Medica Pro 30-60-120 Operator Manu38364 Eng Ver.06 A4
Medica Pro 30-60-120 Operator Manu38364 Eng Ver.06 A4
Medica Pro 30-60-120 Operator Manu38364 Eng Ver.06 A4
Operator Manual
ELGA MEDICA Pro 30/60/120 Operator Manual
Copyright Note
The information contained in this document is the property of VWS
(UK) Ltd. and is supplied without liability for errors or omissions.
No part of this document may be reproduced or used except as
authorized by contract or other written permission from VWS Ltd.
The copyright and all restrictions on reproduction and use apply to
all media in which this information may be placed.
VWS Ltd. pursue a policy of continual product improvement and
reserve the right to alter without notice the specification, design,
price or conditions of supply of any product or service.
Version 6 – 01/19
TABLE OF CONTENTS
1. INTRODUCTION .................................................................. 3
1.1 Use of this Manual....................................................... 3
1.2 Customer Support ....................................................... 3
1.3 HEALTH AND SAFETY NOTES ................................. 3
1.4 Electricity ..................................................................... 3
1.5 Pressure ...................................................................... 3
1.6 Sanitization Chemicals ................................................ 4
1.7 Control of Substances Hazardous to Health (COSHH)4
1.8 Consumables. ............................................................. 4
2. INSTALLATION AND COMMISSIONING ............................ 5
2.1 Installation ................................................................... 5
2.2 Commissioning ............................................................ 5
3. CONTROLS ......................................................................... 6
3.1 User Recognition Keys ................................................ 7
3.2 System Preferences .................................................... 7
3.3 Setting Consumable Replacement Reminders ......... 15
4. OPERATION ...................................................................... 17
4.1 Night service/Operational day (screen 030) .............. 17
4.2 Continuous Recirculation (24/7) (screen 029) .......... 17
5. MAINTENANCE .................................................................. 18
5.1 Replacing Composite Vent Filter (L136) ................... 18
5.2 Replacing Medpure L1 (LC174) ................................ 18
5.3 Replacing Ultra-Microfilter LC109 ............................. 19
5.4 Replacing UV lamp LC105 ........................................ 20
5.5 Replacing Protek L1 (LC175)
or Protek L2 (LC177) Pre-treatment Cartridges ........ 21
5.6 Replacing E- Cartridge (LC181) standard on RE variant
only............................................................................. 22
5.7 RO modules .............................................................. 22
6. SANITIZATION ................................................................... 23
6.1 RO sanitization (Step 1) ............................................ 23
6.2 Sanitization chemical safety data .............................. 25
7. EMERGENCY BYPASS...................................................... 26
7.1 Emergency bypass (MEDICA R/RE/RX)................... 26
7.2 Emergency bypass (MEDICA B/S/SE) ...................... 26
7.3 Calculation for Medpure L1 Cartridge life ................. 27
8. TROUBLE SHOOTING ....................................................... 28
9. KEY TO CONTROL PANEL ............................................... 29
10. TECHNICAL SPECIFICATION ........................................... 30
11. WARRANTY/CONDITIONS OF SALE ............................... 32
12. USEFUL CONTACT DETAILS ........................................... 34
INTRODUCTION
1.4 Electricity
It is essential that the electrical supply to the MEDICA Pro 30/60/120
is isolated before any items are changed or maintenance work
performed.
The external isolator providing power to the unit should be
positioned so that it is easily accessible.
1.5 Pressure
The water supply should be isolated and residual pressure released
prior to removal of any components or carrying out work on the unit.
Switch off the process and relieve pressure in the distribution loop by
opening a point of use or dispense tap.
