1

Preface
WORKBOOK PRACTICE 1
This is a collection of notes, observations, thoughts and other relevant material built-up over a
period of time and maybe a result of a period of study, learning and/ or working experience. Its
purpose is to enhance your learning through the process o g thinking about your learning
experiences. The workbook is personal to you and will reflect your personality. Preferences
and experiences

OBJECTIVE
1. To provide a Tive 'picture of your growing understanding of a subject experience.
2. To demonstrate how the learning is developing.
3. To keep a record of the thoughts and ideas throughout your experiences.
4. To help you identify your strengths, areas for improvement and preferences
5. Provide regular feedback from the instructors and helps to match expectations
6. To deepen the quality of learning. in the form of critical thinking or developing
questioning attitude.
7. To enable leaners to understand their own learning process.
8. To increase active involvement in learning and personal ownership of learning
9. To enhance professional practice or the professional set in practice.
10. To enhance the personal valuing of the self towards self-empowerment.
11. To enhance creativity by making better use of intuitive understanding.
12. To free-up writing and the representation of learning.
13. 13 To provide an alternative voce for those not good at expressing themselves

WORKSHOP
1. Machining- grinding, parallel turning, face turning, stepped turning chamfer and
knurling.
2. Fitting – marking, drilling, cutting, filing, carving, thread with tap and die.
3. Welding – Shield Metal Arc Welding (SWAM), Oxy-Acetylene Gas Welding

IMPORTANT
1. Student must bring the Workbook during workshop session.
2. Student need to write down the task implemented for every week.
3. Student are required to send a completed workshop report sheet and send it to the
workshop lecturer on the last day of the certain workshop session

Content

Course learning outcome

Cover report Fitting

2
 Job sheet
Mark form and rubric report CLO1 Form
Report CLO2
Mark form and Rubric Report CLO2
Mark form and Rubric Practical Task CLO1
Mark form and Rubric Practical Task CLO2
Mark form and Rubric Practical Task CLO3

Cover report Machining

Job sheet
Mark form and rubric report CLO1 Form
Report CLO2
Mark form and Rubric Report CLO2
Mark form and Rubric Practical Task CLO1
Mark form and Rubric Practical Task CLO2
Mark form and Rubric Practical Task CLO3

Cover report Welding

Job sheet
Mark form and rubric report CLO1 Form
Report CLO2
Mark form and Rubric Report CLO2
Mark form and Rubric Practical Task CLO1
Mark form and Rubric Practical Task CLO2
Mark form and Rubric Practical Task CLO3

Example Report of Paractical task

COURSE MECHANICAL WORKSHOP PRACTICE 1

COURSE CODE DJJ 10022
CREDIT 2

MECHANICAL WORKSHOP PRACTICE 1

Exposes the students to welding, machining and fitting which involves
the use of arc and gas welding machine, lathe machine, drilling
SYNOPSIS
machine, grinding, hand tools, marking out tools, measuring and testing
tools. Students are also taught to emphasize on safety procedures and
cleanliness in the workshop..

Upon completion of this course, students should be able to:

1. Measure finished product using appropriate measurement instruments
(P3, PLO5)
COURSE 2. Perform fitting, welding and machining works according to Standard
LEARNING Operational Procedure (SOP). (P4, PLO5)
OUTCOMES (CLO) 3. Demonstrate an understanding of professional ethics, responsibilities
and norms of engineering practices according to the workshop safety
regulation. (A3, PLO6)

3
 RTA (L:
TOPICS & DELIVERY METHODS CLO
P)
SAFETY Demonstration
CLO 3 (00 : 4)
TOPICS,
DELIVERY CLO 1,
METHODS & FITTING
CLO 2 (00 : 17)
Demonstration
STUDENT CLO 3
ACTIVITIES MUST CLO 1,
ACHIEVE THE MACHINING (LATHE)
CLO 2 (00 : 17)
CLO Demonstration
CLO 3
CLO 1,
WELDING Demonstration CLO 2 (00 : 18)
CLO 3
FITTING

The topic exposes the students to fitting works involving the use of various
hand tools , measuring tools , marking out , testing tools and drilling machine

MACHINING
SUMMARY OF THE
TOPICS The topic exposes the students to tool bit grinding ( off grinding ), operate the
lathe for various machining processes and practice measuring skills

WELDING

The topic exposes the students to basic gas and arc welding processes
involving various types of joining metals
The course assessment is carried out in: i.
ASSESSMENT
Coursework (CA) – 100%
Coursework is continuous assessment that measures knowledge, technical skills
and soft skills.

