INDEX

03
01 About Chardon Group

05
03 200A IEEE/ANSI Loadbreak Elbow

07
05 200A IEEE/ANSI Bushing Insert

08
06 200A IEEE/ANSILoadbreak Junction

08
06 200A IEEE/ANSI Loadbreak Protective Cap

09
07 600A IEEE/ANSI T-Body

13
11 600A IEEE/ANSI Multipoint Junction

14
12 600A IEEE/ANSI Loadbreak Protective Cap

15
13 IEC Separable Connectors

21
19 Straight Connector/ Joint

20
22 Grounding Accessories

22
24 Other Cable Accessories and Components

01
 Driven By Innovation Product Manufacturing
Oriented By Results & Development Facilities

According to the World Bank, on average 90% of the That is why our customers expect a great deal from us,
world’s population have access to electricity. This means which motivates us to develop solutions in tandem with
that almost 760 million people remain without an market needs that make reliability an important success Chardon Taiwan Corporation
infrastructure to provide them with access to energy. factor. When manufacturing cable accessories, it
Chardon products are an integral part of energy inspires us when customers maintain the safety of Since its establishment in 1994, Chardon Taiwan has
distribution systems in over 20 countries in all corners of power distribution lines, reduce their operating and developed a wide range of cable accessories and
the world, and by being part of a system so dynamic and continues to serve as headquartes and R&D center of
necessary for the lives of billions, Chardon is commited cable connecting components of energy distribution Chardon Group. With expertize and extensive experience
to the quality and durability of the products that systems. Innovation drives us forward, and results keep on the ANSI/IEEE Standard, Chardon Taiwan has supplied
connect homes and businesses throughout the world. us focused. more than 8 million separable connectors to Taiwan’s
largest utility company (TPC), and continues to develop
new solutions to meet the demands of the growing cable
accessory market. Factory and
Factory and R&D Center in Taiwan
Taiwan

Global Presence
Chardon has distribution centers in Brazil and Mexico,

Shanghai Chardon Electric

with technical personnel dedicated to providing the
best of service to local requirements. Chardon Mexico
and Chardon Brazil are equipped with Showrooms,
testing facitilities and warehouse capabilities to reduce Founded in 2002, Shanghai Chardon has served as a
manufacturing hub for IEC cable acessories, transformer
research. components and cold shrinkable products. After the
establishment of Anhui Chardon Electric, SCE is now
Our manufacturing facilities, located in Taiwan and specialized in R&D of IEC product line and sales operations
Anhui, China; are equipped with state-of-the-art in mainland China.
machinery, capable of molding, manufacturing, and
asembling a vast range of products, including
200A/600A loadbreak, 600A deadbreak cable
accessories, IEC cable accessories, transformer
components and epoxy products in-house.

Expertise
& Reliability Anhui Chardon Electric
Newly established in 2018, Anhui Chardon Electric has
An experienced team of engineers comprise our body of R&D greatly extended the Group’s manufacturing capacity
and QA, ready to perform design changes or develop new and is poised to serve as Chardon’s largest factory,
products to suit the needs and requirements of our complete with state-of-the-art manufacturing
customers. machinery, high-end accomodations, and recreational
An unique aspect of Chardon Group is that we have facilities for the well-being of employees and visitors
overlapping capabilities in all production lines. This gives our
customers an added sense of security knowing that Factory
Factory in
Chardon in Anhui
Anhuiin Anhui, China
Factory
production can readily be shifted to an alternate facility in Factory in Anhui
case of unexpected events.

02 02
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01
03 04
 Cable Insulation Diameter Ranges
200A IEEE Loadbreak Technical Specifications
15kV Elbow
Cable Range Code Inches mm
Voltage Class 15 kV 25 kV 35 kV A 0.575 – 0.740 14.61 – 18.80

Max. Rating Phase to Phase 14.4 kV 26.3 kV 36.6 kV B 0.640 – 0.905 16.26 – 22.99
C 0.830 – 1.060 21.08 – 26.92
Max. Rating Phase to Ground 8.3 kV 15.2 kV 21.1 kV
D 0.930 – 1.220 23.62 – 30.99

AC 1 Minute Withstand 34 kV 40 kV 50 kV
25kV Elbow
DC 15 Minute Withstand 53 kV 78 kV 103 kV
Cable Range Code Inches mm
BIL and Full Wave Crest 95 kV 125 kV 150 kV A 0.610 – 0.875 15.49 – 22.23

Minimum Corona Voltage Level 11 kV< 3pC 19 kV< 3pC 26 kV< 3pC B 0.720 – 0.985 18.29 – 25.02
C 0.920 – 1.185 23.37 – 30.10
D 1.040 – 1.305 26.42 – 33.15

35kV Elbow
Cable Range Code

200A Loadbreak Elbow

Inches mm

Series
B 0.846 – 1.051 21.5 – 26.7
D 0.976 – 1.181 24.8 – 30.0
E 1.087 – 1.311 27.6 – 33.3

15kV / 25kV / 35kV Class Elbow F 1.232 – 1.469 31.3 – 37.3

The Chardon Loadbreak Elbow is a fully shielded and insulated termination for
connecting underground cable to transformers, switchgear, and other apparatus Conductor Size Selection
equipped with loadbreak bushings, junctions or other loadbreak connectors. The
Chardon Loadbreak meets all specified requirements in the IEEE 386 Std., and is
fully interchangeable with mating products that meet the IEEE 386 St Cable Type Concentric or Compressed Compact or Solid

