2220373 ................8-15, 8-20 2230044 ......................... 8-11 3271501 .. 1-3, 4-4, 4-8, 4-13, 4105262 .................... 2-4, 2-7
22203743-27, 8-11, 8-15, 8-17 2340037 ......................... 3-37 10-11 4110252 ......................... 3-27
2220375 ......................... 8-19 2340038 ......................... 3-37 3271505 ...... 4-31, 4-33, 7-17 4110412 ................ 3-23, 3-27
2220385 ......................... 9-45 2340039 ......................... 3-37 3271601 ............10-11, 12-29 41104223-23, 3-25, 3-27, 3-29
2220408 ... 4-4, 4-8, 4-12, 8-3 2340045 ......................... 3-37 3271805 ......................... 4-27 4110473 ......................... 3-21
2220415 ......3-13, 8-19, 8-26, 2340046 ......................... 3-37 3272205 ........................... 1-7 4210020 ........................... 1-7
8-31, 8-33 2360719 ........................... 1-3 3272601 ....................2-7, 5-3 4210021 ........................... 1-7
2220451 . 4-23, 8-3, 8-9, 9-45 2540020 ....................... 10-11 3281505 ......................... 4-37 4220248 ........................... 1-7
2220466 .......8-19, 8-23, 8-31 2540048 ....................... 10-15 3282201 ........................... 1-3 4220249 ........................... 1-7
22204725-5, 5-25, 8-17, 8-26, 2540049 ....................... 10-15 3300143 ..................2-7, 2-17 4341019 .................... 4-4, 4-8
8-33 2560141 ....................... 10-11 3300240 ....................3-5, 3-9 4341020 ........................... 1-4
2220473 ......3-13, 8-19, 8-26, 2600281 ......................... 3-39 3311001 ....................... 10-15 4341026 ........................... 1-3
8-29, 8-31 2717042 ......................... 9-11 3311401 ....................... 10-15 4341059 ........................... 8-9
2220490 ......................... 8-23 2717045 ........................... 9-7 3311405 . 3-40, 4-5, 4-9, 4-13 4360608 ......................... 6-19
2220493 ........................... 8-3 2717046 ........................... 9-3 3311508 ..............4-27, 10-11 4460042 ....................... 10-21
2220498 ......................... 4-23 2717047 ......................... 9-13 3311602 ........ 4-31, 8-5, 8-11 4460043 ....................... 10-21
2220500 .........8-9, 8-17, 8-23 2717160 ......................... 3-21 3311705 ........................... 5-3 4460142 ............ 10-23, 10-25
2220501 3-7, 3-17, 3-19, 3-33 2717161 ......................... 3-21 3311802 ......................... 2-17 4460247 ....................... 10-21
2220502 ......................... 8-19 2717162 ......................... 3-21 3312201 ........................... 1-7 4460256 ....................... 10-21
2220518 ......................... 9-45 2717283 ......................... 3-21 3313002 ........................... 2-7 4460312 ....................... 10-25
2220574 ......................... 4-13 2717287 ......................... 3-13 3380579 ......................... 6-19 4460315 ....................... 10-25
2220578 ...........4-23, 8-3, 8-5 2720546 ......................... 4-23 3380581 ......................... 7-17 4460443 ....................... 10-25
2220579 ......................... 3-35 2720547 ......................... 4-23 3380583 ....................... 10-15 4460458 ....................... 10-21
2220582 .......8-17, 8-19, 8-26 2720550 .................... 4-4, 4-8 3421453 ......................... 3-40 4460465 ....................... 10-21
2220596 ................8-15, 8-23 2750790 ......................... 8-23 3423197 ........................... 1-3 4460466 ....................... 10-21
2220603 ......................... 8-26 2752474 ......................... 8-23 3423213 ........................... 1-7 4460509 ............ 10-21, 10-23
2220605 .......8-17, 8-20, 8-26 2752908 ................ 8-29, 8-31 3423242 ....................3-5, 3-9 4460518 ....................... 10-21