PRACTICAL TASK(P) (6) - 60%

REPORT (6) - 20%
PRACTICAL TASK(A) (3) - 20%

STUDENT Dependent Learning Time Independent

LEARNING TIME TOTAL
L T P O Learning Time
(SLT)

L = Lecture
T = Tutorial 0 0 56 0 24 80
P = Practical
O = Others

4
REFERENCES Main reference supporting the course
1. Juneja, B.L (2018). Workshop/ Manufacturing Practices,1St
Edition.Cengage Vinayaka, K.R & Manjunath, (2015).
2. Workshop Technology For 1 Sem Diploma In Mechanical
Engineering, Sapna Book House.
3. Bawa, H.S (2015). Workshop Practice, Tata Mcgraw Hill
Publishing Co Ltd.

Additional references supporting the course

1 John, K.C (2011). Mechanical Workshop Practice, Prentice Hall Of
India.
2 Juneja, B.L (2015) Workshop Practice , Cengage Learning.
3 Sawhney, G.S (2012) Mechanical Experiments & Workshop
Practice, Ik International Pvt Ltd
4 Khurmi, R.S & Gupta, J.K ,( 2011) Basics of Workshop Practice, S.
Chand Publishing.

5
 Workshop Report Sheet

DJJ10022
Mechanical Workshop Practice 1 Fitting

NAME

METRIC NO

SECTION/ GROUP

LECTURER

DATE

REPORT PRACTICAL TASK

ITEM
CLO1 CLO2
CLO1 10M CLO2 50M CLO3 20M
50M 60M

MARK
CONVERT
/10 /10 /20 /40 /20
TO

6
 Politeknik Sultan Haji Ahamad Shah Kuantan,
PAHANG
Mechanical Engineering Department
COURSE MECHANICAL WORKSHOP PRACTICE 1
COURSE CODE DJJ10022
CREDIT 2

Task 1
1. Perform fitting works and finish project below in given duration
2. Sketch and describe step to finish all practical task of fitting work
3. Measure finished product using appropriate measurement instruments and state in
the table below

Jobsheet - Fitting
PTF1-Tshape

PTF2-Tshape

PTF3-Thread

7
 POLITEKNIK SULTAN HJ. AHMAD SHAH KUANTAN PAHANG JABATAN
KEJURUTERAAN MEKANIKAL
FITTING
CLO1 - Measure finished product using appropriate measurement instruments (P3, PLO5)

Report CLO1

Task - Measure finished product using appropriate measurement instruments and state in the table
given
Part 1

X Y
PT Aspect Mark
STUDENT Lecture X-Y 1 2 3 4 5
No Length Measurement Measurement R1F

A - 60mm ±1.0 ±0.8 ±0.6 ±0.4 ±0.2

1
E - 35mm ±1.0 ±0.8 ±0.6 ±0.4 ±0.2
Total Mark Report CLO1 /10

8
 POLITEKNIK SULTAN HJ. AHMAD SHAH KUANTAN PAHANG
JABATAN KEJURUTERAAN MEKANIKAL
FITTING

Perform fitting, welding and machining works according to

CLO2
Standard Operational Procedure (SOP) (P4, PLO5)

Report CLO2

1 Tittle :
……………………………………………………………………………………………
2 Objective (5M)
……………………………………………………………………………………………
……………………………………………………………………………………………
……………………………………………………………………………………………
4 Tool (5M)
i. ……………………………………… ii.
……………………………………… iii.
……………………………………… iv.
……………………………………… v.
………………………………………

5 Metodologi/ Kaedah kerja (30M) Cutting

………………………………………………….. Fig. 1

…………………………………………………
……………………………………………………
……………………………………………………
……………………………………………………
……………………………………………………
……………………………………………………
……………………………………………………
……………………………………………………
……………………………………………………

9
Measuring / Marking Fig. 2
……………………………………………………
……………………………………………………
……………………………………………………
……………………………………………………
……………………………………………………
……………………………………………………
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……………………………………………………
……………………………………………………

Filling Fig. 3.
……………………………………………………
……………………………………………………
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……………………………………………………