Ordering Information Code AWG or kcmil AWG or kcmil

CHARDON 15 kV /25kV / 35kV Elbow 01 #6 - #4 -
02 #4 - #3 25
15-LE200 "U" "W" "X" "Y" "Z"
03 #3 25 #2 35
25-LE200 "U" "W" "X" "Y" "Z" 04 #2 35 #1 -
05 #1 - 1/0 50
35-LE200 "W" "X" "Y" "Z"
06 1/0 50 2/0 70
07 2/0 70 3/0 -
“ U” = Enter “J” if an Integral Jacket Seal is desired
08 3/0 - 4/0 95
“ W ” = Enter “T” if a Capacitive Test Point is desired
“ X ” = Cable Range Code (A,B,C or D)
09 4/0 95 250 120

“ Y ” = Conductor Code (See Table)

10 250 120 300 -

“ Z” = Enter C if a Plated Copper Connector is desired (Bi-metal are standard)

Shear Bolt Connector Selection
Code Conductor Range(mm²)
SBC-B-25-50/1 25 - 50
SBC-B-70-95/1 70 - 95
Note :
SBC-B-70-120/2 70 - 120 Bi-metal lug for use on copper and aluminum conductors.
Copper lug for use on copper conductors only.
SBC-B-150-240/2 150 - 240
SBC-B-300-400/3 300 - 400 Example:
SBC-B-500-400/3 500 For Shear Bolt Connector with a conductor Range between 20-50 mm²,
the part number would be : SBC-B-25-50/1.
SBC-B-300-400/3 AL 500

05
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 200A Bushing Insert Product Series 200A Loadbreak Junction Product Series

1. 15kV / 25kV / 35kV Bushing Insert 15kV / 25kV Loadbreak Junction

The Chardon Bushing Insert threads onto a standard 200A bushing well. The The Chardon Loadbreak Junction provides two, three or four 15.2/26.3 kV
combination of the bushing well and bushing insert perform the same function Loadbreak interfaces that are internatlly bused together and meet all require-
as a one piece integral loadbreak bushing, while providing the flexibility to ments of IEEE Standards 386. Loadbreak Junctions are used in pad-mounted
change the bushing insert in the field, without taking the transformer or other apparatus, under-ground vaults, and other apparatus to sectionalize, establish
apparatus out of service. The Chardon Bushing Insert meets all the requirements loops, taps, or splices, and to facilitate apparatus changeouts. Sectionalizing a
of the IEEE standard 386, and is fully interchangeable with competitor’s mating cable run to find an isolate a cable fault is made easy when a loadbreak junction
products that also meet IEEE standard 386. is used with the 25 kV Class Loadbreak elbows and other accessories meeting
the requirements of the IEEE Standard 386.
Ordering Information

15kV Bushing Insert Order No. : 15-LBI200 Ordering Information

25kV Bushing Insert Order No. : 25-LBI200 Junction Junction Junction

Part Description Only with Bracket with U-Straps
35kV Bushing Insert Order No. : 35-LBI200
15kV 200A Junction-2 15-LJ200F2 15-LJ200F2SS 15-LJ200F2U

15kV 200A Junction-3 15-LJ200F3 15-LJ200F3SS 15-LJ200F3U

15kV 200A Junction-4 15-LJ200F4 15-LJ200F4SS 15-LJ200F4U

Junction Junction Junction

Part Description Only with Bracket with U-Straps
2. 15 kV / 25kV Feed-Thru Insert 25kV 200A Junction-2 25-LJ200F2 25-LJ200F2SS 25-LJ200F2U

The Chardon Loadbreak Feed-Thru Insert threads onto a standard 200A bushing 25kV 200A Junction-3 25-LJ200F3 25-LJ200F3SS 25-LJ200F3U
well and provides dual loadbreak bushing interfaces. It can convert radial-feed
transformers to feed-thru transformers and add in-line arrester protection if 25kV 200A Junction-4 25-LJ200F4 25-LJ200F4SS 25-LJ200F4U
neeed. The torque limit ratchet feature prevents the bushing well stud from
breaking duing installation. The ratchet feature allows users to rotate the feed-tru Spare parts can also be purchased separately. For any questions and ordering
insert for 360°to orient the feed-thru insert in the desired position. The Chardon inquiries, please don’t hesitate to contact Chardon’s customer service.
Loadbreak Feed Thru Insert meets all the requirements of IEEE Standard 386, and
is fully interchangeable with competitor’s mating products that also meet he IEEE
standard 386.

Ordering Information

15kV Feed-Thru Insert Order No. : 15-LFTI 200A Loadbreak Protective Cap Product Series
25kV Feed-Thru Insert Order No. : 25-LFTI
15kV / 25kV Protective Cap
The Chardon Protective Cap is an accessory product to other 35 kV, 200A
products with loadbreak interfaces (bushing inserts, loadbreak junctions,
feed-thru inserts, etc.). It is designed to physically seal and electrically insulate
loadbreak bushing interfaces. When installed on a loadbreak bushing interface,
3. 15 kV / 25 kV Portable Feed-Thru and properly grounded using the attached drain wire, the loadbreak protective
cap provides a submersible, fully shielded insulated cap for energized bushings.
The Chardon Loadbreak Portable Feed Thru is designed to be installed on a
parking stand, attached to a transformer or other apparatus. Two bushing insert Ordering Information
loadbreak interfaces can be mated with an elbow arrester, a loadbreak elbow, or
an insulated cap. When mated with other products that meet the IEEE Standard 15kV Protective Cap Order No.: 15-LIC200
386, the portable feed thru provides a fully shielded, submersible connection for
loadbreak operation. The Chardon Portable Feed-Thru meets all the require- 25kV Protective Cap Order No.: 25-LIC200
ments of IEEE Standard 386, and is fully interchangeable with competitor’s
mating products that also meet the IEEE Standard 386.

