Sm079a1 G.V08

CO2 laser systems
Service Manual
Code: SM079A1_G.V08
Date: 12/12/2012
Table of contents
Table of contents
Glossary and list of acronyms .................................................................. IX
Introduction ............................................................................................... XI
About the Manual ...................................................................................... XI
Safety ........................................................................................................XIII
General safety ........................................................................................XVII
Safety standards .................................................................................... XVIII
Safety labels ......................................................................................... XVIII
System description..................................................................................... 1
1. General information ............................................................................... 1
2. Identification of the internal components ................................................. 1
3. Service tools .......................................................................................... 1
4. Service accesses..................................................................................... 4
4.1. Access to the inside ............................................................................ 4
4.2. Access to laser head ........................................................................... 4
4.3. Access to the control panel ................................................................... 5
5. Components supplied with dangerous voltages .......................................... 6
Electronic boards ....................................................................................... 7

1. General information ............................................................................... 7
2. CPU board (C303B2) ............................................................................... 8
2.1. Location .......................................................................................... 8
2.2. Description and schemes ...................................................................... 8
2.3. Low voltage supplies ........................................................................... 8
2.4. DC low voltages ................................................................................. 9
2.5. CPU Software.................................................................................... 9
2.6. Service inputs/outputs ........................................................................ 9
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Table of contents
3. Low Voltage (LV) supply board (C305A1) ................................................. 10

3.1. Location ........................................................................................ 10
3.2. Description and schemes .................................................................... 10
4. LCD-KEYBOARD ASSEMBLY (C274_2/E217_1) ............................................ 11

4.1. Location ........................................................................................ 11
4.2. Description and schemes .................................................................... 11
5. High Voltage Power Supply (HVPS) (A04901-02/A049A1-A2) ....................... 12

5.1. Location ........................................................................................ 12
5.2. Description..................................................................................... 12
6. Laser head ........................................................................................... 13

6.1. CO2 laser source .............................................................................. 13
6.2. Power meter................................................................................... 13
6.3. Aiming laser source and mixing optics .................................................... 13
6.4. CO2 shutter .................................................................................... 13
6.5. CO2 shutter position detection board (C194A2).......................................... 14
7. Description of controls .......................................................................... 15

7.1. Footswitch ..................................................................................... 15
7.2. Continuous/Pulsed emission mode ......................................................... 16
7.3. Power meter................................................................................... 17
Hydraulic circuit ....................................................................................... 19

1. General information ............................................................................. 19
2. Cooling pump ....................................................................................... 20
3. Flowswitch .......................................................................................... 20
4. Heat exchanger and fan ........................................................................ 20
5. Laser head cooling ................................................................................ 20
6. Fluid reservoir...................................................................................... 20
6.1. Reservoir refilling............................................................................. 20
Laser source and articulated arm ........................................................... 23

1. General information ............................................................................. 23
II Smart US-20 D/SmartXide/SmartXide 50 - SM079A1_G.V08 - Service Manual

Table of contents
2. Aiming beam alignment (only for T01401) ............................................... 25

3. Aiming beam alignment (for T014F1/T014H1).......................................... 26
4. Articulated arm alignment .................................................................... 27
5. CO2 beam alignment ............................................................................. 29
6. Small adjustments on alignment ............................................................ 31
7. Articulated arm installation .................................................................. 33
8. Regulation of the articulated arm balancing spring .................................. 34
9. Cleaning or replacing mirrors in the articulated arm ................................ 35
10. Optics cleaning .................................................................................. 35
Main parts replacement ........................................................................... 37

1. Replacement of the LCD/keyboard assembly ........................................... 37
1.1. After LCD/keyboard assembly replacement.............................................. 37
2. H.V. power supply replacement ............................................................. 38

2.1. After HVPS replacement..................................................................... 39
3. CPU replacement ................................................................................. 40

3.1. After CPU board replacement .............................................................. 40
4. DIMM board replacement ...................................................................... 41

4.1. After DIMM board replacement............................................................. 41
5. LV supply boards replacement ............................................................... 42

5.1. After LV supply board replacement........................................................ 42
6. Shutter solenoid/C194A2 board replacement .......................................... 43

7. Aiming source replacement (for T01401) ................................................ 44
8. Aiming source replacement (for T014F1/T014H1) .................................... 45
9. CO2 laser source replacement ................................................................ 46
10. Peltier power meter replacement ........................................................ 48
11. KL1 SSR replacement .......................................................................... 49
12. Cooling pump replacement .................................................................. 49
13. Flowswitch replacement ..................................................................... 50
Smart US-20 D/SmartXide/SmartXide 50 - SM079A1_G.V08 - Service Manual III

Table of contents
HiScan scanning unit ................................................................................ 51

1. Description .......................................................................................... 51
2. Installation .......................................................................................... 51
3. Driver board for HiScan unit (C280A2)..................................................... 52
4. HiScan DOT tuning ................................................................................ 52
Service program ....................................................................................... 55

1. Entering the service menu ..................................................................... 55
2. Description of the service menu ............................................................. 56
3. Calibrating the power meter.................................................................. 59
Troubleshooting ....................................................................................... 61
1. Safety precaution ................................................................................. 61
2. SYSTEM STARTUP fault .......................................................................... 61
2.1. KEYBOARD/TOUCH SCREEN fault ........................................................... 62
2.2. LCD fault ....................................................................................... 62
3. INTERLOCK fault................................................................................... 64
4. Shutter fault ........................................................................................ 65
5. Temperature fault ................................................................................ 67
6. Flow fault ............................................................................................ 68
7. HVPS faults .......................................................................................... 70
7.1. "Current zero" fault........................................................................... 70
7.2. "High current" fault ........................................................................... 71
7.3. "Cur.thres." fault.............................................................................. 71
8. HIGH POWER/LOW POWER faults............................................................ 72

9. How faults are displayed on the Service menu ......................................... 72
System schematics ................................................................................... 73
IV Smart US-20 D/SmartXide/SmartXide 50 - SM079A1_G.V08 - Service Manual

Index of figures
Index of figures
Figure Page
Fig. 1 - Smart US-20 D/SmartXide - Internal side views ................................. 2
Fig. 2 - SmartXide 50 - Internal side view ................................................. 3
Fig. 3 - Access to the inside.................................................................. 4
Fig. 4 - Access to the control panel ........................................................ 5
Fig. 5 - Functional diagram of the electronic boards .................................... 7
Fig. 6 - Shutter position detection board wiring (C194A2) ............................. 14
Fig. 7 - Shutter position detection board layout (C194A2)............................. 14
Fig. 8 - CO2 shutter control: footswitch and CPU board ............................... 15
Fig. 9 - Emission mode control ............................................................. 16
Fig. 10 - Conditioning circuit for power meter signal................................... 17
Fig. 11 - Hydraulic circuit diagram ........................................................ 19
Fig. 12 - Hydraulic circuit reservoir ....................................................... 21
Fig. 13 - Articulated arm .................................................................... 24
Fig. 14 - First alignment tool ............................................................... 25
Fig. 15 - Mirrors S1 and S2................................................................... 25
Fig. 16 - Adjusting screws on mirror S2 ................................................... 26
Fig. 17 - Aiming adjustment screws ....................................................... 26
Fig. 18 - Main spring block .................................................................. 27
Fig. 19 - Aiming alignment tool ............................................................ 27
Fig. 20 - Adjusting screws ................................................................... 28
Fig. 21 - Aiming beam movement inside the articulated arm ......................... 28
Fig. 22 - CO2 beam alignment .............................................................. 29
Fig. 23 - Enlarged view of the upper side of the CO2 source .......................... 30
Smart US-20 D/SmartXide/SmartXide 50 - SM079A1_G.V08 - Service Manual V

Index of figures
Figure Page
Fig. 24 - Small adjustments on alignment - first step .................................. 31
Fig. 25 - Small adjustments on alignment - second step ............................... 31
Fig. 26 - Small adjustments on alignment - third step ................................. 32
Fig. 27 - Small adjustments on alignment - last step ................................... 32
Fig. 28 - Articulated arm installation ..................................................... 33
Fig. 29 - Adjusting the balancing spring - 1 .............................................. 34
Fig. 30 - Adjusting the balancing spring - 2 .............................................. 34
Fig. 31 - Support of the mirrors of the articulated arm ................................ 35
Fig. 32 - HVPS replacement................................................................. 38
Fig. 33 - HVPS LEDs in ON status ........................................................... 39
Fig. 34 - CO2 shutter assembly ............................................................. 43
Fig. 35 - Aiming laser source replacement for T01401 ................................. 44
Fig. 36 - Aiming laser source replacement for T014F1/T014H1....................... 45
Fig. 37 - Enlarged view of the upper side of the CO2 source .......................... 46
Fig. 38 - Positioning of the CO2 laser source (top view) ............................... 47
Fig. 39 - Positioning of the CO2 laser source (lateral view) ........................... 47
Fig. 40 - Peltier replacement............................................................... 48
Fig. 41 - KL1 SSR replacement ............................................................. 48
Fig. 42 - Cooling pump replacement ...................................................... 49
Fig. 43 - Flowswitch replacement ......................................................... 50
Fig. 44 - Scanning unit....................................................................... 51
Fig. 45 - Service menu....................................................................... 55
Fig. 46 - HiScan DOT service menu ........................................................ 56
Fig. 47 - LOG screen ......................................................................... 57
Fig. 48 - Interlock fault circuit ............................................................. 64
VI Smart US-20 D/SmartXide/SmartXide 50 - SM079A1_G.V08 - Service Manual

Index of figures
Figure Page
Fig. 49 - Shutter circuit...................................................................... 65
Fig. 50 - Temperature fault circuit ........................................................ 67
Fig. 51 - Flowswitch fault circuit .......................................................... 68
Fig. 52 - General wiring M079A1 ........................................................... 75
Fig. 53 - General wiring M079S1............................................................ 77
Fig. 54 - General wiring M079U1 ........................................................... 79
Fig. 55 - General wiring M079T1 (115Vac) ................................................ 81
Fig. 56 - Circuit diagram of the CPU board (C303B2) 1/5 .............................. 83
Fig. 61 - CPU board layout (C303B2) ...................................................... 93
Fig. 62 - Circuit diagram of the control panel wiring (C274_2) ....................... 95
Fig. 63 - Layout of the LCD control board (C274_2)..................................... 97
Fig. 64 - Circuit diagram of the control panel wiring (C425_1) ....................... 99
Fig. 65 - Layout of the LCD control board (C425_1)....................................101
Fig. 66 - Circuit diagram of the Low Voltage Supply board (C305A1) ...............103
Fig. 67 - Layout of the Low Voltage Supply board (C305A1) ..........................105
Fig. 68 - Laser head (T01401)..............................................................107
Fig. 69 - Laser head (T014F1/T014H1) ...................................................109
Fig. 70 - Circuit diagram of the driver board (C280A2) for HiScan unit.............111
Fig. 71 - Layout of the driver board (C280A2) for HiScan unit .......................113
Smart US-20 D/SmartXide/SmartXide 50 - SM079A1_G.V08 - Service Manual VII

Index of tables
Index of tables
Table Page
Symbols ......................................................................................... IX
Units of measure .............................................................................. IX
Acronyms ........................................................................................X
Table 1 - Components supplied with mains ................................................6
Table 2 - Components supplied with high voltage levels.................................6
Table 3 - Summary table of the alignment tools ........................................ 23
Table 4 - Service menu: use of the four lower keys .................................... 58
Table 5 - Shutter position detection signal .............................................. 65
Table 6 - Faults in the Service menu ...................................................... 72
VIII Smart US-20 D/SmartXide/SmartXide 50 - SM079A1_G.V08 - Service Manual

Glossary and list of acronyms

The following symbols, units of measure and acronyms may be used on the system and/or in this manual.
Symbols
Declaration of Conformity to Medical

Device Directive 93/42/EEC
Symbol of non ionizing radiation
Electrical protection degree - Type B
I Electrical protection type
~ Symbol of alternating current
Warning on system discarding

(Directive 2002/96/EC).
Units of measurement
J Joule - unit of energy
mJ milliJoule - 1000mJ=1J
Joule/square centimeter - unit of

J/cm2
fluence
nm Nanometer - unit of laser

wavelength, 1000nm=1µm
s Second - unit of time
ms millisecond - 1000ms=1s
Hz Hertz (cycles per second) - unit of

frequency
A Ampere - unit of electrical current
mA milliAmpere - 1000mA=1A
W Watt - unit of power
Vac Volt ac - unit of alternating voltage
Smart US-20 D/SmartXide/SmartXide 50 - SM079A1_G.V08 - Service Manual IX

Acronyms
IEC International Electrotechnical

Commission
HVPS High Voltage Power Supply
LV Low Voltage
EPROM Erasable Programmable Read Only

Memory
AC Alternating Current
DC Direct Current
X Smart US-20 D/SmartXide/SmartXide 50 - SM079A1_G.V08 - Service Manual

Introduction
Introduction
About the Manual

The following sections of this manual contain the descriptions of the main internal components of the
Smart US-20 D/SmartXide systems: their positions, how they are connected each other and the related
maintenance and replacing procedures.
The Service Manual provides the following information about the laser:
T Safety
T System description
T Electronic boards
T Hydraulic circuit
T Laser source and articulated arm
T Main parts replacement
T Service program
T Troubleshooting
T System schematics
Since this manual contains only the descriptions of technical procedures, the OPERATOR’S MANUAL
should also be read.
CAUTION! Use of controls or adjustments or performance of procedures other than

those specified herein may result in hazardous radiation exposure.
Smart US-20 D/SmartXide/SmartXide 50 - SM079A1_G.V08 - Service Manual XI

Introduction
Page intentionally left blank.
XII Smart US-20 D/SmartXide/SmartXide 50 - SM079A1_G.V08 - Service Manual

Safety
Safety
Deka is liable for effects resulting from safety, reliability and performance only if:
T the equipment is used according to all the instructions contained in this manual (concerning either safety
precautions or use of the system);
T Installation, assembly, additions, changes, modifications, repairs and maintenance procedures are made
by personnel having proper authorization and qualification;
T the electrical system in the area designated for the system conforms to IEC and local regulations.
CAUTION! Read also the OPERATOR’S MANUAL before using the Smart US-20 D/Smart-
Xide laser system.
CAUTION! Only highly qualified personnel trained by DEKA can service the Smart US-
20 D/SmartXide system.
1. General safety
CAUTION! Direct and scattered exposure to laser radiation can permanently damage
eyes and skin.
CAUTION! The service personnel must wear safety goggles when the laser source is
switched on.
CAUTION! Combustible materials may ignite if exposed to laser radiation and therefore
cause fires or explosions.
Smart US-20 D/SmartXide/SmartXide 50 - SM079A1_G.V08 - Service Manual XIII

Safety
CAUTION! ALWAYS DISCONNECT THE SYSTEM FROM THE MAINS BEFORE SERVICING.
CAUTION! Be very careful when servicing components supplied with mains or high
voltages.
2. Safety standards
Electrical safety standards: the Smart US-20 D/SmartXide system complies with the EN 60601-1-1
and EN 60601-2-22 standards and it is classified as a "Class I" system as concern the electrical protection
type and "type B" as concern the electrical protection degree.
Radiation safety standards: the Smart US-20 D/SmartXide system complies with the EN 60825-1 standard
and it is classified as a Class 4 system.
According to the Directive 93/42/CEE, the Smart US-20 D/SmartXide is a class IIb device and it is CE certi-
fied.
3. Safety labels
See the OPERATOR’S MANUAL for the safety labels applied to the system.
ATTENTION! Always verify all the safety labels: they must be kept in good conditions
and immediately replaced if damaged.
XIV Smart US-20 D/SmartXide/SmartXide 50 - SM079A1_G.V08 - Service Manual

System description
System description
This section gives a detailed description of the interior of the system and describes
how to access internal parts.
1. General information
These systems are general purpose CO2 surgical laser systems able to deliver an output power level
up to 25W (Smart US-20 D systems) or 30W (SmartXide systems) or 50W (SmartXide 50 systems) in
continuous mode (CW).
The CO2 laser source is a sealed-off glass tube filled with a special gas mixture where the electric discharge
takes place in order to generate the infrared power.
The laser discharge is supplied by an high voltage power supply (HVPS) installed inside the system.
A microprocessor board (CPU board) controls the HVPS and all the functions of the system (control panel,
fault conditions and so on).
The output power level generated by the CO2 source depends on the current supplied by the HV Power
Supply, this current is controlled by the CPU board according to the input from the control panel. Moreover,
while the system is operating, the CPU board reads the real output power with a power meter and acts to
maintain the power level selected from the control panel.
The laser emission of the CO2 source is not visible (wavelength is 10.6 µm) and cannot be easily delivered
by optical or wave guides. For this reason these systems are equipped with a metallic 7-mirrors articulated
arm which allows laser radiation to reach the treatment area.
To track the invisible radiation, a diode laser source is installed inside the system: this source generates a
red aiming beam which is coaxial with the CO2 beam.
2. Identification of the internal components

The SMART US-20 D/SmartXide/SmartXide 50 system is composed of the following main parts:
T Laser head;
T High Voltage Power Supply;
T CPU board and control panel;
T Cooling circuit;
T Scanning unit (if present).
Fig. 1 and Fig. 2 show the main components located inside the system.
The LCD control board is not shown in Fig. 1: it is located in the internal side of the upper cover.
3. Service tools
Only general purpose tools are required for service.
A special set of tools is necessary for sources and articulated arm alignment - see Section “Laser source and
articulated arm” on page 25 -.
A digital multimeter, a power meter and a high voltage probe are the only electronic equipment required. The
power meter must be able to measure the power level generated by a CO2 laser source. Always set the
"source option" to CO2 otherwise the measurements will not correspond to the real output power level of the
CO2 source. Moreover it should be able to measure power levels up to 100W.
NOTE: ALL THE EQUIPMENT HAS TO BE CALIBRATED.
Smart US-20 D/SmartXide/SmartXide 50 - SM079A1_G.V08 - Service Manual 1

2
System description
Air pump board

(C311A1)
Line filter Z2 Scanning
unit board
Cooling circuit HVPS
(if present)
reservoir fan
LV supply board
(C305A1)
Laser head
HVPS
(A04901-02/
A094A1-A2)
Cooling pump CPU board
Fig. 1 - Smart US-20 D/SmartXide - Internal side views

(C303B2)
XM1
terminal board
Flow switch
Heat
exchanger
Heat KL1 SSR
Line filter Z1 exchanger
fan
Smart US-20 D/SmartXide/SmartXide 50 - SM079A1_G.V08 - Service Manual

System description
Fig. 2 shows the right (looking at the system from the front side) side of SmartXide 50 system: the internal
components of this system are the same of the SmartXide system (see the previous figure), except for the
presence of two heat exchangers and two related fans (instead of one heat exchanger and one fan) as
highlighted in Fig. 2.
Heat
Heat
exchanger
exchangers
fans
Fig. 2 - SmartXide 50 - Internal side view

System description
4. Service accesses
4.1.Access to the inside

The system cover can be removed by unscrewing four M4 Allen screws - two on each side, (A) in
Fig. 3 - and just loosening the six M4 Allen screws - three on each side, (B) in Fig. 3 -. By loosening the six
M4 screws, the rear panel can be removed too.
To remove the base of the system, unscrew the six M4 Allen screws as shown in Fig. 4 - shown as (E) -.
4.2.Access to laser head

First remove the rear panel - see previous paragraph and Fig. 3 -.
Three M4 Allen screws - (C) in Fig. 3 - fix the laser head cover to the chassis.
Unscrew these screws and remove the ‘L'-shaped cover.
(A) (B) (C)
Fig. 3 - Access to the inside
4 Smart US-20 D/SmartXide/SmartXide 50 - SM079A1_G.V08 - Service Manual

System description
4.3.Access to the control panel

The system cover should be removed first in order to reach the five M4 Allen screws located as shown
in Fig. 4.
Loosen the ring at the base of the articulated arm.
In order to remove the top cover, unscrew the five screws - three on the right side, (D) in Fig. 4, two on the
left one (looking at the system from the front side) -. Now the top cover is free and it can be removed just
pulling it up.
The control panel is fixed to the top cover via four M3 screws - two of them are shown as (E) in Fig. 4 -.
Unscrew them to remove the control panel board.
(E) (D)
(E)
Fig. 4 - Access to the control panel

System description
5. Components supplied with dangerous voltages

This paragraph reports a list of internal devices supplied with dangerous voltage levels.
CAUTION! T Extreme care must be taken when servicing these devices.

