Bp03-Me-ms-mech-01747 - Ms T&C Sprinkler System. Rev00 (Ktat)
Bp03-Me-ms-mech-01747 - Ms T&C Sprinkler System. Rev00 (Ktat)
Bp03-Me-ms-mech-01747 - Ms T&C Sprinkler System. Rev00 (Ktat)
REMARKS:
SIGNED BY:
Approved.
COPIES:
(2) Code to be entered by Client or Consultant CA - Calculation CT - Certificates MS - Method Statement SC - Schedule RP - Report OT - Others
1 of 1
Cadangan Membina 1 Blok Bangunan Perdagangan Bercampur 118 Tingkat Di atas Lot 795, 796, 799,
800 & Sebahagian Lot 746 dan Basmen Letak Kereta, Di atas Lot 354, 355 & 742, Mukim Bandar Kuala
Samsung C&T Corporation UEM Lumpur, Daerah Kuala Lumpur, Wilayah Persekutuan.
Construction JV Sdn Bhd
Document :
BP03-ME-MS-MECH- 01747
Ref No.
TABLE OF CONTENTS
SECTION PAGE
1.0 PURPOSE 3
2.0 SCOPE 3
3.0 REFERENCES DOCUMENT 3
4.0 MANPOWER 5
4.1 Testing & Commissioning Organization Chart
4.2 Curriculum Vitae Attachment
5.0 PLANT & MACHINERIES 9
5.1 Calibration Certificate List
5.2 Calibration Certificate Attachment
6.0 MATERIAL 13
7.0 WORK EXECUTION METHOD 15
7.1 Testing & Commissioning Work Flow Chart Sprinkler
Pumpset
7.2 Testing & Commissioning Procedure for Sprinkler Control
Panel, Sprinkler Pumpset and Sprinkler System
7.3 Testing & Commissioning Error and Trouble Shooting
8.0 SAFETY AND HEALTH 26
8.1 Job Safety and Health Analysis
8.2 Information to Personnel
8.3 Emergency Arrangements
8.4 Permit Requirement
9.0 ENVIRONMENTAL ISSUES 28
9.1 Operation and Monitoring
9.2 Control Measures to Be Implemented
10.0 QUALITY ASSURANCE AND QUALITY CONTROL 28
10.1 Contractual Requirements
10.2 Inspection and Testing
10.3 Follow Up and Evaluation
Page: 2 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
11.0 APPENDICES
11.1 Appendix 11.1 Specification Section <21 13 00> 29
11.2 Appendix 11.2 Inspection and Test Plan (ITP) 33
11.3 Appendix 11.3 Inspection Checklist 34
11.4 Appendix 11.4 HIRADC 40
11.5 Appendix 11.5 Drawing / System Schematic Reference (TBA) 47
11.6 Appendix 11.6 Testing & Commissioning Work Program / Plan 51
Page: 3 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
1.0 PURPOSE
The purpose of this method statement is to explain the steps for testing & commissioning of
the pump sets and sprinkler control panel. This procedure is to verify the proper functioning of
the pumpset and control panel after installation and also to verify that the performance of the
installed equipment/ system meets with the specified design intent through a series of tests
and adjustments.
2.0 SCOPE
The scope of testing and commissioning includes all sprinkler pump sets and control panels.
Page: 4 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
4.0 MANPOWER
List of supervision and workforce to be involved in the work:
Page: 5 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
PROJECT MANAGER
Baharullizam Hassan
SPRINKLER SYSTEM
Md Asrin Ramli
ASSISTANT SUPPLIER
Page: 6 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
PERSONNEL RESUME
NATIONALITY MALAYSIAN
NRIC 770511-10-5025
UNIVERSITY DIPLOMA
EXPERIENCE
Page: 7 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
EXPERIENCE
11. Performed fire Fighting system audit, provide recommendation, preliminary design,
budgetary for Murphy all facilities at KIKEH DTU.
12. ANSI and FPSO DULANG to conduct inspection, testing and examination for all Local Exhaust
13. Ventilation Onshore industrial, petrochemical and Offshore.
14. Fire Fighting System Mahkamah Syariah Selangor 7 district.
15. Building Service Management Factory Canon Opto (M) Sdn Bhd
Page: 8 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
No. Plant (mobile), Machinery (static) and tool (if any) Qty.