Ordering Information

15 kV Portable Feed-Thru Order No.: 15-LPFT200

25 kV Portable Feed-Thru Order No.: 25-LPFT200

07
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06
 Selection of Cable Insulation Dimension

600A Deadbreak Elbow Technical Specifications 15/25 kV 600A 35 kV 600A

Range Code Inches mm Range Code Inches mm
A 0.640-0.760 16.3-19.3 D 0.750-0.985 19.1-25.0
Voltage Class 25 kV 35 kV B 0.720-0.845 18.3-21.5 E 0.930-1.040 23.6-26.4

Max. Rating Phase-to-Phase 26.3 kV 36.6 kV C 0.785-0.970 19.9-24.6 F 0.980-1.115 24.9-28.3

D 0.910-1.065 23.1-27.1 G 1.040-1.175 26.4-29.8
Max Rating Phase-to-Ground 15.2 kV 21.1 kV E 0.980-1.140 24.9-29.0 H 1.095-1.240 27.8-31.5

AC 1 Minute Withstand 40 kV 50 kV F 1.080-1.280 27.4-32.5 J 1.160-1.305 29.5-33.1

G 1.220-1.420 31.0-36.1 K 1.220-1.375 31.0-34.9
DC 15 Minutes Withstand 78 kV 103 kV
H 1.360-1.560 34.5-39.6 L 1.285-1.395 32.6-35.4
BIL and Full Wave Crest 125 kV 150 kV J 1.480-1.700 37.6-43.2 M 1.355-1.520 34.4-39.0

Minimum Corona Level

K 1.640-1.840 41.7-46.7 N 1.485-1.595 37.7-40.5
21.5 kV< 3pC 26 kV< 3pC
L 1.780-1.965 45.2-49.9 P 1.530-1.640 38.9-41.7
Q 1.575-1.685 40.0-42.8
R 1.665-1.785 42.3-45.3
S 1.775-1.875 45.1-47.6

600A Deadbreak Elbow

T 1.845-1.965 46.9-50.0

Product Series
U 1.935-2.055 49.1-52.2
V 2.025-2.145 51.4-54.5

Conductor Code Table

1. 15/25 kV / 35 kV 600A Elbow
Cable Type Concentric or Compressed Compact or Solid
Chardon 15/25-TB600 and 15/25-TB600T T-body are designed to terminate
underground cables to high-voltage apparatus such as transformers and
switchgear. The capacitive test point on the insulating plug provides a means of Conductor Code AWG or kcmil AWG or kcmil
testing the circuit without disturbing the bolted connection. In addition to the 0002 #2 35 #1 -
capacitive test point feature on the insulating plug, Chardon also offers an
optional capacitive test point on the T-body connector. This allows use of fault 0001 #1 - 1/0 50
indicators, and provides a hotscick operable means of determining circuit 0010 1/0 50 2/0 70
condition when used with high impendance voltage sensing device designed for
test points.
0020 2/0 70 3/0 -

They are fully shielded, fully submersible and meet the requirements of IEEE 0030 3/0 - 4/0 95
Standard 386. They are interchangeable with other manufacturers products that 0040 4/0 95 250 120
conform with this industry standard.
0250 250 120 300 150

Ordering Information 0300 300 150 350 -

0350 350 - 400 185
15/25-TB "W" "X" "Y" "Z" 0400 400 185 450/500 -
0450 450 - 500/550 240
35-TB "W" "X" "Y" "Z"
0500 500 240 600 300
0550 550 - 650 -
“ W ” : If it is a 600A aluminum cable, fill in “600”, if it is a 900A copper cable, fill in “900”
“ X ” : Fill in “T” if a capacitive test point is needed
0600 600 300 700 -

“ Y ” : Fill in the cable insulation diameter code, please refer to the insulation size comparison table below
0650 650 - 750 400

“ Z”：Fill in the cable conductor size code, please refer to the conductor size code table below 0750 750 400 800 -
0800 800 - 900 -
0900 900 - 1000 500
1000 1000 500 - -

Shear Bolt Connector Selection

Code Conductor Range(mm²)
Ordering Example:
A 15/25 Elbow, with a test point, and with copper lug required
SBC-B-25-50/1 25 - 50 cable insulation dimension of 1.45 inch and the conductor size
SBC-B-70-95/1 70 - 95 is 185sqmm, the part number would be as follows:
SBC-B-70-120/2 70 - 120 15/25TB-600TH0400
SBC-B-150-240/2 150 - 240
SBC-B-300-400/3 300 - 400
SBC-B-500-400/3 500

