BIOBASE SCSJ-V Series User Manual
BIOBASE SCSJ-V Series User Manual
BIOBASE SCSJ-V Series User Manual
Instruction Manual
2. Specification ............................................................................................................................ 1
5. Installation ................................................................................................................................ 2
6.4 Standby.............................................................................................................................. 6
7. Microcomputer Controller....................................................................................................... 9
9. Consumables ......................................................................................................................... 21
1. Preface
Dear customer, in the beginning, we sincerely thanks for your choosing our water purification system. This
water purification system has incorporated new cutting-edge technology. It is installed and used easily,
and can provide you with RO water and ultrapure water for science research. So, it will benefit your work.
For the water purification system‟s maximum efficiency, it is suggested that the user manual should be
read before installation. Any question in the installation process, please contact our technology engineers
or dealers.
2. Specification
Model SCSJ-V(45L/H) SCSJ-V(63L/H) SCSJ-V(94L/H) SCSJ-V(125L/H)
2
Tap water, inlet TDS<200 ppm,5-45℃,1.0-4.0kgf/cm
Feed water requirements*
(if inlet TDS>200ppm, extra pretreatment is recommended)
Flow procedure** PF+ AC+RO+DI+TF
Quality of deionized water
Resistivity 10-18.2MΩ.cm
Conductivity 0.055-0.1µs/cm
Heavy metal ion <0.1ppb
Bacteria <0.1cfu/ml
Particles (>0.2μm) <1/ml
Quality of reverse osmosis water
Ion rejection rate 96-99%(with new RO membrane)
Organics rejection rate >99% (when MW>200 Dalton)
Particles and bacteria
>99%
rejection rate
Output(25℃)*** 45 Liters/hour* 63 Liters/hour* 94 Liters/hour* 125 Liters/hour*
Pure water outlet RO water, deionized water
Dimension/weight Length×Width×Height:65×54×111cm / 70Kg
Electric requirements AC220V,50Hz,120W AC220V,50Hz,240W
Purification System
Sequence number Specification Quantity/set
LV.1 20" 5µm spun fiber cartridge 1
LV.2 20" granular active carbon cartridge 1
LV.3 20" active carbon block cartridge 1
300GPD RO membrane(45L/H&94L/H) 1(45L/H)/2(94L/H)
LV.4
400GPD RO membrane(63L/H&125L/H) 1(63L/H)/2(125L/H)
LV.5 12L mixed bed resin cartridge 1
LV.6 0.2μm terminal filer 1
REMARKS:
* The feed water quality will influence the pure water‟s quality and cartridges‟ life-span.
** PF: polypropylene spun fiber, AC: active carbon, RO: reverse osmosis, DI: ion exchange, TF: terminal
microfiltration.
*** All the specifications are tested under the situation: feed water‟s TDS=200ppm, 25˚C, 50psi and 15% recovery rate.
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4. Working Environments
Inlet water: Tap water (TDS<200ppm will be suggested).
If inlet water TDS>200ppm, pretreatment is recommended. Water with higher TDS will
affect the quality of outlet water and life of purification cartridge.
Work temperature: 5-45℃
2
Pressure: 1.0-4.0Kgf/cm
Power:
45L/H&63L/H:AC220V, 50Hz, 120W
94L/H&125L/H:AC220V, 50Hz, 240W
【Clean, dry working environments would be suggested!】
5. Installation
5.1 Preparation for installation
The purification system should be installed horizontally and near to tap.
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ATTENTION:
The tube should be cut with special tube cutter for rounded cut section. And rounded cut
section should be guaranteed as much as possible with other cut tools.
Connect the tube-press the oval cap of the interface strongly, then insert the tube to the
bottom of adapter.
Take off the tube-press the oval cap of the interface strongly, then drag out the tube. Do
not drag when the tube can‟t be dragged out any more.
The fore-end of the tube, which has been inserted to adapter, should be cut, when it will
be used again.
Sufficient PTFE thread seal tape should be used in all the threaded joints for water
leakage inhibitor or preventing.
(2). Take out adapters and tube from accessory box, and read the Instruction Manual carefully.
(3). External interface are on the back of machine, and it is labeled with different color‟s label.
Moreover, its adapters are inserted with different color‟s stop plug.
