110

90 169
98 50,52A
124

LEG 150

EXTENSION P

OWNER'S
MANUAL 149 107

REVISED: Sept. 15, 2005

SERIAL NO.'S
______________ 109

through
______________
Contents
Parts Manual
1 SEAT FRAME / CROSSMEMBER 129
ASSEMBLY
2 SEAT FRAME ASSEMBLY 95
3 WORKBOX / MOVEMENT 95
ARM ASSEMBLY
4 BELT & PULLEY ASSEMBLY
5 WEIGHT STACK ASSEMBLY 147
6 WEIGHT STACK ASSEMBLY 86
7 PARTS LIST
8 PARTS LIST

Maintenance Manual
Follows page 8 104
51
See last pages of this manual for 2ST
Strength Circuit Exercise Order Diagram
and 2ST Floor Plan Kit.
105 106 139

PARTS AND SERVICE

709 Powerhouse Road
Independence, Virginia 24348
800-235-2233
Fax: 276-773-2298 19-4922
 2ST Leg Extension
SEAT FRAME / CROSSMEMBER
ASSEMBLY

140

16 141 3
18
16 3 6
16 19

18 13 23
9 131
18 100
20 24 102
9 106 24
20 100 13
132
100

102 133 2 16 51
105
10 19
29 24 105 102 143
5
15
12 18
130
19 134
20
12 18
20 4
12 18

4
15
19 13
142
23 13

1
 2ST Leg Extension

SEAT FRAME ASSEMBLY

155

154 21
22
18 12 22 20
7 18
20
157
22 156
158
165 18 22 21
20
12 20
7
157 18
159 156
24 158
161
160 161
160
24
134
18
126
20
142 128 24
18
20 143 27
18 12
20
7
20 18
24 127 75
21
22
18 27 22
68
12 20 20 70
7
69 20 21 22 18 SEA 72
8
ARDOCC ATE

TS.
EXISUR.
RIC

BA T
N WIL LUB
CTIO AGE NOT
HAZ L
INJE DAM : DO

CK
L RE
SSU
ANDSEA
ROD PRE
H
.