SBC-B-300-400/3 AL 500

09
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08
 2. 15/25 kV 600A Insulating Plug 5. 15/25 kV 600A Compression Connector
Compression connectors are available in all aluminum, all copper (for 900A
The insulating plug is equipped with a capacitive test point, which allows
applications), or bi-metal designs. All are available with threaded and
circuit testing without interrupting the connectiong. The one inch-hex head
unthreaded holes. See conductor code table for proper application. All
provides easy assembly to the connector and mating parts.
connectors are designed for use with either aluminum or copper
It is accompanied by a semi-conducting EPDM rubber cap for a waterproof
conductors.
seal and deadfront shielding.
Order Information
Ordering Information
Bi-metal Order No.: 600BMC + Conductor Code (Size code)
15/25 kV Insulating Plug Order No.: 25-IP600
Aluminum Order No.: 600BMC + Conductor Code (Size code)
15/25 kV Insulating Plug + Cover Order No.: 25-IP600C
Copper Order No.: 600BMC + Conductor Code (Size code)
15/25 kV Insulating Plug + Cover + Order No.: 25-IP600CS

Conductor Code Table

3. 15/25 kV Connecting plug
Cable Type Concentric or Compressed Compact or Solid
The Connecting Plug is designed with a coating around the center, which
provides continuity of semiconducting shield with EPDM shield of mating Conductor Code AWG or kcmil AWG or kcmil
parts. Holes in the part allow for easy assembly using a spanner wrench.
Chardon Connecting Plugs can be used for connecting 2 or more 600A 0002 #2 35 #1 -
deadbreak connectors. 0001 #1 - 1/0 50

Ordering Information 0010 1/0 50 2/0 70

0020 2/0 70 3/0 -
15/25 kV 600A Connecting Plug (Al) Order No.: 25-DCP600
0030 3/0 - 4/0 95

15/25 kV 900A Connecting Plug (Cu) Order No.: 25-DCP900 0040 4/0 95 250 120
0250 250 120 300 150
0300 300 150 350 -
0350 350 - 400 185
0400 400 185 450/500 -
0450 450 - 500/550 240

4. 15/25 kV Threaded Stud

0500 500 240 600 300
0550 550 - 650 -

The threaded stud is used with a T-body connector or splices to connect 0600 600 300 700 -
reducing well plugs, deadbreak tap plugs, connecting plugs, and insulating 0650 650 - 750 400
plugs to other components or apparatus bushings. 0750 750 400 800 -

Ordering Information
0800 800 - 900 -
0900 900 - 1000 500

15/25 kV 600A Threaded Stud (Al) Order No.: 25-STUD600 1000 1000 500 - -

15/25 kV 900A Threaded Stud (Cu) Order No.: 25-STUD900 Order Example
If choosing 600A Bi-metal Compression Connector and the cable specification is 550, the Order No.
would be 600BMC0550

11
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 600A Deadbreak Junction Product Series
2. 15/25 kV / 35 kV 600A Multi Point Junction
Chardon 4” interface spacing multi-point junctions are available in 2,3,4,5 or
6 point configurations with 15, 25 and 35 kV ratings. The junction’s design
can eliminate or minimize the requirement for 200 A taps on 600A T-bodies,
1. 15/25 kV / 35 kV 600A/900A Deadbreak Junction and provide ideal solutions for limited space installations. The EPDM molded
body with corrosion resistant stainless steel bracket is fully shielded,
The Chardon 600A/900A, 15/25 kV Class Deadbreak Junction provides two,
deadfront and submersible. Chardon multi-point junctions provide a
three or four deadbreak interfaces in an EPDM insulated rubber body.
convenient, compact design for connecting, looping and taping of 600A and
Deadbreak junctions are used in pad-mounted apparatus, underground
200A T-bodies, elbows and other accessories at a common location where
vaults, and other installations to connect equipment and cable on primar
flexibility and operability are important. The products are e ideally
ide lly
feeder and network circuits.
suited for subsurface, padmount, indoor and outdoor vault
Chardon deadbreak connectors feature bolted connections that can be
applications.
easily connected and disconnected. When mated with a comparatively
tively rated
product, the junction provides a fully shielded, submersible connection
tion for
deadbreak operation. The deadbreak junction is available with stainle
sta inless
stainless
steel adjustable brackets for mounting at various operating angles,
or with stainless steel “U” straps for direct wall mounting. Ordering Information
To order CHARDON Multi Point Junction, please fill in the order number accordin
according
to the instructions below:

Ordering Information MPJ X Y Z B

Junction with Junction with “ X ” = Enter the number of points.

Description Deadbreak Junction Stainless Steel
bracket
U-Straps
“ Y ” = Enter the interface indentification and positioning. See interface identification below.
15/25kV 600A 2 Deadbreak Junction 25-DJ600F2 25-DJ600F2SS 25-DJ600F2U “ Z” = Enter Voltage Class (Select 15/25 or 35)
“ B ” = Enter BKT for a standard Chardon stainless steel bracket, enter ABKT for an adjustable bracket or leave
it in blank if only a molded junction is required.
15/25kV 600A 3 Deadbreak Junction 25-DJ600F3 25-DJ600F3SS 25-DJ600F3U

