GAS BURNERS from 50 to 5900 kW

SERIES

Gas burners

ThE RANGE

Gas burners

The wide range of models available is able to satisfy the needs of an ever more demanding and diverse market. The range of gas burners includes single-stage burners, two-stage ...P, pneumatic modulating ...PN, pneumatic modulating low NOx emissions (class III) ...LX and LX...PN available with inverter in the V version, electronic modulating ...ME.

Electronic modulation Low pollutant emissions Pneumatic modulation Two-stage Single-stage

... PN ExEcUTIoN
Pneumatic modulation
fLamE moduLaTion It was decided to combine a new type of pneumatic modulation using GARC (constant gas-air ratio) valves with the particular type of combustion head offering emissions well below the most restrictive limits of current regulations. This new system is much more efficient and easier to use than the mechanical modulation widely used in burners and whose best use requires great experience. Adjustment is limited to selecting the required air/gas ratio (that determines the percentage of excess oxygen), and adjusting this ratio only to burner maximum and minimum capacity; the innumerable intermediate stages are self-regulating thanks to the particular characteristics of these valves. The burner becomes much leaner in no longer requiring the servomotor system, the lever mechanisms or the shutter valves usually used with normal modulators, and the quantity of gas introduced in the combustion chamber depends only on the amount of air that will increase and decreased thanks to a simple air shutter. The system is also defined as dynamic, i.e. self-regulating if the conditions (gas and air flowrates and pressures) change for any reason, and is thus safer while requiring less maintenance. advanTaGES of ThE GaRC SySTEm: vERy hiGh moduLaTion RaTioS High modulation ratios ensure very small fluctuations in the controlled value (T of the water or steam pressure), optimizing running economy, comfort, and burner and heat generator life. Dynamic modulation control: ensures constant performance and absolutely safe operation even if foreign objects block all or part of the air intake. o2 in fumES ConSTanT The constant gas-air ratio assures constant residual oxygen levels in the fumes, always offering high boiler efficiencies for boilers, and above all condensing boilers. EaSy uSE and mainTEnanCE The GARC system makes intervention on the burner quick and easy, adjusting two screws and reducing adjustment times by 75% compared with a conventional mechanically-adjusted modulating burner.

...Pn Execution

PRESSuRE LinE inSTaLLaTion

LEGEND 1) Gas inlet pressure. 2) pL: pres sure at blower. 3) pF: pressure in combustion chamber. 4) Gas impulse point pBL. M) Air control shutter.

adjuSTmEnT RanGE
N = Regulates air-gas ratio at minimum capacity (origin of ratio line). V = Regulates air-gas ratio at maximum capacity (ratio line slope). By using the regulating screws N and V and the gas valve we can alter the air-gas ratio through a wide field to obtain the desired combustion parameters.

min. 5xDN DN

pBr Gas

3:1

3 +N -N M pL Air

Viti diAir/gas regolazione adjustment screws rapporto aria/gas

V=

1:

0.

75

:1

Air gas ratio line

... ME ExEcUTIoN
Electronic modulation
...mE Execution
Traditional modulation systems (mechanical modulation) used in standard burners have a mechanical connection between the servomotors and the adjustment parts which use rods, drive levers and joints. This creates mechanical play and hysteresis in the combustion air/fuel calibration system, which creates imprecision for the combustion adjustment, especially at the minimum loads. This combustion adjustment imprecision translates as loss of efficiency in terms of energy yield. With electronic modulation, there is absolutely no mechanical play and hysteresis as the servomotors are connected directly to the adjustment devices, without drive levers or rods. This guarantees optimal combustion values at all the load points. The correct position of the servomotors (stepping mode, with precision to one tenth of a degree) is guaranteed by the electronic cam, the new microprocessor flame control, which is used to command and monitor all the burner functions. The electronic cam has a built-in gas seal control. The PID temperature/pressure load adjuster is an optional for the BGN series and standard for GI series industrial burners. The combustion air/fuel ratio adjustment curve (with configurable working points) is programmed using a programming keypad with display. This curve is password-protected. The display can be used to display a whole series of information. For example, if the burner is blocked, an error code will be displayed for immediate recognition of the cause of the block and rapid solving of the problem. The Me series burners comply with the ever increasingly demanding requirements of a market which requires combustion systems with high energy efficiency, considerable technological content and cost cuts for installation and maintenance. The creation of these ME series burners is confirmation that the technology used is continuously being developed, with increasing precision, reliability and duration over time. At the same time, costs are continuously being reduced, making use of these burners more convenient.

BuRnER oPERaTinG diSPLay wiTh PRoGRamminG kEyPad Used to display the operating sequence of the position of the air servomotor and servomotor command. Burner operating time and number of successful start-ups. Also indicates the quality of the flame detected. If the burner is blocked, an error code will be displayed for immediate recognition of the cause of the block. You can display the fuel consumption using a pulse signal coming from the gas flow measurer. Simple programming keypad for burner calibration. These functions are password-protected. 4

ELECTRoniC Cam Electronic programmer with microprocessor for commanding and monitoring the burner functions. Modulating functioning using a heat-regulator (on request). Built-in gas valve seal control. Set up for remote release. Electrical connection using coded click-in pins to prevent cabling errors. Fitted with eBUS connection. SERvomoToRS foR aiR and fuEL adjuSTmEnT The air and gas flows are adjusted using stepping mode servomotors with precision to one tenth of a degree. The considerable precision of the adjustments makes it possible to maintain the combustion at optimal values at all the load points.

... Lx ExEcUTIoN
Low pollutant emissions
To reduce noxious NOx emissions into the atmosphere, combustion with greatly restricted excess air is required, as well as, and especially, flame temperatures that are as low as possible. Baltur has designed and developed special combustion heads that recycle an exact quantity of exhaust gases according to the flow of gas/air that the burner must supply, while ensuring stable and clean combustion with excess air that is much below normal levels. With this type of combustion head, very low polluting NOx and CO emissions are obtained, in accordance with class III of EU regulation EN676. The LX series of burners have thus come into being, a real contribution to improving the environment we live in. aPPLiCaTionS LX range burners offer very high performance with low emissions, a wide operating range, high levels of applied technology and, above all, flexible use. In fact, in addition to producing very low harmful emissions, LX range burners are also outstanding modulating burners and can therefore be used for any application requiring a multi-stage gas-fired burner. To obtain the low NOx emissions declared, the burner must be combined with suitable boilers: three-pass, condensing and any direct exhaust generator with thermal load not higher than 1.8 MW/m3. oPERaTion LX range burners are manufactured exclusively in two-stage progressive and modulating versions. With two-stage progressive output use, the burner goes from min. to max. (and vice versa) without stopping in intermediate stages, controlled by a thermostat or pressure switch according to the type of system. In this way the burner goes smoothly from one power level to another. However, the burner is mainly used in the modulating version, which means it can be used as a true multi-stage burner. With the use of the RWF 40 electronic control, already foreseeable as standard, or with an external PLC type control system, LX range burners no longer work on just two single power steps but with countless flame stages, punctually adjusting to the systems precise heat requirements. moduLaTion For this type of burner, electronic modulation ME is used in combination with a pneumatic gas train, thus bringing together the advantages of the ME version and those of the PN version.

...LX ...v Execution

... V ExEcUTIoN
Frequency converter (inverter)
Energy costs and the pollution associated with its production require increasing attention to consumption. It therefore becomes necessary to produce systems that are increasingly more efficient. Today, non-dissipating control systems that reduce losses to minimum, are preferred. In fact, the fan of a burner in conventional configuration always absorbs the same electrical power (with negligible variations) with the variations in burner operating power. The air flow is regulated exclusively by the air shutters which close as the power is reduced, limiting the air inlet section and therefore inducing a higher loss of load that in fact dissipates a part of the electrical power supplied by the fan motor. Moreover, in such a configuration the fan always runs at top speed, thus generating maximum noise at every operating power. These limits can be exceeded by installing a static frequency converter inside the control panel, and which varies the fan rpm with the change in burner power. The frequency converter receives the signal that regulates the rpm directly from the combustion air actuator, regulating the flowrate according to actual requirements, for better energy management. The air shutters remain on the burner and carry out an air flow and dynamic air pressure fine adjustment function at the combustion head, above all during transients. use of the frequency converter offers considerable savings in electrical power costs for feeding the fan, with peaks of 70 % at min. burner power and a weighted annual reduction in the order of at min. burner power with respect to the standard solution with air flow control exclusively entrusted to the shutters and fan at nominal motor rpm. Other advantages regarding the use of the frequency converter are: - Power factor close to 1 at any speed. Therefore possible power factor improvements are not necessary. - Reduction in starting currents: the frequency converter enables gradual starting of the motor. Y/ starts or soft starters become unnecessary. - Lower mechanical stress: the absence of sudden starts considerably reduces stress to the system, with benefits in terms of maintenance on the mechanical parts. The excellent performance for cost obtained using the frequency converter is self-evident.

The second big advantage offered by inverter for regulating fan speed (rpm) is the very high reduction in the sound pressure level at partial burner loads, with peaks that can reach

SINGLE-STAGE

GAS BURNERS
mbar 6 ,5 6 ,0 5 ,5 5 ,0 4 ,5 4 ,0 3 ,5 3 ,0 2 ,5 2 ,0 1 ,5 1 ,0 BTG 15 BTG 20 BTG 28 SPARKGAS 30 SPARKGAS 35
BTG15-SPKG35

Product range

The diagrams are intended as mere guidelines and are based on test boilers complying with current regulations. In reality, variations may occur, due to the following factors: a) the ability of the burner to overcome the excess pressure generated upon lighting (not strictly linked to that applying during normal operation) which tends to vary from one boiler to another; b) high thermal load in furnace (ratio between thermal power of furnace and relevant volume - kcal/h/m3) which may prevent the burner fan from exploiting the entire operating range.