22
HIG

EYE

79
33
75
69 68
74 18
67
18
135
18
20 12
11 20

23 2
 2ST Leg Extension
WORKBOX / MOVEMENT ARM
ASSEMBLY

56
4 16

3
16
12 20
56 1
18
133
16
3

61
148
3 147
56

16 54 174
66

60 171
55 56 56 170
64
58 61 16 3
66
62
137
53
65
63 162
58

59

138

163
164

REV. 01-18-99 3
 2ST Leg Extension
BELT & PULLEY
ASSEMBLY

12 37
136 42
32
36 31
39
15
10 34 45
38
38
30
35

33
134 44
43
32 44
39

34
152

153
34
148

32 39

40
41

4
24 WEIGHT STACK
STANDARD USE CAUTION
REF # PART # 200 lb. WEIGHT STACK (20-250) WHEN WORKING
A 01-0010 BOLT HH2 7/16-14 X 4 1/2 BLACK WITH WEIGHT
B 02-9190 1/4-20 X 3/4 FLANGE BUTTON HD. SCREW STACK !
C 03-1045 NUT NTE 7/16 BLACK
D 04-5070 RUBBER WEIGHT STACK WASHER
E 05-4020 BOTTOM WEIGHT BUSHING J
F 05-4055 TOP WEIGHT BUSHING
G 06-2005 CHAIN LINK #100 CONNECTING LINK
H 06-7064 COIL SUPER 6" J
I 06-8150 1 1/4 EXTERNAL SNAP RING
J 06-8254 SNAP RING 1"
K 07-4000 NYLINER PLASTIC BUSHING M F
L 07-8296 PIN WEIGHT SELECTOR W/MAGNET 4" LENGTH O
M 07-9268 TOP WEIGHT SLEEVE
N 09-3066 HOLE PLUG 1 1/4 DIA WHITE F M G
O 09-6135 BELT ROLLER
P 12-1024 DECAL WARNING 3"
Q 12-1282 WEIGHT STACK DECAL 20-310 lbs/kgs
R 17-2204 1 X 4 X 9.330 TOP WEIGHT STEEL, 10 lbs.
S 17-2206 1 X 4 X 9.330 SECOND WEIGHT STEEL, 10 lbs. K
T 17-2203 1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs
U 17-2203 1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs C
V 17-4115 WEIGHT STACK PIN 24 HOLE
W BSF509 WEIGHT STACK STAND 8"
X 07-9269 3" WEIGHT STACK SPACER
Y 09-2060 1 1/2 X 3" HOLE PLUG E
R
WOMEN'S/MEDICAL A
REF # PART # 130 lb. WEIGHT STACK (10-200)
A 01-0010 BOLT HH2 7/16-14 X 4 1/2 BLACK V
B 02-9190 1/4 X 1/2 PAN HD TYPE "F" SCREW BLACK E
C 03-1045 NUT NTE 7/16 BLACK
D 04-5070 RUBBER WEIGHT STACK WASHER
E 05-4020 BOTTOM WEIGHT BUSHING
F 05-4055 TOP WEIGHT BUSHING S
G 06-2005 CHAIN LINK #100 CONNECTING LINK
H 06-7064 COIL SUPER 6" B
I 06-8150 1 1/4 EXTERNAL SNAP RING
J 06-8254 SNAP RING 1"
K 07-4000 NYLINER PLASTIC BUSHING H
L 07-8296 PIN WEIGHT SELECTOR W/MAGNET 4" LENGTH
M 07-9268 TOP WEIGHT SLEEVE T
N 09-3066 HOLE PLUG 1 1/4 DIA WHITE
O 09-6135 BELT ROLLER
P 12-1024 DECAL WARNING 3"
Q 12-1281 WEIGHT STACK DECAL (WOMEN'S) 10-260 lbs/kgs L
R 17-2210 1 X 4 X 9.330 TOP WEIGHT ALUM., 3.5 lbs.
S 17-2212 1 X 4 X 9.330 SECOND WEIGHT ALUM., 3.5 lbs.
T 17-2211 1 X 4 X 9.330 BOTTOM WEIGHT ALUM., 3.5 lbs.
U 17-2203 1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs.
V 17-4115 WEIGHT STACK PIN 24 HOLE
W BSF509 WEIGHT STACK STAND 8"
X 07-9269 3" WEIGHT STACK SPACER Q,Z
Y 09-2060 1 1/2 X 3" HOLE PLUG
Z 12-1048 WEIGHT STACK DECAL (MEDICAL) #1-30
SUPER STACK
REF# PART # 290 lb. WEIGHT STACK (20-365) U
A 01-0010 BOLT HH2 7/16-14 X 4 1/2 BLACK
B 02-9190 1/4 X 1/2 PAN HD TYPE "F" SCREW BLACK
C 03-1045 NUT NTE 7/16 BLACK
D 04-5070 RUBBER WEIGHT STACK WASHER
E 05-4020 BOTTOM WEIGHT BUSHING
F 05-4055 TOP WEIGHT BUSHING
G 06-2005 CHAIN LINK #100 CONNECTING LINK
H 06-7064 COIL SUPER 6"
I 06-8150 1 1/4 EXTERNAL SNAP RING
J 06-8254 SNAP RING 1"
K 07-4000 NYLINER PLASTIC BUSHING
L 07-8297 PIN WEIGHT SELECTOR W/MAGNET 7" LENGTH
M 07-9268 TOP WEIGHT SLEEVE
N 09-3066 HOLE PLUG 1 1/4 DIA WHITE
O 09-6135 BELT ROLLER
P 12-1028 DECAL WARNING 6" D
Q 12-1283 WEIGHT STACK DECAL 20-455 lbs/kgs
R 17-2204 1 X 4 X 9.330 TOP WEIGHT STEEL, 10 lbs.
S 17-2207 1 X 6 X 9.330 SECOND WEIGHT STEEL, 15 lbs.
T 17-2205 1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs. OPTION 3
U 17-2205 1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs. OPTION 1
V 17-4115 WEIGHT STACK PIN 24 HOLE NO STAND
Y
W BSF509 WEIGHT STACK STAND 8"
X 07-9269 3" WEIGHT STACK SPACER Y 8"

Y 09-2060 1 1/2 X 3" HOLE PLUG 2LR, 2PF X W

OPTION 2
2AB, 2BP, 2CR, 2IP, 2LCP, 2LE,
2LB, 2OP, 2TP, 2LCS, 210, 2VC 2HAD, 2HAB, 2RT, 2SC
01-13-99 5
MINI 24 ADD-ON WEIGHT KIT
REF # PART # DESCRIPTION
AA 02-4108 3/8-16 X 3/4 ALLEN CAP SCREW
BB 01-1258 1/2 X 3/4 HEX BOLT BLACK
CC 01-4035 1/4 X 1-1/4 WIZ BOLT BLACK
DD 02-4110 3/8 X 1-1/4 ALLEN CAP SCREW
EE 02-4134 1/4 X 1/2 PAN HD TYPE "F" SCREW BLACK
FF 03-5111 3/8 CLIP NUT
GG 03-4290 1/4 WIZ NUT BLACK ZINC
HH 06-8150 1 1/4 EXT. SNAP RING WW
II 04-5206 3/8 SAE FLAT WASHER BLACK CC
JJ 04-5214 1/2 LOCK WASHERS BLACK HH PP
KK 06-7062 .450 OD 5" SUPER COIL
LL 07-8045 ADD ON WEIGHT SELECTOR PIN & KNOB GG TT
MM 07-9245 MOLDED WEIGHT STAND INSERT KK
OO EE
NN 07-9250 MOLDED ADD-ON-WEIGHT BASE RR
OO 07-9255 MOLDED ADD-ON-WEIGHT LINK 0.5