15/25kV 600A 4 Deadbreak Junction 25-DJ600F4 25-DJ600F4SS 25-DJ600F4U

15/25kV 900A 2 Deadbreak Junction 25-DJ900F2 25-DJ900F2SS 25-DJ900F2U

15/25kV 900A 3 Deadbreak Junction 25-DJ900F3 25-DJ900F3SS 25-DJ900F3U

15/25kV 900A 4 Deadbreak Junction 25-DJ900F4 25-DJ900F4SS 25-DJ900F4U

35kV 600A 2 Deadbreak Junction 35-DJ600F2 35-DJ600F2SS 35-DJ600F2U

600A Insulated Protective Cap

35kV 600A 3 Deadbreak Junction 35-DJ600F3 35-DJ600F3SS 35-DJ600F3U

35kV 600A 4 Deadbreak Junction 35-DJ600F4 35-DJ600F4SS 35-DJ600F4U Product Series

35kV 900A 2 Deadbreak Junction 35-DJ900F2 35-DJ900F2SS 35-DJ900F2U

35kV 900A 3 Deadbreak Junction 35-DJ900F3 35-DJ900F3SS 35-DJ900F3U 15kV / 25kV Insulated Cap
35kV 900A 4 Deadbreak Junction 35-DJ900F4 35-DJ900F4SS 35-DJ900F4U The Chardon 600A 15/25 kV Insulated Cap meets all the requirements of IEEE
standard 386-2009. It provides insulated, fully shielded submersible
Spare parts can also be purchases separately. For any purchase questions and protection for 15 and 25 kV class deadbreak interfaces and is fully
ordering inquiries, please contact Chardon’s customer service. interchangeable with competitor’s products that also meet iEEE standard
386.
The Chardon Insulated Cap design incorporates peroxide cured, EPDM
insulation rubber, and a semi-conducting insert and outer shield. The outer
conductive shield maintains ground potential on the cap’s surface when a
grounding wire is connected to a common ground.

Ordering Information

15/25kV 600A Standard cap with threaded insert Order No. : 25-DIC600

15/25kV 600A Cap with permanent stud Order No. : 25-DIC600K

13
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 IEC Separable Connectors 24 kV Elbow Connector IEC Separable Connectors 24kV Deadbreak Straight

Maximum Voltage Class (Um) 24 kV Maximum Voltage Class (Um) 24 kV

AC 5 Minute Withstand 57 kV AC 5 Minute Withstand 57 kV

BIL and Full Wave Crest (Impulse) 125 kV BIL and Full Wave Crest (Impulse) 125 kV

Minimum Corona Voltage Level 22 kV < 3 pC Minimum Corona Voltage Level 22 kV < 3 pC

1.IEC 17.5/24 kV 250A Elbow Connector 2. IEC 17.5/24kV Deadbreak 250A Straight Connector
The Chardon Deadbreak Elbow Connector is a fully shielded and insulated THe Chardon Deadbreak Straight Connector is a fully shielded and insulated
termination for connecting underground cable to transformers, switch gear termination for connecting underground cable to transformers, switch gear
and other apparatus equipped with deadbreak bushings, junctions, or other and other apparatus equipped with deadbreak bushings, junctions, or other
deadbreak connectors. It meets all the requirements of HD629.1, EN-50180, deadbreak connectors.
EN-50181 & IEC 60502, and is fully interchangeable with competitor’s The Chardon Deadbreak Straight meets all the requirements of HD629.1,
products and mating products that meet EN-50180 & EN-50181. EN50180, EN-50181 & IEC 60502, and is fully interchangeable with
competitor’s products and mating products that meet EN-50180 & EN-50181.

24 kV Elbow Connector
24 kV Elbow Connector

24-CE250 W X Y Z 24-CL250 W X Y Z

W :Enter “T” if you need a Capacitive Test Point

W :Enter “T” if you need a Capacitive Test Point X : Cable Range Code (See Cable Range Table)
X : Cable Range Code (See Cable Range Table) Y : Conductor Code for Compression Connectors
Y : Conductor Code for Compression Connectors Z : Enter C if a plated Copper Connector is desired
Z : Enter C if a plated Copper Connector is desired
Cable Insulation Diameter Ranges
Cable Insulation Diameter Ranges Cable Range Code Inches Millimeters

Cable Range Code Inches Millimeters AA 0.508 - 0.685 12.9 - 17.4

AA 0.508 - 0.685
A 0.642 - 0.807 16.3 - 20.5
12.9 - 17.4
A 0.642 - 0.807
B 0.768 - 0.945 19.5 - 24.0
16.3 - 20.5
B 0.768 - 0.945
C 0.906 - 1.106 23.0 - 28.1
19.5 - 24.0
C 0.906 - 1.106 23.0 - 28.1
Conductor Size Selection
Conductor Size Selection CONDUCTOR Concentric or Compressed Compact or Solid
Concentric or Compressed Compact or Solid CODE AWG or kcmil mm² AWG or kcmil mm²
CONDUCTOR
CODE AWG or kcmil mm² AWG or kcmil mm² 01 #6 - #4 -

01 #6 - #4 - 02 #4 - #3 25

02 #4 - #3 25 03 #3 25 #2 35

03 #3 25 #2 35 04 #2 35 #1 -

04 #2 35 #1 - 05 #1 - 1/0 50

05 #1 - 1/0 50 06 1/0 50 2/0 70

06 1/0 50 2/0 70 07 2/0 70 3/0 -

07 2/0 70 3/0 - 08 3/0 - 4/0 95

08 3/0 - 4/0 95 09 4/0 95 250 120

09 4/0 95 250 120 10 250 120 300 -

10 250 120 300 -

Shear Bolt Connector Selection
Note :
Code Conductor Range(m m²) Bi-metal lug for use on copper and aluminum conductors.
Copper lug for use on copper conductors only.
SBC-B-25-50/1 25 - 50
Example:
SBC-B-70-95/1 70 - 95 For Shear Bolt Connector with a conductor Range between 20-50 mm
SBC-B-70-120/2 70 - 120 the part number would be : SBC-B-25-50/1.

