RW LO 2 Prepare Tools and Equipment

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DETAILED LESSON PLAN

SMAW NC I

Quarter: 4th

I. OBJECTIVES:
A. Content Standards:
The learners demonstrate an understanding of the common concepts and
theories in Shielded Metal Arc Welding
B. Performance Standards :
The learners independently demonstrate the common concepts and theories in
Shielded Metal Arc Welding
C. Learning Competencies

LO 2. Prepare tools and equipment


2.1 Prepare welding tools, equipment and accessories
2.2 Check welding tools, equipment and accessories based on manufacturers
manual

D. TLE_IAAW9-12RW-IVb-2

II. CONTENT:

4. Tools and equipment and their uses


5. Procedures in checking tools and equipment

III. LEARNING RESOURCES


A. References : Welding and Metal Fabrication by Larry Jeffus
Industrial Technology Metal Works
B. Other Instructional
1. https://www.youtube.com/watch?v=_e-3PJXVfGU
2. https://www.youtube.com/watch?v=bWtbJWViDCo

IV. PROCEDURES :
Pre – Activity
Prayer
Attendance check
Motivation
Games
Review / Presenting new ideas.
a. Give an example of weld defect and its remedy.
b. Causes of weld defects.
Presenting the purpose of the lesson.
a. It’s very useful and important to know before what are the
basic tools either hand tools or power tools for our job
requirements.

ACTIVITY: Film showing about tools equipment and their uses


Group learners into 3 groups.
Each group will observe and list down important details about the
Video
Guide questions:
1. What was the video all about?
2. It is in relation to the preparation of welding process? Why?

ANALYSIS
Each group will present their observation to the class.

Guided Questions:
A. Based on the video presented to you, what tools have you identified?
B. Have you experience to use those tools at home?

ABSTRACTION:
Power point presentation about tools equipment and their uses

Prepare Tools and Equipment


Tools and Equipment

●Angle Grinder – is a versatile tool


that can grind, cut and brush metal
without using water.

● Rough Grinding – the best rough


results can be achieved with 30 to 40
approach angle. Move the machine back
and forth with moderate pressure. In this
manner, the work piece will not overly
heat up nor discolor and no ridges will be
formed.
● Electrode Oven - equipment used to
store all types of welding electrode
particularly the low hydrogen.
Electrode which requires in some
critical welding joints to be fabricated.
The temperature requirements varies
based the needed specific job.

 Welding Helmet

a) Welding Shielded Helmet – is


used to protect our face and eyes
from the arc rays, heat and
spatter from the molten metal.
The arc is viewed through a filter
which reduces the intensity of
radiation but allows a safe
amount of light to pass for
viewing the weld pool and end of
electrode.

b) Hand held Shielded Helmet –


allows only one hand free to
work.

● Oxy-Acetylene – an oxy fuel gas cutting process used to cut and bevel metals by
means of the chemical reaction of oxygen with the base metal at elevated temperature.
The necessary temperature is maintained by gas flames resulting from the combustion of
acetylene with oxygen.
Major accessories of Oxy-Acetylene cutting equipment

a) Cylinder – a portable round


container where compressed gas is
stored

b) Regulator – a welding tool used to


control the gas delivery,
producing constant pressure
regardless of higher pressure
variation of the gas source.

c) Twin Hose – are used to carry


the gas to the welders work. Red
hose connect to the acetylene
while green hose is for the
oxygen.

d) Spark Lighter/Igniter –
ignites the implement used for
igniting the torch.

e) Cutting Torch – used to cut


metal
Guide Questions
A. What are the different tools and equipment we used in SMAW?
B. Why do we need to identify the different kinds of tools and equipment?
C. Why should you prepare and check welding tools, equipment and accessories
based on manufacturers manual?

APPLICATION
Learner will prepare welding tools, equipment and accessories and check
welding tools, equipment and accessories based on manufacturers’ manual

ASSESSMENT / EVALUATION :
I. Written Test

Directions: Encircle the letter of the correct answer. Write your answer in a separate
paper.
1. Welding equipment where welding electrode is stored in a given temperature
a) welding machine b) shop room c) electrode oven d) stock room

2. A tool use to protect our eyes and face using only one hand.
a) goggles b) hand held shield c) lens d) gloves

3. Oxy-Acetylene accessory used to control the gas delivery.


a) regulator b) spark lighter c) hose d) cylinder

4. A colorless gas that supports combustion and combines readily with other elements.
a) acetylene b) hydrogen c) carbon d) oxygen

5. Power tool to grind, cut and brush surface of a metal.


a) angle grinder b) chipping hammer c) speed cutter d) hand drill

6. Gas cutting process use to cut metal by means of chemical reaction.


a) grinding b) hack sawing c) oxy-acetylene d) drilling

7. Tool use for igniting torch


a) hose b) spark lighter c) regulator d) cylinder

8. Angle applied in rough grinding


a) 35- 60 b) 40- 50 c) 30 - 40 d) 70 - 80

9. Type of a welding helmet use to protect our face and eyes from the arc rays and the
spatter from the molten metal.
a) apron b) welding shield helmet c) gloves d) dark lens
10. A round portable container where compressed gas is stored.
a) acetylene b) oxygen c) cylinder d) regulator

Criteria checklist

Check welding tools and equipment.


Procedure: The student will be provided with a welding tools and equipment. The
student should identify and check tools provided.

Tools / equipment Students can identify?


YES NO
1. angle grinder
2. chipping hammer
3. tongs
4. ball pen hammer
5. welding face mask
6. rasp file
7. welding gloves
8. steel brush
9. hacksaw
10. goggles

IV. AGREEMENT:
Bring other tools and equipment available used in SMAW.

V. REMARKS:

VI. REFLECTION:

A. No. of learners who earned 80% in


the evaluation
B. No. of learners who require
additional activities for
remediation who scored below 80
%
C. Did the remedial lessons work? No.
of learners who have caught up
with the lesson.
D. No. of learners who continue to
require remediation.
E. Which of my teaching strategies
worked well? Why did these work?
F. What difficulties did I encounter
which my principal or supervisor
can help me solve?
G. What innovation or localized
materials did I use/discover which I
use to share with other teachers?

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