Internal thread Fig. 4

……………………………………………………
……………………………………………………
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……………………………………………………

10
Drilling Fig. 5
……………………………………………………
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External thread Fig. 6

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6 Discussion (5M)

………………………………………………………………………………………………………………
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………………………………………………………………………………………………………………
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………………………………………………………………………………………………………………
………………………………………………………………………………………………………………

11
 POLITEKNIK SULTAN HJ. AHMAD SHAH KUANTAN PAHANG
JABATAN KEJURUTERAAN MEKANIKAL
DJJ 10022 Mechanical Workshop Practice 1
FITTING,

CLO2 - Perform fitting, welding and machining works according to Standard Operational
Procedure (SOP) (P4, PLO5)
Report Evaluation Rubric

Name Reg. No

Self
PART 1 3 5 SCORE
Score

Can state the Can specify the Can describe the

objectives to objectives to objectives to
Objective finished the finished the finished the x1
practical task practical task practical task
clearly correctly accurately
/5
Could state Could state all Able to state
some equipment equipment that correctly all the
that used in the used in the equipment used
process to finish process to finish in the process to x1
Equipment the practical the practical finished the
task. task. practical task. /5
Can describe all
Can write only Can write all
steps with
Methodologi some of the steps with few
complete aided
1 step = steps in the aided diagram in
diagram in the
1 mark process to finish the process to
process to
Max 6 step the practical finished the
finished the
task. practical task /30
practical task
A = Write the A + B + C=
safety A + B=Can state give main idea
procedures the difficulties to be addressed
Discussion x2
necessary during for the practical to get good
the work process work finishing /10
Total Mark Report CLO2 / 50

12
 Practical task CLO1

PT REFE
Skill/ Aspect 1 2 3 4 5
No R
a. Length 60mm) ±1.0 ±0.8 ±0.6 ±0.4 ±0.2
b. Length 35mm) ±1.0 ±0.8 ±0.6 ±0.4 ±0.2
1 c. Length 30mm) ±1.0 ±0.8 ±0.6 ±0.4 ±0.2
d. Length 15mm) ±1.0 ±0.8 ±0.6 ±0.4 ±0.2
e. Length 15mm) ±1.0 ±0.8 ±0.6 ±0.4 ±0.2
SCORE
/25

f. Length 60mm) ±1.0 ±0.8 ±0.6 ±0.4 ±0.2

g. Length 35mm) ±1.0 ±0.8 ±0.6 ±0.4 ±0.2
2 h. Length 30mm) ±1.0 ±0.8 ±0.6 ±0.4 ±0.2
i. Length 20mm) ±1.0 ±0.8 ±0.6 ±0.4 ±0.2
j. Length 15mm) ±1.0 ±0.8 ±0.6 ±0.4 ±0.2

/25
Total Practical task CLO1 /50
13
 Practical Task CLO2

Skills
STAGE 1 Aspect Use of handsaw, scriber, L-square, high gauge and files and
vertical drill machine MARKS

Length 5 10 15
a. 60mm)
Cut the Cut with marking Marking, drilling, Marking, drilling,
b. 35mm)
work piece c. 30mm) and finishing and and cut into T-shape cut into T-shape and
Get the d. 15mm) drilling (3mm) making fillet
Tshape e. 15mm)
SCORE /15

Skills
STAGE 2 Aspect Use of handsaw, scriber, L-square, high gauge and files and
MARKS
vertical drill machine
Length 5 10 15
a. 60mm) Cut with marking
Cut the b. 35mm) and finishing and Marking, drilling,
Marking, drilling,
work piece c. 30mm) drilling (3mm) cut into U-shape and
and cut into U-shape
Get the d. 20mm) making fillet
Ushape e. 15mm)
SCORE
/15
Skills
STAGE 3 Aspect Use of handsaw, scriber, L-square, high gauge and files, vertical
MARKS
drill machine and tap
1 3 5
Just make Hole and
First thread center punch Just make hole thread
Drill and
Making Internal Just make Hole and
internal Thread Second thread Just make hole
center punch thread
thread at
Just make Hole and
three point Third thread Just make hole
center punch thread
SCORE
/15
Skills

STAGE 4 Aspect Use of handsaw, scriber, L-square, high gauge and files, vertical
MARKS
drill machine, tap and die

