DOCUMENT No. 6.256890.

C
Rev. 00 Pag. 1 / 16

DANIELI

Job: Contractual reference: DANIELI Reference:

Title:

THREADED FITTINGS IS 1239-2

Approvals:

Remarks:

00 02/2014 New issue

Olivo D. Gardina E. Barban S.
DE-DT DE-DT DQA-DTN
Rev. Date Issue Description Compiled Checked Approved
This document contains intellectual property of Danieli & C. Officine Meccaniche S.p.A. (hereinafter “Danieli”) which is the sole owner. According to law, this
document is a company secret, also of considerable economic value, which cannot be reproduced and transmitted in any way or method, in whole or in part, by
any person, for any reason, to other parties without a specific prior written authorization of an authorised representative of Danieli. All rights reserved.

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 DOCUMENT No. 6.256890.C
Rev. 00 Pag. 2 / 16

DANIELI
INDEX
1 SCOPE ................................................................................................................................................................................ 3
2 APPLICABILITY ................................................................................................................................................................. 3
3 DEFINITIONS ...................................................................................................................................................................... 3
4 REFERENCES .................................................................................................................................................................... 3
5 RESPONSIBILITY............................................................................................................................................................... 3
6 MECHANICAL PROPERTIES AND LIMITS FOR CHEMICAL COMPOSITION ................................................................ 3
7 THREADED FITTINGS IS 1239-2 ....................................................................................................................................... 4
7.1 90° ELBOW EQUAL IS 1239-2 ................................................................................................................................ 4
7.2 TEE EQUAL IS 1239-2 ............................................................................................................................................ 5
7.3 REDUCING ON THE BRANCH TEE IS 1239-2 ....................................................................................................... 6
7.4 INCREASING ON THE BRANCH TEE IS 1239-2 .................................................................................................... 8
7.5 REDUCING SOCKET IS 1239-2 .............................................................................................................................. 8
7.6 SOCKET UNION IS 1239-2 ................................................................................................................................... 11
7.7 SOCKET IS 1239-2 ................................................................................................................................................ 12
7.8 CAP DOME IS 1239-2 ........................................................................................................................................... 13
7.9 PLUG IS 1239-2 ..................................................................................................................................................... 14
7.10 HEXAGON BUSHES UNION IS 1239-2 ................................................................................................................ 15

This document contains intellectual property of Danieli & C. Officine Meccaniche S.p.A. (hereinafter “Danieli”) which is the sole owner. According to law, this
document is a company secret, also of considerable economic value, which cannot be reproduced and transmitted in any way or method, in whole or in part, by
any person, for any reason, to other parties without a specific prior written authorization of an authorised representative of Danieli. All rights reserved.

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 DOCUMENT No. 6.256890.C
Rev. 00 Pag. 3 / 16

DANIELI
1 SCOPE
This specification defines the requirements and technical delivery conditions for carbon steel fittings in accordance with IS
1239.
2 APPLICABILITY
This standard is applicable to drawings and bill of materials issued by DANIELI.
Carbon steel fittings defined in this document shall be used for water, non-hazardous gas, air.
Carbon steel fittings defined in this document shall not be applied for conveying steam.
3 DEFINITIONS
For the purpose of this standard, the following definitions apply.
Fittings
Term used to denote fittings like elbows, tee and cross.
Socket
The screwed coupling utilized in jointing the tubes together. The term socket is synonymous with the term coupling, barrel and
column socket.
Tubular
A term used to include pieces, long-screws, bends springs, return bends and barrel nipples.
Pipe (tube)
A long hollow open ended object of circular cross-section. The term tube is synonymous with the term of pipe.

The other terminologies used in this standard and the relevant definitions are the ones applied to the documents mentioned in
chapter 5 “REFERENCES”.
4 REFERENCES
The standard, mentioned here below, shall be applied in the latest year edition, included corrigenda and/or addenda.
INTERNATIONAL STANDARD
IS 1239-1:2004 Steel tubes, tubular and other wrought steel fittings – Specification – Part 1 Steel tubes.
IS 1239-2:2011 Steel tubes, tubular and other steel fitting – Specification – Part 2 Steel pipe fittings.
IS 1387:1993 General requirements for the supply of metallurgical material.
IS 4736:1986 Hot-dip Zinc Coatings on Mild Steel Tubes.
5 RESPONSIBILITY
Technical Offices are responsible to choose the products of the following standard according to their project technical
requirements.
The manufacturer or intermediary is responsible to supply the products and relative inspection documents conforming to the
requests in the order.
6 MECHANICAL PROPERTIES AND LIMITS FOR CHEMICAL COMPOSITION
Limits for chemical composition and mechanical properties shall conform to the following tables.
Tab. 1
LIMITS FOR CHEMICAL COMPOSITION (LADLE ANALYSIS)
Carbon Manganese Sulphur Phosphorus
C Mn S P
Steel grades
(Max) (Max) (Max) (Max)
% % % %
Carbon steel, IS 1239-1 0.20 1.30 0.04 0.04

Tab. 2
MECHANICAL PROPERTIES
Tensile Strength Yield Stress Elongation
Rm Re A
Steel grades
(Min) (Min) (Min)
MPa MPa %
Carbon steel, IS 1239-1 320 Not applicable 20

This document contains intellectual property of Danieli & C. Officine Meccaniche S.p.A. (hereinafter “Danieli”) which is the sole owner. According to law, this
document is a company secret, also of considerable economic value, which cannot be reproduced and transmitted in any way or method, in whole or in part, by
any person, for any reason, to other parties without a specific prior written authorization of an authorised representative of Danieli. All rights reserved.