1.8 Consumables.
Consumables Typical Max. Shelf
Service Life* Life
LC105 (UV lamp) 12 months 5 years
LC109 (UMF) 6 months 2 years
LC136 (Vent filter) 6 months 2 years
LC174 (Medpure L1 cartridge) 3-12 months 2 years
LC175 (Protek L1)* 6 months 2 years
LC 177 (Protek L2)* 12 months 2 years
LC180 (RO cartridge 60 L/hr) 3 years 2 years
LC181 (E-Cartridge)** 3 years 2 years
CT3 (Sanitization tablet) Typical usage 2 years
2 to 6 tablets
per month***
* Service Life is an estimate only, and will depend on the
application and feed water quality. Care should be taken to order
the correct consumable items.
** Optional - Consumables not fitted as standard. Fit only after
consultation with ELGA Technical Support
*** Sanitization tablets are used typically 2 to 6 tablets per 1 to 6
months depending on bacteria monitoring, local feed water
conditions and usage.
2. INSTALLATION AND
COMMISSIONING
2.1 Installation
The unit is supplied with a quick start manual that allows the unit to
be quickly installed and commissioned.
It is recommended that a trained ELGA representative carry out the
installation of the product.
2.2 Commissioning
The unit is supplied with the software set in a commissioning mode
that must be completed before being used to supply the application.
It is recommended that a trained ELGA representative complete the
installation of the product.
3. CONTROLS
LEFT
Menu
Scroll
Control panel
Shift
Up
CENTRE
✔ Accept
Replacement dates
RIGHT
Mute Alarm
Down
6. PRESS button.
4. OPERATION
5. MAINTENANCE
Ultra-Microfilter
Direct the loop feed out to drain by using a 10mm tube
or disconnect the loop return and direct to drain. (Make
Ultra-Microfilter position sure that the loop return is not connected to the
MEDICA Pro – the preservative will effect the
purification packs).
7. DISCARD lamp.
Protek L1/L2
E-Cartridge position
5.7 RO modules
The reverse osmosis modules should be replaced if
permeate water purity or flow rate is not adequate and does
not meet predicted or previous performance. For information
regarding the replacement of the reverse osmosis module
contact Customer Services.
6. SANITIZATION
Enter RO sanitization
4. UNSCREW the large white lid on the left of the unit.
5. ADD 2 CT3 tablets.
6. REPLACE lid.
7. EMERGENCY BYPASS
5. Close valve 2
1
6. Remove yellow plastic cover 3
7. Open valve 3
605 x 20
Time between pack changes =9.9 hr
In the absence of information on mains water conductivity, assume a
pack life of 2 hr if the analyzer consumes 20 l/hr. If flows start to
decline this may be improved by changing the UMF.
The capacity will be somewhat less (typically 20 to 40% less) if a
water purity of 10 M.cm is needed.
8. TROUBLE SHOOTING
If a problem occurs the unit will normally sound an alarm and the respective icon will flash.
The audible alarm can be silenced by pressing the mute button.
The appropriate action to then take (for the more common alarm displays) is shown on the
Quick Reference Guide (fitted to the inside of the door of the MEDICA.) If the unit cannot
be repaired using the information shown, please call your local ELGA LabWater
representative (See Section 12.0 - Useful Contact Details).
WARNING! ALWAYS ENSURE THAT THE MAINS
POWER SUPPLY IS ISOLATED BEFORE
WORKING INSIDE THE UNIT.
Alarm Summary
Display
icon Alarm Recommended Action
id
PRESS mute to silence alarm
Leak REMOVE power rectify leak and dry sensors
672-98
Detection Dry the contacts
POWER on to reset.
Reservoir PRESS mute to silence alarm
672-97 level REMOVE power
controls Contact Technical Support
PRESS mute to silence alarm
High loop
672-96 REMOVE power
pressure
Contact Technical Support
Permeate PRESS mute to silence alarm
672-95 over Potable feed temperature is unacceptably high >50C
temperature Contact Technical support
Recirc. loop PRESS mute to silence alarm
672-94 over Water temperature is unacceptably high >50C
temperature Contact Technical support
Protek L1 PRESS mute to silence alarm
-93 incorrectly CONFIRM Protek is correctly installed
LC175/LC177 installed POWER OFF/ ON to reset
Medpure L1 PRESS mute to silence alarm
-92 incorrectly CONFIRM Medpure L1is correctly installed
LC174 installed POWER OFF/ ON to reset
PRESS mute to silence alarm
Water purity
-90 CONFIRM purity displayed is suitable for application.