SBC-B-150-240/2 150 - 240

SBC-B-300-400/3 300 - 400
SBC-B-500-400/3 500

SBC-B-300-400/3 AL 500
15
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 IEC Separable Connectors 24 kV Voltage Class T-Body IEC Separable Connectors 36kV Voltage Class T-Body

Maximum Voltage Class (Um) 24 kV Maximum Voltage Class (Um) 36 kV

AC 5 Minute Withstand 54 kV AC 5 Minute Withstand 81kV

BIL and Full Wave Crest (Impulse) 200 kV BIL and Full Wave Crest (Impulse) 170 kV

Minimum Corona Voltage Level 20 kV < 3 pC Minimum Corona Voltage Level 30 kV < 10 pC

3. IEC 24kV 630A Front and Rear 4. IEC 36kV 630A Front and Rear
The Chardon T-Body Connectors are used to terminate polymeric cable to The Chardon Front T-body and Rear connetors are fully screened and
dead front apparatus such as transformers, switchgear, and other equipment. submersible when mated with proper bushings or plugs. They can be used for
They can be used at 17.4 kV and 24 kV ratings. Chardon T-body connectors 36 kV applicatons to terminate polymeric cable to dead front apparatus such
can be used for indoor and outdoor applications, and can be used for all as transformers, switchgear, and other equipment. The T-body connectors are
polymeric cable types (XPE,EPR, etc.) with coppper and aluminum designed for indoor or outdoor applications, and especially suited for the
conductors. harsh off-shore or wind farm environment, where long runs and large cable
sizes are needed.

Front T-Body Front T-Body

24-FDT630 X Y Z 36-FDT630 X Y Z

Rear T-Body Rear T-Body

24-RDT630 X Y Z 36-RDT630 X Y Z

X : Fill in the cable insulation Y: Fill in the conductor Z : Fill in the type of metal required X : Fill in the cable insulation Y: Fill in the conductor Z : Fill in the type of metal required
size code size code for compression lug size code size code for compression lug

Insulation mm Conductor B Bi-metal Lug Insulation mm Conductor B Bi-metal Lug

A 15.5 - 19.0 25 25 C Copper Lug LA 15.5 - 19.0 25 25 C Copper Lug

B 18.0 - 23.0 35 35 LB 18.0 - 23.0 35 35

C 22.0 - 27.0 50 50 LC 22.0 - 27.0 50 50

D 26.0 - 32.0 70 70 LD 26.0 - 32.0 70 70

E 31.0 - 37.0 95 95 LE 31.0 - 37.0 95 95

120 120 LF 26.0 - 32.0 120 120

150 150 LG 31.0 - 37.0 150 150

185 185 LH 31.0 - 37.0 185 185

240 240 LI 31.0 - 37.0 240 240

300 300 LJ 26.0 - 32.0 300 300

400 400 LK 31.0 - 37.0 400 400

Shear Bolt Connector Selection Shear Bolt Connector Selection

Code Conductor Range(mm²)
Code Conductor Range(mm²)
SBC-B-25-50/1 25 - 50
Example: SBC-B-25-50/1 25 - 50
SBC-B-70-95/1 70 - 95 When ordering a 24 kV Front T-body; and given an insulation size SBC-B-70-95/1 70 - 95
SBC-B-70-120/2 of 25.3mm, a conductor size of 185sqmm, and a copper compres-
Example:
70 - 120
sion lug, the order number should be 24-FDT630C185. If a shear
SBC-B-70-120/2 70 - 120
SBC-B-150-240/2
bolt connector for a conductor ranging 150-240 sqmm instead, When ordering 36 kV Front T-Body, with cable insulation
150 - 240
SBC-B-150-240/2 150 - 240
SBC-B-300-400/3 300 - 400
the part order number should be 24-FDT630C SBC-B-150-240/2. SBC-B-300-400/3 300 - 400 outer dimension of 26.4 mm and a conductor size of
SBC-B-500-400/3 500
SBC-B-500-400/3 500 185sqmm with copper compression connector, the part
SBC-B-300-400/3 AL 500 number should be 36-FDT630LE185C (or SBC-B-150-240/2
SBC-B-300-400/3 AL 500
for Shear Bolt Connector)

17
15 16 18
 IEC Separable Connectors 42kV Voltage Class T-Body
6. Interface
Interface C Voltage
C Voltage Test
Test Rod
Rod
Medium voltage test rods are desined to accurately find cable fault location, phase
checking and cable testing. When installed at the back of a T-body or elbow
connector, test rods can monitor the electrical condition of both the separable
Maximum Voltage Class (Um) 42 kV connector and the power system it is attached to. Connections can be made with a
cable lug, spring clips or 4 mm plug.
AC 5 Minute Withstand 117 kV

BIL and Full Wave Crest (Impulse) 200 kV Ordering Information & Ratings
Chardon currently offers Test Rods in the following specifications:
Minimum Corona Voltage Level 45 kV < 10 pC

