IS97081-ENG - 200SR/G-CW45

3 February 2016 - Revision 0 - Supersedes edition of 22 April 2013 Page 1 of 7

CAUTION : Read instructions thoroughly and completely prior to beginning installation.

Installation Instructions Separable Elbow Connector - CENELEC interface type A

(K)200SR

!
FOR INFORMATION ONLY Please always use the instructions supplied in the kit
Up to 24 kV

Only to be used on copper wire screened cable with extruded semi-conductive screen
and conductors of coppper or aluminium.

Check if the diameter over cable core insulation is in accordance with

the cable reducer range as indicated in table below:
Cable reducer size Dia. over core insulation (mm)
(see label on cable reducer) min max
200CA-12 13.0 21.0
200CA-16 17.5 23.0

Contents :

3 x Straight 3 x Cable reducer 3 x Conductor 6 x Water sealing

connector housing 200CA 3 x Bail restraint mastic, type NGAF
200SRBA contact 200SRMC
200SRH/G

Silicone grease Roll adhesive Installation

+ wipers Gloves instructions
tape
IS97081-ENG - 200SR/G-CW45 - Revision 0

This product should be installed only by competent personnel trained in good safety practices involving
high voltage electrical equipment. These instructions are not intended as a substitute for adequate
training or experience in such safety practices. These instructions do not attempt to provide for every
possible contingency. Failure to follow these instructions could result in damage to the product and
serious or fatal injury. IMPORTANT : Cable and associated apparatus must be de-energised, locked
out, and tagged prior to product installation.
Page 2 of 7

CABLE DISPOSAL
screen
wires
outer sheath

adhesive tape

!
min

FOR INFORMATION ONLY Please always use the instructions supplied in the kit
80
removal of
the outer sheath water sealing
mastic

edge of the
outer sheath

120
140

approx. 500
M cut the
equipment cable here
bushing

EQUIPMENT EQUIPMENT

1 Train the cable into the approximate finished position 4 Wrap one layer of water sealing mastic
next to the equipment bushing. around the outer sheath.
2 Mark the centre line « M » of the bushing. 5 Bend the screen wires back over the outer sheath,
3 Remove the outer sheath to a point 140 mm from pressing them into the mastic. Screen wires should
point « M » (bushing top). not touch or overlap each other to prevent water
ingress.
6 Using adhesive tape, fix the screen wires at a
distance of min 80 mm from the edge of the outer
sheath.
7 Cut the cable to a point 120 mm from the outer
sheath.
! IS97081-ENG - 200SR/G-CW45 - Revision 0
 Page 3 of 7

SEMI-CONDUCTIVE SCREEN REMOVAL

outer sheath
semi-conductive screen
insulation

!
30

120

FOR INFORMATION ONLY Please always use the instructions supplied in the kit
1 Check distance of 120 mm.
2 Remove the semi-conductive screen to a point 30 mm from the outer sheath.
For extruded easy strip semi-conductive screen:
Cut squarely taking care not to cut the core insulation.
For bonded extruded semi-conductive screen:
Use an appropriate pencilling tool. Make a smooth transition between core insulation and semi-conductive screen.
3 Remove any traces of conductive residue from the core insulation.

REMOVAL OF THE CORE INSULATION

bevel
insulation conductor protective
adhesive tape

30
1 Remove the core insulation from the conductor for a distance 30 mm.
2 Slightly bevel the edge of the core insulation. Do not sharpen in cone-shape.
3 Thoroughly clean core insulation. Always wipe towards the screen wires.
4 As a protection, wrap a few turns of adhesive tape around the conductor end.

INSTALLATION OF THE CABLE REDUCER

core insulation

lubricate cable reducer

IS97081-ENG - 200SR/G-CW45 - Revision 0

1 Lubricate* the indicated area : core insulation and inner surface of the reducer.
2 Slide the reducer down the cable.
3 Remove the protective adhesive tape from the conductor.

* USE ONLY THE SILICONE LUBRICANT SUPPLIED

Page 4 of 7

INSTALLATION OF THE CONDUCTOR CONTACT

105-110

!
FOR INFORMATION ONLY Please always use the instructions supplied in the kit
conductor contact

1 Before installing the conductor contact, wire brush the conductor (for aluminium conductors).
2 Install the contact and check the contact palm faces the bushing interface.
3 Prior to tightening the screws, check distance of max 105-110 mm.

sequence of tightening
(alternate)

6mm

13mm
L >19 mm

25 - 70 mm2 95 mm2

4 Hand tighten the screws.

5 Tighten the screws slowly and alternately, with the tool according to table, until the heads shear off.
Shear off screw 1 then screw 2. It is recommended to use the holding tool for ease of installation.
6 Check position of the cable reducer. If necessary, adjust reducer to a distance between 105-110 mm.
! IS97081-ENG - 200SR/G-CW45 - Revision 0
 Page 5 of 7

CONNECTOR INSTALLATION ON THE CABLE

clean thoroughly

!
lubricate

FOR INFORMATION ONLY Please always use the instructions supplied in the kit
connector
housing

1 Thoroughly clean core insulation, cable reducer and contact.

Always wipe towards the screen wires.
2 Lubricate* cable reducer and inside surface of the connector.

copper screen
15
wires

3 Gently slide the housing on the cable with a back and forth twisting motion until the base of the pin chamfer
comes flush with the inside face of the connector as shown. Check dimension of 15 mm.
4 Remove markertape from the cable.
IS97081-ENG - 200SR/G-CW45 - Revision 0

* USE ONLY THE SILICONE LUBRICANT SUPPLIED

* USE ONLY THE SILICONE LUBRICANT SUPPLIED
Page 6 of 7

CONNECTOR INSTALLATION ON THE BUSHING

!
FOR INFORMATION ONLY Please always use the instructions supplied in the kit
bail
restraint

lubricate

1 Clean and lubricate* lightly both bushing interface and

equipment
bushing
connector interface.
2 Place the connector firmly down on the bushing. Make sure
the connector is lined up with the bushing to prevent
misalignment of pin and socket. Rotate connector as
EQUIPMENT necessary while placing on the bushing.
3 Insert bail restraint into the bushing tabs.

bail
restraint
! IS97081-ENG - 200SR/G-CW45 - Revision 0

EQUIPMENT 4 Position bail restraint.

* USE ONLY THE SILICONE LUBRICANT SUPPLIED

 Page 7 of 7

EARTHING AND CABLE CLAMPING

cable
clamp

!
copper

FOR INFORMATION ONLY Please always use the instructions supplied in the kit
screen
wires

system
earth
earthing
lead

1 Twist screen wires to form a pig tail.

2 Connect earthing lead of the connector and the
EQUIPMENT screen wires to the system earth.

NOTE :
A connector/bushing mated combination should not be allowed to carry the full weight of
the cable. Therefore it is necessary to clamp the cable as close as possible to the connector.

IMPORTANT NOTES :
- Never disconnect the straight receptacle from energised equipment nor energise a disconnected
straight connector without previously installing on its corresponding Stand-off plug (K)151SOP or
Dead-end plug (K)150DP.
IS97081-ENG - 200SR/G-CW45 - Revision 0

- Do not allow hydrocarbon oils or solvents to contaminate the E.P.D.M. rubber. In the event of
!

contamination, wipe the surface clean with a dry cloth.

Nexans Network Solutions NV - div. EUROMOLD

Zuid III - Industrielaan 12
B-9320 EREMBODEGEM-AALST – BELGIUM
a Nexans company Tel: +32 (0)53/85 02 11 – Telefax: +32 (0)53/83 10 13
[email protected]