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    Group 8 Gear Box

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    hung
    1. The document describes the structure and function of a group 8 gear box used in construction equipment. 2. It has a 1-speed and 2-speed transmission and uses a hydraulic system with a selector shaft to engage different gear sets and switch between speeds. 3. Technical specifications are provided including power ratings, gear ratios, control pressures, and instructions for safely changing the travel speed.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Group 8 Gear Box

    Uploaded by

    hung
    4 views3 pages
    1. The document describes the structure and function of a group 8 gear box used in construction equipment. 2. It has a 1-speed and 2-speed transmission and uses a hydraulic system with a selector shaft to engage different gear sets and switch between speeds. 3. Technical specifications are provided including power ratings, gear ratios, control pressures, and instructions for safely changing the travel speed.

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    2-8

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    1. The document describes the structure and function of a group 8 gear box used in construction equipment. 2. It has a 1-speed and 2-speed transmission and uses a hydraulic system with a selector shaft to engage different gear sets and switch between speeds. 3. Technical specifications are provided including power ratings, gear ratios, control pressures, and instructions for safely changing the travel speed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    4 views3 pages

    Group 8 Gear Box

    Uploaded by

    hung
    1. The document describes the structure and function of a group 8 gear box used in construction equipment. 2. It has a 1-speed and 2-speed transmission and uses a hydraulic system with a selector shaft to engage different gear sets and switch between speeds. 3. Technical specifications are provided including power ratings, gear ratios, control pressures, and instructions for safely changing the travel speed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    GROUP 8 GEAR BOX

    1. STRUCTURE

    Control switch(1 speed) Control switch(2 speed) Travel motor Breather

    Speed sensor output shaft

    Oil charge and Oil drain plug 1 speed connection


    chek level plug 2 speed connection

    60W9S2GB01

    2-56
    2. GEAR BOX FUNCTION
    It explains mechanism, function operation principle and caution in the operation of transfer gear box
    applied to for this equipment.
    1) GEAR BOX MECHANISM

    2 1

    4
    A B
    3

    60W9S2GB02

    1 Input shaft gear 1 4 Output shaft gear 2 7 Output shaft


    2 Input shaft gear 2 5 Input shaft
    3 Output shaft gear 1 6 Change selector

    2) FUNCTION
    Transfer gear box applied to R60W-9S is a hydraulic system having 1, 2 speed gear and its system
    is dog clutch type.
    Once pushing 1 speed button for speed change, exhausted hydraulic power flow from the pump
    supplied to port "A" by operating 1, 2 speed solenoid valve and change selector (6) pushed by
    selector shift goes in gear with output shaft gear 1 (3).
    The power gear box is moved to input gear shaft 1 (1), output shaft gear 1 (3), change selector (6),
    output shaft (7) and this procedure lead to 1 speed operation status.
    Meanwhile, once pushing 2 speed button in the equipment stop condition, hydraulic power flow
    from the pump supplied to port "B" and change selector (6) pushed by selector shaft goes in gear
    with output shaft gear 2 (4).
    The power gear box is moved to input shaft gear 2 (2), output shaft gear 2 (4), change selector (6),
    output shaft (7) and this procedure lead to 2 speed operation status.

    2-57
    3. TECHNICAL DATA
    1) GENERAL DATA
    (1) Max. input power : 70 kW
    (2) Max. input torque : 71.4 kgf·m
    (3) Max. input speed : 4500 rpm
    (4) Hydraulic motor : 80 cc/rev
    (5) Gear ration
    ·1st speed : 4.06 : 1
    ·2nd speed : 1.31 : 1
    (6) Output flange
    ·Bolt for propshaft connection : M10×1.25
    ·Gear box weight : 75 kg (165 lb)
    2) GEAR BOX CONTROL
    (1) Control pressure
    ① At connection P1 and P2 at Low/High speed : 26~32 kgf/cm2
    ② Definition of lubricants : SAE 80W-90 API GL-4
    3) HOW TO CHANGE THE TRAVEL SPEED
    If you want to change the speed, be sure to
    operate according to the following
    procedure. Otherwise, unreasonable
    operation may cause fatal impact and
    failure to the transfer box (gear box).
    - In case of changing the travel speed, be
    sure to stop the machine completely.
    - Keep the machine on the stationary state
    and stepping the brake pedal to full
    Travel speed switch
    stroke. Thereafter, select the speed
    switch to the desired position.
    When operating the travel speed switch Low speed
    without stepping brake pedal and
    stopping the machine completely, the
    operation of gear box can not be worked
    actually even though the position of
    speed switch is left to the desired High speed
    position.
    - When turning the key switch to "OFF" 555W92GB03

    position to stop the machine, be sure to


    transfer the travel speed switch to the low
    speed position.
    Because the position of solenoid valve for
    travel is automatically transferred to the
    low speed position when turning the key
    switch to "OFF"position.

    2-58

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