T Always remember to disconnect the system from the mains before
servicing.
Table 1: Components supplied with mains
Component type
- see Fig. 1 on page 4 for location -
XM1 terminal board
Key switch and emergency switch
Z1 and Z2 line filters
LV supply board (C305A1)
KL1 solid state relay
High Voltage Power Supply

(A04901-02 for Smart US-20 D and SmartXide systems/A049A1-A2 for SmartXide 50 systems)
Table 2: Components supplied with high voltage levels
Component type
- see Fig. 1 on page 4 for location -
CO2 laser source cathode and anode
High Voltage Power Supply

(A04901-02 for Smart US-20 D and SmartXide systems/A049A1-A2 for SmartXide 50 systems)

Electronic boards
Electronic boards
This section describes the main electronic boards located inside the system.
Refer to Section “System schematics” on page 75 for the circuit diagrams of these boards.
The electronic boards of the Smart US-20 D can be divided into five main units:
T CPU Board (C303B2)
T Low Voltage supply board (C305A1)
T Control Panel Interface Board (C274_2/C425A1)
T High Voltage Power Supply (HVPS) (A04901-02 for Smart US-20 D and SmartXide systems/A049A1-A2
for SmartXide 50 systems)
T Laser head (T01401/T014H1 for Smart US-20 D and SmartXide systems/T014F1 for SmartXide 50
systems)
T Scanning unit driver board
Refer to Fig. 1 on page 4 for the positions of these units.

Fig. 5 shows the functional diagram for the electronic boards.
Scanning unit
HVPS
driver board
Laser head CPU board LV supply board
Footswitch Keyboard & LCD Sensors
Fig. 5 - Functional diagram of the electronic boards

Electronic boards
2. CPU board (C303B2)
2.1.Location
The CPU board is screwed by five M3 Allen screws on a metallic plane in the right side of the system
(looking at the system from the front side) - see Fig. 1 on page 4 -.
2.2.Description and schemes

The CPU board manages every function provided by the SMART US-20 D/SmartXide system, its
functional diagram is shown in Fig. 5, its electrical wiring and layout in the Section “System schematics” on
page 75.
The system supervisor is the CPU SH2+LCD control board (C257A1).
2.3.Low voltage supplies

The DC voltages supplied to the CPU board are listed below:
T +24Vdc regulated which is used for:

- cooling pump on/off command

- shutter
- HVPS optoisolator
- Heat exchanger fan
Failure of the +24Vdc results in a safety state but not operating condition.

- LCD inverter supply
- OPERATE LAMP supply
- KL1 SSR

- CPU board components
- control panel components (buzzer, LEDs, LCD)
- interlock, temperature and flow alarms
- air pump
T -12Vdc regulated which is used for:

- -5Vdc regulated voltage generation.
T ±16Vdc regulated which is used for:

- scanning board supply.

Electronic boards
When this voltage fails, the system works but the scanning unit cannot be used.
ATTENTION! When this condition occurs, if you want to keep on using the system,
remember to disconnect the scanning unit from the system in order not to
damage it.
2.4.DC low voltages

The DC low voltages generated on the CPU board are listed below:
T +3.3Vdc regulated which is used for:

- CPU SH2+LCD control board supply.
When the +3.3Vdc fails, the system works but the LCD is switched off.
CAUTION! This is an operating but dangerous condition because emission can be

performed but not monitored.
T -5Vdc regulated which is used for:

- analog components on the CPU board.
CAUTION! This is an operating but dangerous condition because parameters readout

is not reliable.
2.5.CPU Software
The system software is stored in the SH7044 microcontroller of the DIMM board (C257A1).
The DIMM board uses a non-volatile FLASH memory for bitmap retention, a volatile RAM for run-time data
and an EEPROM for permanent data retention and uses a graphic controller to manage the LCD.
2.6.Service inputs/outputs
The CPU continuously monitors all the service inputs which report about the status of the system.
These service inputs are listed below:
Foot switch status (J15CPU-1, J15CPU-2)
Interlock status (J3CPU-1, J3CPU-2)
Temperature alarm (J6CPU-7, J6CPU-9)
Flow switch status (J6CPU-11, J6CPU-12)
Power meter readout (J8CPU-1, J8CPU-2)
Discharge current value readout (J7CPU-14)
Discharge voltage value readout (J7CPU-15)
Preregulator voltage value readout (J7CPU-13)
Shutter status (J6CPU-6)
If HiScan unit is connected, x-galvo position status (J5CPU-7)
If HiScan unit is connected, y-galvo position status (J5CPU-8)
If HiScan unit is connected, scanner keyboard status A (J5CPU-11)
If HiScan unit is connected, scanner keyboard status B (J5CPU-12)
If HiScan unit is connected, scanning head connection status (J5CPU-14)

Electronic boards
The service outputs listed below let the CPU control the system:
KL1 SSR command (J19CPU-6)
Aiming diode on command (J6CPU-4, J6CPU-13)
Cooling pump on/off command (J25CPU-1, J25CPU-2)
Air pump on/off command (J21CPU-2)
Inhibit command (J7CPU-11)
Power on command (J7CPU-9)
Preregulator voltage level (J7CPU-5)
Discharge current level (J7CPU-3)
Shutter command (J15CPU-3)
If HiScan unit is connected, x-galvo position command (J5CPU-5)
If HiScan unit is connected, y-galvo position command (J5CPU-9)
3. Low Voltage (LV) supply board (C305A1)
3.1.Location
The LV supply board is screwed by four M3 Allen screws on the same metallic support of the CPU
board - see Fig. 1 -.

This board provides the low voltage supplies for general use of the whole system.
The DC voltage supplies are listed below:
T +24Vdc used for cooling pump

T +24Vdc used for CPU board
T -12Vdc used for CPU board
T ±16Vdc used for scanning unit driver board

Electronic boards
4. LCD-KEYBOARD ASSEMBLY (C274_2/E217_1)
4.1.Location
The LCD-keyboard assembly is screwed on the top covering.

The core of the control panel is the C274_2 board/C425A1 board (for the E217_1 display model).
This board is linked to the CPU board only: see the CPU functional diagram (Section “System schematics”).
It allows the SH2 microcontroller, via the graphic controller, to manage the Liquid Crystal Display (LCD), the
LEDs of the control panel, the touch panel and the 3-key keyboard. Moreover, it allows the adjustment of
brightness of the LCD.
The circuit diagram and the layout of these boards are shown in Section “System schematics” on page 75.
The 40-pin connector - J1 on C274_2/C425A1, J16CPU on C303B2 - supports the following signals:
T LCD control signals and data;
T keyboard/touch screen control signals and data:
T N3 is the key encoder and touch controller which detects if a key or an area of the screen has been
pressed and generates a code between 0 and 250 which identifies the key or the area pressed.
T if an input has been detected, N3 sets high its Data Valid pin (DAV) to warn the CPU microcontroller.
T N4 is the interface on the data bus with the CPU microcontroller; the output pins of N4 are normally in 3-
state. When the CPU detects a DATA valid sets low the Output Enable pin of N4 and then processes the
serial transmission of the input code via PE2 and PE0.
T buzzer control signal;
T LCD-bias polarization voltage for LCD crystal (used only by C274_2);
T control signal and data for the management of the LEDs and lamp of the control panel.
T +5Vdc supply voltage;
T +12Vdc supply voltage;
T The +12Vdc supply voltage from the CPU board is sent to the switching power supply unit of the lamp for
LCD lighting and to the red lamp of laser OPERATE state.
T reference ground.
The RP1 trimmer for C274_2, RP3 trimmer for E217_1 allows to regulate the brightness of the LCD.

Electronic boards
5. High Voltage Power Supply (HVPS) (A04901-02/A049A1-A2)
5.1.Location
The HV Power Supply is fixed by four M4 Allen screws to the chassis on the left side of the system
(looking at the system from the front side) - see Fig. 1 on page 4 -.
5.2.Description
This unit provides to the laser source the current flow necessary to make it generate the selected
output power level.
It is made up of a preregulator section which supplies the stable dc voltage to the high voltage section; this
second section first supplies the high voltage needed to ignite the laser discharge, then supplies the selected
current to the laser tube during system working.
The High Voltage Power Supply is controlled by the CPU board:

T it is switched on/off via the on/off signal - contact 5 of J2HV connector - coming from J7CPU-9;
T it is enabled/inhibited via the apposite inhibit signal - contact 6 of J2HV connector - coming from J7CPU -
11;
T the current provided to the laser source depends on the voltage reference signal - "DAC Iref" - applied to
J2HV-2 and generated by the CPU on contact 3 of J7CPU.
T the preregulated voltage provided to the laser source depends on the voltage reference signal - "Vref" -
applied to J2HV-3 and generated by the CPU on contact 5 of J7CPU.
Moreover, the HVPS sends back to the CPU the following signals:
T current feedback - "Current", to contact 14 of J7CPU - coming from J2HV-15;
T temperature fault condition - to contact 1 of J7CPU - coming from J2HV-1;
T discharge voltage - "Vs", to contact 15 of J7CPU - coming from J2HV-8;
T preregulated voltage - "Vp", to contact 13 of J7CPU - coming from J2HV-7.
A high voltage cable links the HVPS to the anode - connectors P3HV, J3HV - and to the cathode -
connectors P4HV, J4HV - of the laser source .
When the ON command is selected from the control panel, system starts the preregulator, states the
discharge current reference signal and enables the HVPS section via the inhibit signal.
This sectin first provides a voltage up to 20kV in order to ignite the laser discharge.
When the discharge has developed inside the tube, it starts providing the correct power according to the
reference current.

Electronic boards
6. Laser head
The laser head is composed of the following units:
T CO2 laser source;
T aiming laser source;
T CO2 shutter
T aiming mirror;
T Germanium window;
T power meter.
The wiring scheme of the laser head is shown in the Section “System schematics” on page 75.
6.1.CO2 laser source
The CO2 laser source is a sealed-off tube which is composed of three concentric tubes.
The electrical discharge occurs in the inner one. The middle tube supports the cooling flow which removes
the heat produced by the laser discharge. The outer tube is the laser gas mixture reservoir.
The laser cavity mirrors are glued at the extremities of the outer tube. Both these mirrors let laser radiation
leave the laser cavity: the laser radiation level coming out from the rear mirror (anode area) is 20 times lower
then the level coming out from the front mirror.
CAUTION! The CO2 laser wavelength is 10.6 µm and therefore it is not visible.
6.2.Power meter
The rear laser emission is measured by an apposite power meter whose analog output signal is
continuously read by the CPU in order to monitor the real output power level.
6.3.Aiming laser source and mixing optics

The aiming laser source generates a visible red beam - aiming beam -.
Its intensity is selectable by software between OFF and 100% - step: 10% -;
the output power is 3mW.
The aiming beam is first reflected by a mirror - aiming mirror in Fig. 66 -, then mixed with the CO2 laser beam
by a Germanium window - see Fig. 66 -.
6.4.CO2 shutter
The CO2 shutter is located on the optical path of the CO2 laser beam.
This shutter prevents CO2 laser emission from being transmitted through the articulated arm when the laser
source is switched on and footswitch is released.
It is open/closed by the CPU: the open/close command depends on the status of the footswitch sensed by
the CPU itself.

Electronic boards
6.5.CO2 shutter position detection board (C194A2)
The shutter position detection board is fixed to the shutter solenoid holder.
This board contains the photo coupler which allows to detect if the shutter is open or closed and acts as a
"shutter supervisor" for safety purpose.
The wiring scheme is shown in Fig. 6, the layout in Fig. 7.
Fig. 6 - Shutter position detection board wiring (C194A2)
Fig. 7 - Shutter position detection board layout (C194A2)

Electronic boards
7. Description of controls
7.1.Footswitch
Footswitch allows to open/close the shutter located along the CO2 beam optical path - according to the
operating status of the system -. Footswitch is internally equipped with two normally open switches - (1):
contacts 1/4 and (2): contacts 2/3 - which close as footswitch is pressed: switch (1) communicates footswitch
status to the CPU board; switch (2) is in series with the shutter and acts as a further safety measure. Contact
1 communicates the status to CPU board, contact 2 is connected to shutter command, contact 3 is
connected to the shutter, contact 4 is permanently connected to +5Vdc.
Fig. 8 shows the complete circuit for shutter control.
Fig. 8 - CO2 shutter control: footswitch and CPU board
When footswitch is pressed, contacts 1-4 and 2-3 are shortened: the +5Vdc voltage is sent to the
microcontroller. As the microcontroller senses the footswitch pressed - if the system is in OPERATE ON
status - it enables the shutter open command so the transistor Q12 saturates and provides ground
connection to the (-) pin of the shutter solenoid. The shutter opens. The EMISSION led on the control panel
is lighted to warn the operator that the shutter is open.
When footswitch is released, contacts 1-4 and 2-3 are open: the ground connection is disconnected from
the (-) pin of the shutter solenoid so the shutter is immediately closed. Moreover, footswitch status input goes
low - +5Vdc disconnected - so the microcontroller disables the shutter, the transistor Q12 is blocked thus
disconnecting ground from the (-) pin of the shutter solenoid.
The EMISSION led on the control panel is switched off to warn the operator that the shutter is closed.

Electronic boards
7.2.Continuous/Pulsed emission mode

The CO2 laser source emission mode is controlled by the CPU board which acts on the following three
control signals of the HV Power Supply:
T inhibit signal - on contact 11of J7CPU - (if this signal is active, the HVPS is disabled);
T voltage reference analog signal - on contact 5 of J7CPU - (Vref= voltage preregulator request);
T current reference analog signal - on contact 3 of J7CPU - (Iref= current request).
The inhibit signal allows to stop or enable the high voltage section of the HVPS once this has been fed; the
inhibit signal is controlled by the microcontroller. Any feedback from HVPS related to inhibit is present.
The current reference signal regulates the current the HVPS provides to the laser source so it allows to set
the CO2 source output power level. It is an analog signal which is generated by an 10-bit Digital/Analog
Converter (DAC). The corresponding feedback signal from HVPS is "Current" on pin J7CPU-14.
The DAC is fully controlled by the microcontroller.
The voltage reference signal is generated by a PWM signal generated by the CPU board. The corresponding
feedback signal from HVPS is "Vp" on pin J7CPU-13.
If continuous emission mode is selected, the inhibit signal is disabled while in pulsed emission mode it pulses
according to the selected duty cycle.
Fig. 9 - Emission mode control

Electronic boards
7.3.Power meter
The power meter is located just below the anode of the CO2 laser source.
This power meter converts the output power level coming out from the rear mirror of the laser source into an
analog signal which is sent to the amplifier and speed-up circuit on the CPU board.
The conditioned analog signal is then sent to the internal Analog/Digital Converter of the microcontroller.
If the laser source is switched on, the microcontroller reads periodically its A/D Converter.
In service mode, the power readout is always displayed on the control panel; when the system is in ON
status, this value is used for output power control/feedback.
Fig. 10 - Conditioning circuit for power meter signal

Electronic boards

Hydraulic circuit
Hydraulic circuit
This section describes the system hydraulic circuit and how to refill the fluid reservoir.
See Section “Main parts replacement” on page 39 for description of how to replace circuit
components.
The hydraulic circuit provides CO2 source cooling and is composed of the following parts:
T cooling fluid pump
T flow switch
T heat exchanger cooled by a fan
T CO2 source cooling tubes
T fluid reservoir
The functional diagram is shown in Fig. 11.
Fan
Cooling Heat
Flow switch
pump exchanger
Reservoir Laser source
Fig. 11 - Hydraulic circuit diagram

Hydraulic circuit
2. Cooling pump
The pump takes the fluid from the reservoir and sends it to the heat exchanger.
CAUTION! Always avoid to run the pump dry.
3. Flowswitch
The flowswitch monitors the cooling flow generated by the pump.
If this flow is poor, the flowswitch opens and a flow fault is stated (see Section “Troubleshooting” on page 63).
4. Heat exchanger and fan

The heat exchanger is a high efficiency air-fluid exchanger which is made of a long stainless steel tube
surrounded by copper films.
The fan, mounted on it, gets fresh air from outside the system and allow to improve the heat exchange.
5. Laser head cooling

The fluid flow enters the CO2 laser tube from bottom and goes up to the cathode zone, then enters the
cooling plate which surrounds the exit mirror of the tube in the top, where the anode is located.
6. Fluid reservoir
The fluid reservoir is a PVC tank connected above the inlet port of the fluid pump.
6.1.Reservoir refilling
The cooling fluid is a special chemical fluid composed of fluororates C5-C18:
CAUTION! T Do not fill reservoir with water.

T Never use fluid different from that supplied or recommended by the
Manufacturer.
T The cooling fluid is extremely volatile: always make sure the fluid
reservoir is properly closed in order to avoid fluid leakages.
T The cooling fluid must never be dispersed in the environment.
Proceed as follows to refill the cooling circuit:

1. remove the screw plug of the reservoir - (A) in Fig. 12 -;

Hydraulic circuit
2. fill the reservoir using a funnel; if necessary, remove the bail placed around the reservoir - (B) in
Fig. 12 -;
(A)
(B)
Fig. 12 - Hydraulic circuit reservoir
3. replace the teflon on the thread of the screw plug (always place 3-4 turns of new teflon);
4. screw carefully the screw plug: make sure it is properly secured;
5. switch on the system in order to make the cooling fluid flow within the hydraulic circuit.

Hydraulic circuit

Laser source and articulated arm

This section describes the procedures to install and align the articulated arm and to
align the aiming and the CO2 beams.
Moreover, it reports the correct method to clean the optics.
CAUTION! The technicians must wear the proper protective goggles for laser radiation
at 10.6 µm in Class 4.
Remember that, when the CO2 source is switched on, the anode and the cathode are supplied at about
10kV: such voltage may be LETHAL.
CAUTION! The technicians must never touch with bare hands or with metallic tools the
anode and the cathode of the CO2 tube.
The following table summarizes the alignment tools - and the related ordering codes - which are used in the
alignment procedures described in this section.
Table 3: Summary table of the alignment tools
Centering tool Ordering code
Centering tool for aiming beam 04201022A - see Fig. 14 -
Centering tool I 04201018A
Centering tool L 04201020A
Centering tool M 04201021A
Please refer to Fig. 13 on page 26 for the next procedures.