1 3 5
Only had Had thread Had thread
Tap and Die thread but not and good and very good
External matching matching matching
Making thread and Not
Some edges is The edges
external finishing Flatness test perpendicular
perpendicular perpendicular
thread and at all edge
finishing Good Very Good
Finishing Not matching matching matching

SCORE /15

14
 Total Mark Practical Task CLO2
/60

POLITEKNIK SULTAN HJ. AHMAD SHAH KUANTAN

PAHANG JABATAN KEJURUTERAAN MEKANIKAL
FITTING,

Clo3 - Demonstrate an understanding of professional ethics, responsibilitiesand norms of

engineering practices according to the workshop safety regulation. (A3, PLO6)

Practical Task CLO3

Name Reg. No

Sub Sangat Lemah Lemah Memuaskan Baik Sangat baik

) Skor
atribute (1 - 2) ( 3 - 4) (5 - 6) (7 - 8 ) ( 9 - 10)

Mengamalkan
Tidak Sentiasa
menepati waktu mengamalkan Kurang Mengamalkan budaya kerja
Etika Kerja mengamalkan
budaya kerja mengamalkan budaya kerja yang baik budaya kerja
yang baik seperti budaya kerja yang baik seperti
berakhlak, yang sangat
( yang baik seperti berakhlak,me baik seperti
menepati
waktu, cekap, seperti berakhlak,me nepati berakhlak,
berhemah dan berakhlak, nepati waktu, waktu, cekap, menepati
produktif di cekap, waktu,
tempat kerja dan
menepati produktif dan
mempunyai waktu,cekap, produktif dan berhemah di cekap,produktif
masalah disiplin berhemah dan berhemah di tempat kerja dan berhemah
semasa produktif di tempat kerja pada ditempat kerja
menjalankan secara umum. kebanyakan pada setiap
tempat kerja.
tugasan. masa
masa.

) Menjalankan
Tidak Menjalankan Menjalankan tugas yang
Menjalankan
Tanggung jawab Kerjamenjalankan tugas yang tugas yang diberi
house keeping tugas yang
tugas yang diberi diberi melebihi skop
diberi diberi
mengikut mengikut kerja yang
walaupun mengikut
( skop kerja skop kerja ditetapkan
dengan skop kerja
dengan yang dan
pengawasan. yang m
pengawasan. memenuhi melangkaui
jangkaan.
Total Mark Practical Task CLO3

15
 Workshop Report Sheet

DJJ10022
Mechanical Workshop Practice 1
WELDING

NAME

METRIC NO

SECTION/ GROUP

LECTURER

DATE

REPORT PRACTICAL TASK

ITEM CLO1 CLO2

CLO1 10M CLO2 50M CLO3 20M
10M 135M

MARK

CONVERT
/10 /10 /20 /40 /20
TO

16
 Politeknik Sultan Haji Ahamad Shah Kuantan,
PAHANG
Mechanical Engineering Department
COURSE MECHANICAL WORKSHOP PRACTICE 1
COURSE CODE DJJ10022
CREDIT 2

Task
1. Perform Gas and Arc welding works and finish project below in given duration
2. Sketch and describe step to finish all practical task of welding work
3. Measure finished turning product using appropriate measurement instruments and
state in the table given

Jobsheet - Welding
PTW1-T1

PTW2-T2

PTW3-T3

17
 POLITEKNIK SULTAN HJ. AHMAD SHAH KUANTAN PAHANG
JABATAN KEJURUTERAAN MEKANIKAL
WELDING
CLO1 - Measure finished product using appropriate measurement instruments (P3, PLO5)

Report CLO1

Task - Measure finished product at middle butt joint using appropriate measurement instruments
and state in the table given

T2

PT Aspect X Y Mark
No Length
Lecturer STUDENT X-Y 1 2 3 4 5 R1W
Measurement Measurement
Height
±1.0 ±0.8 ±0.6 ±0.4 ±0.2
(3mm)
Arc
Width
±1.0 ±0.8 ±0.6 ±0.4 ±0.2
(8mm)

Total Mark Report CLO1 /10

18
 POLITEKNIK SULTAN HJ. AHMAD SHAH KUANTAN PAHANG
JABATAN KEJURUTERAAN MEKANIKAL
WELDING
CLO2 Perform fitting, welding and machining works according to Standard
Operational Procedure (SOP) (P4, PLO5)
Report CLO2

