SPECIFICATION OF 24V DC MOTORS

TABLE OF CONTENTS
1 INTRODUCTION ..................................................................................................................................3

2 SCOPE OF DETAIL ENGINEERING ..................................................................................................3

3 DEFINITIONS AND ABBREVIATIONS ...............................................................................................3

3.1 Definitions .......................................................................................................................... 3

3.2 List of Abbreviations ......................................................................................................... 3

4 ENVIRONMENTAL DESIGN DATA ....................................................................................................4

4.1 Equipment Design Temperature And Humidity .............................................................. 4

5 APPLICABLE DOCUMENTS, CODES AND STANDARDS ...............................................................5

5.1 CODES AND STANDARDS ................................................................................................ 5

5.2 APPLICABLE DOCUMENTS .............................................................................................. 5
5.3 SHELL STANDARDS ......................................................................................................... 5
5.4 INTERNATIONAL STANDARDS ........................................................................................ 5

6 SCOPE OF WORK AND SUPPLY ......................................................................................................6

6.1 GENERAL ........................................................................................................................... 6

6.2 SUPPLIER’S RESPONSIBILITY ........................................................................................ 6
6.3 STANDARD / SPECIFICATION DEVIATIONS ................................................................... 6
6.4 DOCUMENTATION ............................................................................................................. 6
6.5 SPARE PARTS ................................................................................................................... 6

7 TECHNICAL REQUIREMENTS FOR 24VDC MOTORS ....................................................................6

7.1 GENERAL ........................................................................................................................... 6

7.2 MOTORS ............................................................................................................................. 7
7.3 MOTORS ENCLOSURE ..................................................................................................... 7
7.4 TYPE OF CONSTRUCTION AND MOUNTING .................................................................. 7
7.5 DECLARATION OF DUTY .................................................................................................. 7
7.6 VOLTAGE VARIATIONS DURING OPERATION .............................................................. 7
7.7 STARTING CURRENT ........................................................................................................ 7
7.8 TORQUE SPEED CHARACTERISTICS ............................................................................. 7
7.9 MACHINE HOUSING - GENERAL ..................................................................................... 8
7.10 TERMINAL BOXES – GENERAL ....................................................................................... 8
7.11 FANS ................................................................................................................................... 8
7.12 MOTOR PROTECTION ....................................................................................................... 8
7.13 SURFACE FINISH ............................................................................................................... 8
7.14 TESTING AND INSPECTION ............................................................................................. 8
1 INTRODUCTION

As per Project

2 SCOPE OF DETAIL ENGINEERING

This document pertains to the detailed engineering scope of Project

3 DEFINITIONS AND ABBREVIATIONS

The following definitions and abbreviations have been used in this document:

3.1 DEFINITIONS

The purpose of this specification, the words and expressions listed hereunder shall have the
meanings hereby assigned to them except where the context otherwise requires:

COMPANY XYZ

PROJECT ABC

EPC CONTRACTOR XYZ

ENGINEERING Penspen International Limited

CONSULTANT

MANUFACTURER / The party (parties) which manufactures and/or supplies materials,

VENDOR equipment, technical documents or drawings and/or services to
perform the duties specified by the EPC CONTRACTOR /
COMPANY.
This includes all Sub vendors / tradesman &Contractors.

MAY Indicates a possible course of a action

SHALL Indicates a mandatory requirement

SHOULD Indicates a strong recommendation to comply with the

requirements of this document

3.2 LIST OF ABBREVIATIONS

AC Alternating Current

AC DB AC Distribution Board

BS British Standards

DC Direct Current

DEP Design & Engineering Practice

EP Engineering Procedure

EPC Engineering Procurement and Construction

FAT Factory Acceptance Test

 FEED Front End Engineering Design

IEC International Electrotechnical Commission

IP Ingress Protection

IR Insulation Resistance

ITP Inspection and Test Plan

JB Junction Box

LV Low Voltage (≤1000V AC)

MCB Miniature Circuit Breaker

MCCB Moulded Case Circuit Breaker

MOV Motor Operated Valve

MTO Materials Take-Off

NGIP Northern Gas Injection Plant

RDS Remote Degassing Station

RTU Remote Terminal Unit

SAT Site Acceptance Test

SLD Single Line Diagram

SOW Scope of Work

TPIA Third Party Inspection Agency

UPS Uninterruptible Power Supply

VDRL Vendor Document Requirement List

4 ENVIRONMENTAL DESIGN DATA

Environmental conditions shall be considered in accordance as per Site Location.

