AO-2023-010 Final
AO-2023-010 Final
AO-2023-010 Final
Released in accordance with section 25 of the Transport Safety Investigation Act 2003
Publishing information
Published by: Australian Transport Safety Bureau
Postal address: GPO Box 321, Canberra, ACT 2601
Office: 12 Moore Street, Canberra, ACT 2601
Telephone: 1800 020 616, from overseas +61 2 6257 2463
Accident and incident notification: 1800 011 034 (24 hours)
Email: [email protected]
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Addendum
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review of the different elements of training conducted to ensure that the 20 ft flight crew training
manual guidance and the 27 ft auto throttle auto-retard feature were covered, with the
emphasis being on the flight crew training manual guidance.
Safety message
This incident highlights how important it is that operators ensure external training providers align
their training with the operator’s flight procedures. Ensuring pilots are trained as they are expected
to fly will ensure they are well prepared especially during the critical flight phases.
It is also important for flight crew to be go-around minded at all times during the approach and
landing. This will ensure they are prepared when things do not go as expected. Conducting a go
around will allow the aircraft to be set up in a stabilised approach, increasing the likelihood of
conducting a safe landing.
However, the Boeing flight crew training manual stated that where an ‘airplane bounces during a
landing attempt, hold or re-establish a normal landing attitude and add thrust as necessary to
control the rate of descent. Thrust need not be added for a shallow bounce or skip. If a high, hard
bounce occurs, initiate a go-around.’
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Contents
Executive summary..................................................................................................................i
The occurrence ........................................................................................................................1
Context ......................................................................................................................................2
Aircraft Crew 2
Captain 2
First officer 2
Weather 2
Boeing 737 landing characteristics 2
Stable approach and landing 2
Aircraft flare 3
Bounced landings 3
Hard landings 4
Flight Data 4
Training 5
Type rating 5
Operator training 5
Other hard landings reported by the operator 6
Safety analysis .........................................................................................................................8
Findings ....................................................................................................................................9
Contributing factors 9
Safety issues and actions ................................................................................................... 10
Safety action by Virgin Australia 11
General details ...................................................................................................................... 12
Glossary ................................................................................................................................. 13
Sources and submissions .................................................................................................. 14
Australian Transport Safety Bureau .................................................................................. 15
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ATSB – AO-2023-010
The occurrence
At 0731 local time on the 10 March 2023, a Boeing Company 737-8FE (737), registered VH-YQR
and operated by Virgin Australia as flight number VA916 on a scheduled air transport flight,
departed from Brisbane, Queensland to Sydney, New South Wales. On board the aircraft were a
training captain, first officer (FO) conducting line flying under supervision, 1 4 cabin crew and 179
passengers.
At an altitude of about 900 ft on approach to runway 34R 2 at Sydney, the FO, the pilot flying, 3
disengaged the autopilot and began to manually fly the aircraft. At approximately 20 ft above the
runway, the captain detected that the commencement of the landing flare 4 was late (see the
section titled Stable Approach and landing) and advised the FO to flare the aircraft and to reduce
the engine thrust level to idle. The FO subsequently commenced the flare however, due to the late
flare initiation and the thrust not being reduced to idle prior to the initial touchdown, the aircraft
bounced approximately 3 ft. The captain assessed the situation and determined that, as the
bounce was not too high and there was enough runway length ahead for the FO to continue with
the landing, there would be a higher chance of adverse effects if they took control of the aircraft.
During the bounce, both the speed brake and the ground spoilers deployed resulting in a loss of
lift and the aircraft touched down the second time with a force of 2.96 G. Once the aircraft settled
on the runway, the captain took control of the aircraft and completed the landing.
After the passengers had disembarked, the captain spoke with cabin crew prior to completing the
subsequent flight.
At 1055, the aircraft departed Sydney Airport for Gold Coast Airport where on landing, an engineer
advised the flight crew that the landing at Sydney Airport was recorded as a hard landing. 5 In
response, and although not required, the captain contacted the engineering team and conducted
a visual inspection of the aircraft with a licenced aircraft maintenance engineer. No issues were
found with the aircraft.