LL
kg
1.0

PP 09-3072 HOLE PLUG 3/8" BLACK LB

2.0
LB
0.9
kg

QQ 12-1117 ADD ON WEIGHT DECAL LBS/KGS

1.4
kg
3.0
LB
1.8

RR 17-5998 CAST ADD-ON SECOND PLATE SS

kg
4.0
LB
2.3
kg
5.0

SS 17-5999 CAST ONE POUND WEIGHT LB

6.0
LB
2.7
kg

TT 17-6015 RECTANGULAR WEIGHT BUSHING

3.2
kg
7.0
LB
3.6

UU 17-6020 ANGLE BRACKET

kg
8.0
LB

9.0
LB
4.1
kg QQ

NN
OPTION 1 - NO WEIGHT STAND:
2LR, 2PF
WW 07-9292 SHORT MINI WEIGHT STACK PIN
XX BSF512 SHORT MINI WEIGHT STAND
II UU
XX
AA
OPTION 2 - 3" WEIGHT STAND:
2AB, 2BP, 2CR, 2IP, 2LCP, 2LE, 2LB, 2OP, 2TP, 2LC, 210, 2VC
WW 17-4137 STANDARD MINI WEIGHT STACK PIN FF
XX BSF511 STANDARD MINI WEIGHT STAND
JJ
BB
OPTION 3 - 8" WEIGHT STAND:
2HAAD, 2HAB, 2RT, 2SC
WW 17-4137 STANDARD MINI WEIGHT STACK PIN
XX BSF513 TALL MINI WEIGHT STAND
DD

MM
USE CAUTION
WHEN WORKING
WITH WEIGHT
STACK !

OPTION 3
OPTION 1
NO STAND
8"