Test Rod Part Number VTR

5. IEC 42kV 1250A Front and Rear Maximum A.C Test Voltage (50 Hz-1 min) 36 kV

Chardon Front T-body & Coupling (Rear) T-body Connectors are fully Maximum D.C Test Voltage (8 x U0 - 30 min ) 96 kV
screened and fully submersible when mated with proper bushings or plugs.
The products are used to terminate polymeric cables to dead front Impulse Voltage (1.2 x 50µs) min 95 kV
apparatus such as transformers, switchgear, and other equipment. They can
be used for 36 kV and 42 kV applications.
The design is especially suited for the harsh off-shore or wind farm 4242
7. kVkV1250
1250AABushing
Bushing Extender
Extender
environment, where long runs and large cable sizes are needed.
The Chardon 42 kV 1250A Bushing Extender can be used for temporary or
Front T-Body
permanent applications and provides a submersible, fully shielded insulated
connection between energized bushings and Chardon 42 kV rear T-body
42-FDT1250 X Y Z (42-RDT1250).

Rear T-Body Ordering Information

42-RDT1250 X Y Z 42 kV Bushing Extender Part Number Order No.:42-BE1250

X : Fill in the cable insulation Y: Fill in the conductor Z : Fill in the type of metal required
size code size code for compression lug

Insulation mm Conductor B Bi-metal Lug

D 19.10-25.00 25 25 C Copper Lug

E 23.60-26.40 35 35

F 24.90-28.30 50 50

G 26.40-29.90 70 70

H 27.80-31.50 95 95

J 29.50-33.20 120 120

K 31.00-34.90 150 150

L 32.60-35.40 185 185

M 34.40-38.60 240 240

N 37.70-40.50 300 300 Shear Bolt Connector Cable Range(mm²)

P 38.90-41.70 400 400 SBC-B-25-50/1 25 - 50

Q 40.00-42.80 500 500 SBC-B-70-95/1 70 - 95

R 42.30-45.30 630 630 SBC-B-70-120/2 70 - 120

S 44.60-47.60 800 800 SBC-B-150-240/2 150 - 240

T 46.90-49.90 SBC-B-300-400/3 300 - 400

U 49.20-52.20 SBC-B-500-630/3 500 - 630

V 51.40-54.50

Example:
When ordering a 42 kV Front T-body; and given an insulation size of 25.3mm,
a conductor size of 185sqmm, and a copper compression lug, the order number
should be 42-FDT1250E185C
19
16 20
18
 Straight Connector / Joint Product Series Safety Accessories Product Series

25 kV Straight Connector & 1. 15/25kV Grounding Elbow

15/25kV Joint The Grounding Elbow provides a circuit between energized and
nonenergized sections of a distribution line. It can be assembled on the
Loadbreak Bushing Insert, Feed-Thru Insert or Junction of a pad mounted
transformer or other apparatus. The Chardon Grounding Elbow is molded
with high quality yellow insulating EPDM and features a copper connector
and tin-plated copper probe.

Ordering Information
Voltage Class 15 kV 25 kV

Rated Phase-to-Phase Voltage 15 kV 25 kV 15kV Grounding Elbow Order No.: 15-GLE200CK

Rated Phase-to-Ground Voltage 8.7 kV 14.4 kV 25kV Grounding Elbow Order No.: 25-GLE200CK
1 Minute AC withstand 35 kV 52 kV

BIL and Full Wave Crest (Impulse) 110 kV 150 kV

Minimum Corona Voltage /Max. Discharge 13 kV / 5pC 22 kV / 5pC

Maximum Voltage Withstand 5minutes 39 kV 65 kV

(60Hz ,rms) 5hours 31 kV 50 kV 2. 15&25 kV Three-phase Grounding Elbow
The Chardon linear joint is made of intergrally molded EPDM and divided The Chardon three-phase grounding elbow set can be grounded when the
into inner and outer semi-conductive and insulating layers with excellent circuit is being repaired to ensure the safety of technicians and repair
dielectric properties. The inner lining part of the semi-conductive layer is personnel. The product interface is designed in accordance with IEEE 386
tightly connected with the insulating layer, providing an excellent dielectric standard, and can be assembled and used with any 15 kV or 25 kV Bushing
characteristics and waterproof capability. This product is shipped after Insert, Feed-Thru Insert or junction that meets the specification design. Like
passing the Corona Discharge Testing in the factory and a one-minute AC the Standard Grounding elbow, the three-phase Grounding Elbow is molded
withstand voltage. It does not need to be wrapped or glued during on-site with high quality yellow insulating EPDM and features a copper connector
assembly and tin-plated copper probe.
The joint is certified by the Taiwan Electric Power Company (TPC), the largest
utility company in Taiwan. Chardon also has 15/25 kV cable
cross-connecting linear connectors (straight connectors), which can be used Ordering Information
to connect 15 kv and 25 kV cables.
15kV Three-phase Grounding Elbow Order No.: 15-GLE200CK-3P
Ordering Information
25Kv Three-Phase Grounding Elbow Order No.: 25-GLE200CK-3P
Ordering Number Conductor Diameter (mm2)
25-SPL-#1AWG 21.0 23.9

Grounding Bushing
22.3 25.6

25-SPL-500MCM 33.3 36.1 3. 25 kV 200A

33.6 37.3
Chardon grounding bushing can be used to ground disconnected crcuits
15/25-SPL-#1AWG 21.0 23.9 during maintenance to ensure the safety of technicians and repair
personnel. The product interface is designed in accordance with IEEE 386
15/25-SPL-500MCM standard and can be assembled with any 25 kV connector that meets the
33.3 36.1
standard design. The product is made of EPDM rubber, and is shipped with
grounding cables, copper crimping terminals and grounding clamps.