1
Pilot line flying under supervision: Pilot under supervision flying with line training captain to complete training in normal
flight operations.
2
Runway number: the number represents the magnetic heading of the runway. The runway identification may include L,
R or C as required for left, right or centre.
3
Pilot Flying (PF): procedurally assigned role with specifically assigned duties at specific stages of a flight. The PF does
most of the flying, except in defined circumstances; such as planning for descent, approach and landing.
4
Landing flare: the nose of the aircraft is raised prior to touchdown, to slow the descent rate.
5
Hard landing: The operational limits for the aircraft set out in the aircraft's flight manual are exceeded during the
landing.
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ATSB – AO-2023-010
Context
Aircraft Crew
Captain
The captain held an air transport pilot licence (aeroplane), an instrument rating for multi-engine
aircraft and a class 1 aviation medical certificate. They had over 10,778 hours of flying experience,
of which over 8,660 hours were on the Boeing 737. They were an experienced check captain for
the Boeing 737 aircraft type with the operator.
First officer
The first officer held a commercial pilot licence (aeroplane), an instrument rating for multi-engine
aircraft and a Class 1 aviation medical certificate. They had over 2,481 hours of flying experience,
of which 29.3 hours were on the Boeing 737 and had completed 29.3 hours flying within the 90
days prior to the occurrence.
The first officer began working with the operator in 2018, initially flying a different aircraft type
before being made redundant in October 2020 due to the reduction in flying during the COVID
pandemic. They returned to work for the operator in 2022 and began training as a first officer on
the Boeing 737 in September that year. They completed their type rating at an international
training provider, in November 2022 and returned to Australia to complete an operator conversion
course (OCC) during December 2022. They completed a recency simulator session at the end of
January before beginning line training for the Boeing 737 in early February 2023.
Weather
The weather at the airport during the occurrence was fine, visibility of 10km or more, scattered 6
cloud at 3,000 ft and a 9 kt west-north-westerly wind.
6
Cloud cover: in aviation, cloud cover is reported using words that denote the extent of the cover – ‘scattered’ indicates
that cloud is covering between a quarter and a half of the sky.
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ATSB – AO-2023-010
Aircraft flare
The flight crew training manual (FCTM) stated that it was expected that the pilot would:
… initiate the flare when the main gear is approximately 20 feet above the runway by increasing pitch
attitude approximately 2–3°. This slows the rate of descent.
After the flare is initiated, the pilot is required to smoothly retard the thrust levers to idle and make
small pitch attitude adjustments to maintain the desired descent rate to the runway. A smooth thrust
reduction assists in controlling the natural nose-down pitch change associated with thrust reduction.
Hold sufficient back pressure on the control column to keep the pitch attitude constant. A touchdown
attitude as depicted in the figure below is normal with an airspeed of approximately VREF. Ideally,
main gear touchdown should occur simultaneously with thrust levers reaching idle.
It also stated that the ‘typical landing flare times ranged from 4 to 8 seconds…’
Bounced landings
The Flight Safety Foundation Approach and Landing Accident Reduction Tool Kit states that
bounced landings are usually the result of one or more of the following factors:
• loss of visual references
• excessive sink rate
• late flare initiation
• incorrect flare technique
• excessive airspeed
• power on touchdown preventing the automatic extension of ground spoilers. 7
The Boeing 737 NG/MAX FCTM 8 stated that if a higher than idle thrust level is maintained through
initial touchdown, the automatic speedbrake 9 deployment may be disabled even when the
speedbrakes are armed.
In addition, during a bounce, if the thrust levers are retarded to idle the speedbrake may deploy
and a loss of lift could occur. This could result in a nose-up pitching moment and a hard landing or
tail strike on the subsequent touchdown.
7
Ground spoilers: Used to maximise wheel brake efficiency by ‘spoiling’ or dumping the lift generated by the wing and
thus forcing the full weight of the aircraft onto the landing gear.