1. Multimeter Min. 1 unit
Burn test tools (lighter, petrol, cotton cloth & long
2. Min. 1 unit
sticks)
3. Ladder Min. 1 unit
4. Adjustable wrench Min. 1 unit
Page: 9 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
Page: 10 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
Page: 11 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
Page: 12 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
6.0 MATERIAL
Materials delivered on site will be inspected and verify prior to use.
Page: 13 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
Page: 14 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
Before starting the testing and commissioning procedure, ensure that all the pre-commisioning
procedures have been carried out and in good condition.
Page: 15 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
AUTOMATIC MANUAL
(Duty & Standby Pump Panel (Duty & Standby Pump Panel
And Jockey Pump Panel) And Jockey Pump Panel)
Duty Pump
pressure drops slightly Standby Pump
Page: 16 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
(Indicator signal
Pump Run, Trip &
Power Fail)
Page: 17 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
SPRINKLER TRANSFER
PUMP SET OPERATION
TEST
AUTOMATIC MANUAL
CONTROL SWITCH
CONTROL SWITCH
POSITION
POSITION
(Duty/ Standby Pump
(Duty/ Standby Pump
Panel)
Panel)
A/C Isolator: ON
A/C Isolator: ON
Mode Switch: MANUAL
Mode Switch: AUTO
Page: 18 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
NOTE:
Page: 19 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
7.2 Testing & Commissioning Procedure for Sprinkler Pump Control Panel, Sprinkler Pump Set and
Sprinkler System
This is a pressurised system using jockey pumpset to maintain the pressure in the pipeline, an
electrical pumpset as a duty and as standby respectively. The controller is activated by means of
pressure switch. It is designed to operate either in ‘Manual Start’ or ‘Auto Start’:
7.2.1 Sprinkler Pump Control Panel For Duty And Standby Pump
7.2.2.1 Turn on the control panel and check motor terminal and ensure all wire securely
connected.
7.2.2.2 Check the incoming voltage (3 phase 415 Vac).
7.2.2.3 Test the lamp and buzzer.
7.2.2.4 Turn on the A/C Isolator and turn the selector to manual mode. Indicator will
illuminate.
7.2.2.5 Press the “Start” button to operate the pump. Indicator will illuminate when pumpset is
running. Check the pump rotation.
7.2.2.6 Press the “Stop” button to stop the pump manually.
Page: 20 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
7.2.4.1 Close the system valve by turn off the OS&Y gate valve system.
7.2.4.2 Configure the controller to automatic mode.
7.2.4.3 Open slowly system by-pass valve and throttle valve for low the water pressure.
7.2.4.4 Purge meter located on venture meter as follows :-
i. Open shut off valve and vent valve.
ii. When a steady stream of water is passing through the each plastic hose, the
meter is purged of air.
iii. Close vent valve after purging.
7.2.4.5 There have 1 “system pressure” connected from the system to the enclosure. Its will
send the signal to controller to start the Duty pump immediately when system
pressure is low, Jockey pump will run. The PUMP RUNNING and LOW PRESSURE
LED’s will be lit.
7.2.4.6 The pump motor will continue run for the period of time set in the MIN RUN. Motor
acceleration timer is factory set for 2 seconds.
7.2.4.7 Fully open the throttle OS&Y gate valve to low the water pressure. Standby pump will
start running.
7.2.4.8 Check the pressure reading at flowmeter in GPM / LPM.
7.2.4.9 Press STOP push-up button to stop the pump manually.
Page: 21 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
7.2.4.10 Refer to the pump GPM / LPM requirement as follows, and adjust throttle valve for
this requirement.
7.2.4.11 Record the pressure reading for cut-in and cut-off for Duty and Standby pump.
7.2.4.12 After test, close system by-pass valve and throttle valve and open the system valve.
7.2.5 Sprinkler Transfer Pumpset Duty And Standby Auto Operation Test.
Page: 22 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
i. At header valve, open both main gate valve (6” dia.) and check for any water
leaking and release all air trap.
ii. Open test valve for flow meter and slowly adjust the water flow to meet the flow
requirement as below, carpark area designed as ordinary hazard group 2 (8.1m
L/MIN) and other area designed as ordinary hazard group 1 (6.1m L/MIN).
iii. Check the alarm gong operation.
iv. Record the pressure reading.
v. Sprinkler system gravity for tower without alarm valve will test the flow using
flowswitch for each floor with designated pressure setting is 100psi at Pressure
Reducing Valve.