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 DOCUMENT No. 6.256890.C
Rev. 00 Pag. 4 / 16

DANIELI
7 THREADED FITTINGS IS 1239-2
7.1 90° ELBOW EQUAL IS 1239-2

Fig. 1

Quantity: Specified in the order.

Description: 90° elbow equal.
Manufacturing: The manufacturing are in accordance with IS 1239-2.
Fittings shall be suitable to coupling with heavy class tube of IS 1239-1.
Fittings end: Internal taper thread in accordance with IS 554.
Dimensions: According to IS 1239-2, see Tab. 3.
Tolerances:
Of fitting: Tolerances on fittings dimensions are in accordance with IS 1239-2, see Tab. 3.
Of thread: Tolerances on threads are in accordance with IS 554.
Material: Fittings shall be manufactured from material in accordance with IS 1239-1.
Mechanical properties: Refer to Paragraph 6.
Chemical composition: Refer to Paragraph 6.
Coating: Hot-dip zinc coated according to IS 4736. Fittings shall be galvanized before screwing.
Test lot: Scale of sampling and acceptance criteria for pressure test are in accordance with IS 1239-2.
Tests: According to IS 1239-2 and IS 4736 the test shall be:
- pressure test;
- mass of zinc coating test;
- uniformity of zinc coating test;
- adhesion of zinc coating by pivoted hammer test.
Certificate contents: According to IS 1239-1 and IS 1387. The certificate shall indicate the following results:
- chemical composition (ladle analysis);
- tensile test;
- pressure test;
- mass of zinc coating test;
- uniformity of zinc coating test;
- adhesion of zinc coating by pivoted hammer test.
Marking: According to IS 1239-1 each fittings shall be marked with the following details:
- manufacture’s name or trade mark;
- nominal bore;
- IS 1239-2.
Condition of supply Fittings shall be suitably packaged and threads protected from damage.
Fig. 2

Tab. 3
DIMENSIONS OF ELBOW EQUAL
Centre to face Dimensions of heavy class tubes*
Nominal size of
A Outside diameter Thickness
outlet DANIELI CODE
Min. length Tolerances Maximum Minimum
[mm] [mm] [mm] [mm] [mm] [mm]
15 32 ±1.5 21.8 21.0 3.2 0.596400.D
20 35 ±1.5 27.3 26.5 3.2 0.596401.S
25 43 ±1.5 34.2 33.3 4.0 0.596402.T
50 64 ±2.0 60.8 59.7 4.5 0.596403.R
65 76 ±2.5 76.6 75.3 4.5 0.596404.V
80 89 ±3.0 89.5 88.0 4.8 0.596405.W
100 115 ±3.0 115.0 113.1 5.4 0.596406.X
125 140 ±3.5 140.8 138.5 5.4 0.596407.Z
150 160 ±3.5 166.5 163.9 5.4 0.596408.G
* Indicative only. Normally, the outside diameter of the plain end fittings match with the outside diameter of tubes in accordance with IS 1239-1.

This document contains intellectual property of Danieli & C. Officine Meccaniche S.p.A. (hereinafter “Danieli”) which is the sole owner. According to law, this
document is a company secret, also of considerable economic value, which cannot be reproduced and transmitted in any way or method, in whole or in part, by
any person, for any reason, to other parties without a specific prior written authorization of an authorised representative of Danieli. All rights reserved.

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 DOCUMENT No. 6.256890.C
Rev. 00 Pag. 5 / 16

DANIELI
7.2 TEE EQUAL IS 1239-2

Fig. 3

Quantity: Specified in the order.

Description: tee equal.
Manufacturing: The manufacturing are in accordance with IS 1239-2.
Fittings shall be suitable to coupling with heavy class tube of IS 1239-1.
Fittings end: Internal taper thread in accordance with IS 554.
Dimensions: According to IS 1239-2, see Tab. 4.
Tolerances:
Of fitting: Tolerances on fittings dimensions are in accordance with IS 1239-2, see Tab. 4.
Of thread: Tolerances on threads are in accordance with IS 554.
Material: Fittings shall be manufactured from material in accordance with IS 1239-1.
Mechanical properties: Refer to Paragraph 6.
Chemical composition: Refer to Paragraph 6.
Coating: Hot-dip zinc coated according to IS 4736. Fittings shall be galvanized before screwing.
Test lot: Scale of sampling and acceptance criteria for pressure test are in accordance with IS 1239-2.
Tests: According to IS 1239-2 and IS 4736 the test shall be:
- pressure test;
- mass of zinc coating test;
- uniformity of zinc coating test;
- adhesion of zinc coating by pivoted hammer test.
Certificate contents: According to IS 1239-1 and IS 1387. The certificate shall indicate the following results:
- chemical composition (ladle analysis);
- tensile test;
- pressure test;
- mass of zinc coating test;
- uniformity of zinc coating test;
- adhesion of zinc coating by pivoted hammer test.
Marking: According to IS 1239-1 each fittings shall be marked with the following details:
- manufacture’s name or trade mark;
- nominal bore;
- IS 1239-2.
Condition of supply Fittings shall be suitably packaged and threads protected from damage.
Fig. 4

Tab. 4
DIMENSIONS OF TEE EQUAL
Centre to face Dimensions of heavy class tubes*
Nominal size of
A Outside diameter Thickness
outlet DANIELI CODE
Min. length Tolerances Maximum Minimum
[mm] [mm] [mm] [mm] [mm] [mm]
15 32 ±1.5 21.8 21.0 3.2 0.596409.A
20 35 ±1.5 27.3 26.5 3.2 0.596410.W
25 43 ±1.5 34.2 33.3 4.0 0.596411.K
50 64 ±2.0 60.8 59.7 4.5 0.596412.L
65 76 ±2.5 76.6 75.3 4.5 0.596413.M
80 89 ±3.0 89.5 88.0 4.8 0.596414.N
100 115 ±3.0 115.0 113.1 5.4 0.596415.P
125 140 ±3.5 140.8 138.5 5.4 0.596416.Q
150 160 ±3.5 166.5 163.9 5.4 0.596417.H
* Indicative only. Normally, the outside diameter of the plain end fittings match with the outside diameter of tubes in accordance with IS 1239-1.