Ring
Long tube
Short tube
Long spring
Spring block
First adjusting mirror M1

(allows to center the aiming
beam as arm is turned over)
Big ball bearing (A)
Big ball bearing (B)
Big ring
Second adjusting mirror M2

(allows to center the aiming beam
at the end of the long tube)
Mirror S2
allows to center the aiming
beam as arm is rotated
Fig. 13 - Articulated arm

2. Aiming beam alignment (only for T01401)

This paragraph and the next one describe the complete factory alignment procedure: for small
adjustments "on the field", please refer to par. 6. on this section.
A special tool has to be used to align the aiming source: this tool has to be placed instead of the articulated
arm. Proceed as follows:
1. remove the long tube, the main spring block with its adjustable mirror and the big ball bearing
shown as (A) in Fig. 13;
2. when the arm base is the only component jointed to the system, screw the aiming alignment tool
- Fig. 14;
(A)
Fig. 14 - First alignment tool

3. remove the interlock connector, turn on the system but do not switch on the CO2 source;
4. act on the three adjusting screws of mirror S1 - see Fig. 15 - to center the aiming beam on the
first hole of the alignment tool: the alignment can be checked look inside the proper aperture - (A)
in Fig. 14 -;
NOTE: if the system is not provided with the two side holes shown in Fig. 17, it is necessary to
remove the upper cover.
S1
S2
Fig. 15 - Mirrors S1 and S2

5. act on the three adjusting screws - (A) in Fig. 16 - of mirror S2 to center the aiming beam on the
second hole of the alignment tool: these screws can be reached from the top via proper holes
located below the big ring which must be raised;
(A)
Fig. 16 - Adjusting screws on mirror S2
6. repeat points 4. and 5. until the spot of the aiming beam is perfectly centered on both holes.
3. Aiming beam alignment (for T014F1/T014H1)

This paragraph and the next one describe the complete factory alignment procedure: for small
adjustments "on the field", please refer to par. 6. on this section.
A special tool has to be used to align the aiming source: this tool has to be placed instead of the articulated
arm. Proceed as follows:
1. remove the long tube, the main spring block with its adjustable mirror and the big ball bearing
shown as (A) in Fig. 13;
2. when the arm base is the only component jointed to the system, screw the aiming alignment tool
- Fig. 14 -;
3. remove the interlock connector, turn on the system but do not switch on the CO2 source;
4. remove the two little grey caps and act on the two adjusting screws - see Fig. 17 - to center the
aiming beam on the first hole of the alignment tool: the alignment can be checked look inside the
apposite aperture - (A) in Fig. 14 -.
Fig. 17 - Aiming adjustment screws

4. Articulated arm alignment

The articulated arm alignment procedure described in this paragraph can be performed only once
the alignment of the aiming beam has been checked.
Proceed as follows:
1. put the big ring on the base, the first ball bearing (with a drop of glue) and the main spring block;
2. put the couple of screws - (A) or (B) in Fig. 18 - in line with laser beam: this makes the following
steps easier;
Laser beam
(B)
(A)
Mirror M1
Fig. 18 - Main spring block
3. put the aiming centering tool at the exit of the main spring body and adjust the first mirror in order
to get aiming centered at the base and at the top.
In order to have a double adjustment (near and far centering, respectively), you can work on
screws (A) - this changes the distance between mirror and its base - and on screws (B) - this
changes the angle of mirror -;
Fig. 19 - Aiming alignment tool
4. put the second big ball bearing, the second adjustable mirror and the long tube;

5. center the aiming by the four screws of the second mirror (a perfect centering is not required for
this step) and its centering tool I; for the position of the four screws follow the same rule as for the
first mirror;
6. now remove the tool and put a piece of adhesive paper at the end of the long tube of the
articulated arm;
7. mark the position of the spot of the aiming beam on this paper ("first error");
8. rotate 180 degrees the articulated arm - holding it on the same plane - and mark the new position
of the aiming beam;
9. if the two marks do not match, act on mirror S2 via the screws shown as (A) if the system is not
provided with the side holes on the chassis - see Fig. 20, left side - otherwise act on the screws
shown in Fig. 20 right side, in order to move the aiming beam half way between the two marks
(not necessarily at the center of the tube) - see the example in Fig. 21 -.
(A)
Fig. 20 - Adjusting screws
First mark New position after

the regulation
Second mark (180°)
Fig. 21 - Aiming beam movement inside the articulated arm
10.repeat steps 7., 8., 9. until the marks in the two opposite positions match as much as possible;
11.at this point, keep the long tube horizontal;
12. put a piece of tape and mark by a black pen the position of aiming beam ("second error");
13.rotate the arm in the vertical plane of 180 degrees until it is horizontal, in the opposite direction,
but do not rotate it in the horizontal plane;
14.mark the new position position of aiming: if it has changed its position, put it between the two
black marks working on screws of the first adjustable mirror (M1);
15.check again the first error (steps 7., 8., 9.) and correct it if necessary following the same
procedure;

16.put the long spring and its ring at the top of long tube;
17.put the centering tool I (please refer to Table 3) at the end of long tube and put the aiming
perfectly into the center, by the screws of the second adjustable mirror M2;
18.reassemble the short tube of the articulated arm and screw the centering tool L (please refer to
Table 3) to the end of it;
19.verify that the aiming beam is centered on the hole of this centering tool: if the aiming beam is
not centered, try to identify the part of the articulated arm which is defective and call technical
assistance. Otherwise go to next step;
20.reassemble the final tube of the articulated arm, block it on the short tube by some tape and
repeat steps 7., 8., 9. and 10.;
21.screw the centering tool M to the end of the final tube and verify that the aiming beam is centered
on the hole of this centering tool: if it is not centered, try to center it working on screws of the
second adjustable mirror M2; if the problem is not solved, try to identify the part of the articulated
arm which is defective and call technical assistance.
NOTE At the end of a good articulated arm alignment procedure, the red aiming beam
is "stable" in the center of the final tube regardless of the arm position.
5. CO2 beam alignment
CAUTION! This procedure must be performed only when the infrared CO2 power shot is
not in the same position of the red aiming beam.
Please note, in order to have "concentric" emissions, the CO2 laser source
has to be moved without affecting the aiming beam/articulated arm alignment.
Wear the protective goggles suited for CO2 laser radiation and turn on the CO2 laser source selecting
the CW emission mode and the 8W for power level from service menu.
Proceed as follows to align the CO2 beam once the arm alignment is accomplished:
1. remove the long tube and block the main spring body by some tape as shown in Fig. 22;
Fig. 22 - CO2 beam alignment

2. to verify if the CO2 source is aligned with the aiming one, shot on thermal paper near and far
(about 2.5m) on a stable thermal paper target;
3. the CO2 beam is properly aligned if the black mark on thermal paper and the visible red spot are
concentric: if it is not so, loosen the screw shown as (B) in Fig. 23 and act on the two grains
located on the upper part of the laser source - (A) in Fig. 23 - for near alignment; act on the two
symmetric grains located on the bottom part of the laser source for far alignment (2.5m).
(B)
(A)
Fig. 23 - Enlarged view of the upper side of the CO2 source
4. repeat steps 2. and 3. until the CO2 beam is correctly aligned.
5. Fix the screw shown as (B) in Fig. 23.

6. Small adjustments on alignment

In most cases, it is not necessary to perform the alignment procedure from the beginning but it is
sufficient to perform small adjustments to get the alignment correct again.
Proceed as follows:
1. block the final tube of the articulated arm on the short tube by some tape as shown in Fig. 24;
Fig. 24 - Small adjustments on alignment - first step

2. put a piece of adhesive paper at the end of the articulated arm and mark the position of the spot
of the aiming beam on this paper ("first error");
3. rotate 180 degrees the articulated arm - holding it on the same plane, see Fig. 25 and the
previous position of the arm shown in Fig. 24 - and mark the new position of the aiming beam;
Fig. 25 - Small adjustments on alignment - second step

4. if the two marks do not match, act on mirror S2 - highlighted by a red arrow in Fig. 25 - via the
screws shown as (A) or (B) in Fig. 20 in order to move the aiming beam half way between the
two marks (not necessarily at the center of the tube) - see the example in Fig. 21 -.
5. repeat steps 2., 3., 4. until the marks in the two opposite positions match as much as possible;
6. rotate the arm in the vertical plane until it is horizontal but do not rotate it in the horizontal
plane - see Fig. 26 and the previous position of the arm shown in Fig. 24 -;
Fig. 26 - Small adjustments on alignment - third step

7. mark the new position position of aiming: if it has changed its position, put it between the two black
marks working on screws of the first adjustable mirror M1 - highlighted in Fig. 26 -;
8. check again the first error (steps 2., 3., 4.) and correct it if necessary following the same procedure;
9. screw the centering tool M to the end of the final tube and verify that the aiming beam is centered
on the hole of this centering tool: if it is not centered, try to center it working on screws of the
second adjustable mirror M2.
Fig. 27 - Small adjustments on alignment - last step

NOTE At the end of a good articulated arm alignment procedure, the red aiming
beam is "stable" in the center of the final tube regardless of the arm
position.
7. Articulated arm installation

Proceed as follows to install the articulated arm:
1. remove the articulated arm from its resting position and rotate it clockwise - 1 in Fig. 28 -;
2. when the spring is tensed, press the retainer downwards - 2 -;
3. to return to the resting position, rotate slightly clockwise - 1 -, release the retainer - 3 -, then rotate
counterclockwise up to the resting position - 4 -.
1
4 1
2
Fig. 28 - Articulated arm installation

8. Regulation of the articulated arm balancing spring

The articulated arm is counter balanced by a plane helicoidal spring mounted between the first two
mirrors.
The resistance of this spring is regulated in factory, anyway it is possible to change it acting as follows:
1. rotate the articulated arm clockwise for about 45° then pull the retainer - (B) in Fig. 29 -. Keep it
pulled and rotate counter clockwise the articulated arm to its resting position.
(B)
(B)
(A)
Fig. 29 - Adjusting the balancing spring - 1 Fig. 30 - Adjusting the balancing spring - 2
2. The other side of the spring holder is protected by a circular cover - (A) in Fig. 30 -. There is a
hole in this circular cover: rotate the cover until you see, through the hole, the head of the screw
which holds the other end of the spring - (B) in Fig. 30 -. Remove this screw.
3. If you move further the circular cover clockwise or counterclockwise, you will see several holes in
which the screw can be screwed: use the holes located in the clockwise direction in order to
increase the spring resistance, use the holes located in the counter clock direction to decrease
the spring resistance - see Fig. 30 -. You are suggested to move the screw one hole clockwise or
counterclockwise per time and eventually repeat the whole procedure until the spring resistance
is properly set.
4. Once the screw has been screwed in the proper new hole, rotate the articulated arm clockwise
for about 45° then push the retainer: the articulat ed arm is ready to be used.

9. Cleaning or replacing mirrors in the articulated arm

Remove the mirrors of the articulated arm as follows - see also Fig. 31 -:
1. unscrew the mirror housing - (A) - with a small coin;
2. remove the spring (B): pay attention to its position;
3. remove the mirror (C);
4. refer to next paragraph for cleaning specifications.
(C)
(B)
(A)
Fig. 31 - Support of the mirrors of the articulated arm
CAUTION! Mirrors M1 and M2 are not identical: do not exchange the position of those
mirrors.
10. Optics cleaning

The optics marked with S1 and S2 in Fig. 15 and the mirrors in the articulated arm have to be cleaned
with optic grade cleaning paper soaked only in acetone or ethanol.


Main parts replacement

This section describes how to proceed in order to replace the main parts of the system.
See Section “System description” on page 3 for components locations and accesses.
CAUTION! T Read carefully the safety warnings given in Section "Safety"

before starting service operations.
T Always disconnect the system from the mains before starting
service operations.
1. Replacement of the LCD/keyboard assembly

Proceed as follows to replace the LCD/keyboard assembly:
1. turn off the system and disconnect the mains cable;
2. remove the top covering as described in par. 4.3. on Section "System description";
3. remove the flat cable from the C274_2/C425A1 board;
4. remove the OPERATE lamp connector (J2 connector);
5. remove the four M3 screws that fix the LCD/keyboard assembly to the plastic covering and
replace it with a new one original from the manufacturer;
6. reassemble the system.
See next paragraph before screwing the coverings removed.
1.1.After LCD/keyboard assembly replacement

The system can use two different LCD/keyboard assembly models: C274_2 and E217_1. The E217_1
display model requires a software release equal or higher than "REL. 4.1". If the replaced display model is a
different model from the previous one, the system software has to be consequently configured.
To change configuration, proceed as follows:
After the LCD assembly has been replaced, switch on the system: if the display doesn’t work properly, that is
the LEDs and the lamp are working but the screen appears completely black or white (you can’t see the
"System check" message), proceed as follows:
- switch the system off, then switch it on again;
- during the system check procedure, press and keep pressed the "OPERATE" key: the system
automatically changes the screen setup and, at the end of the system check procedure, the screen
has to be properly displayed.
Once the display has been properly configured, you can adjust the brightness if necessary.
Every LCD/keyboard panel is tested and regulated - as concern the LCD brightness and contrast - by factory.
Anyway, once the LCD/keyboard panel has been replaced, you can verify if the brightness of the LCD is
correct with respect to the light conditions of the room where the system is installed.

Turn on the system and verify, during system check, that all LEDs and the lamp are working.
Proceed as follows if adjustments are required:
- regulate the brightness acting on RP1 trimmer for C274_2, on RP3 trimmer for E217_1;
- enter the SET UP menu and touch all the areas of this menu in order to verify that they respond
correctly: in this menu, in fact, it is easier to detect possible malfunction because it includes a lot of
keys having different function;
- remove the interlock connector so that the interlock fault is stated: press one by one all the keys and
touch some areas and verify that each action makes the system try to reset the fault.
This procedure allows to test the keyboard and the touch screen.
2. H.V. power supply replacement

Proceed as follows to replace the HVPS:
2. remove the system covering as described in par. 4.1. on Section "System description";
3. unplug the J2HV connector;
4. unplug the two high voltage cables - (A) in Fig. 32 -;
(A)
(B)
(B)
red LED
green LED
yellow LED
Fig. 32 - HVPS replacement
5. remove the connector which comes from the XM1 terminal board;
6. unscrew and remove the four M4 Allen screws which fix the HVPS to the chassis - (B) in Fig. 32 -
and replace it with a new one original from the manufacturer;

2.1.After HVPS replacement

- Verify the correct working of the HVPS LED.
When the system is in stand by, they must be in the following status - see Fig. 32 -:
red LED (Current lower than requested) ON
green LED (Power ON) ON
yellow LED (HV Max) ON
yellow LED (Enable) OFF
Switch on the system in CW emission mode (ON status) and verify that the LEDs are in the
following status - see Fig. 33 -:
red LED (Current lower than requested) OFF
green LED (Power ON) ON
yellow LED (HV Max) ON
yellow LED (Enable) ON
yellow LED
green LED
yellow LED
Fig. 33 - HVPS LEDs in ON status
- Enter the service menu, set the following conditions:

emission mode: CW
maximum power (25W for Smart US-20 D system; 30W for SmartXide system, 50W for
SmartXide 50 system)
ON status
and verify that the current readout is correct: it must be equal to (DAC/10)mA (e.g. 16mA
when DAC=160).

3. CPU replacement
Proceed as follows to replace the CPU board:
3. disconnect all the connectors of the CPU board;
4. remove the C257A1 DIMM board from the CPU board;
5. remove the six M3 Allen screws that fix the board to the metallic plane;
6. remove the CPU board and replace it with a new one original from the manufacturer;
Once the CPU board has been replaced, be sure to connect all the cables in the proper connectors.
All the cables are provided with labels which report the names of the cables themselves (i.e. P1CPU). The
serigraphy on the upper side (component side) of the CPU board reports the name of the connectors (i.e. J1).
Each cable must be inserted in the connector which has the same number (i.e. cable marked P1CPU has to
be connected to J1 on the CPU board).
3.1.After CPU board replacement

Once the CPU board has been replaced with a new one, the following adjustment must be performed:
T check all the jumpers (compare with the settings on the old CPU board or see the CPU board layout):
- JP1: 2 - 3
- JP2: non connected
- JP3: 1 - 2
- JP4: 1 - 2
- JP5: non connected
- JP6: 1 - 2
- JP7: non connected;
T check if fuses are present and if their values are correct (compare with fuses on the old CPU board or see
the CPU board layout):
- F1=F2=1.25AT
- F3=F4=2AT
- F5=3.15AT
T if not damaged, use the C257A1 of the old CPU board to replace the same board on the new CPU board.
If a new C257A1 board is to be installed, see the following paragraph.
T Enter the service menu and calibrate the peltier in order to make the real output power level and the
power meter reading match: see par. 3. on Section "Service program".

4. DIMM board replacement

Proceed as follows to replace the DIMM board:
1. before removing the old C257A1 DIMM board, download the LOG file (see par. 2. on
Section "Service program").
2. if the system is provided with the scanning unit, before removing the old C257A1 DIMM
board, enter the service menu and take note of the scanning parameters: "X Gain", "Y Gain", "X
Offset", "Y Offset", "FW delay";
X Gain:.............................
Y Gain:.............................
X Offset:...........................
Y Offset:...........................
FW delay:.........................

4. remove the system covering as described in par. 4.1. on Section "System description" and the
left metal panel;
5. remove the old C257A1 DIMM board from the CPU board;
6. replace it with a new one original from the manufacturer; compare the labels placed on the old
one and on the new one: this labels report the name of the firmware, the code of its revision and
a date.
The names and the revision codes must match unless a new version was released by factory in
order to improve system performances (in this case always ask for information);
4.1.After DIMM board replacement

Once the DIMM board has been replaced with a new one, the following adjustment must be performed:
1. As the system can use two different LCD/keyboard assembly models (C274_2 and E217_1), it
has to be verified if the new DIMM board is properly configured for the LCD model installed on
the system. Proceed as follows:
After the DIMM board has been replaced, switch on the system: if the display doesn’t work
properly, that is the LEDs and the lamp are working but the screen appears completely black or
white (you can’t see the "System check" message), proceed as follows:
- switch the system off, then switch it on again;
- during the system check procedure, press and keep pressed the "OPERATE" key: the system
automatically changes the screen setup and, at the end of the system check procedure, the
screen has to be properly displayed.
2. Enter the service menu and perform the following actions:
- Press twice the RESET key (this action is needed to set default values of preregulation
voltage for PW and CW emission mode and the VREF/Power table)
- Press twice the CLEAN key (this action is needed to set treatments to default values)
- Enter the LOG menu and reset the log for the tube lifetime in the service menu

- Enter the scanning unit menu, then set the parameters you've taken notes of in the point 2. of
the replacement procedure described above. Confirm the operation.
NOTE: verify that the spot size is set on 350µm.
3. verify the correct tuning of the scanner unit basing on the procedure described in par. 4. on
Section "HiScan scanning unit".
ATTENTION! If the DIMM board has been replaced with a new one without the previous
procedure, it is necessary to enter the service menu and perform the scanning
unit tuning as described in par. 4. on Section "HiScan scanning unit".
NOTE The system performs the power calibration each time a new power value is
selected. In case of laser source/DIMM board replacement, the first time this
operation may take longer, up to minutes.
Please, inform the doctor that this longer time is needed only for the first
calibration, then the system learns and saves the source value; otherwise,
during the service procedure, it is possible to make the system learn the
correct DAC value by selecting one by one the power values and making the
system perform the calibration procedure for each of them.
5. LV supply boards replacement

Proceed as follows to replace the low voltage supply board:
3. unplug all the connectors located on the board;
4. remove the four M3 Allen screws that fix the board to the metallic plane;
5. remove the board and replace it with a new one original from the manufacturer.
5.1.After LV supply board replacement

Once the LV supply board has been replaced with a new one, the following adjustment must be
performed:
T be sure to connect all the cables in the proper connectors: pay special attention if E3 or E1
connector is connected (compare with the old board);
T check if fuses are present and if their values are correct (compare with fuses on the old board or see the
board layout); check also CPU fuses;
- F1=4AT
- F2=500mAT
- F3=F4=1AT
T connect the CPU boards and check all the voltages.