Page: 23 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
i. Ensure the system already pressurize. Pressure gauge will shown the 100psi as
per design. OS&Y gate valve in open position.
ii. Open drain valve and let water flow through.
iii. Alarm will triggered when water flow switch active and signal will send to Fire
Alarm Panel. Close the drain valve.
iv. Report from Fire Alarm Panel will be recorded.
i. One number of sprinkler head with pipe layout connected to range pipe shall be
prepared for burn test and all system already pressurize.
ii. Start fire to burn the sprinkler head untill the bulb burst.
iii. Observe for water spray pattern.
iv. Flowswitch will active the fire alarm signal and send to Fire Alarm Panel.
v. Closed the OS&Y gate valve
vi. Immediate replace with new sprinkler head.
vii. Disable the flowswitch and open the OS&Y gate valve to pressurize the system.
viii. Enable the flowswitch and record all the event.
NOTES: Area proposed for the sprinkler head burn test will be the toilets or car park area only.
Page: 24 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
7.3.1 If the pump fails to reach the correct pressure, perform these steps:
7.3.2 Monitor the pump while it is operating. Check the pump bearing temperature, vibration and
noise. If the pump exceeds normal levels then shut down the pump immediately and correct
the problem.
Page: 25 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
1. Safety and health aspects shall be exercised before and when implementation of the works and
shall be in accordance to Safety and Health Plan and other relevant documents.
2. All control measures required for the activity is listed in Hazard Identification, Risk Assessment
and Determining Control (HIRADC).
2. In the event of any emergencies, the work team representative is required to immediately contact the
designated safety personnel as per the Emergency Response Preparedness and Crisis Management
Plan.
2. Relevant personnel on site shall be briefed of the emergency contact details, response and made
reference to procedures in accordance to Emergency Response Preparedness and Crisis
Management Plan.
3. Traffic Management Plan for emergency arrangement shall be made available at suitable and
appropriate work location.
Page: 26 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
1. Safety helmet
2. Safety boots
3. Safety vest
4. Safety harness & Lanyard
Note :
Page: 27 of 53 (Rev.00)
PNB118 Document No: BP03-ME-MS-MECH-01747 Rev.: 00
Title : Testing and Commissioning Method Statement for
2. The quality of works shall comply with the requirements of Material and Workmanship
Specification and other relevant documents as listed in section 3.
1. The inspection and test plan (ITP) shall be approved by SC.The ITP details for the work shall be
referred in Appendix 11.1. Checklist shall be used during inspection at hold point as per Appendix
11.2.
1. The work shall be carried out using the inspection form/checklist attached in Appendices and to
ensure the finishing quality of work shall be acceptable by SUJV and SC or CA representative.
2. Should there is any Non-conformity of work issued, we will respond within 7 days. Root cause
shall be determined, correction of work shall be taken immediately if possible and corrective
action shall be taken accordingly within agreed date. All NCR shall be closed within the agreed
completion date.
11.0 APPENDICES
Appendix 11.1 - Specification Section <21 13 00>
Appendix 11.2 - Inspection Test Plan (ITP)
Appendix 11.3 - Inspection Checklist
Appendix 11.4 - HIRADC
Appendix 11.5 - Drawing / System Schematic Reference (TBA)
Appendix 11.6 - Testing & Commissioning Work Program / Plan
Page: 28 of 53 (Rev.00)
Appendix 11.1
PROPOSED KL118 STOREY TOWER
AT WARISAN MERDEKA
SECTION 211300
1/4
DIV 21-KL118-TWR-VER-TENDER-DEC14 Fire Protection Sprinkler System – Division 21
Page: 29 of 53 (Rev.00)
PROPOSED KL118 STOREY TOWER FIRE PROTECTION SPRINKLER SYSTEM
AT WARISAN MERDEKA SECTION 211300
1.0 GENERAL
1.1 DESCRIPTION
Work of this Section shall conform to the requirements of the Contract Documents.
1.3 SUBMITTALS
C. Hydraulic calculations.
1.4.2 NFPA 13
1.4.3 UL
1.4.4 FM
2.0 PRODUCTS
2.1.1 Spray type, with 15mm nominal discharge orifice. Ordinary temperature rating 68°C and RTI = 50,
throughout except where special conditions exist which will require higher temperature sprinklers or when
indicated on the drawings. All heads shall be D.G.F.S. approved and U.L. listed and approved. All
Pendent Sprinklers below ceiling areas shall be Quick Response Concealed type. All Sprinkler Heads
shall be UL/FM listed and approved similar to TYCO or Approved Equivalent.