4.1 EQUIPMENT DESIGN TEMPERATURE AND HUMIDITY

Following maximum air temperatures for design of various equipment under shade (or indoors)
shall be considered:

Design Temperature for Electrical Equipment

Outdoor (Under shade) 55.0°C

Indoor(in redundant air-conditioned substations) 40.0°C

DesignTemperature for Instrumentation Equipment: Indoor

55.0°C
& Outdoor (Under shade)

Design Temperature for Electrical Cables

 Design Temperature for Electrical Equipment

Underground Cable (buried at 1.0 m depth) 40.0°C

In concrete trenches (filled with sand) 40.0°C

In air / in unfilled concrete trench / in duct 55.0°C

All hardware shall be designed to operate continuously on full load under the environmental
conditions specified above

5 APPLICABLE DOCUMENTS, CODES AND STANDARDS

5.1 CODES AND STANDARDS

The design and Installation shall comply with the latest version of the following codes and
standards:

• COMPANY Engineering Standards

• COMPANY amendments to Shell DEP
• Shell Design and Engineering Practices (DEP)
• International Electro-technical Commission Recommendations (IEC)
• Institute of Electrical and Electronics Engineers (IEEE)

5.2 APPLICABLE DOCUMENTS

The following specifications form part of this specification and shall be fully
complied:

COMPANY STANDARD AND SHELL DEP AMENDMENTS

Document No. Document Title

5.3 SHELL STANDARDS

The latest Shell DEP standards will be applicable as follows but not limited to:

Document No. Document Title

DEP 33.66.05.31-Gen. Electrical Machines – Cage Induction Types

5.4 INTERNATIONAL STANDARDS

IEC 60034-1 Rotating electrical machines – All Parts

IEC 60079 Explosive atmospheres - ALL PARTS
6 SCOPE OF WORK AND SUPPLY

6.1 GENERAL

The SUPPLIER Scope of Work shall include, but shall not be limited to, design,
manufacture, inspection, testing, preparation for shipment, spare parts, special tools
and supply of documentation and manuals, and other services.

6.2 SUPPLIER’S RESPONSIBILITY

The SUPPLIER shall be responsible for the supplied equipment in every respect including
design, selection of materials and components, manufacturing and testing.

The SUPPLIER's responsibility shall extend to his sub-contractors and SUB-SUPPLIERS, if any.

The SUPPLIER shall be responsible for the production of all drawings and all documents related
to the electrical equipment and associated materials.

It shall be the Supplier's responsibility to furnish all items essential for the safe and satisfactory
operation of the equipment.

The make and country of origin of all electrical equipment shall be per Approved Vendor List.

6.3 STANDARD / SPECIFICATION DEVIATIONS

Any deviation, (i.e., falling short of the requirement), shall be listed with reference to the clause
number of this specification, other applicable documents, and Shell DEPs and to the relevant
standards & codes clause numbers.

The CONTRACTOR / SUPPLIER / VENDOR shall prepare a tabulated list of discrepancies

between any of these documents for review with the COMPANY. Resolution of any conflict shall
be obtained from COMPANY in writing before proceeding.

COMPANY will review and consider all proposed DEVIATION REQUESTS. Approval may be
granted at COMPANY’S discretion. No proposed technical deviation shall be implemented prior
to approval being granted. Technical deviations implemented prior to approval shall be subject to
rejection. Otherwise, COMPANY will accept the CONTRACTOR’s / SUPPLIER's bid assuming
that the SUPPLIER understands and can fully satisfy the requirements.

6.4 DOCUMENTATION

The SUPPLIER shall provide all documentation as per Requisition/ Specification and shall
comply with the requirements of the 30-99-90-0024 - Preparation of Supplier’s Engineering
Drawings and Documents.

6.5 SPARE PARTS

The VENDOR shall ensure that the PROJECT’s requirements for the Spare Parts are met

7 TECHNICAL REQUIREMENTS FOR 24VDC MOTORS

7.1 GENERAL

Electrical equipment enclosures shall be IP55 and suitable for the area classification
and range of site ambient conditions specified in this specification.

Motors shall be suitable for either direction of rotation. The reversal in direction of
rotation may be achieved by interchanging the external connecting leads. The direction
of the motor shall remain unaffected by the direction of rotation by suitable design of
fans.

The Motors expected lifetime shall be at least 30 years.