22206068-26, 8-29, 8-31, 8-33 2752983 ......................... 8-29 3423275 ....................3-5, 3-9 4460539 ....................... 10-21
2220609 ......................... 3-13 2753315 ......................... 8-23 3423276 .......... 3-5, 3-9, 3-13 4460590 ....................... 10-21
2220619 ................3-35, 8-33 2753476 ......................... 8-23 3423307 ........................... 3-9 4460608 ....................... 10-21
2220628 3-13, 3-35, 5-5, 5-25 2754321 ......................... 8-23 3460480 ....................4-4, 4-8 4460746 ....................... 10-21
2220635 ................8-20, 8-26 2754331 ........................... 8-3 3520072 ......................... 3-39 4460943 ....................... 10-21
2220651 ......................... 8-19 2754333 ......................... 8-31 3520198 ......................... 3-39 4460944 ....................... 10-21
2220654 ......................... 8-31 2754334 ......................... 8-31 3575851 ........................... 1-7 4461034 ... 12-7, 12-15, 12-19
2220655 ......................... 4-27 2754335 ......................... 8-31 3575947 ......................... 4-12 4461035 ... 12-7, 12-15, 12-19
2220657 ................3-33, 8-23 2754411 ......................... 8-17 3576433 ......................... 10-5 4461037 ... 12-7, 12-15, 12-19
2220682 ........................... 8-9 2754412 ......................... 8-17 3600427 ......................... 4-12 4461038 ... 12-7, 12-15, 12-19
2220700 ........................... 8-9 2754413 ......................... 8-17 3740067 .. 12-7, 12-15, 12-19 4461233 ....................... 10-12
2220767 ......................... 9-45 2754414 ......................... 8-17 3740149 ....................... 10-17 4461265 ....................... 10-12
2220775 ......................... 3-35 2754547 ................ 2-33, 2-35 3760170 ......................... 3-40 4461270 ....................... 10-12
2220819 ................8-19, 8-29 2900770 . 9-3, 9-9, 9-11, 9-17, 3811709 ......................... 2-37 4520396 ......................... 5-75
2220855 ................2-25, 2-29 9-43, 9-53 3820020 ......................... 3-39 4520397 ......................... 5-75
2220881 ......................... 9-43 2902422 ......................... 8-23 3841203 ... 2-3, 2-7, 2-39, 3-9 4520398 ......................... 5-75
2220883 ......................... 9-43 2902501 ......................... 6-25 3841708 ......................... 2-39 4520399 ......................... 5-75
2220885 ................9-41, 9-43 2902550 ......................... 10-5 3841709 ..................1-3, 2-33 4520400 ......................... 5-75
2220887 .........8-5, 8-11, 9-43 2915023 ......................... 9-55 3900210 ......................... 8-17 4520401 ......................... 5-75
2220899 ................8-29, 8-33 2915065 .................... 4-5, 4-9 3900316 ......................... 2-17 4520500 ......................... 5-75
2220947 ..................8-5, 8-11 2915066 .................... 4-5, 4-9 3900370 ......................... 7-17 4520502 ......................... 5-75
2220973 ........................... 8-6 2915171 ......................... 6-23 3911008 ....................... 10-17 4540013 ......................... 5-47
2220999 .........8-3, 8-19, 8-33 2915184 ......................... 10-3 3911010 ....................... 10-11 4569244 ......................... 4-31
2221033 ......................... 8-19 2915193 ......................... 11-5 3911012 ......................... 6-19 4569245 ......................... 4-31
22210348-19, 8-23, 8-31, 8-33 2940074 ......................... 3-39 3931012 ....................... 10-15 4640438 ......................... 9-53
2221050 ........................... 8-9 31200160 ....................... 3-39 3931612 ......................... 8-23 4641501 ......................... 3-21