2.1.2 Types:
B. Concealed Pendent: Factory painted cover plate, Quick Response, Standard Coverage.
C. Concealed Sidewall: Factory painted cover plate, Quick Response, Horizontal Extended Coverage.
2/4
DIV 21-KL118-TWR-VER-TENDER-DEC14 Fire Protection Sprinkler System – Division 21
Page: 30 of 53 (Rev.00)
PROPOSED KL118 STOREY TOWER FIRE PROTECTION SPRINKLER SYSTEM
AT WARISAN MERDEKA SECTION 211300
2.1.4 Furnish and install approved sprinkler head wire guards for all sprinkler heads located 2.3 meters or lower
above finished floor level.
2.1.5 In addition to the heads actually required, furnish a stock of extra sprinklers of amounts as recommended
by NFPA Standards including a minimum of six heads of each type and temperature rating used and two
suitable socket wrenches, contained in neat steel boxes, suitable for use as a service kit on the job. The
steel boxes shall be installed in the fire pump room and fire command center.
2.2.1 Paddle type, inserted into horizontal piping systems. The paddle shall actuate a pneumatic time-delay
mechanism between the paddle stem and the micro-switch. After the preset time delay, the micro-switch
shall operate and either open or close the electrical circuit. Time delays shall be adjustable from 0 to 90
seconds. The normal factory setting is from 35 to 45 seconds. All Water Flow Switch shall be UL/FM
listed and approved similar to Potter or Approved Equivalent
2.3.1 Valve supervisory switches shall be on each valve as designated on the drawings. Switches shall be
mounted so not to interfere with the normal operation of the valve and shall be adjusted to operate within
two revolutions of the valve control or when the stem has moved no more than one-fifth of the distance
from its normal position. The switch mechanism shall be contained in a weatherproof die-cast aluminum
housing which shall provide 20mm tapped conduit entrance and incorporate the necessary facilities for
attachment to the valve. Switch housings shall be finished in red baked enamel. The switch mechanism
shall have a minimum rated capacity of 7 amp, 24 volt D.C. The entire install assembly shall be tamper
proof and arranged to cause a switch operation if the housing cover is removed or if the unit is removed
from its mounting.
2.4.1 Bronze female pipe connection with orifice equivalent to one sprinkler head flow.
2.5.1 Provide at each sprinkler rig test location a combination site glass/orifice with integral valve capable of
providing flow rate equivalent to one sprinkler head. Piping ends shall be as required for system.
3.0 EXECUTION
3.1 Information included in this specification and of various agency requirements are given as a guide only. The
contract documents do not relieve Contractor's responsibility from providing all work and equipment necessary to
complete the installation in accordance with all requirements.
3.2 INSTALLATION
3.2.1 No pipes or other apparatus shall be installed so as to interfere in any way with the full swing of the doors.
The arrangement, positions and connections of pipes, drains, valves, etc., shown on the drawings shall be
taken as a close approximation and while they shall be followed as closely as possible, the right is
reserved by the Contract Administrator to change the locations to accommodate any conditions which may
arise during the progress of the work without additional compensation to the Contractor for such changes,
provided that the changes are requested prior to the installation of this work.
3.2.2 All piping shall drain back to the risers or be provided with drain valves. Special precautions must be
taken to avoid electrical work and ventilation ducts, and no piping shall pass below lighting fixtures in
luminous ceilings.
3/4
DIV 21-KL118-TWR-VER-TENDER-DEC14 Fire Protection Sprinkler System – Division 21
Page: 31 of 53 (Rev.00)
PROPOSED KL118 STOREY TOWER FIRE PROTECTION SPRINKLER SYSTEM
AT WARISAN MERDEKA SECTION 211300
3.2.3 All piping shall be unexposed except in no-ceiling areas. Where required, heads shall be located below
ducts. Diffusers and lighting fixtures take preference in room layout.
3.2.4 No heads shall be nearer than 150mm to a ceiling support, and heads shall be installed in a straight line.
3.2.5 In areas with restricted head room, heads and piping shall be tight to ceilings and provided with guards.
3.3.1 For determination of sprinkler systems, spacing and sizing, the following coverage ratings shall apply.
3.3.2 All areas of the building shall be sprinklered except those covered under "Areas Not Sprinklered".
3.3.3 Hydraulically Calculated System: Provide automatic sprinkler system throughout the entire project. The
system shall be hydraulically designed to provide a density based on NFPA requirements, according to the
following schedule.