0 ,5 0 ,0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 kW

8 6 4 2 0

100

200

300

400

500

600

700

Thermal output model Part no. min. kw max. kw

Capacity min. mn3/h max. mn3/h

Pressure natural gas **) CE mbar EXP mbar

Electric supply

0002922670

mbar 10

TBG 45

TBG 60

kW

motor kw

notes

frequency 50 hz
BTG 15 BTG 20 BTG 28 SPARKGAS 30 W SPARKGAS 30 SPARKGAS 35 W SPARKGAS 35 TBG 45 TBG 60 17080010 17100010 17140010 15680010 15700010 15740010 15760010 17200010 17270010 17080010 17100010 17145410 15685410 15705410 15745410 15765410 17205410 17275410 50 60 100 60 60 90 90 100 120 50 60 100 60 60 90 90 100 120 160 205 280 300 300 358 358 450 600 160 205 280 300 300 358 358 450 600 5 6 10 6 6 9 9 10 12 5 6 10 6 6 9 9 10 12 16,1 20,5 28,2 30,0 30,0 36,0 36,0 45,0 60,0 16,1 20,5 28,2 30,0 30,0 36,0 36,0 45,0 60,0 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 1N AC 50Hz 230V 1N AC 50Hz 230V 1N AC 50Hz 230V 1N AC 50Hz 230V 1N AC 50Hz 230V 1N AC 50Hz 230V 1N AC 50Hz 230V 1N AC 50Hz 230V 3N AC 50Hz 400V 1N AC 60Hz 230V 1N AC 60Hz 230V 1N AC 60Hz 230V 1N AC 60Hz 230V 1N AC 60Hz 230V 1N AC 60Hz 230V 1N AC 60Hz 230V 1N AC 60Hz 230V 3N AC 60Hz 400V 0,18 0,18 0,18 0,37 0,37 0,37 0,37 0,50 0,75 0,18 0,18 0,25 0,37 0,37 0,37 0,37 0,50 0,65 1) 1) 1) 3) 3) 3) 3)

noTES: 1) Equipped with air shutoff device. 3) Soundproof lid on burner are intake. *) Net calorific value of natural gas: Hi = 35,80 MJ/m3 = 8550 kcal/m3, at reference conditions of 0C, 1013 mbar. **) Maximum gas inlet pressure at pressure regulator in CE version, at gas train for EXP version.

frequency 60 hz
BTG 15 BTG 20 BTG 28 SPARKGAS 30 W SPARKGAS 30 SPARKGAS 35 W SPARKGAS 35 TBG 45 TBG 60 1) 1) 1) 3) 3) 3) 3)

BTG ...
E

D
' 1 30
M

B5

B1

I1

Figura 1

A1 A

A2 C

L I

SPARKGAS ... W
B5 B5

dimensions
SPARKGAS 20W - 20PW M SPARKGAS - 30PW SPARKGAS 30W20W - 20PW SPARKGAS 35W30W - 30PW SPARKGAS - 35PW
I1

Figura 2

SPARKGAS 35W - 35PW

N I L

SPARKGAS ...
M

B5

I1

Figura 2

SPARKGAS 20 - 20P SPARKGAS 30 - 30P SPARKGAS 20 - 20P SPARKGAS 35 - 35P

B5

SPARKGAS 30 - 30P SPARKGAS 35 - 35P

N I L

TBG ...
E

B1

B6

I1

Figura 2

B5
D

0002471170_T1

B5

B1

A1 A

A2

I L

D A2 A
a a1 A2 mm mm a2 mm B1 mm

A1
model

D
B5 mm B6 mm

B1

A1

C mm
680 695 695 835 860 925 965 880 880

d mm

E mm

f mm

i mm

i1 mm

mm

m mm

n mm

BTG 15 BTG 20 BTG 28 SPARKGAS 30 W SPARKGAS 30 SPARKGAS 35 W SPARKGAS 35 TBG 45 TBG 60

A 303
303 303 475 490 475 490 550 550

158 158 158 230 245 230 245 270 270

145 145 145 245 245 245 245 280 280

275 275 275 263 275 263 275 325 325

70 70 70 102 102 102 102

160 160

150 280 150 300 150 300 170 300 170 300 130 350 130 350 140 300 140 300

126 127 135 135 135 155 155 137 156

114 114 114 135 135 135 135 133 152

185 185 185 215 215 215 215 215 260

185 185 185 215 215 215 215 215 260

170 210 170 210 170 210 200 245 200 245 200 245 200 245 200 245 225 300

M10 M10 M10 M12 M12 M12 M12 M12 M12

135 135 145 150 150 150 150 145 160

model

Package dimensions mm L P h

weights kg

model

Package dimensions mm L P h

weights kg

BTG 15 BTG 20 BTG 28 SPARKGAS 30 W SPARKGAS 30

780 780 780 1010 980

370 370 370 490 540

410 410 410 390 480

18 18 18 32 36

SPARKGAS 35 W SPARKGAS 35 TBG 45 TBG 60

1010 1100 970 970

490 540 570 570

390 480 480 480

32 36 40 42

0002933700

Characteristics

BTG... Series
TEChniCaL and funCTionaL ChaRaCTERiSTiCS Gas-fired burner. Single stage operation (on/off). Ability to operate with any type of combustion chamber. Air-gas mixing at blast-pipe. Ability to obtain optimal combustion values by regulating combustion air and blast-pipe. Exhaust gas recycling blast-pipe able to achieve very low pollutant emissions, particularly with regard to nitrous oxides (NOx) (class II for BTG 15 and class III for BTG 20 according to EN 676 norm). Maintenance facilitated by the fact that the mixing unit can be removed without having to remove the burner from the boiler. Manual air flow adjustment. Possibility to chose gas train with valve tightness control. Equipped with one 7-pole connector, one flange and one insulating seal for boiler fastening.

Conform to: Gas Directive 90/396/CEE E.M.C. Directive 89/336/CEE L.V. Directive 73/23/CEE Reference standard: EN676

ConSTRuCTion ChaRaCTERiSTiCS The burner consists of: Light aluminium alloy fan part. High performance centrifugal fan. Combustion air inlet with device to adjust the air flow; automatically closing air gate. Sliding boiler coupling flange to adapt the head protrusion to the various types of boilers. Adjustable blastpipe with stainless steel nozzle and deflector disk in steel. Monophase electric motor to run fan. Air pressure switch to ensure the presence of combustion air. Gas train complete with operation and safety valve, minimum pressure switch, pressure regulator and gas filter. Automatic control and command equipment for the burner, compliant with European standard EN298. Flame detection by ionisation electrode. 7-pole outlet for burner electrical and thermostat connections. Prepared for microamperometer connection with ionisation cable. Electrical protection rating IP40. Sound-proof plastic protective cover.

from the boiler. Manual air flow adjustment. Possibility to chose gas train with valve tightness control. Equipped with one 7-pole connector, one flange and one insulating seal for boiler fastening. On request: longer blast tube, device for air gate closure during pause to avoid loss of heat up flue.

ConSTRuCTion ChaRaCTERiSTiCS The burner consists of: Light aluminium alloy fan part. High performance centrifugal fan. Combustion air intake with air flow adjustment device. Sliding boiler coupling flange to adapt the head protrusion to the various types of boilers. Adjustable blastpipe with stainless steel nozzle and deflector disk in steel. Monophase electric motor to run fan. Device made from soundabsorbing material to reduce fan noise. Air pressure switch to ensure the presence of combustion air. Gas train complete with operation and safety valve, minimum pressure switch, pressure regulator and gas filter. Automatic control and command equipment for the burner, compliant with European standard EN298. Flame detection by ionisation electrode. TEChniCaL and funCTionaL Start/stop switch (except the W ChaRaCTERiSTiCS version). Gas burner. 7-pole outlet for burner electrical and Single stage operation (on/off). thermostat connections. Ability to operate with any type of Electrical protection rating IP40. combustion chamber. Sound-proof plastic protective cover Air-gas mixing at blast-pipe. (except the W version). Ability to obtain optimal combustion values by regulating combustion air and blast-pipe. Maintenance facilitated by the fact that the mixing unit can be removed without having to remove the burner

SPARKGAS... Series

TBG... Series
TEChniCaL and funCTionaL ChaRaCTERiSTiCS Low NOx and CO emissions gas burner compliant with European standard EN676 Classe III. Suitable for operation with any type of combustion chamber, according to standard EN 303. High ventilation efficiency, low electrical input, low noise. Air-gas mixing at blast-pipe. Exhaust gas recycling blast-pipe able to achieve very low pollutant emissions, particularly with regard to nitrous oxides (NOx). Maintenance facilitated by the fact that the mixing unit can be removed without having to remove the burner from the boiler. Manual air flow adjustment. Possibility to chose gas train with valve tightness control. Equipped with one 4 and 7-pole

operation and block and burner off, operation and block indicator. Automatic control and command ConSTRuCTio ChaRaCTERiSTiCS equipment for the burner, compliant The burner consists of: with European standard EN298. Light diecast aluminium alloy casing. Printed circuit electrical connections. High performance centrifugal fan. Intelligent connectors for burner/train Combustion air intake with air flow (error proof). adjustment device. 7 poles plug for the auxiliary feeding Sliding boiler coupling flange to adapt and for the thermostatic connection, 4 the head protrusion to the various poles plug to control the second stage types of boilers. operation. Stainless adjustable combustion head, Prepared for microamperometer equiped by stell flame disk. connection with ionisation cable. Flame viewer. Electrical protection rating IP44. Mono-phase electric motor to run fan for TBG 45, three-phase for TBG 60. Air pressure switch to ensure the presence of combustion air. Gas train including safety and 1/2 stage working valve that is electromagnetically driven, minimum pressure gange, pressure adjuster and gas filter. Flame detection by ionisation electrode. Synoptic control panel with led of

connector, one flange and one insulating seal for boiler fastening.

Characteristics

Conform to: Gas Directive 90/396/CEE E.M.C. Directive 89/336/CEE L.V. Directive 73/23/CEE Reference standard: EN676

BTG... - SPaRkGaS...

CONNECTION TO SUPPLY CIRCUIT DI ALIMENTAZIONE COLLEGAMENTO AL CIRCUITO

functional diagram

4 3

BT8530/1, BT8531/1 (See at pag. 11)

10

BTG - SPaRkGaS Legend 1 2 3 4 5 6 7 8 Manual air adjustment switch. Air pressure switch. Operating valve. On request valve tightness control. Gas pressure regulator. Safety valve. Minimum pressure switch. Gas filter.

0002910810/btg_monostadio

Carried out by the installing tachnician: 9 Ani-vibration joint. 10 Ball valve.

TBG 55
TBG 55 Legend 1 2 3 6 7 9 10 11 Air adjustment servomotor. Air pressure switch. Two-stage operating valve. On request valve tightness control. Minimum pressure switch. Safety valve. Gas pressure regulator. Gas filter. CONNECTION TO SUPPLY CIRCUIT COLLEGAMENTO AL CIRCUITO DI ALIMENTAZIONE

4 3

Carried out by the installing tachnician: 12 Ani-vibration joint. 13 Ball valve.

BT8530/1, BT8531/1 (See at pag. 11)

10

schema_gas-TBG55

10

diaGRam foR ThE ConnECTion of a BuRnER To ThE GaS mainS aT avERaGE PRESSuRE (BT 8531/1)

Gas supply Connection circuit

7 D 13 8
BT8531_1btg
BT8530_1btg

Legend

10

11

12

GEnERaL diaGRam foR ThE ConnECTion of moRE BuRnERS To ThE GaS mainS aT avERaGE PRESSuRE (BT 8530/1)

1 Central reduction and measurement unit. 2 Stop-cock. 3 Gas filter. 4 Pressure reducer. 5 Flow meter. 6 Discharge into the atmosphere with flame trap net. 7 Possible automatic bleed valve (must discharge externally in suitable place). 8 Emergency valve. 9 Ball valve. 10 Reduction unit or pressure regulator/stabiliser (suited to the specific case). 11 Anti-vibration joint. 12 Flange coupling. 13 Gas train. d Distance between stabiliser (or regulator/stabiliser) and gas valve at least 1,5 - 2 m).

D 13 8

10

11 D

12

13 8 9 3 10 11 12

11

TWo-STAGE

GAS BURNERS
mbar BTG 15 P BTG 20 P BTG 28 P SPARKGAS 30 P SPARKGAS 35 P
BTG15P-SPKG35P

Product range

6 ,5 6 ,0 5 ,5 5 ,0 4 ,5 4 ,0 3 ,5 3 ,0 2 ,5 2 ,0 1 ,5

The diagrams are intended as mere guidelines and are based on test boilers complying with current regulations. In reality, variations may occur, due to the following factors: a) the ability of the burner to overcome the excess pressure generated upon lighting (not strictly linked to that applying during normal operation) which tends to vary from one boiler to another; b) high thermal load in furnace (ratio between thermal power of furnace and relevant volume - kcal/h/m3) which may prevent the burner fan from exploiting the entire operating range.