This document contains intellectual property of Danieli & C. Officine Meccaniche S.p.A. (hereinafter “Danieli”) which is the sole owner. According to law, this
document is a company secret, also of considerable economic value, which cannot be reproduced and transmitted in any way or method, in whole or in part, by
any person, for any reason, to other parties without a specific prior written authorization of an authorised representative of Danieli. All rights reserved.

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 DOCUMENT No. 6.256890.C
Rev. 00 Pag. 6 / 16

DANIELI
7.3 REDUCING ON THE BRANCH TEE IS 1239-2

Fig. 5

Quantity: Specified in the order.

Description: Reducing on the branch tee.
Manufacturing: The manufacturing are in accordance with IS 1239-2.
Fittings shall be suitable to coupling with heavy class tube of IS 1239-1.
Fittings end: Internal taper thread in accordance with IS 554.
Dimensions: According to IS 1239-2, see Tab. 5.
Tolerances:
Of fitting: Tolerances on fittings dimensions are in accordance with IS 1239-2, see Tab. 5.
Of thread: Tolerances on threads are in accordance with IS 554.
Material: Fittings shall be manufactured from material in accordance with IS 1239-1.
Mechanical properties: Refer to Paragraph 6.
Chemical composition: Refer to Paragraph 6.
Coating: Hot-dip zinc coated according to IS 4736. Fittings shall be galvanized before screwing.
Test lot: Scale of sampling and acceptance criteria for pressure test are in accordance with IS 1239-2.
Tests: According to IS 1239-2 and IS 4736 the test shall be:
- pressure test;
- mass of zinc coating test;
- uniformity of zinc coating test;
- adhesion of zinc coating by pivoted hammer test.
Certificate contents: According to IS 1239-1 and IS 1387. The certificate shall indicate the following results:
- chemical composition (ladle analysis);
- tensile test;
- pressure test;
- mass of zinc coating test;
- uniformity of zinc coating test;
- adhesion of zinc coating by pivoted hammer test.
Marking: According to IS 1239-1 each fittings shall be marked with the following details:
- manufacture’s name or trade mark;
- nominal bore;
- IS 1239-2.
Condition of supply Fittings shall be suitably packaged and threads protected from damage.

This document contains intellectual property of Danieli & C. Officine Meccaniche S.p.A. (hereinafter “Danieli”) which is the sole owner. According to law, this
document is a company secret, also of considerable economic value, which cannot be reproduced and transmitted in any way or method, in whole or in part, by
any person, for any reason, to other parties without a specific prior written authorization of an authorised representative of Danieli. All rights reserved.

Downloaded By: COSMO\AswathB at: 2/1/2017 7:00:21 AM

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 DOCUMENT No. 6.256890.C
Rev. 00 Pag. 7 / 16

DANIELI
Fig. 6

Tab. 5
DIMENSIONS OF REDUCING ON THE BRANCH TEE
Dimensions of heavy class tubes*
Centre to face
Nominal Outside diameter Thickness
size of Max. on Min. on Max. on Min. on
Min. Tolerances Min. Tolerances Straight Reducing DANIELI
outlet straight straight reducing reducing
length on length on outlet outlet CODE
outlet outlet outlet outlet
A A B B
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
20x15 32 ±2.0 35 ±2.0 27.3 26.5 21.8 21.0 3.2 3.2 0.596418.S
25x15 35 ±2.0 43 ±2.0 34.2 33.3 21.8 21.0 4.0 3.2 0.596419.T
25x20 38 ±2.0 43 ±2.0 34.2 33.3 27.3 26.5 4.0 3.2 0.596420.Z
50x15 41 ±2.0 64 ±2.5 60.8 59.7 21.8 21.0 4.5 3.2 0.596421.M
50x20 44 ±2.0 64 ±2.5 60.8 59.7 27.3 26.5 4.5 3.2 0.596422.N
50x25 48 ±2.0 64 ±2.5 60.8 59.7 34.2 33.3 4.5 4.0 0.596423.P
65x25 54 ±2.5 76 ±3.0 76.6 75.3 34.2 33.3 4.5 4.0 0.596424.Q
65x50 67 ±2.5 76 ±3.0 76.6 75.3 60.8 59.7 4.5 4.5 0.596425.H
80x25 60 ±2.5 89 ±3.0 89.5 88.0 34.2 33.3 4.8 4.0 0.596426.K
80x50 73 ±2.5 89 ±3.0 89.5 88.0 60.8 59.7 4.8 4.5 0.596427.L
80x65 79 ±3.0 89 ±3.0 89.5 88.0 76.6 75.3 4.8 4.5 0.596428.R
100x25 70 ±2.5 115 ±3.5 115.0 113.1 34.2 33.3 5.4 4.0 0.596429.V
100x50 83 ±3.0 115 ±3.5 115.0 113.1 60.8 59.7 5.4 4.5 0.596430.T
100x80 95 ±3.0 115 ±3.5 115.0 113.1 89.5 88.0 5.4 4.8 0.596431.P
125x100 130 ±3.5 140 ±3.5 140.8 138.5 115.0 113.1 5.4 5.4 0.596432.Q
150x80 120 ±3.5 160 ±3.5 166.5 163.9 89.5 88.0 5.4 4.8 0.596433.H
150x100 135 ±3.5 160 ±3.5 116.5 163.9 115.0 113.1 5.4 5.4 0.596434.K
* Indicative only. Normally, the outside diameter of the plain end fittings match with the outside diameter of tubes in accordance with IS 1239-1.

