AY 2020-21 - DR VVR - Rochishnu MTP
AY 2020-21 - DR VVR - Rochishnu MTP
AY 2020-21 - DR VVR - Rochishnu MTP
a r t i c l e i n f o a b s t r a c t
Article history: Pavement engineer is facing challenging task for curtailing the energy consumption, natural resources,
Received 16 June 2020 and emissions without a compromise in pavement performance characteristics. Warm Mix Asphalt
Received in revised form 14 July 2020 (WMA) technology is one among the solution and has attained a great recognition in pavement construc-
Accepted 27 July 2020
tion. In this article base binder was modified with a wax compound (Sasobit) to reduce the overall energy
Available online 14 September 2020
consumption and toxic emissions during pavement construction. Bituminous Concrete mixture was pre-
pared with varying packing characteristics, using Bailey’s method of gradation. It was observed that 3%
Keywords:
sasobit dosage when blended to the base binder showed the better results in comparison to the other
Warm mix asphalt (WMA)
Bailey gradation
dosages. A comparative study on volumetric properties, mix stiffness, moisture susceptibility, and rutting
Reclaimed asphalt pavements (RAP) characteristics were performed. Mix combinations were prepared with conventional and modified bin-
Nano glass fibers ders with different proportions of Reclaimed Asphalt Pavement (RAP) and containing Nano glass fibers.
Fourier transform infrared A Higher percentage of RAP up to 80% and with 5% rejuvenator as vegetable oil was used in the study.
spectroscopy (FTIR) The results obtained showed that 70% RAP mix displayed a drastic increment in the performance prop-
Marshall parameters erties by almost 25% when compared to the conventional mix. Additional reinforcement in the form of
Nano Glass Fibers was utilized to enhance the properties of RAP mixes. The performance properties of
the 70% RAP mixes was observed to have an additional increment by almost 15% with the addition of
0.3% Nano glass fibers thereby laying a path for sustainable pavement technologies in the pavement con-
struction industry.
Ó 2020 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the scientific committee of the International Confer-
ence on Advanced Materials Behavior and Characterization.
1. Introduction Warm-Mix Asphalt (WMA) aims to cut back the viscosity of the
liquid asphalt at a certain temperature leading to an overall reduc-
Sustainable pavements assure an overall reduction in the con- tion in the toxic discharges [6]. Sasobit, a wax-based additive has a
sumption of natural resources, energy consumption, and reduction fine crystalline long aliphatic hydrocarbon network that has a
in toxic gases during pavement construction thus creating an melting point ranging between 85 and 115° C and is solvable in
impact on the ecology and economics [10]. Flexible pavements asphalt at elevated temperatures [14]. Sasobit aims to reduce the
consist of a combination of well - graded aggregates and liquid viscosity of the binder and enhances theflowing ability. When mol-
asphalt cement in measured quantities that are liable for a stimu- ten sasobit cools down and hardens, it forms a continual network
lating fraction of the energy consumption and also the discharge of assembly within the binder [15]. Higher sasobit addition ends up
toxin gases like Green House Gasses (GHG), Volatile Organic Com- in the brittleness of the binder. Hence it is very vital to utilize
pound (VOC), carboxides (COX), sulfoxides (SOX) and nitroxides the sasobit dosage as low as possible at varied temperature
(NOX), etc. In 2019 the net CO2 emissions in India from energy con- ranges [7].
sumptions increased by 7.0% [4]. Aggregate gradation has a significant role in building up supe-
rior pavement layers. In India, we generally adopt the MORTH mid-
point gradation, which doesn’t accommodate the variation in
⇑ Corresponding author. packing characteristics of aggregates. Bailey gradation and also
E-mail address: [email protected] (A. Ramesh).
https://doi.org/10.1016/j.matpr.2020.07.643
2214-7853/Ó 2020 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the scientific committee of the International Conference on Advanced Materials Behavior and Characterization.