ATTENTION:
Stop plug should be pulled out before the following steps.
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ATTENTION:
The ball valve on the top of the tank should be open all the time except for maintenance.
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RO water outlet
Application:
Ware washing, agricultural expe,
general biological expe, aquatic
products feeding, inlet water for
ultrapure water machine, inlet water
for sterilizer/ T&H chamber.
DI water outlet
Application:
Terminal filter
Buffer disposing, aseptic drinking
water, physical and chemical
analysis , fine chemistry industry, inlet
water for ultrapure water machine,
GC, HPLC, etc.
Main body
Tap water
Drain to sewer.
(Do not jam)
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6. Usage Guide
All data have been set in the factory.
The machine will operate smoothly without any data-setting and debugging.
All work state will display on the LCD. If there is abnormal state, the system will alarm automatically. If data
modification is necessary, specific step is in “Microcomputer Controller”.
The power switch is on the side of the shell. Specific picture is as follows
Red button
6.4 Standby
When RO water and ultrapure water is not for use, the system will be in standby state. The system
still produces RO water to store in the water tank (optional). Until tank is full, the system will
automatically stop. The system will begin to produce pure water again when any pure water is used.
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ATTENTION
If the internal air of terminal filter is not released,pure water can not go through the terminal
filter for air‟s resistance, then the system will stop working for high pressure.
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Regulating valve
6.7 Shutdown
Turn off the tap water valve and turn off the power switch. Then it is ok.
ATTENTION:
Make sure that the source water and power source is not connected, when the system is not
in the use state for long time (for example, off duty).
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ATTENTION:
The microbe‟s reproducing will reduce the life of cartridge, when the machine does not work
for long time. So the machine‟s work every 7-10days is necessary.
7. Microcomputer Controller
There are 6 buttons on the panel (as shown below).
Main menu, modify all the function and data of the system.
Adjust the data of chosen position(0-9 circle), or turn on/off different function
(2). Modify the parameters of menu item or turn on/off the function of menu item.
Press “MENU” button to choose item, shift button“ ” to choose the digit, figure button“ ”
to modify the digital of digit or the turn on/off the function of menu item when modification is ok,
press “OK” button to confirm.
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(1). When system is power on, the boot screen (Picture1) will appear for
about 5 seconds.
Picture1
(2). The system will detect the status of feed water after 5 seconds. No feed
water or low pressure of feed water, the system will warn (Picture 2).If
the status of feed water is normal, system will implement the following
program.
Picture2
(3). Check TDS and panic value of feed water. Check whether the current
TDS of feed water exceeds the previously panic value. If so, system will
warn (Picture 3) and will not ignore the alarm, until the feed water‟s
quality is normal or pressing “OK” button. Then system switches to the
Picture3
status of flushing RO membrane. If not, sytem will switch to the status
of flushing RO membrane directly.
(4). Flushing RO membrane for about 20seconds (Picture 4).At the same
time system will detect the status of feed water, No feed water or low
pressure of feed water, the system will warn again(Picture 2). When the
Picture 4 status of feed water is normal, system will flush the RO membrane
again.
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Resistivity of
ultrapure water Working status
Water temperature
At the top-right corner of the main interface, system will show 3 kinds of working Produce, FULL, No
water. It respectively means: Producing RO water, tank is full of water, no feed water or low pressure
of feed water.
Definite icons are as follows:
Under the main interface, press “MENU” button, move the cursor to icon , then press “OK”
button to switch to interface of cartridges‟ remaining time (Picture 8).
Picture8
Specification of the interface
“Pre-treat: 442h”: It means that the PP spun fiber filter‟s remaining time is 442 hours (Initial
value is 450 hours);
“UV lamp: 8992h”: It means that the UV lamp‟s remaining time is 8892 hours (Initial value is
9000 hours ).
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REMARKS:
UV lamp is optional. If there is no UV cartridge in the system, “UV lamp: 8992h” will not
show.
Under the main interface, press “MENU” button, move the cursor to icon , then press “OK”
button to switch to interface of feed water and RO water‟s quality (Picture 9).
Picture 9
Specification of the interface
“Feed water”: It represents the source water or tap water;
“TDS1: 0ppm”: It means that the value of feed water‟s TDS is 0, the unit is ppm (mg/l);
“RO water”: It represents reverse osmosis water;
“TDS2: 0.0ppm”: It means that the value of RO water‟s TDS is 0.0, the unit is ppm (mg/l).