This document contains intellectual property of Danieli & C. Officine Meccaniche S.p.A. (hereinafter “Danieli”) which is the sole owner. According to law, this
document is a company secret, also of considerable economic value, which cannot be reproduced and transmitted in any way or method, in whole or in part, by
any person, for any reason, to other parties without a specific prior written authorization of an authorised representative of Danieli. All rights reserved.

Downloaded By: COSMO\AswathB at: 2/1/2017 7:00:21 AM

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 DOCUMENT No. 6.256890.C
Rev. 00 Pag. 8 / 16

DANIELI
7.4 INCREASING ON THE BRANCH TEE IS 1239-2

Fig. 7

Quantity: Specified in the order.

Description: Increasing on the branch tee.
Manufacturing: The manufacturing are in accordance with IS 1239-2.
Fittings shall be suitable to coupling with heavy class tube of IS 1239-1.
Fittings end: Internal taper thread in accordance with IS 554.
Dimensions: According to IS 1239-2, see Tab. 6.
Tolerances:
Of fitting: Tolerances on fittings dimensions are in accordance with IS 1239-2, see Tab. 6.
Of thread: Tolerances on threads are in accordance with IS 554.
Material: Fittings shall be manufactured from material in accordance with IS 1239-1.
Mechanical properties: Refer to Paragraph 6.
Chemical composition: Refer to Paragraph 6.
Coating: Hot-dip zinc coated according to IS 4736. Fittings shall be galvanized before screwing.
Test lot: Scale of sampling and acceptance criteria for pressure test are in accordance with IS 1239-2.
Tests: According to IS 1239-2 and IS 4736 the test shall be:
- pressure test;
- mass of zinc coating test;
- uniformity of zinc coating test;
- adhesion of zinc coating by pivoted hammer test.
Certificate contents: According to IS 1239-1 and IS 1387. The certificate shall indicate the following results:
- chemical composition (ladle analysis);
- tensile test;
- pressure test;
- mass of zinc coating test;
- uniformity of zinc coating test;
- adhesion of zinc coating by pivoted hammer test.
Marking: According to IS 1239-1 each fittings shall be marked with the following details:
- manufacture’s name or trade mark;
- nominal bore;
- IS 1239-2.
Condition of supply Fittings shall be suitably packaged and threads protected from damage.
Fig. 8

Tab. 6
DIMENSIONS OF INCREASING ON THE BRANCH TEE
Dimensions of heavy class tubes*
Centre to face
Nominal Outside diameter Thickness
size of Max. on Min. on Max. on Min. on
Min. Tolerances Min. Tolerances Straight Increasing DANIELI
outlet straight straight increasin increasin
length on length on outlet outlet CODE
outlet outlet g outlet g outlet
A A B B
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
15x20 35 ±2.0 32 ±2.0 21.8 21.0 27.3 26.5 3.2 3.2 0.596435.L
15x25 43 ±2.0 35 ±2.0 21.8 21.0 34.2 33.3 3.2 4.0 0.596436.M
20x25 43 ±2.0 38 ±2.0 27.3 26.5 34.2 33.3 3.2 4.0 0.596437.N
50x65 76 ±3.0 67 ±2.5 60.8 59.7 76.6 75.3 4.5 4.5 0.596438.W
50x80 89 ±3.0 73 ±2.5 60.8 59.7 89.5 88.0 4.5 4.8 0.596439.X
65x80 89 ±3.0 79 ±3.0 76.6 75.3 89.5 88.0 4.5 4.8 0.596440.C
80x100 115 ±3.5 95 ±3.0 89.5 88.0 115.0 113.1 4.8 5.4 0.596441.Z
* Indicative only. Normally, the outside diameter of the plain end fittings match with the outside diameter of tubes in accordance with IS 1239-1.

7.5 REDUCING SOCKET IS 1239-2

This document contains intellectual property of Danieli & C. Officine Meccaniche S.p.A. (hereinafter “Danieli”) which is the sole owner. According to law, this
document is a company secret, also of considerable economic value, which cannot be reproduced and transmitted in any way or method, in whole or in part, by
any person, for any reason, to other parties without a specific prior written authorization of an authorised representative of Danieli. All rights reserved.

Downloaded By: COSMO\AswathB at: 2/1/2017 7:00:21 AM

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 DOCUMENT No. 6.256890.C
Rev. 00 Pag. 9 / 16

DANIELI
Fig. 9

Quantity: Specified in the order.

Description: Reducing socket.
Manufacturing: The manufacturing are in accordance with IS 1239-2.
Fittings shall be suitable to coupling with heavy class tube of IS 1239-1.
Fittings end: Internal taper thread in accordance with IS 554.
Dimensions: According to IS 1239-2, see Tab. 7.
Tolerances:
Of fitting: Tolerances on fittings dimensions are in accordance with IS 1239-2, see Tab. 7.
Of thread: Tolerances on threads are in accordance with IS 554.
Material: Fittings shall be manufactured from material in accordance with IS 1239-1.
Mechanical properties: Refer to Paragraph 6.
Chemical composition: Refer to Paragraph 6.
Coating: Hot-dip zinc coated according to IS 4736. Fittings shall be galvanized before screwing.
Test lot: Scale of sampling and acceptance criteria for pressure test are in accordance with IS 1239-2.
Tests: According to IS 1239-2 and IS 4736 the test shall be:
- pressure test;
- mass of zinc coating test;
- uniformity of zinc coating test;
- adhesion of zinc coating by pivoted hammer test.
Certificate contents: According to IS 1239-1 and IS 1387. The certificate shall indicate the following results:
- chemical composition (ladle analysis);
- tensile test;
- pressure test;
- mass of zinc coating test;
- uniformity of zinc coating test;
- adhesion of zinc coating by pivoted hammer test.
Marking: According to IS 1239-1 each fittings shall be marked with the following details:
- manufacture’s name or trade mark;
- nominal bore;
- IS 1239-2.
Condition of supply Fittings shall be suitably packaged and threads protected from damage.