1 ,0 0 ,5 0 ,0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 kW

8 6 4 2 0 kW

100

200

300

400

500

600

700

14 12 10 8 6 4 2 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000

2100 kW

12

0002922491

mbar 16

TBG 85P-PN-ME

TBG 120P-PN-ME

TBG 150P-PN-ME

TBG 210P-PN-ME

0002922650

mbar 10

TBG 45P TBG 45PN TBG 45ME

TBG 60P TBG 60PN TBG 60ME

mbar 20

BGN 250

BGN 300

BGN 350
0002922550_T_1

Product range

17.5

15

12.5

10

7.5

2.5

kW 400 800 1200 1600 2000 2400 2800 3200 3600

Thermal output model Part no. min. kw max. kw

Capacity *) min. mn3/h max. mn3/h

Pressure natural gas CE mbar EXP mbar

Power supply electric

motor kw

notes

frequency 50 hz

BTG 15 P BTG 20 P BTG 28 P SPARKGAS 30 PW SPARKGAS 30 P SPARKGAS 35 PW SPARKGAS 35 P TBG 45 P TBG 60 P TBG 85 P TBG 120 P TBG 150 P TBG 210 P BGN 250 P BGN 300 P BGN 350 P BTG 15 P BTG 20 P BTG 28 P SPARKGAS 30 PW SPARKGAS 30 P SPARKGAS 35 PW SPARKGAS 35 P TBG 45 P TBG 60 P TBG 85 P TBG 120 P TBG 150 P TBG 210 P BGN 250 P BGN 300 P BGN 350 P

17090010 17110010 17150010 15690010 15710010 15750010 15770010 17210010 17280010 17480010 17550010 17620010 17690010 16780010 16830010 16880010 17090010 17110010 17155410 15695410 15715410 15755410 15775410 17215410 17285410 17485410 17555410 17625410 17695410 16785410 16835410 16885410

50 60 80 60 60 90 90 100 120 170 240 300 400 490 657 924 50 60 80 60 60 90 90 100 120 170 240 300 400 490 657 924

160 205 280 300 300 358 358 450 600 850 1200 1500 2100 2500 2982 3500 160 205 280 300 300 358 358 450 600 850 1200 1500 2100 2500 2982 3500

5 6 8 6 6 9 9 10 12 17 24 30 40 50 66 93 5 6 8 6 6 9 9 10 12 17 24 30 40 50 66 93

16,1 20,5 28,2 30,0 30,0 36,0 36,0 45,0 60,0 86,0 121,0 151,0 211,0 252,0 300,0 353,0 16,1 20,5 28,2 30,0 30,0 36,0 36,0 45,0 60,0 86,0 121,0 151,0 211,0 252,0 300,0 353,0

360 360 360 360 360 360 360 360 360 360 360 360 360 500 500 500 360 360 360 360 360 360 360 360 360 360 360 360 360 500 500 500

360 360 360 360 360 360 360 360 360 360 360 360 360 360 140 140 360 360 360 360 360 360 360 360 360 360 360 360 360 360 140 140

1N AC 50Hz 230V 1N AC 50Hz 230V 1N AC 50Hz 230V 1N AC 50Hz 230V 1N AC 50Hz 230V 1N AC 50Hz 230V 1N AC 50Hz 230V 1N AC 50Hz 230V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 1N AC 60Hz 230V 1N AC 60Hz 230V 1N AC 60Hz 230V 1N AC 60Hz 230V 1N AC 60Hz 230V 1N AC 60Hz 230V 1N AC 60Hz 230V 1N AC 60Hz 230V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V

0,18 0,18 0,18 0,37 0,37 0,37 0,37 0,50 0,75 1,10 1,50 2,20 3,00 7,50 7,50 7,50 0,18 0,18 0,18 0,37 0,37 0,37 0,37 0,50 0,65 1,10 1,50 2,20 3,50 7,50 7,50 7,50

1) 1) 1) 3) 4) 3) 4) 3) 4) 3) 4) 4) 4) 4) 4) 4) 4) 4) 4) 4) 1) 1) 1) 3) 4) 3) 4) 3) 4) 3) 4) 4) 4) 4) 4) 4) 4) 4) 4) 4)

noTES: 1) Equipped with air shutoff device. 3) Soundproof lid on burner are intake. 4) Equipped with automatic air shutoff device. *) Net calorific value of natural gas: Hi = 35,80 MJ/m3 = 8550 kcal/m3, at reference conditions of 0C, 1013 mbar. **) Maximum gas inlet pressure at pressure regulator in CE version, at gas train for EXP version.

frequency 60 hz

13

dimensions

BTG ...P

D
1 30 '
M

B5

B1

A1 A

A2 C

I1

Figura 1

N L I

SPARKGAS ...PW

B5

SPARKGA SPARKGAS SPARKGAS

B5

I1

Figura 2

SPARKGAS 20W - 20 SPARKGAS 30W - 30 SPARKGAS 35W - 35

N I L

B5

B5

SPARKGAS ...P

SPARKG SPARKG M SPARKG SPARKGAS 20 - 20

Figura 2

SPARKGAS 30 - 30 SPARKGAS 35 - 35
I1

N I L

TBG 45-60 P

B5

B5
M

B6

0002471170_T1

D D
C

Figura 2

A1

A1 A1
A

A2

A2 A2

I1 B1

B1
N I L

A A

14

B1

TBG 85-120-150-210 P
M
M SPARKGAS 20 - 20P SPARKGAS 30 - 30P SPARKGAS 35 - 35P

B5

I1

B1

D A1 A A2

Z Z1 N I L
N I L

Z2

I1

Figura 2

I1

N I L

B6

TBG 55 TBG...P TBG...ME

BGN... P

B5

dimensions
M

D A1 A A2 C

B1

I1

Figura 2

N I L

model

a mm

a1 mm

a2 mm

B1 mm

B5 mm

B6 mm

C mm

d mm

E mm

f mm

i mm

i1 mm

mm

m mm

n mm

BTG 15 P BTG 20 P BTG 28 P SPARKGAS 30 PW SPARKGAS 30 P SPARKGAS 35 PW SPARKGAS 35 P TBG 45 P TBG 60 P TBG 85 P TBG 120 P TBG 150 P TBG 210 P BGN 250 P BGN 300 P BGN 350 P

303 303 303 475 490 475 490 550 550 645 645 645 645 875 875 880

158 158 158 230 245 230 245 270 270 275 275 275 275 395 395 400

145 145 145 245 245 245 245 280 280 370 370 370 370 480 480 480

275 275 275 263 275 263 275 325 325 380 380 380 380 580 580 580

70 70 70 102 102 102 102 150 177 177

160 160 160 160 160 160

680 695 695 835 860 925 965 920 920 1230 1280 1280 1280 1685 1685 1685

150 280 150 300 150 300 170 300 170 300 130 350 130 350 140 300 140 300 175 400 200 450 200 450 200 450 300 600 275 465 275 465

126 127 135 135 135 155 155 137 156 180 224 240 250 320 320 356

114 114 114 135 135 135 135 133 152 178 219 219 219 220 275 275

185 185 185 215 215 215 215 215 260 280 320 320 320 320 440 440

185 185 185 215 215 215 215 215 260 280 320 320 320 320 440 440

170 210 170 210 170 210 200 245 200 245 200 245 200 245 200 245 225 300 250 325 280 370 280 370 280 370 280 370 400 540 400 540

M10 M10 M10 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M20 M20

135 135 145 150 150 150 150 145 160 190 235 250 255 230 330 365

model

Package dimensions mm L P h

weights kg

BTG 15 P BTG 20 P BTG 28 P SPARKGAS 30 PW SPARKGAS 30 P SPARKGAS 35 PW SPARKGAS 35 P TBG 45 P TBG 60 P TBG 85 P TBG 120 P TBG 150 P TBG 210 P BGN 250 P BGN 300 P BGN 350 P

780 780 780 1010 980 1010 1100 970 970 1080 1080 1080 1080 2030 2030 2030

370 370 370 490 540 540 540 570 570 770 770 770 770 1210 1210 1210

410 410 410 390 480 390 480 480 480 700 700 700 700 990 990 990

18 18 18 32 36 32 36 40 42 78 87 91 94 249 286 290

0002933700

15

Characteristics

BTG...P Series
TEChniCaL and funCTionaL ChaRaCTERiSTiCS Gas burner. Two-stage operation (high/low flame). Ability to operate with any type of combustion chamber. Air-gas mixing at blast-pipe. Ability to obtain optimal combustion values by regulating combustion air and blast-pipe. Exhaust gas recycling blast-pipe able to achieve very low pollutant emissions, particularly with regard to nitrous oxides (NOx) (class III for BTG 20P and class II for BTG 28P according to EN 676 norm). Maintenance facilitated by the fact that the mixing unit can be removed without having to remove the burner from the boiler. Air flow regulation for first and second stage by means of electric servomotor with pause closure of gate to prevent any heat dispersion to flue. Possibility to chose gas train with valve tightness control. Equipped with one 4 and 7-pole connector, one flange and one insula-

ting seal for boiler fastening. On request: longer blast tube. ConSTRuCTion ChaRaCTERiSTiCS The burner consists of: Light aluminium alloy fan part. High performance centrifugal fan. Combustion air inlet with device to adjust the air flow; automatically closing air gate Sliding boiler coupling flange to adapt the head protrusion to the various types of boilers. Adjustable blast-pipe with stainless steel nozzle and deflector disk in steel. Monophase electric motor to run fan. Air pressure switch to ensure the presence of combustion air. Gas train complete with operation and safety valve, minimum pressure switch, pressure regulator and gas filter. Automatic control and command equipment for the burner, compliant with European standard EN298. Flame detection by ionisation electrode. 7-pole outlet for burner electrical and thermostat connections, and 4-pole outlet for second stage control. Prepared for microamperometer connection with ionisation cable.

Electrical protection rating IP40. Sound-proof plastic protective cover.

SPARKGAS...P Series
TEChniCaL and funCTionaL ChaRaCTERiSTiCS Gas burner. Two-stage operation (high/low flame). Ability to operate with any type of combustion chamber. Air-gas mixing at blast-pipe. Ability to obtain optimal combustion values by regulating combustion air and blast-pipe. Maintenance facilitated by the fact that the mixing unit can be removed without having to remove the burner from the boiler. Air flow regulation for first and second stage by means of electric servomotor with pause closure of gate to prevent any heat dispersion to flue. Possibility to chose gas train with valve tightness control. Equipped with one 4 and 7-pole connector, one flange and one insulating seal for boiler fastening. On request: longer blast tube.

Conform to: Gas Directive 90/396/CEE E.M.C. Directive 89/336/CEE L.V. Directive 73/23/CEE Reference standard: EN676

16

ConSTRuCTion ChaRaCTERiSTiCS The burner consists of: Light aluminium alloy fan part. High performance centrifugal fan. Combustion air intake with air flow adjustment device. Sliding boiler coupling flange to adapt the head protrusion to the various types of boilers. Adjustable blast-pipe with stainless steel nozzle and deflector disk in steel. Monophase electric motor to run fan. Device made from sound-absorbing material to reduce fan noise. Air pressure switch to ensure the presence of combustion air. Gas train complete with operation and safety valve, minimum pressure switch, pressure regulator and gas filter. Automatic control and command equipment for the burner, compliant with European standard EN298. Flame detection by ionisation electrode. Start/stop switch, 1st /2nd stage selector (except the W version). 7-pole outlet for burner electrical and thermostat connections, and 4-pole outlet for second stage control. Electrical protection rating IP40. Sound-proof plastic protective cover (except the W version).