1 Tittle :
…………………………………………………………………………………………………
2 Objective (5M)
………………………………………………………………………………………………..
………………………………………………………………………………………………..
…………………………………………………………………………………………………
4 Tool (5M)
i. ………………………………………
ii. ………………………………………
iii. ………………………………………
iv. ……………………………………… v.
………………………………………

5 Metodologi (30M)
3 Run a stringer bead ( Gas) Fig. 1
…………………………………………………………
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…………………………………………………………
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…………………………………………………………
…………………………………………………………
………………………………………………………
…………………………………………………………
…………………………………………………………
…………………………………………………………

19
Butt joint process ( Gas) Fig. 2
…………………………………………………………
…………………………………………………………
…………………………………………………………
…………………………………………………………
…………………………………………………………
…………………………………………………………
…………………………………………………………
…………………………………………………………
…………………………………………………………

Welded open corner joint (gas) Fig. 3.

…………………………………………………………
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…………………………………………………………
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…………………………………………………………

Run a stringer bead ( arc) Fig. 4

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…………………………………………………………
…………………………………………………………
…………………………………………………………
…………………………………………………………

20
Butt joint process ( arc) Fig. 5
…………………………………………………………
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…………………………………………………………
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Welded open corner joint (arcs) Fig. 6

…………………………………………………………
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6 Discussion (5M)

……………………………………………………………………………………………………………………
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……………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………
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……………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………

21
 POLITEKNIK SULTAN HJ. AHMAD SHAH KUANTAN PAHANG
JABATAN KEJURUTERAAN MEKANIKAL
DJJ 10022 Mechanical Workshop Practice 1
WELDING
CLO2 - Perform fitting, welding and machining works according to Standard Operational
Procedure (SOP) (P4, PLO5)
Report Evaluation Rubric

Name Reg. No

Self
PART 1 3 5 SCORE
Score

Can state the Can specify the Can describe the

objectives to objectives to objectives to
Objective finished the finished the finished the x1
practical task practical task practical task
clearly correctly accurately
/5
Could state Could state all Able to state
some equipment equipment that correctly all the
that used in the used in the equipment used
process to finish process to finish in the process to x1
Equipment the practical the practical finished the
task. task. practical task. /5
Can describe all
Can write only Can write all
steps with
Methodologi some of the steps with few
complete aided
1 step = steps in the aided diagram in
diagram in the
1 mark process to finish the process to
process to
Max 6 step the practical finished the
finished the
task. practical task /30
practical task
A = Write the A + B + C=
safety A + B=Can state give main idea
procedures the difficulties to be addressed
Discussion x2
necessary during for the practical to get good
the work process work finishing /10
Total Mark Report CLO2 / 50

Practical Task CLO1 and CLO2

22
 PT6-OXY
PT5 - SMAW
ACETYLENE
WELDING TOTAL
C WELDING
ASSESMENT CRITERIA PROCESS
L PROCESS
O T1 T2 T3 T1 T2 T3 CLO1 CLO2
5 5 5 5 5 5 10 135

1. JOINT PREPARATION

a) Tacking (Kimpal Paku )

b) Joint Alignment
(Kesejajaran Sambungan)
2
2. BEAD PROFILE
(RUPABENTUK KUMAI)

a) Continouos (Berterusan)

b) Straightness (Kelurusan)

c) Bead Appearance

i) height according to 1
assessment scheme
ii) width according to
assessment scheme
d) Bead Alignment (
Kesejajaran Kumai )
3. FINISHING
(KEKEMASAN)
a) No Excessive Spatter (Tiada
Percikan Lampau)

TOTAL

OXY ACETYLENE TASK

SMAW TASK DESCRIPTION DESCRIPTION
TASK1 (T1) - RUNNING BEADS TASK1 (T1) - RUNNING BEADS

TASK2 (T2) - CLOSE SQUARE BUTT JOINT TASK2 (T2) - CLOSE SQUARE BUTT JOINT

TASK3 (T3) - OPEN CORNER JOINT TASK3 (T3) - OPEN CORNER JOINT

Practical Task Marking Rubric Scale

Student able to obtained ≥ 90% of the expected value of the assesment criteria 5
Student able to obtained ≥ 60% of the expected value of the assesment criteria 3
Student able to obtained ≥ 30% of the expected value of the assesment criteria 1
Student not be able to obtained any expected value of the assesment criteria 0