This document contains intellectual property of Danieli & C. Officine Meccaniche S.p.A. (hereinafter “Danieli”) which is the sole owner. According to law, this
document is a company secret, also of considerable economic value, which cannot be reproduced and transmitted in any way or method, in whole or in part, by
any person, for any reason, to other parties without a specific prior written authorization of an authorised representative of Danieli. All rights reserved.

Downloaded By: COSMO\AswathB at: 2/1/2017 7:00:21 AM

<danSec>LtezQJke2v91o5IqGvoveuELeiOoaOz/UKvQUjQfxTuucA43IDmFWUWLTwiqekz2NHcD56jKIss=</danSec>
 DOCUMENT No. 6.256890.C
Rev. 00 Pag. 10 / 16

DANIELI
Fig. 10

Tab. 7
DIMENSIONS OF REDUCING SOCKET
Dimensions of heavy class tubes*
Centre to face
Nominal Outside diameter Thickness
size of Max. on Min. on
Tolerances Max. on Min. on Reducing DANIELI
outlet Min. length reducing reducing Large outlet
on large outlet large outlet outlet CODE
outlet outlet
A A
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
20x15 41 ±2.0 27.3 26.5 21.8 21.0 3.2 3.2 0.596442.S
25x15 51 ±2.5 34.2 33.3 21.8 21.0 4.0 3.2 0.596443.T
25x20 49 ±2.0 34.2 33.3 27.3 26.5 4.0 3.2 0.596444.R
50x15 70 ±2.5 60.8 59.7 21.8 21.0 4.5 3.2 0.596445.V
50x20 68 ±2.5 60.8 59.7 27.3 26.5 4.5 3.2 0.596446.W
50x25 67 ±2.5 60.8 59.7 34.2 33.3 4.5 4.0 0.596447.X
65x25 76 ±3.0 76.6 75.3 34.2 33.3 4.5 4.0 0.596448.F
65x50 71 ±2.5 76.6 75.3 60.8 59.7 4.5 4.5 0.596449.G
80x25 86 ±3.0 89.5 88.0 34.2 33.3 4.8 4.0 0.596450.E
80x50 81 ±3.0 89.5 88.0 60.8 59.7 4.8 4.5 0.596451.T
80x65 79 ±3.0 89.5 88.0 86.6 75.3 4.8 4.5 0.596452.R
100x50 100 ±3.0 115.0 113.1 60.8 59.7 5.4 4.5 0.596453.V
100x65 100 ±3.0 115.0 113.1 76.6 75.3 5.4 4.5 0.596454.W
100x80 98 ±3.0 115.0 113.1 89.5 88.0 5.4 4.8 0.596455.X
125x80 115 ±3.5 140.8 138.5 89.5 88.0 5.4 4.8 0.596456.Z
125x100 115 ±3.5 140.8 138.5 115.0 113.1 5.4 5.4 0.596457.S
150x80 140 ±3.5 166.5 163.9 89.5 88.0 5.4 4.8 0.596458.A
150x100 140 ±3.5 166.5 163.9 115.0 113.1 5.4 5.4 0.596459.B
* Indicative only. Normally, the outside diameter of the plain end fittings match with the outside diameter of tubes in accordance with IS 1239-1.

This document contains intellectual property of Danieli & C. Officine Meccaniche S.p.A. (hereinafter “Danieli”) which is the sole owner. According to law, this
document is a company secret, also of considerable economic value, which cannot be reproduced and transmitted in any way or method, in whole or in part, by
any person, for any reason, to other parties without a specific prior written authorization of an authorised representative of Danieli. All rights reserved.

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 DOCUMENT No. 6.256890.C
Rev. 00 Pag. 11 / 16

DANIELI
7.6 SOCKET UNION IS 1239-2

Fig. 11

Quantity: Specified in the order.

Description: Socket union.
Manufacturing: The manufacturing are in accordance with IS 1239-2.
Fittings shall be suitable to coupling with heavy class tube of IS 1239-1.
Fittings end: Internal taper thread in accordance with IS 554.
Accessories: Socket unions are supplied with flat seats and fitted with a washer.
Dimensions: According to IS 1239-2, see Tab. 8.
Tolerances:
Of fitting: Tolerances on fittings dimensions are in accordance with IS 1239-2, see Tab. 8.
Of thread: Tolerances on threads are in accordance with IS 554.
Material: Fittings shall be manufactured from material in accordance with IS 1239-1.
Mechanical properties: Refer to Paragraph 6.
Chemical composition: Refer to Paragraph 6.
Coating: Hot-dip zinc coated according to IS 4736. Fittings shall be galvanized before screwing.
Test lot: Scale of sampling and acceptance criteria for pressure test are in accordance with IS 1239-2.
Tests: According to IS 1239-2 and IS 4736 the test shall be:
- pressure test;
- mass of zinc coating test;
- uniformity of zinc coating test;
- adhesion of zinc coating by pivoted hammer test.
Certificate contents: According to IS 1239-1 and IS 1387. The certificate shall indicate the following results:
- chemical composition (ladle analysis);
- tensile test;
- pressure test;
- mass of zinc coating test;
- uniformity of zinc coating test;
- adhesion of zinc coating by pivoted hammer test.
Marking: According to IS 1239-1 each fittings shall be marked with the following details:
- manufacture’s name or trade mark;
- nominal bore;
- IS 1239-2.
Condition of supply Fittings shall be suitably packaged and threads protected from damage.
Fig. 12