AREA OF
2
HAZARD DENSITY APPLICATION (M )
AREA CLASSIFICATION (MM/MIN)
3.3.4 Escalator: A curtain of sprinkler heads on 1.8M centers shall be provided to encircle the escalator opening
at the draft curtain to conform to NFPA 13, 4-4.8.2.3 and A4-4.8.2.3.
3.3.5 Provide drains at base of riser, valved sections inside building, ends of main runs, and at other locations
indicated or requiring same for complete drainage of systems. Drains shall be valves and/or plugs as
indicated and/or required. Pipe drains to locations as required.
4/4
DIV 21-KL118-TWR-VER-TENDER-DEC14 Fire Protection Sprinkler System – Division 21
Page: 32 of 53 (Rev.00)
ITP Number: BP03-ME-ITP-MECH-01747
Inspection and Test Plan for Revision Number: 00
Appendix 11.2
Responsible Party Inspection/ Test
• - Responsible Inspection Verifying W - Witness H - Hold Point
Stage
Material
Material
Approval
Material Approval Project Quality Plan General Requirement Section Before Material • • Approved Material
H H H
01 73 00 Procurement Submission
Installation
1) BP03-ME-MS-MECH-00101 Rev.01
Installation
2) BP03-ME-MS-MECH-00105 Rev.01
3) BP03-ME-MS-MECH-00106 Rev.02
Testing
Page: 33 of 53 (Rev.00)
Appendix 11.3
Consultant's Comment :
Name & Signature Name & Signature Name & Signature Name & Signature
BP03-QA-SPP-GEN-0022-F07 Rev 01
Page: 34 of 53 (Rev.00)
QUALITY CONTROL INSPECTION CHECKLIST
CADANGAN MEMBINA 1 BLOK BANGUNAN PERDAGANGAN BERCAMPUR 118 TINGKAT DI ATAS LOT 795, 796, 797, 799, 800 &
SEBAHAGIAN LOT 743, 746, 802, 803, REZAB JALAN & LAMAN, MUKIM BANDAR KUALA LUMPUR, DAERAH KUALA LUMPUR,
WILAYAH PERSEKUTUAN
Doc. No.: BP03-ME-CKL-MECH-01747
Checklist for Testing & Commissioning of Revision: 00
Construction Process:
Sprinkler System Date:
Page: 2 OF 6
Name & Signature Name & Signature Name & Signature Name & Signature
BP03-QA-SPP-GEN-0022-F07 Rev 01
Page: 35 of 53 (Rev.00)
QUALITY CONTROL INSPECTION CHECKLIST
CADANGAN MEMBINA 1 BLOK BANGUNAN PERDAGANGAN BERCAMPUR 118 TINGKAT DI ATAS LOT 795, 796, 797, 799, 800 &
SEBAHAGIAN LOT 743, 746, 802, 803, REZAB JALAN & LAMAN, MUKIM BANDAR KUALA LUMPUR, DAERAH KUALA LUMPUR,
WILAYAH PERSEKUTUAN
Doc. No.: BP03-ME-CKL-MECH-01747
Checklist for Testing & Commissioning of Revision: 00
Construction Process:
Sprinkler System Date:
Page: 3 OF 6
Consultant's Comment :
Name & Signature Name & Signature Name & Signature Name & Signature
BP03-QA-SPP-GEN-0022-F07 Rev 01
Page: 36 of 53 (Rev.00)
QUALITY CONTROL INSPECTION CHECKLIST
CADANGAN MEMBINA 1 BLOK BANGUNAN PERDAGANGAN BERCAMPUR 118 TINGKAT DI ATAS LOT 795, 796, 797, 799, 800 &
SEBAHAGIAN LOT 743, 746, 802, 803, REZAB JALAN & LAMAN, MUKIM BANDAR KUALA LUMPUR, DAERAH KUALA LUMPUR,
WILAYAH PERSEKUTUAN
Doc. No.: BP03-ME-CKL-MECH-01747
Checklist for Testing & Commissioning of Revision: 00
Construction Process:
Sprinkler System Date:
Page: 4 OF 6
Consultant's Comment :
Name & Signature Name & Signature Name & Signature Name & Signature
BP03-QA-SPP-GEN-0022-F07 Rev 01
Page: 37 of 53 (Rev.00)
QUALITY CONTROL INSPECTION CHECKLIST
CADANGAN MEMBINA 1 BLOK BANGUNAN PERDAGANGAN BERCAMPUR 118 TINGKAT DI ATAS LOT 795, 796, 797, 799, 800 &
SEBAHAGIAN LOT 743, 746, 802, 803, REZAB JALAN & LAMAN, MUKIM BANDAR KUALA LUMPUR, DAERAH KUALA LUMPUR,
WILAYAH PERSEKUTUAN
Doc. No.: BP03-ME-CKL-MECH-01747