23
 POLITEKNIK SULTAN HJ. AHMAD SHAH KUANTAN
PAHANG JABATAN KEJURUTERAAN MEKANIKAL

Clo3 - Demonstrate an understanding of professional ethics, responsibilitiesand norms of

engineering practices according to the workshop safety regulation. (A3, PLO6)

Practical Task CLO3

Name Reg. No

Sub Sangat Lemah Lemah Memuaskan Baik Sangat baik

) Skor
atribute (1 - 2) ( 3 - 4) (5 - 6) (7 - 8 ) ( 9 - 10)

Mengamalkan
Tidak Sentiasa
menepati waktu mengamalkan Kurang Mengamalkan budaya kerja
Etika Kerja mengamalkan
budaya kerja mengamalkan budaya kerja yang baik budaya kerja
yang baik seperti budaya kerja yang baik seperti
berakhlak,
yang sangat
( yang baik seperti berakhlak,me baik seperti
menepati
waktu, cekap, seperti berakhlak,me nepati berakhlak,
berhemah dan berakhlak, nepati waktu, waktu, cekap, menepati
produktif di cekap, waktu,
tempat kerja dan
menepati produktif dan
mempunyai waktu,cekap, produktif dan berhemah di cekap,produktif
masalah disiplin berhemah dan berhemah di tempat kerja dan berhemah
semasa produktif di tempat kerja pada ditempat kerja
menjalankan secara umum. kebanyakan pada setiap
tempat kerja.
tugasan. masa
masa.

) Menjalankan
Tidak Menjalankan Menjalankan tugas yang
Menjalankan
Tanggung jawab Kerjamenjalankan tugas yang tugas yang diberi
house keeping tugas yang
tugas yang diberi diberi melebihi skop
diberi diberi
mengikut mengikut kerja yang
walaupun mengikut
( skop kerja skop kerja ditetapkan
dengan skop kerja
dengan yang dan
pengawasan. yang m
pengawasan. memenuhi melangkaui
jangkaan.
Total Mark Practical Task CLO3

24
 Workshop Report Sheet

DJJ10022
Mechanical Workshop Practice 1
MACHINING

NAME

METRIC NO

SECTION/ GROUP

LECTURER

DATE

REPORT PRACTICAL TASK

ITEM
CLO1 20M CLO2 50M CLO1 40M CLO2 60M CLO3 20M

MARK

CONVERT
/10 /10 /20 /40 /20
TO

25
 Politeknik Sultan Haji Ahamad Shah Kuantan,
PAHANG
Mechanical Engineering Department
COURSE MECHANICAL WORKSHOP PRACTICE 1
COURSE CODE DJJ10022
CREDIT 2

Task 1
1. Perform Machining works and finish project below in given duration
2. Sketch and describe step to finish all practical task of fitting work
3. Measure finished turning product using appropriate measurement instruments and
state in the table given
4. Demonstrate an understanding of professional ethics, responsibilitiesand norms of
engineering practices according to the workshop safety regulation.

Jobsheet - Machining
Tool bit

Tool Post Handle

26
 POLITEKNIK SULTAN HJ. AHMAD SHAH KUANTAN PAHANG JABATAN
KEJURUTERAAN MEKANIKAL
MACHINE SHOP
CLO1 - Measure finished product using appropriate measurement instruments (P3, PLO5)

Report CLO1

Task - Measure finished product using appropriate measurement instruments and state in the table
given

Skill/ X student Y Lecturer Mark

Part X–Y 1 2 3 4 5
Aspect Measurement Measurement R1M

Length
Whole (85mm) ±0.9 ±0.8 ±0.7 ±0.6 ±0.5 /5

Diameter
A (12mm) ±0.9 ±0.8 ±0.7 ±0.6 ±0.5 /5

Length
B (15mm) ±0.9 ±0.8 ±0.7 ±0.6 ±0.5 /5

Length `
D (15mm) ±0.9 ±0.8 ±0.7 ±0.6 ±0.5 /5

TOTAL SCORE
/20

POLITEKNIK SULTAN HJ. AHMAD SHAH KUANTAN

PAHANG
JABATAN KEJURUTERAAN MEKANIKAL
MACHINE SHOP

27
 CLO2 - Perform fitting, welding and machining works according to Standard Operational
Procedure (SOP) (P4, PLO5)

Report CLO2

1 Tittle :
…………………………………………………………………………………………………
2 Objective (5M)
………………………………………………………………………………………………..
………………………………………………………………………………………………..
…………………………………………………………………………………………………
4 Tool (5M)
i. ………………………………………
ii. ………………………………………
iii. ………………………………………
iv. ……………………………………… v.
………………………………………

5 Metodologi/ Kaedah kerja (30M) Grind Toolbit

……………………………………………………… Fig. 1
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
Face turning Fig. 2
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
28
 ………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………

Parallel turning Fig. 3.