E. Rochishnu et al. Materials Today: Proceedings 43 (2021) 1009–1017
the maximum density line gradation techniques consider the pre- 10 mm IS mesh), 32.56% of CA – 2 (Passing IS 10 mm mesh and
vailing site conditions, thus allows changes in the packing charac- retained on 4.75 mm IS mesh), 45.17% of FA (Passing 4.75 mm IS
teristics of aggregates gradation and results in improved aggregate mesh) and 4.68% (Passing 75 - mm mesh) of mineral filler.
system [1,8]. Additional advantages of the Warm Mix technology Flexibility, compatibility and continuousness of the gradation
comprises the utilization of Recycled asphalt pavement (RAP) are the problems that are significantly considered in the Bailey gra-
material at a higher replacement percentage, construction of pave- dation technique through three different Bailey parameters i.e.
ments possible in the offseason, escalation of material transporta- Coarse Aggregate ratio (CA ratio), Fine Aggregate coarse ratio (FAc
tion distance, speedier inaugural of pavements for through ratio) and Fine Aggregate fine ratio (FAf ratio), these parameters
movement, and superior moisture susceptibility due to lower tem- are arrived from the following equations [12].
peratures [5]. Rejuvenators like oils and aromatic extracts, etc., are
PP Half Sieve PP pcs
accustomed to rejuvenate the old binder properties that are lost CA ratio ¼ ð1Þ
100 PP Half Sieve
over the years. [9]
Nano glass fibers are mostly used as reinforcement, which are of
PP scs
low cost and possess high flexural strength. The fiber elongates up FAc ratio ¼ ð2Þ
to 3–4% and after elongation, its recovery to the normal state is
PP pcs
100% [3].
PP tcs
Most of the literature studies are confined for preparation of FAf ratio ¼ ð3Þ
asphalt mixaes using MoRTH gradation. The use of RAP was also PP scs
restricted for 50 percent replacement. In this study an attempt Where: PP – Percent Passing; PCS – Primary Control Sie-
was made to understand the (i) ageing characteristics of modified ve = 0.22 NMPS; SCS – Secondary Control Sieve = 0.22 PCS;
binders, (ii) use of varying packing characteristics of aggregate gra- TCS – Tertiary Control Sieve = 0.22 SCS; NMPS – Nominal Maxi-
dation. The concept of Bailey gradation was introduced to incorpo- mum Particle Size.
rate the aggregate packing characteristics meeting the site As per the BC – II gradation mentioned in table 500 of MORTH
conditions requirements, (iii) higher proportion of RAP in lieu of revision 5 the NMPS value to be considered is 13.2 mm. The
virgin aggregate for the preparation of WMA mixes. RAP material obtained Bailey parameters (CA ratio, FAc ratio, and FAf ratio) for
up to 80% was replaced with virgin aggregates and (iv) inclusion the collected aggregates are 0.539, 0.389, and 0.3966 respectively.
of glass fibers in asphalt mixes as reinforcement. This additional The Bailey parameters are within the desired ranges which were
reinforcement shall strengthen the existing of higher RAP content. utilized to improve the mix blend and are presented in Fig. 1.
The main aim of this research work is to bring in the concept of Fig. 1 represents the sieve size raised to 0.45 power gradation
sustainability in pavement construction by maximizing the use curvature presenting the maximum density line alongside with
milled of RAP material with the inclusion of fiber. Thus improving MORTH’s recommended ranges and the designed gradation fulfill-
the mix performance and also reducing the overall energy con- ing both Bailey’s and MORTH gradation requirements.
sumption. The modified and reinforced asphalt mixes shall
describe the efficacy when these are proportioned with bailey 2.2. Materials collection
method gradation. The experimental details of the study are pre-
sented in the following section. Bitumen grade VG – 40 was procured from HPCL, refinery. Saso-
bit pellets were procured from M/s KPL International Limited, New
2. Experimental details Delhi. Crushed rock aggregates and rock dust was collected from
the local quarry. RAP aggregates were collected from NH 44 High-
2.1. Gradation of mix using Bailey’s method way at Shamshabad, Hyderabad. Rice Bran oil was used as a reju-
venator and Nano Glass Fibers were shredded from Fiberglass of
In this research work BC – II gradation as specified in table 500 CSM mats.