Tab. 8
DIMENSIONS OF SOCKET UNION
Dimensions of heavy class tubes*
Nominal size of Length
Outside diameter Thickness
outlet
Min. length Tolerances on Maximum Minimum DANIELI CODE
A A
[mm] [mm] [mm] [mm] [mm] [mm]
15 57 ±2.5 21.8 21.0 3.2 0.596460.G
20 67 ±2.5 27.3 26.5 3.2 0.596461.V
25 76 ±3.0 34.2 33.3 4.0 0.596462.W
50 110 ±3.5 60.8 59.7 4.5 0.596463.X
65 120 ±3.5 76.6 75.3 4.5 0.596464.Z
80 135 ±3.5 89.5 88.0 4.8 0.596465.S
100 160 ±3.5 115.0 113.1 5.4 0.596466.T
125 185 ±3.5 140.8 138.5 5.4 0.596467.R
150 210 ±3.5 166.5 163.9 5.4 0.596468.C
* Indicative only. Normally, the outside diameter of the plain end fittings match with the outside diameter of tubes in accordance with IS 1239-1.

This document contains intellectual property of Danieli & C. Officine Meccaniche S.p.A. (hereinafter “Danieli”) which is the sole owner. According to law, this
document is a company secret, also of considerable economic value, which cannot be reproduced and transmitted in any way or method, in whole or in part, by
any person, for any reason, to other parties without a specific prior written authorization of an authorised representative of Danieli. All rights reserved.

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 DOCUMENT No. 6.256890.C
Rev. 00 Pag. 12 / 16

DANIELI
7.7 SOCKET IS 1239-2

Fig. 13

Quantity: Specified in the order.

Description: Socket.
Manufacturing: The manufacturing are in accordance with IS 1239-2.
Fittings shall be suitable to coupling with heavy class tube of IS 1239-1.
Fittings end: Internal taper thread in accordance with IS 554.
Dimensions: According to IS 1239-2, see Tab. 9.
Tolerances:
Of fitting: Tolerances on fittings dimensions are in accordance with IS 1239-2, see Tab. 9.
Of thread: Tolerances on threads are in accordance with IS 554.
Material: Fittings shall be manufactured from material in accordance with IS 1239-1.
Mechanical properties: Refer to Paragraph 6.
Chemical composition: Refer to Paragraph 6.
Coating: Hot-dip zinc coated according to IS 4736. Fittings shall be galvanized before screwing.
Test lot: Scale of sampling and acceptance criteria for pressure test are in accordance with IS 1239-2.
Tests: According to IS 1239-2 and IS 4736 the test shall be:
- pressure test;
- expansion test;
- mass of zinc coating test;
- uniformity of zinc coating test;
- adhesion of zinc coating by pivoted hammer test.
Certificate contents: According to IS 1239-1 and IS 1387. The certificate shall indicate the following results:
- chemical composition (ladle analysis);
- tensile test;
- pressure test;
- expansion test;
- mass of zinc coating test;
- uniformity of zinc coating test;
- adhesion of zinc coating by pivoted hammer test.
Marking: According to IS 1239-1 each fittings shall be marked with the following details:
- manufacture’s name or trade mark;
- nominal bore;
- IS 1239-2.
Condition of supply Fittings shall be suitably packaged and threads protected from damage.
Fig. 14

Tab. 9
DIMENSIONS OF SOCKET
Dimensions of heavy
Length Outside diameter
Nominal bore class tubes*
Min. length Tolerances on Min. diameter Thickness DANIELI CODE
B B A
[mm] [mm] [mm] [mm] [mm]
15 37 ±2.0 27 3.2 0.596469.D
20 39 ±2.0 32.5 3.2 0.596470.B
25 46 ±2.0 39.5 4.0 0.596471.X
50 60 ±2.5 68 4.5 0.596472.Z
65 69 ±2.5 84 4.5 0.596473.S
80 75 ±2.5 98 4.8 0.596474.T
100 87 ±3.0 124 5.4 0.596475.R
125 96 ±3.0 151 5.4 0.596476.V
150 96 ±3.0 178 5.4 0.596477.W
* Indicative only. Normally, the outside diameter of the plain end fittings match with the outside diameter of tubes in accordance with IS 1239-1.

This document contains intellectual property of Danieli & C. Officine Meccaniche S.p.A. (hereinafter “Danieli”) which is the sole owner. According to law, this
document is a company secret, also of considerable economic value, which cannot be reproduced and transmitted in any way or method, in whole or in part, by
any person, for any reason, to other parties without a specific prior written authorization of an authorised representative of Danieli. All rights reserved.

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 DOCUMENT No. 6.256890.C
Rev. 00 Pag. 13 / 16

DANIELI
7.8 CAP DOME IS 1239-2

Fig. 15

Quantity: Specified in the order.