………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………

Step turning Fig. 4

………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
Tapper turning Fig. 5
………………………………………………………
………………………………………………………
………………………………………………………

29
 ………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………

Knurling Fig. 6
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
………………………………………………………
……………………………………………………… ………………………………………………………

6 Discussion (5M)

……………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………

POLITEKNIK SULTAN HJ. AHMAD SHAH KUANTAN PAHANG

JABATAN KEJURUTERAAN MEKANIKAL
DJJ 10022 Mechanical Workshop Practice 1
30
 MACHINE SHOP
CLO2 - Perform fitting, welding and machining works according to Standard Operational
Procedure (SOP) (P4, PLO5)
Report Evaluation Rubric

Name Reg. No

Self
PART 1 3 5 SCORE
Score

Can state the Can specify the

Can describe the
objectives to objectives to
Objective objectives to x1
finished the finished the
finished the practical
practical task practical task
task accurately
clearly correctly
/5
Able to state
Could state some Could state all correctly all the
equipment that equipment that equipment used in
Equipment
used in the used in the the process to x1
process to finish process to finish finished the practical
the practical task. the practical task. task. /5
Can write all
steps with few Can describe all
Methodologi Can write only aided diagram in steps with complete
1 step = some of the steps
the process to aided diagram in the x1
1 mark in the process to
finished the process to finished
Max 6 step finish the
practical task the practical task
practical task.
/30
A = Write the A + B + C= give
A + B=Can state
safety procedures main idea to be
Discussion the difficulties for x2
necessary during addressed to get
the practical work
the work process good finishing
/10
Total Mark Report CLO2 / 50

Mark Form and Rubric

31
 Practical task CLO1

Skill/
Part 1 2 3 4 5 SCORE
Aspect
Length
Whole ±0.9 ±0.8 ±0.7 ±0.6 ±0.5 /5
(85mm)
Length
±0.9 ±0.8 ±0.7 ±0.6 ±0.5 /5
(30mm)
A
Diameter
±0.9 ±0.8 ±0.7 ±0.6 ±0.5 /5
(12mm)
B Angle(15o) ±0.9 ±0.8 ±0.7 ±0.6 ±0.5 /5
Length
±0.9 ±0.8 ±0.7 ±0.6 ±0.5 /5
(25mm)
C
Diameter
±0.9 ±0.8 ±0.7 ±0.6 ±0.5 /5
(23mm)
Diameter
±0.9 ±0.8 ±0.7 ±0.6 ±0.5 /5
(20mm)
D
Length
±0.9 ±0.8 ±0.7 ±0.6 ±0.5 /5
(15mm)
Total Mark Practical Task CLO1
/40

Mark Form and Rubric

Practical task CLO2

32
GRINDING TOOL BIT

Skills
STAGE
Aspect
1
Use of grinding machine to grind HSS tool bit MARKS

2 3 4 5

Only Back Only Back Back Rake Back Rake

Rake angle or Rake angle or angle and end angle and
end clearance end clearance clearance end clearance
angle exist angle exist angle exist but angle exist
and *bad and *good *bad finishing and *good
finishing finishing finishing
Only Side Only Side Side Rake Side Rake
Rake angle or Rake angle or angle and angle and
Grinding side side side side
Tool Bit clearance clearance clearance clearance
angle exist angle exist angle exist butangle exist
and *bad and *good *bad finishing and *good
finishing finishing finishing
Only Side Only Side Side cutting Side cutting
cutting edge cutting edge edge edge
angle<85 or angle<85 or angle<85 and angle<85 and
nose angle nose angle nose angle nose angle
exist and exist and exist and exist and
*bad *good *bad finishing *good
finishing finishing finishing