of MORTH 5th revision was chosen and a new blend mix has been
generated based on Bailey approach and maximum density line. 2.3. Material testing
Based on the job mix formula the aggregate blend were gener-
ated: 17.59% of CA – 1 (Passing IS 19 mm mesh and retained on Tests on aggregates and bitumen were conducted following the
pertinent IS/BS standards for determining the engineering proper-
ties and chemical compositions which were verified for acceptance
criteria for BC mixes. The RAP aggregates were obtained from the
NH 44 Highway at Shamshabad, Hyderabad utilized as replace-
ment to virgin aggregates, and the properties are summarized in
Table 1. The optimum percentage of Rice Bran oil that has been uti-
lized to rejuvenate the RAP aggregates is 5% of the RAP binder pre-
sent in the RAP aggregates. Three trials were conducted for each
combination in the study and the average values were reported.
Bitumen of VG – 40 grade was procured from HPCL Vishakhap-
atnam refinery and its properties are summarized and presented in
Table 2. RAP bitumen was obtained from the RAP aggregates using
extraction techniques. The results of RAP binder was summarized
and presented in Table 2. Three trials were conducted and the aver-
age values were reported. The results obtained for binder consis-
tency properties are well under the desirable standard deviation
limits.
The Nano glass fibers were shredded from fiberglass CSM mats
to provide additional reinforcement to the modified mixtures.
Fig. 1. Bailey’s Design Mix Blend with MORTH’s recommended ranges. Table 3 summarizes properties of Nano glass fibers.
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E. Rochishnu et al. Materials Today: Proceedings 43 (2021) 1009–1017
Table 1
Aggregates physical properties.
Table 2
Binder consistency properties and chemical composition.
2P
2.5. Marshall mix design St ¼ ð4Þ
pDt
Marshall Samples were casted outlined in ASTM D 6926 – 04 for Where St = IDT Strength (MPa), P = Peak Load at Failure (N),
determining Marshall Parameters. Cylindrical Samples were casted t = Sample thickness before test in mm, D = Sample diameter in
in a steel mould of dimensions of 100 mm in diameter and mm.
Table 4
Various mix blends used in this research work.
Mix Kind Details Code Coarse Blend (%) Fine Blend (%) Binder content (%) RAP (%) Nano (%)
Virgin RAP Virgin RAP Filler
1 Mix with Base Binder BM 47.39 – 42.428 0 4.68 5.5 – –
2 Mix with 3% WMA WM 47.54 – 42.57 0 4.68 5.2 – –
3 Mix with 3% WMA & RAP % RM 38.07 –0# 9.50– 40.05– 2.5– 4.68 5.2 20–80 –
47.54# 10.08# 32.5#
4 Mix with 3% WMA, 70% RAP and Nano NM 0# 47.54 20.18 22.4 4.68 5.2 70 0.1–0.4
#
For RM mix blend the virgin and RAP aggregates content in coarse and fine blend has been varying according to change in RAP percentage. NM mix the fiber content is varying.
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E. Rochishnu et al. Materials Today: Proceedings 43 (2021) 1009–1017
Load cell
Signal Conditioner with DAQ
Vertical LVDT’s
Temperature Chamber
Horizontal LVDT’s
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E. Rochishnu et al. Materials Today: Proceedings 43 (2021) 1009–1017
Table 5
Modified Binder results - WMA.
base and aged 3% WMA binder. 4% WMA has higher value in com- the Marshall Parameters. Three samples were casted and tested
parison to 3.5%. The RAP binder showed lesser values of carbonyl and the average of these samples was summarized in Fig. 8. A total
index as it has already aged a lot and no further ageing is possible. of 36 samples have been casted and tested for 4 various comina-
The sulfoxide group generally for bitumen must be very less. The tions of mixes.