31200069 1044C-54 Series II 14-9


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
4641502 ......................... 3-21 4923253........................10-17 70021444 ....................... 9-57 70022527....................... 3-45
4711000 ............ 10-11, 10-15 4923407..........................10-5 70021446 ....................... 9-57 70022539....................... 4-27
4711400 .3-40, 4-5, 4-9, 4-13, 5240800..........................4-12 70021447 ....................... 9-57 70022540....................... 4-27
7-17, 10-5, 5251016.................... 4-4, 4-8 70021448 ....................... 9-57 70022541....................... 4-27
10-11, 12-7, 63231..............................4-23 70021451 ....................... 9-57 70022542....................... 4-27
12-15, 12-19 6604662..........................3-13 70021452 .............. 3-11, 9-57 70022543....................... 4-27
4711500 ...1-3, 4-4, 4-8, 4-12, 6621412........................10-12 70021464 ....................... 9-57 70022544....................... 4-27
4-28, 7-17 70002955........................9-47 70021465 ....................... 9-57 70022604....................... 9-19
47116002-4, 2-7, 4-13, 10-12, 70020177........................6-25 70021466 ....................... 9-57 70022610....................... 9-21
12-29 70020178........................6-25 70021491 ....................... 4-17 70022612......................... 9-9
4711700 ........................... 5-3 70020179........................6-25 70021492 ....................... 4-17 70022614....................... 9-23
47118002-13, 2-23, 2-29, 8-5, 70020180........................6-25 70021493 ....................... 4-17 70022615....................... 9-23
8-11 70020181........................6-25 70021495 ....................... 9-21 70022616....................... 9-23
4712000 ........................... 1-7 70020182........................6-25 70021553 ....................... 5-41 70022617....................... 9-23
4713400 ........................... 2-7 70020183........................6-26 70021554 ....................... 5-41 70022618....................... 9-23
4740003 ......................... 2-41 70020184........................6-26 70021568 ....................... 9-21 70022619....................... 9-23
4740274 ......................... 4-28 70020185........................6-26 70021569 ....................... 9-21 70022620....................... 9-23
4751400 ..... 3-39, 6-23, 10-15 70020348........................4-21 70021570 ....................... 9-21 70022621....................... 9-23
4751500 ................ 4-27, 4-33 70020349........................4-21 70021571 ....................... 9-21 70022622....................... 9-23
4751600 .........2-7, 4-27, 4-37 70020356........................4-21 70021573 ....................... 3-27 70022623....................... 9-23
4752000 ........... 1-4, 1-7, 4-13 70020358........................4-21 70021617 ....................... 9-21 70022624....................... 9-23
4761000 ......................... 10-9 70020408.............. 5-16, 5-36 70021726 ....................... 9-21 70022625....................... 9-23
4761400 .........2-7, 2-17, 4-27 70020409.............. 5-16, 5-36 70021789 ....................... 5-21 70022626.............. 9-23, 9-24
4761500 .2-29, 4-5, 4-9, 4-12, 70020413.............. 5-19, 5-33 70021790 ....................... 5-21 70022627....................... 9-24
4-28 70020425........................5-65 70021793 ....................... 4-21 70022628....................... 9-24
4761600 .1-7, 2-7, 4-12, 4-27, 70020426........................5-65 70021796 ....................... 4-21 70022629....................... 9-24
4-37, 8-17, 8-23, 70020427........................5-69 70021798 ....................... 4-21 70022630....................... 9-24
10-11, 12-29 70020428........................9-55 70021799 ....................... 4-21 70022631....................... 9-24
47618001-3, 2-13, 2-23, 2-35, 70020430........................5-63 70021800 ....................... 4-21 70022632....................... 9-24
8-5, 8-11 70020431........................5-63 70021801 ....................... 4-21 70022633....................... 4-21
4762000 ....1-4, 1-7, 2-7, 4-13 70020483.............. 5-16, 5-36 70021803 ....................... 4-21 70022634....................... 4-21
47622001-7, 2-13, 2-23, 2-29, 70020484.............. 5-16, 5-36 70021805 ....................... 4-21 70022635....................... 4-21
2-35 70020485.............. 5-16, 5-36 70021806 ....................... 4-21 70022636....................... 4-21
4763000 ........................... 2-7 70020486.............. 5-16, 5-36 70021807 ....................... 4-21 70022637....................... 4-21
4791400 .... 10-5, 12-7, 12-15, 70020487.............. 5-16, 5-36 70021809 ....................... 4-21 70022638....................... 4-21
12-19 70020551........................7-17 70021812 ....................... 9-55 70022639....................... 4-21
4791600 2-17, 4-31, 8-5, 8-11 70020555........................3-47 70021897 ....................... 4-18 70022640....................... 4-21
4792000 .2-17, 2-29, 4-5, 4-9, 70020562........................3-45 70021899 ....................... 4-18 70022641....................... 4-21
4-13 70021038........................6-11 70021908 ....................... 9-53 70022749......................... 9-5
48040 ............................... 3-3 70021111.............. 5-13, 5-33 70021921 ....................... 3-29 70022750......................... 9-5
48041 ............................... 3-7 70021231........................6-19 70021935 ....................... 3-29 70022751......................... 9-5
48042 ............................... 3-3 70021342.............. 3-29, 3-45 70021977 ....................... 3-29 70022763......................... 9-5
48043 ............................... 3-7 70021349........................3-29 70021978 ....................... 3-29 70022764......................... 9-5
48056 ............................. 3-31 70021358........................3-45 70021979 ....................... 3-29 70022997....................... 3-57
48057 ............................. 3-33 70021359........................3-45 70021980 ....................... 3-45 70023117....................... 6-29
48060 ............................. 3-35 70021360........................3-45 70021981 ....................... 3-45 70023139....................... 6-23
4811900 .................... 4-4, 4-8 70021361........................3-45 70021982 ....................... 3-45 70023161....................... 6-25
4812000 ........... 4-4, 4-8, 4-12 70021362........................3-45 70022028 ....................... 3-29 70023162....................... 6-25
4812100 ......................... 4-12 70021364........................3-45 70022038 ....................... 9-53 70023163....................... 6-25
4832100 ........... 4-5, 4-9, 4-12 70021365........................3-45 70022039 ....................... 9-53 70023164....................... 6-25
4846452 ......................... 3-39 70021366........................3-45 70022040 ....................... 9-53 70023165....................... 6-25
4891400 ......................... 4-27 70021367........................3-45 70022041 ....................... 9-53 70023166....................... 6-25
4891800 ........................... 3-9 70021387........................3-45 70022042 ....................... 9-53 70023167....................... 6-25
4923232 ......................... 10-9 70021391........................3-45 70022043 ....................... 9-53 70023287....................... 4-21
4923233 ....................... 10-17 70021392........................3-45 70022044 ....................... 9-55 70023288....................... 4-21
4923242 ......................... 6-19 70021393........................9-57 70022045 ....................... 9-55 70023289....................... 4-21
4923243 ....................... 10-15 70021399........................3-45 70022046 ....................... 9-55 70023325....................... 7-17
4923246 ....................... 10-15 70021415........................3-29 70022052 ....................... 5-41 70023443....................... 4-21
4923247 ......................... 10-9 70021440........................9-57 70022289 ....................... 4-17 70023444....................... 4-21