Under the main interface, press “MENU” button, move the cursor to icon , then press “OK”
button to switch to interface of sanitization(Picture 23).(Under the main interface, interface of
sanitization also can be switched to, through pressing “OK” button 3 times continuously)
Picture 23
At this time, machine would stop working, and prepares for sanitization.
Method of sanitization
At first, open top cap of disinfection box, then put 1 piece of disinfecting tablet inside, tighten the
cap again. Lastly press “MENU” button, move the cursor to icon , press “OK” button
to start sanitization procedure(Picture 24).
Picture 24
Sanitization process will persist for 3-4 hours. During this time, the solenoid valve of pure water
outlet will be closed and all the buttons in panel will not be operated.
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ATTENTION:
Shutting off the power and restart are prohibited in sanitization process. Otherwise disinfecting
tablet water will enter into pure water cartridge, the service life of cartridge will reduce greatly.
Under the main interface, press “MENU” button, move the cursor to icon , then press
“OK” button to switch to interface of password entry (Picture 10)
Picture10
The initial code is “1000”.
Inputting initial code“1000” through shift button and figure button, then press “OK” button to confirm
If code is wrong, system will warn and return to main interface.
If code is right, system will switch to interface of main menu (Picture 11).
Under the main menu, press “MENU” button, move the cursor to corresponding icon, then press
“OK” button to switch to the corresponding menu item.
Picture11
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Under the main menu, press “MENU” button, move the cursor to icon , then press “OK”
button to switch to interface of feed and RO water quality‟s standard-exceeding alarm setting (Picture
12).
Picture 12
Picture 13
“TDS2”: It represents TDS of RO water.
“Max: 080.0”: It means when the TDS value of TDS2 exceeds 80 ppm(initial setting value),
the system will warn and display the interface of RO water quality‟s
standard-exceeding alarm (Picture 14)
Picture 14
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Under the main menu, press “MENU” button, move the cursor to icon , then press “OK”
button to switch to interface of ultrapure water resistivity‟s standard-exceeding alarm setting (Picture
15).
Picture 15
Specification of the interface
“Max: 00.0”: When the actual resistivity of ultrapure water is less than 0 MΩ.cm (initial
setting value), the machine will warn to remind ultrapure water resistivity‟s
standard-exceeding. And system will display interface of ultrapure polishing
resin cartridge replacement‟s reminding (Picture 16).
Picture 16
REMARKS:
When the resistivity of ultrapure water exceeds the standard setting value, the system
will warn 1 times every 10 seconds. During this time, the solenoid valve of pure water
outlet will be closed. If opening solenoid is necessary, the value of ultrapure water
resistivity‟s standard-exceeding must be reset.
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Under the main menu, press “MENU” button, move the cursor to icon , then press “OK”
button to switch to interface of UV lamp and recirculation ON/OFF (Picture 17).
Picture 17
Specification of the interface
“UV Mode: ON”: It means that the monitoring function of UV lamp is turned on. (OFF means
turning off)
“REC Mode: ON”: It means that the recirculation function is turned on. (OFF means turning
off)
REMARKS:
UV lamp is optional. Some models have no UV lamp cartridge, if so, UV Mode‟s initial
setting is OFF. Otherwise, it is ON.
Recirculation function is optional. Some models have no this function, if so, REC Mode‟s
initial setting is OFF. Otherwise, it is ON.
Picture 17
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Under the main menu, press “MENU” button, move the cursor to icon , then press “OK”
button to switch to interface of setting and clear of cartridges‟ life (Picture 18).
Picture 18
Specification of the interface
“Pre-treat: 0450h”: It means that the PP spun fiber filter‟s initial setting time is 450 hours.
When its runtime exceeds 450 hours, the system will warn and display
the interface of pretreatment cartridge replacement‟s reminding (Picture
19).
Picture 19
“UV lamp: 9000h”: It means that the UV lamp‟s initial setting time is 9000 hours. When its
runtime exceeds 9000 hours, the system will warn and display the
interface of UV lamp replacement‟s reminding (Picture 20).