Characteristics

Conform to: Gas Directive 90/396/CEE E.M.C. Directive 89/336/CEE L.V. Directive 73/23/CEE Reference standard: EN676

TBG 45-60 P
TEChniCaL and funCTionaL ChaRaCTERiSTiCS Low NOx and CO emissions gas burner compliant with European standard EN676 Classe III. Two-stage operation (high/low flame). Suitable for operation with any type of combustion chamber, according to standard EN 303. High ventilation efficiency, low electrical input, low noise. Air-gas mixing at blast-pipe. Exhaust gas recycling blast-pipe able to achieve very low pollutant

emissions, particularly with regard to nitrous oxides (NOx). Maintenance facilitated by the fact that the mixing unit can be removed without having to remove the burner from the boiler. Regulation of air flow rate for first and second stage with damper closure on standby to prevent in-flue heat dispersion. Gas regulation by means of a two-stage working valve that is electromagnetically driven. Possibility to chose gas train with valve tightness control. Equipped with one 4 and 7-pole connector, one flange and one insulating seal for boiler fastening.

equiped by stell flame disk. Flame viewer. Mono-phase electric motor to run fan for TBG 45, three-phase for TBG 60. Air pressure switch to ensure the presence of combustion air. Air flow regulation for first and second stage by means of electric servomotor. Gas train including safety and 1/2 stage working valve that is electromagnetically driven, minimum pressure gange, pressure adjuster and gas filter. Flame detection by ionisation electrode. Synoptic control panel with led of operation and block and burner off, operation and block indicator. Automatic control and command ConSTRuCTion ChaRaCTERiSTiCS equipment for the burner, compliant The burner consists of: with European standard EN298. Light aluminium alloy fan part. Printed circuit electrical connections. High performance centrifugal fan. Intelligent connectors for burner/train Air intake with butterfly gate for the (error proof). regulation of the air combusting flow 7 poles plug for the auxiliary feeding rate, with sound insulation and desiand for the thermostatic connection, 4 gned for optimal air damper opening poles plug to control the second stage linearity. operation. Combustion air input Prepared for microamperometer Sliding boiler coupling flange to adapt connection with ionisation cable. the head protrusion to the various Electrical protection rating IP44. types of boilers. Stainless adjustable combustion head, 17

functional diagram

Conform to: Gas Directive 90/396/CEE E.M.C. Directive 89/336/CEE L.V. Directive 73/23/CEE Reference standard: EN676

start/stop switch, 1st and 2nd stage selector and burner unblocking button. Electronic control box compliant with standard EN298, with running faults TEChniCaL and funCTionaL detection. ChaRaCTERiSTiCS Ionizer electrode flame detection. Gas-fired burner CE certified according Gas train with safety and 1st and 2nd to standard EN676. stage operation valve, minimum pres Two-stage operation (high/low flame). sure switch, pressure regulator and Gas adjustment by two-stage operafilter. tion valve. Intelligent connectors for burner/train Suitable for operation with any type (error proof). of combustion chamber, according to standard EN 303. Partial combustion gas recirculation blast-pipe with low NOx emissions (class II). TEChniCaL and funCTionaL High ventilation efficiency, low electriChaRaCTERiSTiCS cal input, low noise. Gas burner. Hinge opening on both sides for easy Two-stage operation (high/low flame). access to the combustion head when Ability to operate with any type of burner is installed. combustion chamber. Air capacity adjustment with linear Air-gas mixing at blast-pipe. opening controlled by electric servo Ability to obtain optimal combustion motor. values by regulating combustion air Air damper closing when burner does and blast-pipe. not work. Maintenance facilitated by the fact Electrical panel that connects by 4 and that the mixing unit can be removed 7 pole plugs/sockets (standard acceswithout having to remove the burner sories). from the boiler. Electrical panel with protection rating Air flow regulation for first and second of IP 55. stage by means of electric servomotor Sliding boiler coupling flange to adapt with pause closure of gate to prevent to head protrusion of the various types any heat dispersion to flue. of boilers. Valves tightness control device compliant with European standard ConSTRuCTion ChaRaCTERiSTiCS EN676. The burner consists of: Equipped with one flange and one Light die-cast aluminium alloy casing. insulating seal for boiler fastening. Centrifugal fan with backward curving vanes in light aluminium alloy. ConSTRuCTion ChaRaCTERiSTiCS Fan driven by light alloy three-phase The burner consists of: electric motor. Light aluminium alloy fan part. Combustion air input with sound High performance centrifugal fan. insulation and designed for optimal air Combustion air intake with air flow damper opening linearity. adjustment device. Light die-cast aluminium alloy electri Sliding boiler coupling flange to adapt cal panel. the head protrusion to the various Printed circuit electrical connections. types of boilers. Control panel with display diagram for Adjustable blast-pipe with stainless working mode with indication lights, steel nozzle and deflector disk in steel.

TBG 85 - 120 150 - 210 P

BGN...P Series

Three-phase electric motor to run fan. Air pressure switch to ensure the presence of combustion air. Gas train complete with operation and safety valve, valves tightness control, minimum pressure switch, pressure regulator and gas filter. Automatic control and command equipment for the burner, compliant with European standard EN298. Flame detection by ionisation electrode. Synoptic control panel with led of operation and block, unlocking switch, 1st/2nd stage selector, operation and block indicator. 7 poles plug for the auxiliary feeding and for the thermostatic connection, 4 poles plug to control the second stage operation. Electrical protection rating IP40.

18

CONNECTION TO SUPPLY CIRCUIT ALIMENTAZIONE COLLEGAMENTO AL CIRCUITO DI BT8530/1, BT8531/1 (See at pag. 11)

functional diagram
5 7 4 3

11

10

2
Legend

M
schema_gas-2

1 2 3 4 5

6 7 8 9

Air adjustment servomotor. Air pressure switch. Maximum pressure switch. Two-stage operating valve. Valve seal control device on request for burners with lower than 1200 kW power output over 1200 kW. Safety valve. Minimum pressure switch. Gas pressure regulator. Gas filter.

Carried out by the installing tachnician: 10 Ani-vibration joint. 11 Ball valve. noTE The type of train depends on the burner model and the gas pressure available. Refer to the current technical list.

19

TWo-STAGE PRoGRESSIVE/ModULATING

GAS BURNERS
WITh PNEUMATIc REGULATIoN
Product range
TBG 45P TBG 45PN TBG 45ME TBG 60P TBG 60PN TBG 60ME
0002922650

mbar 10 8 6 4 2

The diagrams are intended as mere guidelines and are based on test boilers complying with current regulations. In reality, variations may occur, due to the following factors: a) the ability of the burner to overcome the excess pressure generated upon lighting (not strictly linked to that applying during normal operation) which tends to vary from one boiler to another; b) high thermal load in furnace (ratio between thermal power of furnace and relevant volume - kcal/h/m3) which may prevent the burner fan from exploiting the entire operating range.

100

200

300

400

500

600

700

kW

14 12 10 8 6 4 2 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000

2100 kW

Thermal output model Part no. min. kw max. kw

Capacity *) min. mn3/h max. mn3/h

Pressure natural gas **) CE mbar EXP mbar

Power supply electric

motor kw

notes

noTES: 4) Equipped with automatic air shutoff device. 5) For the modulating mode, complete the burner with the automatic RWF 40 regulator and the modulation kit. 6 ) Equipped with motor speed controller (inverter). *) Net calorific value of natural gas: Hi = 35,80 MJ/m3 = 8550 kcal/m3, at reference conditions of 0C, 1013 mbar. **) Maximum gas inlet pressure at pressure regulator in CE version, at gas train for EXP version.

frequency 50 hz
TBG 45 PN TBG 45 PN V TBG 60 PN TBG 60 PN V TBG 85 PN TBG 120 PN TBG 150 PN TBG 210 PN 17220010 17220015 17290010 17290015 17490010 17560010 17630010 17770010 17225410 17225415 17295410 17295415 17495410 17565410 17635410 17775410 100 100 120 120 170 240 300 400 100 100 120 120 170 240 300 400 450 450 600 600 850 1200 1500 2100 450 450 600 600 850 1200 1500 2100 10 10 12 12 17 24 30 40 10 10 12 12 17 24 30 40 45 45 60 60 86 121 151 211 45 45 60 60 86 121 151 211 360 360 360 360 600 600 700 700 360 360 360 360 600 600 700 700 360 360 360 360 600 600 700 700 360 360 360 360 600 600 700 700 1N AC 50Hz 230V 1N AC 50Hz 230V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 1N AC 60Hz 230V 1N AC 60Hz 230V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 0,50 0,65 0,75 0,75 1,10 1,50 2,20 3,00 0,50 0,50 0,65 0,75 1,10 1,50 2,20 3,00 4) 5) 4) 5) 6) 4) 5) 4) 5) 6) 4) 5) 4) 5) 4) 5) 4) 5) 4) 5) 4) 5) 6) 4) 5) 4) 5) 6) 4) 5) 4) 5) 4) 5) 4) 5)

frequency 60 hz
TBG 45 PN TBG 45 PN V TBG 60 PN TBG 60 PN V TBG 85 PN TBG 120 PN TBG 150 PN TBG 210 PN

20

0002922491

mbar 16

TBG 85P-PN-ME

TBG 120P-PN-ME

TBG 150P-PN-ME

TBG 210P-PN-ME

TBG 45-60 PN
M

dimensions
Z2

B6

B1

I1

Figura 7

Z Z1 N I

0002471170_T1

A1 A

A2

TBG 85 - 120 - 150 - 210 PN

M

I1

Figura 7

I1

B1

Z Z1 N I

D A1 A A2

Z Z1
L

Z2

Z2

I1

N I L

N I L

B6

TBG 55 TBG...P TBG...ME

model

a mm

a1 mm

a2 mm

B1 mm

B6 mm

C mm

d mm

E mm

f mm

i mm

i1 mm

L mm

TBG 45 PN TBG 45 PN V TBG 60 PN TBG 60 PN V TBG 85 PN TBG 120 PN TBG 150 PN TBG 120 PN

550 550 550 550 645 645 645 645

270 270 270 270 275 275 275 275

280 280 280 280 370 370 370 370

325 325 325 325 380 380 380 380

160 160 160 160 160 160 160 160

920 920 920 920 1230 1280 1280 1280

140 300 140 300 140 300 140 300 175 400 200 450 200 450 200 450

137 137 156 156 180 224 240 250

133 133 152 152 178 219 219 219

215 215 260 260 280 320 320 320

215 215 260 260 280 320 320 320

200 245 200 245 225 300 225 300 250 325 280 370 280 370 280 370

M12 M12 M12 M12 M12 M12 M12 M12

145 145 160 160 190 235 250 255

12 12 12 12 12 12 12 12

42,5 42,5 79,0 79,0 92,0 112,5 112,5 112,5

73,6 73,6 45,5 45,5 50,0 54,0 54,0 54,0

model

TBG 45 PN TBG 45 PN V TBG 60 PN TBG 60 PN V TBG 85 PN TBG 120 PN TBG 150 PN TBG 120 PN

970 970 970 970 1080 1080 1080 1080

570 570 570 570 770 770 770 770

480 480 480 480 700 700 700 700

40 41 42 43 78 87 91 94

0002933700

Package dimensions mm L P h

weights kg
H

21

Characteristics

TBG 45 - 60PN

Conform to: Gas Directive 90/396/CEE E.M.C. Directive 89/336/CEE L.V. Directive 73/23/CEE Reference standard: EN676

TEChniCaL and funCTionaL ChaRaCTERiSTiCS Low NOx and CO emissions gas burner compliant with European standard EN676 Classe III. Two-stage progressive/modulating operation. Ability to operate with output modulation by means of automatic RWF40 regulator mounted on the control panel (to be ordered separately with the modulation kit). Modulation ratio 1:4. Suitable for operation with any type of combustion chamber, according to standard EN 303. High ventilation efficiency, low electrical input, low noise. Air-gas mixing at blast-pipe. Exhaust gas recycling blast-pipe able to achieve very low pollutant emissions, particularly with regard to nitrous oxides (NOx). Maintenance facilitated by the fact that the mixing unit can be removed without having to remove the burner from the boiler. Regulation of air flow rate for first and second stage with damper closure on standby to prevent in-flue heat dispersion. Gas regulation by means of a proportional working valve that is pneumatically driven. Possibility to chose gas train with valve tightness control. Equipped with one 4 and 7-pole connector, one flange and one TEChniCaL and funCTionaL ChaRaCTERiSTiCS insulating seal for boiler fastening. Gas-fired burner CE certified according ConSTRuCTion ChaRaCTERiSTiCS to standard EN676. The burner consists of: Two-stage progressive/modulating Light die-cast aluminium alloy casing. operation. High performance centrifugal fan. Gas adjustment by pneumatic air/gas Air intake with butterfly gate for the ratio operation valve. regulation of the air combusting flow Suitable for operation with any type of rate, with sound insulation and designed combustion chamber, according to standard for optimal air damper opening linearity. EN 303.