14-10 1044C-54 Series II 31200069


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
70023458 ....................... 4-17 7026760 ...... 5-51, 5-53, 5-55, 7029154 ........................... 9-9 7029699 ......................... 3-11
70023736 ....................... 4-21 5-57, 5-59, 5-61 7029155 ......................... 9-13 7029700 ......................... 3-11
70024123 ....................... 3-57 7026761 ...... 5-51, 5-53, 5-55, 7029156 ......................... 9-13 7029701 ......................... 3-11
70024306 ....................... 3-37 5-57, 5-59, 5-61 7029157 ......................... 9-13 7029702 ......................... 3-11
70024307 ....................... 3-37 7026794 ......................... 5-49 7029158 ......................... 9-13 7029703 ......................... 3-11
70024535 ....................... 3-57 7026798 ......................... 6-23 7029159 ......................... 9-13 7029704 ......................... 3-11
70024536 ....................... 3-57 7026799 ......................... 6-23 7029160 ......................... 9-13 7029705 ......................... 3-11
70024537 ....................... 3-57 7026900 ......................... 6-23 7029161 ......................... 9-19 7029706 ......................... 3-11
70024538 ....................... 3-57 7026901 ......................... 6-23 7029162 ......................... 9-19 7029707 ......................... 3-11
70024539 ....................... 9-59 7026902 ......................... 6-23 7029167 ......................... 9-15 7029708 ......................... 3-11
70024540 ....................... 3-57 7026905 ......................... 6-23 7029168 ......................... 9-15 7029709 ......................... 3-11
70024541 ....................... 3-57 7026906 ......................... 6-23 7029169 ......................... 9-15 7029710 ......................... 3-11
70024542 ....................... 3-57 7026911 ......................... 5-73 7029170 ......................... 9-15 7029711 ......................... 3-11
70024543 ....................... 3-57 7026915 ......................... 4-17 7029171 ................9-15, 9-17 7029712 ......................... 3-11
70024544 ....................... 3-57 7026918 ................ 4-15, 4-17 7029172 ......................... 9-15 7029713 ......................... 3-11
70024545 ....................... 3-57 7026920 ................ 4-15, 4-17 7029175 ......................... 9-17 7029714 ................ 3-11, 3-45
70024546 ....................... 3-57 7026921 ................ 4-15, 4-17 7029176 ......................... 9-17 7029760 ......................... 9-53
70024547 ....................... 9-59 7026922 ................ 4-15, 4-17 7029177 ......................... 9-17 7029791 ......................... 9-43
70024548 ....................... 9-59 7026923 ................ 4-15, 4-17 7029178 ......................... 9-17 7029793 ......................... 6-25
70024549 ....................... 9-59 7026927 ................ 4-15, 4-17 7029179 ......................... 9-17 7029794 ......................... 6-25
70024550 ....................... 3-57 7027211 ................ 5-13, 5-33 7029185 ......................... 9-27 7029795 ......................... 6-25
70024551 ....................... 3-57 7027212 ......................... 5-19 7029186 ......................... 9-27 7029796 ......................... 6-25
70024552 ....................... 3-57 7027217 ....... 5-16, 5-19, 5-36 7029187 ......................... 9-27 7029797 ................ 6-25, 6-29
70024553 ....................... 3-57 7027225 ......................... 5-11 7029188 ......................... 9-27 7029798 ......................... 6-25
70024554 ....................... 3-57 7027227 ................ 5-13, 5-33 7029189 ......................... 9-27 7029799 ......................... 6-26
70024555 ....................... 3-57 7027230 ......................... 5-11 7029190 ......................... 9-27 7029800 ......................... 6-26
70024557 ......................... 7-5 7028622 ......................... 9-11 7029191 ......................... 9-27 7029801 ......................... 6-26
70024558 ......................... 7-9 7028967 ........................... 5-7 7029192 ......................... 9-27 7029802 ......................... 6-26
70024559 ......................... 7-9 7028974 ......................... 5-28 7029193 ......................... 9-27 7029803 ................ 6-26, 6-29