2LR, 2PF
OPTION 2
2AB, 2BP, 2CR, 2IP, 2LCP, 2LE,
2LB, 2OP, 2TP, 2LCS,210, 2VC 2HAD, 2HAB, 2RT, 2SC

01-13-99 6
2ST LEG EXTENSION REF# PART# DESCRIPTION
E.L. CODES:
2LES FULLY SHIELDED ABDOMINAL E.L. CODE: 2LES,2WLES, 2MLES, 2LE, 2WLE, 2SLE
2WLES FULLY SHIELDED WOMENS' ABDOMINAL IN01 INSPECTION KIT
2MLES FULLY SHIELDED MEDICAL ABDOMINAL 49 ..........12-1080 ......INSPECTION STICKER DECAL
2LE PARTIAL SHIELDED ABDOMINAL
2WLE PARTIAL SHIELDED WOMENS' ABDOMINAL 50 ..........12-1088 ......DECAL NAUTILUS NAMEPLATE 2 1/2 x 9 1/4 long
2SLE PARTIAL SHIELDED SUPER ABDOMINAL 51 ..........19-1291 ......DECAL SERIAL # BAR CODE
52 ..........40-7167 ......BAG 50 X 46 X 86 X .002 THICK
REF# PART# DESCRIPTION
E.L. CODE: 2WLES, 2WLE,
E.L. CODE: 2LES,2WLES, 2MLES, 2LE, 2WLE, 2SLE IN03 INSPECTION KIT
FR03 FRAME LE/LC KIT 52A........12-1175 ......NAUTILUS WOMEN'S NAMEPLATE 2 1/2 x 9 1/4
1 ............01-1115 ......BOLT HH5 3/8 X 2 1/2
2 ............01-1261 ......BOLT HH5 1/2 X 1 BLACK E.L. CODE: 2LES,2WLES, 2MLES, 2LE, 2WLE, 2SLE
3 ............01-1271 ......BOLT HH5 1/2 X 1 1/4 MV01 MOVEMENT ARM KIT
4 ............01-1321 ......BOLT HH5 1/2 X 2 1/2 BLACK 53 ..........03-4142 ......NUT JAM 5/16 BLACK
5 ............01-1362 ......BOLT HH5 1/2 X 3 1/2 54 ..........02-4119 ......1/2 X 1 3/4 AC
6 ............01-1402 ......BOLT HH5 1/2 X 2 1/4 55 ..........02-4148 ......3/8 X 1 1/4 BUTTON HEAD ALLEN
7 ............01-1554 ......BOLT HH5 3/8 X 5 56 ..........03-1055 ......NUT 1/2 NTE
8 ............01-1556 ......BOLT HH5 3/8 X 5 1/2 57 ..........04-5214 ......1/2 LOC WASHER
9 ............02-9074 ......BOLT HH5 3/8 X 4 1/4 58 ..........06-8235 ......1" EXT SNAP RING TRU-ARC HEAVY 5160-98
10 ..........02-9210 ......BOLT HH5 3/8 X 1 59 ..........07-7010 ......1/4 X 1 ROLL PIN BLACK
11 ..........02-9250 ......BOLT HH5 3/8 X 2 1/4 60 ..........07-8280 ......SELECTOR PIN
12 ..........03-1035 ......NUT 3/8 NTE 61 ..........07-8402 ......TAPPED BEARING MOUNT
13 ..........03-1055 ......NUT 1/2 NTE 62 ..........07-9126 ......SHAFT 1" OD X 5.984 L. BLACK ZINC
14 ..........03-1055 ......NUT 1/2 NTE 63 ..........09-8275 ......NAUTILUS KNOB
15 ..........04-5213 ......3/8 LOC WASHER 64 ..........10-2020 ......COMP. SPRING
16 ..........04-5214 ......1/2 LOC WASHER 65 ..........45-1062 ......IGUS 1" ID X 3/4 L BUSHING (LFI 1618-12)
17 ..........04-5214 ......1/2 LOC WASHER 66 ..........45-1063 ......205 PP BEARING
18 ..........04-5145 ......PLASTIC BOLT CAP
19 ..........04-5130 ......1/2 BOLT CAP WASHER E.L. CODE: 2LES,2WLES, 2MLES, 2LE, 2WLE, 2SLE
20 ..........04-5135 ......3/8 BOLT CAP WASHER SK04 SHOCK ADJUSTMENT KIT 4
21 ..........07-8263 ......5/8 DIA SLEEVE 67 ..........06-8006 ......SEAT ADJUSTMENT CABLE, 18"
22 ..........08-7040 ......5/8 ID X 1 OD X 1 LONG NYLON BUSHING 68 ..........07-8027 ......PIN CLEVIS 5/16 X 1 3/16
23 ..........09-2020 ......PLUG HOLE 1 1/2 SQ. BLACK 69 ..........09-1050 ......RUBBER HAND GRIP, 7/8 X 8 1/2
24 ..........09-2040 ......PLUG HOLE 1 1/2 X 2 BLACK 70 ..........07-9298 ......GAS SPRING COVER TUBE
25 ..........09-3063 ......PLUG HOLE 7/16 DIA WHITE 71 ..........07-9299 ......GAS SPRING COVER PLUG
26 ..........09-3064 ......PLUG HOLE 1/2 DIA 72 ..........10-3043 ......SPRING GAS 400 NEWTON (732184) L.16.54
27 ..........09-4080 ......1" ROUND X 1/4 THICK BUMPER 73 ..........03-5106 ......NUT HEX 10MM
28 ..........09-5030 ......ROUND RUBBER FOOTPAD 74 ..........06-8000 ......SEAT ADJUSTMENT HANDLE 7/8"
29 ..........09-5035 ......RECTANGLE FOOTPAD 75 ..........07-8135 ......COTTER PIN #RUE-10 mfg. PIVOT POINT
76 ..........07-9201 ......SHOCK LEVER P/N 783234
E.L. CODE: 2LES,2WLES, 2MLES, 2LE, 2WLE, 2SLE 77 ..........07-9205 ......HEAD THREAD ON CAST ALUM
BLT02 BELT & PULLEY KIT 2 78 ..........12-1109 ......SEAT SHOCK ADJ. TAG
30 ..........01-1321 ......BOLT HH5 1/2 X 2 1/2 79 ..........12-1113 ......SHOCK WARNING DECAL
31 ..........01-2180 ......BOLT HH5 5/8 X 1 1/2 BLACK
32 ..........01-4030 ......1/4 X 1 WHIZ FLANGE SM PATTERN BLACK E.L. CODE: 2LES,2WLES, 2MLES, 2LE, 2WLE, 2SLE
33 ..........03-1055 ......1/2 NTE ST04 SEAT BELT KIT 1
34 ..........03-4290 ......1/4-20 WHIZ FLANGE L/N SM PATTERN BLACK 80 ..........19-1611 ......BELT SEAT MODIFIED 19-1605 & 19-1606
35 ..........04-5214 ......1/2 LOK WASHER 81 ..........01-1548 ......BOLT WIZ 3/8-16 X 3/4, BLACK
36 ..........04-5215 ......5/8 LOK WASHER BLACK 82 ..........03-1035 ......NUT NTE 3/8 BLACK
37 ..........06-5045 ......ANTI-JUMP ROLLER
E.L. CODE: 2LE, 2WLE, 2SLE
38 ..........07-8363 ......IDLER PULLEY SPACER
SH02 OUTER PARTIAL SHIELD BF501 KIT
39 ..........07-8982 ......END STRAP CLAMP
83 ..........02-4070 ......SCREW SHIELD 1/4 X 3/4
40 ..........08-7063 ......TEARDROP (FOR CAM)
84 ..........02-4074 ......SCREW TRUSS 1/4 X 1/2
41 ..........08-7064 ......TEARDROP INSERT
85 ..........03-4060 ......1/4-20 CLIP NUT
42 ..........09-8327 ......PULLEY 3"
86 ..........07-9137 ......FRONT FRAME WORKBOX BRACKET
43 ..........07-8366 ......BELT ANCHOR TUBE
87 ..........07-9138 ......UPPER MAIN FRAME SHIELD BRACKET
44 ..........07-9079 ......IDLER PLATES
88 ..........19-1015 ......2" SQ SERIES 170 DUAL LOC
45 ..........09-8327 ......PULLEY 3"
89 ..........19-1016 ......1 X 2 RECT. SERIES 400 DUAL LOC
E.L. CODE: 2LES,2WLES, 2MLES, 2LE, 2WLE, 2SLE 90 ..........14-2074 ......SHIELD 2ST OUTER BF501
GR01 GUIDE ROD KIT 1
46 ..........07-9269 ......3" WEIGHTSTACK SPACER E.L. CODE: 2LES,2WLES
47 ..........09-2060 ......FRAME PLUG 1 1/2 X 3 11 GA SH03 OUTER SHIELD BF501 KIT
48 ..........17-1375 ......GUIDE RODS 51 15/16 LONG 91 ..........02-4070 ......SCREW SHIELD 1/4 X 3/4
92 ..........02-4074 ......SCREW TRUSS 1/4 X 1/2
93 ..........03-4060 ......1/4-20 CLIP NUT
94 ..........07-9137 ......FRONT FRAME WORKBOX BRACKET 7
REF# PART# DESCRIPTION REF# PART# DESCRIPTION