aromatic index has been increasing indicating better adhesion From Fig. 8 and Table 7 it was observed that the bulk density
and cohesion properties. From the above discussed results it is evi- value of BM mixes is lesser than the bulk density of WM mixes.
dent that 3% WMA showed best results in comparison to other Higher bulk density indicates higher packing of aggregates and
modified and base binder and hence chosen as optimum warm better would be the performance of the mixes. Air voids content
mix additive dosage. was reduced as the asphalt binder content increases. The optimum
binder content was chosen at 4% air voids. BM mix at 4% air voids
3.1. Marshall parameters has a binder content of 5.5% and for WM mixes has a binder con-
tent of 5.2%. The decrease in the binder content by 0.3% would lead
Marshall Mix design was conducted out for the BM and WM to the conservation of asphalt and reduce the overall pavement
mix combinations following the guidelines of MS – 2 to determine construction cost.
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E. Rochishnu et al. Materials Today: Proceedings 43 (2021) 1009–1017
Table 7
Summarized Marshall Parameters for mix combinations.
Mix Blend Bulk Density (g/cc) Air Voids (%) VMA(%) Stability (kN)
Trial Mean Std. deviation Trial Mean Std. deviation Trial Mean Std. deviation
5.5% BM 2.31 2.328 0.01154 4.20 4.16 0.7956 16.84 12.51 12.41 0.0916
2.33 3.35 12.33
2.33 4.94 12.39
5.2% WM 2.32 2.331 0.03055 4.28 4.21 0.1446 16.40 12.34 12.51 0.6323
2.36 4.30 11.98
2.30 4.04 13.21
70% RM 2.37 2.337 0.03214 4.21 4.17 0.0529 14.39 12.71 12.75 0.0781
2.31 4.11 12.84
2.32 4.19 12.70
0.3% NM 2.34 2.334 0.01 4.05 3.99 0.0721 12.99 13.07 13.01 0.0568
2.32 3.91 12.96
2.33 4.01 12.99
3.2. Indirect Tensile Strength test (ITS) From Fig. 9 it was observed that the WM mix showed higher
TSR value in comparison to the BM mix. Considering the RM mix-
ITS test was performed for all mix combinations with three tures it is observed that 70% RM mixes showed the best results
specimens for each mix blend. The average value of three speci- when compared with other RM mixes. It is also observed that as
mens for each blend mix is chosen as the IDT and is summarized RAP percentage increases the tensile strength of both conditioned,
in Table 8 and the corresponding TSR results in Fig. 9. A total of unconditioned and TSR value increases up to 70% RAP replacement,
39 samples have been casted and tested for all the 13 combinations but beyond 70% RAP replacement the tensile strength decreased.
of blend mixes. 0.3% NM mix showed the best results in comparison to other mixed
blends. A higher tensile strength mix indicates a stronger crack
resistant mix.
Table 8
Conditioned and Unconditioned Tensile for various mixes blend combinations.
3.3. Repetitive load ITS resilient modulus test
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E. Rochishnu et al. Materials Today: Proceedings 43 (2021) 1009–1017
0.3% and then decreases. As the ITS percentage value from 10% to RM mixes with a 5% rejuvenator addition had shown tremendous
20% was increasing the resilient modulus value was observed to improvement in rut depth when compared to the BM mix. 0.3%
be decreasing. Higher the resilient modulus value better is the per- NM mix showed the best rut depth results when compared to all
formance of the pavement. other mixes. Lower the rut depth better is performance of the
pavement.
3.4. Immersion wheel Rutting test
4. Conclusions
A slab with a volume of 6000 cm3 (400 mm 300 mm
50 mm) for the obtained bulk density was casted. The casted slab The obtained results from the laboratory tests conducted on
is immersed in water and the test is conducted at an elevated tem- binders and mixes are summarized for following conclusions:
perature 50 °C. A steel wheel of 47 mm dia., with a total load of
710 N is employed over the slab for 20,000 passes i.e. 72 wheel 3% WMA resulted in reduction of the existing toxic emissions
passes per minute for a simulated wheel path length of 230 mm. and the total cost of pavement construction as the overall heat-
The obtained results of the test are presented graphically in ing, mixing, and laying temperatures reduces by 25 °C.