8
The Boeing 737 NG/MAX FCTM: The FCTM includes the Boeing 737-800 aircraft model.
9
Speedbrakes consist of panels on the upper surface of the wing that when deployed increase drag and reduce lift from
the wing, forcing the weight of the aircraft onto its landing gear. In a normal landing sequence, the speedbrakes are
armed to extend automatically.
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ATSB – AO-2023-010
The manual stated that to recover from a bounced landing pilots are required to:
• hold or re-establish a normal landing attitude and add thrust as necessary to control the rate of
descent
• initiate a go around if a high or hard bounce occurs
• initiate a go around if there is insufficient runway to continue the landing.
Hard landings
Hard landings subject the aircraft's structure to high loads, potentially leading to structural damage
such as cracks, deformation and structural failure, stress on landing gear components, and
system malfunctions.
The Boeing 737 aircraft maintenance manual (AMM) stated that an indication of a hard landing on
the main landing gear is a peak recorded vertical acceleration that exceeds 2.2 G. The G-level
threshold is valid for a conventional landing with impact of no more than 2° roll, main landing gear
touchdown first and normal rotation onto the nose gear. If there is a hard nose landing or the hard
landing is accompanied by a roll of more than 2° at the time of main landing gear touch down, the
recorded peak acceleration could be less than 2.2 G and a hard landing inspection would also be
required. The inspection required a visual inspection of the main and nose landing gear, fuselage
and supporting structures within 48 hours of the landing.
After each landing, the aircraft’s flight data was automatically downloaded and processed. The
landing parameters were based on the Boeing AMM and should a parameter over the hard
landing criteria be detected, an automated email alert was sent to the operator’s safety team.
In addition, the operator stated that if a pilot suspected a hard landing (whether above or below
the maximum certified landing weight) had occurred, it was to be recorded in the maintenance log,
with all relevant information such as weight, sink rate and any side loading, to assist ground
engineers in performing the correct category of inspection.
Neither the captain nor the FO thought the landing met the hard landing criteria and, as such,
continued flying the next sector after the occurrence. The hard landing inspection was completed
within 48 hours of the hard landing. No issues were found, and the aircraft was returned to
service.
Flight Data
The quick access recorder (QAR) data indicated that the aircraft was within the stable approach
criteria during the approach and prior to the initial touchdown. However, the flare was initiated late
at between 10-15 ft, and very quickly the attitude reached a maximum of 5⁰ before the back
pressure on the control column was released. Thrust was not reduced prior to the touchdown and
as the aircraft touched down, it had a roll of 0.70°, a pitch of 5.09, and a vertical acceleration of
1.25 G. The ground spoilers did not activate, and the aircraft bounced 3 ft.
During the bounce, the thrust was reduced, however, not to idle, and the speedbrakes deployed
automatically. Just prior to the second touchdown, the ground spoilers deployed, significantly
reducing lift. As the aircraft touched down, it had a roll of 1.54°, a pitch of 2.11° and a G force of
2.96 G. Thrust was reduced to idle, 3 seconds after the second touchdown.
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ATSB – AO-2023-010
Source: ATSB
Training
Type rating
The operator sent new FOs to independent training providers for the Boeing 737 aircraft type
rating. The FO involved in this occurrence attended an international training provider. When
questioned, the training provider stated that pilots were trained to initiate the flare at 30 ft so the
aircraft was in the flare at 20 ft. However, the landing briefing, developed by the training provider,
stated that the flare would be initiated at around 25 ft. Despite this, they stated that all pilots are
trained in accordance with the Boeing 737 NG/MAX FCTM height which required the flare to be
initiated at approximately 20 ft (see the section titled Stable approach and landing).
During the FO’s training, they completed 25 simulator landings and achieved all necessary
competencies. Once training was completed, they returned to the operator to conduct operator
specific training in the simulator.
