May 15, 2007

Astec Power Philippines, Inc.

Main Avenue corner Road “J”
Cavite Export Processing Zone
Rosario, Cavite 4106
Philippines

MP RoHS QUALIFICATION REPORT

INFORMATION

In compliance to global requirement on RoHS standards, Astec Power products are being
converted from Tin Lead to Lead-free type.

This report is being released to document the result of the qualification tests conducted for
configured MP products.

Qualification tests had been defined by the Reliability Test group at Astec Eastwood located
at 3rd & 4th Floor Techno Plaza 1 Bldg., Orchard Road Eastwood City Cyber Park Bagong
Bayan.

PRODUCT COVERAGE

CONFIGURED
MP PRODUCT COMPOSITION
NAME
73-580-0001 Std MP8 case
73-580-0003 73-551-0048 210W/48V MP Module
73-553-0048 600W/48V MP Module
73-560-428 Modified MP6 case
73-560-6030
73-553-0012 600W/12V MP Module
73-540-0001 Std MP4 case
73-540-5011 73-552-0005 360W/5V MP Module
144W Std MP Module with 12 ohm preload
73-554-0330 resistor
73-690-408 Modified MP1 case
73-551-0005 210W/5V MP Module
73-551-0012 210W/12V MP Module (2pcs)
73-690-5058 73-551-0015 210W/15V MP -Module
73-551-0024 210W/24V MP Module
73-551-5030 Modified 210W MP Module
73-551-5031 Modified 210W MP Module

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PRODUCT PHOTOS

73-580-0003

73-560-6030

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 73-540-5011

73-690-5058

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 QUALIFICATION PROCESS FLOW

START LEGEND:
PSU - Power Supply Unit
P - Pass
In-process F - Fail
Inspection & PSU Processing FA - Failure Analysis
QE - Quality Engineering
Test

Thermal Disposition
END
F
Cycling & Reporting
FA
Test (QE)

P
A
B

Safety F
Test A

F
Functional
Test A

Uncase unit

Visual
F
B
inspection

Re-case unit

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 C

Safety F
A
Test

Functional
A
Test

Thermal F
Vibration A
Test

F
Safety A
Test

Functional F

Test A

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 D

Uncase Unit

Visual
Inspection

Disposition & Reporting (QE)

END

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 TESTS CONDUCTED

THERMAL CYCLING TEST

Test Conditions / Profile:

- Ramp rate set at 35 deg C per minute
- All transition duration: 3 minutes
- Total test time: 672 hours/610.9 cycles
- Machine: Blue M Thermal Chamber

30 min. dwell
70°C

25°C

30 min. dwell
-40°C
3 min
1.5 min 1.5 min

1 cycle: 66 minutes

Legend:
Temperature

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 SAFETY TEST

Test Equipment: Vitr

ek 940i

Parameter Test Point Vin Specs

Hi-pot Test L/N to Earth Ground / Output / Com 2500Vdc <30 A, 30 sec
Insulation Test L/N to Earth Ground / Output / Com 500Vdc >1 M Ohm
Ground Continuity Earth Ground to chassis 25A <0.1 Ohm, 1 sec
Isolation Test Earth Ground to Output / Com 40Vdc 39.9 - 40.1V

FUNCTIONAL TEST

Test Equipment: ATE

See attachment I for the test data

THERMAL VIBRATION TEST

Test Equipment: Qualmark (OV3 Machine) HALT & HASS system

Test Conditions:
- Temperature
High: 25 deg C
Low : 0 deg C
- Vibration Level: 15Grms
- Loading Condition: non-operating
- Profile duration: 15mins

POST VISUAL INSPECTION

Inspection Equipment:
- Video Microscope
- Magnification: 100X
- Brand: Sony (Technolook)
- Model: TW-TL10M

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 QUALIFICATION TEST RESULTS

Product 73-540-5011 73-560-6030 73-690-5058 73-580-0003

Serial Number 0702P031 0702P001 0702P001 0702P001

Visual Inspection PASSED PASSED PASSED PASSED

28 days Thermal Cycle Test PASSED PASSED PASSED PASSED

Safety Test PASSED PASSED PASSED PASSED

Functional Test PASSED PASSED PASSED PASSED

Uncasing ok ok ok ok

Visual Inspection PASSED PASSED PASSED PASSED

Safety Test PASSED PASSED PASSED PASSED

Functional Test PASSED PASSED PASSED PASSED

Thermal Vibration Test PASSED PASSED PASSED PASSED

Safety Test PASSED PASSED PASSED PASSED

Functional Test PASSED PASSED PASSED PASSED

Uncasing ok ok ok ok

Visual Inspection PASSED PASSED PASSED PASSED

OVER-ALL RESULT PASSED PASSED PASSED PASSED

CONCLUSION:

The above RoHS compliant MP standard products had successfully passed various Quality
and Reliability testing
- 28 days thermal cycling test
- thermal vibration test
- repetitive safety test, functional test and visual inspection

It is therefore being concluded that MP Standard has been successfully converted from Tin
Lead to Lead-Free (RoHS) type with high reliability as demonstrated by the above results.

Prepared by: Approved by: Noted by:

Alona S. Camposagrado Jet Bautista Gloria Olaivar
ASP QA Manager Sr. Reliability Test Engineer ASP QA/Operations Director
Astec Power Philippines, I nc. Astec Power Philippines, I nc. Astec Power Philippines, I nc.
(Cavite) (Eastwood) (Cavite)

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Attachment I – Functional Test Data

Pass Pass

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 Pass Pass

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