70024560 ......................... 7-9 7028976 ......................... 5-31 7029194 ......................... 9-27 7029804 ......................... 6-26
70024561 ......................... 7-9 7028977 ................ 5-21, 5-41 7029195 ......................... 9-27 7029805 ......................... 6-26
70024562 ......................... 7-9 7028979 ......................... 5-41 7029196 ......................... 9-27 7029806 ................ 6-26, 6-29
70024563 ......................... 7-9 7029029 ......................... 5-63 7029197 ......................... 9-27 7029807 ......................... 6-26
70024564 ......................... 7-9 7029035 ......................... 5-65 7029198 ......................... 9-27 7029808 ......................... 6-26
70024565 ......................... 7-9 7029036 ......................... 5-65 7029199 ......................... 9-27 7029809 ......................... 6-26
70024568 ......................... 7-9 7029037 ................ 5-65, 5-67 7029200 ......................... 9-27 7029810 ......................... 6-26
70024569 ......................... 7-9 7029039 ......................... 5-67 7029201 ......................... 9-27 7029913 ......................... 5-71
70024570 ......................... 7-9 7029052 ......................... 5-67 7029202 ......................... 9-27 7029914 ......................... 5-71
70024571 ......................... 7-9 7029074 ......................... 5-71 7029203 ......................... 9-27 7062922 ......................... 3-13
70024666 ......................... 7-9 7029104 ......................... 5-19 7029204 ......................... 9-27 7075611 ........................... 2-4
7012518 ......................... 9-29 7029130 ......................... 7-15 7029205 ......................... 9-24 7110702 ......................... 3-13
7012998 ......................... 9-29 7029132 ........................... 9-3 7029206 ......................... 9-24 7110712 ......................... 3-13
7017283 9-7, 9-9, 9-11, 9-13, 7029133 .................... 9-3, 9-5 7029210 ......................... 4-15 7110722 ......................... 3-13
9-19 7029134 ........................... 9-3 7029211 ................4-15, 4-17 7112642 ......................... 3-55
7021632 ......................... 9-43 7029135 ........... 9-3, 9-5, 9-11 7029212 ......................... 4-15 7114941 ......................... 3-55
7022390 ......................... 9-43 7029136 .................... 9-3, 9-5 7029214 ......................... 4-23 7138833 ......................... 7-13
7022391 ......................... 9-29 7029140 ........................... 9-7 7029520 ......................... 3-47 7138836 ......................... 6-19
7024574 ......................... 9-55 7029141 ........................... 9-7 7029521 ......................... 3-47 7138878 ......................... 6-19
7026481 ......................... 7-17 7029142 ........................... 9-7 70295325-55, 5-57, 5-59, 5-63 7139032 ....... 2-15, 2-17, 2-33
7026485 ......................... 7-17 7029143 ........................... 9-7 70295335-55, 5-57, 5-59, 5-63 7139416 .................... 2-3, 2-8
7026664 ................5-21, 5-41 7029144 ........................... 9-7 7029590 ......................... 3-11 7139772 ......................... 2-35
7026726 ......................... 4-23 7029145 ........................... 9-7 7029690 ......................... 3-11 7139773 ......................... 2-29
7026744 ......................... 5-47 7029146 ......................... 9-11 7029691 ......................... 3-11 7139774 ......................... 2-29
7026745 ......................... 5-47 7029147 ......................... 9-11 7029692 ...... 3-11, 3-29, 3-45 7139775 ......................... 2-17
7026749 ......................... 5-47 7029148 ......................... 9-11 7029693 ......................... 3-11 7139918 ......................... 3-21
7026758 ......5-51, 5-53, 5-55, 7029149 .................. 9-9, 9-19 7029694 ......................... 3-11 72071980 .................. 4-5, 4-9
5-57, 5-59, 5-61 7029150 ........................... 9-9 7029695 ......................... 3-11 7301054 ......................... 5-75
7026759 ......5-51, 5-53, 5-55, 7029152 .................. 9-9, 9-19 7029697 ......................... 3-11 7301379 ......................... 11-4
5-57, 5-59, 5-61 7029153 .................. 9-9, 9-19 7029698 ......................... 3-11 7301380 ......................... 11-4