95 07-9138 UPPER MAIN FRAME SHIELD BRACKET 147 ........07-5829 ......COUNTER WEIGHT
96 ..........19-1015 ......2" SQ SERIES 170 DUAL LOC 148 ........11-3320 ......BLE CAM
97 ..........19-1016 ......1 X 2 RECT. SERIES 400 DUAL LOC 149 ........12-1026 ......KEEP HANDS AWAY (YELLOW)
98 ..........14-2011 ......SHIELD OUTER BF501 150 ........12-2772 ......INSTRUCTION PLACARD LEG EXTENSION
151 ........19-4922 ......PARTS DIAGRAM LEG EXTENSION
E.L. CODE: 2LES,2WLES, 2MLES 152 ........24-6030 ......KEVLAR BELT 64"LONG (TO WT STACK)
SH13 INNER SHIELD KIT 4 153 ........24-6030 ......KEVLAR BELT 38"LONG (TO CAM)
99 ..........01-1540 ......BOLT HH5 5/16 X 1
100 ........02-4134 ......1/4 X 1/2 PAN HD. TYPE "F" CUTTING SCREW E.L. CODE: 2LES,2WLES, 2MLES, 2LE, 2WLE, 2SLE
101 ........03-4040 ......1/4-20 X 5/8 REV NUT (BRASS) UPH05 BELTED LEG EXTENSION UPHOLSTERY KIT
102 ........03-4060 ......1/4-20 CLIP NUT 154 ........UP8430 ......SEAT BACK PAD
103 ........03-4066 ......CLIP-NUT 5/16-18 155 ........UP720 ........SLIPCOVER
104 ........07-8307 ......SHIELD MOUNT 1" SQ TUBE X 2 7/8 156 ........01-1115 ......BOLT HH5 3/8 X 2 1/2 BLACK
105 ........07-9135 ......BRACKET SMALL LOWER BASE SHIELD 157 ........04-5135 ......3/8" BOLT CAP WASHER
106 ........07-9136 ......BRACKET LARGE LOWER BASE SHIELD 158 ........04-5145 ......PLASTIC BOLT CAP
107 ........12-1120 ......RED PINE TREE CLIP 159 ........UP8440 ......LEG EXTENSION SEAT BOTTOM PAD
108 ........02-4070 ......SCREW SHIELD 1/4 X 3/4 160 ........01-1185 ......BOLT HH5 3/8 X 3 1/2 BLACK
109 ........14-2036 ......SHIELD LOWER INSIDE 161 ........04-5213 ......WASHER INT LOK 3/8 BLACK
110 ........14-2044 ......SHIELD INNER MAIN 162 ........UP9824 .....ROLLER PAD
163 ........06-8285 ......1 3/4 INV. EXT. SNAP RING 5108-177 BLACK
E.L. CODE: 2LE, 2WLE, 2SLE 164 ........09-3086 ......PLUG HOLE 1.75 OD X 1.50 ID X .75 L
SH19 INNER PARTIAL SHIELD BF501 HARDWARE KIT 165 ........UP8442 ......SEAT PAD SLIPCOVER
111 ........03-4060 ......1/4-20 CLIP NUT
112 ........07-9274 ......16GA SHEET METAL 2ST SHIELD SHROUD E.L. CODE: 2LE, 2WLE, 2SLE
113 ........12-1120 ......RED PINE TREE CLIP 166 09-3063 7/16 DIA WHITE HOLE PLUG
114 ........19-1015 ......2" SQ SERIES 170 DUAL LOC 167 ........09-3065 ......9/16 DIA WHITE HOLE PLUG
115 ........19-1016 ......1 X 2 RECT. SERIES 400 DUAL LOC 168 ........09-3067 ......1/4 DIA WHITE HOLE PLUG
116 ........02-4070 ......SHIELD SCREWS 169 ........14-2064 ......SHIELD INNER LEG EXTENSION PARTIAL
E.L. CODE: 2MLES E.L. CODE: 2LES,2WLES, 2MLES, 2LE, 2WLE, 2SLE
SH58 SHIELD KIT OUTER R.L. FULLY SHIELDED PR04 PARTS KIT LEG EXTENSION
117 ........02-4070 ......SCREW SHIELD 1/4 X 3/4 170 ........01-1362 ......BOLT HH5 1/2 X 3 1/2
118 ........02-4074 ......SCREW TRUSS 1/4 X 1/2 171 ........04-5214 ......WASHER INT. LOC 1/2
119 ........03-4060 ......1/4-20 CLIP NUT 172 ........03-1055 ......NUT NTE 1/2
120 ........07-9137 ......FRONT FRAME WORKBOX BRACKET
121 ........07-8835 ......DEEP UPPER SHIELD BRACKET RL2LE LEG EXTENSION RL KIT
122 ........19-1015 ......2" SQ SERIES 170 DUAL LOC 173 ........12-1082 ......DECAL - CLEAR WITH ANGLE TEXT
123 ........19-1016 ......1 X 2 RECT. SERIES 400 DUAL LOC 174 ........12-1084 ......DECAL - WHITE WITH RED LINE
124 ........14-2009 ......DEEP BF501 OUTER SHIELD 175 ........12-2800 ......2MLES - RL INSTRUCTION PLACARD
125 ........07-8307 ......SHIELD MOUNT 1” SQ. TUBE 2 7/8 “ L. 176 ........14-1654 ......LEG EXT. RL INNERMAIN SHIELD
177 ........24-6030 ......KEVLAR BELT 86" (TO WT. STACK)
E.L. CODE: 2LES,2WLES, 2MLES, 2LE, 2WLE, 2SLE
WL12 WELDMENT KIT LEG EXTENSION
126 ........AB500 ........ADJUSTABLE SEAT BACK ASSEMBLY
127 ........AB501 ........ADJUSTABLE SEAT BACK ASSEMBLY
128 ........AB502 ........ADJUSTABLE SEAT BACK ASSEMBLY
129 ........BF501.........BACK FRAME ASSEMBLY
130 ........CM503........CROSSMEMBER ASSEMBLY
131 ........CM504........CROSSMEMBER ASSEMBLY
132 ........CM505........CROSSMEMBER ASSEMBLY
133 ........CM506........CROSSMEMBER ASSEMBLY
134 ........CM7............CROSSMEMBER ASSEMBLY
135 ........HB502 ........HANDLE BAR ASSEMBLY
136 ........LK500.........LINKAGE ASSEMBLY
137 ........MA503........MOVEMENT ARM ASSEMBLY
138 ........MA516........MOVEMENT ARM ASSEMBLY
139 ........SF501.........SEAT FRAME ASSEMBLY
140 ........WB515 .......WORKBOX ASSEMBLY