6. Shutter solenoid/C194A2 board replacement

The position of the shutter solenoid is shown in Fig. 34. See par. 4. on Section "System description" for
the access to the shutter.
Proceed as follows to replace the shutter solenoid:
3. unsolder the two wires on the C194A2 board;
4. to replace the solenoid, unscrew the two M2.5 nuts - one of them is shown as (A) in Fig. 34 -;
to replace the C194A2 board, remove the M3 Allen screw - (B) in Fig. 34 -;
5. replace it with a new one original from the manufacturer and reassemble the system.
(A)
Solenoid
(B)
Photodetector C194A2
board
Fig. 34 - CO2 shutter assembly

7. Aiming source replacement (for T01401)

Proceed as follows to replace the aiming source:
2. remove the system coverings as described in par. 4. on Section "System description";
3. unsolder both + and - wires;
4. use a 3mm Allen wrench for decoupling the two parts of the source support - two M3 screws, (A)
in Fig. 35 -;
5. place the new source: make sure to locate it correctly;
(A)
Aiming source
support
Aiming source
Fig. 35 - Aiming laser source replacement for T01401
See Section “Laser source and articulated arm” on page 25 for source alignment.

8. Aiming source replacement (for T014F1/T014H1)

Proceed as follows to replace the aiming source for T014F1/T014H1 laser head:
3. unsolder both + and - wires;
4. use a 3mm Allen wrench to unscrew the source support - three M3 screws, see Fig. 36 -;
5. unscrew the M4 screw to remove the damaged diode source;
6. place the new source: make sure to locate it correctly;
IMPORTANT: check that the insulating sheath is not damaged and put it on the new diode before
assembling.
Aiming source 3mW

(022300097)
Insulating sheath
M4 screw
M3 screw
Fig. 36 - Aiming laser source replacement for T014F1/T014H1

See Section “Laser source and articulated arm” on page 25 for source alignment.

9. CO2 laser source replacement
CAUTION! Touch the anode/cathode only if the system is switched off and they were
first completely discharged.
Proceed as follows to replace the CO2 laser source:

1. before replacing the source, download the LOG file using the relevant service tool (ask it to DEKA
- p/n: F12301) (see par. 2. on Section "Service program") and send it to the Technical Assistance
Service ([email protected]);
3. remove the system coverings as described in par. 4. on Section "System description"; if it is easier
to handle, place the system on an horizontal plane and remove the base;
4. disconnect the two high voltage cables from the HVPS;
5. disconnect the cooling tubes from the laser source removing the cable ties which fix to the laser
source the transparent PVC tube and paying attention to fluid spill;
6. remove the thermal switch placed on the cathode - highlighted by a red square in Fig. 37-;
7. remove the upper and bottom holders of the laser source - Fig. 37 shows the upper one -
unscrewing the 4 M5 Allen screws;
8. completely loosen the adjusting screws - (B) in Fig. 37 - of the source's upper holder;
(A) (B)
Fig. 37 - Enlarged view of the upper side of the CO2 source

9. remove the laser source and replace it paying attention to the positioning of the new one: the
source has to be placed in such a way that the two electrodes are parallel respect to the
metal plate (see the figure below); they have not to touch the metal plate because they
could break.

OK NO
Fig. 38 - Positioning of the CO2 laser source (top view)
OK
NO
Fig. 39 - Positioning of the CO2 laser source (lateral view)
10.Fill in the service report on the DEKA Technical Service Portal (https://tech-service.dekalaser.com)
reporting the serial number of the replaced source and of the new one.
11.once the laser source has been replaced:
- reassemble the source's holders;
- connect the thermal switch;
- connect the PVC cooling flow tubes;
- fill the cooling circuit as described in par. 6.1. on Section "Hydraulic circuit", check the fluid
level in the reservoir and check for leakage of cooling fluid;
- check the articulated arm alignment - par. 4. on Section "Laser source and articulated arm" -;
- check the laser source/aiming beam source alignment - par. 5. on Section "Laser source and
articulated arm" -;
- check the laser source/peltier alignment - see following paragraph -;
- if the DIMM board has not been replaced, enter the service menu and perform the following actions:
Press twice the RESET key (this action is needed to set default values of preregulation
voltage for PW and CW emission mode and the VREF/Power table)
Enter the LOG menu and reset the log for the tube lifetime in the service menu.
- on the new laser source label, write down the voltage value of the CO2 source at 4.7mA ("Vs"
value); report this value also on the service report;

- verify the peltier power meter calibration and, if necessary, calibrate it - par. 3. on
Section "Service program" -.
NOTE The system performs the power calibration each time a new power value is
selected. In case of laser source/DIMM board replacement, the first time this
operation may take longer, up to minutes.
Please, inform the doctor that this longer time is needed only for the first
calibration, then the system learns and saves the source value; otherwise,
during the service procedure, it is possible to make the system learn the
correct DAC value by selecting one by one the power values and making the
system perform the calibration procedure for each of them.
10. Peltier power meter replacement

Proceed as follows to replace the peltier:
3. loosen the two screws on the Plexiglass protection - (A) in Fig. 40 -;
(A)
Fig. 40 - Peltier replacement

4. remove the peltier and replace it with a new one original from the manufacturer;
IMPORTANT: If the replaced peltier is model N18901 instead of the new model N189A1, be
careful to connect the N189A1 peltier cable directly to the CPU board (please refer to the system
general wiring in Section “System schematics”).
5. before reassembling the system, center the peltier using thermal paper in order to see where the
system performs the laser shot as it is turned on;

11. KL1 SSR replacement

Proceed as follows to replace the peltier:
3. remove the Plexiglass protection by unscrewing the two M4 nuts shown as (A) in Fig. 41 -;
(A)
Fig. 41 - KL1 SSR replacement

4. disconnect the connections towards the CPU board and towards the XM1 terminal board;
5. remove the relay and replace it with a new one original from the manufacturer;
12. Cooling pump replacement

Proceed as follows to replace the cooling fluid pump:
CAUTION! T Before replacing the pump, it is necessary to empty the cooling circuit.
T Remember that the cooling fluid is extremely volatile.
Put the fluid in a clean bottle and always remember to close it.

3. take off the tube going to the flowswitch and the tube coming from the reservoir paying attention
to the fluid spilled while removing the tubes;
4. disconnect the electrical connections from the CPU pin 1 and 2 of J25CPU connector;
5. remove the two M4 fixing nuts - (A) in Fig. 42 -;
6. remove the pump and replace it with a new one original from the manufacturer;
7. once the cooling pump has been replaced, refill the cooling circuit - see par. 6.1. on
Section "Hydraulic circuit";

8. before connecting the tubes, cover the thread with twenty turns of Teflon;
(A)
Fig. 42 - Cooling pump replacement
13. Flowswitch replacement

Proceed as follows to replace the flowswitch:
1. turn off the system and remove the covering as described in par. 4. on Section "System description";
2. remove the rear screw - (A) in Fig. 1 - and the electric connector of the damaged flow meter;
3. unscrew the upper and lower junctions - (B) in Fig. 1 - paying attention to water spill.
4. remove the damaged flow meter and replace it with a new one original from the manufacturer;
5. before connecting the junctions cover the thread with twenty turns of Teflon;
6. reassemble the cap and then the system.
(B)
(A)
Fig. 1 - Flowswitch replacement

HiScan scanning unit

This section describes the service procedures about the different scanning units that
may be connected to the SmartXide systems.
1. Description
The SmartXide/SmartXide 50 systems can be provided with an external scanning unit - called HiScan -
shown in Fig. 43.
E109G1
W00253
HiScan DOT (*)

Fig. 43 - Scanning unit
(*) If not differently specified, what it is said about the HiScan DOT unit is also true for the old HiScan model E10901.
Thanks to the integrated management of the scannig unit, the system allows a perfect synchronization
between laser pulses and the movements of scanning unit galvos and assures the maximum precision in
performing the scanning pattern.
If the HiScan is connected to the system and selected, when footswitch is released (no laser emission in
progress), the scanning unit moves the red aiming beam on the outline of the selected area.
When footswitch is pressed, the scanning unit sets the galvos so that the aiming beam points at the
beginning of the scanning area.
The SmartXide system opens the IC shutter, then waits the delay time to let the IC shutter correctly open and
starts performing laser pulses at the selected repetition rate.
2. Installation
Connect the scanning unit as described in the Operator’s Manual; the system automatically detects the
presence of the HiScan unit and allows to activate it via the control panel - see the Operator’s Manual -.
ATTENTION! The connection/disconnection of the HiScan cable to the system has to be

performed with the system switched off (key switch has to be in the ‘O'
position).
Non-observance of this condition invalidates the system warranty.

ATTENTION! T Never perform laser pulses when the HiScan unit is turned off otherwise
laser radiation may damage the scanner mirrors.
T Never perform laser pulses if the red aiming beam cannot be seen
outside the HiScan.
ATTENTION! Read the Operator’s Manual of the system for further warnings and
information on the use of the HiScan unit.
3. Driver board for HiScan unit (C280A2)

The driver board is fixed by four M3 Allen screws to the internal upper plate - see also Fig. 1 -.
The circuit diagram and the layout of this board are shown in Section “System schematics”.
This board is connected to the CPU board via J5CPU connector and the CPU board supplies the driver board.
Moreover, this board collects all the signals and supplies which are necessary to drive the HiScan unit and
sends them to the 15-pin SUB-DB connector located on the rear upper side of the system - see par. 2. on
Section "Electronic boards" for the detailed description of signals and supplies -.
4. HiScan DOT tuning

This procedure has to be performed in case of replacement of:
T driver scanning board
T scanning head
T the DIMM board
NOTE In case of DIMM board replacement, enter the service menu and put in the
scanning parameters of the old DIMM board ("X Gain", "Y Gain", "X Offset", "Y
Offset", "FW delay"), as starting point of the tuning procedure.
Proceed as follows:
1. enter the HiScan service menu - see par. 2. on Section "Service program" -;
2. be sure that the following paramenters are set:
Laser type: CW
Std dwell: 400µs
Autorepeat: NO
For HiScan DOT (F095G2):
Spot Size: 350µm
Scan mode: Interlaced
Scan size: 15.3x15.3mm
For old HiScan model (F095G1):
Spot Size: 400µm
Scan Mode: Normal
Scan size: 20.4mmx20.4mm

3. set the following paramenters:

Calib: OFF
Laser: ON
CW Power: Max.
Dwell: 400µs;
4. select:
, 10/10, 100%;
ATTENTION! Be sure that the spot size is set at 350µµm otherwise the energy density on
tissue, other parameters being equal, will be different, thus having different
therapeutical effect.
The energy density is displayed in the "Scanning info" menu in the User
mode; to check if it is correct, proceed as follows:
In the User scanning menu select:
, 10/10, 100%, Power: 6W
µs
Scanning dwell time: 400µ
Spacing: 200µµm
µm, the
- If the spot size in the Service menu has been correctly set at 350µ
system displays the correct values for dots density and fluence:
- If the spot size in the Service menu has been set at a wrong value (e.g.
µm), being the selected parameters in the User menu equal, the
300µ
system displays different values for dots density and fluence:
5. check the outline scan size with the aiming beam: act on the "X Gain", "Y Gain", "X Offset", "Y
Offset" parameters in order to center the scan pattern and to obtain the correct scan size;
6. verify the scan size using the CO2 laser: take care to activate the air flow in order not to damage
the HiScan optics;
for F095G2 model: if needed, adjust the scanning head spacer in order to optimize the focal point
of the scanning system.
7. select:

, 10/10, 100%;
8. make some test scan on a sheet of paper and regulate the "FW delay" parameter until the
starting triangle point is present but not bigger than other points;
9. press the BACK button and save the parameters;
10.if the C280A2 driver board is replaced, place a bit of silicone on the C280A2 connector.

Service program
Serv ice program

The firmware of these systems includes an hidden service menu.
When this menu is entered, the system is said to be in service mode.
When this menu is not selected, the system is said to be in user mode.
1. Entering the service menu

To enter the service menu:
1. turn on the system keeping pressed the STAND BY key: as the "system check" procedure is
completed, the screen changes as shown in Fig. 44.
Otherwise:
1. turn on the system;
2. enter the user menu and press and keep pressed the STAND BY key;
3. wait until the screen changes as shown in Fig. 44.
CAUTION! The service mode must be used only by service personnel.
(B) (C)
(A)
(G)
(D) (E)
(F)
(H)
Fig. 44 - Service menu

Service program
2. Description of the service menu

Refer to Fig. 44 in the previous page.
The area highlighted by (A) shows starting from the top respectively:
- power of the CO2 laser source read by the system ("Peltier" on the screen);
- current inside the laser tube read by the system ("Current" on the screen);
- maximum available current evaluated by the system.
As it is turned on, if the service menu is not immediately entered, system measures this value
and then during usual working, it checks that the current does not exceed it.
If the service menu is entered as soon as the system is turned on, this evaluation is not
performed and the service menu shows the message "Max NOT eval".
- the voltage of the preregulator section of the HVPS ("Vp" on the screen) and the voltage on
the laser tube ("Vs" on the screen) read by the system.
The area highlighted by (B) shows the currently selected emission mode and allows to change it.
The area highlighted by (C) allows to enable/disable the calibration procedure - only if the system is in
STAND BY status -; if the "Calib ON" option is selected, system performs calibration procedure as in user
mode and, at the end of this, performs a power feedback by changing Iref request to HVPS until measured
power is in a ±5% window centered on the nominal expected power.
The area highlighted by (D) shows the currently selected power value: the two arrows allow to increase/
decrease it.
The area highlighted by (E) shows the currently selected current value inside the laser tube ("DAC Iref" on
the screen): for each available power level, the microcontroller takes from an apposite eeprom look up table
the DAC value needed to obtain the correct output power.
The "+" and "-" keys allow to increase/decrease this value when in "Calib OFF" status.
The area highlighted by (F) shows the preregulator voltage reference value ("Vref" on the screen) for the
selected mode (continuous/pulsed).
The area highlighted by (G) allows to display the service screen related to the scanning unit.
Fig. 45 shows an example of the HiScan DOT service menu from which it is possible to regulate the
scanning area following the procedure described in par. 4. on Section "HiScan scanning unit".
Fig. 45 - HiScan DOT service menu

Service program
The area highlighted by (G) allows to display the data log screen, that is a record of the laser source voltage
and output power at the preset current value of 4.7mA; these values are saved by the system every time it is
switched on: looking at the trend of these three graphs on the screen it is possible to monitor the laser source
life and, in case of trouble, to understand what is the cause (optic damages, ageing, etc).
It is also possible to download this DATA to a PC.
ATTENTION! Every time the laser source is replaced or a low/high power fault is
detected, it is compulsory sending the LOG file via e-mail to technical
assistance service ([email protected]).
Fig. 46 - LOG screen
Proceed as follows to download the data log file:
Using the software

1. Connecting the system to the PC:
turn off both the system and the PC and connect the cable provided with the software to a free
serial port on the PC and to the connector labeled ’RS232 EXT' (J10CPU) on the system CPU
board.
2. Launching the download procedure:
turn on both the system and the PC.
On the system proceed as follows:
- enter the service menu;
- enter the LOG menu;
- start the download procedure (File->Download)
On the PC proceed as follows:
- launch the Dat_LOG sotware;
- select the system type and the Serial port number if necessary (the present values are
displayed on the status bar);
- start the download by pressing the Download button;
- enter the system Serial # when prompted (it is reported on the label located on the back of the
system);
- choose the file name and location and save it.
3. Sending the file:
send the file via e-mail to ElEn technical assistance service.
Selecting The Communications Port
Serial portts COM1 through COM4 are supported.

Service program
You should select the serial port that your system is connected to.
If you get an error message when you select a particular serial port, then either the PC you are using does
not have the chosen serial port or the port is being used by another software program or Windows does not
recognize the serial port as being installed correctly.
System
Use this item to select the system connected to the the PC in order to have the right data format.
For this sw Version (2.0.0) the systems supported are the following:
M079xx Installed software on system: Version 1.4 or higher
File
Save
Use this item to save to file downloaded data.

The software suggests a file name composed by the system serial # entered by the user (see Using
Dat_LOG), the system type and the actual date.
For intance: the user enters the serial # UX5A021, the system type is M079 and the date is 30 March, then
the software proposed file name is UX5A021_M79_30_3
Exit
Use this item to terminate the software.
Table 4: Service menu: use of the four lower keys
Key Use
Exit Allows to quit the service mode and to go back to user mode.
Allows to reset the current and voltage reference values (DAC Iref,
Vref) and to restore the default ones.
Reset
In order to really reset these values, the "Reset" key has to be
pressed again while the window "Press agin to reset" is displayed.
Allows to clean the system database and to restore the default one.
Clean In order to really clean the database, the "Clean" key has to be
pressed again while the window "Press agin to clean" is displayed.
Allows to select the intensity of the aiming source from OFF to 100%,
Aim.
step 10%.

Service program
3. Calibrating the power meter

The system is equipped with a power meter that allows the microprocessor to detect the real output
power level generated by the CO2 laser source. The signal from this power meter is first processed by the
hardware on the CPU board before being read and converted by the A/C converter located inside the micro-
controller.
The calibrating procedure is described below:

1. enter the SERVICE menu.
2. be sure that the MODE key is set to CW on the touch screen display and select "Calib OFF"
option;
3. install the handpiece (N324A2 (without terminal) for M079A1/B1/M1/N1 systems, N102A1 for
M079C1/L1/S1/T1/AB1/AD1 systems, N324D2 for M079R1/AC1 systems, N102C2 (without
terminal) for M079U1/Y1/AF1, N102A2 for M079D1/D2/Z1/Z2 systems) in the articulated arm
and locate an external power meter 20-30cm far from the articulated arm (out of focus).
4. on the control panel select a power level of 9.0±0.2W for Smart US-20 D and SmartXide
systems, of 20.0W±0.2W for SmartXide 50 systems.
5. switch on the CO2 laser source;
6. compare the power level read by the external power meter to the power level measured by the
system;
7. regulate RP5 (GAIN) on the CPU board to get the same power level on the display as measured
by the external power meter±0.2W;
8. switch on the laser source and regulate RP6 (SPEED UP) on the CPU board to make the power
level shown on the display change from 0W to 9W in 4s or more without overshooting;
9. repeat step 7. and step 8. until these two conditions are met;
10.check again the match between the values changing the selected power (minimum and
maximum value for the selected hanpiece).