Description: Cap dome.
Type of cap: Cap dome.
Manufacturing: The manufacturing are in accordance with IS 1239-2.
Fittings shall be suitable to coupling with heavy class tube of IS 1239-1.
Fittings end: Internal taper thread in accordance with IS 554.
Dimensions: According to IS 1239-2, see Tab. 10.
Tolerances:
Of fitting: Tolerances on fittings dimensions are in accordance with IS 1239-2, see Tab. 10.
Of thread: Tolerances on threads are in accordance with IS 554.
Material: Fittings shall be manufactured from material in accordance with IS 1239-1.
Mechanical properties: Refer to Paragraph 6.
Chemical composition: Refer to Paragraph 6.
Coating: Hot-dip zinc coated according to IS 4736. Fittings shall be galvanized before screwing.
Test lot: Scale of sampling and acceptance criteria for pressure test are in accordance with IS 1239-2.
Tests: According to IS 1239-2 and IS 4736 the test shall be:
- pressure test;
- mass of zinc coating test;
- uniformity of zinc coating test;
- adhesion of zinc coating by pivoted hammer test.
Certificate contents: According to IS 1239-1 and IS 1387. The certificate shall indicate the following results:
- chemical composition (ladle analysis);
- tensile test;
- pressure test;
- mass of zinc coating test;
- uniformity of zinc coating test;
- adhesion of zinc coating by pivoted hammer test.
Marking: According to IS 1239-1 each fittings shall be marked with the following details:
- manufacture’s name or trade mark;
- nominal bore;
- IS 1239-2.
Condition of supply Fittings shall be suitably packaged and threads protected from damage.
Fig. 16

Tab. 10
DIMENSIONS OF CAP
Minimum
Length Dimensions of heavy class tubes*
Nominal size thickness
Min. length Tolerances on Outside diameter DANIELI CODE
A A T Maximum Minimum
[mm] [mm] [mm] [mm] [mm] [mm]
15 37 ±2.0 4.0 21.8 21.0 0.596478.E
20 38 ±2.0 4.0 27.3 26.5 0.596479.F
25 44 ±2.0 4.5 34.2 33.3 0.596480.V
50 60 ±2.5 6.0 60.8 59.7 0.596481.H
65 67 ±2.5 6.0 76.6 75.3 0.596482.K
80 73 ±2.5 7.0 89.5 88.0 0.596483.L
100 86 ±3.0 7.0 115.0 113.1 0.596484.M
125 98 ±3.0 7.0 140.8 138.5 0.596485.N
150 98 ±3.0 7.0 166.5 163.9 0.596486.P
* Indicative only. Normally, the outside diameter of the plain end fittings match with the outside diameter of tubes in accordance with IS 1239-1.
This document contains intellectual property of Danieli & C. Officine Meccaniche S.p.A. (hereinafter “Danieli”) which is the sole owner. According to law, this
document is a company secret, also of considerable economic value, which cannot be reproduced and transmitted in any way or method, in whole or in part, by
any person, for any reason, to other parties without a specific prior written authorization of an authorised representative of Danieli. All rights reserved.

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 DOCUMENT No. 6.256890.C
Rev. 00 Pag. 14 / 16

DANIELI
7.9 PLUG IS 1239-2

Fig. 17

Quantity: Specified in the order.

Description: Plug.
Type of plug: Solid plug.
Manufacturing: The manufacturing are in accordance with IS 1239-2.
Fittings shall be suitable to coupling with heavy class tube of IS 1239-1.
Fittings end: External taper thread in accordance with IS 554.
Dimensions: According to IS 1239-2, see Tab. 11.
Tolerances:
Of fitting: Tolerances on fittings dimensions are in accordance with IS 1239-2, see Tab. 11.
Of thread: Tolerances on threads are in accordance with IS 554.
Material: Fittings shall be manufactured from material in accordance with IS 1239-1.
Mechanical properties: Refer to Paragraph 6.
Chemical composition: Refer to Paragraph 6.
Coating: Hot-dip zinc coated according to IS 4736. Fittings shall be galvanized before screwing.
Test lot: Scale of sampling and acceptance criteria for pressure test are in accordance with IS 1239-2.
Tests: According to IS 1239-2 and IS 4736 the test shall be:
- pressure test;
- mass of zinc coating test;
- uniformity of zinc coating test;
- adhesion of zinc coating by pivoted hammer test.
Certificate contents: According to IS 1239-1 and IS 1387. The certificate shall indicate the following results:
- chemical composition (ladle analysis);
- tensile test;
- pressure test;
- mass of zinc coating test;
- uniformity of zinc coating test;
- adhesion of zinc coating by pivoted hammer test.
Marking: According to IS 1239-1 each fittings shall be marked with the following details:
- manufacture’s name or trade mark;
- nominal bore;
- IS 1239-2.
Condition of supply Fittings shall be suitably packaged and threads protected from damage.
Fig. 18

Tab. 11
DIMENSIONS OF PLUG
Minimum length Dimensions of heavy class tubes*
Approximate Approximate
Nominal size of thread for
size of square height of square Outside diameter Thickness
basic gauge DANIELI CODE
L S H Maximum Minimum
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
25 16.8 17 12 34.2 33.3 4.0 0.596487.Q
50 23.4 32 19 60.8 59.7 4.5 0.596488.Z
65 26.7 37 19 76.6 75.3 4.5 0.596489.S
80 29.8 37 22 89.5 88.0 4.8 0.596490.X
100 35.8 46 25 115.0 113.1 5.4 0.596491.L
125 40.1 51 29 140.8 138.5 5.4 0.596492.M
150 40.1 60 32 166.5 163.9 5.4 0.596493.N
* Indicative only. Normally, the outside diameter of the plain end fittings match with the outside diameter of tubes in accordance with IS 1239-1.