E.L. CODE: 2LES,2WLES, 2MLES, 2LE, 2WLE, 2SLE

PR04 PARTS KIT LEG EXTENSION
141 ........01-1282 ......BOLT HH5 1/2 X 1 1/2
142 ........02-9250 ......BOLT HH5 3/8 X 2 1/4 BLACK
143 ........03-1035 ......NUT 3/8 NTE BLACK
144 ........03-1055 ......NUT 1/2 NTE
145 ........04-5213 ......WASHER 3/8 LOC BLACK
146 ........04-5214 ......WASHER 1/2 LOC REVISED 09/15/05 8
 Kevlar Belt Adjustment
™ TM

Instructions Warranty Information

Belts require tightening when a lack of resistance and Nautilus® Variable Resistance Warranty Limited
uneven feel is noticed at the beginning of an exercise. USE Warranty Terms & General Specifications
CAUTION AROUND THE WEIGHT STACK WHEN
TIGHTENING KEVLAR™ BELTS. Nautilus warrants only to the original purchaser
that Nautilus® exercise equipment from the
To adjust belt: manufacturer is free from defects in material and
workmanship under normal use and service. Our
1. Remove the Shielding.
obligation under this warranty shall be limited to the
2. Remove the Tethered Weight-Pin from weight stack hole. repair or exchange at our plant (a) of any part or parts
See Figure 3. of the structural frame, moving weldments or weight
3. Lift top weight using the appropriate lifting mechanism stacks which may thus prove defective under normal
- in most cases the moving arms for exercising. use and service for the lifetime of the product from
4. While top weight is suspended, insert a shim between delivery to the original purchaser; (b) of any moving
the first and second weight (two quarters will suffice). part or parts not otherwise disclosed within this
5. Release top weight so the first stack is resting on the warranty which thus may prove defective under
shim. normal use and service within one (1) year from
6. Loosen the two bolts at the end of the belt and pull delivery to the original purchaser; and (c) of any
through excess belting until tight. upholstery, pads, grips or tethered weight pin
7. Tighten belt bolts and lift top weight to remove the shim. connectors which thus may prove defective under
8. Lower the mechanism to rest on the weight stack. normal use and service within 120 days from delivery
to the original purchaser. This warranty only applies
9. If belt is still loose, repeat this procedure until there is
no looseness at the beginning of an exercise.
to those parts that our own examination discloses to
our satisfaction to be thus defective.
10. If you experience difficulties in tightening the belts, This warranty is expressly in lieu of all other
please contact your Nautilus service professional or call
1-800-NAUTILUS (1-800-235-2233), Parts & Service warranties, express or implied, including the
Department, for assistance. warranties of merchantability and fitness for use and
of all other obligations or liabilities on our part, and
we neither assume nor authorize any other person to
assume for us any other liability in connection with
the sale of this NAUTILUS® exercise equipment. This
BOLTS warranty shall not apply to this NAUTILUS® exercise
equipment or to any part thereof which has been
TOP subject to accident, negligence, alteration, abuse, misuse,
WEIGHT or a lack of maintenance in accordance with our
STACK recommended maintenance instructions. We make no
TWO warranty whatsoever in respect to accessories or parts
QUARTERS not manufactured by us and disclaim all warranties,
FOR SHIMS 20
LB
.
express or implied, as to such accessories and parts. The
30
9
KG
.
term “original purchaser”, as used in this warranty, shall
LB
. be deemed to mean that person or entity for whom this
14
40
LB
KG
. NAUTILUS® exercise equipment is originally installed.
.

50
18
KG
This warranty shall apply only within the boundaries of
LB
.
.
the continental United States.
23
60
LB
KG
. NAUTILUS® shall not be liable for any loss or
WEIGHT-PIN .
27 damage, including incidental or consequential damages
70 KG

resulting directly or indirectly from the use or loss of use

.
LB
.
32
80 KG
. of our NAUTILUS® exercise equipment. Without
LB
.