31200069 1044C-54 Series II 14-11


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
7301408 ......................... 3-21 8035899............................5-7 8035992 ......................... 5-41 8036756................ 5-13, 5-33
7301568 ......................... 3-21 8035900............................5-7 8035993 ......................... 5-41 8036757................ 5-13, 5-33
7301569 ......................... 3-21 8035901............................5-7 8035994 ......................... 5-41 8036758................ 5-13, 5-33
7301579 ......................... 3-21 8035902............................5-7 8035995 ......................... 5-41 8036759................ 5-13, 5-33
7310012 ....................... 10-12 8035903............................5-7 8035996 ......................... 5-41 8036811.................... 9-3, 9-5
77363244 ..................... 10-21 8035904............................5-7 8035997 ......................... 5-41 8036823........................... 9-5
77383154 .............. 4-31, 4-33 8035905............................5-7 8035998 ......................... 9-21 8036825.................. 9-9, 9-19
77383790 .............. 4-31, 4-33 8035906............................5-7 8036022 ......................... 5-47 8036841........................... 5-7
77384830 ....................... 4-21 8035907............................5-7 8036023 ......................... 5-47 8036848......................... 5-19
80263012 ....................... 3-39 8035908............................5-7 8036024 ......................... 5-49 8036849......................... 5-19
80293007 ....................... 4-33 8035909............................5-8 8036025 ......................... 5-49 8036852......................... 5-19
80304173 .............. 5-21, 5-42 8035910............................5-8 8036026 ......................... 5-49 8036854......................... 5-19
80304214 ....................... 5-71 8035911............................5-8 8036027 ......................... 5-49 8036855......................... 5-19
80304227 ....................... 5-23 8035912............................5-8 8036028 ......................... 5-49 8036856......................... 5-19
80304394 ....................... 5-49 8035913............................5-8 8036031 ......................... 5-63 8036859......................... 5-19
80304405 ..... 5-21, 5-41, 5-47 8035914............................5-8 8036032 ......................... 5-63 8036861......................... 5-19
8033412 ......................... 9-24 8035915............................5-8 8036034 ......................... 5-65 8036862......................... 5-19
8033786 ......................... 9-55 8035916............................5-8 8036035 ......................... 5-65 8036866......................... 5-21
8034697 ......................... 9-23 8035917............................5-8 8036038 ......................... 5-67 8037088......................... 9-24
8035346 ......................... 9-24 8035918............................5-8 8036039 ......................... 5-67 80373025.................. 4-4, 4-8
8035347 ......................... 9-23 8035919............................5-8 8036286 ................ 9-23, 9-24 80373090....................... 4-33
8035348 ......................... 9-24 8035920............................5-8 8036304 ................ 5-16, 5-36 80373091....................... 4-33
8035355 ......................... 9-23 8035921............................5-8 8036305 ................ 5-16, 5-36 80373092....................... 4-33
8035356 ......................... 9-24 8035923................ 5-11, 5-31 8036312 ................ 5-13, 5-33 80373093....................... 4-33
8035359 ................ 9-23, 9-24 8035924..........................5-13 8036313 ................ 5-13, 5-33 80373094.............. 4-31, 4-33
8035362 ......................... 9-23 8035925..........................5-13 8036320 ......................... 5-19 80373095....................... 4-33
8035373 ......................... 9-24 8035927................ 5-13, 5-33 8036321 ......................... 5-19 80374019....................... 4-18
8035374 ......................... 9-24 8035933................ 5-13, 5-33 8036330 ......................... 5-21 80374020.............. 4-15, 4-18
8035381 ......................... 9-23 8035936................ 5-16, 5-36 8036331 ......5-13, 5-15, 5-23, 80374031.............. 4-15, 4-17
8035536 ......................... 9-55 8035939................ 5-16, 5-36 5-33, 5-35, 5-45 80374036.............. 4-15, 4-18
8035862 ......................... 9-55 8035945................ 5-15, 5-35 8036338 ......................... 5-41 80374047.............. 4-15, 4-17
8035863 ......................... 9-55 8035946................ 5-15, 5-35 8036414 ......................... 5-45 80374050.............. 4-15, 4-17
8035871 ........................... 5-7 8035947................ 5-15, 5-35 8036419 ................ 5-13, 5-33 80374051....................... 4-17
8035872 ........................... 5-7 8035948................ 5-15, 5-35 8036434 ................ 5-21, 5-42 80374054.............. 4-15, 4-17
8035873 ........................... 5-7 8035951................ 5-15, 5-35 8036444 ................ 5-15, 5-35 80374126.............. 4-15, 4-17
8035874 ........................... 5-7 8035958..........................5-19 8036445 ................ 5-15, 5-35 80374154.............. 4-15, 4-17
8035875 ........................... 5-7 8035959..........................5-21 8036447 ................ 5-15, 5-35 80383368....................... 4-23
8035876 ........................... 5-7 8035960..........................5-21 8036455 ......................... 9-29 80383410....................... 7-17
8035877 ........................... 5-7 8035961..........................5-21 8036460 ......................... 9-29 80384373....................... 9-41
8035878 ........................... 5-7 8035962..........................5-21 8036481 ......................... 9-27 80474020.............. 4-15, 4-17
8035879 ........................... 5-7 8035963..........................5-21 8036493 ......................... 9-29 8050001. 2-3, 2-37, 5-5, 5-25,
8035881 ........................... 5-7 8035964..........................5-21 8036536 . 9-3, 9-5, 9-11, 9-13 9-7
8035882 ........................... 5-7 8035965..........................5-21 8036537 . 9-3, 9-5, 9-11, 9-13 80623016.............. 2-33, 2-35
8035883 ........................... 5-7 8035966..........................5-21 8036538 . 9-3, 9-5, 9-11, 9-13 8065062......................... 3-13
8035884 ........................... 5-7 8035967..........................5-21 8036539 ........................... 9-3 80673023......................... 4-9
8035885 ........................... 5-7 8035968..........................5-21 8036540 ......................... 9-11 80963056..................... 10-25
8035886 ........................... 5-7 8035969..........................5-21 8036557 .................. 9-9, 9-19 80963067..................... 10-25
8035887 ........................... 5-7 8035970..........................5-21 8036561 ........................... 9-7 80963069..................... 10-25
8035888 ........................... 5-7 8035971..........................5-21 8036562 .................... 9-3, 9-5 8096D097 .................... 12-19
8035889 ........................... 5-7 8035972..........................5-21 8036563 ......................... 9-13 80973107....................... 4-33
8035890 ........................... 5-7 8035973................ 5-21, 5-41 8036564 ......................... 9-29 8124138. 2-3, 2-8, 2-15, 2-17,
8035891 ........................... 5-7 8035974..........................5-21 8036566 ......................... 9-29 2-33
8035892 ........................... 5-7 8035977................ 5-23, 5-45 8036572 ......................... 9-41 8127023................ 2-15, 2-17
8035893 ........................... 5-7 8035981..........................9-21 8036575 ......5-51, 5-53, 5-55, 8127029................ 2-33, 2-35
8035894 ........................... 5-7 8035982..........................5-27 5-57, 5-59, 5-61 8127030......... 2-3, 2-25, 2-30
8035895 ........................... 5-7 8035983..........................5-27 8036606 ......................... 5-33 8130647........................... 4-4
8035896 ........................... 5-7 8035984..........................5-31 8036733 ......................... 3-21 8180315......................... 4-23
8035897 ........................... 5-7 8035986..........................5-33 8036752 ......................... 5-31 8180318......................... 4-23
8035898 ........................... 5-7 8035987..........................5-33 8036753 ................ 5-11, 5-31 8205655......................... 9-55