Ordering Information

25 kV Grounding Bushing Order No. : 25-GB200CK

21 19 20 22
 4. 25 kV 200A Bushing Insert Other Cable Accessories & Components
The Chardon Bushing Insert threads onto a standard 200A bushing well. The
combination of the bushing well and bushing insert perform the same
function as a one piece integral loadbreak bushing, while providing 1. 15kV /25kV /35 kV Cold-Shrink Terminatio
Termination
providing the flexibility to change the bushing insert in the field, without
taking the transformer or other apparatus out of service. THe Chardon The Chardon Cold Shrinkable Termination offers easy installation
insta
stall tion and
Bushing Insert meets all the requirements of IEEE Standard 386, and is fully reliable performance when terminating indoor and outdoor outdoo medium
interchangeable with competitor’s mating products that also meet the IEEE voltage cables. Made from high quality, UV resistant, silicone
one rubber, the
standard 386. When installed with mating components, the bushing insert Chardon Cold Shrinkable Termination offers a combination of durability and
provides a fully shielded and fully submersible connection for loadbreak high performance in the field. The terminations are designed to withstand
applications. voltages of up to 35 kV and are tested according to IEEE Standard 386
386.

Insulation Class
Ordering Information
15 kV 25 kV 35 kV

Lighting Impulse (BIL) Voltage 110 kV 150 kV 200 kV

25, 200A Loadbreak Bushing Insert Order No.: 25-LBI200
Minimum Partial Discharge Voltage
13 kV / 22 kV / 30 kV /
5pC 5pC 5pC

1min Dry Withstand 50 kV 65 kV 90 kV

AC Voltage
Withstand
10s Wet Withstand 45 kV 60 kV 80 kV

5h Dry Withstand 31 kV 50 kV 71 kV

15DC Voltage Dry Withstand

5. 15&25 kV 200 A Insulated Standoff Bushing
75 kV 105 kV 140 kV

The Chardon Insulated Standoff Bushing meets the full requirements of IEEE A
386 and provides a loadbreak interface made of high quality peroxide cure
EPDM rubber. It provides temporary or permanent parking of 15 kV
loadbreak elbows that conform to IEEE 386. it is a fully submersible and Ordering Information
separable connector during energized operation.
Product Part Number and Corresponding Conductor Diameter Size
Ordering Information
Cable Insulation
15kV 200 A Insulated Standoff Bushing Order No. :15-SOB200 Part Number Size (A)(Max.) Size ( Φ B)
(mm)

25kV 200 A Insulated Standoff Bushing Order No. :25-SOB200 15-CSTO-A 300 67 13.2~17.0

15-CSTOB 300 71 16.8~27.0

15-CSTO-C 300 79 25.3~50.0

25-CSTO-A 380 81 15.2~22.4

25-CSTO-B 380 85 20.4~35.4

Standoff Bushing
25-CSTO-C 380 100 34.0~60.0
6. 15/25 kV 600A 35-CSTO-A 470 87 18.7~26.0
The Chardon 600A 15/25 kV Standoff Bushings fully meet the requirements 35-CSTO-B 470 94 24.9~41.1
of IEEE Standard 386-2009. The high quality, insulating epoxy molded
bushing has a single deadbreak interface and is used in pad-mounted 35-CSTO-C 470 105 36.6~59.0
cabinets, underground vaults and other apparatus to isolate and
sectionalize an energized cable.

Ordering Information
To order CHARDON standoff bushings, please fill in the order number according
to the instructions below:
25-SOB600 X Y Z

X : If you need an insulated standoff bushing, fill in “I”

Y : If you need an aluminum conductor, fill in “A”. If copper conductor,
. fill in “C”
Z : If you need aluminum stud bolts, fill in “S”. If you don’t need stud bolts, please leave it blank.
C : For copper stud bolts, fill in “C”.

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 2. 600V Cold Shrinkable Jacket Seal
Chardon Cold Shrinkable Jacket Seals are designed to seal the end of XLP,
EPR or similar solid dielectric insulated power cables. The Cold Shrinkable
Jacket Seal can be used when installing elbows or other cable acessories. It
is submersible and UV resistant.

Ordering Information
Currently Chardon offers for two conductor diameter specifications, AWG 2/0
and 250 MCM, the order number are as follows:

Cold Shrink Jacket Seal 600V 1C for copper AWG 2/0 Order No. : 1-CSS-2/0

Cold Shrink Jacket Seal 600V 1C for copper 250MCM Order No. : 1-CSS-250

3. High-Performance Mastic Tape

This product complies with the specifications of Taiwan Power Company
(TPC) and is suitable for sealing and insulating low-voltage joints below
600V. In addition to low-voltage joints, it can also be used for anti-corrosion
of high-voltage busbars or the sealing treatment of high-voltage joints.

Ordering Information

Self-Fusing Waterproof Tape Order No.:CMST

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