Picture 20
“Pre-treat runtime: clr”: clear the runtime of pretreatment cartridges to zero, system will
reset timer.
“UV lamp runtime: clr”: clear the runtime of UV lamp to zero, system will reset timer.
REMARKS:
The above 2 operation are implemented generally on the condition of replacing cartridges.
UV lamp is optional. If there is no this part, “UV lamp: 9000h”, “UV lamp runtime: clr” and
“Picture 20” will not display.
The basis for pretreatment cartridge‟s life-450 hours is the runtime of system-5 hours
every day,30 days every month,3 months.
The basis for UV lamp‟s life-9000 hours is the runtime of system-24 hours every day with
Uninterruptible power supply. If the lamp is turned on and off frequently, its life will reduce
strikingly.
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ATTENTION:
Clearing cartridges‟ life must be implemented once replacing new cartridge is ok.
Under the main menu, press “MENU” button, move the cursor to icon , then press “OK”
button to switch to interface of code setting (Picture 21).
Picture 21
Specification of the interface
“0000”: It means that the password is “0000”.
ATTENTION:
Once new code setting is ok, please make sure to input new password in interface of
password entry (Picture 10).
If new password is forgotten,please no hesitate to contact with our company.
Under the main menu, press “MENU” button, move the cursor to icon , then press “OK”
button to switch to interface of getting water‟s mode (Picture 22).
Picture 22
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“Mode: Auto”: It means that the current mode of getting water is automatical.
REMARKS:
Time setting is effective only under auto mode;
Time frame: 1 minute to 99 minutes.
System continuously monitors the pressure of feed water. If no feed water or low pressure of
feed water, system will warn (Picture 2).
The alarm of starting up and flushing RO membrane:
Display warning picture 2, accompanied by buzzer alarm. System will continue to flush RO
membrane until the pressure is ok.
The alarm in the process of producing pure water:
Display warning picture 2, accompanied by buzzer alarm. System will continue to produce
pure water until the pressure is ok.
The alarm in other work status:
Display warning picture 2, accompanied by buzzer alarm. Warning time will sustain 3
seconds. System will work again after 3 seconds. System will monitor the pressure again
every 1minutes.
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reminding (picture 20), ultrapure polishing resin cartridge replacement‟s reminding (picture 16).
Alarm of pretreatment cartridge replacement’s reminding (picture 19), and UV lamp
replacement’s reminding (picture 20).
When the runtime is above the initial setting value of cartridges‟ life, system will warn, and
display warning picture 2, accompanied by buzzer alarm. Warning time will sustain 3 seconds,
and system will monitor the pressure again every 1 hour. It means that system will warn 1
times every hour until the initial setting value is modified or the runtime is cleared to zero.
REMARKS:
Under normal conditions, new RO membrane‟s desalination rate is above 95%. It means that TDS of
RO water should be less than TDS of inlet tap water×5%.
If TDS of RO water > TDS of inlet tap water×10%, it means that RO membrane‟s desalination can‟t
meet the minimum requirements. RO membrane should be replaced at once.
Conversion relations between TDS and conductivity rate(µs/cm):
If TDS<50ppm, conductivity rate (µs/cm) ≈TDS×2
If TDS>200ppm, conductivity rate (µs/cm) ≈TDS×(1.5~1.7).
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9. Consumables
Item No. Specification Suggested replacement term
PC-20PP 20" 5µm spun fiber cartridge About 2-3 months
PC-20AC-G 20" granular active carbon cartridge About 2-6 months
PC-20AC-B 20" active carbon block cartridge About 2-6 months
RO-300GPD 300GPD RO membrane About 12-24months
RO-400GPD 400GPD RO membrane About 12-24months
PTC-MBR-12L 12LMixed bed resin cartridge About 20000 liters pure water
TF-0.2μm-B 0.2μm terminal filer -
REMARKS:
Worse inlet feed water quality or big dosage will reduce cartridge life.
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BIOBASE GROUP
2# building, No.9 Gangxing Road, High-tech Zone, Jinan City,
Shandong Province, China
Tel: +86-531-81219803/01
Fax: +86-531-81219804
Inquiry: [email protected]
Complaints: [email protected]
After-sales service: [email protected];[email protected]
Web: www.biobase.cc/www.meihuatrade.com/www.biobase.com