14-12 1044C-54 Series II 31200069


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
82092118 .................. 4-4, 4-8 8310266 ......................... 2-41 8769132 ......................... 3-13 91404085 .............. 4-15, 4-17
8220045 ....................... 10-21 8310276 ......................... 2-41 8770016 ......................... 3-13 91404086 ....................... 4-15
8220114 ............10-11, 10-12 8310302 ......................... 3-21 8770064 ......................... 4-13 91404221 .............. 4-15, 4-17
8220124 ....................... 10-21 8310382 ......................... 8-17 8770189 ...... 3-33, 8-23, 8-31 91404222 .............. 4-15, 4-18
8223049 ......................... 6-19 8310435 ......................... 3-21 8786514 ......................... 5-75 91404223 .............. 4-15, 4-17
8225122 ....................... 10-11 8310450 ......................... 2-17 8786572 ........................... 5-3 91404229 .............. 4-15, 4-17
8229235 ......................... 12-7 8310454 ........................... 2-7 8786573 ........................... 5-3 91404232 .............. 4-15, 4-17
8229260 ....................... 10-11 8310474 ......................... 12-3 88261014 ................2-7, 2-17 91404234 .............. 4-15, 4-17
8270147 ....................... 10-12 8310475 ........................... 1-7 88521005 ......................... 1-3 91404236 .............. 4-15, 4-17
8270621 ......................... 10-5 8310522 ......................... 8-17 88521206 ..................... 10-12 91404237 .............. 4-15, 4-17
8273029 ......................... 4-31 8310645 ......................... 4-12 88551010 ......................... 1-3 91404238 ..... 4-15, 4-17, 6-25
8273257 ................4-31, 4-33 8310647 .................. 4-8, 4-12 88591206 ..................4-4, 4-8 91404242 .............. 4-15, 4-17
8303107 ......................... 8-17 8310687 ....................... 10-11 88662037 ......................... 8-9 91404251 .............. 4-15, 4-17
8303545 ....................... 10-11 83191010 ..................... 10-11 8866348 ........................... 1-3 91404253 .............. 4-15, 4-17
8303621 ......................... 6-19 83191013 ..................... 10-11 88671001 ......................... 3-9 91404255 .............. 4-15, 4-17
8303626 ......................... 3-55 8342813 ......................... 6-15 88671025 ......................... 9-7 91404256 .............. 4-15, 4-17
8303634 ................3-13, 3-21 83664129 ......................... 7-5 88711570 ..................4-5, 4-9 91404257 .............. 4-15, 4-17
8303658 ......................... 3-21 8382017 ................ 3-23, 3-27 8903014 ......................... 9-23 91404258 .............. 4-15, 4-17
8303715 ......................... 3-13 8405007 ................ 4-27, 6-29 90022230 ....................... 9-53 91404259 .............. 4-15, 4-17
8303757 ......................... 4-28 8405009 .................... 4-4, 4-8 90027473 ......................... 1-3 91404262 .............. 4-15, 4-17
8303784 ....................4-5, 4-9 8405102 ........................... 8-3 90028488 ....................... 4-35 91404264 .............. 4-15, 4-17
8305012 ................3-55, 12-3 8405104 ......................... 4-27 90028660 ..................4-4, 4-8 91404265 ....................... 4-17
8305047 ....................... 10-11 8405203 ......................... 4-37 90200003 3-5, 3-9, 3-13, 3-21 91404266 ....................... 4-17
83056242-35, 3-21, 8-5, 8-11, 8405209 .................... 4-5, 4-9 90206196 ....................... 4-28 91404267 .............. 4-15, 4-17
10-5 8405212 ......................... 4-27 90207463 ..................8-5, 8-9 91404268 ....................... 4-15
8305626 ......................... 6-23 8405305 ......................... 4-33 90451058 ....................... 3-21 91473027 ....................... 5-73
8305630 ................12-5, 12-7 8405306 ......................... 4-27 90554016 .... 3-11, 3-29, 3-45 91473028 ....................... 5-73
8305643 . 1-7, 2-7, 3-13, 3-21 8405307 ......................... 4-33 90554017 ....................... 3-45 91473151 ....................... 5-73