90
36 limiting the generality of the foregoing, this exclusion
Figure 3 LB
.
KG
.
from liability embraces the purchaser’s expenses for
41
KG
. downtime or for making up downtime, damages for
WARNING which the purchaser may be liable to other persons,
Store indoors only. Do not subject damages to property, and injury to or death of any
machine to high humidity or damp persons. We neither assume not authorize any person to
conditions. assume for us any liability in connection with sale or use
of our equipment. There are no oral agreements or
warranties collateral to or affecting this agreement.

4
 TM

® Contents

Maintenance Welcome ...........................................................1

Parts & Service ..................................................2

INSTRUCTIONS
For Variable Resistance Strength Training Equipment
Safety/Before Exercising...................................2
Maintenance Schedule...................................2
General Maintenance .....................................2
Cleaning ............................................................3
Lubrication.........................................................3
Hydraulic Unit Adjustment ...............................3
Kevlar Belt Adjustment Instructions .................4
Warranty Information........................................4

Parts & Services

Regular and scheduled maintenance will prolong the life
of your Nautilus equipment. Should you have to replace
parts, use only genuine Nautilus parts. The Nautilus
Customer Service Team invites you to call in your order
for replacement parts. They’re never too busy to discuss
or offer a tip on your maintenance tasks.
Nautilus machines -- the culmination of years of research
and refinement -- are made from the highest quality
materials, under exacting conditions. The quality control
tag attached to each machine before shipping ensures that
each unit has been thoroughly inspected to meet Nautilus'
strict requirements.
Should you, the owner of a Nautilus machine, need to
replace any parts because of normal wear and tear, or should
your machine ever need maintenance, Nautilus invites you
to call our Virginia Headquarters office for information on
parts and service.
Nautilus has available: detailed isometric drawings on
the website @ www.nautilus.com for each machine
manufactured, genuine Nautilus Upholstery Pads,
Naugahyde® Spray Cleaner/Conditioner recommended for
Getting maximum results from Nautilus® Nautilus upholstery pads and TFL #50 Wet Lubricant
machines depends on proper maintenance recommended for the care of the guide rods of Nautilus
of equipment. selectorized resistance machines.
Nautilus’ concern for the customer does not end with
the purchase of equipment. Your comments are always

Welcome welcomed. In the unlikely event that a problem occurs, call

us toll free:

Congratulations on choosing Nautilus® Variable

Resistance strength training equipment. The addition
of several exciting new features to the Nautilus® line, Nautilus
as outlined in these instructions, ensures that your TM
Customer Service
equipment will operate with little scheduled
maintenance. We know this is important to you and
1-800-235-2233
your customers, so please take a few minutes to read
Fax: 276-773-2298
the following instructions for keeping your Nautilus®
equipment in the best working condition.

1
 Before Exercising
Safety To guard against injury, all equipment users
should follow these instructions.
1. Supervision is necessary when the machine is
■ Check with your physician and get approval
used by or near children, invalids, or disabled before beginning a training routine.
persons.
2. Follow the instructions for specific exercises on ■ Become familiar with the equipment before
each machine beginning a training routine.
3. Get in and out of the equipment carefully.
4. Never operate the machine without shields in ■ Always warm-up before and cool down after
exercising.
place.
5. Use only Nautilus selector pins in weight stack. ■ Move slowly during each exercise. Do not jerk
Never drop or insert any other object into or "throw" the weight.
machine opening.
6. Use this machine only as intended or described ■ Breathe freely. Do not hold your breath while
in this manual. lifting or lowering weight.
7. Do not operate equipment with loose or damaged
■ Hold movement arms and handles firmly, do
parts. If machine fails to operate correctly, do not not squeeze or grip tightly.
attempt to repair. Notify authorized personnel of
the problems. ■ Structure each workout to exercise the largest
8. Keep hands and feet clear of weights and other muscles first. Suggested routines are found in
moving parts when in use. Keep hands and feet the Nautilus Total Fitness Program.
only on the hand grips and foot pads provided.
9. Failure to comply with these instructions may ■ Experiment to find the exact weight you need
for each exercise. Select a resistance that allows
result in personal injury. you to perform eight to twelve slow repetitions.
Take two seconds to lift the weight. Pause briefly,
and take four seconds to lower the weight.
Stop exercising immediately if you experience a sharp
nerve or joint pain, and seek medical advice.

Maintenance Schedule
EVERY 6
DAILY WEEKLY MONTHLY MONTHS

General Maintenance
Check Safety & Warning Decals ✿✿✿✿✿✿✿✿✿✿✿✿✿■
Inspect Belts & Cables ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check Belt ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check Nuts and Bolts ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check All Pegs and Stops _______________________________________________________■
Examine Rotation Points _________________________________________________________________________■
Cleaning
Clean Upholstery _____________________________________■
Use Nautilus Disinfectant Cleaner.
Clean Surface Area _________________________________________________■
Remove Dust___________________________________________________________________________________■
Lubrication
Lubricate and Clean Guide Rods Using TFL 50___________________________■
Do not lubricate hydraulic cylinders.