Service program

Troubleshooting
Troubleshooting
This sections reports guidelines in order to detect the source of some possible faults.
Most of these faults are detected by the system itself which warns the operator displaying
the SYSTEM FAULT menu.
1. Safety precaution
CAUTION! T Make always sure that all the safety precautions described in this
manual and in the operator’s manual are met.
T All personnel operating or servicing the system must be familiar with
all its safety requirements and operating procedures: read the
operator’s manual of the system.
T Improper use of this device or adjustment other than those specified
herein may result in hazardous radiation exposure or dangerous
exposure to high voltages.
T Improper use or adjustments of this device may invalidate the system
warranty agreement. Contact the manufacturer before attempting to
service this device using procedures different from those specified in
this manual.
2. SYSTEM STARTUP fault

If the key of the key lock switch is turned to the position ‘I' but none of the light indicators flashes and
no sound is produced, perform the following checks:
1. check that the system is connected to the mains and verify that the mains meets the technical
specifications of the system;
2. check that the key lock switch and the emergency switch are correctly set as described in the
operator’s manual;
3. disconnect the mains, check the mains fuses and replace them if necessary;
4. check the fuses located on the CPU board and replace them if necessary - see the CPU board
layout -;
5. try to replace the DIMM board with a new one having the same software release or higher;
6. read also par. 2.2. on this section;
7. if the problem persists call the technical assistance service of the manufacturer.

Troubleshooting
2.1.KEYBOARD/TOUCH SCREEN fault

A keyboard/touch screen fault (the system does not respond to the keys' or areas' pressure) may be
due to the J6 connector (if keys do not work) or to the J5 connector (if the touch screen does not work) on the
LCD control board - see Fig. III.10 -: check if they are properly connected.
If they are properly connected, check N3 of the LCD control board and replace it. If keys do not properly
respond to pressure, replace the LCD control board.
If the problem persists call the technical assistance service of the manufacturer.
ATTENTION! Replace N3 with a new one having the same software release.
2.2.LCD fault
An LCD fault may be due to the LCD board or to the CPU board - i.e. to the graphic controller - or to the
connections between these boards:
if the screen is black:
1. first of all, verify that the flat cable between the CPU and the LCD board is properly connected:
check connectors J16/P16 on the CPU board and J1/P1 on the LCD board;
2. try to regulate the contrast of the LCD;
3. if all the LEDs of the control panel are flashed for about 12s when you turn on the system:
- as the system can use two different LCD/keyboard assembly models (C274_2 and E217_1),
maybe the LCD model is not properly configured on the system: switch the system on and,
during the system check procedure, press and keep pressed the "OPERATE" key: the system
automatically changes the screen setup and, at the end of the system check procedure, the
screen has to be properly displayed.
- if the screen is still black, before replacing the LCD board, try to connect an external LCD/
keyboard board using also a new flat cable. Connect the new cable to the connector J16 on
the CPU board and to the external new LCD/keyboard board. If the new LCD works well,
connect the old one with the new cable: if now it works well, replace the cable with the new
one, otherwise replace the LCD.
- if the external LCD does not work too, replace the DIMM board with a new one with the same
firmware;
- for C274_2 board, using a multimeter check that the voltage between GND - J14 - and the Q2
case is higher than 25V - see the CPU board layout in Section “System schematics” -: if the
voltage is not correct, replace the CPU board; if it is correct but the problem persists, call the
technical assistance service of the manufacturer.
- for C425_1 board, using a multimeter check that the voltage between the J8 pins (see the
layout in Section “System schematics”) is in the range 12V"0.2V.
4. if the LEDs of the control panel do not flash when you turn on the system, the problem may be
due to the CPU board or to the DIMM board:
- check if the DIMM board is well inserted;
- check the fuses on the CPU board;
- check the dip switch position (SW2/1, SW2/2, SW2/3 - see the CPU board layout in Section
“System schematics”): they must be on OFF;
If the screen is white and nothing seems to be displayed:

1. first of all, verify that all the LEDs of the control panel are flashed when you turn on the system: if
not, please refer to previous step 4.;

Troubleshooting
2. if all the LEDs of the control panel are flashed for about 12s when you turn on the system, as the
system can use two different LCD/keyboard assembly models (C274_2 and E217_1), maybe the
LCD model is not properly configured on the system. Proceed as follows:
switch the system on and, during the system check procedure, press and keep pressed the
"OPERATE" key: the system automatically changes the screen setup and, at the end of the
system check procedure, the screen has to be properly displayed.
3. if the screen is still white and the display model is E217_1, verify that the cables are properly
connected: check connectors J7/P7 on the C425_1 board and zif connector on the C411 board
(mounted on the C425_1).
4. if the screen is still white:
- for C274_2 board, using a multimeter check that the voltage between the C82 pins (see the
CPU board layout in Section “System schematics”) is in the range 24.5V-27.5V. If it is so, it
may be a defective display: replace it with a new one original from the manufacturer;
otherwise, the problem may be due to the CPU board: try to replace N20; if the problem is not
solved, replace the CPU board as described in par. 3. on Section "Main parts replacement".
- for C425_1 board, carefully check all the connections (see the layout in Section “System
schematics”) and, if everything is ok, it may be a defective display.

Troubleshooting
3. INTERLOCK fault
The INTERLOCK fault is stated if the contacts 1 and 2 of the INTERLOCK connector are open.
If there is an external interlock network, check the external event under control, check the external network
itself and check if the interlock connector was properly inserted into the apposite socket.
If there is no external interlock network, the INTERLOCK socket can't be left not connected: insert the
apposite interlock connector provided with the accessories or check that the connector is properly inserted.
Try to reset the fault: if it persists, perform the following checks:
T first of all, check the J3CPU connector;
T check the voltage on J3CPU-2:
If the voltage on J3CPU is 5V, check that the voltage on pin 14 of N21 is 5V:
- If the voltage is not 5V, check that R41, R42 and C18 are properly connected and, if the fault
persists, replace the CPU board;
- if the voltage is 5V, try to replace N21 and, if the fault persists, replace the DIMM board with a
new one having the same software release.
If the voltage on J3CPU is 0V, carefully check all the connection of the circuit in Fig.
Fig. 47 - Interlock fault circuit

Troubleshooting
4. Shutter fault
The CPU continuously monitors the real shutter position and states a shutter fault whenever the real
shutter position differs from the expected position which depends on the shutter command stated.
The shutter position detection circuit is shown in Fig. 48.
Fig. 48 - Shutter circuit
The real shutter position is detected by a photo detector - composed of an emitter and a detector - located on
the C194A2 board located in the laser head.
When the shutter is closed, the photo detector is blocked so the voltage on J6CPU-6 is 5Vdc; when the
shutter is open, the voltage on J6CPU-6 is 0Vdc.
The CPU reads the current status of pin J6CPU-6 and compares it with the shutter command status retained
in memory: if the two values do not match a shutter fault is stated.
Table 5: Shutter position detection signal
Real shutter position J6CPU-6
OPEN LOW
CLOSE HIGH
First of all, check that footswitch is properly connected to the system: try to press footswitch when the
STAND BY state is set and the user menu is displayed.
If no warning sound is heard and no message is displayed on the screen, the system cannot detect
footswitch so the problem is due to bad connections - external or internal - of footswitch.

Troubleshooting
Perform the following tests if footswitch connections are correct:

1. remove the top covering - see par. 4. on Section "System description" -;
2. press any key to reset the alarm:
- if the system exits from the SYSTEM FAULTS menu, short D1 anode to GND on the
photocoupler board and check if shutter is fully open. If not, the fault may be due to
mechanical interferences which prevent the shutter from correctly open and close or which
make it slow down while opening or closing. Remove the interference, if present, otherwise
measure the voltage on D1 - see Fig. 6 on page 16 -:
if it is not correct, verify that the voltage on R74 on the CPU board is 24V: if it is so, carefully
check all the connections otherwise check F3 fuse on the CPU board and, if necessary,
replace it; if the problem is not solved, check that the voltage between J1CPU-4 and J1CPU-5
on the LV supply board (connector inserted on CPU board): if it is correct, carefully check all
the connections otherwise replace the C305A1 board - see par. 5. on Section "Main parts
replacement" -.
If the voltage on D1 is correct, change the solenoid shutter and, if the fault persists,remove the
footswitch and, pressing it, measure the resistance between JGW1-3 and JGW1-4: if it is
lower than 5Ohm, call Technical Assistance, otherwise check the cable wiring and the internal
switch connections.
- If the system does not exit from the SYSTEM FAULTS menu, check if the shutter is closed.
If not, the fault may be due to mechanical interferences which prevent the shutter from
correctly open and close or which make it slow down while opening or closing. Remove the
interference, if present, otherwise check if the shutter goes in horizontal position: if it does not
or if the movement is not easy, change the solenoid
If the shutter closes, check if the flag closes the area between the emitter and the detector of
the photocoupler and, if necessary, adjust its position. If the fault persists, before replacing the
C194A1 boards, check if its connections are correct and properly made; change the
photocoupler board if necessary.
Call the technical assistance service of the Manufacturer if none of the previous tests solved the problem.

Troubleshooting
5. Temperature fault
This fault is displayed if the temperature of the cooling fluid inside the CO2 laser source or the
temperature of the high voltage power supply unit gets too high.
Fig. III.26 shows the temperature fault circuit.
The main components of the temperature fault circuit is a normally closed (NC) thermic switch placed on the
laser head on the cathode of the CO2 laser source, see Fig. III.14, which detects an eventual temperature
rise (greater than 50°C) due to fault in the coolin g system.
The temperature fault is stated as the thermic switche open.
Perform the following checks:
T first of all, carefully check all the connections - see Fig. 49 -;
T check that the position of the thermal switch is correct;
T check the voltage on J6CPU-9:
If the voltage on J6CPU-9 is 0V, check that the voltage on pin 13 of N21 is 0V:
- If the voltage is not 0V, check that R38 and C17 are properly connected and, if the fault
persists, replace the CPU board;
- if the voltage is 0V, try to replace N21 and, if the fault persists, replace the DIMM board with a
new one having the same software release.
If the voltage on J6CPU-9 is not 0V, first of all check if the cooling pump and the heat exchanger’s
fan are properly working and check the level inside the reservoir of the cooling circuit. If these checks
are ok and the fault persists, replace the thermic switch.
Fig. 49 - Temperature fault circuit

Troubleshooting
6. Flow fault
This fault is stated if the flow meter detects poor flow rate.
As the system detects a flow fault, if no key is pressed, the fluid pump is switched off in order to avoid
damages to the pump itself. Once the alarm has been reset, the pump is switched on again and the system
does not check the flow for five seconds.
If a FLOW fault is stated, first of all check the fluid level in the reservoir of the cooling circuit: if it is low,
carefully check for fluid leaks inside the system.
Check all the connections.
If the fault persists, perform the following checks.
Fig. 50 - Flowswitch fault circuit
CASE A. The fluid pump does not work:

using a multimeter in Vdc mode, check that the voltage between J25CPU-1 and J25CPU-2 is
24Vdc±10% when the pump should be on.
- if the voltage is correct, check the connections of J25CPU. If connections are correct and
the problem persists, replace the cooling pump.
- if the voltage is not correct, check F5 fuse on the CPU board and replace it if damaged;
if the problem is not solved, check that the voltage between J1-9 and J1-10 on the CPU board
is 24Vdc±10%:
if the voltage is not correct, check that the voltage between J1-9 and J1-10 on the LV supply
board is 24Vdc±10%. If the fault persists, replace the LV supply board;
if the voltage is correct, verify that the voltage between J25CPU and VR1 -see - (when the
pump is on) is 24Vdc:
if the voltage is 24Vdc, replace VR1;
if the voltage is not correct, replace RL1 relay and, if the problem is not solved, replace the
CPU board.
- If the problem persists, call the Technical Assistance.

Troubleshooting
CASE B. The fluid pump is working:

check the voltage between J6CPU-11 and J6CPU-12: the voltage must be 0V if flow is correct
(>1lt/min), 5V if not.
- If the voltage is 5V, check the connections between the flowswitch and the CPU board (see
the general wiring of the system). Loosen the fixing screw of the detector contact and try to
place it in a little different position or to turn it of a plane angle. Then tighten the screw and try
to reset the fault. Replace the flowswitch if necessary.
- If the voltage is 0V and the fault is stated, try to replace N21 and, if the fault persists, replace
the DIMM board with a new one having the same software release; if the problem is not
solved, replace the CPU board - see par. 3. on Section "Main parts replacement" -.
If the problem persists, call the Technical Assistance.

Troubleshooting
7. HVPS faults
7.1."Current zero" fault

When the CO2 laser source is switched on and the CW emission mode is selected, the system continuously
checks the value of the current provided by the internal high voltage power unit to the CO2 laser source.
If this value is too low, the "CURRENT ZERO" fault is stated.
Switch on the laser source again, wait until the system has performed the initial test and access the service menu.
Set the following conditions:
emission mode: CW
power: 10W for SmartXide systems; 17W for SmartXide 50 systems
laser status: ON
If the current read by the system is 0, check the Vp and Vs values displayed on the service menu: if they
are also 0, check if the green LED (Power ON LED) on the HVPS:
- if the LED is switched off, check the voltage on XM1 (pins 31 and 3): if the voltage is
missing, check KL1’s connections;
if the voltage is correct (±20%), carefully check the connections.
if the problem is not solved, check the voltage between pins 22 and 31 of XM1: if the voltage is
not correct, disconnect KL1 from the mains and verify that a short circuit is present between
connections 3 and 4 of KL1:
- if the short circuit is present, replace KL1.
- if the short circuit is not present, first of all check if J19CPU is properly connected and then
check that the voltage between J19CPU-1 and J19CPU-5 is 24Vdc: if it is correct, check
the connections; if it is not 24Vdc, check the fuses and, if the problem is not solved, replace
the CPU board.
If the problem persists, call the Technical Assistance.
- if the LED is lighted, call the Technical Assistance and communicate the following data:
status of the LEDs on the HVPS when the system is in STAND BY and when it is in ON status;
enter the service menu, set the following conditions:
emission mode: CW
DAC: 47
status: ON
and write down the Vs, Vp and Current values.
If the current read by the system is 0 but the Vp and Vs values displayed on the service menu are different
from 0, check the value of the current inside the laser tube (Vs):
- if Vs>13kV (Vs>16kV for SmartXide 50 systems), check that the high voltage cables on the
laser tube are properly connected and call the Technical Assistance if the problem is not solved;
- if Vs<9kV, call the Technical Assistance and communicate the following data:
status of the LEDs on the HVPS when the system is in STAND BY and when it is in ON status;
enter the service menu, set the following conditions:
emission mode: CW
DAC: 47
status: ON
and write down the Vs, Vp and Current values.

Troubleshooting
- if 9kV<Vs<13kV (Vs<16kV for SmartXide 50 systems), check if the discharge develops inside
the tube looking at the tube from the apposite hole; if not, call the Technical Assistance and
communicate the data listed in the previous step; if the discharge develops inside the tube,
change the mains cable and, if the problem is not solved, in the same conditions (CW, 10W,
DAC 47) measure the voltage between R59 and ground:
- if the voltage<0.3V, the problem is about the power supply: call Technical Assistance;
- if the voltage>0.3V, check the voltages on N11 (+5V, -5V). if voltages are correct, replace
N11 and, if the problem persists, the CPU board; if not, check that the voltage between
J1CPU-3 and J1CPU-2 is -12V: if it is correct,check F1 fuse and, if the problem is not solved,
try to replace 79L05 - see the circuit diagram of the CPU board, sheet 4 -; if the voltage is not
correct, replace the LV supply board.
7.2."High current" fault

When the CO2 laser source is switched on and the CW emission mode is selected, the system
continuously checks the value of the current provided by the internal high voltage power unit to the CO2 laser
source and compares it with the maximum value evaluated during system check procedure.
If the current value is too high, the "HIGH CURRENT" fault is stated.
First of all, reset the fault condition, enter the service menu, set the following conditions:
emission mode: CW
maximum power (25W for Smart US-20 D system; 30W for SmartXide system)
maximum DAC (300 for Smart US-20 D system; 360 for SmartXide system)
and press the ON key: the current read by the system must be equal to (DAC/10)mA.
If the current value is not correct, check the voltage on R59: it must be equal to (DAC/100)V:
- If the voltage on R59 is correct, check the voltages on N11 (+5V, -5V).
If voltages are correct, replace N11 and, if the problem persists, the CPU board; if not, check
that the voltage between J1CPU-3 and J1CPU-2 is -12V: if it is correct, check F1 fuse and, if
the problem is not solved, try to replace 79L05 - see the circuit diagram of the CPU board,
sheet 4 -; if the voltage is not correct, replace the LV supply board.
- If the voltage on R59 is not correct, replace the high voltage power supply.
If the current value is correct, write down the power, DAC, Vs, Vp and Max. Current values; then make the
system repeat the initial test procedure: if the fault persists, call the technical assistance service and
communicate all the values.
7.3."Cur.thres." fault
At the start up, during the internal self test procedure, the system verifies the maximum CW current
value provided by the internal high voltage power unit to the CO2 laser source.
If this value is too low, the "CUR.THRES." fault is stated.
The "CUR.THRES." fault can therefore be stated only at the start up.
Note that the internal tests which may cause an "HIGH CURRENT" fault are based on the current value
measured at the start up.
Typically, this fault is stated if the laser tube is mechanically broken thus an open circuit appears to
the HVPS.
Turn off the system then turn it on again: call the technical assistance service if the "CUR.THRES." fault
persists or an "HIGH CURRENT" fault is detected and the laser tube is not broken.
Perform the tests described in the previous paragraph in order to try and solve this fault.

Troubleshooting
8. HIGH POWER/LOW POWER faults

These two fault conditions are stated if the power evaluation procedure detects a wrong output power
level.
First of all, reset the fault condition, then switch on the laser source again, enter the service menu, set the
following conditions:
Calib OFF
laser status ON
and check all the values in the same conditions which generated the fault. If values are not correct, check the
peltier, repeat calibration and, if necessary, replace the peltier;
If values are correct, set the following conditions:
emission mode: CW
power:10W for SmartXide systems; 17W for SmartXide 50 systems
I=4.7mA±0.5mA (act on DAC to have this value)
and check Vs value: it must be 10.3kV≤Vs≤12.5kV for SmartXide systems, 13.3kV≤Vs≤15.5kV for
SmartXide 50 systems. Call Technical Assistance and communicate all the values.
9. How faults are displayed on the Service menu

The following table reports the codes used by the system to display the faults on the Service menu:
Table 6: Faults in the Service menu
How it is displayed on the

Faults detected by system
Service menu
Interlock IL
Shutter SH
High current CuH
Zero current Cu0
Current threshold CuT
Flow FL
Temperature TE
HVPS temperature HT
High power HP
Low power LP

System schematics
System schematics
This section reports the main system schematics.
NOTE! These drawings are property of Deka SpA and are submitted in confidence
and shall not be reproduced, nor copied, nor disclosed to others.
ATTENTION! Please refer to par. 2. on Section "Electronic boards" for a correct

description of the pin functions of the CPU board.
ATTENTION! Please refer to par. 3. on Section "Main parts replacement" for a correct
description of the jumper settings of the CPU board.