8305644 ................2-35, 3-55 8406101 .................... 4-4, 4-8 90554018 ..............3-11, 3-45 91474035 ....................... 5-73
8305645 ... 2-4, 2-7, 8-5, 8-11 8406105 ......................... 8-11 90554020 ..............3-11, 3-29 91474506 .............. 4-15, 4-18
8305647 ........................... 2-4 8406112 ....................... 10-12 90554042 ..............3-11, 3-29 91474631 .............. 4-15, 4-17
8305906 ........................... 6-3 8410013 ................ 4-12, 4-27 90554045 ....................... 9-57 91484028 ....................... 6-15
8305916 ......................... 6-19 8420053 3-9, 3-13, 3-21, 3-57 90554054 ....................... 3-29 91513106 ....................... 8-12
83070073-55, 12-3, 12-5, 12-7 8420055 3-9, 3-13, 3-21, 3-57 90554062 ..............3-29, 3-45 91534004 .............. 4-15, 4-17
8307024 ........................... 6-4 8430032 ................ 8-20, 8-33 90554065 ..............3-11, 3-45 91534005 .............. 4-15, 4-18
8307028 ......2-13, 2-23, 2-29, 8430036 ................ 8-20, 8-33 90554076 ..............3-29, 3-45 91543002 ....................... 5-75
2-35, 8-11 8466306 ........................... 6-3 90554080 ....................... 3-47 91553057 4-4, 4-8, 4-15, 4-17
8307049 ...........4-4, 4-8, 4-12 8500066 ....................... 12-19 91043084 ....................... 5-75 91554032 .............. 4-15, 4-17
8307106 ......................... 6-23 85220122-8, 2-15, 2-17, 2-25, 91044080 ....................... 9-53 91561291 ......... 4-5, 4-9, 4-12
8307110 ......................... 8-17 2-30, 2-33, 2-35 91044340 ....................... 4-21 91563044 ....................... 7-17
8307112 ......................... 3-55 8526035 ....................... 12-19 91081388 ........ 4-5, 4-9, 4-12 91563122 ......... 4-5, 4-9, 4-12
8307113 ........................... 2-4 8546407 ........................... 8-3 91083128 ....................... 4-31 91563164 ....................... 6-23
8307219 ....................... 10-11 8580315 ......................... 3-13 91083129 ....................... 4-31 91563209 ....................... 5-73
8307221 ....................4-5, 4-9 8584001 ......................... 3-13 91083216 ....................... 8-29 91565094 ....................... 3-47
8307703 1-7, 2-7, 2-17, 2-23, 8630003 ......................... 3-21 91083217 ....................... 8-23 94104335 ....................... 6-19
2-29, 2-35 8630008 ......................... 9-29 91083218 ..................4-4, 4-8
8307904 .......2-35, 2-41, 3-13 8640017 ......................... 9-29 91143340 ..................... 10-21
8307916 ......................... 2-41 8640028 ......................... 3-21 91344031 ..............6-11, 6-13
8307917 ......................... 2-41 8640029 ......................... 3-21 91363215 ....................... 5-75
8307918 .......2-35, 2-41, 3-13 8640032 ......................... 3-21 91364023 ....................... 4-31
8310002 ....................... 12-14 8642207 ......................... 3-13 91401281 ..................... 10-11
8310054 ......................... 2-17 8642237 . 2-3, 2-8, 2-15, 2-17, 91403193 ......................... 5-3
8310056 2-7, 2-13, 2-23, 2-29 2-33 91403239 ....................... 4-33
8310061 ..................2-7, 2-29 86883074 .................. 4-5, 4-9 91403244 ....................... 4-31
8310067 ......................... 2-41 8750025 ......................... 4-28 91403265 ..................4-5, 4-9
8310084 ......................... 2-23 8750040 ......................... 4-28 91403413 ..... 3-9, 3-13, 3-21,
8310093 ................2-35, 2-41 8760268 ......................... 8-29 3-57, 8-5, 8-11
8310160 ......................... 3-13 8769122 ....................... 10-11 91403414 ..... 3-9, 3-13, 3-21,
8310161 ......................... 3-13 8769123 ....................... 10-11 3-57, 8-6, 8-11

31200069 1044C-54 Series II 14-13


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page

14-14 1044C-54 Series II 31200069


31200069

An Oshkosh Corporation Company

JLG Industries, Inc.


1 JLG Drive
McConnellsburg PA. 17233-9533
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JLG Worldwide Locations


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