7.2 MOTORS

All motors shall conform to IEC 60034-1.

Motors shall be Brushless, Permanent Magnet type or Induction three phase motor
(asynchronous motor) internally supplied with an integrated Inverter.

Motors shall be provided with Insulation class “F” and temperature rise limited to class
“B” i.e. a temperature rise of 65 deg. at a design ambient of 55°C.

7.3 MOTORS ENCLOSURE

All motors shall be Ex’d’ ‘e’, IIB, T3 and ATEX certified type.

Motors shall have current certification/ approval by a certifying authority and shall be in
accordance with ATEX 94/9/EC Directive requirements.

The degree of protection for the motor shall have a minimum enclosure protection of
IP55 for the motors, auxiliaries and for the terminal box and bearing housings.
7.4 TYPE OF CONSTRUCTION AND MOUNTING

The type of mounting for electrical motors shall be horizontal, foot mounted, according
to equipment data sheets.

7.5 DECLARATION OF DUTY

The motor shall be designed for duty type S1 (continuous duty) according to IEC 60034-
1, and shall be suitable for the load characteristics and operational duty of the driven
equipment. Motor service factor shall be 1.

7.6 VOLTAGE VARIATIONS DURING OPERATION

The transient limits and steady state limits for voltage variation shall be as follows:

Voltage Variation
Normal
Nominal Voltage ± 10 %
Conditions

Transients
+10% / -20% at motor terminals
conditions

7.7 STARTING CURRENT

The starting current shall not exceed five (5) times the rated current of the motor unless
otherwise specified in the data sheet.

Starting current specified for LV motors shall be inclusive of IEC tolerances.

Where applicable, motors shall be able to restart with full opposite residual voltage,
under full load conditions, and at any voltage between 80% and 100% of the rated
voltage applied at the motor terminals.

7.8 TORQUE SPEED CHARACTERISTICS

DC motor’s starting torque capability and power rating shall exceed the torque-speed
and power requirement of pump including gear & transmission losses, under PSV set
pressure condition at pump maximum flow rate.

However absorber power shall be minimized since the DC power is produced from a
solar energy power system.
 The locked rotor torque with 80% rated voltage applied at the motor terminals should be
more than 30% of the rated torque.

7.9 MACHINE HOUSING - GENERAL

Motors with mass greater than 10 kg shall have eye bolts.

Motors shall be provided with external earthing facilities which shall be clearly marked
with the appropriate symbol.

7.10 TERMINAL BOXES – GENERAL

The motor terminal boxes shall be of cast steel construction and suitable for the
hazardous area as specified. No aluminum alloy parts shall be used.

The terminal boxes shall be provided with bolted, stud type terminals suitable for
connection of crimped type lugs, flame proof type cable glands. Ample space shall be
provided in the terminal box for interchanging external loads to reverse to the direction
of rotation of motor. The terminal box shall be suitable to rotate in steps of 90o to allow
cable entry from any direction.

Terminal boxes shall have threaded entries with ISO metric threads to suit compression
type cable glands of size specified in the data sheet.

Rating nameplate made for corrosion resistance metal and fixed to non-removable part
of frame with details as specified in IEC-60034-1 shall be provided.

7.11 FANS

Motors fans shall be non-sparking type and provided with guards. Fans and screen
mesh of the classified motors shall be made of non-sparking material”.

7.12 MOTOR PROTECTION

Motors shall be provided with Thermistor protection and Short circuit protection.

7.13 SURFACE FINISH

Motors shall have an internal and external surface finish according to COMPANY
Painting and Coating Specification No. ES 30-99-37-0013.

7.14 TESTING AND INSPECTION

All motors shall be routine tested as per IEC-60034. Motors shall not be dispatched from
the motor manufacturer’s work until the test certificates have been approved by client’s
engineer.
The following routine tests shall be conducted as a minimum:

Reference Acceptance
Description
Document Criteria

1. Visual Inspection
DEP
2. Dimensional Inspection 33.65.05.31 DEP
33.65.05.31
Measurement Of Winding Resistance IEC 60034,
3. 60079 IEC 60034,
(Cold)
60079
Manufacturer
4. No load test with power and current Standard Manufacturer
Data Sheet Standard
5. Locked rotor test Of DC MOTOR Data Sheet
6. Measurement Of insulation resistance Of DC MOTOR
7. Rotation direction check
8. Hazardous area protection IEC 60079,ATEX