System schematics

System schematics
A EMERGENCY KEY
B C D
F1
7 spire
XM1
BU 1mm2
T1 LOAD BN 1mm2
LINE SW1 SW2
6,3A 5x20
BU 1mm2 BU 1mm2 BU1mm2 13 03
3 EMI FILTER 1 1 4 1 4 BU 1mm2
01 11
BU 1mm2
2 3 2 3 31 21
230Vac AC PLUG
BN 1mm2 5
R34-12,5-N30
PE Z1
BN 1mm2 BN 1mm2 BN 1mm2
32
02
22
12
4 2
GNYE 1mm2 GNYE 1mm2
1 7 spire
1
GNYE 1mm2
BN 1mm2
GNYE 1mm2 GNYE 1mm2

F2
BN 1mm2
BU 1mm2
CORCOM 6 EHT1 GNYE 1mm2
GNYE 1mm2
6,3A 5x20
FN610-6-06
BN 1mm2
BK 1mm2
LINE SCHAFFNER
PELTIER 1W
LOAD
INTERNAL
3 EMI FILTER 1
KL1
3 1
+ 4 Z2
FILTRO
011700053 5 PE 2
4 - 2
RA2425D06
E2
BN 1mm2
GNYE 1mm2
1 2
BN 1mm2
BU 1mm2
BU 1mm2
+ RD
1 1 + LV SUPPLY BOARD E1
WH
FAN 2 2 -
RD
- BK
C305A1
P2PS
J2PS
costruzione
SH1
KDE2412-PTB1-6A
2 120x120x25 24Vdc
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
J1PS WH
2
P3HV
J3HV
P1PS WH
WH
OG
GN
RD
BN
EARTH
BU
GY
GY
VT
BK
PK
YE
BK
C194A2
(E1) AC COMMON 1 2 3 4 5 6 7 8 9 10 1112 P1CPU
Il presente disegno e' di proprieta' della El.En. S.p.a. e senza permesso scritto della stessa non potra' essere comunque utilizzato per la
K
P19CPU J19CPU 1 2 3 4 5 6 7 8 9 1011 12 J1CPU J8CPU + RD E+ E D+ D D
GND
GND
GND
+5V
+12V
+16V
GND fluid pump
+24V
(E3) AC POWER 1 1
+24V fluid pump

-12V
-16V
ANODE D26-13-L29 1 1 WH
dell' oggetto rappresentato ne venire comunicato a terzi o riprodotto. La societa' proprietaria tutela i propri diritti a rigore di legge.
E+ E D+ D D
A
5 5 - 2 2
J18CPU P18CPU RD
+24V Shutter 1 1 D18,7-10,2-L28,6
J1CP P1CP P16CPU J16CPU GY
CO2 Shutter CMD 2 2
LASER HV C274A2
+24V 3 3
BN
Aiming 4 4
SOURCE
30W
POWER LCD 40 +5V Photo Shutter 5 5
OG
GN
Shutter alarm 6 6
SUPPLY CPU BK
BK
S03601 Photod. SH GND 7 7
A04902 +5V 8 8
BU C1
S1
C2
BOARD Temperature alarm 9 9
1010 TERMOSTATO 50 C NC
P4HV
J4HV
P2LDPS J2LDPS
Flow Al. GND 11 11 D1
CATHODE C303B2 Flow alarm 12 12
BK
YE
2 2 (-)
LASER DIODE
16 +5V Aiming 1313 1 1
J2HV P2HV BU (+)
P7CPU J7CPU J6CPU P6CPU
BU
D26-13-L29 GY
PGW1
JGW1
3 J15CPU P15CPU
BK 3 4 3
FOOTSWITCH
2 2 1 1
1 J11CPU
OG 2 2 1 2 3 4 P3TR
4 4 RD 3 3 1 2 3 4 J3TR
+24V
P21CPU J21CPU
GND
3 3
GND
C2
P9CPU J9CPU
YE 4 4
FLOWSWITCH
1 1 D15,6-7-L28,6
GN
J25CPU 2 1 J3CPU 1 2
2 2
8 7 6 5 4 3 2 1
D15,6-7-L28,6
D18,7-10,2-L28,6
P25CPU 2 1 8 7 6 5 4 3 2 1 P3CPU 1 2 21 BU
2 2
1 1
SFV
BU 15VV 1.0.1
D15,6-7-L28,6
D15,6-7-L28,6 1lt/min
BK
D15,6-7-L28,6
C1
RD
GN OG
1 2 3 5 PGW2
1 2 3 5 JGW2
RD
RD
BK
BK
FAN2 REMOTE
4184 NGX INTERLOCK
WATERPUMP 24Vdc
SANSO BN
PDH-054 DZ1 BN
24Vdc
4 3 2 1 P1OP
4 3 2 1 J1OP
C311A2
SCH.
OSCILLATORE AIRPUMP
POMPA THOMAS
9043310
4 J2OP 2 1
P2OP 2 1
BK
24Vac
SMG4 4
BK
A B C D
Fig. 50 - General wiring M079A1

System schematics

System schematics
A EMERGENCY KEY
B C D
F1
7 spire
XM1
BU 1mm2
T1 LOAD BN 1mm2
LINE SW1 SW2
6,3A 5x20
01 11
BU 1mm2
2 3 2 3 31 21
230Vac AC PLUG
BN 1mm2 5
R34-12,5-N30
PE Z1
BN 1mm2 BN 1mm2 BN 1mm2
32
02
22
12
4 2
GNYE 1mm2 GNYE 1mm2
1 7 spire
1
GNYE 1mm2
BN 1mm2
GNYE 1mm2 GNYE 1mm2

F2
BN 1mm2
BU 1mm2
GNYE 1mm2
6,3A 5x20
FN610-6-06
BN 1mm2
BK 1mm2
LINE SCHAFFNER LOAD
PELTIER 1W
INTERNAL
3 EMI FILTER 1
KL1
3 1
+ 4 Z2
FILTRO
011700053 5 PE 2
4 - 2
RA2425D06
E2
BN 1mm2
GNYE 1mm2
1 2
BN 1mm2
BU 1mm2
BU 1mm2
+ RD
WH
FAN 2 2 -
RD
- BK
C305A1
P2PS
J2PS
costruzione
SH1
KDE2412-PTB1-6A
2 120x120x25 24Vdc
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
J1PS WH
2
P3HV
J3HV
P1PS WH
WH
OG
GN
RD
BN
EARTH
BU
GY
GY
VT
BK
PK
YE
BK
C194A2
(E1) AC COMMON 1 2 3 4 5 6 7 8 9 10 11 12 P1CPU
K
P19CPU J19CPU 1 2 3 4 5 6 7 8 9 1011 12 J1CPU J8CPU RD E+ E D+ D D
GND
GND
GND
+5V
+12V
+16V
GND fluid pump
+24V
(E3) AC POWER + 1 1
+24V fluid pump

-12V
-16V
ANODE D26-13-L29 1 1 WH
E+ E D+ D D
A
5 5 - 2 2
J18CPU P18CPU RD
+24V Shutter 1 1 D18,7-10,2-L28,6
CO2 Shutter CMD 2 2
LASER HV C274A2
+24V 3 3
BN
Aiming 4 4
SOURCE
30W
OG
GN
Shutter alarm 6 6
SUPPLY CPU BK
BK
A04902 +5V 8 8
BU C1
S1
C2
P4HV
J4HV
P2LDPS J2LDPS
CATHODE
J2HV P2HV
16
P7CPU J7CPU
C303B2 Flow alarm 12 12
BK
YE
2 2 (-)
LASER DIODE
+5V Aiming 1313 1 1
BU (+)
J6CPU P6CPU
P5CPU J5CPU BU
D26-13-L29 GY
PGW1
JGW1
3 J15CPU P15CPU
BK 3 4 3
FOOTSWITCH
2 2 1 1
1 J11CPU
OG 2 2 1 2 3 4 P3TR
4 4 RD 3 3 1 2 3 4 J3TR
+24V
P21CPU J21CPU
GND
3 3
GND
C2
P9CPU J9CPU
YE 4 4
FLOWSWITCH
1 1 D15,6-7-L28,6
W00262
GN
14 J25CPU 2 1 J3CPU 1 2
2 2
8 7 6 5 4 3 2 1
D15,6-7-L28,6
D18,7-10,2-L28,6
P25CPU 2 1 8 7 6 5 4 3 2 1 P3CPU 1 2 21 BU
2 2
1 1
SFV
BU 15VV 1.0.1
D15,6-7-L28,6
D15,6-7-L28,6 1lt/min
BK
D15,6-7-L28,6
W00226
C1
RD
GN OG
1 2 3 5 PGW2
1 2 3 5 JGW2
RD
RD
BK
BK
C340A1 C280A2 FAN2 REMOTE
4184 NGX INTERLOCK
WATERPUMP 24Vdc
SANSO BN
PDH-054 DZ1 BN
24Vdc
4 3 2 1 P1OP
4 3 2 1 J1OP
C311A2
SCH.
OSCILLATORE AIRPUMP
POMPA THOMAS
9043310
4 J2OP 2 1
P2OP 2 1
BK
24Vac
SMG4 4
BK
A B C D
Fig. 51 - General wiring M079S1

System schematics

System schematics
A EMERGENCY KEY
B C D
F1
7 spire
BU 1mm2 T1 LOAD BN 1mm2
XM1
LINE SW1 SW2
6,3A 5x20
01 11
BU 1mm2
230Vac BN 1mm2 5
PE Z1
2 3 2 3
BN 1mm2
31
32
21
22
AC PLUG R34-12,5-N30 BN 1mm2 BN 1mm2 02 12
4 2
GNYE 1mm2
1 7 spire GNYE 1mm2
1
GNYE 1mm2
BN 1mm2
GNYE 1mm2 GNYE 1mm2

F2
BN 1mm2
BU 1mm2
GNYE 1mm2
6,3A 5x20
FN610-6-06
BN 1mm2
BK 1mm2
S20K385 LINE SCHAFFNER LOAD
PELTIER 1W
INTERNAL
3 1
VR1
VR3 KL1 EMI FILTER
S20K385
3 1
VR2 + 4 Z2
S20K385 5 PE 2
4 - 2
RA2425D06
E2
BN 1mm2
GNYE 1mm2
1 2
BN 1mm2
BU 1mm2
BU 1mm2
+ RD
WH
FAN 2 2 -
RD
- BK
C305A1
P2PS
J2PS
costruzione
SH1
KDE2412-PTB1-6A
2 120x120x25 24Vdc
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 1112
J1PS WH
2
P3HV
J3HV
P1PS WH
WH
OG
GN
RD
BN
EARTH
BU
GY
GY
VT
BK
PK
YE
C194A2
(E1) AC COMMON 1 2 3 4 5 6 7 8 9 101112 P1CPU
K
P19CPU J19CPU 1 2 3 4 5 6 7 8 9 10 11 12 J1CPU J8CPU + RD E+ E D+ D D
GND
GND
GND
+5V
+12V
+16V
GND fluid pump
+24V
(E3) AC POWER 1 1
+24V fluid pump

-12V
-16V
ANODE D26-13-L29 1 1 WH
E+ E D+ D D
A
5 5 - 2 2
J18CPU P18CPU RD
+24V Shutter 1 1 D18,7-10,2-L28,6
Shutter CMD 2 2
CO2 HV C274A2
+24V 3 3
BN
LASER Aiming 4 4
SOURCE POWER LCD 40 +5V Photo Shutter 5 5
OG
GN
50W SUPPLY Shutter alarm 6 6 BK
CPU
BK
Photod. SH GND 7 7
S03401 A049A2 +5V 8 8
BU S1
C1 C2
P4HV
J4HV
P2LDPS J2LDPS
CATHODE C303B2 Flow alarm 12 12
BK
YE
2 2 (-)
LASER DIODE
16 +5V Aiming 1313 1 1
J2HV P2HV BU (+)
P7CPU J7CPU J6CPU P6CPU
BU
D26-13-L29 GY
PGW1
JGW1
3 J15CPU P15CPU
BK 3 4 3
FOOTSWITCH
2 2 1 1
1 J11CPU
OG 2 2 1 2 3 4 P3TR
4 4 RD 3 3 1 2 3 4 J3TR
+24V
P21CPU J21CPU
GND
3 3
GND
C2
P9CPU J9CPU
YE 4 4
FLOWSWITCH
1 1 D15,6-7-L28,6
GN
2 2
8 7 6 5 4 3 2 1
D15,6-7-L28,6
D18,7-10,2-L28,6
P25CPU 2 1 8 7 6 5 4 3 2 1 P3CPU 1 2 21 BU
2 2
1 1
SFV
BU 15VV 1.0.1
D15,6-7-L28,6
D15,6-7-L28,6 1lt/min
BK
D15,6-7-L28,6
C1
RD
GN OG
1 2 3 5 PGW2
1 2 3 5 JGW2
RD
RD
BK
BK
REMOTE
FAN2 FAN3 INTERLOCK
WATERPUMP
SANSO BN
PDH-054 DZ1 BN
24Vdc
4184 NGX
4 3 2 1 P1OP
24Vdc (2x)
4 3 2 1 J1OP
C311A2
SCH.
OSCILLATORE AIRPUMP
POMPA THOMAS
9043310
4 J2OP 2 1
P2OP 2 1
BK
24Vac
SMG4 4
BK
A B C D
Fig. 52 - General wiring M079U1

System schematics

System schematics
A EMERGENCY KEY
B C D
F1
7 spire
XM1
BU 1mm2
T1 LOAD BN 1mm2
LINE SW1 SW2
6,3A 5x20
01 11
BU 1mm2
BN 1mm2 5 2 3 2 3 31 21
PE Z1 32 22
R34-12,5-N30 BN 1mm2
115Vac AC PLUG
GNYE 1mm2
4
GNYE 1mm2
2
BN 1mm2 BN 1mm2 02 12
1 7 spire
1
GNYE 1mm2
BN 1mm2
GNYE 1mm2 GNYE 1mm2

F2
BN 1mm2
BU 1mm2
GNYE 1mm2
6,3A 5x20
FN610-6-06
BN 1mm2
BK 1mm2
LINE SCHAFFNER LOAD
PELTIER 1W
INTERNAL
3 EMI FILTER 1
KL1
3 1
+ 4 Z2
FILTRO
011700053 5 PE 2
4 - 2
RA2425D06
E2
BN 1mm2
GNYE 1mm2
1 2
BN 1mm2
BU 1mm2
BU 1mm2
+ RD
WH
FAN 2 2 -
RD
- BK
C305A1
P2PS
J2PS
costruzione
SH1
KDE2412-PTB1-6A
2 120x120x25 24Vdc
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
J1PS WH
2
P3HV
J3HV
P1PS WH
WH
OG
GN
RD
BN
EARTH
BU
GY
GY
VT
BK
PK
YE
BK
C194A2
(E1) AC COMMON 1 2 3 4 5 6 7 8 9 10 1112 P1CPU
K
P19CPU J19CPU 1 2 3 4 5 6 7 8 9 1011 12 J1CPU J8CPU + RD E+ E D+ D D
GND
GND
GND
+5V
+12V
+16V
GND fluid pump
+24V
(E2) AC POWER 1 1
+24V fluid pump

-12V
-16V
ANODE D26-13-L29 1 1 WH
E+ E D+ D D
A
5 5 - 2 2
J18CPU P18CPU RD
+24V Shutter 1 1 D18,7-10,2-L28,6
CO2 Shutter CMD 2 2
LASER HV C274A2
+24V 3 3
BN
Aiming 4 4
SOURCE
30W
OG
GN
Shutter alarm 6 6
SUPPLY CPU BK
BK
A04902 +5V 8 8
BU C1
S1
C2
P4HV
J4HV
16 P2LDPS J2LDPS
CATHODE J2HV P2HV P7CPU J7CPU C303B2 Flow alarm 12 12
BK
YE
2 2 (-)
LASER DIODE
+5V Aiming 1313 1 1
BU (+)
J6CPU P6CPU
P5CPU J5CPU BU
D26-13-L29 GY
PGW1
JGW1
3 J15CPU P15CPU
BK 3 4 3
FOOTSWITCH
2 2 1 1
1 J11CPU
OG 2 2 1 2 3 4 P3TR
4 4 RD 3 3 1 2 3 4 J3TR
+24V
P21CPU J21CPU
GND
3 3
GND
C2
P9CPU J9CPU
YE 4 4
FLOWSWITCH
1 1 D15,6-7-L28,6
GN
2 2
8 7 6 5 4 3 2 1
D15,6-7-L28,6
D18,7-10,2-L28,6
P25CPU 2 1 8 7 6 5 4 3 2 1 P3CPU 1 2 21 BU
2 2
1 1
SFV
BU 15VV 1.0.1
D15,6-7-L28,6
D15,6-7-L28,6 1lt/min
BK
D15,6-7-L28,6
W00262
C1
RD
GN OG
1 2 3 5 PGW2
1 2 3 5 JGW2
14
RD
RD
BK
BK
FAN2 REMOTE
4184 NGX INTERLOCK
WATERPUMP 24Vdc
W00226 SANSO BN
PDH-054 DZ1 BN
C340A1 C280A2 24Vdc
4 3 2 1 P1OP
4 3 2 1 J1OP
C311A2
SCH.
OSCILLATORE AIRPUMP
POMPA THOMAS
9043310
4 J2OP 2 1
P2OP 2 1
BK
24Vac
SMG4 4
BK
A B C D
Fig. 53 - General wiring M079T1 (115Vac)

System schematics

System schematics
A B C D
+5V
R110
+5V
EDGE84F
330R
1 +5V +5V
AR4
10K
2 +3.3V
220R
R89
3
4
5 C74 C75 J3 1 +5V FOOTSWITCH
1
2
3
4
5
6
7
8
9
10
6 1 2
100nF 100nF 2 INTERLOCK 3
1
7
8 4 1
+5V
Place near N9, N19
9 AMP MODU-II +5V
PA5
10K
J15
R81
R82
1K
10
AMP MODU-II
11 Laser HEAD N19:A
12 J6
+24V
FOOTSWITCH status
13 R38 CON.AMPMODII-16P 1 2
IC_ALARM
220R
R100
330R
PE15
R98
R99
C.C.
14 +5V Shutter +24Vdc Shutter
100nF
C76
15 2 1
1K Aiming +24Vdc 1N4007
1uF
16
Shutter Alarm
4 3
+5Vdc Phot. Shutter D22 74HC14 +24V
C17
R6
C2
17 6 5
Photod. SH GND
18 8 7
N2:A
JP5
19 220R 10 9 E1
BYPASS_GATE
Flow Alarm 12 11 Flow Al GND 1
20
14 13 +5Vdc Aiming 3
21 R41 Q8
10K
C1
R9
2
4700 uF 16V
22 ENRG- 16 15
BYW96E
23
D15
1K
10uF
74HC08
C21
24
10K
R42
C18
Temperature Alarm +24V Q5
2
25 GND IRL2203N
15V
D1
74HC14
26 GND
N9:A
D3
To Sheet 2
27 +3.3V
28 E2
J2.3
29 R43
BY-PASS
1N4007
2N7000KL 1N4007
D24
Sheet 5
Shutter command 1
30
2K2
R18
costruzione
GND
From J19.8
31 1K N2:D
1uF
2 32
2
+5V
GND R71 R117 12
C19
33
11
C
34
2K2 22K Q12 R19 13
35 B
10K
TIP142
R8
36 FPFRAME
74HC08
HiScan presence 2K2
100K
37 R45
R20
4
FPLINE 1
TXD0
J13.1
38
74HC14
FPSHIFT 2
N19:B
+5V
39 LCDPWR 1K 3
1uF
40 FPDAT7 4
C38
41 FPDAT6 5
42
3
FPDAT5 6
43 FPDAT4
44 FPDAT3 AMP MOD-II
To Sheet 5
To Sheet 5
to Shett 2
R46 +5V
6
45 FPDAT2
74HC08
J13
46 FPDAT1
N2:B
J13.6
J13.4
47 FPDAT0 1K
1uF
48 GPIO0 +5V C40