Sliding boiler coupling flange to adapt the head protrusion to the various types of boilers. Stainless adjustable combustion head, equiped by stell flame disk. Flame viewer. Mono-phase electric motor to run fan. Air pressure switch to ensure the presence of combustion air. Air capacity adjustment with linear opening controlled by electric servo motor. Gas train with safety valve and pneumatic air/gas ratio valve, minimum pressure switch, pressure regulator and gas filter. Flame detection by ionisation electrode. Synoptic control panel with led of operation and block and burner off, operation and block indicator. Automatic control and command equipment for the burner, compliant with European standard EN298. Printed circuit electrical connections. Intelligent connectors for burner/train (error proof). 7-pole outlet for burner electrical and thermostat connections, and 4-pole outlet for second stage control or for the connection of the capacity electronic regulator. Prepared for microamperometer connection with ionisation cable. Electrical protection rating IP44.

Partial combustion gas recirculation blastpipe with low NOx emissions (class II). High ventilation efficiency, low electrical input, low noise. Hinge opening on both sides for easy access to the combustion head when burner is installed. Air capacity adjustment with linear opening controlled by electric servo motor. Air damper closing when burner does not work. Electrical panel that connects by 4 and 7 pole plugs/sockets (standard accessories). Electrical panel with protection rating of IP 55. Sliding boiler coupling flange to adapt to head protrusion of the various types of boilers. ConSTRuCTion ChaRaCTERiSTiCS Light die-cast aluminium alloy casing. Centrifugal fan with backward curving vanes in light aluminium alloy. Fan driven by light alloy three-phase electric motor. Combustion air input with sound insulation and designed for optimal air damper opening linearity. Light die-cast aluminium alloy electrical panel. Printed circuit electrical connections. Control panel with display diagram for working mode with indication lights, start/stop switch, automatic/manual mode selector, minimum/maximum selector and burner unblocking button; possibility to install RWF 40 electronic modulator. Electronic control box compliant with standard EN298, with running faults detection. Ionizer electrode flame detection. Gas train with safety valve and pneumatic air/gas ratio valve, minimum pressure switch, pressure regulator and gas filter. Intelligent connectors for burner/train (error proof).

TBG 85 - 120 150 - 210 PN

22

COLLEGAMENTO AL CIRCUITO DI CONNECTION TO SUPPLY CIRCUIT ALIMENTAZIONE

functional diagram

BT8530/1, BT8531/1 (See at pag. 11)

10

5 2

Legend

1 2 3 4

M
schema dep_gas-5

5 6 7 8

Air adjustment servomotor. Air pressure switch. Operating valve. Valve seal control device on request for burners with lower than 1200 kW power output over 1200 kW. Pneumatically adjusted pressure regulator. Valve tightness control. Minimum pressure switch. Gas filter.

Carried out by the installing tachnician: 9 Ani-vibration joint. 10 Ball valve.

amBidEXTRouS hinGE foR TBG 85 - 120 - 150 - 210 for easy combustion head access with burner installed.

23

TWo-STAGE PRoGRESSIVE/ModULATING

GAS BURNERS
WITh LoW PoLLUTANT EMISSIoNS ANd PNEUMATIc REGULATIoN
mbar

BTG 20 LX

Product range

SPARKGAS 30 LX SPARKGAS 30 LX V

6,5 6,0 5,5 5,0 4,5 4,0 3,5 3,0 2,5 2,0

CLaSSES dEfinEd aCCoRdinG To STandaRd En 676: 2005 Class 1 2 3 nox emissions in mg/kwh 170 120 80

1,5 1,0 0,5 0,0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 kW

The diagrams are intended as mere guidelines and are based on test boilers complying with current regulations. In reality, variations may occur, due to the following factors: a) the ability of the burner to overcome the excess pressure generated upon lighting (not strictly linked to that applying during normal operation) which tends to vary from one boiler to another; b) high thermal load in furnace (ratio between thermal power of furnace and relevant volume - kcal/h/m3) which may prevent the burner fan from exploiting the entire operating range.

14 12 10 8 6 4 2 0

0002922511

16

mbar

TBG 80 LX PN (V) TBG 80 LX ME

TBG 110 LX PN (V) TBG 110 LX ME

TBG 140 LX PN (V) TBG 140 LX ME

TBG 200 LX PN (V) TBG 200 LX ME

100

200

300

400

500

600

700

800

900

1000

1100

1200

1300

1400

1500

1600

1700

1800

1900

2000

kW

24

mbar 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0

BGN 300 LX

BGN 390 LX

BGN 540 LX

Product range

50

100

150

200

250

300

350

400

450

500

550

600

650 kW x10

Thermal output model Part no. min. kw max. kw

Capacity *) min. mn3/h max. mn3/h

Pressure natural gas **) CE mbar EXP mbar

Power supply electric

motor kw

notes

frequency 50 hz
BTG 20 LX SPARKGAS 30 LX SPARKGAS 30 LX V TBG 80 LX PN TBG 80 LX PN V TBG 110 LX PN TBG 110 LX PN V TBG 140 LX PN TBG 140 LX PN V TBG 200 LX PN TBG 200 LX PN V BGN 300 LX BGN 300 LX V BGN 390 LX BGN 390 LX V BGN 540 LX BGN 540 LX V 15100010 15140010 15140015 17520010 17520015 17590010 17590015 17660010 17660015 17730010 17730015 15270010 15270015 15290010 15290015 15320010 15320015 60 60 60 130 130 180 180 200 200 475 475 400 400 400 400 600 600 205 340 340 800 800 1200 1200 1450 1450 2000 2000 3600 3600 3950 3950 5900 5900 6 6 6 13 11 18 18 20 20 48 48 40 40 40 40 60 60 20,5 34,0 34,0 80,0 55,0 121,0 121,0 146,0 146,0 201,0 201,0 362,0 362,0 397,0 397,0 593,0 593,0 360 360 360 600 600 600 600 700 700 700 700 360 360 360 360 360 360 360 360 360 600 600 600 600 700 700 700 700 360 360 360 360 360 360 1N AC 50Hz 230V 1N AC 50Hz 230V 1N AC 50Hz 230V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 0,18 1) 5) 0,37 3) 4) 5) 0,37 3) 4) 5) 6) 1,10 4) 5) 1,10 4) 5) 6) 1,50 4) 5) 1,50 4) 5) 6) 2,20 4) 5) 2,20 4) 5) 6) 3,00 4) 5) 3,00 4) 5) 6) 7,50 4) 5) 7,50 4) 5) 6) 7,50 4) 5) 7,50 4) 5) 6) 15,00 4) 5) 15,00 4) 5) 6)

noTES: 1) Equipped with air shutoff device. 3) Soundproof lid on burner are intake. 4) Equipped with automatic air shutoff device. 5) For the modulating mode, complete the burner with the automatic RWF 40 regulator and the modulation kit. 6 ) Equipped with motor speed controller (inverter). *) Net calorific value of natural gas: Hi = 35,80 MJ/m3 = 8550 kcal/m3, at reference conditions of 0C, 1013 mbar. **) Maximum gas inlet pressure at pressure regulator in CE version, at gas train for EXP version.

frequency 60 hz
BTG 20 LX SPARKGAS 30 LX SPARKGAS 30 LX V TBG 80 LX PN TBG 80 LX PN V TBG 110 LX PN TBG 110 LX PN V TBG 140 LX PN TBG 140 LX PN V TBG 200 LX PN TBG 200 LX PN V BGN 300 LX BGN 300 LX V BGN 390 LX BGN 390 LX V BGN 540 LX BGN 540 LX V 15100010 15145410 15145415 17525410 17525415 17595410 17595415 17665410 17665415 17735410 17735415 15275410 15275415 15295410 15295415 15325410 15325415 60 60 60 130 130 180 180 200 200 475 475 400 400 400 400 600 600 205 340 340 800 800 1200 1200 1450 1450 2000 2000 3600 3600 3950 3950 5900 5900 6 6 6 13 11 18 18 20 20 48 48 40 40 40 40 60 60 20,5 34,0 34,0 80,0 55,0 121,0 121,0 146,0 146,0 201,0 201,0 362,0 362,0 397,0 397,0 593,0 593,0 360 360 360 600 600 600 600 700 700 700 700 360 360 360 360 360 360 360 360 360 600 600 600 600 700 700 700 700 360 360 360 360 360 360 1N AC 60Hz 230V 1N AC 60Hz 230V 1N AC 60Hz 230V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 0,18 1) 5) 0,37 3) 4) 5) 0,37 3) 4) 5) 6) 1,10 4) 5) 1,10 4) 5) 6) 1,50 4) 5) 1,50 4) 5) 6) 2,20 4) 5) 2,20 4) 5) 6) 3,50 4) 5) 3,50 4) 5) 6) 9,00 4) 5) 7,50 4) 5) 6) 9,00 4) 5) 7,50 4) 5) 6) 22,00 4) 5) 15,00 4) 5) 6)

25

dimensions

BTG 20LX
E

D
1 30 '
M

B5

B1

I1

Figura 7

A1 A

A2 C

Z1 N I L

SPARKGAS 30LX
D
B5
M

B1

I1

Figura 7

0002470850

A1 A

A2

Z1 N I L

TBG ...LX PN
M
M

I1

Z2 I1

Z2

Figura 7
B1 B6

D A1 A A2

Z Z1 Z
Z1

N I N L
I L

BGN 200 - 300 - 390 LX

B5

I1

Figura 7

B1

Z Z1 N I

0002470583

D A1 A A2 C

26

Z2

Z2

Z2

I1

BGN 540 LX

B5

30
M

dimensions

Figura 9

B1

0002470583

D A1 A A2 C

Z Z1 N L I

Z2

model

a mm

a1 mm

a2 mm

B1 mm

B5 mm

B6 mm

C mm

d mm

E mm

f mm

i mm

i1 mm

L mm

m mm

n mm

Z mm

Z1 mm

Z2 mm

BTG 20 LX SPARKGAS 30 LX SPARKGAS 30 LX V TBG 80 LX PN TBG 80 LX PN V TBG 110 LX PN TBG 110 LX PN V TBG 140 LX PN TBG 140 LX PN V TBG 200 LX PN TBG 200 LX PN V BGN 300 LX BGN 300 LX V BGN 390 LX BGN 390 LX V BGN 540 LX BGN 540 LX V