2
3. SHIELD REMOVAL
Nautilus® 2ST machines are equipped with quick- Hydraulic Unit Adjustment
release shield fasteners. To remove Quick-Release Note: The hydraulic unit only needs adjustment if the
shielding, gently pull shielding away from the frame. seat will not stay in position.
Use a proper screwdriver to remove front shielding,
which is attached to the frame with screws. 1. Remove CLEVIS and COTTER PINS. Remove
CIRCULAR COTTER PINS by lifting up the wire that crosses
Cleaning over straight end of pin, see Figure 1. Save all PINS.
2. Use a flat blade screwdriver to gently unsnap CABLE
1. UPHOLSTERY CLEANING AND PROTECTION from LEVER MECHANISM. Be careful not to break cable
fitting.
A. Keep pads free of perspiration at all times.
B. Clean and disinfect upholstery at the end of each 3. Remove hydraulic unit from machine, loosen NUT by
backing it down ROD. Hold LEVER MECHANISM and twist
day, especially areas where perspiration and scalp
SHAFT until there is free play in LEVER, as shown by "B" in
oil collect. Figure 1.
C. Clean all outside surfaces with non-abrasive, non-
4. Hold LEVER MECHANISM and twist SHAFT (as shown
chlorinated household cleaners. Nautilus by "C" in Figure 3) until LEVER free play is gone, then back
Disinfectant Cleaner is an effective upholstery care off 1/8 turn. Tighten NUT against LEVER MECHANISM. The
product. NUT MUST BE PROPERLY TIGHTENED to keep hydraulic
2. CLEANING AND CARE OF PAINTED unit in adjustment.
SURFACES 5. Twist SHAFT slightly to realign the top and bottom
A. Wipe painted surfaces with a clevis pin holes.
damp cloth and car wax. 6. Use pliers to snap and lock the CABLE on to the LEVER
B. Let dry and buff with a dry MECHANISM.
cloth. 7. Reposition the hydraulic unit on machine and insert
CLEVIS and COTTER PINS. The circular COTTER PINS can
3. CLEANING AND CARE OF ABS PLASTIC be pushed into holes.
SHIELDING 8. The HANDLE NUT should be tight against the
PART A. Clean with non-abrasive, non- HANDLE HOUSING, see Figure 2. The HANDLE LEVER
NUMBER chlorinated household cleaners. should touch the GRIP when squeezed. If it does not touch,
Detergent/
Disinfectant-Odor
19-1175
B. Vacuum or wipe dust from adjust as follows:
Counteractant
Detergente/ a. Loosen the HANDLE NUT by turning counter
Desinfectante
y Neutralizante
de Olores
Keep out of Reach of
recessed areas and surfaces clockwise.
QUIK FILL A-33 b. Turn the ADJUSTMENT BARREL clockwise until the
Children • For Industrial
Use Only

Detergent/Disinfectant Odor Counteractant HANDLE LEVER has approximately 1/4" free play.
H

FIR
LT
A

E
E
H

c. Tighten the HANDLE NUT against the HANDLE

REACTIVE

HOUSING.
Lubrication LEVER HANDLE HOUSING
MOVING PARTS MECHANISM
A. To clean and lubricate guide rods, apply TFL#50 LEVER
Wet Lubricant to a clean cloth then use to wipe A NUT
HANDLE
rods. LEVER

HANDLE
WARNING
PART
NUMBER CABLE NUT
SHAFT 1/4" free play
STOCK NO.
19-1160 ADJUSTMENT
BARREL
RG 60127

Do not lubricate
*TFL 50
HIGH PRESSURE : DO NOT LUBRICATE

EYE AND INJECTION HAZARD EXISTS.

HIGH PRESSURE : DO NOT LUBRICATE

EYE AND INJECTION HAZARD EXISTS.

HIGH PRESSURE : DO NOT LUBRICATE

EYE AND INJECTION HAZARD EXISTS.

Figure 2
ROD. SEAL DAMAGE WILL OCCUR.

ROD. SEAL DAMAGE WILL OCCUR.

ROD. SEAL DAMAGE WILL OCCUR.

MINI WEIGHTS. B C
■ Cleans/Lubricates/Protects
■ Homogenized/No Kerosene/No Wax Wet
May cause damage ■ Non-Toxic/Environmentally Safe
■ Nettote/Lubrifie/Protege
■ Produit Homogénéisé/Formule
D'avant-Garde/Sans Cire Lubricant
■ Non-Toxique/Sans Effet Sur HIGH PRESSURE : DO NOT LUBRICATE
E'environnement
Recommended
and VOID NET WT. 10 OZ. (283.5g)
for Nautilus CLEVIS
ROD. SEAL DAMAGE WILL OCCUR.
EYE AND INJECTION HAZARD EXISTS.
Machines. PIN
WARRANTY. DANGER! EXTREMELY FLAMMABLE. HARMFUL OR FATAL IF SWALLOWED.
CONTENTS UNDER PRESSURE. SEEBACK PANEL.

DANGER! EXTREMEMENT INFLAMMABLE.

CONTENU SOUS PRESSION. VOIR ETIQUETT AL'ENDOS.

CIRCULAR COTTER PIN

or COTTER PIN
Do not place equipment in direct sunlight as ultra violet
rays can damage shields and upholstery. Figure 1