C48
49 GPIO1
50 GPIO2 100nF
C49
5
51 GPIO3 Place near N2
1uF
52 GPIO4
10K
R49
53 DRDY R47 74HC14

54
55 4K7
1K
C2
56 10 11 REM_KEY1
100nF
57 R75 +5V C1 C3
C51
IC_ALARM
+24V
3 58
59
60
N19:E JP2
N19:F
3
10K
R72
61 74HC14
62 13 12
4K7
1N4007
63
D23
64 8 9 REM_KEY2
100nF
PB5
PE5
65 N19:C R96
C72
66
N19:D
67 5 6
C
OUTPUT_ENABLE
68 Q13 R116
69 +5V B PE14
13
14
10
11
15
TIP142
74HC257
6
5
3
2
70 74HC14 4K7
4A
3A
2A
1A
G
4B
3B
2B
1B
71
A/B
E
From Sheet 5
N21
72
73 C50
4Y
3Y
2Y
1Y
74
100nF
75
9
4
12
76 Place near N21

77
78 PE0
79 PE1
80 PE2
81 PE3
82 PE4
83
4 84 +5V
4
PE5
/RES_SH
GPIO0
GPIO1
GPIO2
GPIO3
GPIO4
/CE_F
+3.3V
+3.3V
RXD0
RXD1
TXD0
TXD1
PE10
PE11
PE12
PE13
PE14
PE15
MD0
MD1
MD2
MD3
GND
GND
GND
GND
GND
GND
GND
GND
/CS2
FWP
NMI
+5V
+5V
PB2
PB3
PB4
PB5
PB7
PB9
PA9
PA8
PA5
PA2
PE0
PE1
PE2
PE3
PE4
PE6
PE7
PE8
PE9
PF0
PF1
PF2
PF3
PF4
PF5
PF6
PF7
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
EDGE84F
A B C D
Fig. 54 - Circuit diagram of the CPU board (C303B2) 1/5

System schematics

System schematics
A B C D
47nF
C23
EDGE84F
1
HOST - RS232 1:1 Real Time Clock con Battery Backup
+5V
EDG10M
2 +3.3V +5V
J10
3 +5V 10K 1%
100nF
C47
4
5 R28
MAX 2Mbit
9
8
7
6
5
4
3
2
1
10
6 PA2 Current
1 1
100nF
7 PB3
C22
8 PB2
DAC
N16
9
10
N10
8 1 8 To Sheet 5, 2
11 VCC2 VCC1 OUT VDD
32768Hz
1 VR
12 X1 SCLK 7 PA8 2 \CS GND 7 N24:C
X1
2 6 3 6
BR2032V2A- 3V
13 X2 I\O PB4 DIN REF DAC_VREF R26 10K 1%
3 5 4 5 9
14
C2
4 GND /RST PE9 SCLK FB -
B1
15 10K 1% R27 8 VREF1N C1 C3
MAX5354
C1
C2
10K 1%
16
RX1
TX1
10uF
10uF
DS1302
R23
17 10 + JP1
18
19
MAX232
13
14
8
7
1
20 +5V
C.C
N4
TX2
TX1
RX2
RX1
21
C2+
C1+
C2-
C1-
22 VREF1P
+12V -12V
23 15 GND VCC 16 R21 C15
DAC_VREF
24
N.U.
V+
R2
R1
T2
T1
V-
25 GND
26 C68 C70
GND C3
2
6
10
12
11
27 10uF 10uF J14

+3.3V 100nF 100nF GALVO_N GALVO_P
FLUID FASTON MALE
28 100nF PUMP
AMP MODU-I
29 Place near N24
C4 C5
J25
costruzione
30 GND
R69 R73 DRIVER
31
2 32
33
GND
10K 1% 20K 1%
GALVO
J5 +12V 2
1
2
+5V +12V CONN-ID 2X7
34 J2 N.U.
LM336 2.5 1 2
35 2K2
3 4 15 9
4
36 N24:A
FPFRAME 1
37 2 - AX 5 6 8
FPLINE +5V DZ1 R2 C39
38 CX 7 8 CY J13.4
1
FPSHIFT
39 R67 AY 9 10 J2.3 R58
LCDPWR 100nF P2
40 3 + REM_KEY1 11 12 REM_KEY2
FPDAT7
LM324 13 14 J13.1 P1
100nF
C36
41 FPDAT6 N18 10K 1% 1K2
From Sheet 4
11
100nF
C42
42 FPDAT5
VDD 16
43 FPDAT4
-12V
20K 1%
44 FPDAT3 R85
R16
45 FPDAT2 PA5 /CS REFA 4 1
46 6 13
FPDAT1 PB9 DIN REFB 2
T1
47 7 10K To Sheet 3
FPDAT0 PE13 SCLK
48 8 J22 J21
GPIO0 MAX5154 1
49 3 AMP MODU-II
GPIO1 /RES_SH /CL OSA C3 2
50 5 2
GPIO2 +5V 10 DOUT OUTA R10 R48 GALVO_P C1
51 10K GALV_PWR 14 C2 AMP MOD-II
+16V
D1
GPIO3 UPO OSB
+5V
11 RL4:B
DGND
AGND
52 GPIO4 /PDL OUTB 15 G6A-274P-ST-US-24Vcc
12 10K 1% 20K 1% Air pump command
53 DRDY N24:B C6 From Sheet 5
R5
54 GALVO_N C4
Default: SW2/1 OPEN
1
9
55 6 RL4:C C5
-16V
-
56 Prog: SW2/1 CLOSED 7 +24V G6A-274P-ST-US-24Vcc
57 R50
3 58
59
+5V
10K 1%
5 + L2
L1
RL4:A 3
60 G6A-274P-ST-US-24Vcc
AR2
20K 1%
61
R14
1N4007
62 1
D27
63 2
64 3
65 4
66 5 Q14
67 6 2N1711
68 7 R12
69 8 GALV_PWR
70 9 4K7
71 10
72
10K
73
SW2/1
74
75
76
77
78
79
80
81
82
83
4 P1:A
84 +5V 4
/RES_SH
GPIO0
GPIO1
GPIO2
GPIO3
GPIO4
/CE_F
+3.3V
+3.3V
RXD0
RXD1
TXD0
TXD1
PE10
PE11
PE12
PE13
PE14
PE15
MD0
MD1
MD2
MD3
GND
GND
GND
GND
GND
GND
GND
GND
/CS2
FWP
NMI
+5V
+5V
PB2
PB3
PB4
PB5
PB7
PB9
PA9
PA8
PA5
PA2
PE0
PE1
PE2
PE3
PE4
PE5
PE6
PE7
PE8
PE9
PF0
PF1
PF2
PF3
PF4
PF5
PF6
PF7
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
EDGE84F
P1:B
A B C D

System schematics

System schematics
A B C D
C63
+5V
100uF
W
To J7.15 V1 RP2
Sheet 5 CCW CW
R63
8
3 + N17:A
R68
Discharge Voltage C.C +5V
1k
C55 Peltier
CCW
10K
Vs readout 1
Input LT1112CN8
10K
R64
1N4148
RP5
D11
10nF 1 2 - LT1112CN8
R65
1K
4
+5V
1 +5V
J18
2
C65
C64
27K W
5 + N17:B
7
R62 1
AMP MODU-I PF7
4
R52 N11:A 2uF2 2u2F
CW
2 -5V R60 10K
-
1N4148
6 C62
D10
-
1N4148
10K 1
C1
D8
1K 2uF2
T1 3 +
100nF
C66
LM324
JP4
C2
To J2.6 PF4
11
R61
1uF
N.U.
R51
1N4148
Sheet 2
C54
J8 1M
D4
R66
C3
FASTON MALE CCW CW 15K
-5V
RP6 470K
+5V
R128
W
+5V 10M
+5V -5V +5V -5V
R32 R25 C67

-5V
C52 C53 C60 C61

+5V
15K 7K5 1% +5V 100nF R127

Place near N17
100nF 100nF 100nF 100nF
10k
1N4148
R29 C85 Place near N11 Place near N17
8
D20
2
costruzione
CX -
14K 1% FB-X R44
2 1 PF1 10nF 2
1N4148
470R C45 N24:D
D21
C56
3 +
N.U
R54
R126
1uF
N7:A
4
100nF
1N4148
13 -
D5
1K 1%
CW
LMC662CN
2k2 14
R80 + 5
ENRG- 12 + R53
PF5 7 10K
100nF
C80
1M W
R30 R24 -
1N4148
-5V
+5V 6
RP7
49k9 1%
50K
R55
D9
R119
15K 7K5 1% N11:B
CCW
1N4148
R31
D19
CY 6 -
FB-Y R39
10nF
14K 1% +5V
7 PF0 N11:D
C57
1N4148
470R C43
D18
5 + N7:B 13 - C.C
LMC662CN 100nF CCW CW
14
readout
RP3
12 Voltage Vp
W
+
Preregulator
To J7.13 Sheet 5
W
RP4 +5V
1K 1%
V2
R13
VR
CCW CW
C.C
R11
C.C
3 3
W
10K
R90
+5V NU R40
5
C59
4
2uF2
MAX495 IN+ CCW CW J17
+5V 3 +12V
C13
VEE
R17 AMP MOD-II 2X4 POLI
N.U
2.2nF
C37
1
100nF 6
VCC
N11:C R15 Hall IN 2
24R 1% -12V
1N4148
C81
3
220nF
R57
D7
N15 IN- 2
7
9 4
N.U.
-
1
N.U
D16
R7
3V
C44 Vref 5
PF6 8 10K
220nF
C41 6
10
R59 Current readout 750R 1% Sense IN 7
C84
+ ISENSE
Sheet 5
1N4148
Trim 8
D6
1K
To J7.14 100nF ISENSE
1uF
N.U.
R56
VSOURCE
C58
R111 R112 R125 +5V

+5V
1K2 1% 50R 3K 1% BYPASS_GATE
3VCC
4 RESET_IN RESET 2
Alim. per LCD bias
100nF
C77
+12V 5 1
LLIN /RESET /RES_SH
CCW
LCD_BIAS
9 10
Q2
1
2N1711
/MR /LL
MAX792
VI
/CS2 14 /CE_IN /CE_OUT 13 /CE_F

N8
2
5K
GND 8 /WDPO 16
SW1
W SWT
78L05
TMA0515D N20 DS1804 Reset 11 /WDO 15

VO
WDI WDI
100uF 35V
GND
7 /OVO 6
10nF
4 6 1 8 OVI
4
CW
1
C9
Vout+ INC VCC

3
47uF 35V
VCC C82
C33 2 GND 4
C35
0V 5 5K6 1% U/D
SW2/2
SW2/3
(021800018)
12
100nF
C34
7 W 5 N23
39K
R83
2 GND 4 100nF CS
-Vout
6 L H 3
N14
PA2 2V7 1/4W

PB3 WDT Timer 160ms
NMI
RXD0
D25
A B C D

System schematics

System schematics
A B C D
J1 F1 +12V J11 R97 100R

Molex 2 position 1.25AT JP3
1 C1 C2 TP1 TP2
+12 Vdc 2A 1
2200uF 35V
Cpu GND 2 FASTON GROUND
3 C20
-12 Vdc 2A
1 4
1
C6
+24 Vdc 4A
5 C10
Cpu GND -12V -5V 100nF
6 100nF
7 N5
+5 Vdc 4A 79L05
8 F2
Cpu GND
9
Peltier +24 Vdc 6A VI VO
GND
100nF 2 3
2200uF 35V
10
C7
Peltier GND C11
11 1.25AT 100nF
100uF 16V
C26
+16V
1
12 C25
+5V N1 D14
3 VI VO 2
-16V
1 ADJ
LM1085-ADJ BYW96E
R103 270R
R108 2K2
R106 100K
to J7.5
10uF
R104 270R
C14
+24V
VREF2 Sheet 5
Vref PWM command Q1 Vref
10uF Tant
R105 100K
MZP-A001-47-10
D13 from J19.7
1N4007 JP6
costruzione
L2 PULSE_SHAPE C2 C1 C12
2 RL1:A
L1 2N7000KL 2
IRF540
Q7
RL1:B
F5 C3
C1 Q4
C2 2N1711
3,15AT R70 +5V
MZP-A001-47-10
PELTIER_CMD
R124
4K7
VR1
1R
10K R107
activation
100nF
10R
Fluid Pump
C8
PA9
2u2F 35V
P1
4K7 R109
5K6
R88
1N4007
C69
D2
To Sheet 2 J23
P2
+5V RL2:B
NTC1 1 2 NTC2 C3
+5V N6 +24V 3 4 C1
F3 5 6 C2
F4 LM1117-3.3
7 8 RTE24005
15K 1%
15K 1%
3 VI VO 2 +3.3V 9 10 RL2:C
R86
R87
ADJ
2AT C6
2AT CONN-ID2X5 C4
2200uF 35V
1
C5
4700uF 16V
R114 R113
100uF 16V
C32
5K6
R74
5K6
C24 C31
R4
PF2 PF3 +5V
C73
3 3
NTC1
NTC2
C27
C30
100nF 100R 100R

100nF 100nF RL2:A
N.U.
N.U.
1N4007
C83
C71
D12
RTE24005
Q11
2N2222
4K7 R101
COOL
R102
10K
+5V
+12V
J9
AMP MOD-II
+5V
1
+24V 1
2
2 -5V
3
3 -12V 4
4
5
5
6
6 +24V
4 AMP MOD-II
7
8 4
J12 Vdc out
A B C D

System schematics

System schematics
A B C D
+5V +24V
Q15 RL3:A
AR1 2N2222
Inhibit J7.11
D17
1N4007 RTE24005
1 R118 L2
2 +5V
PE8
3 L1
PE9 4K7
4 PE10
5 PE11
1
6
7
8
PE12
PE13
Q6
2N1711
C1
C2 +5V
1
R84 D1
9 C3
RL3:B
10 PB9 4K7 Air pump command
10K
C5 To Sheet 2
C4 +24V J13.6
C6 J19
RL3:C
Q16
N3:D R37 2N2222 1 2
2K2 3 4
9 8
5 6 J13.4
7 8
PULSE_SHAPE 9 10
Vref PWM command
N9:D
to Sheet 4 PULSE CMD
Q9
C
Q17 2K2
N3:A R34 2N2222 9 8 B
2K2
KL1 command PE7
JP7
+5V R3 BY-PASS C2 C1
1 2
E
74HC14 From Sheet 1
+24V 2N1711
costruzione
R121
100R
2 1 2
R123
100R
2
3 Q10
4 J7
N13 CONN-ID 2X8
5 2K2
6
R115 HVPS Temp alarm to Sheet 1 1 2
1K2 to Sheet 4 J13.6 PE6
1 5 3 4
ISET P12
6
PELTIER_CMD from Sheet 2 Iref command VR 5 6 R91 2N7000KL
AMP MOD-II P13 COOL to Sheet 4 From Sheet 4 Vref command VREF2 7
J20 PA2 25 SCLK P14 7 8 +24V
PB3 26 DIN P15 8 Power ON 9 10
PB7 27
4
/CS P16 9
10
Inhibit J7.11 11
13
12
14 to Sheet 3
+5V DOUT P17 to Sheet 3 Vp readout V2 15 16
ISENSE
P18 11 WDI to Sheet 3 Vs readout V1 Current readout
28 VCC P19 12
2 13 J16 {Value}
C78 GND P20
3 GND P21 14 CONN-ID 2X20
100nF FPFRAME 1 2 FPLINE
24 P31/IRQ P22 15 FPSHIFT 3 4 LCDPWR
23 P30 P23 16 FPDAT7 5 6 FPDAT6
22 17 7 8
21
P29
P28
P24
P25 18 N2:C FPDAT5
FPDAT3 9 10
FPDAT4
FPDAT2
20 19 9 11 12
P27 P26 FPDAT1 FPDAT0
8 13 14
GPIO0 GPIO1
10 15 16
GPIO2 GPIO3
GPIO4 17 18 DRDY
74HC08 19 20
3 PE0
PE2
PE4
21
23
22
24
PE1
PE3
OUTPUT_ENABLE
3
25 26
27 28
N3:B
29 30
R92 Led SHUTTER-OPEN 31 32 LCD_BIAS
3 4 +12V +12V
33 34 +3.3V
N3:C +5V +5V
220R 35 36
37 38
5 6
R93 Led LASER-OPERATE 39 40
+5V
N3:F 220R
13 12
R94 Led LASER-ON
C79
N3:E 220R
100nF
11 10
R95 Led STAND-BY
Place near N3
220R
R120
Buzzer
2K2
HA1
BC177 - +5V
4 R33 +
4
BUZZER
3K3
Q3
R35
2K2
Lamp LASER-OPERATE
A B C D

System schematics

System schematics
+12V
+24V
GND
GND
-12V
R74 JP4: 1-2 N20 J14 JP6: 1-2 Vref (preregulator) Shutter open time JP7: N.C.
+5V
-5V
(R105) (R19)
1.25AT
2AT
3,15AT Current
(R59)
Vp read
(R53)
GND
Inhibit
(Q15)
C82
JP5: N.C.
Il presente disegno è di proprietà della El.En. s.p.s. e senza permesso scritto della stessa non potrà essere comunque utilizzato per la costruzione
JP2: N.C.
SW2
dell' oggetto rappresentato né venire comunicato a terzi o riprodotto. La società proprietaria tutela i propri diritti a rigore di legge
JP3: 1-2
Q2 JP1: 2-3 DAC Iref Temp. alarm Flow alarm Shutter alarm Interlock alarm Footswitch Shutter
(R21) (R38) (R43) (R45) (R42) (R81) (Q12)
Fig. 59 - CPU board layout (C303B2)

System schematics

System schematics
Fig. 60 - Circuit diagram of the control panel wiring (C274_2)

System schematics

System schematics
Fig. 61 - Layout of the LCD control board (C274_2)