303 560 670 645 645 645 645 645 645 645 645 880 880 880 880 1155 1155

158 260 260 275 275 275 275 275 275 275 275 400 400 400 400 470 470

145 300 410 370 370 370 370 370 370 370 370 480 480 480 480 685 685

275 275 275 380 380 380 380 380 380 380 380 580 580 580 580 695 695

70 102 102 177 177 177 177 283 283

160 160 160 160 160 160 160 160

695 900 900 1230 1230 1280 1280 1280 1280 1280 1280 1630 1870 1630 1870 2110 2165

150 300 140 310 140 310 175 400 175 400 200 450 200 450 200 450 200 450 200 450 200 450 280 480 280 480 280 480 280 480 330 600 330 600

127 149 149 180 180 224 224 240 240 250 250 316 316 316 316 400 400

114 135 135 178 178 219 219 219 219 219 219 275 275 275 275 355 355

185 215 215 280 280 320 320 320 320 320 320 440 440 440 440 580 580

185 215 215 280 280 320 320 320 320 320 320 440 440 440 440

170 210 200 245 200 245 250 325 250 325 280 370 280 370 280 370 280 370 280 370 280 370 400 540 400 540 400 540 400 540 520 520

M10 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M20 M20 M20 M20 M20 M20

135 180 180 190 190 235 235 250 250 255 255 360 360 360 360 430 430

12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12

30,2 68,4 42,5 73,6 42,5 73,6 92,0 50,0 92,0 50,0 112,5 54,0 112,5 54,0 112,5 54,0 112,5 54,0 112,5 54,0 112,5 54,0 150,0 87,0 150,0 87,0 150,0 87,0 150,0 87,0 131,0 156,0 131,0 156,0

model

Package dimensions mm L P h

weights kg

BTG 20 LX SPARKGAS 30 LX SPARKGAS 30 LX V TBG 80 LX PN TBG 80 LX PN V TBG 110 LX PN TBG 110 LX PN V TBG 140 LX PN TBG 140 LX PN V TBG 200 LX PN TBG 140 LX PN V BGN 300 LX BGN 300 LX V BGN 390 LX BGN 390 LX V BGN 540 LX BGN 540 LX V

780 1010 1050 1080 1080 1080 1080 1080 1080 1080 1080 2030 2030 2030 2030 2260 2260

370 640 770 770 770 770 770 770 770 770 770 1210 1210 1210 1210 1520 1520

410 390 680 700 700 700 700 700 700 700 700 990 990 990 990 1200 1200

18 45 45 78 81 87 90 91 94 94 97 305 317 310 322 518 541

0002933700

27

Characteristics

BTG 20 Lx
TEChniCaL and funCTionaL ChaRaCTERiSTiCS Gas burner. Two-stage progressive output operation. Ability to operate with output modulation by means of automatic RWF40 regulator mounted on the control panel (to be ordered separately with the modulation kit). Ability to operate with any type of combustion chamber. Air-gas mixing at blast-pipe. Exhaust gas recycling blast-pipe able to achieve very low pollutant emissions, particularly with regard to nitrous oxides (NOx). Ability to obtain optimal combustion values by regulating combustion air and blast-pipe. Maintenance facilitated by the fact that the mixing unit can be removed without having to remove the burner from the boiler. Minimum and maximum air flow regulation for first and second stage by means of electric servomotor with pause closure of gate to prevent any heat dispersion to flue. A valve tightness control can be fitted

Conform to: Gas Directive 90/396/CEE E.M.C. Directive 89/336/CEE L.V. Directive 73/23/CEE Reference standard: EN676

Ability to operate with output moduon the burner. lation by means of automatic RWF40 Equipped with one flange and one regulator mounted on the control panel insulating seal for boiler fastening, (to be ordered separately with the one 4-pole connector and one 7-pole modulation kit). connector. Ability to operate with any type of combustion chamber. ConSTRuCTion ChaRaCTERiSTiCS Air-gas mixing at blast-pipe. The burner consists of: Exhaust gas recycling blast-pipe Light aluminium alloy fan part. able to achieve very low pollutant High performance centrifugal fan. emissions, particularly with regard to Combustion air intake with automatic nitrous oxides (NOx). closure air flow regulation butterfly Ability to obtain optimal combustion gate. values by regulating combustion air Sliding boiler couplin g flange to adapt and blast-pipe. the head protrusion to the various Maintenance facilitated by the fact types of boilers. that the mixing unit can be removed Adjustable blast-pipe with stainless without having to remove the burner steel nozzle and deflector disk in steel. from the boiler. Flame viewer. Minimum and maximum air flow Monophase electric motor to run fan. regulation for first and second stage Air pressure switch to ensure the by means of electric servomotor with presence of combustion air. pause closure of gate to prevent any Monoblock modulating gas train heat dispersion to flue. complete with operation and safety valve, minimum pressure switch, Fan speed adjustment in relation to changes in burner demand provided by pressure regulator and gas filter. means of inverter, to obtain a signifi Automatic control and command cant reduction in noise levels and elecequipment for the burner, compliant tricity consumption (version V only). with European standard EN298. Flame detection by ionisation electro- Possibility to chose gas train with valve tightness control. de. 7-pole outlet for burner electrical and Equipped with one flange and one insulating seal for boiler fastening. thermostat connections, and 4-pole outlet for second stage control or for the connection of the capacity electro- ConSTRuCTion ChaRaCTERiSTiCS nic regulator. The burner consists of: Prepared for microamperometer Light aluminium alloy fan part. connection with ionisation cable. High performance centrifugal fan. Electrical protection rating IP40. Combustion air intake with air flow Sound-proof plastic protective cover. adjustment device. Sliding boiler coupling flange to adapt the head protrusion to the various types of boilers. Adjustable blastpipe with stainless TEChniCaL and funCTionaL steel nozzle and deflector disk in steel. ChaRaCTERiSTiCS Monophase electric motor to run fan Low NOx and CO emissions gas bur(controlled electronically by means of ner compliant with European standard a motor speed controller in V execuEN676 Classe III. tion). Two-stage progressive output opera- Device made from soundabsorbing tion. material to reduce fan noise.

SPARKGAS 30 Lx

28

 Air pressure switch to ensure the presence of combustion air. Monoblock modulating gas train complete with operation and safety valve, minimum pressure switch, pressure regulator and gas filter. Automatic control and command equipment for the burner, compliant with European standard EN298. Flame detection by ionisation electrode. On-board terminal box and separate control panel comprising stop/go switch, automatic/manual and minimum/maximum selector, operation and block indicator. Terminal block for the electrical and thermostatic connections to the burner and to control the second stage of working or for the connection of the electronic output regolator. Prepared for microamperometer connection with ionisation cable. Electrical protection rating IP40.

standard EN 303. Partial combustion gas recirculation blast-pipe with low NOx emissions (class III). High ventilation efficiency, low electrical input, low noise. Hinge opening on both sides for easy access to the combustion head when burner is installed. Air capacity adjustment with linear opening controlled by electric servo motor. Air damper closing when burner does not work. Fan speed adjustment in relation to changes in burner demand provided by means of inverter, to obtain a significant reduction in noise levels and electricity consumption (version V only). Electrical panel that connects by 4 and 7 pole plugs/sockets (standard accessories). Electrical panel with protection rating of IP 55. Sliding boiler coupling flange to adapt to head protrusion of the various types of boilers. Gas train inlet can be mounted either upward or downward. ConSTRuCTion ChaRaCTERiSTiCS The burner consists of: Light die-cast aluminium alloy casing. Centrifugal fan, in light alluminium alloy, with onward vanes. Fan driven by light alloy three-phase electric motor. V execution: the fan electrical motor is controlled electronically by the motor speed controller. Combustion air input with sound insulation and designed for optimal air damper opening linearity. Light die-cast aluminium alloy electrical panel. Printed circuit electrical connections. Control panel with display diagram for working mode with indication lights, start/stop switch, automatic/manual mode selector, minimum/maximum

selector and burner unblocking button; possibility to install RWF 40 electronic modulator. Electronic control box compliant with standard EN298, with running faults detection. Ionizer electrode flame detection. Gas train with safety valve and pneumatic air/gas ratio valve, minimum pressure switch, pressure regulator and gas filter. Intelligent connectors for burner/train (error proof).

Characteristics

Conform to: Gas Directive 90/396/CEE E.M.C. Directive 89/336/CEE L.V. Directive 73/23/CEE Reference standard: EN676

TBG...Lx PN Series
TEChniCaL and funCTionaL ChaRaCTERiSTiCS Low NOx and CO emissions gas burner compliant with European standard EN676 Classe III. Two-stage progressive/modulating operation. Ability to operate with output modulation by means of automatic RWF40 regulator mounted on the control panel (to be ordered separately with the modulation kit). Gas adjustment by pneumatic air/gas ratio operation valve. Suitable for operation with any type of combustion chamber, according to

29

Characteristics

Conform to: Gas Directive 90/396/CEE E.M.C. Directive 89/336/CEE L.V. Directive 73/23/CEE Reference standard: EN676

Minimum and maximum air flow regulation for first and second stage by means of electric servomotor with TEChniCaL and funCTionaL pause closure of gate to prevent any ChaRaCTERiSTiCS heat dispersion to flue. Low NOx and CO emissions gas bur- Fan speed adjustment in relation to ner compliant with European standard changes in burner demand provided by EN676 Classe III. means of inverter, to obtain a signifi Two-stage progressive output operation. cant reduction in noise levels and elec Ability to operate with output modutricity consumption (version V only). lation by means of automatic RWF40 Valves tightness control device regulator mounted on the control panel compliant with European standard (to be ordered separately with the EN676. modulation kit). Equipped with one flange and one Ability to operate with any type of insulating seal for boiler fastening. combustion chamber. Air-gas mixing at blast-pipe. ConSTRuCTion ChaRaCTERiSTiCS Exhaust gas recycling blast-pipe The burner consists of: able to achieve very low pollutant Light aluminium alloy fan part. emissions, particularly with regard to High performance centrifugal fan. nitrous oxides (NOx). Combustion air intake with air flow Ability to obtain optimal combustion adjustment device. values by regulating combustion air Sliding boiler coupling flange to adapt and blast-pipe. the head protrusion to the various Maintenance facilitated by the fact types of boilers. that the mixing unit can be removed Adjustable blast-pipe with stainless without having to remove the burner steel nozzle and deflector disk in steel. from the boiler. Three-phase electric motor to run fan

BGN... Lx Series

(controlled electronically by means of a motor speed controller in V execution). Air pressure switch to ensure the presence of combustion air. Monoblock modulating gas train complete with operation and safety valve, valve tightness control, minimum pressure switch, pressure regulator and gas filter. Automatic control and command equipment for the burner, compliant with European standard EN298. Flame detection by ionisation electrode. On-board terminal box and separate control panel comprising stop/go switch, automatic/manual and minimum/maximum selector, operation and block indicator. Terminal block for the electrical and thermostatic connections to the burner and to control the second stage of working or for the connection of the electronic output regolator. Electrical protection rating IP40.

30

CONNECTION TO SUPPLY CIRCUIT ALIMENTAZIONE COLLEGAMENTO AL CIRCUITO DI

functional diagram
7 4

BT8530/1, BT8531/1 (See at pag. 11)

10

5 2

Legend

1 2 3 4

M
schema dep_gas-5

5 6 7 8

Air adjustment servomotor. Air pressure switch. Operating valve. Valve seal control device on request for burners with lower than 1200 kW power output over 1200 kW. Pneumatically adjusted pressure regulator. Valve tightness control. Minimum pressure switch. Gas filter.