Operator training
As part of their OCC, the operator conducted 8 simulator training sessions with FOs. During the
last training session, the operator trained the pilots to begin flaring the aircraft at 20 ft and went
through the steps for the recovery of bounced landings. It was expected that during the OCC, the
operator would capture any training deficiencies and rectify them prior to line training.
The FO passed the operator proficiency check (OPC) in December 2022.
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ATSB – AO-2023-010
While under line training in the aircraft, the FO had completed a total of 7 landings.
After the occurrence, the FO reported that although the operator’s training manuals and the OCC
training required pilots to flare the aircraft at 20 ft, they were more comfortable flaring at 30 ft as
originally trained. They advised that during all landings conducted prior to the occurrence flight,
flare was initiated at 30 ft. The FO recalled that on the day of the occurrence, due to flying with a
check captain, they made a last-minute decision to follow the operator’s procedures to initiate
flaring the aircraft at a height of 20 ft.
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ATSB – AO-2023-010
Source: ATSB
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ATSB – AO-2023-010
Safety analysis
Both the occurrence landing and the 5 April 2023 landing showed very similar characteristics. In
both cases, the initial bounced landing was the result of a combination of a late flare and a higher
than idle thrust being maintained through initial touchdown. In addition, during the bounce, both
the speedbrakes and ground spoilers deployed while the aircraft was still in the air, significantly
reducing the amount of lift, which led to the hard landings during the second touchdown.
The training provider who trained the pilot of the occurrence landing stated that they used the
Boeing 737 NG/MAX flight crew training manual (FCTM) when training pilots to land. However,
they taught pilots to mentally prepare for the flare at 30 ft and to flare at 25 ft rather than 20 ft. The
difference in heights during the training had the potential to create confusion. Additionally, during
the later stages of an approach, the difference would have presented a different sight picture and
reduced the pilot’s reaction time when they then changed to using the FCTM and the operator’s
requirement to flare at approximately 20 ft.
The ATSB did not assess the procedures provided by the other training providers used by the
operator.
The operator was unaware of the difference in flare height being taught at the third-party training
provider. Although the international training provider did not comply with the flare height in the
FCTM, the difference in flare height should have been captured in the operator conversion course
(OCC). The OCC training required that the flare was commenced at 20 ft and during these 8
simulator sessions should have identified and worked with the FO to ensure they were
comfortable with the flare height. There were no indications in the training reports that the FO had
an issue with flare height.
When in the landing phase, there are many time-critical decisions which can increase the
workload for a pilot (Lee, 2010). Changing an established habit at the last minute requires a higher
level of cognitive effort. This increased cognitive load can lead to a slower response time,
decreased efficiency, and a higher likelihood of errors or oversights. The intention of the first
officer to flare at 20 ft rather than their normal 30 ft, while in line with the manufacturer’s flight crew
training manual (FCTM), introduced an unfamiliarity and uncertainty, which most likely led to
misjudgement resulting in the aircraft being flared late and the thrust not being reduced prior to the
initial touchdown.
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ATSB – AO-2023-010
Findings
ATSB investigation report findings focus on safety factors (that is, events and conditions that
increase risk). Safety factors include ‘contributing factors’ and ‘other factors that increased risk’
(that is, factors that did not meet the definition of a contributing factor for this occurrence but
were still considered important to include in the report for the purpose of increasing awareness
and enhancing safety). In addition ‘other findings’ may be included to provide important
information about topics other than safety factors.
Safety issues are highlighted in bold to emphasise their importance. A safety issue is a
safety factor that (a) can reasonably be regarded as having the potential to adversely affect the
safety of future operations, and (b) is a characteristic of an organisation or a system, rather than
a characteristic of a specific individual, or characteristic of an operating environment at a
specific point in time.
These findings should not be read as apportioning blame or liability to any particular
organisation or individual.
From the evidence available, the following findings are made with respect to the hard landing
involving Boeing 737-8FE, VH-YQR, at Sydney Airport, New South Wales.
Contributing factors
• During the landing, the aircraft was flared at a lower altitude than they had been trained and
was required by the flight crew training manual. In addition, the power was not reduced to idle.