This document contains intellectual property of Danieli & C. Officine Meccaniche S.p.A. (hereinafter “Danieli”) which is the sole owner. According to law, this
document is a company secret, also of considerable economic value, which cannot be reproduced and transmitted in any way or method, in whole or in part, by
any person, for any reason, to other parties without a specific prior written authorization of an authorised representative of Danieli. All rights reserved.

Downloaded By: COSMO\AswathB at: 2/1/2017 7:00:21 AM

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 DOCUMENT No. 6.256890.C
Rev. 00 Pag. 15 / 16

DANIELI
7.10 HEXAGON BUSHES UNION IS 1239-2

Fig. 19

Quantity: Specified in the order.

Description: Hexagon bushes union.
Manufacturing: The manufacturing are in accordance with IS 1239-2.
Fittings shall be suitable to coupling with heavy class tube of IS 1239-1.
Fittings end: Thread in accordance with IS 554.
Hexagonal end shall be internal taper threaded.
Straight end shall be external taper threaded.
Dimensions: According to IS 1239-2, see Tab. 12.
Tolerances:
Of fitting: Tolerances on fittings dimensions are in accordance with IS 1239-2, see Tab. 12.
Of thread: Tolerances on threads are in accordance with IS 554.
Material: Fittings shall be manufactured from material in accordance with IS 1239-1.
Mechanical properties: Refer to Paragraph 6.
Chemical composition: Refer to Paragraph 6.
Coating: Hot-dip zinc coated according to IS 4736. Fittings shall be galvanized before screwing.
Test lot: Scale of sampling and acceptance criteria for pressure test are in accordance with IS 1239-2.
Tests: According to IS 1239-2 and IS 4736 the test shall be:
- pressure test;
- mass of zinc coating test;
- uniformity of zinc coating test;
- adhesion of zinc coating by pivoted hammer test.
Certificate contents: According to IS 1239-1 and IS 1387. The certificate shall indicate the following results:
- chemical composition (ladle analysis);
- tensile test;
- pressure test;
- mass of zinc coating test;
- uniformity of zinc coating test;
- adhesion of zinc coating by pivoted hammer test.
Marking: According to IS 1239-1 each fittings shall be marked with the following details:
- manufacture’s name or trade mark;
- nominal bore;
- IS 1239-2.
Condition of supply Fittings shall be suitably packaged and threads protected from damage.

This document contains intellectual property of Danieli & C. Officine Meccaniche S.p.A. (hereinafter “Danieli”) which is the sole owner. According to law, this
document is a company secret, also of considerable economic value, which cannot be reproduced and transmitted in any way or method, in whole or in part, by
any person, for any reason, to other parties without a specific prior written authorization of an authorised representative of Danieli. All rights reserved.

Downloaded By: COSMO\AswathB at: 2/1/2017 7:00:21 AM

<danSec>LtezQJke2v91o5IqGvoveuELeiOoaOz/UKvQUjQfxTuucA43IDmFWUWLTwiqekz2NHcD56jKIss=</danSec>
 DOCUMENT No. 6.256890.C
Rev. 00 Pag. 16 / 16

DANIELI
Fig. 20

Tab. 12
DIMENSIONS OF HEXAGON BUSHES UNION
Minimum Dimensions of heavy class tubes*
length of Outside diameter Outside diameter
useful Maximum Width
Minimum
threads for thickness across
Nominal size overall Wall pipe
basic of flats of (based on external (based on internal
length thickness DANIELI
gauge hexagon hexagon thread nominal size) thread nominal size)
CODE
length plus
clearance
External Internal
L T A B Maximum Minimum Maximum Minimum
thread thread
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
15 8 17.5 8 25.5 23 21.8 21.0 14.0 13.2 2.9 0.596494.P
15 10 17.5 7 25.5 23 21.8 21.0 17.5 16.7 2.9 0.596495.Q
20 15 19 10 29 27.8 27.3 26.5 21.8 21.0 3.2 0.596496.H
25 15 21 10 31 35.3 34.2 33.3 21.8 21.0 3.2 0.596497.K
25 20 21 10 31 35.3 34.2 33.3 27.3 26.5 3.2 0.596498.T
50 25 27 14 41 61.1 60.8 59.7 34.2 33.3 4.0 0.596499.R
65 50 32 16 48 79 76.6 75.3 60.8 59.7 4.5 0.596500.A
80 50 35 19 54 92 89.5 88.0 60.8 59.7 4.5 0.596501.W
80 65 35 19 54 92 89.5 88.0 76.6 75.3 4.5 0.596502.X
100 50 40 22 62 117 115.0 113.1 60.8 59.7 4.5 0.596503.Z
100 65 40 22 60 117 115.0 113.1 76.6 75.3 4.5 0.596504.S
100 80 40 22 62 117 115.0 113.1 89.5 88.0 4.8 0.596505.T
125 80 45 25 70 143 140.8 138.5 89.5 88.0 4.8 0.596506.R
125 100 45 25 70 143 140.8 138.5 115.0 113.1 5.4 0.596507.V
150 80 45 25 70 168 166.5 163.9 89.5 88.0 4.8 0.596508.D
150 100 45 25 70 168 166.5 163.9 115.0 113.1 5.4 0.596509.E
* Indicative only. Normally, the outside diameter of the plain end fittings match with the outside diameter of tubes in accordance with IS 1239-1.

This document contains intellectual property of Danieli & C. Officine Meccaniche S.p.A. (hereinafter “Danieli”) which is the sole owner. According to law, this
document is a company secret, also of considerable economic value, which cannot be reproduced and transmitted in any way or method, in whole or in part, by
any person, for any reason, to other parties without a specific prior written authorization of an authorised representative of Danieli. All rights reserved.

Downloaded By: COSMO\AswathB at: 2/1/2017 7:00:21 AM

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