Carried out by the installing tachnician: 9 Ani-vibration joint. 10 Ball valve.

31

TWo-STAGE PRoGRESSIVE/ModULATING

GAS BURNERS
LoW PoLLUTANT EMISSIoNS WITh ELEcTRoNIc cAM

14 12 10 8 6

CLaSSES dEfinEd aCCoRdinG To STandaRd En 676: 2005 Class 1 2 3 nox emissions in mg/kwh 170 120 80

4 2 0 2000 kW

100

200

300

400

500

600

700

800

900

1000

1100

1200

1300

1400

1500

1600

1700

1800

1900

The diagrams are intended as mere guidelines and are based on test boilers complying with current regulations. In reality, variations may occur, due to the following factors: a) the ability of the burner to overcome the excess pressure generated upon lighting (not strictly linked to that applying during normal operation) which tends to vary from one boiler to another; b) high thermal load in furnace (ratio between thermal power of furnace and relevant volume - kcal/h/m3) which may prevent the burner fan from exploiting the entire operating range. noTES: 4) Equipped with automatic air shutoff device. 5) For the modulating mode, complete the burner with the automatic RWF 40 regulator and the modulation kit. 13) Equipped with valve tightness control. *) Net calorific value of natural gas: Hi = 35,80 MJ/m3 = 8550 kcal/m3, at reference conditions of 0C, 1013 mbar. **) Maximum gas inlet pressure at pressure regulator in CE version, at gas train for EXP version.

Thermal output model Part no. min. kw max. kw

Capacity *) min. mn3/h max. mn3/h

Pressure natural gas **) CE mbar EXP mbar

Power supply electric

motor kw

notes

TBG 80 LX ME TBG 110 LX ME TBG 140 LX ME TBG 200 LX ME

17530010 17600010 17670010 17740010

130 180 200 475

800 1200 1450 2000

13 18 20 48

80 121 146 201

500 500 500 500

500 500 500 500

3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V

1,10 1,50 2,20 3,00

4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13)

32

0002922511

Product range

16

mbar

TBG 80 LX PN (V) TBG 80 LX ME

TBG 110 LX PN (V) TBG 110 LX ME

TBG 140 LX PN (V) TBG 140 LX ME

TBG 200 LX PN (V) TBG 200 LX ME

MM

M dimensions

I1

Figura 2

I1

B1

D A1 A A2

Z Z1

Z2

I1

B6

N I

NL I L

N I L

TBG 55 TBG...P TBG...ME

model

a mm

a1 mm

a2 mm

B1 mm

B6 mm

C mm

d mm

E mm

f mm

i mm

i1 mm

L mm

m mm

n mm

TBG 80 LX ME TBG 110 LX ME TBG 140 LX ME TBG 200 LX ME

610 610 610 610

240 240 240 240

370 370 370 370

380 380 380 380

200 200 200 200

1265 1315 1315 1315

175 400 200 450 200 450 200 450

180 224 240 250

178 219 219 219

280 320 320 320

280 320 320 320

250 325 280 370 280 370 280 370

M12 M12 M12 M12

190 235 250 255

model

TBG 80 LX ME TBG 110 LX ME TBG 140 LX ME TBG 200 LX ME

1080 1080 1080 1080

770 770 770 770

700 700 700 700

78 87 91 94

0002933700

Package dimensions mm L P h

weights kg
H

33

Characteristics

SERIE TBG...Lx ME
TEChniCaL and funCTionaL ChaRaCTERiSTiCS Low NOx and CO emissions gas burner compliant with European standard EN676 Classe III. Two-stage progressive/modulating operation. Ability to operate with output modulation by means of automatic RWF40 regulator mounted on the control panel (to be ordered separately with the modulation kit). Gas adjustment by throttle valve controlled by electronically controlled step servo motor. Suitable for operation with any type of combustion chamber, according to standard EN 303. Partial combustion gas recirculation blast-pipe with low NOx emissions (class III). High ventilation efficiency, low electrical input, low noise. Hinge opening on both sides for easy access to the combustion head when burner is installed.

Conform to: Gas Directive 90/396/CEE E.M.C. Directive 89/336/CEE L.V. Directive 73/23/CEE Reference standard: EN676

Air capacity adjustment by means of linear opening damper using electronically controlled step servo motor. Air damper closing when burner does not work. Electrical panel that connects by 4 and 7 pole plugs/socket s (standard accessories). Electrical panel with protection rating of IP 55. Sliding boiler coupling flange to adapt the head protrusion to the various types of boilers. Modulation ratio 1:5. Gas train inlet can be mounted either upward or downward. ConSTRuCTion ChaRaCTERiSTiCS The burner consists of: Light die-cast aluminium alloy casing. Centrifugal fan, in light alluminium alloy, with onward vanes. Fan driven by light alloy three-phase electric motor. Combustion air input with sound insulation and designed for optimal air damper opening linearity. Light die-cast aluminium alloy

electrical panel. Control panel with display diagram for working mode with indication lights, start/stop switch, burner shutoff selector and burner unblocking button; possibility to install RWF 40 electronic modulator. Electronic control box compliant with standard EN298, with microprocessor, integrated valves tighness control; suitable for eBus connection. Working sequence and fault code display. Ionizer electrode flame detection. Gas train with safety and operation valve, minimum pressure switch, pressure regulator and gas filter. Intelligent connectors for burner/train (error proof).

34

CONNECTION TO SUPPLY CIRCUIT ALIMENTAZIONE COLLEGAMENTO AL CIRCUITO DI

functional diagram
6 5 3

BT8530/1, BT8531/1 (See on Pag. 11)

12

11

10

M
4 2
Legend

M
schema_gas-6

Air adjustment servomotor. Air pressure switch. Butterfly gas valve. Air adjustment servomotor. Operating gas valve. Minimum pressure switch. Valve seal control device integrated in the control equipment. 8 Gas pressure regulator. 9 Safety valve. 10 Gas filter. 1 2 3 4 5 6 7 Carried out by the installing tachnician: 11 Ani-vibration joint. 12 Ball valve.

35

TWo-STAGE PRoGRESSIVE/ModULATING

GAS BURNERS
WITh ELEcTRoNIc cAM
Product range
0002922481_ME

mbar 6.5 6 5.5 5 4.5 4 3.5 3 2.5 2

BTG 15ME

BTG 20ME

BTG 28ME

The diagrams are intended as mere guidelines and are based on test boilers complying with current regulations. In reality, variations may occur, due to the following factors: a) the ability of the burner to overcome the excess pressure generated upon lighting (not strictly linked to that applying during normal operation) which tends to vary from one boiler to another; b) high thermal load in furnace (ratio between thermal power of furnace and relevant volume - kcal/h/m3) which may prevent the burner fan from exploiting the entire operating range.

1.5 1 0.5 0 kW

50

60

70

80

90

100

110

120

130

140

150

160

170

180

190

200

210

220

230

240

250

260

270

280

290

300

8 6 4 2 0 kW

100

200

300

400

500

600

700

14 12 10 8 6 4 2 0 100 200 300 400 500 600 700 800 900

1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 kW

36

0002922491

mbar 16

TBG 85P-PN-ME

TBG 120P-PN-ME

TBG 150P-PN-ME

TBG 210P-PN-ME

0002922650

mbar 10

TBG 45P TBG 45PN TBG 45ME

TBG 60P TBG 60PN TBG 60ME

BGN 250
mbar 20

BGN 300

BGN 350

BGN 400
0002922560_t_1

Product range

17.5

15

12.5

10

7.5

2.5

40 400 800

80 1200

120 1600

160 2000

200 2400

240 2800

280 3200

320 3600 4000

360

kcal/hx10.000 kW

Thermal output model Part no. min. kw max. kw

Capacity *) min. mn3/h max. mn3/h

Pressure natural gas **) CE mbar EXP mbar

Power supply electric

motor kw

notes

frequency 50 hz
BTG 15 ME BTG 20 ME BTG 28 ME TBG 45 ME TBG 60 ME TBG 85 ME TBG 120 ME TBG 150 ME TBG 210 ME BGN 250 DSPGN ME BGN 300 DSPGN ME BGN 350 DSPGN ME BGN 400 DSPGN ME 17130010 17120010 17160010 17230010 17300010 17500010 17570010 17640010 17710010 16790010 16840010 16890010 16920010 17130010 17120010 17165410 17230010 17300010 17505410 17575410 17645410 17715410 16795410 16845410 16895410 16925410 50 60 80 100 120 170 240 300 400 490 657 924 400 50 60 80 100 120 170 240 300 400 490 657 924 400 160 205 280 450 600 850 1200 1500 2100 2500 2982 3500 3950 160 205 280 450 600 850 1200 1500 2100 2500 2982 3500 3950 5 6 8 10 12 17 24 30 40 50 66 93 40 5 6 8 10 12 17 24 30 40 50 66 93 40 16,1 20,5 28,2 45,0 60,0 86,0 121,0 151,0 211,0 252,0 300,0 353,0 397,0 16,1 20,5 28,2 45,0 60,0 86,0 121,0 151,0 211,0 252,0 300,0 353,0 397,0 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 1N AC 50Hz 230V 1N AC 50Hz 230V 1N AC 50Hz 230V 1N AC 50Hz 230V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 3N AC 50Hz 400V 1N AC 60Hz 230V 1N AC 60Hz 230V 1N AC 60Hz 230V 1N AC 50Hz 230V 3N AC 50Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 3N AC 60Hz 400V 0,18 0,18 0,18 0,50 0,75 1,10 1,50 2,20 3,00 7,50 7,50 7,50 7,50 0,18 0,18 0,25 0,50 0,65 1,10 1,50 2,20 3,50 9,00 9,00 9,00 9,00 4) 5 13) 4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13) 4) 5) 13)

frequency 60 hz
BTG 15 ME BTG 20 ME BTG 28 ME TBG 45 ME TBG 60 ME TBG 85 ME TBG 120 ME TBG 150 ME TBG 210 ME BGN 250 DSPGN ME BGN 300 DSPGN ME BGN 350 DSPGN ME BGN 400 DSPGN ME

noTES: 4) Equipped with automatic air shutoff device. 5) For the modulating mode, complete the burner with the automatic RWF 40 regulator and the modulation kit. 13) Equipped with valve tightness control *) Net calorific value of natural gas: Hi = 35,80 MJ/m3 = 8550 kcal/m3, at reference conditions of 0C, 1013 mbar. **) Maximum gas inlet pressure at pressure regulator in CE version, at gas train for EXP version.