Fig. 11. A total of 12 slabs have been casted and tested for all the 3% WMA ensued in reduction of viscosity by 145 cP and the
4 mix combinations. softening point value increased by 12.5 °C when compared to
From Fig. 11 it was observed that the rut depths obtained were conventional binder which led to higher workable conditions.
found to be decreasing in comparison to the BM mix. Considering 3% sasobit dosage resulted in best binder, rheological and mor-
the results of indirect tensile strength test and resilient modulus phological properties when compared with 1%, 2%, and 4% saso-
test 0.3% NM mix was chosen as the optimum blend mix for casting bit dosages. 3.5% sasobit dosage exhibited similar properties as
rutting slab to enhance the properties of the 70% RM mix. 70% of of the 3% sasobit dosage.
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E. Rochishnu et al. Materials Today: Proceedings 43 (2021) 1009–1017
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[10] AASHTO TP 63 -2009 ‘‘ Standard Method of Test for Determining Rutting
CRediT authorship contribution statement
Susceptibility of Hot Mix Asphalt (HMA) using the Asphalt Pavement Analyzer
(APA)”
Elchuri Rochishnu: Formal analysis, Investigation, Methodol- [11] ASTM - D4124 – 2018 ‘‘Standard Test Method for Separation of Asphalt into
ogy, Resources, Writing - original draft. Adepu Ramesh: Conceptu- Four Fractions”
[12] ASTM D6931 – 17 ‘‘Standard Test Method for Indirect Tensile (IDT) Strength
alization, Formal analysis, Investigation, Methodology, Project ofss Asphalt Mixtures”
administration, Resources, Supervision, Validation, Writing - origi- [13] ASTM D7369-11 ‘‘ Standard test for Determining the Resilient Modulus of
nal draft, Writing - review & editing. Varanasi Venkat Ramayya: Bituminous Mixtures by Indirect Tension Test”
[14] A. Ramesh, M. Satish Goud, V. Venkat Ramayya, M. Kumar, V. Vinayaka Ram,
Conceptualization, Formal analysis, Investigation, Methodology, ‘‘Influence of Bitumen modification and gradation on Performance
Project administration, Resources, Supervision, Validation, Writing Characteristics of Asphalt Pavements” – Institute of Engineers (IEA)-
- original draft, Writing - review & editing. Springer, J. Inst. Eng. India Ser. A. 100 (2019) 1–10.
[15] A. Ramesh, M. Sreeram, V. Venkat Ramyya, M. Kumar, ‘‘ Laboratory assessment
of Warm Mix Asphalt mixes when prepared with varying packing
Declaration of Competing Interest characteristics and inclusion of fiber” – Indian, Highways. 47 (2019) 42–53.
The authors declare that they have no known competing finan- Further Reading
cial interests or personal relationships that could have appeared
to influence the work reported in this paper. [2] AASHTO T – 19, American Association of State Highway and Transportation
Officials (2014)
[3] ASTM D6926 – 04 ‘‘Standard Practice for preparation of bituminous specimens
Acknowledgement using Marshall apparatus”
[4] ASTM D6927 -15 ‘‘ Standard Test Method for Marshall Stability and Flow of
Bituminous Mixtures”
The authors would like to extend their gratitude to Comprehen- [5] FHWA-RD-97-148 ‘‘User Guidelines for Waste and Byproduct Materials in
sive Research Scheme (CRS), TEQIP – III, project sanctioned by Pavement Construction” - US Department of Transportation, 2008.
JNTUH, for providing financial support (Sanction order No. [6] IRC: SP 11 –1988 ‘‘ Determination of Binder content for asphalt by centrifugal
extraction”
JNTUH/TEQIP- III/CRS/2019/Civil/04). [7] IS 1202,03,05,06,08,09 – 1978 ‘‘ Methods for testing tar”
[8] IS 13826-7 (1993) ‘‘Determination of Binder content for asphalt felts by
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