Checklist for Testing & Commissioning of Revision: 00
Construction Process:
Sprinkler System Date:
Page: 5 OF 6
Consultant's Comment :
Name & Signature Name & Signature Name & Signature Name & Signature
BP03-QA-SPP-GEN-0022-F07 Rev 01
Page: 38 of 53 (Rev.00)
QUALITY CONTROL INSPECTION CHECKLIST
CADANGAN MEMBINA 1 BLOK BANGUNAN PERDAGANGAN BERCAMPUR 118 TINGKAT DI ATAS LOT 795, 796, 797, 799, 800 &
SEBAHAGIAN LOT 743, 746, 802, 803, REZAB JALAN & LAMAN, MUKIM BANDAR KUALA LUMPUR, DAERAH KUALA LUMPUR,
WILAYAH PERSEKUTUAN
Doc. No.: BP03-ME-CKL-MECH-01747
Checklist for Testing & Commissioning of Revision: 00
Construction Process:
Sprinkler System Date:
Page: 6 OF 6
LEVEL :
LOCATION :
Ensure all the OS&Y gate valve for system already pressurize. It can be
1
monitor at Fire Alarm control panel with status GV OPEN.
2 Open drain valve and let water flow through.
3 Flowswitch active fire alarm system.
4 Close the drain valve.
5 Record pressure reading.
Consultant's Comment :
Name & Signature Name & Signature Name & Signature Name & Signature
BP03-QA-SPP-GEN-0022-F07 Rev 01
Page: 39 of 53 (Rev.00)
APPENDIX 11.4 HIRARC No: 002
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(No/Year & Latest Revision) ( Name, &Position )
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+D]DUG&KDUDFWHU &XUUHQW5LVN 5HFRPPHQGHG$FWLRQ
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&RQVHTXHQFHV &RQWURO $GGLWLRQDO&RQWURO
1. PTW
2. Training 1.Ensure all scaffolder
3. Frequently break will be check by
Inadequate working space Stress 2 2 4
time competent person and
4. Rotation of had tagging
worker
1. Glove
Body injury 2. Safety helmet 2 1 2
3. Safety shoes
Erection of scaffolding Falling object
1. Netting
Equipment damage 2. Barricade 2 1 2
working area
Page: 40 of 53 (Rev.00)
1. Training
2. Frequently break
Inadequate working space Stress time 2 2 4
3. Rotation of
worker
1. Glove
Body injury 2. Safety helmet 2 1 2
3. Safety shoes
Falling object
Dismantle of scaffolding 1. Netting
Equipment damage 2. Barricade 2 1 2
working area
Page: 41 of 53 (Rev.00)
3. Scaffold inspect
by competent
person
4. PTW
1. Training
2. Full body harness
3. Safety Helmet 1. Choose not damage
Install main frame Scaffold collapse Minor Injury 4. Scaffold inspect 2 1 2 scaffold to obtain full
by competent strength
person
5. PTW
1. Training
1. Not damage
2. Full body harness
Install cross brace Scaffold collapse Minor Injury 2 1 2 2. Use suitable length of
3. Safety Helmet
cross plate
4. PTW
1. Training 1. Install working
Workers falling from 2. Full body harness platform
Major Injury 2 4 8
height 3. Safety Helmet 2. Provide PPE – Safety
Installation of joint pin and 4. PTW Harness
main frame 1. Safety Helmet 1. Install working
2. PTW platform
Object falling from height Major Injury 2 4 8
3. Full body harness 2. Provide PPE – Safety
4. Training Harness
1. Training
2. Full body harness
3. Safety Helmet
Scaffold collapse 4. Scaffold inspect 2 4 8 1. Install toe board
by competent
person
5. PTW
1. Training
Install main frame continue Major Injury 2. Full body harness
3. Safety Helmet
Workers falling from 1. Install tie back every 2
4. Scaffold inspect 2 4 8
height bay 3 lift
by competent
person
5. PTW
1. Training 1. Every 3 lift install
Object falling from height 2 4 8