1MΩ.cm alarm
CHANGE Medpure L1 if water purity is insufficient
PRESS mute to silence alarm
Water
CONFIRM temperature is suitable for application.
-89 temperature
35°C alarm ADJUST alarm setpoint or DIRECT water to drain to
Introduce cool water
PRESS mute to silence alarm
Permeate CONFIRM purity displayed is suitable for application.
-88
100µS/cm
purity alarm ADJUST alarm setpoint or contact local service
provider.
PRESS mute to silence alarm
Permeate
CONFIRM temperature is suitable for application.
-87 temperature
35°C alarm ADJUST alarm setpoint or confirm potable supply
temperature is suitable
PRESS mute to silence alarm.
Break tank
-86 CONFIRM pressure and flow of potable supply
low
If problem persists contact local service provider
PRESS mute to silence alarm
-85 UV lamp fail
CHANGE lamp at the next opportunity
User
Accept Recognition
Key
Bell Night
Calibration
Option ON
point
Cancel Output
Clock Recirculate
Date Reset
Day Right
Sanitization
Down
PASSkey
Sanitization
Drain
reminder
Transport
Hazard
mode
Feed UP
Feedwater
Source Potable tap water as detailed below.
Failure to comply with the minimum feedwater pretreatment recommendations
will affect the life and performance of key components within the MEDICA, and
may invalidate the warranty.
Contaminant Measure Range Pretreatment
Calcium Ca ppm as CaCO3 < 250 None
> 250 Softener or
use very low RO recovery
Total chlorine Cl ppm < 0.1 Protek L1
0.1 to 0.5 Protek L1
> 0.5 Protek L2
Silica SiO2 ppm < 30 Protek L1 or L 2
> 30 20 inch cartridge depth filter*
Fouling Index FI <20 Protek L1 or L2
> 20 Backwashable media filter with a
minimum flow rate of 20l/min
Iron/manganese Fe/Mn ppm < 0.1 Protek L1 or L2
> 0.1 Back-washable pre- filter *
Organics TOC ppm C <3 Protek L1 or L2
>3 Cylinder of carbon sized correctly
TEMPERATURE 4 - 40ºC (Recommended 15 - 25ºC)
O
FLOWRATE (maximum requirement @15 C) 9l/min
Drain requirements (gravity fall with air gap). 9l/min
Feedwater Pressure 6 bar (90 psi) maximum, 2 bar (30 psi) minimum.
Dimensions
Height 820 mm (32.8”) 834 mm (33.4”) including castors
Width 794 mm (31.8”)
Depth 470 mm (18.8”)
B S R RE
Supply weight 44 kg 45 kg 52 kg 53 kg
Operational weight 101 kg 102 kg 109 kg 110 kg
Installation Floor/ bench
Connections
Inlet 10 mm OD tube
Drain 10 mm OD tube
Reservoir drain 10 mm OD tube
Recirculation loop outlet* 10 mm OD tube
Recirculation loop inlet* 10 mm OD tube
Electrical Requirements
Mains input 230 V ac, 50 Hz
115 V ac, 60 Hz
System control voltage (not including pumps and UV) 24 V dc
Power consumption (peak demand) 650 VA
Electrical protection rating 10 amp
Safety Features
Power fail safe
Water temperature alarm*
Water purity alarm*
Leak detection alarm
Access restricted by User Recognition key
Low voltage control circuit - 24 V dc
Visual alarms
Audible alarms
11. WARRANTY/CONDITIONS OF
SALE
For the address of the nearest ELGA LabWater Sales and Service office visit the country list on our website.
http//www.elgalabwater.com