37

dimensions

BTG ...ME
1 30

D
'
M

B5

B1

I1

Figura 2

A1 A

A2 C

N I L

TBG 45-60 ME
F

B1

B6

0002471170_T1

D
N

A1 A

A2

I1

Figura 2

I L

TBG 85-120-150-210 ME
M
M

I1

B1

D A1 A A2

Z Z1 N I L
N I L

B6

38

Z2

I1

Figura 2

I1

SPARKGAS 35W - 35PW

SPARKGAS 20 - 20P SPARKGAS 30 - 30P SPARKGAS 35 - 35P

BGN... DSPGN ME

B5

dimensions
B5
M

B1

I1

Figura 2

N I L

D A1 A A2 C

model

a mm

a1 mm

a2 mm

B1 mm

B5 mm

B6 mm

C mm

d mm

E mm

f mm

i mm

i1 mm

L mm

m mm

n mm

BTG 15 ME BTG 20 ME BTG 28 ME TBG 45 ME TBG 60 ME TBG 85 ME TBG 120 ME TBG 150 ME TBG 210 ME BGN 200 DSPGN ME BGN 250 DSPGN ME BGN 300 DSPGN ME BGN 350 DSPGN ME BGN 400 DSPGN ME

303 303 303 550 550 610 610 610 610 830 875 875 880 880

158 158 158 270 270 240 240 240 240 395 395 395 400 400

145 145 145 280 280 370 370 370 370 435 480 480 480 480

275 275 275 325 325 380 380 380 380 580 580 580 580 580

70 70 70 160 160 220 220 177

160 160 200 200 200 200

680 695 695 920 920 1265 1315 1315 1315 1685 1685 1685 1685 1685

150 280 150 300 150 300 140 300 140 300 175 400 200 450 200 450 200 450 300 600 300 600 275 465 275 465 280 480

126 127 135 137 156 180 224 240 250 320 320 320 356 316

114 114 114 133 152 178 219 219 219 220 220 275 275 275

185 185 185 215 260 280 320 320 320 320 320 440 440 440

185 185 185 215 260 280 320 320 320 320 320 440 440 440

170 210 170 210 170 210 200 245 225 300 250 325 280 370 280 370 280 370 280 370 280 370 400 540 400 540 400 540

M10 M10 M10 M12 M12 M12 M12 M12 M12 M12 M12 M20 M20 M20

135 135 145 145 160 190 235 250 255 230 230 330 365 360

model

Package dimensions mm L P h

weights kg

BTG 15 ME BTG 20 ME BTG 28 ME TBG 45 ME TBG 60 ME TBG 85 ME TBG 120 ME TBG 150 ME TBG 210 ME BGN 250 DSPGN ME BGN 300 DSPGN ME BGN 350 DSPGN ME BGN 400 DSPGN ME

780 780 780 970 970 1080 1080 1080 1080 2030 2030 2030 2030

370 370 370 570 570 770 770 770 770 1210 1210 1210 1210

410 410 410 480 480 700 700 700 700 990 990 990 990

18 18 18 40 42 87 97 91 94 249 286 290 310

0002933700

39

Characteristics

BTG...ME Series
TEChniCaL and funCTionaL ChaRaCTERiSTiCS Gas burner. Two-stage progressive output operation. Ability to operate with output modulation by means of automatic RWF40 regulator mounted on the control panel (to be ordered separately with the modulation kit). Ability to operate with any type of combustion chamber. Air-gas mixing at blast-pipe. Ability to obtain optimal combustion values by regulating combustion air and blast-pipe. Combustion head at partial recycle of combusting gas which allow to achieve low Nox emissions (Class II for BTG 15 ME and class III forBTG 20 ME of the european norm EN267). Capacity regulation of the combusting air with automatic closing gate during pause to avoid heat losses at the chimney. Maintenance facilitated by the fact that the mixing unit can be removed without having to remove the burner from the boiler. With valve tightness control.

Conform to: Gas Directive 90/396/CEE E.M.C. Directive 89/336/CEE L.V. Directive 73/23/CEE Reference standard: EN676

(electronic cam), integrated valves tightness control; suitable for eBus connection. Display for operating sequence, modulation percentage, and error code in the event of a lockout. Flame presence check by ionisation ConSTRuCTion ChaRaCTERiSTiCS electrode with connector for milliamThe burner consists of: meter. Light aluminium alloy fan part. 7-pole outlet for burner electrical and High performance centrifugal fan. thermostat connections, and 4-pole Air intake with butterfly gate for the outlet for second stage control. or of regulation of the air combusting flow the capacity electronic regulator. rate. Electrical protection rating IP40. Sliding boiler coupling flange to adapt Sound-proof plastic protective cover. the head protrusion to the various types of boilers. Adjustable blast-pipe with stainless steel nozzle and deflector disk in steel. Flame viewer. TEChniCaL and funCTionaL Monophase electric motor to run fan. ChaRaCTERiSTiCS Air pressure switch to ensure the Low NOx and CO emissions gas burner presence of combustion air. compliant with European standard Regulation of the air combusting flow EN676 Classe III. rate by means of an electric pitch-pitch Two-stage progressive/modulating servomotor. operation. Gas train made up of a butterfly valve Ability to operate with output controlled by an electric pitch-pitch modulation by means of automatic servomotor, by a monoblock valve RWF40 regulator mounted on the which include an operating and safety control panel (to be ordered separately valve, min.pressure switch, valve tightwith the modulation kit). ness control, pressure regulator and Modulation ratio 1:4. gas filter. Suitable for operation with any type Electronic control box compliant with of combustion chamber, according to standard EN298, with microprocessor standard EN 303. Equipped with one flange and one insulating seal for boiler fastening, one 4-pole connector and one 7-pole connector.

TBG 45-60 ME

40

 High ventilation efficiency, low electrical input, low noise. Air-gas mixing at blast-pipe. Exhaust gas recycling blast-pipe able to achieve very low pollutant emissions, particularly with regard to nitrous oxides (NOx). Maintenance facilitated by the fact that the mixing unit can be removed without having to remove the burner from the boiler. Regulation of air flow rate for first and second stage with damper closure on standby to prevent in-flue heat dispersion. Gas regulation by means of butterfly valve, driven by step motor, electronically controlled. Valves tightness control device compliant with European standard EN676. Equipped with one 4 and 7-pole connector, one flange and one insulating seal for boiler fastening. ConSTRuCTion ChaRaCTERiSTiCS The burner consists of: Light die-cast aluminium alloy casing. High performance centrifugal fan. Air intake with butterfly gate for the regulation of the air combusting flow rate, with sound insulation and designed for optimal air damper opening linearity. Sliding boiler coupling flange to adapt the head protrusion to the various types of boilers. Stainless adjustable combustion head, equiped by stell flame disk. Flame viewer. Mono-phase electric motor to run fan for TBG 45, three-phase for TBG 60. Air pressure switch to ensure the presence of combustion air. Regulation of the air combusting flow rate by means of an electric pitch-pitch servomotor. Gas train with safety valve and pneumatic air/gas ratio valve, minimum pressure switch, pressure regulator and gas filter.

Flame detection by ionisation electrode. Synoptic control panel with led of operation and block and burner off, operation and block indicator. Electronic control box compliant with standard EN298, with microprocessor (electronic cam), integrated valves tightness control; suitable for eBus connection. Display for operating sequence, error code in the event of a lockout. Intelligent connectors for burner/train (error proof). 7-pole outlet for burner electrical and thermostat connections, and 4-pole outlet for second stage control or for the connection of the capacity electronic regulator. Prepared for microamperometer connection with ionisation cable. Electrical protection rating IP44.

Air damper closing when burner does not work. Electrical panel that connects by 4 and 7 pole plugs/sockets (standard accessories). Electrical panel with protection rating of IP 55. Sliding boiler coupling flange to adapt to head protrusion of the various types of boilers. 1:5 High turndown ratio. ConSTRuCTion ChaRaCTERiSTiCS Light die-cast aluminium alloy casing. Centrifugal fan with backward curving vanes in light aluminium alloy. Fan driven by light alloy three-phase electric motor. Combustion air input with sound insulation and designed for optimal air damper opening linearity. Light die-cast aluminium alloy electrical panel. Control panel with display diagram for working mode with indication lights, start/stop switch, burner shutoff selector and burner unblocking button; possibility to install RWF 40 electronic modulator. Electronic control box compliant with standard EN298, with microprocessor, integrated valves seal control; suitable for eBus connection. Working sequence and fault code display. Ionizer electrode flame detection. Gas train with safety and operation valve, minimum pressure switch, pressure regulator and gas filter. Intelligent connectors for burner/train (error proof).

Characteristics

Conform to: Gas Directive 90/396/CEE E.M.C. Directive 89/336/CEE L.V. Directive 73/23/CEE Reference standard: EN676

TBG 85 - 120 150 - 210 ME

TEChniCaL and funCTionaL ChaRaCTERiSTiCS Gas-fired burner CE certified according to standard EN676. Two-stage progressive/modulating operation. Gas adjustment by throttle valve controlled by electronically controlled step servo motor. Suitable for operation with any type of combustion chamber, according to standard EN 303. Partial combustion gas recirculation blast-pipe with low NOx emissions (class II). High ventilation efficiency, low electrical input, low noise. Hinge opening on both sides for easy access to the combustion head when burner is installed. Air capacity adjustment by means of linear opening damper using electronically controlled step servo motor.

41

Characteristics

BGN...dSPGN ME Series
TEChniCaL and funCTionaL ChaRaCTERiSTiCS Gas burner. Two-stage progressive output operation. Ability to operate with output modulation by means of automatic RWF40 regulator mounted on the control panel (to be ordered separately with the modulation kit). Ability to operate with any type of combustion chamber. Air-gas mixing at blast-pipe. Ability to obtain optimal combustion values by regulating combustion air and blast-pipe. Maintenance facilitated by the fact that the mixing unit can be removed without having to remove the burner from the boiler. Minimum and maximum air flow regulation for first and second stage by means of electric servomotor with pause closure of gate to prevent any

operating and safety valve, valve heat dispersion to flue. tightness control, minimum pressure Valves tightness control device switch, pressure regulator and gas compliant with European standard filter. EN676. Equipped with one flange and one Burner automatic command and control equipment with microprocessor insulating seal for boiler fastening. (electronic cam) in compliance with European standard EN298, with valve ConSTRuCTion ChaRaCTERiSTiCS tightness control and eBus connecThe burner consists of: tion. Display for operating sequence, Light aluminium alloy fan part. modulation percentage, and error code High performance centrifugal fan. in the event of a lockout. Air intake with butterfly gate for the regulation of the air combusting flow Flame detection by ionisation electrode. rate. Synoptic control panel with led of Sliding boiler coupling flange to adapt operation and block and burner off, the head protrusion to the various block indicators, keyboard for electrotypes of boilers. nic cam pianification. Adjustable blast-pipe with stainless 7 poles plug for the auxiliary feeding steel nozzle and deflector disk in steel. and for the thermostatic connection, Flame viewer. presa a 4 poli per il collegamento del Three-phase electric motor to run fan. regolatore elettronico di potenza. Air pressure switch to ensure the pre- Electrical protection rating IP40. sence of combustion air. Electric servo step motors for simultaneus control of combustion air and fuel. Gas train complete with control,

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CONNECTION TO SUPPLY CIRCUIT DI ALIMENTAZIONE COLLEGAMENTO AL CIRCUITO

functional diagram
6 5 3

BT8530/1, BT8531/1 (See at pag. 11)

12

11

10

M
4 2
Legend

M
schema_gas-6

Air adjustment servomotor. Air pressure switch. Butterfly gas valve. Air adjustment servomotor. Operating gas valve. Minimum pressure switch. Valve seal control device integrated in the control equipment. 8 Gas pressure regulator. 9 Safety valve. 10 Gas filter. 1 2 3 4 5 6 7 Carried out by the installing tachnician: 11 Ani-vibration joint. 12 Ball valve.

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Baltur S.p.A.
Via Ferrarese, 10 44042 Cento (Fe) - Italy Tel. +39 051-6843711 Fax: +39 051-6857527/28 www.baltur.it [email protected]

Data reported in this brochure shall be considered as indicative; Baltur reserves the right to change them without previous notice.

COD 0001101120. - Rev. 9 - Ediz. 10/09 - 1.000 - Sate