In combination, these resulted in the aircraft bouncing.
• During the subsequent touchdown, the speedbrakes and ground spoilers deployed,
significantly reducing lift and resulting in a hard landing of 2.96 G.
• The training provider, contracted by the operator to conduct Boeing 737 conversion
training, was training pilots to flare the aircraft at a higher altitude rather than the
manufacturer’s requirement of approximately 20 ft. This increased the risk of unstable
and/or hard landings. (Safety issue)
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ATSB – AO-2023-010
CAE completed several actions in relation to the occurrence. These include a risk assessment in
pilot training assessment and the following:
• Conducted a review of all Boeing 737 courseware to ensure that there were no areas of
conflicting information.
• Conducted a review of the current training program design and development process across
all platforms to ensure that an adequate quality control exists to verify that developed
courseware did not contradict original equipment manufacturer’s policies, standard operating
procedures or techniques.
• Modified the courseware briefing slide relating to the autothrottle auto retard height and aligned
the instructor guide to refer to the original equipment manufacturer’s guidance text from the
flight crew training manual for the normal flare technique.
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ATSB – AO-2023-010
• A training bulletin was released to all training centres conducting training on the 737 Max, to
ensure that the original equipment manufacturer’s technique was taught. The bulletin included
a review of the different elements of training conducted to ensure that the 20 ft flight crew
training manual guidance and the 27 ft auto throttle auto-retard feature were covered, with the
emphasis being on the flight crew training manual guidance.
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ATSB – AO-2023-010
General details
Occurrence details
Date and time: 10 March 2023 0944 Eastern Daylight-saving Time
Occurrence class: Incident
Occurrence categories: Hard landing
Location: Sydney Airport, New South Wales
Latitude: 33° 57.923’ S Longitude: 151° 11.547' E
Aircraft details
Manufacturer and model: THE BOEING COMPANY 737-8FE
Registration: VH-YQR
Operator: VIRGIN AUSTRALIA AIRLINES PTY LTD
Serial number: 41011
Type of operation: Part 121 Australian air transport operations - Larger aeroplanes-Standard Part 121
Activity: Commercial air transport-Scheduled-Domestic
Departure: Brisbane Airport, Queensland
Destination: Sydney Airport, New South Wales
Persons on board: Crew – 6 Passengers – 179
Injuries: Crew – 0 Passengers – 0
Aircraft damage: Nil
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ATSB – AO-2023-010
Glossary
AMM Aircraft maintenance manual
FCTM Flight crew training manual
FO First officer
OCC Operator conversion course
OPC Operator proficiency check
QAR Quick access recorder.
RAPT Risk Assessment in Pilot Training
ZFT Zero Flight Time
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ATSB – AO-2023-010
References
Lee, Kyongsun (2010). ’Effects Of Flight Factors On Pilot Performance, Workload, And Stress At
Final Approach To Landing Phase Of Flight’. Electronic Theses and Dissertations, 2004-2019.
1628.
The Boeing Company (2020). Boeing 737 NG/MAX Flight Crew Training Manual.
Submissions
Under section 26 of the Transport Safety Investigation Act 2003, the ATSB may provide a draft
report, on a confidential basis, to any person whom the ATSB considers appropriate. That section
allows a person receiving a draft report to make submissions to the ATSB about the draft report.
A draft of this report was provided to the following directly involved parties:
• Civil Aviation Safety Authority
• the involved flight crew and the cabin manager of VH-YQR
• Virgin Australia
• United Kingdom Air Accidents Investigation Branch (AAIB)
• CAE
Submissions were received from:
• the involved flight crew
• Virgin Australia
• United Kingdom Air Accidents Investigation Branch (AAIB)
• CAE
The submissions were reviewed and, where considered appropriate, the text of the report was
amended accordingly.
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ATSB – AO-2023-010
Terminology
An explanation of terminology used in ATSB investigation reports is available on the ATSB
website. This includes terms such as occurrence, contributing factor, other factor that increased
risk, and safety issue.
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