Unit I

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S.A. ENGINEERING COLLEGE, CHENNAI-77.

(An Autonomous Institution, Affiliated to Anna University)


DEPARTMENT OF MECHANICAL ENGINEERING

QUESTION BANK
Academic Year : 2023-2024 (ODD)
Year/ Sem : III/V
Subject Code : ME1303A
Subject Name : PRODUCTION TECHNOLOGY
Common to : B.E. MECHANICAL

UNIT I -CASTING PROCESSES AND METAL JOINING PROCESSES


Introduction to production processes and its classifications - Pattern Types and Allowances.
Moulding sand – Types & Properties. Moulding machines and its types. Melting furnaces. Sand
casting defects. Special casting processes – Centrifugal casting and Investment casting. Introduction
to welding processes - Principle of Gas welding and arc welding. Principle of Resistance welding,
Gas metal arc welding, Submerged arc welding, Tungsten Inert Gas welding, Thermit welding and
Electron beam welding
PART - A
Q.No Questions CO BT Competence
1. State any four types of patterns.
CO1 BTL-2 Understand
2. List the type of furnaces used for melting of ferrous
CO1 BTL-1 Remember
materials.
3. Define Resistance welding.
CO1 BTL1 Remember
4. List any four casting defects.
CO1 BTL-1 Remember
5. State the function of shielding gas in welding?
CO1 BTL-2 Understand
6. List the properties of molding sand.
CO1 BTL-1 Remember
7. List the types of flames?
CO1 BTL-1 Remember
8. State the advantage of match plate pattern.
CO1 BTL-2 Understand
9. Identify few applications of centrifugal casting.
CO1 BTL-2 Understand
10. List any four applications of TIG welding process.
CO1 BTL-1 Remember
11. Define consumable and non-consumable electrode.
CO1 BTL-1 Remember

PART – B & C
1. With a neat sketch explain the sand casting process.
13 BTL-2 Understand
CO1
2. Explain with a neat diagram of cupola furnace and 13 CO1
mention the merits and demerits. BTL-2 Understand
3. List of the defects occur in products made by casting 13 CO1
BTL-1 Remember
process and explain with neat sketches.
4 List the types of patterns and explain any three with 13 CO1
BTL-1 Remember
neat diagram.
5. Explain the various types of Resistance welding and CO1
explain anyone of it with a neat sketch. 13 BTL-2 Understand
6. Explain with a neat sketch of TIG welding and 13 CO1
BTL-2 Understand
write merits and demerits.
7 Explain with a neat sketch of centrifugal casting and 13 CO1
BTL-2 Understand
write merits and demerits.
8 Explain the Submerged Arc welding process with a 13 CO1
BTL-2 Understand
neat sketch and write the advantage and disadvantages.

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