System schematics

System schematics
A B C D
N5
+12V +5V
78L05
J1
2 GND
CONN-ID 2X20 +5V 1 VI VO 3
FPFRAME 1 2 FPLINE +12V
3 4
4K7
R4
FPSHIFT LCDPWR
FPDAT7 5 6 FPDAT6 P4
7 8 1 1 1
100uF
100uF
FPDAT5 FPDAT4
9 10 C4 C8 2 HV INV-HV
CW
FPDAT3 FPDAT2 2 2
C5
C7
3 INVERTER TDK CXA-L0612
1 FPDAT1
GPIO0
11
13
15
12
14
16
FPDAT0
GPIO1
100nF 100nF 3 3
4 4
5 5
4
5 GND
INV-GND 1
GPIO2 GPIO3
W
10K
GPIO4 17 18 DRDY Place near J1 Place near J1 6 6
RP1
PE0 19 20 PE1 J4
PE2 21 22 PE3 C6 AMP MODU-II
CCW
PE4 23 24 OUTPUT_ENABLE R3
25 26 1 100nF
J6-12 J6-11 Q1
27 28 J6-9 R2 2
J6-10 180R
29 30
J2 +5V
31 32 LCD_BIAS
+12V +12V 470R AMP MODU-II
33 34 +3.3V
2N2222 +12V
35 36
37 38
10K
10K
10K
10K
R24
R23
R26
R25
39 40
R14 +5V
HA1 220R +5V

+5V
Q6
BC177 - R13
IRFD9120
R1 + J5-1
220R
costruzione
BUZZER Q5 J5-2
4K7
+5V R15 IRFD9120
2 Q2
220R
J5-3
6
2
C22 Q3 Q4 J5-4 5
100nF R16 J6-9 J9
4
J6-10
P0_3
P0_2
P0_1
P0_0
+5V
MOLEX 522070490
3
J6-11
220R J5W-1 2
40
41
42
43
44
J6-12
1
1
2
3
4
5
6
C16 IRFD120 IRFD120
+5V J5W-2
VCC
AMP MOD II
N.C.
P0.3
P0.2
P0.1
P0.0
P1.0
P1.1
P1.2
P1.3
P1.4
R18
R17
CC
CC
100nF
39 7 J5W-3
P0_4 P0.4 P1.5
10K
R11
10uF
38 P0.5 P1.6 8 DATA_OUT
N2 J5W-4
C21
DAV 37 P0.6 P1.7 9 CLOCK_IN
36 P0.7 RST 10 R21
20 VCC 35 N3 11 R12
EA \EA\VPP P3.0
34 12
9 VREF/2 CLKR 19 N.C. AT89S8252 N.C. 39K
33 ALE\PROG P3.1 13 10K
6 VIN+ R22
ANALOG
7 VIN- CLKIN 4 32 \PSEN P3.2 14 INTERRUPT
31 15
C20
P2.7 P3.3 CONVERT

30 16 39K
150pF
P2.6 P3.4
8 AGND 29 17
P2.5 P3.5 CD4052
XTAL1
XTAL2
1 CS Y3 LCDPWR
GND
P2.4
P2.3
P2.2
P2.1
P2.0
P3.7
P3.6
N.C.
2 RD 4 Y2 Y 3 ANALOG
C9
10uF
3 WR 2
INTR 5
100nF
CONVERT INTERRUPT Y1
C10
28
27
26
25
24
23
22
21
20
19
18
C14 5 Y0 J3
1 X 13
DB0 18
3 DB1 17 22pF
11 X3
X2 1
CONN-ID 2X8
2 3
24MHz
15 +5V FPFRAME FPLINE

DB2 16 X1 3 4
X1
14 FPSHIFT
DB3 15 C15
12 X0 GND 8 +5V 5 6
DB4 14 LCD_BIAS 7 8 FPDAT7
DB5 13 22pF
6 INH VCC 16 FPDAT6 9 10 FPDAT5
C11
DB6 12 9 B FPDAT4 11 12 FPDAT3
100nF
DB7 11
C27
10 DGND +5V 10 A VEE 7 FPDAT2 13 14 FPDAT1
100nF
+5V FPDAT0 15 16
ADC0804LCNA N1
10K
C2 C1 AR1
JP1 R19
74HC373 1
10K 2 EA
8Q 8D
19 18 3 CLOCK_IN
7Q 7D
16 17 R20 4 J6-1
6Q 6D
15 14 5 J6-2
PE4 5Q 5D DAV
12 13 6 J6-3
PE3 4Q 4D
9 8 7 DAV J6-6
PE2 3Q 3D DATA_OUT
6 7 8 DATA_OUT J6-7
2Q 2D PE1
5 4 9 J6-5
CLOCK_IN 1Q 1D PE0
2 3 C18 10 J6-13
10K
10K
10K
10K
10K
R10
R9
R8
R7
R6
C17 10 GND C 11 150pF 10K

OC +5V
VCC 1
150pF 20
4 4
10K
R5
P0_0
N4 P0_1
P0_2 4
OUTPUT_ENABLE P0_3 3
P0_4 2
+5V
1
C19 AMP MOD II
1uF
1uF
1uF
1uF
1uF
J10
C12
C13
C1
C2
C3
100nF
A B C D
Fig. 62 - Circuit diagram of the control panel wiring (C425_1)

System schematics

System schematics
Fig. 63 - Layout of the LCD control board (C425_1)

System schematics

System schematics
Fig. 64 - Circuit diagram of the Low Voltage Supply board (C305A1)

System schematics

System schematics
1AT
500mAT
4AT
Fig. 65 - Layout of the Low Voltage Supply board (C305A1)

System schematics

System schematics
BEAM COMBINER
AIMING MIRROR
Fig. 66 - Laser head (T01401)

System schematics

Il presente disegno è di proprietà della El.En. S.p.A. e senza permesso scritto della stessa non potrà essere comunque utilizzato per la costruzione
dell' oggetto rappresentato né venire comunicato a terzi o riprodotto. La società proprietaria tutela i propri diritti a rigore di legge
Fig. 67 - Laser head (T014F1/T014H1)
Smart US-20 D/SmartXide/SmartXide 50 - SM079A1_G.V08 - Service Manual

S03601 - CO2 LASER SOURCE FOR T014H1
S03401 - CO2 LASER SOURCE FOR T014F1
022300097 - DIODE LASER SOURCE 3mW 635nm
System schematics
109
System schematics

System schematics
A B C D E
C44 C3
(O) 1n
VA_X
R58 R63 V-Pos +/-10V @ +/-20°mecc. R54 C51 R66
1K 47K 10K 100p 47K
IA_X
C6 PPWR
U1C R61 C43 22n R62 P4 R10 R15 C45 J3
C41 9 2K (O) 820R 10K 4K7 220K 100p
-
(O) 8 2 - 1 +
10 + 1 U2A 2 +
2
U3B D12 Vdd
G_S
ST514 R60
3 +
U1A LFD_X LM4765 SS26 G_S Vdd 3 + Notch
P1 6K2 ST514 6 - 4
G_S PS_X 7
JP3 R87
7 -
+V F1 G_LP Vss + Filter
100K R64 2A F
G_S 5 3 PC_X
470K HD 2x1 10K SOCK 4x1
+
D2 G_S R5 R52
4 PO_X PRef R11 R16 ERR_X
BAV99
C47
8 +
M
GND
-V
4
13 -
51K 51K ST514 (O) Stb (O)
R59 C40 R56 G_S C46 D10
1K (O) 2K 14 1n (O)
IB_X G_S SS26 J1
12 +
R14 U3C AGC_X
9
6
5
4
47K 1 + + 2
C42 R57 R53 U1D D1 ST_BY IA_X IB_X
47K ST514 9 -
BAV99 3 + + 4
C38 G_S R3 C16 G_S R70 C1 D9 IA_Y IB_Y
(O) 6K2
MRef PRef
8 BW_X 47n
R71 MPWR R51 AGC_Y
5 + + 6 To Galvos
(O) 10 + 0R P13 4K7 (O) (O) 7 + + 8
D15 D14 C17 G_LP R55 SP_A SP_B
6 -
(O) (O) P5 22n (O) 100R (O) 9 + + 10
G_S VB_X R4 R9 10K MC_X MC_X 11 PC_X
7 ST514 + 3 12
G_S 10K 1K 4K7 R92 PC_Y 13 + + MC_Y G_S
5 + 1 + + 14
U1B G_S SP_C 15
ST514 150K - 2 + + 16
R67 R19 Q1 R94 P6 R91 R2
D3 G_S
4K7 EG_X PRef
4K7 U14A G_S G_S G_S
BAV99 PRef 3K9 BSS123 - 6 10K ST514 2K 0R05 2W HD 8x2
LI_X 7 G_LP
C50 R74 R68 P2 R90 R65
(O) 33K
+ 5 2K 100R
10n C12 U14B I_X G_S
10K 1n
G_S R17 R98
ST514 HFD_X
R80 U3A
100R
- 2
R73 R69 PG_X R20 R21 330K G_S 82K G_S G_P
AGC_X 1 D16 G_S Vdd PPWR
100R (O) 10K 10K C52 R26 R85
3 MIN_X BAS70-6W R25
MRef (O) 10K 10K
+
R76 U3D 10K V-ON 15V R7
ST514 10K
- 13 D18 47K
R81 R72 VA_X 14
R22
10K
R82
1M
C19 Eliminare U13 BAS70-6W
R24
10K
R115 V-OFF R18 ST_BY D22
BAV99
12 PIN_X Collegare i pin LI_X
10K (O) R75 P3
+ 4u7 10K 13V 56K
47K ST514 R23 U13-4 e U13-8 R107 D4 D21 D23
10K 9 13 CN_A
4K7 BAV99 BAV99 BAV99
- -
OVC_X 8 14 3 4 5 6 LI_Y
10K
3 G_S G_S R77 PB_X U14C
+ 10
Vss
+ 12
R106 3
10K C13 ST514 U14D U4B U4C
VB_X 4K7 R8 10n R132 R123
1n ST514 74HC14 74HC14
G_S G_S G_S 10K C65 100K 100K
JP1
2
3
R34 C7
V-In +/-10V @ +/-20°mecc. PS_X
1K
Vdd
100n
Coil current limit 1A rms 1 4
C59 C20
(O)
VA_Y
1n External ON=> JP1(2-3) HD 4x1 G_LP
CN_B
G_LP
Internal ON => JP1(3-4) JP2
2
R121 R28 G_LP
R111 R110 V-Pos +/-10V @ +/-20°mecc. R100 C63 R78 PS_Y
1K
1K 47K 10K 100p 47K 1 3 1M
IA_Y U4E U4F
C27 PPWR HD 3x1 D7 R27
U6C R117 C61 22n R99 P10 R32 R33 C48 BAV99 100K
C60 9 10 11 12 13 ST_BY
2K (O) 820R 10K 4K7 220K 100p
-
(O) 8 2 -
9
R93
15
10 + 1 U2B
U7B D13 C18
G_S
ST514 R116
3 + LFD_Y LM4765 SS26
74HC14 74HC14 10K
P7 6K2 6 - 100n
G_S PS_Y U6A JP4 R88 +V F2 U4D D17
ST514 7 12 - 2A F BAV99
100K R97 G_S PC_Y C10 OVC_X
470K 5 +
HD 2x1 10K 1 74HC14 100n
D30 G_S R89
PO_X PRef R130 R131 ERR_Y BAV99
C53
13 +
M
GND
-V D6 G_LP D19
8
13 -
51K 51K ST514 (O) Stb LED GREEN R95 BAV99
R102 C56 R109 G_S C49 D11 OVC_Y
1K (O) 2K 14 1n (O) 470R
IB_Y 12 + G_S SS26
14
11
10
U6D R129 U7C R12 D5
4
R101 ST514 47K D29 1K 4V7
C57 R108 9 ST_BY
47K BAV99
-
C58 G_S R45 C36 G_S R83 G_LP PPWR
(O) 6K2
MRef PRef
8 BW_Y 47n
R84 MPWR G_LP
14
(O) 10 + 0R P14 4K7
D24 D25 C37 G_LP R50
6 -
(O) (O) P11 R47 22n (O) 100R
G_S VB_Y R46 10K MC_Y R6 R13
7 ST514 + 5
2
G_S 10K 1K 4K7 R143 100K 100K 2
5 + 7 1 2
U6B G_S
ST514 150K - 6
R104 R128 Q2 R136 P12 R133 R1
D8 G_S
4K7 EG_Y PRef
4K7 U12B G_LP
U4A
G_LP
BAV99 PRef 3K9 BSS123 - 9 10K ST514 2K 0R05 2W
LI_Y 74HC14
7
8
C62 R112 R105 P8 R137 R49
(O) 33K
+ 10 2K 100R
10n C30 I_Y G_S G_LP
10K 1n
G_S R127 R122 U12C HFD_Y
R118 U7A ST514
100R
- 2
R113 R103 PG_Y R37 R36 330K G_S 82K G_S G_P PWR & I/O
AGC_Y 1 D27 G_S MPWR PPWR
100R (O) 10K 10K C64 R125 R139 J2
3 MIN_Y BAS70-6W R135
MRef (O) 10K 10K
+
ST514 10K 1 + + 2
R29 U7D
10K
- 13 D28 3 + + 4
R119 R120 VA_Y R124 R126 C26 Eliminare U10 R140 PIN_X 5 MIN_X
14 10K 1M BAS70-6W 10K + + 6
10K (O) + 12 PIN_Y 4u7 Collegare i pin G_P CN_A 7 8 CN_B G_P
R114 P9 PIN_Y 9 + + MIN_Y
47K ST514 U10-4 e U10-8 + + 10
R31 U12A SP_A11 SP_B
10K - 2 - 13 + + 12
OVC_Y 1 14 13 14 SP_C
10K + +
G_S G_S R30 PB_Y + 3
U12D
+ 12
10K C24 ST514 HD 7x2
VB_Y Vss G_S
1n ST514
G_S G_S G_S
V-In +/-10V @ +/-20°mecc. Test points By-pass capacitors
Coil current limit 1A rms R39 J5 R141
C32 1K 1K
PS_X 1 2 PS_Y
100n + +
I_X 3 4 I_Y
Vdd + +
ERR_X 5 6 ERR_Y
U11B R134 R35 PC_X + + PC_Y
1 PPWR VI VO 2 IN OUT 6 5 + 10K 10K 7 + + 8 1
3 C66 7 9 10
GND
C15 C55 D26 C34 C33 5 TEMP R48 J4 R43 + + R142

TRIM GND 4 100n 6 - 47R 1K 1K
470u
TLE2062A U11A Vdd 1 HD 5x2 ELIMINATO RC4200 - RIDOTTE OSCILLAZIONI
100n U8 100n 2 - Fan G_S G_S
U9 PRef 2 C 06/134 19/05/06 SULLA CORRENTE B.G.
SMBJ15 10u C35 1 D31
L7815CP Ref 02 MRef REV RDM Date RDM Description DRAWN
10u 3 + 12V 1W HD 2x1 Drawn by Date
U5
D20
TLE2062A
EL.EN. S.p.A.
C39 C21 B. GRAZIOLI 12/01/04
SMBJ15 Checked by RR Date
G_P L7915CP C22 G_LP G_LP Title
C2 G_LP G_S F. DEOTTO 19/05/06 SCHEDA DRIVER BIASSIALE SMT
100n 10u 100n
GND
Checked by CF Date Size Number Rev

470u
N.A N.A A3 SEC280A2 C
MPWR VI VO Vss Approved by RP Date Filename
A. BOVE 19/05/06 SEC280A2_C.PDF Sheet 1 of 1
A B C D E
Fig. 68 - Circuit diagram of the driver board (C280A2) for HiScan unit

System schematics

System schematics
NON MONTARE U10 E U13 E CORTOCIRCUITARE I PIN 4-8
19/05/06
A. CORBO 19/05/06
F. DEOTTO 19/05/06
Fig. 69 - Layout of the driver board (C280A2) for HiScan unit
N.A. N.A.

System schematics

DEKA M.E.L.A. s.r.l.
Via Baldanzese 17
50041 Calenzano (Florence) - Italy
Tel. (+39) 055 8874942 Fax (+39) 055 8832884

Sm079a1 G.V08

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CO2 laser systems

Glossary and list of acronyms .................................................................. IX

5. Components supplied with dangerous voltages .......................................... 6

Electronic boards ....................................................................................... 7

Smart US-20 D/SmartXide/SmartXide 50 - SM079A1_G.V08 - Service Manual I

3. Low Voltage (LV) supply board (C305A1) ................................................. 10

4. LCD-KEYBOARD ASSEMBLY (C274_2/E217_1) ............................................ 11

5. High Voltage Power Supply (HVPS) (A04901-02/A049A1-A2) ....................... 12

6. Laser head ........................................................................................... 13

7. Description of controls .......................................................................... 15

Hydraulic circuit ....................................................................................... 19

Laser source and articulated arm ........................................................... 23

II Smart US-20 D/SmartXide/SmartXide 50 - SM079A1_G.V08 - Service Manual

2. Aiming beam alignment (only for T01401) ............................................... 25

Main parts replacement ........................................................................... 37

2. H.V. power supply replacement ............................................................. 38

3. CPU replacement ................................................................................. 40

4. DIMM board replacement ...................................................................... 41

5. LV supply boards replacement ............................................................... 42

6. Shutter solenoid/C194A2 board replacement .......................................... 43

Smart US-20 D/SmartXide/SmartXide 50 - SM079A1_G.V08 - Service Manual III

HiScan scanning unit ................................................................................ 51

Service program ....................................................................................... 55

8. HIGH POWER/LOW POWER faults............................................................ 72

System schematics ................................................................................... 73

IV Smart US-20 D/SmartXide/SmartXide 50 - SM079A1_G.V08 - Service Manual

Fig. 1 - Smart US-20 D/SmartXide - Internal side views ................................. 2

Fig. 2 - SmartXide 50 - Internal side view ................................................. 3

Fig. 3 - Access to the inside.................................................................. 4

Fig. 4 - Access to the control panel ........................................................ 5

Fig. 5 - Functional diagram of the electronic boards .................................... 7

Fig. 6 - Shutter position detection board wiring (C194A2) ............................. 14

Fig. 7 - Shutter position detection board layout (C194A2)............................. 14

Fig. 8 - CO2 shutter control: footswitch and CPU board ............................... 15

Fig. 9 - Emission mode control ............................................................. 16

Fig. 10 - Conditioning circuit for power meter signal................................... 17

Fig. 11 - Hydraulic circuit diagram ........................................................ 19

Fig. 12 - Hydraulic circuit reservoir ....................................................... 21

Fig. 13 - Articulated arm .................................................................... 24

Fig. 14 - First alignment tool ............................................................... 25

Fig. 15 - Mirrors S1 and S2................................................................... 25

Fig. 16 - Adjusting screws on mirror S2 ................................................... 26

Fig. 17 - Aiming adjustment screws ....................................................... 26

Fig. 18 - Main spring block .................................................................. 27

Fig. 19 - Aiming alignment tool ............................................................ 27

Fig. 20 - Adjusting screws ................................................................... 28

Fig. 21 - Aiming beam movement inside the articulated arm ......................... 28

Fig. 22 - CO2 beam alignment .............................................................. 29

Smart US-20 D/SmartXide/SmartXide 50 - SM079A1_G.V08 - Service Manual V

Fig. 24 - Small adjustments on alignment - first step .................................. 31

Fig. 25 - Small adjustments on alignment - second step ............................... 31

Fig. 26 - Small adjustments on alignment - third step ................................. 32

Fig. 27 - Small adjustments on alignment - last step ................................... 32

Fig. 28 - Articulated arm installation ..................................................... 33

Fig. 29 - Adjusting the balancing spring - 1 .............................................. 34

Fig. 30 - Adjusting the balancing spring - 2 .............................................. 34

Fig. 31 - Support of the mirrors of the articulated arm ................................ 35

Fig. 32 - HVPS replacement................................................................. 38