2. Full body harness bracing
Form No : FM / HSE / 4.3.1 /01 (REV 0)
(16 / 03 / 16 )
Page: 42 of 53 (Rev.00)
3. Safety Helmet
4. Scaffold inspect
by competent
person
5. PTW
Page: 43 of 53 (Rev.00)
HIRARC No: 003
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(Name& Position )
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Object falling from trolley Property damage Only for light material 2 1 2
Page: 44 of 53 (Rev.00)
Forklift overturn and Competent forklift 1. Install seat belt
Fatality 3 5 15
collapse driver operator 2. Enforce usage
Safety shoes and
Forklift overload and
Leg injury competent forklift 2 4 8
material falling
operator
1. Establish lighting
standard in the store
2. Measure actual lighting
Lighting system in store Inadequate lighting Eye strain - 4 3 12
brightness using hexameter
3. Install additional lighting
based on the measurement
1. Install no smoking sign
Non smoking zone but
Smoking in the store Fire Property damage 5 3 15 2. Enforce the rule
lack of compliance
3. Take disciplinary action
Water leaking from the ceiling Slippery floor Leg injury Safety shoes 2 2 4
Page: 45 of 53 (Rev.00)
HIRARC No: 004
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352&(66$&7,9,7< 81/2$',1*0$7(5,$/
(Name, Position, Date & Signature) 683(59,625
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'(6&5,37,21/2&$7,21
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5(9
(No/Year & Latest Revision) (Name, Position, Date & Signature) 352-(&70$1$*(5
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&RQVHTXHQFHV &RQWURO $GGLWLRQDO&RQWURO
Sling installation Sling twisted and hit people Body injury On job training 4 2 8
Initial operation
Damage equipment 3 4 8
training
Page: 46 of 53 (Rev.00)
Appendix 11.5
Page: 47 of 53 (Rev.00)
Page: 48 of 53 (Rev.00)
Page: 49 of 53 (Rev.00)
Page: 50 of 53 (Rev.00)
Appendix 11.6
ID Task Name Duration Start Finish Predecessors Resource Names 1 April 21 May 11 July 1 September 21 October 11 Decemb
22/3 12/4 3/5 24/5 14/6 5/7 26/7 16/8 6/9 27/9 18/10 8/11 29/11 20/12
1 118 PNB 476 days Mon 4/3/19 Mon 28/12/20
2 T&C SCHEDULE 447 days Mon 4/3/19 Tue 17/11/20
3 PODIUM - B5 TO LEVEL 7 447 days Mon 4/3/19 Tue 17/11/20
4 A) SPRINKLER SYSTEM 128 days Mon 4/5/20 Wed 28/10/20
5 1) Pumps System ( Auto& Manual- Run Test) - B2 8 days Mon 4/5/20 Wed 13/5/20
Task Rolled Up Task Split Group By Summary Inactive Milestone Duration-only Start-only Deadline
Project: 118 - CPC T&C Schedule
Milestone Rolled Up Milestone External Tasks Inactive Task Inactive Summary Manual Summary Rollup Finish-only
Date: Thu 20/6/19
Summary Rolled Up Progress Project Summary Inactive Task Manual Task Manual Summary Progress
Page 1
Page: 51 of 53 (Rev.00)
ID Task Name Duration Start Finish Predecessors Resource Names 1 April 21 May 11 July 1 September 21 October 11 Decemb
22/3 12/4 3/5 24/5 14/6 5/7 26/7 16/8 6/9 27/9 18/10 8/11 29/11 20/12
85 8) LV ROOM - L7 1 day Wed 24/6/20 Wed 24/6/20 84
86 9) TRANSFORMER ROOM - L7 1 day Thu 25/6/20 Thu 25/6/20 85
87 E) FIRE ALARM SYSTEM 70 days Mon 10/8/20 Fri 13/11/20
88 1) Main Fire Alarm Panel - L1 70 days Mon 10/8/20 Fri 13/11/20
89 a) System Test - Programming and internal Test 21 days Mon 10/8/20 Mon 7/9/20
107 a) Transfer Pumps Test - Stage 3 2 days Thu 9/7/20 Fri 10/7/20 102