SCORE
/15

Tool Post Handle

Skills
STAGE
Aspect
2 Use of turning machine : Facing and parallel
MARKS
turning
5 10 15
Length 30mm Only facing turning, facing turning,
A Diameter 12mm facing Marking and Marking and
turning parallel turning parallel turning
without dimension. with dimension.
SCORE
/15
33
 Skills
STAGE
Aspect
3
Use of turning machine : Taper turning MARKS

5 10 15

Only facing taper turning , taper turning ,

Diameter 12mm turning and facing turning and facing turning
15mm length center center drilling and center
D drilling Marking, parallel drilling
turning without Marking,
dimension parallel turning
with dimension
SCORE
/15

Skills
STAGE
Aspect
4
Use of turning machine : Knurling MARKS

5 10 15
Diameter 23mm Knurling is Finish knurling The pattern is
Length 25mm done but not but pattern not developed
E
finish clearly developed clearly
SCORE
/15
Total mark Practical task CLO2
/60
* good finishing – flat surface, smooth, no burn exist, no burrs
bad finishing – uneven surface, burn exist , burrs exist
POLITEKNIK SULTAN HJ. AHMAD SHAH KUANTAN
PAHANG JABATAN KEJURUTERAAN MEKANIKAL
MACHINING

Clo3 - Demonstrate an understanding of professional ethics, responsibilitiesand norms of

engineering practices according to the workshop safety regulation. (A3, PLO6)

PRACTICAL TASK CLO3

Name Reg. No
Sub Sangat Lemah Lemah Memuaskan Baik Sangat baik
Skor
atribute (1 - 2) ( 3 - 4) (5 - 6) (7 - 8 ) ( 9 - 10)

34
 Tidak
epati waktu )mengamalkan
Etika Kerja budaya kerja Mengamalkan
Sentiasa
yang baik Kurang Mengamalkan budaya kerja mengamalkan
seperti mengamalkan yang baik
budaya kerja budaya kerja
men berakhlak,
budaya kerja yang baik seperti yang sangat
( menepati
yang baik seperti berakhlak,me baik seperti
waktu, cekap,
seperti berakhlak,me nepati waktu, berakhlak,
berhemah dan
produktif di berakhlak, nepati waktu, cekap, menepati
tempat kerja menepati cekap, produktif dan waktu,
dan waktu,cekap, produktif dan berhemah di cekap,produktif
mempunyai berhemah dan berhemah di tempat kerja dan berhemah
masalah produktif di tempat kerja pada ditempat kerja
secara umum. kebanyakan pada setiap
disiplin tempat kerja.
masa
semasa masa.
menjalankan
tugasan.
Menjalankan
house Menjalankan Menjalankan tugas yang
ping) Tidak
Tanggung jawab Menjalankan
( menjalankan tugas yang tugas yang diberi
tugas yang
Kerja kee tugas yang diberi diberi melebihi skop
diberi diberi
mengikut mengikut kerja yang
walaupun mengikut
skop kerja skop kerja ditetapkan
dengan skop kerja
dengan yang dan
pengawasan. yang m
pengawasan. memenuhi melangkaui
jangkaan.
Total Mark Practical Task CLO3

POLITEKNIK SULTAN HJ. AHMAD SHAH KUANTAN PAHANG

JABATAN KEJURUTERAAN MEKANIKAL

BENGKEL MEMESIN

Perform fitting, welding and machining works according to Standard

CLO2
Operational Procedure (SOP) (P4, PLO5)

DJJ 10022 Mechanical Workshop Practice 1

Contoh – Laporan Projek

1 Tajuk : Tool Post Handle

2 Objektif
Pelajar dapat melakukan kerja ……………… ……………. ……………………. ……………….
………….. …………. ……… ……..…. dengan betul.

35
4 Peralatan (5M) 1. Mesin larik
2. ….
3. Ff
4. Gfg
5. gggg

5 Metodologi/ Kaedah kerja

(6 step )
Larik penampang Rajah 1
Langkah kerja sehingga siap projek. Contoh

Besi lembut dia. 20mm dipotong menggunakan

gergaji besi kepada 115mm.
Bendakerja diapit pada bindu mesin larik seperti
rajah( ), dilarik penampang dan ditebuk
menggunakan gerudi pusat. Ia dilarik sepanjang
40mm sehingga dia. 18mm.

6 Perbincangan
Contoh;
Write the safety procedures necessary during the work process dan/ atau
Can state the difficulties for the practical work, dan/ atau give
main idea to be addressed to get good finishing

36