108 2) Flow Test 7 days Thu 27/8/20 Fri 4/9/20
109 a) Flow Test - Randomly 7 days Thu 27/8/20 Fri 4/9/20
110 C) HOSE REEL SYSTEM 7 days Mon 7/9/20 Tue 15/9/20
111 1) Flow Test 7 days Mon 7/9/20 Tue 15/9/20
112 a) Flow Test - Randomly 7 days Mon 7/9/20 Tue 15/9/20 109
113 2) INERT GASES SYSEM - Functioning Test 3 days Thu 22/10/20 Mon 26/10/20
114 1) HV ROOM - L42 1 day Thu 22/10/20 Thu 22/10/20 86
115 2) LV ROOM - L42 1 day Fri 23/10/20 Fri 23/10/20 114
116 3) TRANSFORMER ROOM - L42 1 day Mon 26/10/20 Mon 26/10/20 115
117 E) FIRE ALARM SYSTEM 45 days Mon 7/9/20 Fri 6/11/20
118 1) Main Fire Alarm Panel - L1 45 days Mon 7/9/20 Fri 6/11/20
119 a) System Test - Programming and internal Test 14 days Tue 8/9/20 Fri 25/9/20 89
158 a) Duty Pump Test - Stage 5 2 days Mon 14/9/20 Tue 15/9/20
159 b) Standby Pump Test - Stage 5 2 days Wed 16/9/20 Thu 17/9/20 158
160 c) Jockey Pump1 Test - Stage 5 2 days Fri 18/9/20 Mon 21/9/20 159
161 2) Alarm Valve c/w BV ( Flow Test) 21 days Mon 5/10/20 Mon 2/11/20
162 a) Stage 27 & 28 21 days Mon 5/10/20 Mon 2/11/20
163 B) WET RISER SYSTEM 24 days Thu 27/8/20 Tue 29/9/20
164 1) Pumps System ( Auto & Manual- Run Test) 6 days Tue 22/9/20 Tue 29/9/20
165 a) Duty Pump Test - Stage 5 2 days Tue 22/9/20 Wed 23/9/20 160
166 b) Standby Pump Test - Stage 5 2 days Thu 24/9/20 Fri 25/9/20 165
Task Rolled Up Task Split Group By Summary Inactive Milestone Duration-only Start-only Deadline
Project: 118 - CPC T&C Schedule
Milestone Rolled Up Milestone External Tasks Inactive Task Inactive Summary Manual Summary Rollup Finish-only
Date: Thu 20/6/19
Summary Rolled Up Progress Project Summary Inactive Task Manual Task Manual Summary Progress
Page 2
Page: 52 of 53 (Rev.00)
ID Task Name Duration Start Finish Predecessors Resource Names 1 April 21 May 11 July 1 September 21 October 11 Decemb
22/3 12/4 3/5 24/5 14/6 5/7 26/7 16/8 6/9 27/9 18/10 8/11 29/11 20/12
167 c) Jockey Pump1 Test - Stage 5 2 days Mon 28/9/20 Tue 29/9/20 166
168 2) Flow Test 7 days Thu 27/8/20 Fri 4/9/20
169 a) Flow Test - Randomly 7 days Thu 27/8/20 Fri 4/9/20
170 C) HOSE REEL SYSTEM 7 days Mon 7/9/20 Tue 15/9/20
171 1) Flow Test 7 days Mon 7/9/20 Tue 15/9/20
172 a) Flow Test - Randomly 7 days Mon 7/9/20 Tue 15/9/20
173 2) INERT GASES SYSEM - Functioning Test 8 days Thu 15/10/20 Mon 26/10/20
174 1) HOTEL DATA CENTRE - L97 1 day Thu 15/10/20 Thu 15/10/20 142
175 2) AV EQUIPMENT ROOM - L97 1 day Fri 16/10/20 Fri 16/10/20 174
176 3) HV ROOM - L113 1 day Mon 19/10/20 Mon 19/10/20 175
177 4) LV ROOM - L113 1 day Tue 20/10/20 Tue 20/10/20 176
178 5) SUBSTATION - L113 1 day Wed 21/10/20 Wed 21/10/20 177
179 6) SWITCHGEAR ROOM 1,2&3 - L117 3 days Thu 22/10/20 Mon 26/10/20 178
180 E) FIRE ALARM SYSTEM 66 days Mon 28/9/20 Mon 28/12/20
181 1) Main Fire Alarm Panel - L1 66 days Mon 28/9/20 Mon 28/12/20
182 a) System Test - Programming and internal Test 30 days Mon 28/9/20 Fri 6/11/20 119
Task Rolled Up Task Split Group By Summary Inactive Milestone Duration-only Start-only Deadline
Project: 118 - CPC T&C Schedule
Milestone Rolled Up Milestone External Tasks Inactive Task Inactive Summary Manual Summary Rollup Finish-only
Date: Thu 20/6/19
Summary Rolled Up Progress Project Summary Inactive Task Manual Task Manual Summary Progress
Page 3
Page: 53 of 53 (Rev.00)